HomeMy WebLinkAboutAQ_F_0400039_20221208_PRMT_Permit i
u:STATE
ROY COOPER
Governor /
ELIZABETH S.BISER
Secretary
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MICHAEL A.ABRACZINSKAS NORTH CAROLINA
Director Environmental Quality
December 8, 2022
Ms. Sharon Clark
SVP Regulatory Affairs & Compliance
Perdue AgriBusiness -Ansonville
6906 Zion Church Road
P.O. Box 1537
Salisbury, MD 21802-1537
Subject: Air Permit No. 07495R10
Perdue AgriBusiness -Ansonville
Ansonville, Anson County,North Carolina
Permit Class: Small
Facility ID# 0400039
Dear Ms. Clark:
In accordance with your completed application received November 21, 2022, we are
forwarding herewith Permit No. 07495R10 to Perdue AgriBusiness - Ansonville, Ansonville, Anson
County,North Carolina for the construction and operation of air emissions sources or air cleaning
devices and appurtenances. Additionally, any emissions activities determined from your air permit
application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been
listed for information purposes as an "ATTACHMENT" to the enclosed air permit.
If any parts,requirements, or limitations contained in this permit are unacceptable to you,
you have the right to file a petition for contested case hearing in the North Carolina Office of
Administrative Hearings. Information regarding the right, procedure, and time limit for permittees
and other persons aggrieved to file such a petition is contained in the attached "Notice Regarding
the Right to Contest a Division of Air Quality Permit Decision."
Unless exempted by a condition of this permit or the regulations, construction of new
air pollution sources or air cleaning devices, or modifications to the sources or air cleaning
devices described in this permit must be covered under a permit issued by the Division of Air
Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may
subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143-
215.114B.
This permit shall be effective from December 8, 2022 until June 30, 2025, is nontransferable
to future owners and operators, and shall be subject to the conditions and limitations as specified
therein.
-'' North Carolina Department of Environmental Quality I Division of Air Quality
r .Fayetteville Regional Office 1 225 Green Street,Suite 714 1 Fayetteville,NC 28301-5094
WORTH
€mcartmcnt o!Enwrcrtmentai oua!im 910.433.3300 T 1 910.485.7467 F
Sharon Clark
December 8, 2022
Page 2
Changes have been made to the permit stipulations. The Permittee is responsible for
carefully reading the entire permit and evaluating the requirements of each permit
stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations
and restrictions set forth in this permit. Noncompliance with any permit condition is grounds
for enforcement action, for permit termination, revocation and reissuance, or modification, or
for denial of a permit renewal application. Should you have any questions concerning this matter,
please contact Taijah Hamil at 910-433-3300.
Sincerely,
1!1—�
Heather Carter, Regional Supervisor
Division of Air Quality,NC DEQ
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Enclosures
c: Laserfiche
NOTICE REGARDING THE RIGHT TO CONTEST A DIVISION OF AIR QUALITY
PERMIT DECISION
Right of the Permit Applicant or Permittee to File a Contested Case: Pursuant to NCGS 143-
215.108(e), a permit applicant or permittee who is dissatisfied with the Division of Air Quality's
decision on a permit application may commence a contested case by filing a petition under
NCGS 150B-23 in the Office of Administrative Hearings within 30 days after the Division
notifies the applicant or permittee of its decision. If the applicant or permittee does not file a
petition within the required time,the Division's decision on the application is final and is not
subject to review. The filing of a petition will stay the Division's decision until resolution of the
contested case.
Right of Other Persons Aggrieved to File a Contested Case: Pursuant to NCGS 143-
215.108(el), a person other than an applicant or permittee who is a person aggrieved by the
Division's decision on a permit application may commence a contested case by filing a petition
under NCGS 150B-23 within 30 days after the Division provides notice of its decision on a
permit application, as provided in NCGS 150B-23(f), or by posting the decision on a publicly
available Web site. The filing of a petition under this subsection does not stay the Division's
decision except as ordered by the administrative law judge under NCGS 15013-33(b).
General Filing Instructions: A petition for contested case hearing must be in the form of a
written petition, conforming to NCGS 15013-23, and filed with the Office of Administrative
Hearings, 1711 New Hope Church Road, Raleigh NC, 27609, along with a fee in an amount
provided in NCGS 150B-23.2. A petition for contested case hearing form may be obtained upon
request from the Office of Administrative Hearings or on its website at
https://www.oah.nc.gov/hearings-division/filing/hearing-forms. Additional specific instructions
for filing a petition are set forth at 26 NCAC Chapter 03.
Service Instructions: A parry filing a contested case is required to serve a copy of the petition,
by any means authorized under 26 NCAC 03 .0102, on the process agent for the Department of
Environmental Quality:
William F. Lane, General Counsel
North Carolina Department of Environmental Quality
1601 Mail Service Center
Raleigh,North Carolina 27699-1601
If the party filing the petition is a person aggrieved other than the permittee or permit applicant,
the parry must also serve the permittee in accordance with NCGS 15013-23(a).
Additional information is available at https://www.oah.nc.gov/hearings-division/hearing_
process/filing-contested-case. Please contact the OAH at 984-236-1850 or
oah.postmaster@oah.nc.gov with all questions regarding the filing fee and/or the details of the
filing process.
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NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENTAL QUALITY
DIVISION OF AIR QUALITY
AIR PERMIT NO. 07495R10
Issue Date: December 8, 2022 Effective Date: December 8, 2022
Expiration Date: June 30, 2025 Replaces Permit: 07495R09
To construct and operate air emission source(s) and/or air cleaning device(s), and for the
discharge of the associated air contaminants into the atmosphere in accordance with the provisions
of Article 21B of Chapter 143, General Statutes of North Carolina(NCGS) as amended, and other
applicable Laws, Rules and Regulations,
Perdue AgriBusiness -Ansonville
2755 Old Hwy 52 West
Ansonville,Anson County,North Carolina
Permit Class: Small
Facility ID#0400039
(the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air
cleaning devices and appurtenances described below:
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Railcar,choke-fed receiving pit within a two Fabric filter
No. A sided,roofed enclosure (620 square feet of filter area)
3
No.B Truck receiving pit within a two sided,roofed Fabric filter
enclosure CD-4 (620 square feet of filter area)
_ .
Three storage silos,two with a capacity of
No.I 11,300 cubic yards and one with a capacity of Fabric filter
9;600 cubic yards (620 square feet of filter area)
No. C Pneumatic truck receiver CD-5 Fabric filter 1
I (245 square feet of filter area)
No.H Truck loadout operation within a three-sided,
j(NESHAP 7D) roofed enclosure N/A N/A
No. J Mineral Additive Mixing and Handling System
(100 tph maximum production rate) including N/A i N/A
(NESHAP 7D) Terrain-8 additive.
Permit No. 07495RI O
Page 2
in accordance with the completed application 0400039.21A received November 21, 2022 including
any plans, specifications,previous applications, and other supporting data, all of which are filed
with the Department of Environmental Quality,Division of Air Quality(DAQ) and are incorporated
as part of this permit.
This permit is subject to the following specified conditions and limitations including any
TESTING,REPORTING, OR MONITORING REQUIREMENTS:
A. SPECIFIC CONDITIONS AND LIMITATIONS
1. Any air emission sources or control devices authorized to construct and operate above must
be operated and maintained in accordance with the provisions contained herein. The
Permittee shall comply with applicable Environmental Management Commission
Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter
2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0611, 2D .1100,2D .1111 (40 CFR
63, Subpart DDDDDDD) and 2D .1806.
2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT-The Permittee,
at least 90 days prior to the expiration date of this permit, shall request permit renewal by
letter in accordance with 15A NCAC 2Q .0304(d) and(f). Pursuant to 15A NCAC 2Q
.0203(i), no permit application fee is required for renewal of an existing air permit(without
a modification request). The renewal request (with application Form A) should be submitted
to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this
permit,the Permittee shall submit the air pollution emission inventory report (with
Certification Sheet) in accordance with 15A NCAC 2D .0202,pursuant to N.C. General
Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall
document air pollutants emitted for the 2024 calendar year.
3. PARTICULATE CONTROL REQUIREMENT- As required by 15A NCAC 2D .0515
"Particulates from Miscellaneous Industrial Processes," particulate matter emissions from
the emission sources shall not exceed allowable emission rates. The allowable emission rates
are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be
determined by the following equation(s),where P is the process throughput rate in tons per
hour(tons/hr) and E is the allowable emission rate in pounds per hour(lbs/hr).
E=4.10 * (P) 0 67 for P <= 30 tons/hr, or
E= 55 * (P) o.i i_ 40 for P >3 0 tons/hr
4. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D
.0521 "Control of Visible Emissions," visible emissions from the emission sources,
manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged
over a six-minute period, except that six-minute periods averaging not more than 87 percent
opacity may occur not more than once in any hour nor more than four times in any 24-hour
period. However, sources which must comply with a visible emissions standard in 15A
NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission
Standards for Hazardous Air Pollutants" shall meet that standard instead of the 2D .0521
visible emissions standard.
Permit No. 07495R10
Page 3
5. NOTIFICATION REQUIREMENT -As required by 15A NCAC 2D .0535,the Permittee of
a source of excess emissions that last for more than four hours and that results from a
malfunction, a breakdown of process or control equipment or any other abnormal
conditions, shall:
a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time
of the Division's next business day of becoming aware of the occurrence and
describe:
i. the name and location of the facility,
ii. the nature and cause of the malfunction or breakdown,
iii. the time when the malfunction or breakdown is first observed,
iv. the expected duration, and
V. an estimated rate of emissions.
b. Notify the Director or his designee immediately when the corrective measures have
been accomplished.
This reporting requirement does not allow the operation.of the facility in excess of
Environmental Management Commission Regulations.
6. FUGITIVE DUST CONTROL REQUIREMENT -As required by 15A NCAC 2D .0540
"Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary. If substantive complaints are received or excessive
fugitive dust emissions from the facility are observed beyond the property boundaries for six
minutes in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or
operator may be required to submit a fugitive dust plan as described in 2D .0540(f).
"Fugitive dust emissions" means particulate matter that does not pass through a process
stack or vent and that is generated within plant property boundaries from activities such as:
unloading and loading areas,process areas stockpiles, stock pile working,plant parking lots,
and plant roads (including access roads and haul roads).
7. FABRIC FILTER REQUIREMENTS includingcge filters,baghouses, and other dry
filter particulate collection devices -As required by 15A NCAC 2D .0611,particulate matter
emissions shall be controlled as described in the permitted equipment list.
a. Inspection and Maintenance Requirements -To comply with the provisions of this
permit and ensure that emissions do not exceed the regulatory limits,the Permittee
shall perform, at a minimum, an annual (for each 12 month period following the
initial inspection) internal inspection of each particulate collection device system. In
addition,the Permittee shall perform periodic inspections and maintenance as
recommended by the equipment manufacturer.
Permit No. 07495RI0
Page 4
b. Recordkeeping Requirements - The results of all inspections and any variance from
manufacturer's recommendations or from those given in this permit(when
applicable) shall be investigated with corrections made and dates of actions recorded
in a logbook. Records of all maintenance activities shall be recorded in the logbook.
The logbook(in written or electronic format) shall be kept on-site and made
available to DAQ personnel upon request.
8. TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING
REQUIREMENT-Pursuant to 15A NCAC 2D .1100 "Control of Toxic Air Pollutants," and
in accordance with the approved application for an air toxic compliance demonstration,the
permit limits in the table below shall not be exceeded. The Permittee has submitted a toxic
air pollutant dispersion modeling analysis dated December 21, 2021 for the facility's toxic
air pollutant emissions as listed in the below table. The modeling analysis was reviewed and
approved by the DAQ Air Quality Analysis Branch(AQAB) on January 7, 2021. Placement
of the emission sources, configuration of the emission points, and operation of the sources
shall be in accordance with the submitted dispersion modeling analysis and should reflect
any changes from the original analysis submittal as outlined in the AQAB review memo.
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Facility Wide Formaldehyde (50-00-0) 1.46 lb/hr
9. 15A NCAC 2D .1111 "GENERALLY AVAILABLE CONTROL TECHNOLOGY" -Area
Source Standards for Prepared Feeds Manufacturing(GACT 7D) -The Permittee shall
comply with all applicable provisions, including the notification,testing, and monitoring
requirements contained in Environmental Management Commission Standard 15A NCAC
2D .1111, as promulgated in 40 CFR 63, Subpart DDDDDDD (71)), "National Emission
Standards for Hazardous Air Pollutants Area Source Standards for Prepared Feeds
Manufacturing",including Subpart A "General Provisions."
a. 40 CFR 63.11620 - Compliance Dates for Existing and New Sources
i. A prepared feeds manufacturing affected source is existing if you
commenced construction or reconstruction of the facility on or before July
27, 2009,
ii. A prepared feeds manufacturing affected source is new if you commenced
construction or reconstruction of the facility after July 27, 2009.
iii. Existing sources have a compliance date of January 5, 2012.
iv. The compliance date for new sources is upon start-up.
b. Operations Standards -As required by 15A NCAC 2D .1111 and 40 CFR 63,
Subpart DDDDDDD (71)),the following operational standards are applicable to
prepared feed manufacturing facilities that use a material containing chromium(Cr)
in amounts greater than 0.1 %by weight, or a material containing manganese (Mn)
in amounts greater than 1.0 %by weight and are Area Sources of HAPs.NOTE: the
pre-mix or supplement or concentrate ingredients stand alone for comparison to the
Permit No. 07495R10
Page 5
Cr > 0.1 % by weight or Mn > 1.0 % by weight issue; not the actual ingredient
into the overall animal feed production.
The affected source is the collection of all equipment and activities necessary to
produce animal feed from the point in the process where a material containing Cr or
Mn is added,to the point where the finished animal feed product leaves the facility.
40 CFR 63.11621 - Standards for New and Existing Facilities
i. Management Practices -In all areas of the affected source where materials
containing Cr or Mn are stored, used, or handled, you shall comply with the
following management practices:
A. You shall perform housekeeping measures to minimize excess dust.
These measures shall include,but not be limited to:
I. You shall use either an industrial vacuum system or manual
sweeping to reduce the amount of dust; EE
l
II. At least once per month,you shall remove dust from walls,
ledges, and equipment using low pressure air or by other
means, and then sweep or vacuum the area;
III. You shall keep doors shut except during normal ingress and
egress.
B. You shall maintain and operate all process equipment in accordance
with manufacturer's specifications and in a manner to minimize dust f
creation.
ii. Any Cr or Mn raw materials shall be stored in closed containers.
iii. Mixers shall be covered during operation(except when materials are being
added) and shall be operated so as to minimize dust. Materials containing Cr
or Mn shall be added in a manner that minimizes emissions.
iv. A device shall be installed and operated at the loadout end of each bulk
loader to reduce the distance between the loading arm and the truck or railcar
(i.e., loadout chutes/socks/flex hose).
V. For pelleting operations at EXISTING FACILITIES with an average daily
feed production level exceeding 50 tons per day,you shall capture emissions
and route them to a cyclone designed to reduce emissions of particulate
matter. The initial determination of the average daily feed production level is
based on the one-year period prior to the compliance date. For existing
sources, the initial average daily feed production level is based on the
amount of feed product produced between May 4, 2011 and May 4, 2012,
divided by the number of operating days during that period.
The cyclone shall be operated in accordance with good air pollution control
Permit No. 07495RI0
Page 6
practices and manufacturer's specifications and operating instructions, if
available, or standard operating procedures shall be developed by the facility
owner or operator to ensure proper operation and maintenance of the cyclone.
For pelleting operations at NEW FACILITIES with an average daily feed
production level exceeding 50 tons per day, you shall capture emissions and
route them to a cyclone designed to reduce emissions of particulate matter
(PM, not PM-10) by 95 percent or greater. "Average Daily Feed Production
Level" is defined as the average amount of animal feed products produced
each day over an annual period. For new sources, the initial average feed
daily production level is based on the design production rate. The subsequent
average daily feed production levels are determined annually and are based
on the amount of animal feed products produced in a calendar year divided
by the number of days in which the production processes were in operation.
You shall also comply with the three requirements below(A, B, and C):
A. FOR NEW Facilities - You shall demonstrate that the cyclone is
designed to reduce emissions PM by 95 percent or greater using one
of the three methods below.
I. Manufacturer's Specifications,
II. Certification by a Professional Engineer or a Responsible
Official, or
III. Method 5 performance test for PM.
B. You shall establish an inlet flow rate, inlet velocity, pressure drop, or
fan amperage range that represents proper operation of the cyclone in
accordance with paragraph (b)(v)(A) above. (See 40 CFR
63.11621(e)(2))
C. You shall maintain and operate the cyclone in accordance with
manufacturer's specifications. If manufacturer's specifications are not
available, you shall develop and follow standard maintenance and
operating procedures that ensure proper operation of the cyclone.
c. 40 CFR 63.11622 - Monitoring Requirements for New and Existing Sources
i. The Permittee shall conduct quarterly inspections of each cyclone for
corrosion, erosion, or any other damage that could result in air in-leakage,
and record results of any maintenance or repairs in a logbook to be
maintained on site.
ii. For NEW Facilities - When the pelleting process is in operation, the
Permittee shall monitor the inlet flow rate, inlet velocity,pressure drop, or
fan amperage at least once per day, and record the results of this monitoring
in a logbook to be maintained on site. For EXISTING Facilities - When the
pelleting process is in operation, the Permittee shall monitor the cyclone
weekly for proper air pollution control practices and manufacturer's
i
Permit No. 07495RI0
Page 7
specifications and operating instructions (if available) or standard operating
procedures developed by the facility owner or operator.
iii. The monthly housekeeping requirement(dusting and sweeping/vacuuming)
shall be tracked and dated in a logbook to be maintained on site at all times.
iv. Inspect the device required at the loadout end of a bulk loader monthly and
record results of any maintenance or repairs in a logbook to be maintained on
site.
d. 40 CFR 63.11623 - Testing Requirements-FOR NEW Sources ONLY
i. If a performance test is utilized to demonstrate compliance with the required
95 percent or greater reduction in particulate matter emissions on a cyclone
for PM mass emission-rate,Method 5 shall be used.
e. 40 CFR 63.11624 -Notifications,Reporting, and Recordkeeping
i. Initial Notification date for Existing Sources was May 5, 2010. For New
Sources,the Initial Notification is due no later than 120 days after you
become subject to this Subpart. The initial notification shall include:
i
A. Name, address,phone number, and email address of the owner or
operator.
i
B. Address (physical address) of the affected source.
i
C. An identification of the relevant standard (i.e., 7D).
I
D. A brief description of the operation.
E. Per 63.11624(c)(1), one copy of all Notifications shall be kept on site.
ii. Notification of Compliance Status (NOCS)-report is required as follows:
A. The NOCS for existing sources is due to NC DAQ on or before May
4, 2012.
B. The NOCS for new sources is due within 120 days after initial start-
up or by October 18, 2010, whichever is later.
C. The NOCS shall include:
I. Company name and address.
11. A statement by a responsible official with that official's name,
title,phone number, email address, and signature certifying
the truth, accuracy, and completeness of the notification and a
statement of whether the source has complied with all relevant
standards and requirements.
Permit No. 07495RI0
Page 8
III. For cyclones at NEW Facilities,the range of acceptable
parametric readings for each cyclone (inlet flow rate, inlet
velocity,pressure drop, or fan amperage). For EXISTING
Facilities, records showing proper air pollution control
practices and manufacturer's specifications and operating
instructions (if available) or standard operating procedures
developed by the facility owner or operator.
IV. If daily production is less than 50 tons per day (meaning
cyclones are not applicable),the source shall:
a. keep production records on site.
b. submit an Initial Average Daily Feed Production Level
in the Notification of Compliance Status/ACC report
and keep on site.
iii. NOCS for New Sources After the Compliance Date - If you own or operate a
source that becomes an affected source after the applicable compliance date
of January 5, 2012 for existing sources, or if you begin operating a newly
affected source,you shall submit a Notification of Compliance Status within
120 days of the date that you commence using materials containing Cr or Mn.
This NOCS shall contain the information in paragraph e. (ii)(C)(I) -
(ii)(C)(IV) above.
iv. Annual Compliance Certification- An annual compliance certification report
shall be prepared each year by March 1 for the previous year containing the
information specified in A. - F. below. You shall submit the report to NC
DAQ if you had any instances of paragraph C. or D. in that year. Keep one
copy on site at all times.
A. Company name and address.
B. A statement by a responsible official with that official's name,title,
phone number, email address, and signature certifying the truth,
accuracy, and completeness of the notification and a statement of
whether the source has complied with all relevant standards and
requirements.
C. If the source is not in compliance, include a description of deviations
from the applicable requirements,the time periods during which the
deviations occurred, and the corrective actions taken.
D. For NEW Sources - Identification of all instances when the daily inlet
flow rate, inlet velocity,pressure drop, or fan amperage was outside
the range that constitutes proper operation of the cyclone(s). In these
instances, include the time periods when this occurred and the
corrective actions taken. For EXISTING Sources -Records showing
proper air pollution control practices and manufacturer's
Permit No. 07495R10
Page 9
specifications and operating instructions (if available) or standard
operating procedures developed by the facility owner or operator.
E. If this facility is not required to install and operate cyclones on the
pelleting operation due to average daily feed production of 50 tpd or
less, a notification is required if the average daily feed production
level for the previous year exceeded 50 tpd. If this occurs, a cyclone
shall be installed and made operational by July 1 of the following
year.
F. If this facility is required to install and operate cyclones on the
pelleting operation due to average daily feed production being greater
than 50 tpd, a notification is required if the average daily feed
production level for the previous year was 50 tpd or less and the
facility is no longer required to comply with the cyclone
requirements.
i
f. 40 CFR 63.11624(c) - Records. You shall maintain the following records on site:
i. Records of all monthly and quarterly inspections and any corrective actions,
required by this Subpart shall be maintained in a logbook on site.
ii. One copy of the Initial Notification and the NOCS on site at all times.
iii. One copy of the Annual Compliance Certification on site at all times.
iv. For each device used at the loadout end of a bulk loader(i.e., chutes/socks/
flex hose),you shall keep records including the following information:
A. date,place, and time of each inspection.
B. person performing the inspection.
C. results of the inspection, including the date, time, and duration of the
corrective action period from the time the inspection indicated a
problem to the time of the indication that the device was replaced or
restored to operation.
V. For each cyclone installed, you shall keep records including the following
information:
A. For NEW Sources - If you demonstrate that the cyclone is designed to
reduce emission of particulate matter(PM,not PM-10)by 95 percent
or greater by manufacturer's specifications, you shall keep the records
of:
I. Information from the manufacturer regarding the design
efficiency of the cyclone,
Permit No. 07495RI0
Page 10
II. The inlet flow rate, inlet velocity,pressure drop, or fan
amperage range that represents proper operation of the
cyclone, and
III. The operation and maintenance procedures to ensure proper
operation of the cyclone.
B. For NEW Sources -If you demonstrate that the cyclone is designed to
reduce emissions of particulate matter by 95 percent or greater by
certification by a professional engineer, you shall keep the records of:
I. Certification regarding the design efficiency of the cyclone,
along with supporting information,
II. The inlet flow rate, inlet velocity,pressure drop, or fan
amperage range that represents proper operation of the
cyclone, and
III. The standard maintenance and operating procedures that
ensure proper operation of the cyclone.
C. For NEW Sources - If you demonstrate that the cyclone is designed to
reduce emissions of particulate matter by 95 percent or greater by a
performance test,you shall keep the records of:
I. Results of the testing conducted in accordance with §
63.11623 (Method 5),
II. The inlet flow rate, inlet velocity,pressure drop, or fan
amperage range that represents proper operation of the
cyclone, and
III. The standard maintenance and operating procedures that
ensure proper operation of the cyclone.
D. For NEW Sources - You shall keep records of all quarterly
inspections, including the following:
I. Date, place, and time of each inspection,
11. Person performing the inspection,
III. Records of the daily inlet flow rate, inlet velocity,pressure
drop, or fan amperage measurements, and
IV. Results of the inspection,including the date,time, and
duration of the corrective action period from the time the
inspection indicated a problem to the time of the indication
that the cyclone was restored to proper operation.
i
Permit No. 07495RI0
Page 11
E. For EXISTING Sources - You shall keep records of all quarterly
inspections, including the following:
1. Date,place, and time of each inspection,
II. Person performing the inspection,
1I1. Records of the operation of the cyclone showing proper air
pollution control practices and manufacturer's specifications
and operating instructions were followed, if available, or
standard operating procedures developed by the facility owner
or operator were followed.
IV. Results of the inspection, including the date,time, and
duration of the corrective action period from the time the
inspection indicated a problem to the time of the indication
that the cyclone was restored to proper operation.
V. Records of weekly visual inspections of the operating cyclone,
including a record of any corrective action taken as a result of
the inspection.
vi. If daily feed production level is less than 50 tons per day,the source shall
keep daily feed production records on site. (The Average Daily Feed
Production Level is defined above.) The Notification of Compliance Status
and/or ACC report shall indicate this level in the year that the daily feed
production level is less than 50 tons per day.
vii. Records shall be in a form suitable and readily available for expeditious
review. All records shall be maintained for 5 years and shall be kept on-site
for a minimum of 2 years. Records may be kept offsite for the remaining 3
years.
viii. Per 40 CFR 63.11624(d) - Facilities that discontinue Cr and Mn after January
5, 2010 shall submit a Notification to the agency (NC DAQ)that they are no
longer subject to the rule (indicating an effective date). The Notification shall
include the Company's Name and Address, and a statement by a responsible
official indicating that the facility no longer uses materials that contain Cr or
Mn. This statement should also include an effective date for the termination
of use of materials that contain Cr or Mn, and the responsible official's name,
title,phone number, e-mail address and signature.
10. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A
NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not
operate the facility without implementing management practices or installing and operating
odor control equipment sufficient to prevent odorous emissions from the facility from
causing or contributing to objectionable odors beyond the facility's boundary.
Permit No. 07495R10
Page 12
B. GENERAL CONDITIONS AND LIMITATIONS
1. In accordance with G.S. 143-215.108(c)(1), TWO COPIES OF ALL DOCUMENTS,
REPORTS, TEST DATA, MONITORING DATA,NOTIFICATIONS, REQUESTS FOR
RENEWAL, AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall
be submitted to the:
Regional Supervisor
North Carolina Division of Air Quality
Fayetteville Regional Office
Systel Building
225 Green Street, Suite 714
Fayetteville,NC 28301-5094
910-433-3300
For identification purposes, each submittal should include the facility name as listed on the
permit, the facility identification number, and the permit number.
2. RECORDS RETENTION REQUIREMENT - In accordance with 15A NCAC 2D .0605,
any records required by the conditions of this permit shall be kept on site and made available
to DAQ personnel for inspection upon request. These records shall be maintained in a form
suitable and readily available for expeditious inspection and review. These records must be
kept on site for a minimum of 2 years, unless another time period is otherwise specified.
3. ANNUAL FEE PAYMENT- Pursuant to 15A NCAC 2Q .0203(a),the Permittee shall pay
the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a
timely manner will cause the DAQ to initiate action to revoke the permit.
4. EQUIPMENT RELOCATION - In accordance with 15A NCAC 2Q .0301, a new air permit
shall be obtained by the Permittee prior to establishing, building, erecting, using, or
operating the emission sources or air cleaning equipment at a site or location not specified in
this permit.
5. REPORTING REQUIREMENT - In accordance with 15A NCAC 2Q .0309, any of the
following that would result in previously unpermitted, new, or increased emissions must be
reported to the Regional Supervisor, DAQ:
a. changes in the information submitted in the application regarding facility emissions;
b. changes that modify equipment or processes of existing permitted facilities; or
c. changes in the quantity or quality of materials processed.
If appropriate, modifications to the permit may then be made by the DAQ to reflect any
necessary changes in the permit conditions. In no case are any new or increased emissions
allowed that will cause a violation of the emission limitations specified herein.
Permit No. 07495R10
Page 13
6. In accordance with 15A NCAC 2Q .0309, this permit is subject to revocation or
modification by the DAQ upon a determination that information contained in the application
or presented in the support thereof is incorrect, conditions under which this permit was
granted have changed, or violations of conditions contained in this permit have occurred. In
accordance with G.S. 143-215.108(c)(1),the facility shall be properly operated and
maintained at all times in a manner that will effectuate an overall reduction in air pollution.
Unless otherwise specified by this permit, no emission source may be operated without the
concurrent operation of its associated air cleaning device(s) and appurtenances.
7. CHANGES NOT REQUIRING PERMIT REVISIONS - Pursuant to 15A NCAC 02Q
.0318, changes to the facility that are not exempt pursuant to 15A NCAC 02Q .0102 may be
allowed without first modifying an applicable air permit if the change(s) meet(s)the
requirements of 15A NCAC 02Q .0318(b)(1) through(b)(5) and the owner or operator
notifies the Director in writing, using forms provided by the Division, seven calendar days
before the change is made. Within 10 business days of receipt of the notice,the Division
shall notify the owner or operator of its determination of whether the change(s) meet(s)the
requirements of 15A NCAC 02Q .0318(b)(1)through(b)(5).
8. In accordance with G.S. 143-215.108(c)(1), this permit is nontransferable by the Permittee.
Future owners and operators must obtain a new air permit from the DAQ.
9. In accordance with G.S. 143-215.108(c)(1),this issuance of this permit in no way absolves
the Permittee of liability for any potential civil penalties which may be assessed for
violations of State law which have occurred prior to the effective date of this permit.
10. In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the
responsibility of complying with all applicable requirements of any Federal, State, or Local
water quality or land quality control authority.
11. In accordance with 15A NCAC 2D .0605, reports on the operation and maintenance of the
facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such
intervals and in such form and detail as may be required by the DAQ. Information required
in such reports may include,but is not limited to,process weight rates, firing rates, hours of
operation, and preventive maintenance schedules.
12. A violation of any term or condition of this permit shall subject the Permittee to enforcement
pursuant to G.S. 143-215.114A, 143-215.11413, and 143-215.114C, including assessment of
civil and/or criminal penalties.
13. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or
access to any authorized representative of the DAQ who requests entry or access for
purposes of inspection, and who presents appropriate credentials, nor shall any person
obstruct, hamper, or interfere with any such representative while in the process of carrying
out his official duties. Refusal of entry or access may constitute grounds for permit
revocation and assessment of civil penalties.
Permit No. 07495RI0
Page 14
14. In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the
responsibility of complying with any applicable Federal, State, or Local requirements
governing the handling, disposal, or incineration of hazardous, solid, or medical wastes,
including the Resource Conservation and Recovery Act(RCRA) administered by the
Division of Waste Management.
15. PERMIT RETENTION REQUIREMENT- In accordance with 15A NCAC 2Q .0110,the
Permittee shall retain a current copy of the air permit at the site. The Permittee must make
available to personnel of the DAQ,upon request,the current copy of the air permit for the
site.
16. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 15A NCAC 2D .2100
"Risk Management Program," if the Permittee is required to develop and register a risk
management plan pursuant to Section 112(r) of the Federal Clean Air Act,then the
Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part
68.
17. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I
Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of
Accidental Releases -Purpose and General Duty," although a risk management plan may not
be required, if the Permittee produces,processes, handles, or stores any amount of a listed
hazardous substance,the Permittee has a general duty to take such steps as are necessary to
prevent the accidental release of such substance and to minimize the consequences of any
release. This condition is federally-enforceable only.
18. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions
testing is required by this permit, or the DAQ,or if the Permittee submits emissions testing
to the DAQ in support of a permit application or to demonstrate compliance,the Permittee
shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ
procedures including protocol approval,regional notification,report submittal, and test
results approval. Additionally, in accordance with 15A NCAC 2D .0605,the Permittee shall
follow the procedures for obtaining any required audit sample and reporting those results.
Permit issued this the 8 h of December, 2022.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
w
Heather Carter
Regional Supervisor
By Authority of the Environmental Management Commission
Air Permit No. 07495R10
ATTACHMENT to Permit No. 07495R10, December 8, 2022
Insignificant/Exempt Activities
4 0
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9MM
I-S1 2Q .0102 (h)(5) No Yes
Truck loadout spout on silo 1
' I-S2 2Q .0102 (h)(5) No Yes �
Truck loadout spout on silo 2
I I-S3 2Q .0102 (h)(5) No Yes
Truck loadout spout on silo 3
1. Because an activity is exempted from being required to have a permit or permit modification
does not mean that the activity is exempted from an applicable requirement or that the owner
or operator of the source is exempted from demonstrating compliance with any applicable
requirement.
2. When applicable, emissions from stationary source activities identified above shall be
included in determining compliance with the permit requirements for toxic air pollutants
under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates
Requiring a Permit."
3. Sample permit conditions showing the regulatory requirements for exempt sources subject to
NESHAP,NSPS, and NCAC rules may be found here:
httys://deg.nc.gov/qqpermitconditions