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HomeMy WebLinkAboutAQ_F_0700070_20171208_CMPL_InspRpt �oG k\A6 NORTH CAROLINA DMSION OF Washington Regional Office AIR QUALITY Perdue Grain and Oilseed,LLC-Pantego NC Facility ID 0700070 Inspection Report County/FIPS:Beaufort/013 Date: 12/08/2017 Facility Data Permit Data Perdue Grain and Oilseed,LLC-Pantego Permit 03107/R17 1461 Swindell Road Issued 6/6/2014 Pantego,NC 28760 Expires 5/31/2022 Lat: 35d 36.5520m Long: 76d 40.6510m Classification Small SIC: 5153 /Grain Permit Status Active NAICS: 339999/All Other Miscellaneous Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact I Technical Contact SIP Austin Hodges Wayne Black Joey Baggett Grain Manager Director-Perdue Environmental Man- (252)945-8472 AgriBusiness Perdue AgriBusiness (252)3484326 (252)287-5196 Compliance Data Comments: The facility appeared to operate in compliance with all applicable air quality regulations and permit conditions at the time of inspection. Inspection Date 12/07/2017 Inspector's Name Peter Susi Operating Status Operating Inspector's Signature: Peter Susi Compliance Code Compliance-inspection Action Code FCE 00� On-Site Inspection Result Compliance Date of Signature: 12-08-2017 Total Actual emissions in TONS/YEAR: TSP SO2 NOX VOC CO PMIO * HAP 2013 11.06 --- 0.2500 0.0400 0.2800 2.93 --- 2008 9.87 --- 0.2000 0.0200 0.1200 2.99 --- * Highest HAP Emitted inpounds) Five Year Violation History:None Performed Stack Tests since last FCE:None LOCATION: This facility is located on Swindell Road(SR 1625)approximately three miles north of Pantego. The driving time from the Washington Regional Office(WaRO)is approximately 45 minutes. To get to this facility from WaRO,take Hwy 264 East towards Belhaven. In Pantego,turn left onto Swindell Road. Drive about three miles and the facility will be located on the left. G:\AQ\Shared\Beaufort07\00070\20171207.a16.doe 1 PROCESS DESCRIPTION: This facility is a county grain elevator that receives wheat,corn,and soybeans before it is loaded out and transported elsewhere. Hopper bottom trucks deliver most of the grain. Most of the shipping is by rail. Wheat is received during the months June—July. Corn is received during the months of September—October. Soybeans are received during the months of October—December. FACILITY SAFETY: A hard hat,safety glasses and steel toes shoes are required by the facility. A reflective vest is recommended. PERMITTED EMISSION SOURCES: Emission Emission Source Control Control System 1 Source ID I Description System ID Description ES-1 3,000 bushels per hour Zimmerman gain dryer [_ (propane-fired,28.8 million Btu per hour maximum N/A N/A heat input) ES-2 [Dump pit with athree-sided enclosure on one 15,000 N/A N/A Ilbushels per hour receiving elevator leg ES-3 7,000 bushels per hour shipping elevator leg with N/A N/A two loadout chutes ES-4 Rail/r ck loadout spout N/A N/A ES-5 4,700 bushels per hour Zimmerman grain dryer (propane-fired,46 million Btu per hour maximum N/A N/A heat input) INSPECTION OBSERVATIONS/RESULTS: On December 7,2017,I,Peter Susi,conducted a state compliance inspection for Perdue Grain and Oilseed,LLC-Pantego. I was assisted by Mr.Austin Hodges,Grain Manager. Mr.Hodges provided me with the current Air Permit(No.03107R17)and stated the facility added a 30,000 bushel"wet tank"or storage bin(see pic at: ..\..\PICTURES 2017\07 Beaufort\Facilities\0700070 Perdue Pantego). No other changes to the facility have been made since the last inspection. Mr.Hodges and I toured the facility and identified the permitted sources. During my inspection,there was no loading or unloading of grain observed. Although the facility was not operating during the inspection,the sources appeared to be well maintained and in good operating condition. No fugitive dust,odor,or visible emissions were observed. Records indicate the facility processed: 2015: Grain Received(bushels): Corn: 1,362,141 Soy Beans: 170,892 Wheat: 418,114 Grain Shipped(bushels): Corn: 1,109,602 Soy Beans: 117,933 Wheat: 375,054 Fuel Combusted(Propane): (gals) 37500 Grain Dried(bushels): 857,395 Grain Sored on the Ground: Corn 807,102 bushels G:\AQ\Shared\Beaufort07\00070\20171207.al6.doc 2 2016: Grain Received(bushels): Corn: 2,270,756 Soy Beans: 46,082 Wheat: 38,258 Grain Shipped(bushels): Corn: 1,777,576 Soy Beans: 55,496 Wheat: 430,060 Fuel Combusted(Propane): (gals) 29,589 Grain Dried(bushels): 1,327,743 Grain Sored on the Ground: Corn 807,103 bushels REGULATORY REVIEW: 2D.0515—"Particulates from Miscellaneous Industrial Processes" Particulate matter emissions from the emission sources shall not exceed allowable emission rates. According to the current permit review,the uncontrolled emissions are less than the emission limits;proper operation and maintenance are deemed adequate to ensure compliance with the allowable limits. The small change made to the facility since the last inspection should not cause them to exceed the limit. Compliance is indicated. 2D.0516—"Sulfur Dioxide Emissions from Combustion Sources" Sulfur dioxide emissions from the combustion sources shall not exceed 2.3 pounds per million Btu heat input. Both dryers burn LP gas, which produces negligible sulfur dioxide emission. Compliance is indicated. 2D.0521—"Control of Visible Emissions" Visible emissions from the permitted sources are limited to 20 percent opacity when averaged over a six-minute period,except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four(4)times in any 24-hour period. No visible emissions were observed during the inspection. A search of DAQ records indicates no complaints regarding visible emissions have been submitted since the last inspection. Compliance is indicated. 2D.0535—"Excess Emissions Reporting and Malfunctions" The facility is required to notify DAQ of excess emissions events lasting for more than four hours that result from a malfunction,a breakdown of process or control equipment or any other abnormal conditions. A search of DAQ records indicates no reports have been submitted since the last inspection. Compliance is indicated. 213.0540—"Particulates from Fugitive Dust Emission Sources" The facility shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. No fugitive dust was observed during the inspection. A search of DAQ records indicates no complaints regarding fugitive dust have been received since the last inspection. Compliance is indicated. 2D.1806—"Control and Prohibition of Odorous Emissions" The facility shall not operate without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. No odors were observed during the inspection. A search of DAQ records indicates no odor complaints have been received since the last inspection. Compliance is indicated. 112(r)Applicability: The facility does not store applicable volumes of 112(r)materials. FIVE YEAR COMPLIANCE HISTORY: No notices of deviation(MOD's)or violation(NOV's)have been received in the last five years. CONCLUSIONS COMMENTS AND RECOMMENDATIONS: The facility appeared to operate in compliance with all applicable air quality regulations and permit conditions at the time of inspection. G:\AQ\Shared\Beaufort07\00070\20171207.al6.doc 3 PERDUE FARMS INCORPORATED AIR INVENTORY GRAIN 2016 SITE: Pantego I. GRAIN RECEIVED BY COMMODITY ( BUSHELS) CORN: TGD: ?64*74HOPPER BT: 3/� RAIL: BEANS: TGD: 2I,I�2- HOPPER BT: 2' q00 RAIL: WHEAT: TGD: f ZC?L� HOPPER BT: RAIL: OTHER: TGD: HOPPER BT: RAIL: COMMODITY: Ii. FUEL TYPE COMBUSTED FOR DRYING: AMOUNT(GALS/THERMS, ETC): III. GRAIN SHIPPED OUT BY COMMODITY (BUSHELS) r CORN: TRUCK: 2�1j 1 ►�/y RAIL: �/7 /� BARGE: BEANS: TRUCK: , qq(:; RAIL: BARGE: WHEAT: TRUCK: 'Y o RAIL: BARGE: OTHER: TRUCK: RAIL: - BARGE: COMMODITY: IV. GRAIN DRIED BY COMMODITY (BUSHELS) CORN: I 3 27 q3 BEANS: WHEAT: OTHER: V. ANY GRAIN STORED ON THE GROUND FOR THIS FACILITY DURING CALENDAR YEAR? IF SO, THE COMMODITY AND THE AMOUNT QQ /� / f COMMODITY VO 1 Io3 C�r�� AMOUNT p COMMODITY C(�'d� AMOUNT �2�yZ� COMMODITY AMOUNT PERDUE FARMS INCORPORATED AIR INVENTORY GRAIN 2015 SITE: ���., .&C I. GRAIN RECEIVED BY COMMODITY ( BUSHELS) CORN: TGD:' `� $ 1 HOPPER BT: 1 RAIL: G fy' `�� BEANS: TGD: S/ �� HOPPER BT: 11�?7 RAIL: G 1'70`84? WHEAT: TGD: j,2f y3S HOPPER BT: �q,?'4 9 RAIL: Q �JrBL/ _ OTHER: TGD: O HOPPER BT: Q RAIL: O JgSI Iyt COMMODITY: 7v+:;( HefiFtr i3 r ► 36S'01 II. FUEL TYPE COMBUSTED FOR DRYING: AMOUNT (GALS/THERMS, ETC): 37500 III. GRAIN SHIPPED OUT BY COMMODITY(BUSHELS) CORN: TRUCK: qoj 91�, RAIL: 707 69C BARGE: BEANS: TRUCK: //7,9 3 RAIL: — BARGE: -- WHEAT: TRUCK: 37S 05-1 RAIL: -- BARGE: OTHER: TRUCK: RAIL: ^-- BARGE: COMMODITY: IV. GRAIN DRIED BY COMMODITY (BUSHELS) CORN: BEANS: -- W H EAT: OTHER: V. ANY GRAIN STORED ON THE GROUND FOR THIS FACILITY DURING CALENDAR YEAR? IF SO,THE COMMODITY AND THE AMOUNT COMMODITY AMOUNT J�"l� 09 ( b"l\ ?ilk FruM Cr COMMODITY YC AMOUNT I0� Carr, R ie Flo., dDiS Crlic COMMODITY AMOUNT