HomeMy WebLinkAboutAQ_F_0700070_20171208_CMPL_InspRpt �oG k\A6
NORTH CAROLINA DMSION OF Washington Regional Office
AIR QUALITY Perdue Grain and Oilseed,LLC-Pantego
NC Facility ID 0700070
Inspection Report County/FIPS:Beaufort/013
Date: 12/08/2017
Facility Data Permit Data
Perdue Grain and Oilseed,LLC-Pantego Permit 03107/R17
1461 Swindell Road Issued 6/6/2014
Pantego,NC 28760 Expires 5/31/2022
Lat: 35d 36.5520m Long: 76d 40.6510m Classification Small
SIC: 5153 /Grain Permit Status Active
NAICS: 339999/All Other Miscellaneous Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact I Technical Contact SIP
Austin Hodges Wayne Black Joey Baggett
Grain Manager Director-Perdue Environmental Man-
(252)945-8472 AgriBusiness Perdue AgriBusiness
(252)3484326 (252)287-5196
Compliance Data
Comments: The facility appeared to operate in compliance with all applicable air
quality regulations and permit conditions at the time of inspection. Inspection Date 12/07/2017
Inspector's Name Peter Susi
Operating Status Operating
Inspector's Signature: Peter Susi Compliance Code Compliance-inspection
Action Code FCE 00�
On-Site Inspection Result Compliance
Date of Signature: 12-08-2017
Total Actual emissions in TONS/YEAR:
TSP SO2 NOX VOC CO PMIO * HAP
2013 11.06 --- 0.2500 0.0400 0.2800 2.93 ---
2008 9.87 --- 0.2000 0.0200 0.1200 2.99 ---
* Highest HAP Emitted inpounds)
Five Year Violation History:None
Performed Stack Tests since last FCE:None
LOCATION:
This facility is located on Swindell Road(SR 1625)approximately three miles north of Pantego. The driving time from the Washington
Regional Office(WaRO)is approximately 45 minutes. To get to this facility from WaRO,take Hwy 264 East towards Belhaven. In
Pantego,turn left onto Swindell Road. Drive about three miles and the facility will be located on the left.
G:\AQ\Shared\Beaufort07\00070\20171207.a16.doe 1
PROCESS DESCRIPTION:
This facility is a county grain elevator that receives wheat,corn,and soybeans before it is loaded out and transported elsewhere. Hopper
bottom trucks deliver most of the grain. Most of the shipping is by rail. Wheat is received during the months June—July. Corn is
received during the months of September—October. Soybeans are received during the months of October—December.
FACILITY SAFETY:
A hard hat,safety glasses and steel toes shoes are required by the facility. A reflective vest is recommended.
PERMITTED EMISSION SOURCES:
Emission Emission Source Control Control System 1
Source ID I Description System ID Description
ES-1 3,000 bushels per hour Zimmerman gain dryer [_
(propane-fired,28.8 million Btu per hour maximum N/A N/A
heat input)
ES-2 [Dump pit with athree-sided enclosure on one 15,000 N/A N/A
Ilbushels per hour receiving elevator leg
ES-3 7,000 bushels per hour shipping elevator leg with N/A N/A
two loadout chutes
ES-4 Rail/r ck loadout spout N/A N/A
ES-5 4,700 bushels per hour Zimmerman grain dryer
(propane-fired,46 million Btu per hour maximum N/A N/A
heat input)
INSPECTION OBSERVATIONS/RESULTS:
On December 7,2017,I,Peter Susi,conducted a state compliance inspection for Perdue Grain and Oilseed,LLC-Pantego. I was assisted
by Mr.Austin Hodges,Grain Manager. Mr.Hodges provided me with the current Air Permit(No.03107R17)and stated the facility
added a 30,000 bushel"wet tank"or storage bin(see pic at: ..\..\PICTURES 2017\07 Beaufort\Facilities\0700070 Perdue Pantego). No
other changes to the facility have been made since the last inspection.
Mr.Hodges and I toured the facility and identified the permitted sources. During my inspection,there was no loading or unloading of
grain observed. Although the facility was not operating during the inspection,the sources appeared to be well maintained and in good
operating condition. No fugitive dust,odor,or visible emissions were observed.
Records indicate the facility processed:
2015: Grain Received(bushels):
Corn: 1,362,141
Soy Beans: 170,892
Wheat: 418,114
Grain Shipped(bushels):
Corn: 1,109,602
Soy Beans: 117,933
Wheat: 375,054
Fuel Combusted(Propane): (gals) 37500
Grain Dried(bushels): 857,395
Grain Sored on the Ground: Corn 807,102 bushels
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2016: Grain Received(bushels):
Corn: 2,270,756
Soy Beans: 46,082
Wheat: 38,258
Grain Shipped(bushels):
Corn: 1,777,576
Soy Beans: 55,496
Wheat: 430,060
Fuel Combusted(Propane): (gals) 29,589
Grain Dried(bushels): 1,327,743
Grain Sored on the Ground: Corn 807,103 bushels
REGULATORY REVIEW:
2D.0515—"Particulates from Miscellaneous Industrial Processes"
Particulate matter emissions from the emission sources shall not exceed allowable emission rates. According to the current permit
review,the uncontrolled emissions are less than the emission limits;proper operation and maintenance are deemed adequate to ensure
compliance with the allowable limits. The small change made to the facility since the last inspection should not cause them to exceed the
limit. Compliance is indicated.
2D.0516—"Sulfur Dioxide Emissions from Combustion Sources"
Sulfur dioxide emissions from the combustion sources shall not exceed 2.3 pounds per million Btu heat input. Both dryers burn LP gas,
which produces negligible sulfur dioxide emission. Compliance is indicated.
2D.0521—"Control of Visible Emissions"
Visible emissions from the permitted sources are limited to 20 percent opacity when averaged over a six-minute period,except that
six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four(4)times in
any 24-hour period. No visible emissions were observed during the inspection. A search of DAQ records indicates no complaints
regarding visible emissions have been submitted since the last inspection. Compliance is indicated.
2D.0535—"Excess Emissions Reporting and Malfunctions"
The facility is required to notify DAQ of excess emissions events lasting for more than four hours that result from a
malfunction,a breakdown of process or control equipment or any other abnormal conditions. A search of DAQ records
indicates no reports have been submitted since the last inspection. Compliance is indicated.
213.0540—"Particulates from Fugitive Dust Emission Sources"
The facility shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions
beyond the property boundary. No fugitive dust was observed during the inspection. A search of DAQ records indicates no complaints
regarding fugitive dust have been received since the last inspection. Compliance is indicated.
2D.1806—"Control and Prohibition of Odorous Emissions"
The facility shall not operate without implementing management practices or installing and operating odor control equipment sufficient
to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. No
odors were observed during the inspection. A search of DAQ records indicates no odor complaints have been received since the last
inspection. Compliance is indicated.
112(r)Applicability: The facility does not store applicable volumes of 112(r)materials.
FIVE YEAR COMPLIANCE HISTORY:
No notices of deviation(MOD's)or violation(NOV's)have been received in the last five years.
CONCLUSIONS COMMENTS AND RECOMMENDATIONS:
The facility appeared to operate in compliance with all applicable air quality regulations and permit conditions at the time of
inspection.
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PERDUE FARMS INCORPORATED
AIR INVENTORY GRAIN
2016
SITE: Pantego
I. GRAIN RECEIVED BY COMMODITY ( BUSHELS)
CORN: TGD: ?64*74HOPPER BT: 3/� RAIL:
BEANS: TGD: 2I,I�2- HOPPER BT: 2' q00 RAIL:
WHEAT: TGD: f ZC?L� HOPPER BT: RAIL:
OTHER: TGD: HOPPER BT: RAIL:
COMMODITY:
Ii. FUEL TYPE COMBUSTED FOR DRYING:
AMOUNT(GALS/THERMS, ETC):
III. GRAIN SHIPPED OUT BY COMMODITY (BUSHELS) r
CORN: TRUCK: 2�1j 1 ►�/y RAIL: �/7 /� BARGE:
BEANS: TRUCK: , qq(:; RAIL: BARGE:
WHEAT: TRUCK: 'Y o RAIL: BARGE:
OTHER: TRUCK: RAIL: - BARGE:
COMMODITY:
IV. GRAIN DRIED BY COMMODITY (BUSHELS)
CORN: I 3 27 q3
BEANS:
WHEAT:
OTHER:
V. ANY GRAIN STORED ON THE GROUND FOR THIS FACILITY DURING CALENDAR YEAR?
IF SO, THE COMMODITY AND THE AMOUNT QQ /� / f
COMMODITY VO 1 Io3
C�r�� AMOUNT p
COMMODITY C(�'d� AMOUNT �2�yZ�
COMMODITY AMOUNT
PERDUE FARMS INCORPORATED
AIR INVENTORY GRAIN
2015
SITE: ���., .&C
I. GRAIN RECEIVED BY COMMODITY ( BUSHELS)
CORN: TGD:' `� $ 1 HOPPER BT: 1 RAIL: G fy'
`��
BEANS: TGD: S/ �� HOPPER BT: 11�?7 RAIL: G 1'70`84?
WHEAT: TGD: j,2f y3S HOPPER BT: �q,?'4 9 RAIL: Q �JrBL/ _
OTHER: TGD: O HOPPER BT: Q RAIL: O JgSI Iyt
COMMODITY:
7v+:;( HefiFtr i3
r ► 36S'01
II. FUEL TYPE COMBUSTED FOR DRYING:
AMOUNT (GALS/THERMS, ETC): 37500
III. GRAIN SHIPPED OUT BY COMMODITY(BUSHELS)
CORN: TRUCK: qoj 91�, RAIL: 707 69C BARGE:
BEANS: TRUCK: //7,9 3 RAIL: — BARGE: --
WHEAT: TRUCK: 37S 05-1 RAIL: -- BARGE:
OTHER: TRUCK: RAIL: ^-- BARGE:
COMMODITY:
IV. GRAIN DRIED BY COMMODITY (BUSHELS)
CORN:
BEANS: --
W H EAT:
OTHER:
V. ANY GRAIN STORED ON THE GROUND FOR THIS FACILITY DURING CALENDAR YEAR?
IF SO,THE COMMODITY AND THE AMOUNT
COMMODITY AMOUNT J�"l� 09 ( b"l\ ?ilk FruM Cr
COMMODITY YC AMOUNT I0� Carr, R ie Flo., dDiS Crlic
COMMODITY AMOUNT