AQ_F_6600016_20221024_CMPL_CompRpt

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BAKELITE
Certified Mail -7019 0160 00011456 1532
October 21, 2022
Mr. Ray Stewart
Regional Supervisor
NortJ1 Carolina DEQ
Division of Air Quality
3800 Barrett Drive, Suite IO I
Raleigh, NC 27609
Re: Air Pem1it o. 042431'26 / 04243T27
Facility ID 6600016
Quarterly Title V Deviation Report
Reporting Period: JuJy 01 -eptembcr 30, 2022
Dear Mr. Stewart:
Bakelite Chemicals LLC
P.O. Box 368
Conway, NC 27820
Telephone: {252) 585-1232
Fax: [phone]
NC Dept of Environmental Qualit)
GCT 2 4 2022
Ralei~ Regional Office
Bakelite Chemicals LLC, located in Conway, NC is required to submit quarterly deviation reports for those
deviations not covered under I SA NCAC 2D.0535 in accordance with Section 3: General Conditions, J.A.3.a of
the faci lity's Title V pcnnit. As such, GP has enclosed duplicate copies of the referenced quarterly deviation
report intended to satisfy the above quarterly reporting requirements.
Should you have any questions regarding the submittal, please feel free to call Tim Riddick at [phone].
Certification: Based on information and belief formed after reasonable inquiry, the statements and
information in the document including any attachments are true, accurate, and complete.
Ronald Bazinet
Director, Manufacturing
Attached:
Attachment B -Resin Thennal Oxidizer
Bakelite Chemicals LLC -Conway, NC Plant
Quarterly Deviation Report Page 1 of 1
Attachment 8: Resin Thermal O,:idizer
{Q3 -2022)
Total Corrective Action Permit Condition Date Start Time Event Duration Description of SSM Event (if applicable) Ll!!.!!!.l
Thermal Oxidizer bypass valve opened for a total of four (4) Plant personnel immediately confirmed the thermal oxidizer minutes while three (3) batch reactors were in operation as the continued to run at compliance temperature based on the result of a faulty temperature probe. Based on the firebox probe and a certified Fluke. Once this determination 2.2.A. l.g.iv.C 08/24/22 14:50 4 investigation at the time of the of the incident, the actual was made, the bypass probe was manually closed to stop the thermal firebox temperature did not fall below compliance excess emissions. The faulty probe was replaced prior to temperature. however, the open bypass valve did result in resuming normal operation. excess emissions from the unit and process.
NC Dept of Environmental Qua\itY
GCT 2 ~ 2022
Ralci~~ Regional Office
Attachment B
Attachment B: Resin Thermal 0:1.idizcr
(Q3 -2022}
Total
Date Start Time Event Duration Descriplion of SSi\l Event Corrective Action
.l.ml!!J (if a1rnlicahle} Permit Condition
Thermo! Oxidizer bypass valve opened for a total of four (4) Plant personnel immediately confirmed the thermal oxidizer minutes while three (3) batch reactors were in operation as the
08/24/22
result of a faulty temperature probe. Based on the continued to run at compliance temperature based on the
14:50 4 investigation at the time of the of the incident. the actual firebox probe and a certified Fluke. Once this determination
thermal firebox temperature did not fall below compliance was made, the bypass probe was manually closed to stop the 2.2.A. I .g.iv.C
temperature. however, the open bypass valve did result in excess emissions. The faulty probe was replaced prior to
excess emissions from the unit and process. resuming normal operation.
Attachment B