HomeMy WebLinkAboutAQ_F_1900104_20220301_CMPL_CompRpt (3) 3M Industrial Minerals Product Division
4191 Hwy 87 South
Moncure, NC 27559
February 24, 2022
North Carolina Department of Environmental Quality
Division of Air Quality
Raleigh Regional Office
Ms.Taylor Hartsfield,Raleigh Regional Office Supervisor
3800 Barrett Drive
Raleigh,NC 27609
CERTIFIED MAIL: 7020 3160 0001 3479 3040
Re: 3M Company—Pittsboro,NC
Air Quality Permit Number: 09006T07
Facility ID: 1900104
3M Industrial Mineral Products,Moncure,NC
Annual Title V Compliance Certification Report
January 1,2021 to December 31,2021
Dear Ms. Taylor Hartsfield,
Enclosed please find two copies of the completed Title V Annual Compliance Certification
Report for 3M Pittsboro facility reporting year of 2021.
Please feel free to contact me by phone at(919)642-4010 or via email dhasan2(jjmmm.com
with any questions or comments.
Sincerely,
Della Z. Hardy
3M Pittsboro EHS Engineer
Enclosures NC Dept of Environmental Quality
cc: EPA—Region 4
Andrew Miller,3M Pittsboro EHS Supervisor If z 2t'22
Blake Arnett, 3M Pittsboro Plant Director
Conner Doede,3M IMPD EHS Engineer Raleigh Regional offCe
North Carolina Department of Environmental Quality
Division of Air Quality (DAQ)
Title V Annual Compliance Certification Forms 1
Facility Name: 3M Pittsboro-Industrial Mineral Products
Facility Location: _4191 Highway 87 South Moncure,NC 27559
Facility ID Number: 1900104 (Refer to first page of Title V Permit)
Title V Permit Number: 09006T07 (Refer to first page of Title V Permit)
Start of Reporting Period: January 1,2021 (Month,Day,Year)
End of Reporting Period: December 31,2021 (Month,Day,Year)
Compliance Statement (Check only one of the following options)
During the reporting period specified above,this facility was in compliance with all terms and conditions
identified in the above referenced Title V Operating Permit. As such,there were no deviations2,excess
emissions events,or other reportable incidents including those attributable to equipment malfunctions,
breakdown,or upset conditions(please fill out the Compliance Summary Report).
X During the reporting period specified above,this facility was in compliance with ALL terms and conditions
identified in the above referenced Title V Operating Permit,EXCEPT for the deviations2 identified in the
Deviation Summary Report(please fill out both the Compliance Summary and Deviation Summary
Reports).
Does the above compliance statement differ from what is indicated on your most recent Title V Report(i.e. last Semi-
Annual Monitoring Report,Annual Emissions Inventory,etc)? Yes No ❑X
Are you submitting this Annual Compliance Certification form to also fulfill a Title V Semi-Annual Monitoring
reporting requirement?If so,this certification must be submitted by January 30. Yes No RI
Certification By Responsible Official
Based on information and belief formed after reasonable inquiry,the undersigned certifies under penalty of law
(federal rule 40 CFR 70.5(d))that all information and statements provided in this form(including any attachments)are
true,accurate,and complete.
z zz
(SignalIture o Res nsi le Official) (Date)
Name:
(Type or Print)
Number of Attached Pages(not including Instructions Page) 31
1 An annual compliance certification(ACC)is required pursuant to federal rule 40 CFR 70.6(c),state rules 15A NCAC Sections 2Q.0508(t)and
2Q.0508(bb),and Section 3-General Condition P of the Title V Operating Permit. A copy of your ACC is to be submitted to both the North
Carolina DAQ and the U.S.EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,61 Forsyth Street,Atlanta,GA 30303). The
submittal date for the ACC is specified in Section 3-General Condition P of your Title V permit.
z For the purposes of this form,the term "deviation"means any action or circumstance not in accordance with the terms and conditions of the
Title V Operating Permit including those attributable to equipment malfunction,breakdown,or upset conditions and/or excess emissions events.
The acknowledgement of deviations from specific permit requirements is not necessarily an acknowledgement of a violation. However,failure to
report any and all deviations may constitute a violation of the Title V Operating Permit and the underlying emission standard. For more
information about deviations,please refer to the DAQ memorandum outlining the definition of deviation for Title V reporting on the DAQ web
site(http://d`eq.nc.govlaboutldivisionslair-quality/air-quality enforcement/excess-emissions-deviations-malfunction-determinations).
Revision 3.0
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 1 of 29
Terms IN Conditions
Source or Was Deviation
Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary (Yes/No) Maintained? compliance Determining Comments
P Number (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
Crushing and
Screening Plant Review of monitoring,
Particulates from Comply with 15A recordkeeping and
sand,gravel,or NA 2.1.A.l.d NCAC 02D.0510 No Yes No reporting requirements See comments below.
crushed stone per permit conditions
operations
Method 22(visual records
No visible fugitive performed monthly on one
Crushing and emissions greater page summary(normal
Screening Plant than 10% expected emissions=no All the required monitoring,
Building HVAC discharged from visible emissions).Each record keeping,and reporting
NA No Yes No requirements are in
and other 2.1.A.2.0.(A) any building visual is on a 6-minute openings,except (15A NCAC 2D timeframe.If visual applicable
emissions compliance with withstand the he a a
baghouse stacks] .0524&40 CFR emissions are observed,
60.672) then Method 22 must be
repeated in same day.
Visible emissions Method 22(visual records
from any vent, performed monthly on one
Crushing and stack,etc.shall page summary(normal
Screening Plant not exceed 7% expected emissions=no
Building"Vents" NA 2.1.A.2.c.ii Opacity No Yes No visible emissions).Each
(i.e.baghouse [15NCAC visual is on a 6-minute
stacks] 02D.0524&40 timeframe.If visual
CFR 60,Subpart emissions are observed,
00] then Method 9 shall be
repeated in same day.
Methods 5&9,initial test
Crushing and All the required monitoring,
Screening Plant 0.05 g/dscm PM completed 8/5/2002 thru record keeping,and reporting
[15A NCAC 2D 8/8/2002.Method 5 and
Building"Vents" NA No Yes No requirements are in
2.1.A.2.c.iii(A) .0524&40 CFR 9,initial testing for
ta baghouse 60.672] ES5155C conducted on compliance with the applicable
stacks] 9/26/2007. emissions standard(s).
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 2 of 29
Terms&Conditions
Source or was Deviation
Permit Records a non-
Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary (Yes/No) Maintained? compliance Determining Comments
P Number (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
Particulate
emissions from
any vent of any
building Method 22(visual records
Crushing and constructed after performed monthly on one All the required monitoring,
Screening Plant 2.1.A.2.c.iii.(B April 22,2008, page summary(normal record keeping,and reporting
Building"Vents' NA shall not be more No Yes No expected emissions=no requirements are in
[i.e.baghouse ) than 0.032 grams visible emissions).Each compliance with the applicable
stacks] per dry standard visual is on a 6-minute emissions standard(s).
cubic meter. timeframe.
[15A NCAC 2D
0.524&40 CFR
fin 6791
Conduct initial
Crushing and Methods 5&9,initial test
Screening Plant completed 8/5/2002 thru
compliance or any All the required monitoring,
required record keeping,and reporting
Performance NA initial testing for
New Source NA 2.1.A.2.b subsequent No Yes No 8/8/2002.Method 5 and requirements are in
C conducted on
additional testing 9/26/2 compliance with the applicable
Standards [15A NCAC 02Q emissions standard(s).
(Testing) .0508(f)] /26/2007.
Crushing and Method 22(visual records
Screening Plant Observe each performed monthly on one All the required monitoring,
New Source building for visible page summary(normal record keeping,and reporting
Performance NA 2.1.A.2.d.i.(A) emissions. No Yes No expected emissions=no requirements are in
Standards [15A NCAC visible emissions).Each compliance with the applicable
(Monitoring) 02Q.0508(f)] visual is on a 6-minute emissions standard(s).
timeframe.
After corrective
action taken,
Crushing and Method 9 opacity
Screening Plant for stacks or All the required monitoring,
New Source Method 22 for Method 9 or 22 records record keeping,and reporting
No Yes No
Performance NA 2.1.A.2.c.i.(B) buildings to available. requirements are in
Standards demonstrate compliance with the applicable
(Monitoring) compliance with emissions standard(s).
40 CFR 60.672(a)
and e.
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 3 of 29
Terns&Conditions
Source or Was Deviation
Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary (Yes/No) Yaaenta.ned� wmpHance Determining Comments
Numbers Number ( es/No/NA) issue? Compliance Status
( ) (Yes/No)
Crushing and Method 22(visual records
Screening Plant Maintenance of performed monthly on one All the required monitoring,
New Source Monitoring Log- page summary(normal record keeping,and reporting
Performance NA 2.1.A.2.e.i Results No Yes No expected emissions=no requirements are in
Standards 15A NCAC visible emissions).Each compliance with the applicable
(Recordkeeping) 2Q.0508(f) visual is on a 6-minute emissions standard(s).
timeframe.
Crushing and Maintenance of Method 22(visual records
Screening Plant Monitoring Log- performed monthly on one All the required monitoring,
New Source Visible Emissions page summary(normal record keeping,and reporting
NA 2.1.A.2.e.ii No Yes No expected emissions=no requirements are in
Performance Present(yes/no)2Q.0508(f) visible emissions).Each compliance with the applicable
(Recordkeeping) 2Q.
Standards NCAC visual is on a 6-minute emissions standard(s).
timeframe.
Crushing and Maintenance of Method 22(visual records
Screening Plant Monitoring Log-If performed monthly on one All the required monitoring,
New Source emissions present, page summary(normal record keeping,and reporting
Performance NA 2.1.A.2.e.iii corrective actions No Yes No expected emissions=no requirements are in
Standards taken. visible emissions).Each compliance with the applicable
(Recordkeeping) 15A NCAC visual is on a 6-minute emissions standard(s).
2Q.0508(f) timeframe.
Maintenance of
Crushing and Monitoring Log-If Method 22(visual records
Screening Plant emissions present, performed monthly on one All the required monitoring,
New Source follow up page summary(normal record keeping,and reporting
NA 2.1.A.2.e.iv No Yes No expected emissions=no requirements are in
Performance observation Standards reports. visible emissions).Each compliance with the applicable
(Recordkeeping) 15A NCAC visual is on a 6-minute emissions standard(s).
2Q.0508(f) timeframe.
Crushing and Reporting of any
Screening Plant changes.At the To our knowledge,all requests
New Source request of the Monitor communications or inquiries from the NCDEQ
Performance NA 2.1.A.2.g.i Administrator No Yes No from the NCDEQ DAQ for DAQ Administrator have been
Standards [15A NCAC 2Q requests of change report. fulfilled in time and upon
(Reporting) .0508(f)] request.
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 4 of 29
Terms&Conditions
Source or Permit -- was Deviation - - -
Emission Source Control Condition Deviations? Records a non- Method(s)of
Descri tion Device ID Condition Summary (Yes/No) Maintained? compliance Determining Comments
p Number (Yes/No/NA) issue?
Number(s) (Yes/No) Compliance Status
Crushing and Submit
Screening Plant Semiannual All the required monitoring,
New Source Monitoring Report, Semiannual Monitoring record keeping,and reporting
Performance NA 2.1.A.2.g.rr due on 1/30 and No Yes No Reports submitted on or requirements are in
Standards 7/30 15A NCAC before 1/30 and 7/30 compliance with the applicable
(Reporting) .508(f) emissions standard(s).
is determined to
exist by Method 9
or 22,submit
Crushing and report identifying
Screening Plant the exceedance, All the required monitoring,
New Source 1A2lli cause and Results of Method 9 and record keeping,and reporting
Performance N/A 2. . . .g. corrective action No Yes No 22 checks and reports on requirements are in
Standards taken,due:55 same. compliance with the applicable
(Reporting) bus.days of non- emissions standard(s).
compliant
observation
[15A NCAC
Crushing and 2.3 lb S02/MM Btu Based on AP-42 emissions No monitoring,recordkeeping,
ES1415 heat input factors and fuel usage, or reporting is required at this
Screening Plant (Dryer) 2.1.8.1.a [15A NCAC 02D No Yes No rate calc'd well under time per 2.1.B.I.c of our
Dryer .05161 this limit. permit.
Crushing and ES 1415, Meet NSPS UUU
Screening Plant CDC1,& 2.1.B.2.a [40 CFR Part 60 No Yes No detailed in next two rows
Dryer,Cyclone,& CDB3 sub UUU,including below
Ba house sub A
Crushing and ES 1415, 0.057 gm/dscm
Screening Plant CDC1,& 2.1.B.2.b PM 15A NCAC 2D No Yes No Methods 5&9,initial test
Dryer,Cyclone,& CDB3 .0524&40 CFR completed 8/6/2002
Ba house 160.732
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 5 of 29
Terms&Conditions
Source or was Deviation
Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary (Yes/No) Maintained? compliance Determining Comments
P Number (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
All the required monitoring,
record keeping,and reporting
10%opacity(6 requirements are in
Crushing and E51415, minute average) compliance with the applicable
Screening Plant 5 Continuous Opacity emissions standard(s). There
CDB3
Dryer,Cyclone,& CDC I,& 2.1.B.2.c .02 40 CFR NCAC 2D No Yes No Monitoring System were no deviations from the
Baghouse 60.732] monitoring requirements of 40
CFR 60 sub UUU and the
relevant Subpart A"General
Provisions."
Conduct Initial
Crushing and NSPS UUU Test All the required monitoring,
Screening Plant ES1415, record keeping,nt a e in reporting
g [PM and visible Methods 5&9,initial test
CDCi,& 2.1.8.2.d No Yes No requirements are in
Dryer,Cyclone,& CDB3 emissions] completed 8/6/2002 compliance with the applicable
Baghouse 15A NCAC 2D
0.2601 emissions standard(s).
Install,calibrate, All the required monitoring,
Crushing and maintain,and Continuous Opacity
CDC1ES1415, , No Yes No record keeping,and reporting
Screening Plant 2.1.6.2.e.i and operate a COMS Monitoring System.
&
Dryer,Cyclone,& ii 15A NCAC 2Q Preventative maintenance requirements are in
compliance with the applicable
Baghouse CDB3 .0508(f)&40 CFR procedures.
60.734,.735 emissions standard(s).
Crushing and inspect for leaks All the required monitoring,
ES1415, 1/yr. [ record keeping,and reporting
Screening Plant CDC1,& 2.1.B.2.e.ii.(A) 15A NCAC 2Q No Yes No Preventive maintenance requirements are in
Dryer,Cyclone,& CD63 .0508(f)&40 CFR procedures. compliance with the applicable
Baghouse 60.734,.7351 emissions standard(s).
Inspect baghouse
Crushing and for structural All the required monitoring,
ES1415, record keeping,and reporting
Dryer,Cyclone,& 15A NCAC 2Q
Screening Plant CDC3,& 2.1.B.2.e.ii.(B) integrity 1/ r.Q procedures.No Yes No Preventive maintenance requirements are in
CDB3 Baghouse .0508(f)&40 CFR compliance with the applicable
60.734,.735 emissions standard(s).
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021
Page 6 of 29
Terms&Conditions
Source or was Deviation
Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary (Yes/No) Maintained? co ce Determining Comments
Number (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
Inspect cyclone for All the required monitoring,
Crushing and structural integrity
1/yr. preventive maintenance
Screening Plant
ES1415, record keeping,and reporting
Dryer,Cyclone,& CDC1,& 2.1.B.2.e.ii.(C) 5A NCAC 2Q No Yes No requirements are in
0
Baghouse 508(f)&40 CFR
CDB3 . procedures compliance with the applicable
60,734,.735] emissions standard(s).
Any work orders on
baghouses and cyclones
were reported into a
For each instance maintenance data tracking
of maintenance, system called CMMS.This
record date,time, system tracks all work
results performed and any
Crushing and
If any variance variances from All the required monitoring,ES1415, from manuf.'s manufacturers record keeping,and reporting
Screening Plant CDC1,& 2.1.B.2.e.iii maintenance No Yes No maintenance procedures. requirements are in
Dryer,Cyclone,& CD63 recommend.,then CMMS builds the proper compliance with the applicable
Baghouse record corrections maintenance history emissions standard(s).
made
required for such an
15A NCAC 2Q emissions handling
.0508(f)&40 CFR system.Quarterly PM
60.734,.735 records and other work
conducted by a third party
are maintained
electronically or hard
copies of work performed.
Submit
Crushing and Semiannual All the required monitoring,
Screening Plant Monitoring Report, Semiannual Monitoring record keeping,and reporting
Dryer Baghouse& NA 2.1.8.21 due on 1/30 and No Yes No Reports submitted on or requirements are in
Cyclone 7/30 15A NCAC before 1/30 and 7/30 compliance with the applicable
.508(f) emissions standard(s).
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location lD#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 7 of 29
Terms&Conditions
Source or was Deviation
Emission Source Control
Permit Condition Deviations? Records anon- Method(s)of
Description Device ID Condition Summary (Yes/No) Maintained? compliance Determining Comments
Number (Yes/No/NA) (Yes/No)
issue? Compliance Status
Number(s)
Coloring Plant. Review of monitoring, All the required monitoring,
Particulates from record keeping,and reporting
Comply with 15A recordkeeping and
sand,gravel,or N/A 2.1.C.l.d NCAC 02D.0510 No Yes No reporting requirements requirements are In
crushed stone compliance with the applicable
operations per permit conditions emissions standard(s).
Visible Emissions
not to exceed 20% Method 22(visual records
when averaged performed monthly on one
over a six minute page summary(normal
period,and may expected emissions=no
not occur more visible emissions).Each
Coloring Plant. then once in any visual is on a 6-minute No visible emissions exceeding
Control of Visible NA 2.1.C.2.a one hour period No Yes No timeframe.If visual 20%were observed or
Emissions and not more then emissions are observed, recorded.
four times per in then Method 22 must be
24 hour period.No repeated in same day.
event may exceed Continuous opacity
87%opacity. monitoring for Coloring
[15A NCAC 02D Dryers.
.0521]
Establish"normal"
Coloring Plant level of visible All the required monitoring,
control of Visible emissions Completed-records on record keeping,and reporting
N/A 2.1.C.2.b No Yes No Method 22 checklist sheet requirements are in
emissions DUE:2/14/2005
(Testing) [permit effective established normal as zero compliance with the applicable
date+30d] emissions standard(s).
Method 22(visual records
performed monthly on one
page summary(normal
Observe visible All the required monitoring,
Coloring Plant expected emissions=no
emissions once record keeping,and reporting
Control of Visible NA 2.1.C.2.c per month for No Yes No visible emissions).Each requirements are in
Emissions visual is on a 6-minute
above"normal" compliance with the applicable
(Monitoring) timeframe.If visual
and record. emissions standard(s).
emissions are observed,
then Method 22 must be
re eated in same day.
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 8 of 29
Terms&Conditions
Source or Was Deviation
Permit Was
a non-
Description (yes Method(s)of
Emission Source Control Condition Deviations?
Device ID Condition Summary (yes/No) Maintained? compliance Determining Comments
Number /No/NA) issue? Compliance Status
Number(s) (Yes/No)
If visible emissions
from a source are
observed to be
Coloring Plant above normal, All the required monitoring,
Control of Visible
take appropriate Results of Method 9 and record keeping,and reporting
Emissions N/A 2.1.C.2.c.i action to correct No Yes No 22 checks and reports. requirements are in
(Monitoring) the issue and compliance with the applicable
record the action emissions standard(s).
taken.
[15A NCAC 02Q
.0508(f)]
If visible emissions
from a source are
observed to be
above normal,and
after corrective
action is taken,
Coloring Plant demonstrate that All the required monitoring,
the%opacity is Results of Method 9 and record keeping,and reporting
Control of Visible N/A 2.1.C.2.c.ii below the 20% No Yes No requirements are in
Emissions 22 checks and reports.
(Monitoring) limit and at or compliance with the applicable
below the emissions standard(s).
"normal"
emissions for a
period of 12
minutes.
[15A NCAC 2Q
.0508(f)]
Method 22 (visual records
performed monthly on one
Maintenance of page summary(normal All the required monitoring,
Coloring Plant expected emissions=no
Monitoring Log- record keeping,and reporting
Control of Visible NA 2.1.C.2.d.i Date and Time No Yes No visible emissions). Each requirements are in
Emissions [15Avisual is on a 6-minute
(Recordkeeping) 2Q.0 NCAC508(f)] timeframe.If visual compliance with the applicable
Q.0 emissions standard(s).
emissions are observed,
then Method 22 must be
repeated in same day.
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 9 of 29
Terms&Conditions
Source or was Deviation — —Emission Source Control -
Permit Condition Deviations? Records a non- Method(s)of
Description Device ID Condition Summary (Yes/No) Maintained
? compliance Determining Comments
P Number (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
Maintenance of
Method 22(visual records
Monitoring Log- performed monthly on one
page summary(normal
Results,Visible All the required monitoring,
Coloring Plant expected emissions=no
Emissions Present record keeping,and reporting
Control of Visible NA 2.1.C.2.d.ii visible emissions).Each
(yes/no), No Yes No requirements are in
Emissions visual is on a 6-minute
(Recordkeeping) Corrective Actions timeframe.If visual compliance with the applicable
Taken emissions standard(s).
15A NCAC emissions are observed,
02Q.0508(f) then Method 22 must be
repeated in same day.
Maintenance of Method 22(visual records
Monitoring Log-If performed monthly on one
page summary(normal
emissions were All the required monitoring,
Coloring Plant expected emissions=no
present,corrective record keeping,and reporting
Control of Visible NA 2.1.C.2.d.iii actions taken and No Yes No visible emissions).Each requirements are in
Emissions visual is on a 6-minute
(Recordkeeping) results of action timeframe.If visual compliance with the applicable
taken. emissions are observed, emissions standard(s).
15A then Method 22 must be
02Q.05080508(f) repeated in same day.
Submit All the required monitoring,
Coloring Plant Semiannual Semiannual Monitoring record keeping,and reporting
Control of Visible NA 2.1.C.2.e Monitoring Report, No Yes No Reports submitted on or requirements are In
Emissions due on 1/30 and before 1/30 and 7/30 compliance with the applicable
(Reporting) 7/30 15A NCAC
.508(f) emissions standard(s).
2.3 lb S02/MM Btu No monitoring,recordkeeping,
Coloring Plant ESCPPHI heat input Based on AP-42 emissions or reporting is required at this
Dryers ESCPPH2 2.1.D.l.a 15A NCAC 02D No Yes No factors and fuel usage, time per 2.1.D.1.c of our
.0516 rate calc'd under limit permit.(ESCPPH3 referenced
in the permit not yet installed)
ESCPPHI Meet NSPS UUU
Coloring Plant
ESCPPH2 [40 CFR Part 60 detailed in next two rows (ESCPPH3/CBD18 referenced
Dryers& 2.1.D.2.a No Yes No
s CBD9, sub UUU,including below in the permit not yet installed)
Baghouse
CBD10 sub A
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 10 of 29
Terms&Conditions
Source or was Deviation
Emission Source Control Permit Condition Deviations? Records a non- Method(s)of
Description Device ID edition Summary (yes/No) Maintalnea? compliance Determining Comments
P Number (yes/No/NA) (Yes/No)
issue? Compliance Status
Number(s)
0.057 gm/dscm Methods 5&9,initial test
ESCPPHI completed 8/8/2002 and
Coloring Plant PM
ESCPPH2 8/7/2002 for ESCPPHI/ (ESCPPH3/CBD18 referenced
Dryers& CBD9, 2.1.D.2.b [15A NCAC 2D No Yes No CBD9 and ESCPPH2/ in the permit not yet installed)
Baghouses CBD10 .0524&40 CFR CBD10.(ESCPPH3/
60.732]
CBD18 not yet installed)
All the required monitoring,
record keeping,and reporting
requirements are in
10%opacity(6 compliance with the applicable
Coloring Plant
ESCPPHI minute average) emissions standard(s). There
ESCPPH2 Continuous Opacity were no deviations from the
Dryers& CBD9 2.1.D.2.c .05 4&4 C No Yes No Monitoring System monitoring requirements of 40
Baghouses CBD10 .0.73&40 CFR CFR 60 sub UUU and the
60.732
relevant Subpart A"General
Provisions." (ESCPPH3/
CBD18 referenced in the
r)ermqt not met installed)
Conduct Initial Methods 5&9,initial test All the required monitoring,
ESCPPHI NSPS UUU Test completed 8/8/2002 and record keeping,and reporting
Coloring Plant requirements are In
ESCPPH2 [PM and visible 8/7/2002 for ESCPPHI/
Dryers& 2.1.D.2.d No Yes No compliance with the applicable
Baghouses CBD9, emissions] CBD9 and ESCPPH2/ emissions standard(s).
0.2 CBD10 2D CBD10.(ESCPPH3/ (ESCPPH3/CBD18 referenced
0.2601 01 CBD18 not yet installed)
in the permit not yet installed)
install,calibrate,
Coloring Plant All the required monitoring,
ESCPPHI maintain,and Continuous Opacity
Dryers& record keeping,and reporting
ESCPPH2 operate a COMS Monitoring System.
Baghouses 2.1.D.2.e.i No Yes No rn requirents are in compliance
CBD9, 15A NCAC 2Q Preventative maintenance
(Monitoring and with applicable emissions
CBD10 .0508(f)&40 CFR procedures.
Recordkeeping) 60.734 .735 standard(s).
All the required monitoring,
Coloring Plant ESCPPHI Inspect for leaks record keeping,and reporting
Dryers& Preventive maintenance 1/yr. 15A requirements are in
Baghouses ESCPPH2 2.1.D.2.e.ii.(A)NCAC 2Q.0508(f) No Yes No compliance with the applicable
(Monitoring and CBD9, &40 CFR 60.734, procedures emissions standard(s).
Recordkeeping) CBD10 .735 (ESCPPH3/CBD18 referenced
-10 L'UOia t�i� L in the permit not yet installed)
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location 10*1900104
�Itjpno (EjU,1WI10JIAUa30)daQ DN
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021
Page 11 of 29
Terms&Conditions
Source or Was Deviation
Emission Source Control
Permit Condition Deviations? Records anon- Method(s)of
Description Device ID Condition Summary (Yes/No) Maintained
compliance Determining Comments
Number(s) Number ( es/No/NA) issue? Compliance Status
(Yes/No)
Inspect for All the required monitoring,
Coloring Plant ESCPPHI structural integrity record keeping,and reporting
Dryers& requirements are in
ESCPPH2 1/yr. Preventive maintenance
Baghouses CBD9, 2.1.D.2.e.li.(B) 15A NCAC 2Q No Yes No procedures. compliance with the applicable
(Monitoring and CBD10 .0508(f)&40 CFR emissions standard(s).
Recordkeeping) 60.734,.735 (ESCPPH3/CBD18 referenced
in the permit not yet installed)
Any work orders on
baghouses are reported
into a maintenance data
For each instance tracking system called
of maintenance, CMMS.This system tracks
record date,time, all work performed and
results any variances from All the required monitoring,
Coloring Plant ESCPPHI If any variance manufacturers record keeping,and reporting
Dryers& from manuf.'s maintenance procedures. requirements are in
Baghouses ESCPPH2 2.1.D.2.e.iii maintenance No Yes No CMMS builds the proper compliance with the applicable
(Monitoring and CBD9, recommend.,then maintenance history emissions standard(s).
Recordkeepin CBD10 record corrections required for such an g) q (ESCPPH3/CBD18referenced
made emissions handling in the permit not yet Installed)
15A NCAC 2Q system.Quarterly PM
.0508(f)&40 CFR records and other work
60.734,.735 conducted by a third party
are maintained
electronically or hard
copies of work performed.
Submit All the required monitoring,
Coloring Plant Semiannual Semiannual Monitoring record keeping,and reporting
Dryers& N/A 2.1.D.2.f Monitoring Report, No Yes No Reports submitted on or requirements are in
Baghouses due on i/30 and(Reporting) 7/30 15A NCAC before 1/30 and 7/30 compliance with the applicable
.508(f) emissions standard(s).
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report
CujPn0 j13)uau1110.11Aug j0 JdaQ DM Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 12 of 29
Terms&Conditions
Source or was Deviation — -
Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary (Yes/No) Yaintained7 compliance Determining Comments
Number ( es/No/NA) issue? Compliance Status
Number(s) (Yes/No)
Particulate
Emissions E=4.10 All the required monitoring,
0 67 Per NCAC 2D.0515 record keeping,and reporting
ColoringPlant ESCPK2 x(P) for
ESCPK2 P<=30tph process weight rule Title V requirements are in
Kilns&Baghouses CDB13, 2.1.E.l.a E=55.0 x(P)o.0 No Yes No calculation,we are in compliance with the applicable
(Particulates) compliance with this emissions standard(s).
CDB14 40 for P>=30 tph
[i5A NCAC 02D requirement. (ESCPK3/CBD20 referenced
.05 in the permit not yet installed)
If emissions
testing is required,
ESCPKI Perform testing per 15A No emissions testing is
Coloring Plant testing shall be
ESCPK2 NCAC 02D.2600 and currently required.(ESCPK3/
Kilns&Baghouses 2.1.E.l.b performed in No Yes No
CD813, General Condition JJ found CBD20 referenced in the
(Testing) CDB14 accordance with in Section 3 of the
General Condition permit.
permit not yet installed)
JJ.
All the required monitoring,
Coloring Plant ESCPKI Inspect for leaks record keeping,and reporting
1/yr. 15A requirements are in
Kilns&Baghouses ESCPK2 Preventive maintenance
(Monitoring and CDB13, 2.1.E.l.c.i NCAC 2Q.0508(f) No Yes No compliance with the applicable
( g procedures
&40 CFR 60.734, emissions standard(s).
Recordkeeping) CDB14 .735 (ESCPK3/CBD20 referenced
in the permit not yet installed)
Inspect for
All the required monitoring,
i
Coloring Plant ESCPKI structural integrity record keeping,and reporting
Kilns&Baghouses ESCPK2 1/yr. Preventive maintenance requirements are in
(Monitoring and CDB13, 2.1.E.1.c.ii 15A NCAC 2Q No Yes No procedures. compliance with the applicable
Recordkeeping) CD814 .0508(f)&40 CFR emissions standard(s).
60.734,.735 (ESCPK3/CBD20 referenced
In the permit not yet installed)
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 13 of 29
Terms&Conditions
Source or was Deviation
Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary (Yes/No) Maintained? compliance Determining Comments
P Number ry Ores/No/NA) issue? Compliance Status
Number(s) (ves/No)
Any work orders on
For each instance baghouses and were
of maintenance, reported into a
record date,time, maintenance data tracking
results system called CMMS.This All the required monitoring,
Coloring Plant ESCPK1 If any variance system tracks all work record keeping,and reporting
performed and any requirements are in
Kilns&Baghouses ESCPK2 from manuf.'s
2.1.E.l.d No Yes No variances from compliance with the applicable
(Monitoring and CDB13, maintenance manufacturers emissions standard(s).
Recordkeeping) CDB14 recommend.,then maintenance procedures. (ESCPK3/CBD20 referenced
record corrections made CMMS builds the proper in the permit not yet installed)
15A NCAC 02Q maintenance history
.0508(f) required for such an
emissions handling
system.
any maintenance All the required monitoring,
ESCPK3 performed on the record keeping,and reporting
Coloring Plant Preventive maintenance requirements are in
Kilns&Baghouses ESCPK2 2.1.E.l.e bagfilters within No Yes No g procedures and compliance with the applicable
(Reporting) CDB13, 30 day of a recordkeeping emissions standard(s).
CDB14 request by DAQ
[15A NCAC 02Q. (ESCPK3/CBD20 referenced
in the permit not yet installed)
Submit All the required monitoring,
ESCPK1 Semiannual record keeping,and reporting
Coloring Plant Monitoring Report, Semiannual Monitoring requirements are in
Kilns&Baghouses ESCPK2 CDB13, 2.1.E.1.f due on 1/30 and No Yes No Reports submitted on or compliance with the applicable
(Reporting) CDB14 7/30 before 1/30 and 7/30 emissions standard(s).
[15A NCAC 02Q. (ESCPK3/CBD20 referenced
0508(f)] in the permit not yet installed)
No monitoring,recordkeeping,
Coloring Plant ESCPK1 2.3 lb S02/MM Btu Based on AP-42 emissions or reporting is required at this
Kilns&Baghouses ESCPK2 heat input time per 2.1.E.2.c of our
(Sulfur Dioxide CDB13, 2.1.E.2 [15A NCAC No Yes No factors and fuel usage, permit.(ESCPK3/CBD20
Emissions) CDB14 02D.0516] rate calc'd under limit referenced in the permit not
yet installed)
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 14 of 29
Terms&Conditions
Source or was Deviation -
Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Descri tion Device ID Condition Summary (Yes/No) Maintained? compliance Determining Comments
p Number (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
Visible Emissions
not to exceed 20% Method 22(visual records
when averaged
over a six minute performed monthly on one
period,and may page summary.Shall not
not occur more be more than 20 opacity No visible emissions exceeding
Coloring Plant ESCPK2 when averaged over a six
then once in any 20%were observed or
Kilns&Baghouses ESCPK2 minute period.However,
2.1.E.3.a one hour period No Yes No recorded.(ESCPK3/CBD20
and not more then
(Control of Visible CD613, six minute averaging
Emissions) CDB14 periods may exceed 20% referenced in the permit not
four times per in yet installed)
24 hour period. No not more than once in any
event may exceed hour and not more than 4
87%opacity. times in any 24-hour
15A NCAC 02D period.
.0521
If emissions
testing is required,
ESCPKi Perform testing per 15A No emissions testing Is
Coloring Plant testing shall be
ESCPK2 NCAC 2D.2601 and currently required.(ESCPK3/
Kilns&Baghouses 2.1.E.3.b performed in No Yes No
CD613, General Condition]J found CBD20 referenced in the
(Testing) accordance with
CDB14' 15A NCAC 2D in Section 3 of the permit. permit not yet installed)
.2601
Method 22(visual records
performed monthly on one All the required monitoring,
page summary(normal
Observe visible record keeping,and reporting Coloring Plant
Kilns&Baghouses ESCPK2 emissions once expected emissions a no requirements are in
ESCPK2 visible emissions).Each
Control of Visible CD613 2.1.E.3.c per month for No Yes No visual is on a 6-minute compliance with the applicable
,
Emissions above"normal" emissions standard(s).
CDB14 timeframe.If visual
(Monitoring) and record. emissions are observed, (ESCPK3/CBD20 referenced
then Method 22 must be inthe permit not yet installed)
repeated in same day.
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report LocationlD# 1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 15 of 29
Terms&Conditions
Source or was Deviation
Permit Records anon- Method(s)Of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary (yes/No) Yes/Noaintan NA rnmpiiance Determining Comments
Number(s) Number ( es/No/NA) issuer Compliance Status
(Yes/No)
If visible emissions
from a source are
observed to be All the required monitoring,
Coloring Plant ESCPK1 above normal, record keeping,and reporting
Kilns&Baghouses Results of Method 9 and take appropriate requirements are in
Control of Visible ESCPK2 2.1.E.3.c.i action to correct No Yes No compliance with the applicable
Emissions CDB13, the issue and 22 checks and reports. emissions standard(s).
(Monitoring) CDB14 record the action( g) (ESCPK3/CBD20 referenced
taken. in the permit not yet installed)
[15A NCAC 2Q
.0508(f)3
If visible emissions
from a source are
observed to be
above normal,and
after corrective
action is taken, All the required monitoring,
Coloring Plant ESCPK1 demonstrate that record keeping,and reporting
Kilns&Baghouses Results of Method 9 and the%opacity is requirements are in
Control of Visible ESCPK2 2.1.E.3.c.ii below the 20% No Yes No compliance with the applicable
Emissions CDB13, limit and at or 22 checks and reports. emissions standard(s).
(Monitoring) CDB14 below the (ESCPK3/CBD20 referenced
"normal" in the permit not yet installed)
emissions for a
period of 12
minutes.
[15A NCAC 2Q
.0508(f)3
Method 22(visual records
performed monthly on one All the required monitoring,
page summary(normal
Coloring Plant Maintenance of record keeping,and reporting
ESCPK2 visible emissions).Each
ESCPK1 expected emissions=no
Kilns&Baghouses Monitoring Log- requirements are in
Control of Visible CDB13, 2.1.E.3.d.i Date and Time No Yes No visual is on a 6-minute compliance with the applicable
Emissions 15A NCAC emissions standard(s).
CDB14 timeframe.If visual
(Recordkeeping) 2Q.0508(f) emissions are observed, (ESCPK3/CBD20 referenced
then Method 22 must be in the permit not yet installed)
repeated in same day.
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 16 of 29
Terms&Conditions
I
Source or Was Deviation
Emission Source Control
Permit Condition Deviations? Records a non- Method(s)of
Description Device ID Condition Summary (yes/No) Maintained
? c npttance Determining Comments
P Number (Yes/No/HA) issue? Compliance Status
Number(s) (yes/No)
Maintenance of Method 22(visual records
Monitoring Log- performed monthly on one All the required monitoring,
page summary(normal
Results,Visible record keeping,and reporting
ESCPK3 expected emissions=no
Coloring Plant Emissions Present requirements are in
ESCPK2 visible emissions).Each
Kilns&Baghouses 2.1.E.3.d.ii (yes/no), No Yes No compliance with the applicable
(Recordkeeping) CDB13, Corrective Actions visual is on a 6-minute emissions standard(s).
CDB14 Taken timeframe.If visual (ESCPK3/CBD20 referenced
15A NCAC emissions are observed, in the permit not yet installed)
2Q.0508(f) then Method 22 must be
repeated in same day.
Maintenance of Method 22(visual records
Monitoring Log-If performed monthly on one All the required monitoring,
Coloring Plant emissions were page summary(normal record keeping,and reporting
ESCPKS expected emissions=no
Kilns&Baghouses present,corrective requirements are in
ESCPK2 visible emissions).Each
Control of Visible 2.1.E.3.d.iii actions taken and No Yes No compliance with the applicable
Emissions CDB13, results of action visual is on a 6-minute emissions standard(s).
(Recordkeeping) CDB14 taken. timeframe.If visual (ESCPK3/CBD20 referenced
15A NCAC emissions are observed, in the permit not yet installed)
2Q.0508(f) then Method 22 must be
repeated in same day.
Submit All the required monitoring,
Coloring Plant Semiannual record keeping,and reporting
Kilns&Baghouses ESCPK2 Monitoring Report, Semiannual Monitoring requirements are in
Control of Visible ESCPK2 CDB13, 2.1.E.3.e due on 1/30 and No Yes No Reports submitted on or compliance with the applicable
Emissiosns 7/30 before 1/30 and 7/30 emissions standard(s).
(Reporting) CD614 [15A NCAC 02Q (ESCPK3/CBD20 referenced
.0508(f)) In the permit not yet installed)
Particulate
Emissions E=4.10 All the required monitoring,
Coloring Plant ESCPM1 .I .vJ��tp1'UOI 3 �{ > Per NCAC 2D.0515 record keeping,and reporting
P<=30tph process weight rule Title V requirements are in
Mixers& ESCPM2
Baghouses CDB11, 2.1.F.1.a P< 30 x(P)°"- No Yes No calculation,we are in compliance with the applicable
compliance with this emissions standard(s).
(Particulates) CDB12 40 for P>=30 tph requirement. (ESCPM3/CBD19 referenced
[15A NCAC 02D in the permit not yet installed)
1.05151
Reporting Year 2021 '11(P.Il t) i P.1 11;)LU U t)J 1 A LI', [O 1 CI a(i .)I Permit X:09006T07
Jan-Dec Report Location ID# 1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 17 of 29
Terns&Conditions
Source or Permit was Deviation
Emission Source Control Condition Deviations? Records a non- Methods)of
Descri tion Device ID Condition Summary (Yes/No) Maintained? comPfiance Determining Comments
P Number (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
If emissions
testing is required, Perform testing,if
Coloring Plant ESCPMI No emissions testing is
testing shall be required,per 15A NCAC
Mixers& ESCPM2 2 1.F.l.b performed in No Yes No 02D.2600 and General currently required.(ESCPM3/
Baghouses CDBS1, CBD19 referenced in the
(Testing) CDB12 accordance with Condition 13 found in permit not yet installed)
15A NCAC 2D Section 3 of the permit.
.2601
All the required monitoring,
Coloring Plant ESCPMS inspect for leaks record keeping,and reporting
Mixers& requirements are in
ESCPM2 1/yr, Preventive maintenance
Baghouses 2.1.F.S.c.i No Yes No compliance with the applicable
CDBll, [SSA NCAC 2Q procedures
(Monitoring/ CDB12 .0508(f)] emissions standard(s).
Recordkeeping) (ESCPM3/CBD19 referenced
in the permit not yet installed)
inspect for All the required monitoring,
Coloring Plant ESCPMI structural integrity record keeping,and reporting
Mixers& requirements are in
CDB11,
ESCPM2 1/yr. Preventive maintenance
Baghouses 2.1.F.l.c.ii No Yes No compliance with the applicable
05 NCAC 2Q procedures.
(Monitoring/ . emissions standard(s).
Recordkeeping) CDB12 0508(f)&40 CFR (ESCPK3/CBD20 referenced
p g) 60.734,.735 in the permit not yet installed)
Any work orders on
For each instance baghouses and were
reported into a
of maintenance,
record date,time, maintenance data tracking
results system called CMMS.This All the required monitoring,
Coloring Plant system tracks all work record keeping,and reporting
Mixers& ESCPMI If any variance performed and any requirements are in
Baghouses ESCPM2 2.1.F.l.d from manuf.'s No Yes No variances from compliance with the applicable
(Monitoring/ CDB11, maintenance
CDB12 recommend.,then manufacturers emissions standard(s).
Recordkeeping) record corrections maintenance procedures. (ESCPM3/CBD19 referenced
e CMMS builds the proper in the permit not yet installed)
made
NCAC 02Q maintenance history
.0508(f)NC] required for such an
emissions handling
system.
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 18 of 29
Terns&Conditions
Source or was Deviation
Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary (Yes/No) Naintained? compliance Determining Comments
P Number (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
Submit results of
All the required monitoring,
any maintenance
record keeping,and reporting
Coloring Plant ESCPMI performed on the
& ESCPM2 bagfilters within Preventive maintenance requirements are in
Mixers
Mixers Baghouses CDBS1. 2.1.F.l.e 30 day of a No Yes No procedures and compliance with the applicable
(Reporting) CDB12 request by DAQ recordkeeping emissions standard(s).
SA NCAC (ESCPM3/CBD19 referenced
[S
0 5A NCAC
in the permit not yet installed)
Submit All the required monitoring,
Coloring Plant ESCPMI Semiannual record keeping,and reporting
Mixers& ESCPM2 Monitoring Report, Semiannual Monitoring requirements are in
Baghouses CDB11, 2.1.F.l.f due on 1/30 and No Yes No Reports submitted on or compliance with the applicable
(Reporting) CDB12 7/30 before 1/30 and 7/30 emissions standard(s).
[15A NCAC (ESCPM3/CBD19 referenced
02Q.0508(f)] in the permit not yet installed)
Visible Emissions
not to exceed 20% Method 22(visual records
when averaged
overa six minute performed monthly on one
period,and may page summary.Shall not
be more than
Coloring Plant not occur more over
No visible emissions exceeding
ESCPMI when averagedd opacity
over a six However, v
,
Mixers& ESCPM2 then once in any minute period. 20%were observed or
CDBll, six minute averaging
Baghouses 2.1.F.2.a one hour period No Yes No recorded.(ESCPM3/CBD19
(Control of Visible CDB12 and not more then periods may exceed 20% referenced in the permit not
Emissions) four times per in yet installed)
24 hour period.No not more than once in any
event may exceed hour and not more than 4
times in any 24-hour
87%opacity.
period.
[15A NCAC 2D
.0521]
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 19 of 29
Terms&Conditions
Source or was Deviation
Emission Source Control
Permit Condition Deviations? itecords anon- Method(s)of
Descri tion Device ID Condition Summa (Yes/No) Maintained? compliance Determining Comments
P Number ry (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
Coloring Plant If emissions
Control of Visible ESCPMI testing is required, Perform testing
0 per 15A currently
emissions testing is
Emissions ESCPM2 testing shall be
2.1.F.2.b performed in No Yes No NCAC 02D.260 and currently required.(ESCPM3/
Mixers& CDB11, General Condition JJ found CBD19 referenced in the
permit.
Baghouses CDB12 accordance with in Section 3 of the
g 15A NCAC 2D p permit not yet installed)
(Testing)
.2601
Method 22(visual records
performed monthly on one All the required monitoring,
Coloring Plant page summary(normal
Observe visible record keeping,and reporting
Control of Visible ESCPMI emissions once expected emissions=no requirements are in
Emissions ESCPM2 visible emissions).Each
2.1.F.2.c per month for No Yes No 1f visual minute compliance with the applicable
Baghouses CDB12 timeframe.I
Mixers& CDB11, above"normal" visual is on 6 emissions standard(s).
(Monitoring) and record. emissions are observed, (ESCPM3/ referenced
then Method 22 must be in the permit t not
ot yet installed)
repeated in same day.
If visible emissions
from a source are
Coloring Plant observed to be All the required monitoring,
Control of Visible ESCPMI above normal, record keeping,and reporting
take appropriate Results of Method 9 and requirements are in
Mixers& CDB31, 22 checks and reports.
Emissions ESCPM2 2 1.F.2.c.i action to correct No Yes No compliance with the applicable
Baghouses CDB12 the issue and emissions standard(s).
(Monitoring) record the action (ESCPM3/CBD19 referenced
taken. in the permit not yet installed)
(15A NCAC 2Q
.0508(f)]
�� 30 tuaoi� �� q�t0l��
Reporting Year2021 Cltjen0 jLjU;) UO1tAug3o;daQ ON
Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 20 of 29
Terms&Conditions
Source or Was Deviation
Emission Source Control Pert Condition Deviations? records a non- Method(s)of
Description Device ID Condition Summary Maintained? compliance Determining Comments
P Number rY (yes/Ho) (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
If visible emissions
from a source are
observed to be
above normal,and
after corrective
action is taken, All the required monitoring,
Coloring Plant ESCPMI demonstrate that record keeping,and reporting
Control of Visible ESCPM2 Results of Method 9 and the%opacity is requirements are in
Emissions 2.1.F.2.c.ii below the 20% No Yes No compliance with the applicable
CD612
Kilns&Baghouses CDB11, limit and at or 22 checks and reports. emissions standard(s).
(Monitoring) below the (ESCPM3/CBD19 referenced
"normal" in the permit not yet installed)
emissions for a
period of 12
minutes.
15A NCAC 2Q
.0508(f)
Method 22(visual records
performed monthly on one All the required monitoring,
Coloring Plant page summary(normal
Maintenance of record keeping,and reporting
Control of Visible ESCPMI Monitoring Log- expected emissions=no
requirements are in
Emissions ESCPM2 visible emissions) Each.
2.1.F.2.d.i Date and Time No Yes No compliance with the applicable
Mixers& CDB11, [15A NCAC visual is on a 6-minute emissions standard(s).
Baghouses CDB12 timeframe.If visual
(Recordkeeping) 2Q.0508(f)] emissions are observed, (ESCPM3/ referenced
then Method 22 must be in the permit t not
ot yet installed)
repeated in same day.
Maintenance of Method 22(visual records
Monitoring Log- performed monthly on one All the required monitoring,
Results,Visible page summary(normal record keeping,and reporting
Coloring Plant ESCPMI expected emissions=no
Emissions Present requirements are in
Mixers& ESCPM2 visible emissions).Each
2.1.F.2.d.ii (yes/no), No Yes No compliance with the applicable
Baghouses CDB31, visual is on a 6-minute
(Recordkeeping) CDB12 Corrective Actions timeframe.If visual emissions standard(s).
Taken (ESCPM3/CBD19 referenced
[15A NCAC emissions are observed, in the permit not yet installed)
then Method 22 must be
2Q.0508(f)] repeated in same day.
Reporting Year 2021 Permit af:09006T07
Jan-Dec Report Location ID*.1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 21 of 29
Terms&Conditions
Source Or -- --- was Deviation ---------�---- —
Permit Records anon- Method(s)of
Emission Source Control Condition Deviations?
Descri tion Device ID Condition Summary (Yes/No) Maintained? compliance Determining Comments
P Number (Yes/No/NA) (issue? Compliance Status
Number(s)
Maintenance of Method 22(visual records
performed monthly on one
Plant Monitoring Log-If All the required monitoring,
Coloring page summary(normal
emissions were record keeping,and reporting
Control of Visible ESCPM3 expected emissions=no
present,corrective requirements are in
Emissions ESCPM2 visible emissions).Each
Mixers& CDB11, 2.1.F.2.d.iii actions taken and No Yes No visual is on a 6-minute compliance with the applicable
results of action emissions standard(s).
Baghouses CDB12 timeframe.If visual
(Recordkeeping) taken. (ESCPM3/ referenced
(15A NCAC emissions are observed, in the permitit not not yet installed)
2Q.0508(f)] then Method 22 must be
repeated in same day.
Coloring Plant Submit All the required monitoring,
Control of Visible ESCPM1 Semiannual record keeping,and reporting
Emissions ESCPM2 Monitoring Report, Semiannual Monitoring requirements are in
Mixers& CDB11, 2.1.F.2.e due on 1/30 and No Yes No Reports submitted on or compliance with the applicable
Baghouses CDB12 7/30 before 1/30 and 7/30 emissions standard(s).
(Reporting) [15A NCAC 02Q (ESCPM3/CBD19 referenced
.0508(f)] in the permit not yet installed)
Particulate
Emissions E=4.10 Methods 5&9,initial test All the required monitoring,
x(P)' for
0 6� completed 8/5/2002 thru record keeping,and reporting
Coloring Plant ESCPCI P<=30tph 8/8/2002. Per NCAC 2D requirements are in
Coolers ESCPC2 E=55.0 x(P)2.1.G.l.a o 11 No Yes No .0515 process weight rule compliance with the applicable
(Particulates) q0 for P>=30 tph Title V calculation,we are emissions standard(s).
[i5A NCAC 0 in compliance with this (ESCPC3 referenced in the
.05 requirement. permit not yet installed)
If emissions Perform testing,if
testing is required, required,per 15A NCAC
testing shall be 02D.2600 and General No additional emissions
Coloring Plant ESCPCI 2.S.G.l.b performed in No Yes o Condition 11 found in testing is currently required.
Coolers(Testing) ESCPC2 accordaR jo ILu0I�3 Lj'BT3jL Section 3 of the permit. (ESCPC3 referenced in the
15A NCAC 02D Methods 5&9,initial test permit not yet installed)
2600 completed 8/5/2002 thru
8/8/2002
Reporting Year2021 'plena jpjuaWU0JIAug30 jdaQ 3M
Permit#:09006T07
Jan-Dec Report LocationlD#1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 22 of 29
Terms&Conditions
Source or Was Deviation
Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary (yes/No) Maintained? com'fiance Determining Comments
Number(s) Number (yes/No/NA) (Yes
issssu/N?o) Compliance Status
Maintain records
sufficient to All the required monitoring,
Coloring Plant record keeping,and reporting
demonstrate
Coolers Methods 5&9,initial test requirements are in
(Monitoring/ ESCPC1 2.1.G.l.c compliance and No Yes No completed 8/5/2002 thru compliance with the applicable
ESCPC2 make these
Recordkeeping/ 8/8/2002 emissions standard(s).
Reporting) records available (ESCPC3 referenced in the
to DAQ upon
permit not yet installed)
Visible Emissions
not to exceed 20%
when averaged Method 22(visual records
over a six minute performed monthly on one
period,and may page summary.Shall not
not occur more be more than 20%opacity
Coloring Plant then once in any when averaged over a six No visible emissions exceeding
ESCPCi minute period.However, 20%were observed or
Coolers(Control of ESCPC2 2.1.G.2.a one hour period No Yes No six minute averaging recorded.(ESCPC3 referenced
Visible Emissions) and not more then periods may exceed 20% in the permit not yet installed)
four times per in
24 hour period.No not more than once in any
event may exceed hour and not more than 4
times in any 24-hour
87%opacity.
period.
[15A NCAC 2D
.0521(d)]
If emissions
Coloring Plant testing is required, No additional emissions
Control of Visible ESCPCI testing shall be Methods 5&9,initial test testing is currently required.
Emissions 2.1.G.2.b performed in No Yes No completed 8/5/2002 thru
Coolers ESCPC2 accordance with 8/8/2002 (ESCPC3 referenced in the
permit not yet installed)
(Testing) 15A NCAC 2D
.2601
33!ijo JBIJ00a1d u�itojuld
Reporting Year 2021 Cll�enU IrluawuoltnugJo;daQ 09 Permit*:09006T07
Jan-Dec,Report Location ID*:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 23 of 29
Terms&Conditions
Source or was Deviation
Deviations?Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary comp
(yes/No) Maintained? liance Determining Comments
P Number (Yes/No/NA) (Yes/No)
issue? Compliance Status
Number(s)s)
Method 22(visual records
performed monthly on one All the required monitoring,
Coloring Plant Observe visible page summary(normal record keeping,and reporting
Control of Visible emissions once expected emissions=norequirements are in
Each ESCPCl
Emissions 2.1.G.2.c per month for No Yes No visible emissions). compliance with the applicable
Coolers ESCPC2 above"normal' visual is on a 6-minute emissions standard(s).
(Monitoring) and record. timeframe.If visual (ESCPC3 referenced in the
emissions are observed,
then Method 22 must be permit not yet installed)
repeated in same day.
If visible emissions
from a source are
observed to be All the required monitoring,
Coloring Plant above normal, record keeping,and reporting
Control of Visible ESCPCl Results of Method 9 and take appropriate requirements are in
Emissions ESCPC2 22 checks and reports.2.1.G.2.c.i action to correct No Yes No compliance with the applicable
Coolers the issue and emissions standard(s).
(Monitoring) record the action (ESCPC3 referenced in the
taken. permit not yet installed)
[15A NCAC 2Q
.0508
If visible emissions
from a source are
observed to be
above normal,and
after corrective
action is taken, All the required monitoring,
Coloring Plant demonstrate that record keeping,and reporting
Control of Visible ESCPC3 Results of Method 9 and the%opacity is requirements are in
Emissions 2.1.G.2.c.ii below the 20% No Yes No compliance with the applicable
Coolers ESCPC2 limit and at or 22 checks and reports. emissions standard(s).
(Monitoring) below the (ESCPC3 referenced in the
"normal' permit not yet installed)
emissions for a
period of 12
minutes.
[15A NCAC 2Q 33!JJp jvuotoa 11�?1311?
.0508(f)]
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID*:1900104
Caljr
na j rluDWU01lAu3 JO I&CI DN
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 24 of 29
Terns&Conditions
Source or was Deviation
Permit records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID condition Summary (Yes/No) Maintained? compliance Determining Comments
P Number (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
Method 22(visual records
performed monthly on one All the required monitoring,
Coloring Plant Maintenance of page summary(normal record keeping,and reporting
Control of Visible Monitoring Log- expected emissions=norequirements are in
Emissions ESCPCI 2.1.G.2.d.i Date and Time No Yes No visible emissions).Each compliance with the applicable
Coolers ESCPC2 [15A NCAC visual is on a 6-minute emissions standard(s).
(Recordkeeping) 2Q.0508(f)) timeframe.If visualemissions are observed, (ESCPC3 referenced in the
then Method 22 must be Permit not yet installed)
repeated in same day.
Maintenance of Method 22(visual records
Monitoring Log- performed monthly on one All the required monitoring,
Coloring Plant Results,Visible page summary(normal record keeping,and reporting
expected emissions=no
Control of Visible Emissions Present requirements are in
ESCPCI visible emissions).Each
Emissions ESCPC2 2.1.G.2.d.ii (yes/no), No Yes No visual is on a 6-minute compliance with the applicable
Coolers Corrective Actions emissions standard(s).
(Recordkeeping) Taken timeframe.If visual (ESCPC3 referenced in the
15A NCAC emissions are observed, permit not yet installed)
2Q.0508(f) then Method 22 must be
repeated in same day.
Maintenance of Method 22(visual records
Monitoring Log-If performed monthly on one All the required monitoring,
emissions were page summary(normal record keeping,and reporting
Coloring Plant present,corrective expected emissions=norequirements are in
Coolers ESCPCI 2.1.G.2.d.iii actions taken and No Yes No visible emissions).Each compliance with the applicable
(Recordkeeping) ESCPC2 results of action visual is on a 6-minute emissions standard(s).
taken. timeframe.If visual (ESCPC3 referenced in the
[15A NCAC emissions are observed, permit not yet installed)
2Q.0508(f)) then Method 22 must be
repeated in same day.
03WO PuOPO-d 40101B-d
Reporting Year2021 /(jjjrna IUjU;)WU0llnug301daQ DN Permit#:09006T07
Jan-Dec Report Location ID#:19DO104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 25 of 29
Terms&Conditions
- - - --— ------
Source or was Deviation
Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summa (Yes/No) Maintained? compliance Determining Comments
P Number rY (Yes/No/NA) issue? Compliance Status
Number(s) (Yes/No)
Submit All the required monitoring,
Coloring Plant Semiannual record keeping,and reporting
Control of Visible ESCPC Monitoring Report, Semiannual Monitoring requirements are in
ESCPC
Emissions 2 2.1.G.2.e due on 1/30 and No Yes No Reports submitted on or compliance with the applicable
Coolers 7/30 before 1/30 and 7/30 emissions standard(s).
(Reporting) [15A NCAC (ESCPC3 referenced in the
02Q.0508(f)) permit not yet installed)
Multiple process dust
emissions:do not
Emission No monitoring,recordkeeping,
cause or No Records of substantive
Source(s) or reporting is required at this
NA contribute to substantive NA No complaints on fugitive
Non-process 2.2.A.l.b "substantive complaints emissions,if any. time per 2.2.A.1.h of our
Fugitive Dust permit.
Emission Sources complaints"
15A NCAC 02D
Within 30 days of
notice from
Director of second
Multiple substantive
Emission complaint in 12- No monitoring,recordkeeping,
No Records of substantive ug[3v
Source(s) month period, or reporting is required at this
Non-process `l
NA 2.2.A.l.c.i substantive NA No complaints on fugitive
submit description complaints emissions,if any. time per 2.2.A.1.h of our 31t j (�
Fugitive Dust of what has/will be permit. t7 o
Emission Sources done to reduce the
emissions
[15A NCAC
02D.05401 o;daa
Within 60 days of ��tnU��
notice from
Multiple Director of second
substantive
Emission No monitoring,recordkeeping,
complaint in 12- No Records of substantive
Source(s) NA 2.2.A.1.c.ii month period, substantive NA No complaints on fugitive or reporting is required at this
Non-process submit to the complaints emissions,if any. time per 2.2.A.1.h of our
Fugitive Dust permit.
Emission Sources Director a Control
Plan
[15A NCAC
02D.0540]
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 26 of 29
Terms&Conditions
Source or was Deviation
Permit Records a non- Method(s)of
Emission Source Control Condition Deviations?
Description Device ID Condition Summary (Yes/No) Maintained? compliance Determining Comments
s Number (Yes/No/NA) issue? Compliance Status
Number( ) (Yes/No)
Run-pro M within days
Fugitive Dust
after the
Director
Emission No monitoring,recordkeeping,
Sources approves the plan, No Records of substantive or reporting is required at this
NA 2.1.A.l.c.iii be in compliance substantive NA No complaints on fugitive
Particulates from with the plan complaints emissions,if any. time per 2.2.A.1.h of our
fugitive non (15A NCAC permit.
Process dust 02D.05401
This requirement was added in
Facility-wide ESCPPHI Monthly
affected ESCPPH2 monitoring of total 3 with our new permit
emission sources ESCPK1 HAP emissions anndd 010 the facility began meeting
Dryers,Kilns& ESCPK2 2.2.6.2.c from facility wide Mass balance method the new requirements
Mixers&Coolers ESCPM1 2.2.B.2.d sources of HAP No Yes No utilized for monitoring of immediately after the permit
(HAP Emissions- ESCPM2 emissions. HAP emissions. was issued. (ESCPPd E
Monitoring& ESCPC1 Maintain records Eferenc d in the,and it not
Recordkeeping) ESCPC2 for 5 years on site. referenced in the permit not
et installed
Facility-wide Submit
affected Semiannual All the required monitoring,
emission sources Semiannual Monitoring record keeping,and reporting
Dryers,Kilns& NA 2.2.B.2.e Monitoring Report,due 1/30 and 7/30 No Yes No Reports submitted on requirements are in
Mixers&Coolers 1/30 and 7/30 compliance with the applicable
050
(HAP Emissions- 02Q. emissions standard(s).
Reporting) 508(f)3)]
ESCPPHI
Facility-wide ESCPPH2 Permit limits not
affected ESCPK1 to be exceeded: All the required monitoring,
emission sources ESCPK2 Arsenic&Compds Mass balance method record keeping,and reporting
2.2.B.3.a No Yes No utilized for monitoring of requirements are in
Dryers,Kilns& ESCPMI 0.69 Ib/yr, TAP emissions. compliance with the applicable
Mixers&Coolers ESCPM2 Cadmium Metal
(HAP Emissions) ESCPCI 3.79 Ib/yr emissions standard(s).
ESCPC2
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location lD#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 27 of 29
Terns&Conditions
Source or Permit Was Deviation
Emission Source Control Condition Deviations? Records a non- Method(s)of
Description Device ID Condition Summary (Yes/No) Maintained? compliance Determining Comments
s Number (Yes/No/NA) issue? Compliance Status
Number( ) (Yes/No)
ESCPPHI
Facility-wide ESCPPH2
affected ESCPKI 15A NCAC 2Q All the required monitoring,
emission sources ESCPK2 .0711: Emissions Mass balance method record keeping,and reporting
2.2.8.4 No Yes No utilized for monitoring of requirements are in
Dryers,Kilns& ESCPMI Rates Requiring a TAP emissions. compliance with the applicable
Mixers&Coolers ESCPM2 Permit
( emissions standard(s).
TAP Emissions) ESCPC3
ESCPC2
Compliance ESCPMI
Assurance ESCPM2 Pressure drop All the required monitoring,
Monitoring ESCPKI A continuous data
monitored record keeping,and reporting
Affected Sources ESCPK2 acquisition database
2.2.C.S.c.i. continuously and No Yes No requirements are in
Kilns&Mixers& CDB11 daily averages monitors pressure drop on compliance with the applicable
Baghouses CDB12 our baghouses.
(Monitoring and CDB13 recorded daily emissions standard(s).
Recordkeeping) CDB14
Compliance ESCPMI
Assurance ESCPM2 All the required monitoring,
Monitoring ESCPKI 2>=P-drop A continuous data record keeping,and reporting
Affected Sources ESCPK2 across the acquisition database
2.2.C.l.c.i.(B) No Yes No requirements are in
Kilns&Mixers& CDBS1 bagfilter<=6 in monitors pressure drop on compliance with the applicable
Baghouses CDB12 H2O our baghouses.
(Monitoring and CDB13 emissions standard(s).
Recordkeeping) JCDB14
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 28 of 29
Terms&Conditions
Source or was Deviation
Emission Source Control Pert Condition Deviations? Reveres a non- method(s)of
Condition (Yaw awn compliance Determining Comments
Description Device ID Number Summary (ves/No) Tres/No/NA) issue? Compliance Status
Number(s) (Yes/No)
TnMe—event of an
excursion
Permittee shall
take appropriate
action to correct
as soon as
Compliance ESCPMI possible. If a Monitor differential All the required monitoring,
Assurance ESCPM2 source or bagfilter record keeping,and reporting
Monitoring ESCPK1 operates with pressure and operating requirements are in
conditions on a minimum
Affected Sources ESCPK2 2 2 C.l.c.ii more than ten No Yes No of a semi-annual basis to compliance with the applicable
Kilns&Mixers& CD811 excursions in a determine if Quality standard(s).(ESCPM3/
Baghouses CDB12 semiannual CBD19 and ESCPK3/CBD20
(Monitoring and CDB13 reporting period, Improvement Plan is referenced in the permit not
Recordkee in CDB14 then the rmittee required.
p' g) pe yet installed)
shall develop a
Quality
Improvement
Plan(QIP)in
accordance with
Preventative maintenance
procedures.Date and time
of reached recorded
Compliance ESCPMI Results of action,results of All the required monitoring,
Assurance ESCPM2 monitoring differential pressure and record keeping,and reporting
Monitoring ESCPK1 inspections, emissions monitoring. requirements are in
Affected Sources ESCPK2 2 2 C.I.c.iii maintenance, No Yes No Results of any inspections compliance with the applicable
Kilns&Mixers& CDBI1 calibrations and or maintenance performed standard(s).(ESCPM3/
Baghouses CDB12 corrections as on baghouse or CBD19 and ESCPK3/CBD20
(Monitoring and CDB13 pursuant to differential pressure drop referenced in the permit not
recordkeeping) CDB14 sections above. gauges.Any variance from yet installed)
manufacturer's
recommendations,if any
corrections made.
33!j30 puolr23, u$13[LZ[
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report E1710 lE)uawuo ,Aug o i&G DR Location ID# 1900104
,Cli► �
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
FOR CALENDAR YEAR
2021 Page 29 of 29
Terms&Conditions
Source or Was Deviation
Permit Records anon- Method(s)of
Emission Source Control Condition Condition Deviations? Maintained? compliance Determining Comments
Description Device ID Number Summary (Yes/No) tyes/No/NA) issue? Compliance Status
Number(s) (res/No)
Compliance ESCPMI All the required monitoring,
Assurance ESCPM2 record keeping,and reporting
ESCPKI Submit requirements are in
Monitoring Semiannual Monitoring
ESCPK2 Semiannual compliance with the applicable
Affected Sources 2.2.C.l.d No Yes No Reports submitted by 1/30
CDB11 Monitoring Report, emissions standard(s).
Kilns&Mixers& CDB12 due 1/30 and 7/30 and 7/30
Baghouses CDB13 /CBD20 referenced r CPK3
in he
(Reporting) CDB14 permit not yet installed)
Reporting Year 2021 Permit#:09006T07
Jan-Dec Report Location ID#:1900104
1
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT FOR GENERAL CONDITIONS
For Calendar Year 2021
Page_1_of_1_
Terms and Conditions Deviation? Was Deviation a noe-
RceodsMaaaieed?rompllanee issue, Method(s)of Determislog Compliance Status Commenti
Permit Condition Condition Semmarr (Yes/No) (VeaNl.1NA) No)
Number
Yes Yes Yes Duemork to M Screens seeded odfiom process wpreveNpmductcomanimtim.Fugitive anissions Goon source is
contained in the building.Voluntary Disclosure letter submitted to NCDEQ 1111 9/202 1 by Certified mail.See
Review on a regular basis all charges made to the process thin may d-mitiou summery report.
i.A General pmvisiore idled permit—'buon. Oil processed through L I Pre-heenn(ESCPPII I)mkasing VOC emission.Under normal mnclucts IMe are m
VOC emission lunits or sanderds appliabk to ais emission sauce.
No Yes No
3.13 Pernia.-deble.,11aay pemit available at fxdity
No Yes No
Submisvioru of reports to regional office reports mbmind n regional office
3.1)
Y. NA Yes Ll a rk to M S.—sedd of from process to prevent producl conam.-Fugitive anirloru Gam soucc is
mrnaind in the budding.Voluntary Dixlosue letter submitted to NCDEQ 1 I/18/2021 by Certified mail-See
Cua®v bon Review on a regular basis h-g-made to fh proceas that may deviation smrmary report.
affect permit ordi.—
3.F
Yes Yes No Failure to submit r uur mati6catim pemut prior to the nana bon of bogfifers.NOV iwud August 12.2021.S.
devtaim sunmary report
Permit m.difiontions and ppli..— records nainlamed Operating Portable Backup conveyor IS-32(f erly DA5)and Weser sacker.Convevor No.25A without prior
iwkuim in,ai gtalily Nmit NOV i—,ed Augad 12,2021.See deviation summary report.
3.G
No Yes No
Cl to es t requiting mi pert modifications records moussoned
3.H ro
Reporting regnirwmna for e—mnissaos and pemtit No Yes No
rd.noo-rood
3.LA,3 1.B dtion m'e s
3.K Pemui renewal every five year No Y. No record mainaurd
3.M Duy to submit any infbrints—mq ad by due sor No Yes No ..pies nio navred and filed
3 N Duty to supplemrnt No Yes No Review of all reports and data submitted for aauracv.
3.0 Rurnion of rends No Yes No mainaind in doamuadaton room
3T Around c.mplimce certif non No Yes N. fitig of awnl covmlinre catJceion
3.Q Certification by respamble offi i.1 No Yes No pmpar signature and records certifiention
3 T 1w lim6cant activiies records available at facility No Yes No ma,rds in donunenation roam
3.V Insp.—and entry No Yes No N/A
3.W Around f paymem No Yes No receipt on file
3 X Annual emisatm inventory requu-11 No Yes No -ent—in file
3.Y Confidential d—t.— No Yes No Nothing subnueed
Yes Yes No Portable Backup—yer IS-32((edy IA5),Failure W submit an application for a minor permit modfication in
cordnce wdh f 5A NCAC 02Q,0515
Waste muck.,Cooveyor No.25A',Previ uWy urp—tied emission sconce subject to 40 CFR Pat 60,Subpart
Constnsxim and op—t-pemiia Dwnuia m fik 000(NSPS 000)
Pugmill Syskm,violation ol'NoM Carolina General Strohm 143-215.108,as well as 40CFR 60.8,and 40CFR
60.675,for the installation,of an additional pugmin system.NOV issued 121112020.See deviation smrionnry report.
3,Z
3.AA Sadand applwaum form and required inlbrratim No Yes No —dis maintained
3 CC Refrigerant regwern— No Yes No re—iii and .win do.mnent roan
No Yes No The acdity does not exceed the deeslnld ofaubsWr c,n dot would
3.1)0 I'rvvn bon of...d nW reeases-Section I I2(r) trigger filing a Section 1124D pan
I re,--ofa.cid eases entd rel "G-1 Duty Ch—c'- No Yes No
1 I Paciity ekes steps n manage any hveNon subswcex
.EL Section I l i r
3.0 Ambient an quol¢y swAwds No Yes No NA
3.11 Emisswn testing and r.ponig requin i.- No Yes No tNvg resda are m f le in d/kuncnatiun rump
31.1. R W ing requhemens fin—,V—r.9 equipmea No Yes No ..orals on fil.
No No
3 MM Fugitive Dust Control Requuernem Record of subsuntwe canplaims or fugitive doss emission,dan)
.
3.NN Mdificationofa TV pemut No Yes No record-file
300 Thud Party Participation and F.PA Review No Yes No Filing ofpermit renewal
Revision 3.0
North Carolina Department of Environmental Quality
Division of Air Quality
DEVIATION SUMMARY REPORT
For Calendar Year 2021
Page I of 1
Emission Source Source or Control Device ID pollutant Deviation Description Deviation Date(s) Deviation Duration Suspected Cause of Deviation Corrective Action Taken
Description
ptiom Numbers)
Ductwork passthrough a process bin(ES340A&ES340-B), Holes created in ductwork by abrasive material causing material from process bin to Initial disclosure included in semi-annual deviation
abrasive material from bin has caused holes in ductwor], contaminate product downstream.Ductwork was disconnected from M Screens and report submitted 7/3021 for 1-1-21 thin 6/3021.
Ductwork blinded off from exabusting to CDB2&CD64. November 2017- Approx blanked off to prevent product contamination. Voluntary Disclosure letter submitted to NCDEQ
M screen No.1,3,4,5,E CDB2&CDB4 PM Fugitive emissions from source is contained in the building_ 12/29/2021 4 vear 1 month 11/182021 by Certified mail.Control re-established
12282021.
Oil processed through LI Pre-heater(ESCPPHI)releasing Piping union associated with C Crusher 1 was loosened and approx.125 gallons gear Piping unit repaired by maintenance.
ESCPPHI ESCPPHI VOC
VOC emissions.Under normal conditions there are no VOC 6/252021 6vtin. oil to leak and mix within granule product later processed through Ll preheater 1
emission limits or standards applicable to this emission sauce. (ESCPPHI).
Failure to submit an application for inclusion in an quality, In 2003,Title V apploca6on,IS-32 was submitted as IH5 and was identified as an NOV issued August 12,2021.Minor permit
permit in accordance with NCGS 143-215,108.In addition- insignificant unit not subject to any federal regulations and subject to ISA NCAC modification submitted July 13,2021 to NCDAQ,
failure to conduct an intial performance test within 180 days of 2Q.0102[b][2][E][i]and 0503(7). regional supervisor and Chief permitting Section.
initial startup. Performance testing conducted 6/22021 and
Portable Backup conveyor IS-32(formerly IA5) PM 2003-July 112021 appmx.18 years submitted to NCDEQ.
Failure to submit an application for inclusion in air quality Unknown NOV issued August 12,2021.Minor permit
permit in accordance with NCGS 143-215.108.In addition, modification submitted July 13,2021 to NCDAQ,
Waste stacker,Conveyce failure to conduct an intial performance test within t 80 days of regional supervisor and Chief permitting Section
No.25A TBD PM initial starmp. 2002-July 13,2021 approx.19 years P� on nnancctcstingcductcd 11/112021 and
12/I/2021 and submitted toNCDEQ.
Failure to submit minor modification permit prim to the Change in manufacturer for baghouse bagfilter from previous manufactuer.A minor NOV issued August 12,2021.Permit Modification
transition of bagfiltas modification permit was not submitted prior to the change. (1900104.21C)submitted to agency December 14,
Dryer Baghonse CDB3 PM April 2021 approx.7 yems 2021.
Violation of North Carolina General Styamte 143-215.109.as 3M's interpretation that 3M pittsboro complied with the state permitting regulations in NOV issued 12/11/2020.Submission of NSPS 000
well as 40CFR 60.8.NSPS Performance Tests and 40CFR accordance to 15A NCAC 02Q.0102(h)(5),and additionally was not in violation of 40 "after the fact"notification of construction and startup
60.675,NSPS Subpart 000,Test Methods and Procedures CFR Part 60,Subpart 000-Standards of Performance for Nonmetallic Mineral for newly added pugmill.Imial performance test on
Pugmill system F6772 PM for the installation of an additional u ll system. 12/112020 l2/1/2021 Process Plants because u mills are not subject to the regulations. new u
P 8au P 9 JP grill unit conducted 11/I l/2021 and
12/12021 and submitted to NCDEQ.
Revision 3.0
'10wo 110U000aua
CulEnO 1¢3u3Wu0JlAu33°1&a ON