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HomeMy WebLinkAboutAQ_F_1900030_20220128_CMPL_CompRpt_3 Ar-c I i n Performance Applied NC Dept of Environmentui Quality JAN 31 ZE;�2 January 28, 2022 Raleigh Regional Office Regional Air Quality Supervisor Raleigh Regional Office N.C. Department of Environment and Natural Resources 3800 Barrett Drive Raleigh,NC 27609 RE: Arclin USA, LLC Air Permit No. 04162R23 Semi-Annual NSPS Report Dear Regional Air Quality Supervisor: In accordance with condition A.5 c.iv. of the above-referenced air permit for the Arclin USA, LLC facility in Moncure,North Carolina, we are providing information related to the performance of the thermal oxidizer which controls emissions from the MF-2 formaldehyde manufacturing unit at the site. Information provided is from the monitoring period July through December, 2021. There were no 3-hour periods of operation when the average combustion temperature was more than 28"C below the average combustion temperature recorded during the last performance test. All periods when the control device was down, or when the vent stream was diverted from the control device, were associated with an outage of the process manufacturing unit (MF-2). All process unit and control device outages are detailed in the enclosed table. If you have any questions concerning this submittal, or need additional information, please call me at(919) 542-2526, extension 157053. Sincerely, es Gard Plant Manager Enclosure JG/ Thermal Oxidizer Outage Log July 1, 2021 — December 31, 2021 The following downtime occurred with CD-2,the Thermal Oxidizer associated with the MF-2 formaldehyde process, from July 1, 2021 through December 31, 2021. Thermal Controlled MF-2 Operating Oxidizer Process Time without Date (CD-2) (MF-2) Thermal Oxidizer Reason for Outage Downtime Downtime On-Line 1 Hour 0 Hour 1 Hour 7/14/21 40 Minutes 40 Minutes 0 Minutes MF-2 Down TO Down Temp Spike 77 Hours 75 Hours 2 Hours 7/18-21/21 57 Minutes 40 Minutes 17 Minutes MF-2 Shutdown and TO Down—Re-Cat 2 Hours 2 Hours 0 Hours MF-2 Shutdown and TO Down—Water 9/5/21 50 Minutes 2 Minutes 48 Minutes Separator Bowl Busted 306A 10/13- 338 Hours 341 Hours 3 Hour 27/21 18 Minutes 15 Minutes 15 Minutes MF-2 Shutdown and TO Down—Re-Cat 5 Hours 4 Hours 1 Hour 11/23/21 37 Minutes 26 Minutes 11 Minutes MF-2 Down TO Down Temp Spike 2 Hours 0 Hours 1 Hour 12/6/21 18 Minutes 35 Minutes 11 Minutes MF-2 Down TO Down Temp Spike 4 Hours 3 Hours 0 Hours 12/8/21 29 Minutes 44 Minutes 45 Minutes MF-2 Shutdown/TO Down 2 Hours 1 Hour 0 Hours 12/9/21 7 Minutes 23 Minutes 44 Minutes MF-2 Shutdown/TO Down