HomeMy WebLinkAboutAQ_F_1900104_20220728_CMPL_CompRpt 3M Industrial Minerals Product Division
3M 4191 Hwy 87 South
Moncure, NC 27559
July 28,2022
North Carolina Department of Environmental Quality
Division of Air Quality
Raleigh Regional Office
Ms. Taylor Hartsfield,Raleigh Regional Office Supervisor
3 800 Barrett Drive
Raleigh,NC 27609
NC Dept of Environmental Qu�'t`J
CERTIFIED MAIL: 7020 3160 0001 34 79 2814
Re: 3M Company—Pittsboro,NC
AUG 1 zozz
Air Quality Permit Number: 09006T08
Facility ID: 1900104 Raleigh Rcg'onal QOicc
3M Industrial Mineral Products,Moncure,NC,
January 1 to June 30,2022
Semiannual Title V Deviation Report and
Opacity Emissions Summary Report
Dear Ms. Taylor Hartsfield,
Enclosed please find the Semiannual Deviation Report for the 3M Pittsboro facility for the
January 1 through June 30,2022,reporting period.
The quarterly performance audits were performed in conformation with 40 CFR Part 60,
Appendix F,Procedure 3 and completed on 3/18/2022 for the first quarter and on 06/21/2022 for
the second quarter. The results of these audits are included.
The percent excess emissions(%EE)and percent monitor downtime(%MD)are less than the
target criteria of 6%for Quarter 1 and 2.Line 2 Preheater exceeded 3%downtime during Q1,
however during the consecutive quarter,Q2, is below 3%therefore 3M Pittsboro is in compliance
with good operation and maintenance practices pursuant to NCAC 2D.0524,40 CFR 60.11(d),
and 40 CFR 60.13.
Please feel free to call me at(919)642-4010 with any questions or comments.
Sincerely,
Dtwi 4VIV
Della Z.Hardy
3M Pittsboro EHS Engineer
Based on information and belief formed after reasonable inquiry,the undersigned certifies
under penalty of law that all information and statements in this document are true,
accurate,and complete.
(Signature of Res onsible Official) (Date)
Name: Mr. Blake Arnett, Plant Director
Enclosures
cc: NCDAQ—Supervisor, Stationary Source Compliance
Andrew Miller, 3M Pittsboro EHS Supervisor
Blake Arnett, 3M Pittsboro Plant Director
Conner Doede, 3M IMPD EHS Engineer
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit Records was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
Number(s) Number (Yes/No/NA) issue. (Yes/No)
Crushing and
Screening Plant Once per week,observe wet
Particulates from NA 2.1.A.l.e supression systems installed New requirement under Permit
sand,gravel,or on waste stacker conveyor No Yes No Review of monitoring records. 09006T08
crushed stone No.25 and 25A
operations
Crushing and
Screening Plant Review of monitoring,recordkeeping
Particulates from NA 2.1.A.l.f Comply with 15A NCAC No Yes No and reporting requirements per See comments below.
sand,gravel,or 02D.0510
permit conditions
crushed stone
operations
Methods 5&9,initial test completed
Crushing and 8/5/2002 thru 8/8/2002.Method 5 All the required monitoring,record
Screening Plant Conduct initial compliance or and 9,initial testing for ES5155C keeping,and reporting
New Source NA 2.1.A.2.b any required subsequent No Yes No conducted on 9/26/2007.NSPS 000 requirements are in compliance with
Performance additional testing Initial performance testing for the the applicable emissions
Standards [15A NCAC 02Q .0508(f)] Dual pugmill and related sources standard(s).
(Testing) conducted on 11/11/2021 and
12/1/2021.
No visible fugitive emissions
Crushing and greater than 10%discharged Method 22(visual records performed
Screening Plant from any affected facility monthly on one-page summary All the required monitoring,record
Building HVAC and constructed,modified,or (normal expected emissions= no keeping,and reporting
other openings, NA 2 1 A 2 c i(A) reconstructed after August No Yes No visible emissions). Each visual is on a requirements are in compliance with
except baghouse 31, 1983 but before April 22, 6-minute timeframe.If visual the applicable emissions
stacks] 2008 emissions are observed,then Method standard(s).
(15A NCAC 2D.0524&40 22 must be repeated in same day.
CFR 60.672)
Reporting Year 2022 Permit#:09006TOB
Page 1 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit Records was Deviation a
Emission Source Control Deviations? Methods)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
P Number (Yes/No/NA) issue?(Yes/No)
Number(s)
No visible fugitive emissions Method 22(visual records performed
Crushing and greater than 7%discharged monthly on one-page summary
from any affected facility
Screening Plant (normal expected emissions=no
Building "Vents" NA 2.1.A.2.c.i.(B) constructed,modified,or No Yes No visible emissions). Each visual is on a
[i.e.baghouse reconstructed on or after 6-minute timeframe.If visual
stacks] April 22,2008 emissions are observed,then Method
(15A NCAC 2D.0524&40
CFR 60.672) 9 shall be repeated in same day.
Method 22(visual records performed
Crushing and Visible emissions from any monthly on one-page summary
Screening Plant vent,stack,etc.shall not (normal expected emissions=no
Building"Vents" NA 2.1.A.2.c.ii exceed 7%Opacity No Yes No visible emissions).Each visual is on a
[i.e. baghouse [15NCAC 02D.0524&40 CFR 6-minute timeframe.If visual
stacks) 60,Subpart 00] emissions are observed,then Method
9 shall be repeated in same day.
Crushing and Methods 5&9,initial test completed All the required monitoring,record
Screening Plant 0.05 g/dscm PM 02 keeping,and reporting
and
Building"Vents" NA [15A NCAC 2D.0524&40 No Yes No a 9,initial 8/8/2002.Method 5 requirements are in compliance with
[i.e. baghouse 2.I.A.2.c.iii(A) CFR 60.6721 and al testing for ES5155C the applicable emissions
stacks] conducted on 9/26/2007. standard(s).
Particulate emissions from
any vent of any building
Crushing and Method 22(visual records performed All the required monitoring,record
constructed after April 22,
Screening Plant monthly on one-page summary keeping,and reporting
Building"Vents" NA 2.1.A.2.c.iiL(B) 2008,shall not be more than No Yes No (normal expected emissions=no requirements are in compliance with
[i.e. baghouse 0.032 grams per dry visible emissions). Each visual is on a the applicable emissions
stacks] standard cubic meter. 6-minute timeframe. standard(s).
[15A NCAC 2D 0.524&40
CFR 60.672]
Reporting Year 2022 Permit#:09006T08
Page 2 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
- For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit itecoras was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
P Number (Yes/No/NA) issue?(Yes/No)
Number(s)
Crushing and Method 22(visual records performed All the required monitoring,record
Screening Plant Observe each building for monthly on one -page summarykee keeping,and reporting
g
New Source
Performance NA 2.1.A.2.d.i.(A) visible emissions. No Yes No (normal expected emissions=no requirements are in compliance with
Standards [15A NCAC 02Q.0508(f)] visible emissions).Each visual is on a the applicable emissions
(Monitoring) 6-minute timeframe. standard(s).
Crushing and After corrective action taken, All the required monitoring,record
Screening Plant Method 9 opacity for stacks keeping,and reporting
New Source NA 2.1.A.2.d.i.(B) or Method 22 for buildings to No Yes No Method 9 or 22 records available. requirements are in compliance with
Performance demonstrate compliance with the applicable emissions
Standards 40 CFR 60.672(a)and e. standard(s).
(Monitoring)
Crushing and
Screening Plant Monthly periodic inspections Review of monthly monitoring
New Source NA 2.1.A.2.d.ii.(A) to check water is flowing to No Yes No records.Work orders reported in New Permit requirement under
Performance discharge spray nozzles in maintenance data tracking system permit 09006T08.
Standards the wet suppression system called CMMS.
(Monitoring)
Crushing and Initiate corrective action
Screening Plant within 24 hours and complete
New Source corrective actions as Review of monitoring records and New Permit requirment under
Performance NA 2.1.A.2.d.ii.(B) expediently as practical if No Yes No process flow.Maintenance records 09006T08.
Standards water is not flowing properly stored and tracking in CMMS.
(Monitoring) during an inspection of water
spray nozzles.
Crushing and Method 22(visual records performed All the required monitoring,record
Screening Plant Recordkeeping of monitoring monthly on one-page summary keeping, and reporting
New Source
Performance NA 2.1.A.2.e.i Results No Yes No (normal expected emissions= no requirements are in compliance with
Standards 15A NCAC 2Q.0508(f) visible emissions).Each visual is on a the applicable emissions
(Recordkeeping) 6-minute timeframe. standard(s).
Crushing and Method 22(visual records performed All the required monitoring,record
Screening Plant Recordkeeping of Monitoring- monthly on one-page summary keeping,and reporting
New Source NA 2.1.A.2.e.ii Visible Emissions Present No Yes No (normal expected emissions= no requirements are in compliance with
Performance (yes/no) visible emissions).Each visual is on a the applicable emissions
Standards 15A NCAC 2Q.0508(f)
6-minute timeframe. standard(s).
(Recordkeeping)
Reporting Year 2022 Permit#:09006T08
Page 3 of 27 Jan-Jun Report location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or permit
Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compiiance Compliance Status Comments
P Number(s) Number (Yes/No/NA) issue?(Yes/No)
Crushing and Recordkeeping of Monitoring Method 22(visual records performed All the required monitoring,record
Screening Plant -If emissions present, monthly on one-page summary keeping,and reporting
New Source NA 2.1.A.2.e.iii action(s)taken to reduce No Yes No (normal expected emissions= no requirements are in compliance with
Performance emissions exceeding an visible emissions). Each visual is on a the applicable emissions
Standards applicable limit.
(Recordkeeping) 15A NCAC 2Q.0508(f) 6 minute timeframe. standard(s).
Method 22(visual records performed
Crushing and monthly on one-page summary
Screening Plant Recordkeeping monitoring (normal expected emissions= no All the required monitoring,record
-If emissions present,
sent,follow visible emissions). Each visual is on a keeping,and reporting
New Source i
Performance NA 2.1.A.2.e.iv up observation reports and No Yes No minute timeframe.When visual requirements are in compliance with
Standards corrective actions performed emissions present method 9 the applicable emissions
(Recordkeeping) 15A NCAC 2Q.0508(f) performed.Method 22&Method 9 standard(s).
records available.
Crushing and
Screening Plant Reporting of any changes.At Monitor communications from the To our knowledge,all requests or
New Source the request of the inquiries from the NCDEQ DAQ
Performance NA 2.1.A.2.g.i Administrator No Yes No NCDEQ DAQ for requests of change Administrator have been fulfilled in
Standards [15A NCAC 2Q.0508(f)] report. time and upon request.
(Reporting)
Crushing and
Screening Plant Submit Semiannual All the required monitoring,record
Monitoring Report,due on Semiannual Monitoring Reports keeping,and reporting
New Source
Performance NA 2.1.A.2.g.ii Monitoring
and 7/ 15 NCAC No Yes No submitted on or before 1/30 and requirements are in compliance with
Standards .508(f) 7/30. the applicable emissions
standard(s).
(Reporting)
Reporting Year 2022 Permit#:09006T08
Page 4 of 27 Jan-Jun Report Location ID#: 1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30,2022
Terms&Conditions
Source or Permit
Records Was Deviation a
Emission Source Control Deviations? Methods)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
P Numbers Number (Yes/No/NA) issue?(Yes/No) P
( )
If an exceedance is
Crushing and determined to exist by
Screening Plant Method 9 or 22,submit All the required monitoring,record
New Source report identifying the Results of Method 9 and 22 checks keeping,and reporting
Performance N/A 2.1.A.2.g.iii exceedance,cause and No Yes No and reports on same. requirements are in compliance with
Standards corrective action taken,due the applicable emissions
(Reporting) <_5 bus.days of non- standard(s).
compliant observation
[15A NCAC 02Q.0508(f)]
Crushing and Based on AP-42 emissions factors No monitoring,recordkeeping,or
Screening Plant ES1415(Dryer)
2.1.B.l.a [15 lb CAC 02 Btu heat input No Yes No and fuel usage, rate calc'd well reporting is required at this time per
Dryer (Dryer) (15A NCAC 02D .0516] under this limit. 2.1.B.1.c of our permit.
Crushing and ES1415,
Screening Plant CDC1,& 2.1.B.2.a Meet NSPS UUU [40 CFR Part No Yes No detailed in next two rows below
Dryer,Cyclone,& CDB3 60 sub UUU,including sub A]
Baghouse
Crushing and ES1415, 0.057 gm/dscm PM
Screening Plant CDC1,& 2.1.B.2.b [15A NCAC 2D.0524& No Yes No Methods 5&9, initial test completed
Dryer,Cyclone,& CDB3 40 CFR 60.732] 8/6/2002
Baghouse
All the required monitoring,record
keeping,and reporting
Crushing and 10%opacity(6 minute requirements are in compliance with
ES1415, the applicable emissions
Screening Plant average) Continuous Opacity Monitoring
CDC1,& 2.1.B.2.c No Yes No standard(s). There were no
Baghouse 40 CFR 60.732]
Dryer,Cyclone,& CDB3 [i5A NCAC 2D.0524& System deviations from the monitoring
requirements of 40 CFR 60 sub UUU
and the relevant Subpart A"General
Provisions."
Crushing and Conduct Initial NSPS UUU All the required monitoring,record
keeping,and reporting
Screening Plant ES1415,CDC1,& 2.1.B.2.d Test and visible No Yes No Methods 5&9,initial test completed requirements are in compliance with
Dryer,Cyclone,& CDB3 emissions]
s] 8/6/2002 the applicable emissions
Baghouse [15A NCAC 2Q.0508(f)] standard(s).
Reporting Year 2022 Permit#:09006T08
Page 5 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1,2022 through June 30,2022
Terms&Conditions
Source or Permit
Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
Number (Yes/No/NA) issue.(Yes/No)
Number(s)
Install,calibrate,maintain,
Crushing and and operate a continous All the required monitoring,record
Screening Plant ES1415, monitoring system to Continuous Opacity Monitoring keeping,and reporting
Dryer,Cyclone,& CDC1,& 2.1.B.2.e.i measure and record opacity No Yes No System.Preventative maintenance requirements are in compliance with
Baghouse CDB3 of emissions procedures. the applicable emissions
15A NCAC 2Q.0508(f)&40 standard(s).
CFR 60.734, .735
Crushing and All the required monitoring,record
Screening Plant ES1415, inspect for leaks 1/yr. keeping,and reporting
Dryer,Cyclone,& CDC1,& 2.1.13.2.e.ii.(A) [ 15A NCAC 2Q.0508(f)&40 No Yes No Preventive maintenance procedures. requirements are in compliance with
Baghouse CDB3 CFR 60.734, .735] the applicable emissions
standard(s).
Crushing and Inspect baghouse for All the required monitoring,record
ES1415, keeping,and reporting
Screening Plant CDC1,& 2.1.6.2.e.ii.(B) structural integrity 1/yr. No Yes No Preventive maintenance procedures. requirements are in compliance with
Dryer,Cyclone,& CDB3 15A NCAC 2Q.0508(f)&40 the applicable emissions
Baghouse CFR 60.734, .735 standard(s).
Crushing and Inspect cyclone for structural All the required monitoring,record
ES1415, keeping,and reporting
Screening Plant integrity 1/yr.
Dryer,Cyclone,& CDCi,& 2.1.B.2.e.ii.(C) [15A NCAC 2Q.0508(f)&40 No Yes No Preventive maintenance procedures requirements are in compliance with
Baghouse CDB3 CFR 60.734, .735] the applicable emissions
standard(s).
Reporting Year 2022 Permit#:09006T08
Page 6 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2622 through June 30, 2022
Terms&Conditions
Source or Permit
Records Was Deviation a
Emission Source Control Deviationsz Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
P Number (Yes/No/NA) issue?(Yes/No) P
Number(s)
Any work orders on baghouses and
cyclones were reported into a
For each instance of maintenance data tracking system
maintenance,record date, called CMMS.This system tracks all
Crushing and time,results work performed and any variances All the required monitoring,record
ES1415, from manufacturers maintenance keeping,and reporting
manu
Dryer,Cyclone,& maintenance recommend.,
Screening Plant CDC1,& 2.1.B.2.e.iii If any variance from end., 's No Yes No procedures.CMMS builds the proper requirements are in compliance with
Baghouse CDB3 then record corrections made maintenance history required for the applicable emissions
15A NCAC 2Q.0508(f)&40 such an emissions handling system. standard(s).
CFR 60.734, .735 Quarterly PM records and other work
conducted by a third party are
maintained electronically or hard
copies of work performed.
Crushing and Submit Semiannual All the required monitoring,record
Screening Plant Monitoring Report,due on Semiannual Monitoring Reports keeping,and reporting
Dryer Baghouse& NA 1/30 and 7/30 15A NCAC No Yes No submitted on or before 1/30 and requirements are in compliance with
Cyclone .508(f) 7/30 the applicable emissions
standard(s).
Coloring Plant. All the required monitoring,record
Particulates from Comply with 15A NCAC Review of monitoring,recordkeeping keeping,and reporting
sand,gravel,or N/A 2.1.C.l.d 02D.0510 No Yes No and reporting requirements per requirements are in compliance with
crushed stone permit conditions the applicable emissions
operations standard(s).
Reporting Year 2022 Permit#:09006T08
Page 7 of 27 Jan-Jun Report location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Records Was Devlatlon a
Emission Source Control Deviations? Methods)of Determining
Description Device ID Condition Condition Summary (Yes/No) Yes/No NA non-compliance Compliance Status Comments
Number(s) Number ( /No/Nn) Issue?(Yes/No)
Visible Emissions not to
Method 22(visual records performed
exceed 20%when averaged
over a six minute period,and monthly on one-page summary
may not occur more then (normal expected emissions=no
Coloring Plant. visible emissions).Each visual is on a
Control of Visible NA 2.1.C.2.a once in any one hour period No Yes No 6-minute timeframe.If visual No visible emissions exceeding 20%
Emissions and not more then four times emissions are observed,then Method were observed or recorded.
per in 24 hour period.No
event may exceed 87% 22 must be repeated in same day.
Continuous opacity monitoring for
opacity.
[15A NCAC 02D.0521] Coloring Dryers.
Coloring Plant Required emissions testing All the required monitoring,record
control of Visible shall be performed in Completed-records on Method 22 keeping,and reporting
emissions N/A 2.1.C.2.b accordance with General No Yes No checklist sheet-established normal requirements are in compliance with
(Testing) Condition 31. as zero the applicable emissions
standard(s).
Method 22(visual records performed
Coloring Plant monthly on one-page summary All the required monitoring,record
Control of Visible Observe visible emissions (normal expected emissions=no keeping,and reporting
Emissions NA 2.1.C.2.c once per month for above No Yes No visible emissions).Each visual is on a requirements are in compliance with
(Monitoring) "normal"and record. 6-minute timeframe.If visual the applicable emissions
emissions are observed,then Method standard(s).
22 must be repeated in same day.
If visible emissions from a
Coloring Plant source are observed to be All the required monitoring,record
above normal,take keeping,and reporting
Control of Visible Results of Method 9 and 22 checks
Emissions N/A 2.1.C.2.c.i appropriate action to correct No Yes No and reports. requirements are in compliance with
(Monitoring) the issue and record the the applicable emissions
action taken. standard(s).
[15A NCAC 02Q .0508(f)]
Reporting Year 2022 Permit*09006T08
Page 8 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit Records was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
P Number (Yes/No/NA) Issue?(Yes/No)
Number(s)
If visible emissions from a
source are observed to be
Coloring Plant above normal,and after All the required monitoring,record
Control of Visible corrective action is taken, Results of Method 9 and 22 checks keeping,and reporting
Emissions N/A 2.1.C.2.c.ii demonstrate that the% No Yes No and reports. requirements are in compliance with
the applicable emissions
(Monitoring) opacity is below the limit for
a period of 12 minutes. standard(s).
[15A NCAC 2Q.0508(f)]
Method 22(visual records performed
Coloring Plant Results of monitoring shall be monthly on one-page summary All the required monitoring,record
Control of Visible maintained- Date and Time (normal expected emissions=no keeping,and reporting
Emissions NA 2.1.C.2.d.i of each recorded action No Yes No visible emissions). Each visual is on a requirements are in compliance with
(Recordkeeping) [15A NCAC 2Q.0508(f)] 6-minute timeframe.If visual the applicable emissions
emissions are observed,then Method standard(s).
22 must be repeated in same day.
Method 22(visual records performed
Record the results of each monthly on one-page summary
Coloring Plant observation noting; visible (normal expected emissions=no All the required monitoring,record
Control of Visible Emissions Present(yes/no), visible emissions). Each visual is on a keeping,and reporting
Emissions and any corrective Actions
NA 2.1.C.2.d.ii No Yes No 6-minute timeframe.If visual requirements are in compliance with
(Recordkeeping) Taken emissions are observed,then Method the applicable emissions
15A NCAC 02Q.0508(f) 22 must be repeated in same day. standard(s).
Method 22 and Method 9 records
available.
Reporting Year 2022 Permit#:09006T08
Page 9 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
---- For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Yes/No/NAtained? non-compliance Compliance Status Comments
Number(s)
Number ( NA) issue?(Yes/No)
Method 22(visual records performed
Coloring Plant (If emissions were present) monthly on one-page summary All the required monitoring,record
Control of Visible record the corrective actions (normal expected emissions= no keeping,and reporting
Emissions NA 2.1.C.2.d.iii taken and results of action No Yes No visible emissions).Each visual is on a requirements are in compliance with
(Recordkeeping) taken. 6-minute timeframe.If visual the applicable emissions
15A NCAC 02Q.0508(f) emissions are observed,then Method standard(s).
22 must be repeated in same day.
Coloring Plant Submit Semiannual All the required monitoring,record
Control of Visible Monitoring Report,due on Semiannual Monitoring Reports keeping,and reporting
Emissions NA 2.I.C.2.e 1/30 and 7/30 15A NCAC No Yes No submitted on or before 1/30 and requirements are in compliance with
(Reporting) .508(f) 7/30 the applicable emissions
standard(s).
No monitoring,recordkeeping,or
Coloring Plant ESCPPHI 2.3 lb S02/MM Btu heat input Based on AP-42 emissions factors reporting is required at this time per
Dryers ESCPPH2 2.1.D.l.a 15A NCAC 02D.0516 No Yes No and fuel usage,rate calc'd under 2.1.D.i.c of our permit. (ESCPPH3
limit referenced in the permit not yet
installed)
Coloring Plant ESCPPHI
Dryers& ESCPPH2 2.1.D.2.a Meet NSPS UUU [40 CFR Part No Yes No detailed in next two rows below (ESCPPH3/CBD18 referenced in
Baghouses CBD9, 60 sub UUU,including sub A] the permit not yet installed)
CBD10
Coloring Plant
ESCPPHI 0.057 gm/dscm PM Methods 5&9,initial test completed
Dryers& ESCPPH2 2.1.D.2.b [15A NCAC 2D .0524&40 No Yes No 8/8/2002 and 8/7/2002 for ESCPPHI (ESCPPH3/CBD18 referenced in
Baghouses CBD9, CFR 60.732] /CBD9 and ESCPPH2/CBD10. the permit not yet installed)
CBD10 (ESCPPH3/CBD18 not yet installed)
Reporting Year 2022 Permit#:09006T08
Page 10 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
rds
Emission Source Control Deviations? ethos)of Determining
Description Device ID Condition Condition Summary (Yes/No) R aeco ed? Was Deviation a Methods)
non-compliance Compliance Status Comments
Number(s)
Number (Yes/No/NA) issue?(Yes/No)
All the required monitoring,record
keeping,and reporting
requirements are in compliance with
ESCPPHI 10%opacity(6 minute the applicable emissions I
Coloring Plant
ESCPPH2 average) Continuous Opacity Monitoring standard(s). There were no
Dryers& 15A NCAC 2D.0524&40 2.1.D.2.c No Yes No deviations from the monitoring
Baghouses CBD9, System CBD10 CFR 60.732 requirements of 40 CFR 60 sub UUU
and the relevant Subpart A"General
Provisions." (ESCPPH3/CBD18
referenced in the permit not yet
installed)
All the required monitoring,record
ESCPPHI Conduct Initial NSPS UUU Methods 5&9,initial test completed keeping,and reporting
Coloring Plant requirements are in compliance with
Dryers& ESCPPH2 2.1.D.2.d.i Test ion and visible No Yes No /CBD a and ESCPPH2
/ for ESCPPHI the applicable emissions
CBD9, emissions] /CBD9 and ESCPPH2/CBD10.
Baghouses CBD10 15A NCAC 02Q. 0508(f) (ESCPPH3/CBD18 not yet installed) standard(s). (ESCPPH3/CBD18
referenced in the permit not yet
installed)
install,calibrate,maintain,
Coloring Plant and operate a continous
Dryers& ESCPPHI monitoring system to Continuous Opacity Monitoring All the required monitoring,record
ESCPPH2 keeping,and reporting requirments
Baghouses 2.1.D.2.e.i measure and record the No Yes No System.Preventative maintenance
CBD9, are in compliance with applicable
(Monitoring and CBD10 opacity of emissions procedures. emissions standard(s).
Recordkeeping) 15A NCAC 2Q.0508(f)&40
CFR 60.734, .735
All the required monitoring,record
Coloring Plant ESCPPHI keeping,and reporting
Dryers& Inspect for leaks 1/yr. requirements are in compliance with
Baghouses ESCPPH2 CBD9, 2.1.D.2.e.ii.(A) 15A NCAC 2Q.0508(f)&40 No Yes No Preventive maintenance procedures the applicable emissions
(Monitoring and CBD10 CFR 60.734, .735 standard(s). (ESCPPH3/CBD18
Recordkeeping) referenced in the permit not yet
installed)
Reporting Year 2022 Permit#:09006T0O
Page 11 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit Records was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
p Number (Yes/No/NA) issue?(Yes/No)
Number(s) i
All the required monitoring,record
Coloring Plant keeping,and reporting
Dryers& ESCPPHI Inspect bagfilters'structural ESCPPH2 integrity 1/yr. requirements are in compliance with
Baghouses 2.1.D. 15A NCAC 2Q 508(f)2.e.ii.(B) No Yes No Preventive maintenance procedures. the applicable emissions
(Monitoring and CBD9, . &40 standard(s).(ESCPPH3/CBD18
9)P
Recordkee in CBD10 CFR 60.734, .735 referenced in the permit not yet
installed)
Any work orders on baghouses are
reported into a maintenance data
For each instance of tracking system called CMMS.This
maintenance,record date, system tracks all work performed All the required monitoring, record
Coloring Plant ESCPPHI time,results and any variances from keeping,and reporting
Dryers& ESCPPH2 If any variance from manuf.'s manufacturers maintenance requirements are in compliance with
CBD9, maintenance recommend.,
Baghouses 2.1.D.2.e.iii No Yes No procedures.CMMS builds the proper the applicable emissions
(Monitoring and maintenance history required for standard(s). (ESCPPH3/
Recordkeeping) CBD10 then record corrections made 15A NCAC 2Q.0508(f)&40 such an emissions handling system. CBD18referenced in the permit not
CFR 60.734, .735 Quarterly PM records and other work yet installed)
conducted by a third party are
maintained electronically or hard
copies of work performed.
Coloring Plant Submit Semiannual All the required monitoring,record
Dryers& Monitoring Report,due on Semiannual Monitoring Reports keeping,and reporting
Baghouses N/A 2.1.D.2.f 1/30 and 7/30 15A NCAC No Yes No submitted on or before 1/30 and requirements are in compliance with
(Reporting) 508(f) 7/30 the applicable emissions
standard(s).
Reporting Year 2022 Permit#:09006T08
Page 12 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? Issue?
( es/Nnon-compliance Compliance Status Comments
p Number (Yes/No/NA) Issue?(Yes/No)
Number(s)
Particulate Emissions All the required monitoring,record
ESCPKI E=4.10 x(P)o'67 for keeping,and reporting
Coloring Plant ESCPK2 P<=30tph Per NCAC 2D.0515 process weight requirements are in compliance with
Kilns&Baghouses CD613 2.1.E.l.a o.0 No Yes No rule Title V calculation,we are in the applicable emissions
(Particulates) , E=55.0 x(P) 40 for compliance with this requirement. standard(s). (ESCPK3/CBD20
CDB14 P>=30 tph referenced in the permit not yet
[15A NCAC 02D.0515] installed)
Coloring Plant
ESCPKI If emissions testing is Perform testing per 15A NCAC 02D No emissions testing is currently
testing shall be ESCPK2 , required. (ESCPK3/CBD20
Kilns&Baghouses 2.1.E.l.b required No Yes No .2600 and General Condition JJ
(Testing) CDB13, performed in accordance with found in Section 3 of the permit. referenced in the permit not yet
CDB14 General Condition JJ. installed)
All the required monitoring,record
Coloring Plant ESCPKI keeping,and reporting
Kilns&Baghouses ESCPK2 Inspect for leaks 1/yr. requirements are in compliance with
(Monitoring and CDB13, 2.1.E.l.c.i [15A NCAC 2Q.0508(f)&40 No Yes No Preventive maintenance procedures the applicable emissions
Recordkeeping) CDB14 CFR 60.734, .735] standard(s).(ESCPK3/CBD20
referenced in the permit not yet
installed)
All the required monitoring,record
Coloring Plant ESCPKI Inspect bagfilter's structural keeping,and reporting
Kilns&Baghouses ESCPK2 integrity 1/yr. requirements are in compliance with
(Monitoring and CDB13, 2.1.E.l.c.ii [15A NCAC 2Q.0508(f)&40 No Yes No Preventive maintenance procedures. the applicable emissions
Recordkeeping) CDB14 CFR 60.734, .735] standard(s). (ESCPK3/CBD20
referenced in the permit not yet
installed)
Reporting Year 2022 Permit#:09006T08
Page 13 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or permit
Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
Number(s)
Number (Yes/No/NA) issue?(Yes/No)
Any work orders on baghouses
For each instance of reported into a maintenance data All the required monitoring,record
Coloring Plant ESCPKI maintenance,record date, tracking system called CMMS.This keeping,and reporting
Kilns&Baghouses ESCPK2 time, results system tracks all work performed requirements are in compliance with
(Monitoring and CDB13, 2.1.E.l.d If any variance from manuf.'s No Yes No and any variances from the applicable emissions
Recordkee in maintenance recommend., manufacturers maintenance standard(s). (ESCPK3/CBD20
P g) CDB14 then record corrections made procedures.CMMS builds the proper referenced in the permit not yet
[15A NCAC 02Q.0508(f)] maintenance history required for installed)
such an emissions handling system.
All the required monitoring,record
ESCPKI Submit results of any keeping,and reporting
Coloring Plant maintenance performed on requirements are in compliance with
CDB13,
Kilns&Baghouses ESCPK2 2.1.E.l.e the bagfilters within 30 day No Yes No Preventive maintenance procedures the applicable emissions
(Reporting) of a request by DAQ and recordkeeping standard(s).(ESCPK3/CBD20
CDB14 [15A NCAC 02Q.0508(f)] referenced in the permit not yet
installed)
All the required monitoring,record
ESCPKI Submit Semiannual keeping,and reporting
Coloring Plant Semiannual Monitoring Reports requirements are in compliance with
CDB13, 1/30 and 7/30
Kilns&Baghouses ESCPK2 2.1.E.l.f Monitoring Report,due on No Yes No submitted on or before 1/30 and the applicable emissions
(Reporting) CDB14 [15A NCAC 02Q.0508(f)] 7/30 standard(s).
tande s (d)in the permit t CBD20
refereot yet
installed)
Coloring Plant ESCPKI No monitoring,recordkeeping,or
Kilns&Baghouses ESCPK2 2.3 lb SO2/MM Btu heat input Based on AP-42 emissions factors reporting is required at this time per
(Sulfur Dioxide CDB13, 2.1.E.2.a [15A NCAC 02D.0516] No Yes No and fuel usage,rate calc'd under 2.1.E.2.c of our permit.(ESCPK3/
Emissions) CDB14 limit CBD20 referenced in the permit not
yet installed)
Reporting Year 2022 Permit#:09006T08
Page 14 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Records Was Deviation a
Emission Source Control Deviations? Methods)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
Number (Yes/No/NA) issue?(Yes/No)
Number(s)
Visible Emissions not to Method 22(visual records performed
exceed 20%when averaged monthly on one-page summary.
over a six minute period,and Shall not be more than 20%opacity
Coloring Plant ESCPKI may not occur more then when averaged over a six minute No visible emissions exceeding 20%
Kilns&Baghouses ESCPK2 once in any one hour period were observed or recorded.
2.1.E.3.a No Yes No period. However,six minute
(Control of Visible CDB13, and not more then four times (ESCPK3/CBD20 referenced in the
Emissions) CDB14 per in 24 hour period. No averaging periods may exceed 20% permit not yet installed)
event may exceed 87% not more than once in any hour and
opacity. not more than 4 times in any 24-
15A NCAC 02D.0521 hour period.
If emissions testing is
Coloring Plant ESCPKI ESCPK2 required,testing shall be Perform testing per 15A NCAC 2D emissions testing is currently
required. (ESCPK3/CBD20
Kilns&Baghouses CDB13, 2.1.E.3.b performed in accordance with No Yes No .2601 and General Condition 31 referenced in the permit not yet
(Testing) General Condition JJ. found in Section 3 of the permit.
CDB14 installed)
[15A NCAC 02Q. 0508(f)]
Method 22(visual records performed All the required monitoring,record
Coloring Plant monthly on one-page summary keeping,and reporting
Kilns&Baghouses ESCPKI Observe visible emissions (normal expected emissions=no requirements are in compliance with
Control of Visible ESCPK2 CDB13, 2.1.E.3.c once per month for above No Yes No visible emissions). Each visual is on a the applicable emissions
Emissions "normal"and record. 6-minute timeframe.If visual standard(s). (ESCPK3/CBD20
(Monitoring) CDB14 emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
If visible emissions from a All the required monitoring,record
Coloring Plant ESCPKI source are observed to be keeping,and reporting
Kilns&Baghouses ESCPK2 above normal,take Results of Method 9 and 22 checks requirements are in compliance with
Control of Visible CDB13, 2.1.E.3.c.i appropriate action to correct No Yes No and reports. the applicable emissions
Emissions the issue and record the standard(s).(ESCPK3/CBD20
(Monitoring) CDB14 action taken. referenced in the permit not yet
[15A NCAC 2Q.0508(f)] installed)
Reporting Year 2022 Permit#:09006T08
Page 15 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality _
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
P Number (Yes/No/NA) issue?(Yes/No)
Number(s)
If visible emissions from a All the required monitoring,record
Coloring Plant source are observed,and keeping,and reporting
Kilns&Baghouses ESCPKIESCPK2 after corrective action is Results of Method 9 and 22 checks requirements are in compliance with
Control of Visible 2.1.E.3.c.ii taken,demonstrate that the No Yes No the applicable emissions
Emissions CDB13, %opacity is below the limit and reports. standard(s). (ESCPK3/CBD20
(Monitoring) CDB14 for a period of 12 minutes. referenced in the permit not yet
[15A NCAC 2Q.0508(f)] installed)
Method 22(visual records performed All the required monitoring, record
Coloring Plant monthly on one-page summary keeping,and reporting
Baghouses Record monitorin Kilns&Ba ESCPKI
g g Date and (normal expected emissions=no requirements are in compliance with
Control of Visible ESCPK2 CDB13, 2.1.E.3.d.i Time of each recorded action No Yes No visible emissions). Each visual is on a the applicable emissions
Emissions 15A NCAC 2Q.0508(f) 6-minute timeframe.If visual standard(s). (ESCPK3/CBD20
(Recordkeeping) CDB14 emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Record results of each Method 22(visual records performed All the required monitoring,record
ESCPKI observation Visible monthly on one-page summary keeping,and reporting
,
Coloring Plant (normal expected emissions= no requirements are in compliance with
Kilns&Baghouses ESCPK2 2.1.E.3.d.ii Emissions Present(yes/no), No Yes No visible emissions). Each visual is on a the applicable emissions
(Recordkeeping) CDB13, and any Corrective Actions 6-minute timeframe.If visual standard(s). (ESCPK3/CBD20
CDB14 Taken emissions are observed,then Method referenced in the permit not yet
[15A NCAC 2Q.0508(f)] 22 must be repeated in same day. installed)
Method 22(visual records performed All the required monitoring,record
Coloring Plant ESCPKI (If emissions were present) monthly on one-page summary keeping,and reporting
Kilns&Baghouses record corrective actions (normal expected emissions=no requirements are in compliance with
Control of Visible ESCPK2 2.1.E.3.d.iii taken and results of action No Yes No visible emissions).Each visual is on a the applicable emissions
CDB14 Emissions CDB13, taken. 6-minute timeframe.If visual standard(s). (ESCPK3/CBD20
in(Recordkee p� g) [15A NCAC 2 Q.0508(f)] emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Reporting Year 2022 Permit#:09006T08
Page 16 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
_ Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or permit
Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained?s/NNA non-compliance Compliance Status Comments
Number(s) Number ( /No/Na) issue?(Yes/No)
All the required monitoring,record
Coloring Plant keeping,and reporting
ESCPKS Submit Semiannual
Kilns&Baghouses Semiannual Monitoring Reports requirements are in compliance with
CD813, 1/30 and 7/30
Control of Visible ESCPK2 2.1.E.3.e Monitoring Report,due on No Yes No submitted on or before 1/30 and the applicable emissions
Emissiosns 7/30 standard(s). (ESCPKS/CBD20
(Reporting) CD614 [SSA NCAC 02Q.0508(f)] referenced in the permit not yet
installed)
Particulate Emissions All the required monitoring,record
067 keeping,and reporting
P =30
Mixers& ESCPM2 < 30tph
Coloring Plant ESCPM2 < x(P) for Per NCAC 2D .0515 process weight requirements are in compliance with
2.1.F.l.a No Yes No rule Title V calculation,we are in the applicable emissions
Baghouses CDB11, E=55.0 x(P)o.ii-40 for compliance with this requirement. standard(s).(ESCPM3/CBD19
(Particulates) CDB12 P>=30 tph
[15A NCAC 02D.0515] referenced in the permit not yet
installed)
Coloring Plant ESCPMI If emissions testing is Perform testing,if required,per 15A No emissions testing is currently
Mixers& ESCPM2 required,testing shall be NCAC 02D .2600 and General required. (ESCPM3/CBD19
Baghouses CDBll, 2.1.F.1.b No Yes No
g performed in accordance with Condition JJ found in Section 3 of the referenced in the permit not yet
(Testing) CDB12 General Condition JJ permit. installed)
All the required monitoring,record
Coloring Plant ESCPMI keeping,and reporting
Mixers& ESCPM2 inspect for leaks 1/yr. requirements are in compliance with
CDB
Baghouses 2.1.F.l.c.i No Yes No Preventive maintenance procedures the applicable emissions
(Monitoring/ [15A NCAC 2Q.0508(f)] standard(s).(ESCPM3/CBD19
Recordkeeping) CDB12
referenced in the permit not yet
installed)
All the required monitoring,record
Coloring Plant keeping,and reporting
Mixers& ESCPMI inspect b1/yr.er's structural requirements are in compliance with
ESCPM2 integrity 1/yr.
Baghouses 2.1.F.l.c.ii No Yes No Preventive maintenance procedures. the applicable emissions
(Monitoring/ CDB11, CFR[15 NCAC, . .0508(f)&40 standard(s).(ESCPKS/CBD20
Recordkeeping) CDB12 CFR 60.734, .735] referenced in the permit not yet
installed)
Reporting Year 2022 Permit#:09006T08
Page 17 of 27 Jan-Jun Report Location ID#: 1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary Mainta(Yes/No) non-compliance Compliance Status Comments
Number(s)
Number (Yes/No/NA) Issue?(Yes/No)
Any work orders on baghouses are
For each instance of reported into a maintenance data All the required monitoring,record
Coloring Plant ESCPMI maintenance,record date, tracking system called CMMS.This keeping,and reporting
Mixers& time,results system tracks all work performed requirements are in compliance with
Baghouses ESCPM2 CDB11, 2.1.F.l.d If any variance from manuf.'s No Yes No and any variances from the applicable emissions
(Monitoring/ maintenance recommend., manufacturers maintenance standard(s). (ESCPM3/CBD19
Recordkeeping) CDBi2 then record corrections made procedures.CMMS builds the proper referenced in the permit not yet
[15A NCAC 02Q.0508(f)] maintenance history required for installed)
such an emissions handling system.
All the required monitoring,record
Coloring Plant ESCPMI Submit results of any keeping,and reporting
Mixers& ESCPM2 maintenance performed on Preventive maintenance procedures requirements are in compliance with
2.1.F.l.e the bagfilters within 30 day No Yes No the applicable emissions
Baghouses CDB11. of a request by DAQ and recordkeeping standard(s). (ESCPM3/CBD19
(Reporting) CD812 [15A NCAC 02Q.0508(f)] referenced in the permit not yet
installed)
All the required monitoring,record
Coloring Plant ESCPMI Submit Semiannual keeping,and reporting
Mixers& ESCPM2 Monitoring Report,due on Semiannual Monitoring Reports requirements are in compliance with
Baghouses CDB11, 1/30 and 7/30
2.1.F.l.f No Yes No submitted on or before 1/30 and the applicable emissions
(Reporting) CDB12 [15A NCAC 02Q.0508(f)] 7/30 standard(s). (ESCPM3/CBD19
referenced in the permit not yet
installed)
Reporting Year 2022 Permit#:09006T08
Page 18 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Records Was Deviation a Method(s)of Determining Emission Source Control Deviations?
Description Device ID Condition Condition Summary (YeS/No) Maintained? Issue?non-compliance Compliance Status Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No) P
Visible Emissions not to
exceed 20%when averaged Method 22(visual records performed
over a six minute period,and monthly on one-page summary.op
Coloring Plant ESCPMI may not occur more then Shall not more than 20%opacity No visible emissions exceeding 20%
Mixers& when averaged over a six minute
were observed or recorded.
Baghouses ESCPM2 2.1.F.2.a once in any one hour period No Yes No period.However,six minute
CDB11, and not more then four times (ESCPM3/CBD19 referenced in the
CDB12
(Control of Visible averaging periods may exceed 20%
Emissions) per in 24 hour period.No not more than once in any hour and permit not yet installed)
event may exceed 87/o
not more than 4 times in any 24-
opacity. hour period.
[15A NCAC 2D.0521]
Coloring Plant
Control of Visible ESCPMI If emissions testing is Perform testing per 15A NCAC 02D No emissions testing is currently
Emissions ESCPM2 required,testing shall be required. (ESCPM3/CBD19
2.1.F.2.b No Yes No .2600 and General Condition JJ
Mixers& CDB11, performed in accordance with found in Section 3 of the permit. referenced in the permit not yet
Baghouses CDB12 General Condition JJ installed)
(Testing)
Coloring Plant Method 22(visual records performed All the required monitoring,record
Control of Visible ESCPMI monthly on one-page summary keeping,and reporting
Emissions ESCPM2 Observe visible emissions (normal expected emissions=no requirements are in compliance with
Mixers& CDB11, 2.1.F.2.c once per month for above No Yes No visible emissions).Each visual is on a the applicable emissions
Baghouses CDB12 "normal"and record. 6-minute timeframe.If visual standard(s).(ESCPM3/CBD19
(Monitoring) emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Coloring Plant If visible emissions from a All the required monitoring,record
Control of Visible ESCPMI source are observed to be keeping,and reporting
above normal,take requirements are in compliance with
Emissions ESCPM2 2.1.F.2.c.i appropriate action to correct No Yes No Results of Method 9 and 22 checks the applicable emissions
Baghouses CDB12 Mixers& CDB11, the issue and record the and reports. standard(s).(ESCPM3/CBD19
(Monitoring) action taken. referenced in the permit not yet
[15A NCAC 2Q.0508(f)] installed)
Reporting Year 2022 Permit#:09006TOB
Page 19 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Records Was Deviation a
Emission Source Control Devia[ions? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Mairrtained? non-compliance Compliance Status Comments
P Number(s) Number (Yes/No/NA) issue?(Yes/No)
If visible emissions from a
source are observed to be All the required monitoring,record
Coloring Plant keeping,and reporting
ESCPMI above normal,and after
Control of Visible requirements are in compliance with
Emissions ESCPM2 2.1.F.2.c.ii corrective action is taken, No Yes No Results of Method 9 and 22 checks the applicable emissions
/o CDB11, demonstrate that the and reports.
Kilns&Baghouses standard(s). (ESCPM3/CBD19
CDB12 opacity is below the limit
(Monitoring) referenced in the permit not yet
anfor a period of 12 minutes.
[15A NCAC 2Q.0508(f)] installed)
Coloring Plant Method 22(visual records performed All the required monitoring,record
Control of Visible ESCPMI monthly on one-page summary keeping,and reporting
Emissions ESCPM2 Record monitoring date and (normal expected emissions=no requirements are in compliance with
Mixers& CDB11, 2.1.F.2.d.i time of each recorded action No Yes No visible emissions).Each visual is on a the applicable emissions
Baghouses CDB12 [15A NCAC 2Q.0508(f)] 6-minute timeframe.If visual standard(s). (ESCPM3/CBD19
(Recordkeeping) emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Method 22(visual records performed All the required monitoring,record
Coloring Plant ESCPMI Record monitoring results monthly on one-page summary keeping,and reporting
Mixers& ESCPM2 noting,Visible Emissions (normal expected emissions=no requirements are in compliance with
Baghouses CDB11, 2.1.F.2.d.ii Present(yes/no),and any No Yes No visible emissions). Each visual is on a the applicable emissions
(Recordkeeping) CDB12 Corrective Actions Taken 6-minute timeframe.If visual standard(s). (ESCPM3/CBD19
[15A NCAC 2Q.0508(f)] emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Reporting Year 2022 Permit#:09006T08
Page 20 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department_ of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (yes/No) Maintained? non-compliance Compliance Status Comments
P Number (Yes/No/NA) issuee??((YeYes/No)
Number(s)
Coloring Plant Method 22(visual records performed All the required monitoring,record
Control of Visible ESCPMI (If emissions were present) monthly on one-page summary keeping,and reporting
Emissions ESCPM2 record corrective actions (normal expected emissions=no requirements are in compliance with
Mixers& CD1311, 2.1.F.2.d.iii taken to reduce and results No Yes No visible emissions).Each visual is on a the applicable emissions
Baghouses CDB12 of action taken. 6-minute timeframe.If visual standard(s).(ESCPM3/CBD19
(Recordkeeping) [15A NCAC 2Q.0508(f)) emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Coloring Plant All the required monitoring,record
Control of Visible ESCPMI Submit Semiannual keeping,and reporting
Emissions ESCPM2 Monitoring Report,due on Semiannual Monitoring Reports requirements are in compliance with
Mixers& CDB11, 1/30 and 7/30
2.1.F.2.e No Yes No submitted on or before 1/30 and the applicable emissions Baghouses CD612 [15A NCAC 02Q.0508(f)] 7/30 standard(s). (ESCPM3/CBD19
(Reporting) referenced in the permit not yet
installed)
Particulate Emissions All the required monitoring,record
Methods 5&9,initial test completed
E=4.10 x(p)0.67for keeping,and reporting
Coloring Plant 8/5/2002 thru 8/8/2002.Per NCAC
ESCPCI P<=30tph requirements are in compliance with
Coolers 2.1.G.l.a o,l No Yes No 2D.0515 process weight rule Title V
ESCPC2 E=55.0 x(P) -40 for the applicable emissions
(Particulates) p>=30 tph calculation,we are in compliance standard(s). (ESCPC3 referenced in
[15A NCAC 2D.0515] with this requirement. the permit not yet installed)
If emissions testing is Perform testing,if required, per 15A No additional emissions testing is
2600 and General
Coloring Plant ESCPCI required,testing shall be NCAC 02D . currently required.(ESCPC3
Coolers(Testing) ESCPC2 2.1.G.l.b performed in accordance with No Yes No Condition JJ found in Section 3 of the referenced in the permit not yet
General condition JJ permit. Methods 5&9,initial test installed)
completed 8/5/2002 thru 8/8/2002
Reporting Year 2022 Permit#:09006T08
Page 21 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
- - For January 1, 2022 through June 30, 2022 -
Terms&Conditions
Source or permit
Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Naintainedz non-compliance Compliance Status Comments
P Number (Yes/No/NA) issue?(Yes/No)
Number(s)
Coloring Plant All the required monitoring,record
Coolers Maintain records sufficient to keeping,and reporting
(Monitoring/ ESCPC1 2.1.G.l.c demonstrate compliance and No Yes No Methods 5&9,initial test completed requirements are in compliance with
Recordkeeping/ ESCPC2 make these records available 8/5/2002 thru 8/8/2002 the applicable emissions
Reporting) to DAQ upon request. standard(s). (ESCPC3 referenced in
the permit not yet installed)
Visible Emissions not to
exceed 20%when averaged Method 22(visual records performed
over a six minute period,and monthly on one-page summary.
Shall not be more than 20%opacity
Coloring Plant
may not occur more then when averaged over a six minute No visible emissions exceeding 20%
Coolers(Control of
ESCPC3 2.1.G.2.a once in any one hour period No Yes No period. However,six minute were observed or recorded.
Visible Emissions) ESCPC2 and not more then four times averaging periods may exceed 20% (ESCPC3 referenced in the permit
per in 24 hour period.No not yet installed)
event may exceed 87% not more than once in any hour and
opacity. not more than 4 times in any 24-
[15A NCAC 2D.0521(d)] hour period.
Coloring Plant If emissions testing is No additional emissions testing is
Control of Visible ESCPC1 required,testing shall be Methods 5&9,initial test completed currently required.(ESCPC3
Emissions ESCPC2 2.1.G.2.b performed in accordance with No Yes No 8/5/2002 thru 8/8/2002 referenced in the permit not yet
Coolers General Condition JJ installed)
(Testing)
Method 22(visual records performed
Coloring Plant monthly on one-page summary All the required monitoring,record
Control of Visible Observe visible emissions (normal expected emissions= no keeping,and reporting
ESCPC1
Emissions 2.1.G.2.c once per month for above No Yes No visible emissions).Each visual is on a requirements are in compliance with
ESCPC2 the applicable emissions
Coolers "normal"and record. 6-minute timeframe.If visual standard(s). (ESCPC3 referenced in
(Monitoring) emissions are observed,then Method the permit not yet installed)
22 must be repeated in same day.
Reporting Year 2022 Permit#:09006T08
Page 22 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
-_ Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
rds
Emission Source Control Deviations? MaiReco Method(s)of Determining
tion Device ID Description Condition Condition Summary (Yes/No) ntained? Was Deviation a
non-compliance Compliance Status Comments
P Number(s) Number (Yes/No/NA) issue?(Yes/No)
If visible emissions from a
Coloring Plant source are observed to be All the required monitoring,record
Control of Visible above normal,take keeping,and reporting
Emissions ESCPC2 2.1.G.2.c.i appropriate action to correct No Yes No Results of Method 9 and 22 checks requirements are in compliance with
ESCPC2 and reports. the applicable emissions
Coolers the issue and record the
(Monitoring) action taken. the permit
n(ESCPC3 referenced in
[15A NCAC 2Q .0508(f)] the permit not yet installed)
If visible emissions from a
Coloring Plant source are observed to be All the required monitoring,record
Control of Visible above normal,and after keeping,and reporting
Emissions ESCPC2 2.1.G.2.cm corrective action is taken, No Yes No Results of Method 9 and 22 checks requirements are in compliance with
Coolers ESCPC2 demonstrate that the% and reports. the applicable emissions
(Monitoring) opacity is below limit for a standard(s).(ESCPC3 referenced in
period of 12 minutes. the permit not yet installed)
[15A NCAC 2Q.0508(f)]
Method 22(visual records performed
Coloring Plant monthly on one-page summary All the required monitoring,record
Control of Visible Record monitoring date and (normal expected emissions=no keeping,and reporting
ESCPC3
Emissions 2.1.G.2.d.i time of each observation No Yes No visible emissions).Each visual is on a requirements are in compliance with
ESCPC2 the applicable emissions
Coolers [15A NCAC 2Q.0508(f)] 6-minute timeframe.If visual standard(s). (ESCPC3 referenced in
(Recordkeeping) emissions are observed,then Method
22 must be repeated in same day. the permit not yet installed)
Record monitoring results of Method 22(visual records performed All the required monitoring, record
Coloring Plant monthly on one-page summary
each observation noting, keeping,and reporting
Control of Visible (normal expected emissions=no
ESCPCS Visible Emissions Present requirements are in compliance with
Emissions ESCPC2 2.1.G.2.d.ii (yes/no), and any Corrective No Yes No visible emissions).Each visual is on a the applicable emissions
Coolers 6-minute timeframe.If visual
(Recordkeeping) Actions Taken emissions are observed,then Method the permit
n(ESCPC3 referenced in
[15A NCAC 2Q.0508(f)] 22 must be repeated in same day. the permit not yet installed)
Reporting Year 2022 Permit#:09006T08
Page 23 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Records Was Deviation a
Emission Source Control Deviations? Methods)of Determining
Descri tion Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
p Number (Yes/No/NA) Issue?(Yes/No)
Number(s)
Method 22(visual records performed All the required monitoring,record
(If emissions were present) monthly on one-page summary keeping,and reporting
Coloring Plant ESCPC2 record corrective actions (normal expected emissions=no
Coolers 2.1.G.2.d.iii taken and results of action No Yes No visible emissions). Each visual is on a requirements are in compliance with
ESCPC2 the applicable emissions
(Recordkeeping) taken. 6-minute timeframe.If visual standard(s). (ESCPC3 referenced in
[15A NCAC 2Q.0508(f)] emissions are observed,then Method the permit not yet installed)
22 must be repeated in same day.
Coloring Plant All the required monitoring,record
Submit Semiannual keeping,and reporting
Control Visible ESCPCi Monitoring Report,due on Semiannual Monitoring Reports requirements are in compliance with
Emissionss ESCPC2 2.1.G.2.e 1/30 and 7/30 No Yes No submitted on or before 1/30 and the applicable emissions
(Reporting)
Coolers [15A NCAC 02Q.0508(f)] 7/30 standard(s). (ESCPC3 referenced in
the permit not yet installed)
Multiple Fugitive non-process dust
Emission emissions: do not cause or No No monitoring,recordkeeping,or
Source(s) Records of substantive complaints on
NA contribute to"substantive substantive NA No reporting is required at this time per
Non-process 2.2.A.l.b complaints" complaints fugitive emissions,if any. 2.2.A.l.h of our permit.
Fugitive Dust 15A NCAC 02D.0540
Emission Sources
Within 30 days of notice from
Multiple Director of second
Emission substantive complaint in 12- No No monitoring,recordkeeping,or
Source(s) month period,submit Records of substantive complaints on
NA 2.2.A.l.c.i substantive NA No reporting is required at this time per
Non-process description of what has/will complaints fugitive emissions,if any. 2.2.A.1.h of our permit.
Fugitive Dust be done to reduce the
Emission Sources emissions
[15A NCAC 02D.0540]
Reporting Year 2022 Permit#:09006T08
Page 24 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report _
For January 1,2022 through June 30, 2022
Terms&Conditions
Source or permit
Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? none?(Ye /No) Compliance Status Comments
p Number (Yes/No/NA) issue?(Yes/No)
Number(s)
Multiple Within 60 days of notice from
Emission Director of second No No monitoring,recordkeeping,or
Source(s) substantive complaint in 12 Records of substantive complaints on
NA 2.2.A.l.c.ii substantive NA No reporting is required at this time per
Non-process month period,submit to the complaints fugitive emissions,if any. 2.2.A.l.h of our permit.
Fugitive Dust Director a Control Plan
Emission Sources [15A NCAC 02D.0540]
Non-process
Fugitive Dust within 30 days after the
Emission Sources Director approves the plan, No No monitoring,recordkeeping,or
Particulates from NA 2.1.A.l.c.iii be in compliance with the substantive NA No Records of substantive complaints on reporting is required at this time per
fugitive non plan complaints fugitive emissions,if any. 2.2.A.l.h of our permit.
Process dust [15A NCAC 02D.0540]
emission sources
ES1415
Facility-wide ESCPPHI This requirement was added in
affected ESCPPH2 3/2010 with our new permit and the
emission sources ESCPKI Monthly monitoring of total HAP emissions from facility facility began meeting the new
Dryers,Kilns& ESCPK2 2.2.B.2.c wide sources of HAP No Yes No Mass balance method utilized for requirements immediately after the
Mixers&Coolers ESCPMI 2.2.B.2.d emissions.Maintain records monitoring of HAP emissions. permit was issued. (ESCPPH3,
(HAP Emissions- ESCPM2 for 5 years on site. ESCPK3, ESCPM3,and ESCPC3
Monitoring& ESCPC1 referenced in the permit not yet
Recordkeeping) ESCPC2 installed)
Facility-wide
affected All the required monitoring,record
emission sources Submit Semiannual keeping,and reporting
Dryers, Kilns& NA 2.2.B.2.e Monitoring Report,due 1/30 No Yes No Semiannual Monitoring Reports requirements are in compliance with
Mixers&Coolers and 7/30 submitted on 1/30 and 7/30 the applicable emissions
(HAP Emissions- [15A NCAC 02Q.0508(f)] standard(s).
Reporting)
Reporting Year 2022 Permit#:09006T08
Page 25 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or permit
Emission Source Control Deviations? ethos)of Determining
Description Device ID Condition Condition Summary (Yes/No) MaRecordsintained? Was Deviation a Methods)
non-compliance Comments
Number(s)p Number (Yes/No/NA) issue?(Yes/No) Compliance Status
ES1415
ESCPPHI
Facility-wide ESCPPH2
affected ESCPKI Permit limits not to be All the required monitoring, record
emission sources ESCPK2 exceeded: Arsenic&Compds Mass balance method utilized for keeping,and reporting
Dryers,Kilns& ESCPMI 2.2.8.3 0.69 Ib/yr,Cadmium Metal No Yes No monitoring of TAP emissions. requirements are in compliance with
the applicable emissions
Mixers&Coolers ESCPM2 3.79 Ib/yr
(HAP Emissions) ESCPCI standard(s).
ESCPC2
ES1415
ESCPPHI
Facility-wide ESCPPH2
affected ESCPKI All the required monitoring,record
15A NCAC 2Q.0711: keeping,and reporting
emission sources ESCPK2 Mass balance method utilized for
Dryers,Kilns& ESCPMI 2.2.B.4 Emissions Rates Requiring a No Yes No monitoring of TAP emissions. requirements are in compliance with
Mixers&Coolers ESCPM2 Permit the applicable emissions
(TAP Emissions) ESCPCI standard(s).
ESCPC2
Compliance ESCPMI
Assurance ESCPM2
Monitoring ESCPKI All the required monitoring,record
ESCPK2 Pressure drop monitored A continuous data acquisition keeping,and reporting
Affected Sources
Kilns&Mixers& ESCPK 2.2.C.1.c.i. continuously and daily No Yes No database monitors pressure drop on requirements are in compliance with
Baghouses CDB12 averages recorded daily our baghouses. the applicable emissions
(Monitoring and CDB13 standard(s).
Recordkeeping) CDB14
Compliance ESCPMI
Assurance ESCPM2
Monitoring ESCPKI All the required monitoring,record
Affected Sources ESCPK2 2 >= P drop across the A continuous data acquisition keeping,and reporting
Kilns&Mixers& ESCPK2
2.2.C.l.c.i.(B) bag=P- ro 6 in H2O No Yes No database monitors pressure drop on requirements are in compliance with
Baghouses CDB12 our baghouses. the applicable emissions
(Monitoring and CDB13 standard(s).
Recordkeeping) CDB14
Reporting Year 2022 Permit#:09006T08
Page 26 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or permit
Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? none?(Ye non-compliance
Compliance Status Comments
Number (Yes/No/NA) issue?(Ye
Number(s)
In the event of an excursion
Permittee shall take
Compliance ESCPMI appropriate action to correct
Assurance ESCPM2 as soon as possible. If a All the required monitoring,record
Monitoring ESCPKI source or bagfilter operates Monitor differential pressure and keeping,and reporting
Affected Sources ESCPK2 with more than ten operating conditions on a minimum requirements are in compliance with
2.2.C.l.c.ii No Yes No of a semi-annual basis to determine the applicable standard(s).
Baghouses CDB12
reporting period,
d,then the
Kilns&Mixers& CDB1 excursions in semiannual if Quality Improvement Plan is (ESCPM3/CBD19 and ESCPK3/
(Monitoring and CDB13 permittee shall develop a required. CBD20 referenced in the permit not
Recordkeeping) CDB14 Quality Improvement yet installed)
Plan(QIP) in accordance with
40 CFR 64.8.
Preventative maintenance
Compliance ESCPMI procedures. Date and time of
Assurance ESCPM2 reached recorded action, results of All the required monitoring,record
Results of monitoring differential pressure and emissions keeping,and reporting
Monitoring ESCPKI inspections, maintenance, monitoring.Results of any requirements are in compliance with
Affected Sources ESCPK2 Kilns&Mixers& CDB11 2 2.C.l.c.iii calibrations and corrections No Yes No inspections or maintenance the applicable standard(s).
Baghouses CDB12 as pursuant to sections performed on baghouse or (ESCPM3/CBD19 and ESCPK3/
(Monitoring and CDB13 above. differential pressure drop gauges. CBD20 referenced in the permit not
recordkeeping) CD614 Any variance from manufacturer's yet installed)
recommendations,if any corrections
made.
Compliance ESCPMI All the required monitoring,record
Assurance ESCPM2 keeping,and reporting
Monitoring ESCPKISubmit Semiannual Semiannual Monitoring Reports requirements are in compliance with
ESCPK2
Affected Sources 2.2.C.1.d Monitoring Report,due 1/30 No Yes No the applicable emissions
Kilns&Mixers& CDB11 and 7/30 submitted by 1/30 and 7/30 standard(s).(ESCPM3/CBD19 and
Baghouses CDB12 ESCPK3/CBD20 referenced in the
(Reporting) CDB13 permit not yet installed)
CDB14
Reporting Year 2022 Permit#:09006T08
Page 27 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental and Natural Resources
nivicinn of Air Auality
Compliance Summary Report For General Conditions
For 01/01/2022 through 06/30/2022
Terms&Conditions
Was Deviation
Permit Records a non- Method(s) of
condition Condition Summary Deviations? Maintained? compliance Determining Comments
(Yes/No) Yes/No/NA
Number ( ) issue? Compliance Status
(Yes/No)
Review on a regular basis
3.A General Provisions No Yes No all changes made to the
process that may affect
permit conditions.
Air Quality Permit 09006T08
3.13 Permit available at facility No Yes No permit available at facility issued and on site
2021 Annual Compliance
Report submitted to DAQ per
Submissions of reports to regional requirements
3.D office and Stationary Source No Yes No reports submitted to q
Compliance Office(COMS Only) regional office
Review on a regular basis
3.F Circumvention No NA No all changes made to the
process that may affect
permit conditions.
3.G Permit modifications No Yes No records maintained
3.H Changes Not Requiring Permit No Yes No No modifications needed NA
Modifications
3 I A Reporting requirements for excess No Yes No records maintained No Excess Emissions or
emissions and permit deviations Permit Deviations
3.I.B Other Requirements under 15A NCAC No Yes No records maintained In compliance with permit
02D.0535
Application for permit
3.K Permit renewal every 5 years No Yes No records maintained renewal submitted to NC DEQ
on 06/01/2020.
3.M Duty to submit any information No Yes No copies maintained and filed No request for any
requested b director information.
Review of all reports and
3.N Duty to Supplement No Yes No data submitted for
accuracy.
3.0 Retention of records No Yes No maintained in
documentation room
Annual Compliance
3.P Annual compliance certification No Yes No filing of annual compliance certification for 2021
certification submitted on 2/24/2022
3.Q Certification by responsible official No Yes No proper signature and
records certification
Insignificant activities records records in documentation
IT at facilityNo Yes No room
3.V Inspection and Entry No Yes No N/A No known issues.
3.W Annual fee payment No Yes No receipt on file
2021 AEI sumbitted via AERO
3.X Annual emissions inventory No Yes No inventory in file on 6/30/2022 and backup
requirement data mailed.
3.Y Confidential Information No Yes No Nothing submitted
3.2 Construction and operation permits No Yes No permits on file
3 AA Standard Application Form and No Yes No records maintained
Required Information
3.CC Refrigerant requirements No Yes No records maintained in
document room
Calendar Year 2021 Permit#:09006T07
Page 1 of 2 Jul-Dec Report Facility ID#:1900104
Compliance Summary Report For General Conditions
For 01/01/2022 through 06/30/2022
Terms&Conditions
Was Deviation
Permit Records a non- Method(s) of
Condition Condition Summary Deviations? Maintained? compliance Determining Comments
(Yes/No) Yes/No/NA issue?
Number ( ) Compliance Status
(Yes/No)
The facility does not
Prevention of accidental releases exceed the thresholds of
3.DD Section 112p No Yes No substances that would
trigger filing a Section
112@ plan
Prevention of accidental releases- Facility takes steps to
3.EE "General Duty Clause"Section No Yes No manage any hazardous
112p L substances
3.II Ambient Air Qualit Standards No Yes No NA
3.31 Emission testing and reporting No Yes No testing results are on file in
requirements documentation room
Reporting requirements for non
3.LL equipment
No Yes No records on file
operating
Review of records.No
record of substantive
3.MM Fugitive Dust Control Requirement No NA No compliants or excess
visible emissions beyond
property boundary during
this period.
3.NN Specific Permit Modifications No Yes No Irecords on file
3.00 Third Party Participation and EPA No Yes No No modifications applied
Review for
Calendar Year 2021 Permit#:09006T07
Page 2 of 2 Jul-Dec Report Facility ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Deviation Summary Report
For 01/01/2022 through 06/30/2022
Source or Control
Emission Source Permit Condition Deviation Suspected Cause Corrective Action
Device ID Pollutant Deviation Description Deviation Dates
Description Number Duration Of Deviation Taken
Number(s)
Calender Year 2019 Permit#-.09006T06
Page 1 of 1 Jul-Dec Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
-- -
Semiannual Compliance Summary Report
For January 1,2022 through June 30, 2022
Terms&Conditions
Source or permit
Emission Source Control , Records was Deviation a
Deviations. Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No) om p
Crushing and
Screening Plant Once per week,observe wet
Particulates from NA 2.1.A.l.e supression systems installed No Yes No Review of monitoring records. New requirement under Permit
sand,gravel,or on waste stacker conveyor g 09006T08
crushed stone No. 25 and 25A
operations
Crushing and
Screening Plant
Particulates from Comply with 15A NCAC Review of monitoring,recordkeeping
sand,gravel,or NA 2.1.A.i.f 02D.0510 No Yes No and reporting requirements per See comments below.
crushed stone permit conditions
operations
Methods 5&9,initial test completed
Crushing and 8/5/2002 thru 8/8/2002.Method 5
Screening Plant Conduct initial compliance or and 9,initial testing for ES5155C All the required monitoring,record
New Source any required subsequent conducted on 9/26/2007.NSPS 000 keeping,and reporting
Initial performance testing for the
Performance NA 2.1.A.2.b additional testingNo Yes No requirements are in compliance with Standards [15A NCAC 02Q.0508(f)] Dual pugmill and related sources the applicable emissions
(Testing) conducted on 11/11/2021 and standard(s).
12/1/2021.
No visible fugitive emissions
greater than 10%discharged Method 22 visual records performed
Crushing and (
Screening Plant from any affected facility monthly on one-page summary All the required monitoring,record
Building fiVAC and constructed, modified,or (normal expected emissions=no keeping,and reporting
other openings, NA 2.1.A.2.c.i.(A) reconstructed after August No Yes No visible emissions). Each visual is on a requirements are in compliance with
except baghouse 31, 1983 but before April 22, 6-minute timeframe.If visual the applicable emissions
stacks] 2008 emissions are observed,then Method standard(s).
(15A NCAC 2D.0524&40 22 must be repeated in same day.
CFR 60.672)
Reporting Year 2022 Permit#:09006T08
Page 1 of 27 Jan-Jun Report P Location ID#:1900104
North-Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1,2022 through June 30, 2022
Terms&Conditions
Source or Permit
Emission Source Control Deviations? Records was Deviation a Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
Number(s) Number (Yes/No/NA) Issue?(Yes/No) p
No visible fugitive emissions
greater than 7%discharged Method 22(visual records performed
Crushing and monthly on one-page summary
ScreeningPlant from any affected facility
constructed,modified,or (normal expected emissions= no
Building "Vents" NA 2.1.A.2.c.i.(B) reconstructed on or after
stacks]
No Yes No visible emissions).Each visual is on a
tbaghouse April 22,2008 6-minute timeframe.If visual
stacks] (15A NCAC 2D.0524&40 emissions are observed,then Method
CFR 60.672) 9 shall be repeated in same day.
Method 22(visual records performed
Crushing and Visible emissions from any monthly on one-page summary
Screening Plant vent,stack,etc.shall not
(normal expected emissions=no
Building"Vents" NA 2.1.A.2.c.ii exceed 7%Opacity No Yes No visible emissions). Each visual is on a
[i.e.baghouse [15NCAC 02D.0524&40 CFR 6-minute timeframe.If visual
stacks] 60,Subpart 00] emissions are observed,then Method
9 shall be repeated in same day.
Crushing and All the required monitoring,record
ScreeningPlant Methods 5&9,initial test completed
0.05 g/dscm PM keeping,and reporting
Building "Vents" NA [15A NCAC 2D .0524&40 No Yes No 8/5/2002 thru 8/8/2002. Method 5 requirements are in compliance with
[i.e.baghouse 2.1.A.2.c.iii(A) CFR 60.6721 and 9,initial testing for ES5155C the applicable emissions
stacks] conducted on 9/26/2007.
standard(s).
Particulate emissions from
Crushingand any vent of any building
constructed after April 22, Method 22(visual records performed All the required monitoring,record
Screening Plant 2008,shall not be more than monthly on one-page summary keeping,and reporting
Building "Vents" NA 2.1.A.2.c.iii.(B)0.032 grams per dry.e.baghouse No Yes No (normal expected emissions=no requirements are in compliance with
( 9house visible emissions).Each visual is on a the applicable emissions
stacks standard cubic meter.
] [15A NCAC 2D 0.524&40 6-minute timeframe. standard(s).
CFR 60.6721
Reporting Year 2022 Permit#:09006T08
Page 2 of 27 Jan-Jun Report Po Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1,2022 through June 30,2022
Terms&Conditions
Source or Permit
Emission Source Control Records was Deviation a
Deviations? Method(s)of Determining
Descri tion Device ID Condition Condition Summary (Yes/No Maintained? non-compliance Comments
P Number ) (Yes/No/NA) Issue?(Yes NO) Compliance Status
Number(s)
Crushing and Method 22 visual records performed All the required monitoring,record
Screening Plant Observe each buildingfor month) on(one-page summa kee m and reporting
New Source Ysummary keeping,
Performance NA 2.1.A.2.d.i.(A) visible emissions. No Yes No (normal expected emissions=no requirements are in compliance with
Standards [15A NCAC 02Q.0508(f)] visible emissions).Each visual is on a the applicable emissions
(Monitoring) 6-minute timeframe. standard(s).
Crushing and Screening Plant After corrective action taken, All the required monitoring,record
New Source Method 9 opacity for stacks keeping,and reporting
Performance NA 2.1.A.2.d.i.(B) or Method 22 for buildings to No Yes No Method 9 or 22 records available. requirements are in compliance with
Standards demonstrate compliance with the applicable emissions
(Monitoring) 40 CFR 60.672(a)and e. standard(s).
Crushing and
Screening Plant Monthly periodic inspections Review of monthly monitoring
New Source to check water is flowing to records.Work orders reported in New Permit requirement under
Performance NA 2.1.A.2.d.ii.(A) discharge spray nozzles in No Yes No maintenance data tracking system permit 09006T08.
Standards the wet suppression system called CMMS.
(Monitoring)
Crushing and Initiate corrective action
Screening Plant within 24 hours and complete
New Source corrective actions as Review of monitoring records and New Permit requirment under
Performance NA 2.1.A.2.d.ii.(B) expediently as practical If No Yes No process flow.Maintenance records 09006T08.
Standards water is not flowing properly stored and tracking in CMMS.
(Monitoring) during an inspection of water
spray nozzles.
Crushing and
Screening Plant Method 22(visual records performed All the required monitoring,record
New Source Recordkeeping of monitoring monthly on one-page summary keeping,and reporting
Performance NA 2.1.A.2.e.i Results No Yes No (normal expected emissions=no requirements are in compliance with
Standards 15A NCAC 2Q.0508(f) visible emissions).Each visual is on a the applicable emissions
(Recordkeeping) 6-minute timeframe. standard(s).
Crushing and Screening Plant Recordkeeping of Monitoring-
Method 22(visual records performed All the required monitoring,record
New Source Visible Emissions Present monthly on one-page summary keeping,and reporting
NA 2.1.A.2.e.ii No Yes No (normal expected emissions=no requirements are in compliance with
Performance (yes/no)Standards 15A NCAC 2Q.0508(f) visible emissions).Each visual is on a the applicable emissions
(Recordkeeping) 6-minute timeframe. standard(s).
Reporting Year 2022 Pennit#:09006T08
Page 3 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air ualit
- - - - -
Semiannual Compliance Summary Report
For January 1, 2022 through June 30,2022
Terms&Conditions
Source or permit
Emission Source Control Records was Deviation a
Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Com (lance Status Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No) P
Crushing and Recordkeeping of Monitoring
Screening Plant -If emissions present, Method 22(visual records performed All the required monitoring,record
New Source action(s)taken to reduce monthly on one-page summary keeping,and reporting
NA 2.1.A.2.e.iii No Yes No (normal expected emissions= no requirements are in compliance with
Performance emissions exceeding an Standards applicable limit. visible emissions).Each visual is on a the applicable emissions(Recordkeeping) 15A NCAC 2Q.0508(f) 6-minute timeframe. standard(s).
Method 22(visual records performed
Crushing and p g 9 monthly on one-page summary All the re
Recordkee in of monitoring Screening Plant (normal expected emissions= no and
monitoring,record
New Source -If emissions present,follow keeping,and reporting
NA 2.1.A.2.e.iv up observation reports and No Yes No visible emissions).Each visual is on a requirements are in compliance with
Performance corrective actions performed 6-minute timeframe.When visual
Standards p the applicable emissions
(Recordkeeping) 15A NCAC 2Q.0508(f) emissions present method 9
performed.Method 22&Method 9 standard(s).
records available.
Crushing and
Screening Plant Reporting of any changes.At Monitor communications from the To our knowledge,all requests or
ro
New Source NA 2 1 A 2 g i the request of the No Yes No NCDEQ DAQ for inquiries from the NCDEQ DAQ
or requests ro
Performance Administrator change Administrator have been fulfilled in
Standards [15A NCAC 2Q.0508(f)] report. time and upon request.
(Reporting)
Crushing and
Screening Plant Submit Semiannual All the required monitoring,record
New Source Monitoring Report,due on Semiannual Monitoring Reports keeping,and reporting
Performance NA 2.1.A.2.g.ii 1/30 and 7130 15A NCAC No Yes No submitted on or before 1/30 and requirements are in compliance with
Standards .508(f) 7/30. the applicable emissions
(Reporting) standard(s).
Page 4 of 27 Reporting Year 2022 Permit#:09006T08
Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
- - - -
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Emission Source Control Records was Deviation a
Condition Condition SummaryDeviations,. Method(s)of Determining
Description Device ID (Yes/No) Maintained? non-compliance Compliance Status Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No)
If an exceedance is
Crushing and determined to exist by
Screening Plant Method 9 or 22,submit All the required monitoring,record
report identifying
the
New Source N/A 2.1.A.2.g.iii excceedance,cause and No Yes No Results of Method 9 and 22 checks requirements ementds are oini compliance with
ng
Performance corrective action taken,due and reports on same. q
Standards the applicable emissions
(Reporting) 155 bus.days of non- standard(s).
compliant observation
[15A NCAC 02Q.0508(f)]
Crushing and E51415 2.3 lb S02/MM Btu heat input Based on AP-42 emissions factors No monitoring,recordkeeping,or
Screening Plant 2.S.B.i.a No Yes No and fuel usage,rate calc'd well reporting is required at this time per
Dryer (Dryer) [15A NCAC 02D.0516] under this limit. 2.l.B.l.c of our permit.
Crushing and E51415,
Screening Plant CDC1,& 2.1.B.2.a Meet NSPS UUU [40 CFR Part No Yes No detailed in next two rows below
Dryer,Cyclone,& CDB3 60 sub UUU,including sub A]
Baghouse
Crushing and ES14151 0.057 gm/dscm PM
Screening Plant CDC1,& 2.1.B.2.b Methods 5&9,initial test completed
Dryer,Cyclone,& [i5A NCAC 2D.0524& No Yes No 8/6/2002
Baghouse CDB3 40 CFR 60.732]
All the required monitoring,record
keeping,and reporting
Crushing and 10%opacity(6 minute requirements are in compliance with
ES1415, the applicable emissions
Screening Plant CDC1,& 2.1.B.2.c average) No Yes No Continuous Opacity Monitoring standard(s). There were no
Dryer,Cyclone,& CDB3 [i5A NCAC 2D .0524& System
Baghouse 40 CFR 60.732] deviations from the monitoring
requirements of 40 CFR 60 sub UUU
and the relevant Subpart A"General
Provisions."
Crushing and Conduct Initial NSPS UUU All the required monitoring,record keeping, p
Screening Plant Test[PM and visible Methods 5&9,initial test completed p 9,and reporting
CDC1,& 2.1.B.2.d No Yes No requirements are in compliance with
Dryer,Cyclone,& CDB3 emissions] 8/6/2002
Baghouse [15A NCAC 2Q.0508(f)] the applicable emissions
standard(s).
Reporting Year 2022 Permit#:09006T08
Page 5 of 27 Jan-Jun Report Po Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality_
Semiannual Compliance Summary Report _
For January 1,2022 through June 30,2022
Terms&Conditions
Source or permit
Emission Source Control Records F-WasDeviation aDeviations? Methods)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? ompliance Com liance StatusComments
Numbers) Number (Yes/No/NA) ?(Yes/No) P
Install,calibrate,maintain,
d an operate a continous
Crushing and p All the required monitoring,record
Screening Plant ES1415, monitoring system to Continuous Opacity Monitoring keeping,and reporting
Dryer,Cyclone,& CDC1,& 2.1.B.2.e.i measure and record opacity No Yes No System.Preventative maintenance requirements are in compliance with
Baghouse CDB3 of emissions procedures. the applicable emissions
15A NCAC 2Q.0508(f)&40 standard(s).
CFR 60.734,.735
Crushing and All the required monitoring,record
ES1415, inspect for leaks 1/yr. keeping,
Screening Plant ping,and reporting
Dryer,Cyclone,& CDC1,& 2.1.6.2.e.ii.(A) [15A NCAC 2Q.0508(f)&40 No Yes No Preventive maintenance procedures. requirements are In compliance with
Baghouse CDB3 CFR 60.734,.735] the applicable emissions
standard(s).
Crushing and Inspect baghouse for All the required monitoring,record
Screening Plant
ES1415, keeping,and reporting
Dryer,Cyclone,& CDB3'
15A NCAC 2Q.0508(f)(f)&40& 2.1.6.2.e.ii.(B) structural integrity No Yes No Preventive maintenance procedures. requirements are In compliance with
t
Baghouse CFR 60.734,.735 he applicable emissions
standard(s).
Crushing and Inspect cyclone for structural All the required monitoring,record
ES14151 keeping,and reporting
Screening Plant CDC3,& 2.1.6.2.e.ii.(C) integrity 1/yr. No Yes No Preventive maintenance procedures requirements are in compliance with
Dryer,Cyclone,& CDB3 [15A NCAC 2Q.0508(f)&40 the applicable emissions
standaBaghouse CFR 60.734,.735] the
applicable
Reporting Year 2022 Permit#:09006T08
Page 6 of 27 Jan-Jun Report Location 10#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1,2022 through June 30,2022
Terms&Conditions
Source or permit
Emission Source Control Deviations., Method(s)of Determining
Records Was Deviation a
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Com Hance Status Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No) P
Any work orders on baghouses and
cyclones were reported into a
For each instance of maintenance data tracking system
maintenance,record date, called CMMS.This system tracks all
Crushing and time,results work performed and any variances All the required monitoring,record
Screening Plant If any variance from manuf.'s
ES1415, from manufacturers maintenance keeping,and reporting pp p
CDC1,& 2.1.B.2.e.iii No Yes No procedures.CMMS builds the proper requirements are in compliance with
Baghouse then record corrections made ry q
Dryer,Cyclone,& CDB3 maintenance recommend., maintenance history required for the applicable licable emissions
15A NCAC 2Q.0508(f)&40 such an emissions handling system. standard(s).
CFR 60.734, .735 Quarterly PM records and other work
conducted by a third party are
maintained electronically or hard
copies of work performed.
Crushing and Submit Semiannual All the required monitoring,record
Screening Plant Monitoring Report,due on Semiannual Monitoring Reports keeping,and reporting
Dryer Baghouse& NA 1/30 and 7/30 15A NCAC No Yes No submitted on or before 1/30 and requirements are in compliance with
Cyclone .508(f) 7/30 the applicable emissions
standard(s).
Coloring Plant.
All the required monitoring,record
Particulates from Comply with 15A NCAC Review of monitoring,recordkeeping keeping,and reporting
sand,gravel,or N/A 2.1.C.l.d 02D.0510 No Yes No and reporting requirements per requirements are in compliance with
crushed stone permit conditions the applicable emissions
operations
standard(s).
Page 7 of 27 Reporting Year 2022 Permit#:09006T08
Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
- Semiannual Compliance Summary Report
For January 1, 2022 through June 30,2022
Terms&Conditions
Source or permit
Emission Source Control ? Records was Deviation a
Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No) Compliance Status
Visible Emissions not to
exceed 20%when averaged Method 22(visual records performed
n over six minute period,and monthly on one-page summary
(normal expected emissions= no
Coloringmay not occur more then
Plant. once in any one hour period visible emissions). Each visual is on a No visible emissions exceeding 20%
Control of Visible NA 2.1.C.2.a No Yes No 6-minute timeframe. If visual
Emissions and not more then four times were observed or recorded.
per in 24 hour period.No emissions are observed,then Method
event may exceed 87% 22 must be repeated in same day.
opacity. Continuous opacity monitoring for
[15A NCAC 02D.0521] Coloring Dryers.
Coloring Plant Required emissions testing All the required monitoring,record
control of Visible shall be performed in Completed-records on Method 22 keeping,and reporting
emissions N/A 2.1.C.2.1b accordance with General No Yes No checklist sheet-established normal requirements are in compliance with
(Testing) Condition JJ. as zero the applicable emissions
standard(s).
Method 22(visual records performed
Coloring Plant monthly on one-page summary All the required monitoring,record
Control of Visible Observe visible emissions (normal expected emissions= no keeping,and reporting
Emissions NA 2.1.C.2.c once per month for above No Yes No visible emissions).Each visual is on a requirements are in compliance with
normal"and record. 6-minute timeframe.If visual the applicable emissions
(Monitoring) PP
emissions are observed,then Method standard(s).
22 must be repeated in same day.
If visible emissions from a
Coloring Plant q 9.
source are observed to be All the required monitoring,record
Control of Visible above normal,take Results of Method 9 and 22 checks keeping,and reporting
Emissions N/A 2.1.C.2.c.i appropriate action to correct No Yes No requirements are in compliance with
record
the issue and the and reports.
(Monitoring) the applicable emissions
action taken. standard(s).
[15A NCAC 02Q.0508(f)]
Reporting Year 2022 Permit#:09006T08
Page 8 of 27 Jan-Jun Report Location IDtk 1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or permit
Emission Source Control Records was Deviation a
Deviations? Methods)of Determining
(Yes/No)Description Device ID Condition Condition Summary Maintaine Compliance Status
d? non-compliance Comments
Number(s)
Number (Yes/No/NA) issue?(Yes/No)
If visible emissions from a
source are observed to be All the required monitoring,record
Coloring Plant above normal,and after keeping,and reporting
Control of Visible N/A 2.1.C.2.c.ii corrective action is taken, No Yes No Results of Method 9 and 22 checks requirements are in compliance with
Emissions demonstrate that the% and reports. the applicableemissionsrenmp
(Monitoring) opacity is below the limit for the applicable
a period of 12 minutes.
(15A NCAC 2Q.0508(f))
Method 22(visual records performed
Coloring Plant Results of monitoring shall be monthly on one-page summary All the required monitoring,record
Control of Visible maintained- Date and Time (normal expected emissions= no keeping,and reporting
Emissions NA 2.1.C.2.d.i of each recorded action No Yes No visible emissions).Each visual is on a requirements are in compliance with
(Recordkeeping) (15A NCAC 2Q.0508(f)] 6-minute timeframe.If visual the applicable emissions
emissions are observed,then Method standard(s).
22 must be repeated in same day.
Method 22(visual records performed
Record the results of each monthly on one-page summary
Coloring Plant observation noting;visible (normal expected emissions=no All the required monitoring,record
Control of Visible Emissions Present(yes/no), visible emissions).Each visual is on a keeping,and reporting
Emissions NA 2.1.C.2.d.ii and any corrective Actions No Yes No 6-minute timeframe.If visual requirements are in compliance with
(Recordkeeping) Taken emissions are observed,then Method the applicable emissions
15A NCAC 02Q.0508(f) 22 must be repeated in same day. standard(s).
Method 22 and Method 9 records
available.
Reporting Year 2022 Permit#:09006T08
Page 9 of 27
Jan Jun Report Location lD#.1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30,2022
Terms&Conditions
Source or permit
Emission Source Control Records was Deviation a
Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
Number(s) Number (Yes/No/NA) Issue.(Yes/No)
Method 22(visual records performed
Coloring Plant (If emissions were present) monthly on one-page summary All the required monitoring,record
Control of Visible record the corrective actions (normal expected emissions=no keeping,and reporting
NA 2.1.C.2.d.iii taken and results of action No Yes No visible emissions).Each visual is on a requirements are in compliance with
Emissions P
taken. 6-minute timeframe.If visual the applicable emissions
(Recordkeep ing) 15A NCAC 02Q.0508(f) emissions are observed,then Method standard(s).
22 must be repeated in same day.
Coloring Plant Submit Semiannual All the required monitoring,record
Control of Visible Monitoring Report,due on Semiannual Monitoring Reports keeping,and reporting
Emissions NA 2.1.C.2.e 1/30 and 7/30 15A NCAC No Yes No submitted on or before 1/30 and requirements are in compliance with
(Reporting) .508(f) 7/30 the
applicable
p lica le emissions
standa
No monitoring,recordkeeping,or
Coloring Plant ESCPPHI 2.3 lb S02/MM Btu heat input Based on AP-42 emissions factors reporting is required at this time per
Dryers ESCPPH2 2.1.D.l.a 15A NCAC 02D.0516 No Yes No and fuel usage,rate calc'd under 2.1.D.l.c of our permit.(ESCPPH3
limit referenced in the permit not yet
installed)
Coloring Plant ESCPPHI
Dryers& ESCPPH2 2.1.D2 Meet NSPS UUU[40 CFR Part (ESCPPH3/CBD18 referenced in
Ba hou es CBD9, . .a 60 sub UUU,including sub A] No Yes No detailed in next two rows below the permit not yet installed)
g CBD10
Coloring Plant
ESCPPHS 0.057 gm/dscm PM Methods 5&9,initial test completed
Dryers& ESCPPH22.1.D.2.b [15A NCAC 2D.0524&40 No Yes No 8/8/2002 and 8/7/2002 for ESCPPHI (ESCPPH3/CBD18 referenced in
Baghouses CBD9, CFR 60.732] /CBD9 and ESCPPH2/CBD10. the permit not yet installed)
CBD10
(ESCPPH3/CBD18 not yet installed)
Reporting Year 2022 Permit#:09006TOB
Page 10 of 27 Jan-Jun Report Po Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
T
Semiannual Compliance Summary Report
For January 1, 2022 through June 30,2022
Terms&Conditions
Source or Permit
Emission Source Control , Records Was Deviation a
Deviations- Method(s)of Determining
)
Description Device ID Condition Condition Summary (Yes/No Maintained? non-compliance Comments
Number(s)p Number (Yes/No/NA) issue?(Yes/No) Compliance Status
All the required monitoring,record
keeping,and reporting
requirements are in compliance with
Coloring Plant
ESCPPHI 10%opacity(6 minute the applicable emissions
ESCPPH2 average) Continuous Opacity Monitoring standard(s). There were no
Dryers& 2.1.D.2.c No Yes No deviations from the monitoring
Baghouses CBD9, 15A NCAC 2D.0524&40 System requirements of 40 CFR 60 sub UUU
CBD10 CFR 60.732 and the relevant Subpart A"General
Provisions." (ESCPPH3/CBD18
referenced in the permit not yet
installed)
All the required monitoring,record
Coloring Plant
ESCPPHI Conduct Initial NSPS UUU Methods 5&9,initial test completed keeping,and reporting Dryers& ESCPPH2 2.1.D.2.d.i Test[PM and visible No Yes No 8/8/2002 and 8/7/2002 for ESCPPHI requirements are in compliance with
the applicable emissions
Baghouses CBD9, emissions] /CBD9 and ESCPPH2/CBD10.
CBD10 15A NCAC 02Q.0508(f) (ESCPPH3/CBD18 not yet installed) standard(s).(ESCPPH3/CBD18
referenced in the permit not yet
installed)
install,calibrate,maintain,
Coloring Plant and operate a continous
Dryers& monitoring system to Continuous Opacity Monitoring keeping,and reporting requirments
Baghouses ESCPPH2 2.i.D.2.e.i measure and record the No Yes No System.Preventative maintenance
(Monitoring and CBD9' opacity of emissions procedures. are in compliance with applicable
Recordkeeping) CBD10 15A NCAC 2Q.0508(f)&40 emissions standard(s).
CFR 60.734, ,735
All the required monitoring,record
Coloring Plant ESCPPHI keeping,and reporting
Dryers& ESCPPH2 Inspect for leaks 1/yr. requirements are in compliance with
Baghouses 2.1.D.2.e.ii.(A) 15A NCAC 2Q.0508(f)&40 No Yes No Preventive maintenance procedures the applicable emissions
(Monitoring and CBD9' CFR 60.734, .735
Recordkee in CBD10 standard(s).(ESCPPH3/CBD18
P 9) referenced in the permit not yet
installed)
Page 11 of 27 Reporting Year 2022 Permit#:09006TOB
Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality - -
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit _ - -- _- - - ---
Emission Source Control Records Was Deviation a
Deviations? Method(s)of Determining
P (
Description Device ID Condition Condition Summary Yes/No) Maintained? non-compliance Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No) Compliance Status
All the required monitoring,record
Coloring Plant ESCPPHI Inspect bagfilters'structural keeping,and reporting
Dryers& ESCPPH2 integrity 1/yr. requirements are in compliance with
Baghouses 2.1.D.2.e.ii.(B) No Yes No Preventive maintenance procedures. the applicable emissions
(Monitoring and CBD9, 15A NCAC 2Q.0508(f)&40
CBD10 CFR 60.734, .735 standard(s). (ESCPPH3/CBD18
Recordkeeping) referenced in the permit not yet
installed)
Any work orders on baghouses are
reported into a maintenance data
For each instance of tracking system called CMMS.This
maintenance,record date, system tracks all work performed All the required monitoring,record
Coloring Plant ESCPPH1 time,results and any variances from keeping,and reporting
Dryers& ESCPPH2 y variance from man ' manufacturers maintenance requirements are in compliance with
If an uf.s
Baghouses 2.1.D.2.e.iii No Yes No procedures.CMMS builds the proper the applicable emissions
CBD9, maintenance recommend.,
(Monitoring and
Recordkeeping) CBD10 then record corrections made maintenance history required for standard(s).(ESCPPH3/
such an emissions handling system. CBD18referenced in the permit not
15A NCAC 2Q.3508(f)&40 Quarter) PM records and other work
CFR 60.734, .735 Y yet installed)
conducted by a third party are
maintained electronically or hard
copies of work performed.
Coloring Plant Submit Semiannual All the required monitoring,record
Dryers& Monitoring Report,due on Semiannual Monitoring Reports keeping,and reporting
Baghouses N/A 2.1.D.2.f 1/30 and 7/30 15A NCAC No Yes No submitted on or before 1/30 and requirements are in compliance with
(Reporting) .508(f) 7/30 the applicable emissions
standard(s).
Reporting Year 2022 Permit#:09006T08
Page 12 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1,2022 through June 30, 2022
Terms&Conditions
Source or permit
Emission Source Control Records was Deviation a
Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Comments
p Number (Yes/No/NA) issue?(Yes/No) Compliance Status
Number(s)
Particulate Emissions All the required monitoring,record
ESCPKI E=4.10 x(P)"7 for keeping,and reporting
Coloring Plant ESCPK2 P<=30tph Per NCAC 2D.0515 process weight requirements are in compliance with
Kilns&Baghouses 2.1.E.l.a p.„ No Yes No rule Title V calculation,we are in the applicable emissions
Particulates CDB13, P>=30 x(P) 40 for
(Particulates) CDB14 P>=30 tph compliance with this requirement. standard(s).(ESCPK3/CBD20
[15A NCAC 02D.0515]
referenced in the permit not yet
installed)
Coloring Plant ESCPKI If emissions testing is Perform testing per 15A NCAC 02D No emissions testing is currently
Kilns&Baghouses 21.E.l.b No Yes No .2600 and General Condition JJ
ESCPK2 required,testing shall be required.(ESCPK3/CBD20
.
Testin CDB13, performed in accordance with referenced in the permit not yet
( g) CD614 General Condition JJ. found in Section 3 of the permit. installed)
All the required monitoring,record
Coloring Plant ESCPKI keeping,and reporting
Kilns&Baghouses ESCPK2 Inspect for leaks 1/yr. requirements are in compliance with
(Monitoring and CDB13, 2.1.E.i.c.i [15A NCAC 2Q.0508(f)&40 No Yes No Preventive maintenance procedures the applicable emissions
Recordkeeping) CDB14 CFR 60.734, .735] standard(s).(ESCPK3/CBD20
referenced in the permit not yet
installed)
All the required monitoring,record
Coloring Plant ESCPKI Inspect bagfilter's structural keeping,and reporting
Kilns&Baghouses ESCPK2 integrity 1/yr. requirements are in compliance with
(Monitoring and CDB13, 2.1.E.S.c.ii [15A NCAC 2Q.0508(f)&40 No Yes No Preventive maintenance procedures. the applicable emissions
Recordkeeping) CDB14 CFR 60.734, .735] standard(s).(ESCPK3/CBD20
referenced in the permit not yet
installed)
Reporting Year 2022 Permit*09006TOB
Page 13 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30,2022
Terms&Conditions
Source or Permit
Records Was Deviation a
Emission Source Control
Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (yes/No) Maintained? non-compliance Compliance Status Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No) P
Any work orders on baghouses
For each instance of reported into a maintenance data All the required monitoring,record
Coloring Plant ESCPKI maintenance,record date, tracking system called CMMS.This keeping,and reporting
Kilns&Baghouses ESCPK2 time,results system tracks all work performed requirements are in compliance with
(Monitoring and CDB13, 2.1.E.1.d If any variance from manuf.'s No Yes No and any variances from the applicable emissions
Recordkee in maintenance recommend., manufacturers maintenance standard(s). (ESCPK3/CBD20
p g) CDB14 then record corrections made procedures.CMMS builds the proper referenced in the permit not yet
[15A NCAC 02Q.0508(f)] maintenance history required for installed)
such an emissions handling system.
All the required monitoring,record
ESCPKI Submit results of any keeping,and reporting
Coloring Plant ESCPK2 maintenance performed on Preventive maintenance procedures recoreep requirements are in compliance with
Kilns&Baghouses 2.1.E.l.e the bagfilters within 30 day No Yes No and dking the applicable emissions
(Reporting) CDB13, of a request by DAQ standard(s).(ESCPK3/CBD20
CDB14 15A NCAC 02 .0508
[ 0508(f)]()] referenced in the permit not yet
installed)
All the required monitoring,record
ESCPKI Submit Semiannual keeping,and reporting
Coloring Plant ESCPK2 Monitoring Report,due on Semiannual Monitoring Reports requirements are in compliance with
Kilns&Baghouses 2.1.E.l.f No Yes No submitted on or before 1/30 and the applicable emissions
(Reporting) CDB13, 1/30 and 7/30
CDB14 [15A NCAC 02Q.0508(f)] 7/30 standard(s). (ESCPK3/CBD20
referenced in the permit not yet
installed)
Coloring Plant ESCPKI No monitoring,recordkeeping,or
Kilns&Baghouses ESCPK2 2.3 lb S02/MM Btu heat input Based on AP-42 emissions factors reporting is required at this time per
(Sulfur Dioxide CDB13, 2.1.E.2.a [15A NCAC 02D.05161 No Yes No and fuel usage,rate calc'd under 2.I.E.2.c of our permit.(ESCPK3/
Emissions) CDB14 limit CBD20 referenced in the permit not
yet installed)
Page 14 of 27 Reporting Year 2022 Permit#:09006T08
Jan-Jun Report Location ID#-1900104
North Carolina Department of Environmental Quality
Division of Air Quali
Semiannual Compliance Summary Report
For January 1,2022 through June 30,2022
Terms&Conditions
Source or permit
Emission Source Control Records Was Deviation a
Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary Yes/No) Maintained? non-compliance Comments
P Number(s) Number ( (Yes/No/NA) issue?(Yes/No) Compliance Status
Visible Emissions not to
exceed 20%when averaged Method 22(visual records performed
over a six minute period,and monthly on one-page summary.
opacity Coloring Plant ESCPKI may not occur more then Shall not be more than 20%op No visible emissions exceeding 20%
Kilns&Baghouses ESCPK2 once in an one hour period when averaged over a six minute
9 Y P were observed or recorded.
2.1.E.3.a No Yes No period. However,six minute (ESCPK3/CBD20 referenced in the
(Control of Visible CD813, and not more then four times
Emissions) CDB14 per in 24 hour peri % averaging periods may exceed 20%not more than once in any hour and permit not yet installed)
87
event may exceed 87/o opacity. not more than 4 times in any 24-
15A NCAC 02D.0521 hour period.
ESCPKI If emissions testing is No emissions testing is currently
Coloring Plant shall be required,testing Perform testing per 15A NCAC 2D
ESCPK2 CD (referenced in the permit no required. ESCPK3/permit
not yet
20
Kilns&Baghouses 2.1.E.3.b performed in accordance with No Yes No .2601 and General Condition JJ
(Testing) , General Condition JJ. found in Section 3 of the permit.
CD61314 [15A NCAC 02Q.0508(f)] installed)
Method 22(visual records performed All the required monitoring,record
Coloring Plant ESCPKI monthly on one-page summary keeping,and reporting
Kilns&Baghouses ESCPK2 Observe visible emissions (normal expected emissions= no requirements are in compliance with
Control of Visible CD813, 2.1.E.3.c once per month for above No Yes No visible emissions). Each visual is on a the applicable emissions
Emissions CDB14 normal'and record. 6-minute timeframe.If visual standard(s). (ESCPK3/CBD20
(Monitoring) emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
If visible emissions from a All the required monitoring,record
Coloring Plant ESCPKI source are observed to be keeping,and reporting
Kilns&Baghouses above normal,take requirements are in compliance with
Control of Visible ESCPK2 2.1.E.3.c.i appropriate action to correct No Yes No Results of Method 9 and 22 checks the applicable emissions
Emissions CDB13, the issue and record the and reports. standard(s). (ESCPK3/CBD20
(Monitoring) CDB14 action taken.
( g) referenced in the permit not yet
[15A NCAC 2Q.0508(f)] installed)
Reporting Year 2022 Permit*09006T08
Page 15 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
_ Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit -- - -- — ----
Emission Source Control Records Was Deviation a
Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary Yes/No Maintained? non-compliance Comments
p Number ( ) (Yes/No/NA) issue?(Yes/No) Compliance Status
Number(s)
If visible emissions from a All the required monitoring,record
Coloring Plant ESCPKI source are observed,and keeping,and reporting
Kilns&Baghouses ESCPK2 after corrective action is Results of Method 9 and 22 checks requirements are in compliance with
CD813,
Control of Visible 2.1.E.3.c.ii taken,demonstrate that the No Yes No the applicable emissions
Emissions %op acity ow is below the limit and reports.
CDB14 standard(s).(ESCPK3/CBD20
(Monitoring) for a period of 12 minutes. referenced in the permit not yet
[15A NCAC 2Q.0508(f)] installed)
Method 22(visual records performed All the required monitoring,record
Coloring Plant monthly on one-page summary keeping,and reporting
Kilns&Baghouses ESCPK2 Record monitoring Date and (normal expected emissions= no requirements are in compliance with
Control of Visible ESCPK2 CD 2.1.E.3.d.i Time of each recorded action No Yes No visible emissions). Each visual is on a the applicable emissions
CDB61314
Emissions , 15A NCAC 2Q.0508(f)Q�0508() 6-minute timeframe.If visual standard(s). (ESCPK3/CBD20
(Recordkeeping) emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Record results of each Method 22(visual records performed All the required monitoring,record
ESCPK2 observation,Visible monthly on one-page summary keeping,and reporting
Coloring Plant (normal expected emissions= no requirements are in compliance with
1
Kilns&Baghouses ESCPK2 2.1.E.3.d.ii Emissions Present(yes/no), No Yes No visible emissions). Each visual is on a the applicable emissions
CDB3, and any Corrective Actions
(Recordkeeping) CDB14 Taken 6-minute timeframe.If visual standard(s). (ESCPK3/CBD20
[15A NCAC 2Q.0508(f)] emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Method 22(visual records performed All the required monitoring,record
Coloring Plant ESCPKI (If emissions were present) monthly on one-page summary keeping,and reporting
Kilns&Baghouses record corrective actions (normal expected emissions= no requirements are in compliance with
Control of Visible ESCPK2 CD813, 2.1.E.3.d.iii taken and results of action No Yes No visible emissions).Each visual is on a the applicable emissions
Emissions CDB14 taken. 6-minute timeframe.If visual standard(s).(ESCPK3/CBD20
(Recordkeeping) [15A NCAC 2Q.0508(f)] emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Reporting Year 2022 Permit M.09006T08
Page 16 of 27 Jan-Jun Report Location ID#:1900104
1
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30,2022
Terms&Conditions
Source or permit
Emission Source Control , Records was Deviation a
Deviations_ Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No) P
All the required monitoring,record
Coloring Plant keeping,and reporting
Kilns&Baghouses ESCPKI Submit Semiannual
g ESCPK2 Monitoring Report,due on Semiannual Monitoring Reports requirements are in compliance with
Control of Visible 2.1.E.3.e No Yes No submitted on or before 1/30 and the applicable emissions
Emissiosns CDB13, 1/30 and 7/30 7/30 standard(s). (ESCPK3/CBD20
g)
(Reportin CDB14 [15A NCAC 02Q.0508(f)j
referenced in the permit not yet
installed)
Particulate Emissions All the required monitoring,record
Coloring Plant ESCPMI E=4.10 x(P)067 for keeping,and reporting
Mixers& ESCPM2 P<=30tph Per NCAC 2D.0515 process weight requirements are in compliance with
Baghouses CDB11, 2.1.F.l.a "" No Yes No rule Title V calculation,we are in the applicable emissions
9 P>=30 x(P) 40 for compliance with this requirement. standard(s). (ESCPM3/CBD19
(Particulates) CDB12 [15A N tph referenced in the permit not yet
[15A NCAC 02D.0515j installed)
Coloring Plant ESCPMI If emissions testing is Perform testing,if required,per 15A No emissions testing is currently
Mixers& ESCPM2 required,testing shall be NCAC 02D.2600 and General required.(ESCPM3/CBD19
Baghouses CDB11, 2.1.F.l.b performed in accordance with No Yes No Condition JJ found in Section 3 of the referenced in the permit not yet
(Testing) CDB12 General Condition JJ permit. installed)
Coloring Plant All the required monitoring,record
g keeping,and reporting
Mixers& ESCPMI
ESCPM2 inspect for leaks 1/yr. requirements are in compliance with
Baghouses 2.1.F.l.c.i No Yes No Preventive maintenance procedures the applicable emissions
(Monitoring/ CDB11, [15A NCAC 2Q.0508(f)] standard(s). (ESCPM3/CBD19
Recordkee in CDB12
P� 9) referenced in the permit not yet
installed)
All the required monitoring,record
Coloring Plant ESCPMI inspect bagfilter's structural keeping,and reporting
Mixers& ESCPM2 integrity 1/yr. requirements are in compliance with
CDB1l, [15A NCAC
Baghouses 2.1.F.l.c.ii No Yes No Preventive maintenance procedures. the applicable emissions
(Monitoring/ , . .0508(f)&40 standard(s).(ESCPK3/CBD20
in Recordkee CDB12 CFR 60.734735]
P 9) referenced in the permit not yet
installed)
Reporting Year 2022 Permit#:09006TOB
Page 17 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
T_
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Emission Source Control Records Was Deviation a
Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (yes/No) Maintained? non-compliance Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No) Compliance Status
Any work orders on baghouses are
For each instance of reported into a maintenance data All the required monitoring,record
Coloring Plant ESCPMI maintenance,record date, tracking system called CMMS.This keeping,and reporting
Mixers& time,results
ESCPM2 system tracks all work performed requirements are in compliance with
Baghouses 2.1.F.S.d If any variance from manuf.'s No Yes No and any variances from the applicable emissions
(Monitoring maintenance recommend.,
CDB12 manufacturers maintenance standard(s).(ESCPM3/CBD19
/
Recordkeeping) then record corrections made procedures.CMMS builds the proper referenced in the permit not yet
[15A NCAC 02Q.0508(f)] maintenance history required for installed)
such an emissions handling system.
All the required monitoring,record
Coloring Plant ESCPMI Submit results of any keeping,and reporting
Mixers& ESCPM2 maintenance performed on requirements are in compliance with
2.1.F.l.e the ba filters within 30 day No Yes No Preventive maintenance procedures
Baghouses CDBi 1. g y and recordk the applicable emissions
eein
(Reporting) CDB12 of a request by DAQ p g standard(s).(ESCPM3/CBD19
[15A NCAC 02Q.0508(f)] referenced in the permit not yet
installed)
All the required monitoring,record
Coloring Plant ESCPMI Submit Semiannual
keeping,and reporting
Mixers& ESCPM2 Monitoring Report,due on Semiannual Monitoring Reports requirements are in compliance with
Baghouses CDB11, 2.1.F.l.f 1/30 and 7/30 No Yes No submitted on or before 1/30 and the applicable emissions
(Reporting) CDB12 [15A NCAC 02Q.0508(f)] 7/30 standard(s). (ESCPM3/CBD19
referenced in the permit not yet
installed)
Page 18 of 27 Reporting Year 2022 Permit#:09006T08
Jan-Jun Report Location ID#:1900104
_ North Carolina Department of Environmental Quality
_ Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or
Permit Records Was Deviation a
Emission Source Control Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No Maintained? non-compliance Comments
P Number(s) Number ) {Yes/No/NA) issue?(Yes/No) Compliance Status
Visible Emissions not to Method 22(visual records performed
over a six exceed when averaged monthly on one-page summary.
x minute period,and
Coloring Plant Shall not be more than 20%opacity
ESCPM2 may not occur more then No visible emissions exceeding 20%
Mixers&
ESCPM2 when averaged over a six minute
once in any one hour period were observed or recorded.
Baghouses 2.1.F.2.a ,
CDBll, No Yes No period.However,six minute and not more then four times (ESCPM3/CBD19 referenced in the
(Control of Visible CDB12 averaging periods may exceed 20%
Emissions) per in 24 hour period.No permit not yet installed)
event may exceed 87% not more than once in any hour and
opacity.
not more than 4 times in any 24-
[15A NCAC 2D.0521] hour period.
Coloring Plant
Control of Visible ESCPMI If emissions testing is No emissions testing is currently
Emissions ESCPM2 required,testing shall be Perform testing per 15A NCAC 02D
q 9 required. (ESCPM3/CBD19
Mixers& CDBI1, 2.1.F.2.b performed in accordance with No Yes No .2600 and General Condition JJ referenced in the permit not yet
Baghouses CDB12 General Condition JJ found in Section 3 of the permit. installed)
(Testing)
Method 22 visual records performed All the required monitoring,record
( P Q ,
Coloring Plant g
g monthly on one-page summary keeping,and reporting
Control Visible ESCPM2 Observe visible emissions (normal expected emissions= no requirements are in compliance with
Emissionss ESCPM2 2.1.F.2.c once per month for above No Yes No visible emissions). Each visual is on a the applicable emissions
Mixers& CDB11,
Baghouses CDB12 normal"and record. 6-minute timeframe.If visual standard(s). (ESCPM3/CBD19
(Monitoring) emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Coloring Plant If visible emissions from a All the required monitoring,record
Control of Visible ESCPMI source are observed to be keeping,and reporting
Emissions ESCPM2 above normal,take Results of Method 9 and 22 checks requirements are in compliance with
Mixers& CDBI1, 2.1.F.2.c.i appropriate action to correct No Yes No the applicable emissions
Baghouses CDB12
the issue and record the and reports. standard(s). (ESCPM3/CBD19
(Monitoring) action taken. referenced in the permit not yet
[15A NCAC 2Q.0508(f)] installed)
Reporting Year 2022 Permit#:09006T08
Page 19 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Emission Source Control Records Was Deviation a
Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No)
If visible emissions from a
source are observed to be All the required monitoring,record
Coloring Plant ESCPMI above normal,and after keeping,and reporting
Control of Visible ESCPM2 corrective action is taken, Results of Method 9 and 22 checks requirements are in compliance with an reports. p
Emissions 2.1.F.2.c.ii No Yes No the applicable emissions
Kilns&Baghouses p
CDB11, demonstrate that the% d re standard(s).(ESCPM3/CBD19
(Monitoring) CDB12 opacity is below the limit anfor a period of 12 minutes. referenced in the permit not yet[15A NCAC 2Q.0508(f)] installed)
Coloring Plant Method 22(visual records performed All the required monitoring,record
Control of Visible ESCPMI monthly on one-page summary keeping,and reporting
Emissions ESCPM2 Record monitoring date and (normal expected emissions= no requirements are in compliance with
Mixers& CDB11, 2.1.F.2.d.i time of each recorded action No Yes No visible emissions).Each visual is on a the applicable emissions
Baghouses CDB12 [15A NCAC 2Q.0508(f)] 6-minute timeframe.If visual standard(s).(ESCPM3/CBD19
(Recordkeeping) emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Method 22(visual records performed All the required monitoring,record
Coloring Plant ESCPMI Record monitoring results monthly on one-page summary keeping,and reporting
Mixers& ESCPM2 noting,Visible Emissions (normal expected emissions= no requirements are in compliance with
Baghouses CDB11, 2.1.F.2.d.ii Present(yes/no),and any No Yes No visible emissions). Each visual is on a the applicable emissions
(Recordkeeping) CDB12 Corrective Actions Taken 6-minute timeframe. If visual standard(s).(ESCPM3/CBD19
[15A NCAC 2Q.0508(f)] emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Reporting Year 2022 Permit#:09006T08
Page 20 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality _
Division of Air Quality
_ Semiannual Compliance Summary Report
For January 1,2022 through June 30, 2022
Terms&Conditions
Source or Permit
Emission Source Control Rerords Was Deviation a
Deviations? Method(s)of Determining
Description Device ID Condition Condition Summary Yes/No) Maintained? non-compliance Comments
P Number ( (Yes/No/NA) issue?(Yes/No) Compliance Status
Number(s)
Coloring Plant Method 22(visual records performed All the required monitoring,record
Control of Visible ESCPMI (If emissions were present) monthly on one-page summary keeping,and reporting
Emissions ESCPM2 record corrective actions (normal expected emissions= no requirements are in compliance with
Mixers& CDB11, 2.1.F.2.d.iii taken to reduce and results No Yes No visible emissions).Each visual is on a the applicable emissions
of action taken. 6-minute timeframe.If visual standard .
(Rehouses CDB12 .0508 (sESCPM3/CBD19
)
(Recordkeeping) [15A NCAC 2 Q (�] emissions are observed,then Method referenced in the permit not yet
22 must be repeated in same day. installed)
Coloring Plant All the required monitoring,record
Control of Visible ESCPMI Submit Semiannual keeping,and reporting
Emissions ESCPM2 Monitoring Report,due on Semiannual Monitoring Reports requirements are in compliance with
Mixers& CD811, 2.1.1'.2.e 1/30 and 7/30 No Yes No submitted on or before 1/30 and the applicable emissions
Baghouses CDB12 [15A NCAC 02Q.0508(f)] 7/30 standard(s). (ESCPM3/CBD19
(Reporting) referenced in the permit not yet
installed)
Particulate Emissions All the required monitoring,record
0.6� Methods 5&9,initial test completed
Coloring Plant E=4.10 x(P) for keeping,and reporting
g ESCPCI P<=30tph 8/5/2002 thru 8/8/2002.Per NCAC requirements are in compliance with
Coolers E=55.0 xP 2.1.G.1.a No Yes No 2D.0515 process weight rule Title V
p
ESCPC2 the applicable emissions
(Particulates) P>=30 tph( )o.ii-40 for calculation,we are in compliance standard(s). (ESCPC3 referenced in
with this requirement.
[i5A NCAC 2D .0515] the permit not yet installed)
If emissions testingPerform testing,if required,per 15A
is No additional emissions testing is
ColoringPlant ESCPCS required,testing shall be NCAC 02D.2600 and General
q 9 currently required. (ESCPC3
Coolers(Testing) ESCPC2 2.1.G.i.b No Yes No Condition)J found in Section 3 of the referenced in the permit not yet
( g) performed in accordance with
General condition JJ permit.Methods 5&9,initial test installed)
completed 8/5/2002 thru 8/8/2002
Reporting Year 2022 Permit#:09006T08
Page 21 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30,2022
Terms&Conditions
Source or Permit
Emission Source Control Records was Deviation a
Deviation)? Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Compliance Status Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No)
Coloring Plant All the required monitoring,record
Coolers Maintain records sufficient to keeping,and reporting
(Monitoring/ ESCPCI 2.1.G.l.c demonstrate compliance and No Yes No Methods 5&9,initial test completed requirements are in compliance with
Recordkeeping/ ESCPC2 make these records avai lable 8/5/2002 thru 8/8/2002 the applicable emissions
Reporting) to DAQ upon request. standard(s). (ESCPC3 referenced in
the permit not yet installed)
Visible Emissions not to
exceed 20%when averaged Method 22(visual records performed
over a six minute period,and monthly on one-page summary.
Shall not be more than 20%opacity
ColoringPlant may not occur more then No visible emissions exceeding 20%
when averaged over a six minute
ESCPCI once in any one hour period were observed or recorded.
Coolers(Control of 2.1.G.2.a No Yes No period.However,six minute (ESCPC3 referenced in the permit
ESCPC2 and not more then four times
Visible Emissions) per in 24 hour period.No averaging periods may exceed 20% not yet installed)
event may exceed 87% not more than once in any hour and
opacity. not more than 4 times in any 24-
[15A NCAC 2D.0521(d)]
hour period.
Coloring Plant If emissions testingis
Control of Visible No additional emissions testing is
Emissions
ESCPCI required,testing shall be Methods 5&9,initial test completed currently required. (ESCPC3
Coolers ESCPC2 2.1.G.2.b performed in accordance with No Yes No 8/5/2002 thru 8/8/2002 referenced in the permit not yet
(Testing) General Condition JJ installed)
Coloring Plant
Method 22(visual records performed All the required monitoring,g'record
monthly on one-page summary
Control of Visible Observe visible emissions (normal expected emissions=no keeping,and reporting
Emissions ESCPCI 2.1.G.2.c once per month for above No Yes No visible emissions).Each visual is on a requirements are in compliance with
ESCPC2 the applicable emissions
Coolers "normal"and record. 6-minute timeframe.If visual
(Monitoring) emissions are observed,then Method the permit
n(ESCPC3 referenced in
22 must be repeated in same day, the permit not yet installed)
Page 22 of 27 Reporting Year 2022 Permit#:09006TOB
Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Semiannual Compliance Summary Report
For January 1, 2022 through June 30,2022
Terms&Conditions
Source or Permit
Emission Source Control , Records was Deviation a
Deviations. Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Comments
P
Number(s) Number (Yes/No/NA) issue?(Yes/No) Compliance Status
If visible emissions from a
Coloring Plant source are observed to be All the required monitoring,record
Control of Visible above normal,take keeping,and reporting
Emissions ESCPCI 2.1.G.2.c.i appropriate action to correct No Yes No Results of Method 9 and 22 checks requirements are in compliance with
Coolers ESCPC2 the issue and record the and reports. the applicable emissions
standard(s). (ESCPC3 referenced in
(Monitoring) action taken.[15A NCAC 2Q.0508(f)] the permit not yet installed)
If visible emissions from a
source are observed to be All the required monitoring record
Control of Visible keeping,and reporting
Coloring Plant above normal,and after kee in p g
ESCPCI corrective action is taken, Results of Method 9 and 22 checks requirements are in compliance with
Emissions ESCPC2 2.1.G.2.c.ii demonstrate that the% No Yes No and reports. the applicable emissions
Coolers opacity is below limit for a standard(s). ESCPC3 referenced in
(Monitoring) period of 12 minutes. the permit not yet installed)
[15A NCAC 2Q.0508(f)]
Method 22(visual records performed All the required monitoring,record
Coloring Plant q 9�
9 monthly on one-page summary keeping,and reporting
Control of Visible Record monitoring date and N (normal expected emissions= no requirements are in compliance with
Emissions ESCPCI each observation No Yes No ESCPC2 2.1.G.2.d.i time visible emissions).Each visual is on a the applicable emissions
Coolers [15A NCAC 2Q.0508(f)] 6-minute timeframe.If visual standard(s). ESCPC3 referenced in
(Recordkeeping) emissions are observed,then Method the permit not yet installed)
22 must be repeated in same day.
Record monitoringresults of Method 22(visual records performed
Coloring Plant All the required monitoring,record
9 -monthly on one-page summary
Control of Visible each observation noting, keeping,and reporting
ESCPCI Visible Emissions Present (normal expected emissions= no requirements are in compliance with
Emissions ESCPC2 2.1.G.2.d.ii and an Corrective No Yes No visible emissions).Each visual is on a
Coolers (yes/no), y the applicable emissions
Actions Taken 6-minute timeframe.If visual standard(s).(ESCPC3 referenced in
(Recordkeeping) [15A NCAC 2 0508 f emissions are observed,then Method
Q ()] 22 must be repeated in same day. the permit not yet installed)
Reporting Year 2022 Permit#:09006TOB
Page 23 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality T
I i
Semiannual Compliance Summary Report
For January 1, 2022 through June 30, 2022
Terms&Conditions
Source or Permit
Emission Source Control Deviations? Records was Deviation a Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No) Maintained? non-compliance Comments
Number(s) Number (Yes/No/NA) issue?(Yes/No) Compliance Status
Method 22(visual records performed All the required monitoring,r
If emissions were resent q g,record
( present) monthly on one-page summary keeping,and reporting
Coloring Plant record corrective actions (normal expected emissions= no requirements are in compliance with
ESCPCI
Coolers 2.1.G.2.d.iii taken and results of action No Yes No visible emissions).Each visual is on a the applicable emissions
(Recordkeeping) ESCPC2 taken.
15A NCAC 2 .0508 emissions
t r eobser If visual ( ) ( SCPC3 referenced in
[ Q (�l emissions are observed,then Method standards . E
22 must be repeated in same day. the permit not yet installed)
Coloring Plant All the required monitoring,record
Control of Visible Submit Semiannual keeping,and reporting
ESCPCI Monitoring Report,due on Semiannual Monitoring Reports
Emissions 2.1.G.2.e No Yes No submitted on or before 1/30 and requirements are in compliance with
Coolers ESCPC2 1/30 and 7/30 7/30 the applicable emissions
(Reporting) [15A NCAC 02Q.0508(f)] standard(s). (ESCPC3 referenced in
the permit not yet installed)
Multiple Emission Fugitive non-process dust
emissions: do not cause or No Records of substantive complaints on No monitoring,recordkee in or
Source(s) 9, P 9,
NA contribute to"substantive substantive NA No reporting is required at this time per
Non-process 2.2.A.i.b complaints" complaints fugitive emissions,if any.
Fugitive Dust p p 2.2.A.l.h of our permit.
Emission Sources 15A NCAC 02D.0540
Within 30 days of notice from
Multiple Director of second
Emission substantive complaint in 12-
Source(s) month period,submit No Records of substantive complaints on No monitoring,recordkeeping,or
NA 2.2.A.l.c.i substantive NA No reporting is required at this time per
Fugitive Dust be done to reduce the
Non-process description of what has/will complaints fugitive emissions,if any. 2.2.A.l.h of our permit.
Emission Sources emissions
[15A NCAC 02D.0540]
Reporting Year 202-2 Permit#:09006T08
Page 24 of 27
Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
-- — --
Semiannual Compliance Summary Report
For January 1,2022 through June 30,2022
Terms&Conditions
Source or permit
Emission Source Control ? Deviation a d
Records was Diati Method(s)of Determining
Description Device ID Condition Condition Summary (Yes/No)Deviations. Maintained? non-compliance Compliance Status Comments
Number(s) Number (Yes/No/Na) issue?(Yes/No)
Multiple Within 60 days of notice from
Emission Director of second No No monitoring,recordkeeping,or
Source(s) NA 2.2.A.l.c.li substantive complaint in 12- substantive NA No Records of substantive complaints on reporting is required at this time per
Non-process month period,submit to the complaints fugitive emissions,if any. reporting
ingI.h is our permit.
Fugitive Dust Director a Control Plan
Emission Sources [15A NCAC 02D.0540]
Non-process
Fugitive Dust within 30 days after the
Emission Sources Director approves the plan, No Records of substantive complaints on No monitoring,recordkeeping,or
Particulates from NA 2.1.A.l.c.iii be in compliance with the substantive NA No reporting is required at this time per
fugitive non fugitive emissions,if any.
g� plan complaints 2.2.A.i.h of our permit.
Process dust [15A NCAC 02D.0540]
emission sources
ES1415
Facility-wide ESCPPHI This requirement was added in
affected ESCPPH2 Monthly monitoring of total 3/2010 with our new permit and the
emission sources ESCPKl HAP emissions from facility facility began meeting the new
Dryers,Kilns& ESCPK2 2.2.8.2•c wide sources of HAP No Yes No Mass balance method utilized for requirements immediately after the
Mixers&Coolers ESCPMI 2.2•B•2•d emissions.Maintain records monitoring of HAP emissions. permit was issued. (ESCPPH3,
(HAP Emissions- ESCPM2 ESCPK3,ESCPM3,and ESCPC3
Monitoring& ESCPC1 for 5 years on site.
referenced in the permit not yet
Recordkeeping) ESCPC2 installed)
Facility-wide
affected Submit Semiannual All the required monitoring,record
emission sources Monitoring Report,due 1/30 Semiannual Monitoring Reports keeping,and reporting
Dryers,Kilns& NA 2.2.B.2.e and 7/30 No Yes No submitted on 1/30 and 7/30 requirements are in compliance with
Mixers&Coolers [15A NCAC 02Q.0508(f)] the applicable emissions
(HAP Emissions- standard(s).
Reporting)
Page 25 of 27 Reporting Year 2022 Permit#:09006T08
Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality.
Division of Air Quality
Semiannual Compliance Summary Report
For January 1,2022 through June 30, 2022
Terms&Conditions
Source or permit
Emission Source Control Records was Deviation a
Deviations? Method(s)of Determining
Condition Condition Summary Maintained? non-compliance Comments
Description Device ID Number (Yes/No) (yes/No/NA) issue?(Yes/No) Compliance Status
Number(s)
ES1415
ESCPPHI
Facility-wide ESCPPH2
affected ESCPK2 Permit limits not to be
All the required monitoring,record
emission sources ESCPK2 exceeded: Arsenic&Compds Mass balance method utilized for keeping,and reporting
Dryers,Kilns& ESCPMI 2.2.8.3 0.69 Ib/yr,Cadmium Metal No Yes No monitoring of TAP emissions. requirements are in compliance with
Mixers&Coolers ESCPM2 3.79 Ib/yr the applicable emissions
(HAP Emissions) ESCPCI standard(s).
ESCPC2
ES1415
ESCPPHI
Facility-wide ESCPPH2
affected ESCPKI All the required monitoring,record
emission sources ESCPK2 15A NCAC 2Q.0711: keeping,and reporting
Mass balance method utilized for
Dryers,Kilns& ESCPMI 2.2.13.4 Emissions Rates Requiring a No Yes No monitoring of TAP emissions. requirements are in compliance with
Mixers&Coolers ESCPM2 Permit the applicable emissions
(TAP Emissions) ESCPC2
standard(s).
ESCPC2
Compliance ESCPMI
Assurance ESCPM2 All the required monitoring,record
Monitoring ESCPK2 Affected Sources ESCPK2 Pressure drop monitored A continuous data acquisition keeping,and reporting
Kilns&Mixers& CDB11 2.2•C.1.c.i. continuously and daily No Yes No database monitors pressure drop on requirements are in compliance with
Baghouses CDB12 averages recorded daily our baghouses. the applicable emissions
(Monitoring and CDB13
standard(s).
Recordkeeping) CDB14
Compliance ESCPMI
Assurance ESCPM2 Monitoring ESCPKI All the required monitoring,record
Affected Sources ESCPK2 2>= P-drop across the A continuous data acquisition keeping,and reporting
Kilns&Mixers& CDB11 2.2•C.i.c.i.(B) bagfilter<= 6 in H2O No Yes No database monitors pressure drop on requirements are in compliance with
Baghouses CDB12 our baghouses. the applicable emissions
(Monitoring and CDB13 standard(s).
Recordkeeping) CDB14
Reporting Year 2022 Permit#:09006T08
Page 26 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental Quality
Drop of Air Quality
----
—�— , -- ---�� ---- -- - - —
- Semiannual Compliance Summary Report
For January 1,2022 through June 30,2022
Terms&Conditions
Source or permit
Deviations.
Emission Source Control ? Records was Deviation a
Method(s)of Determining
Description Device ID (Yes/No) Compliance Status
Condition Condition Summary Maintained? non-compliance Comments
Number(S) Number (Yes/No/NA) issue.?(Yes/No)
In the event of an excursion
Permittee shall take
Compliance ESCPMI appropriate action to correct
Assurance ESCPM2 as soon as possible. If a All the required monitoring,record
Monitoring ESCPKI source or bagfilter operates Monitor differential pressure and keeping,and reporting
Affected Sources ESCPK2 with more than ten operating conditions on a minimum requirements are in compliance with
2.2.C.l.c.ii No Yes No of a semi-annual basis to determine the applicable standard(s).
Baghouses CDB122 reporting period,
d,then the
Kilns&Mixers& CDB1 excursions in semiannual if Quality Improvement Plan is (ESCPM3/CBD19 and ESCPK3/(Monitoring and CDB13 permittee shall develop a required. CBD20 referenced in the permit not
Recordkeeping) CDB14 Quality Improvement yet installed)
Plan(QIP)in accordance with
40 CFR 64.8.
Preventative maintenance
Compliance ESCPMI procedures.Date and time of
Assurance ESCPM2 reached recorded action,results of All the required monitoring,record
Monitoring ESCPKI Results of monitoring differential pressure and emissions keeping,and reporting
Affected Sources ESCPK2 inspections,maintenance, monitoring. Results of any requirements are in compliance with
Kilns&Mixers& CD1311 2.2•C.l.c.iii calibrations and corrections No Yes No inspections or maintenance the applicable standard(s).
Baghouses CDB12 as pursuant to sections performed on baghouse or (ESCPM3/CBD19 and ESCPK3/
(Monitoring and CDB13 above. differential pressure drop gauges. CBD20 referenced in the permit not
recordkeeping) CD1314 Any variance from manufacturer's yet installed)
recommendations,if any corrections
made.
Compliance ESCPMI All the required monitoring,record
Assurance ESCPM2 ESCPKI keeping,and reporting
Monitoring Submit Semiannual requirements are in compliance with
Affected Sources ESCPK2 2.2.C.1.d Monitoring Report,due 1/30 No Yes No Semiannual Monitoring Reports the applicable emissions
Kilns&Mixers& CDB11 and 7/30 submitted by 1/30 and 7/30 standard(s).(ESCPM3/CBD19 and
Baghouses CDB12 ESCPK3/CBD20 referenced in the
CDB13
(Reporting) CDB14 permit not yet installed)
Reporting Year 2022 Permit#:09006T08
Page 27 of 27 Jan-Jun Report Location ID#:1900104
North Carolina Department of Environmental and Natural Resources
Division of Air Quality
Compliance Summary Resort For General Conditions
_
For 01/01/2022 through 06/30/2022_
Terms&Conditions
Was Deviation
Permit Records a non- Method(s)of
Condition Condition Summary Deviations? Maintained? compliance Determining Comments
Number (Vas/No) (Yes/No/NA) Issue? Compliance Status
(Yes/No)
Review on a regular basis
3.A General Provisions No Yes No all changes made to the
process that may affect
permit conditions.
Air Quality Permit 09006T0B
33 Permit available at facility No Yes No permit available at facility Issued and on site
2021 Annual Compliance
Submissions of reports to regional Report submitted to DAQ per
3.13 office and Stationary Source No Yes No reports submitted to requirements
regional office
Compliance Office(COMS Only)
Review on a regular basis
3.F Circumvention No NA No all changes made to the
process that may affect
permit conditions.
3.G Permit modifications No Yes No records maintained
3.1-1 Changes Not Requiring Permit No Yes No No modifications needed NA
Modifications
3.I.A Reporting requirements for excess No Yes No records maintained No Excess Emissions or
emissions and permit deviations Permit Deviations
3.I.8 Other Requirements under 15A NCAC In compliance with permit
O2D.0535 No Yes No records maintained
Application for permit
3.K Permit renewal every 5 years No Yes No records maintained renewal submitted to NC DEQ
Duty to submit any information on 06/01/2020.
3.M No Yes No co Ies maintained and filed No request for any
requested b director p Information.
Review of all reports and
3.N Duty to Supplement No Yes No data submitted for
accuracy.
3.0 Retention of records No Yes No maintained In
documentation room
Annual Compliance
3.1) Annual compliance certification No Yes No filing of annual compliance certification for 2021
certification submitted on 2/24/2022
3.Q Certification by responsible official No Yes No proper signature and
records certification
3.T Insignificant activities records No Yes No records in documentation
available at facilityroom
3.V Inspection and Entry No Yes No A No known Issues.
3.W Annual fee payment No Yes No receipt on file
2021 AEI sumbitted via AERO
3.X Annual emissions inventory No Yes No Inventory in file on 6/30/2022 and backup
requirement ry data mailed.
3.Y Confidential Information No Yes No Nothing submitted
3Z Construction and operation permits No Yes No permits on file
3 Standard Application Form and Required Information No Yes No records maintained
3.CC Refrigerant requirements No Yes No records maintained in
document room
Calendar Yew 2021 Permit#:0WNT07
Page 1 of 2 Jul-Dec Report FacNfly ID#:19W104
1
_ Compliance Summary Report For General Conditions_ _
For 01/01/2022 throw h 06/30/2022
Terms&Conditions
Was Deviation
Permit Deviations? Records a non- Method(s)of
Condition Condition Summary Maintained? compliance Determining Comments
Number (Yea/No) (Yes/No/NA) issuer
Compliance Status
(Yes/No)
The facility does not
Prevention of accidental releases- exceed the thresholds of
3.DD Section 1120 No Yes No substances that would
trigger filing a Section
1120 plan
Prevention of accidental releases- Facility takes steps to
3.EE "General Duty Clause'Section No Yes No manage any hazardous
112®L substances
3.II Ambient Air Quality Standards No Yes No NA
Emission testing and reporting testing results are on file In
3.]] requirements No Yes No documentation room
3.LL Reporting requirements for non-
operating equipment No Yes No records on file
Review of records.No
record of substantive
3.MM Fugitive Dust Control Requirement No NA No compliants or excess
visible emissions beyond
property boundary during
this period.
3.NN Specific Permit Modifications No Yes No records on file
3.00 Third Party Participation and EPA No Yes No No modifications applied
Review for
Calendar Year 2021 Permit#:09006T07
Page 2 of 2 Jul-Dec Report Facility ID#:1900104
North Carolina Department of Environmental Quality
Division of Air Quality
Deviation Summary Report For 011O1/2022 through 06/30/2022
Source or Control
Emission Source Permit Condition Deviation Suspected Cause Corrective Action
Description Device ID Number Pollutant Deviation Description Deviation Dates Duration Of Deviation Taken
Number(s)
Page 1 of 1 Calen0er Year 2019 Permit k 09006T0B
Jul-Dec Report Location ID# 1900104
SUMMARY REPORT - GASEOUS AND OPACITY EXCESS EMISSION
NC Dept ofCnvironmental Quality AND MONITORING SYSTEM PERFORMANCE
ANU 1� 1 20
itllutant(Circle One): S02 NOx TRS H2S CO Opacity
Reporting Period Dates: From: 1/1/2022 To: 3/31/2022
Raleigh Regional OfTi%ompany Name: 3M Company- Pittsboro IMP Division (Facility No.: 1900104)
AFS Number: 09006T06
Emissions Limitation: 10% Opacity
Monitor Manufacturer: Land 4500 Mkll
Date of Last CMS Certification or
Audit: Mar-22
Process Unit Description: C&S: Gas Fired Dryer(Emissions Source ID No.: ES1415)
(Control Device ID No(s): CDC1 and CDB3)
Total Source Operating Time In
Reporting Period: 106,560 minutes
EMISSIONS DATA SUMMARY* CMS PERFORMANCE SUMMARY*
1. Reason for Excess Emissions: 1. Reason for CEM Downtime:
a. Startup/Shutdown: 0 min. a. Monitor Equipment Malfunction: 0 min.
b.Control Equipment Problem: 0 min. b. Non-Monitor Equipment Malfunction: 0 min.
c. Process Problems 0 min. c.Quality Assurance Calibration: 558 min.
d.Other Known Problem: 0 min. d.Other Known Causes: 0 min. (1)
e. Unknown Problems: 0 min. e. Unknown Causes: 29 min.
2. Total Excess Emissions 0 min. 2. Total CMS Downtime: 587 min.
3. Total Excess Emissions x(100)= 0.00% 3. Total CMS Downtime x(100)= 0.55%
Total Source Operation Time Total Source Operating Time
On a separate page,describe any changes asince the last reporting period in CMS,process,or controls.
I certify that the information in this report is true,accurate,and complete.
Name: Mr. Blake Arnett
Title: Plant Director
Signature:
*FOR OPACITY, RECORD ALL TIMES IN MINUTES.FOR GASES, RECORD ALL TIMES IN HOURS
Notes:
(1) 198 minutes for Third Party Quarterly Calibration and Audit and 1770 minutes for an out of control status on 1/9/21 due
to steam.
SUMMARY REPORT - GASEOUS AND OPACITY EXCESS EMISSION
AND MONITORING SYSTEM PERFORMANCE
Pollutant(Circle One): S02 NOx TRS H2S CO Opacity
Reporting Period Dates: From: 1/1/2022 To: 3/31/2022
Company Name: 3M Company- Pittsboro IMP Division (Facility No.: 1900104)
AFS Number: 09006T06
Emissions Limitation: 10% Opacity
Monitor Manufacturer: Land 4500 Mkll
Date of Last CMS Certification or
Audit: Mar-22
Process Unit Description: Natural gas-fired dryer, line 1 (Emission Source ID No.: ESCPPH1)
(Control Device ID No.: CDB9)
Total Source Operating Time In
Reporting Period*: 80,940 minutes
EMISSIONS DATA SUMMARY CMS PERFORMANCE SUMMARY
1. Reason for Excess Emissions: 1. Reason for CEM Downtime:
a.Startup/Shutdown: 0 min. a.Monitor Equipment Malfunction: 0 min.
b.Control Equipment Problem: 0 min. b.Non-Monitor Equipment Malfunction: 0 min.
c.Process Problems 0 min. c.Quality Assurance Calibration: 558 min.
d.Other Known Problem: 0 min. d.Other Known Causes: 0 min.(1)
e.Unknown Problems: 0 min. e.Unknown Causes: 0 min.
2. Total Excess Emissions 0 min. 2. Total CMS Downtime: 558 min.
3. Total Excess Emissions x(100)= 0.00% 3. Total CMS Downtime x(100)= 0.69%
Total Source Operation Time Total Source Operating Time
On a separate page,describe any changes asince the last reporting period in CMS,process,or controls.
I certify that the information in this report is true,accurate,and complete.
Name: Mr. Blake Arnett
Title: Plant Director
Signature:dAJ
FOR OPACITY,RECORD ALL TIMES IN MINUTES.FOR GASES,RECORD ALL TIMES IN HOURS
Notes:
(1)198 minutes for Third Party Quarterly Calibration and Audit.
SUMMARY REPORT -GASEOUS AND OPACITY EXCESS EMISSION
AND MONITORING SYSTEM PERFORMANCE
Pollutant(Circle One): S02 NOx TRS H2S CO Opacity
Reporting Period Dates: From: 1/1/2022 To: 3/31/2022
Company Name: 3M Company-Pittsboro IMP Division(Facility No.: 1900104)
AFS Number: 09006T06
Emissions Limitation: 10%Opacity
Monitor Manufacturer: Land 4500 Mkll
Date of Last CMS Certification or
Audit: Mar-22
Process Unit Description: Natural Gas Fired Dryer, line 2(Emission Source ID No. ESCPPH2)
(Control Device ID No.: CD1310)
Total Source Operating Time In
Reporting Period 51,720 minutes
EMISSIONS DATA SUMMARY CMS PERFORMANCE SUMMARY
1. Reason for Excess Emissions: 1. Reason for CEM Downtime:
a.Startup/Shutdown: 0 min. a.Monitor Equipment Malfunction: 0 min.
b.Control Equipment Problem: 0 min. b.Non-Monitor Equipment Malfunction: 0 min.
c.Process Problems 0 min. c.Quality Assurance Calibration: 558 min.
d.Other Known Problem: 0 min. d.Other Known Causes: 0 min.(1)
e.Unknown Problems: 0 min. e.Unknown Causes: 1,030 min.
2. Total Excess Emissions 0 min. 2. Total CMS Downtime: 1,588 min.
3. Total Excess Emissions x(100)= 0.00% 3. Total CMS Downtime x(100)= 3.07%
Total Source Operation Time Total Source Operating Time
On a separate page,describe any changes asince the last reporting period in CMS,process,or controls.
I certify that the information in this report is true,accurate,and complete.
Name: Mr. Blake Arnett
Title: Plant Directors
Signature:
*FOR OPACITY,RECORD ALL TIMES IN MINUTES.FOR GASES,RECORD ALL TIMES IN HOURS
Notes:
(1)196 minutes for Third Party Quarterly Calibration and Audit and 36 minutes on 2/26/21 due to power outage during the
scheduled daily calibration time causing a missed calibration.
SUMMARY REPORT - GASEOUS AND OPACITY EXCESS EMISSION
AND MONITORING SYSTEM PERFORMANCE
Pollutant(Circle One): S02 NOx TRS H2S CO Opacity
Reporting Period Dates: From: 4/1/2022 To: 6/30/2022
Company Name: 3M Company- Pittsboro IMP Division (Facility No.: 1900104)
AFS Number: 09006T04
Emissions Limitation: 10% Opacity
Monitor Manufacturer: Land 4500 Mkll
Date of Last CMS Certification or
Audit: Jun-22
Process Unit Description: C&S: Gas Fired Dryer(Emissions Source ID No.: ES1415)
(Control Device ID No(S): CDC1 and CDB3)
Total Source Operating Time In
Reporting Period*: 115,080 minutes
EMISSIONS DATA SUMMARY* CMS PERFORMANCE SUMMARY*
1. Reason for Excess Emissions: 1. Reason for CEM Downtime:
a. Startup/Shutdown: 0 min. a. Monitor Equipment Malfunction: 0 min.
b.Control Equipment Problem: 0 min. b. Non-Monitor Equipment Malfunction: 0 min.
c. Process Problems 0 min. c.Quality Assurance Calibration: 546 min.
d.Other Known Problem: 0 min. d.Other Known Causes: 0 min.(1)
e. Unknown Problems: 0 min. e.Unknown Causes: 1,140 min.
2. Total Excess Emissions 0 min. 2. Total CMS Downtime: 1,686 min.
3. Total Excess Emissions x(100)= 0.00% 3. Total CMS Downtime x(100)= 1.47%
Total Source Operation Time Total Source Operating Time
On a separate page,describe any changes asince the last reporting period in CMS,process,or controls.
I certify that the information in this report is true,accurate,and complete.
Name: Mr. Blake Arnett
Title: Plant Director
Signature: o�
*FOR OPACITY, RECORD ALL TIMES IN MINUTES. FOR GASES,RECORD ALL TIMES IN HOURS
Notes:
(1)The time listed under"Other Known Causes"is actual time for Third Party Quarterly Calibration and Audit.
SUMMARY REPORT - GASEOUS AND OPACITY EXCESS EMISSION
AND MONITORING SYSTEM PERFORMANCE
TRS H2S CO x O acit
Pollutant(Circle One): S02 N O p y
I
Reporting Period Dates: From: 4/1/2022 To: 6/30/2022
Company Name: 3M Company- Pittsboro IMP Division (Facility No.: 1900104)
AFS Number: 09006T04
Emissions Limitation: 10% Opacity
Monitor Manufacturer: Land 4500 Mkll
Date of Last CMS Certification or
Audit: Jun-22
Process Unit Description: Natural gas-fired dryer, line 1 (Emission Source ID No.: ESCPPH1)
(Control Device ID No.: CDB9)
Total Source Operating Time In
Reporting Period*: 82,200 minutes
EMISSIONS DATA SUMMARY CMS PERFORMANCE SUMMARY
1. Reason for Excess Emissions: 1. Reason for CEM Downtime:
a.Startup/Shutdown: 0 min. a.Monitor Equipment Malfunction: 0 min.
b.Control Equipment Problem: 0 min. b.Non-Monitor Equipment Malfunction: 0 min.
c.Process Problems 0 min. c.Quality Assurance Calibration: 546 min.
d.Other Known Problem: 0 min. d.Other Known Causes: 0 min.(1)
e.Unknown Problems: 0 min. e.Unknown Causes: 0 min.
2. Total Excess Emissions 0 min. 2. Total CMS Downtime: 546 min.
3. Total Excess Emissions x(100)= 0.00% 3. Total CMS Downtime x(100)= 0.66%
Total Source Operation Time Total Source Operating Time
On a separate page,describe any changes asince the last reporting period in CMS,process,or controls.
I certify that the information in this report is true,accurate,and complete.
Name: Mr. Blake Arnett
Title: Plant Director
Signature: ;�
*FOR OPACITY,RECORD ALL TIMES IN MINUTES.FOR GASES,RECORD ALL TIMES IN HOURS
Notes:
(1)The time listed under"Other Known Causes"is actual time for Third Party Quarterly Calibration and Audit.
SUMMARY REPORT -GASEOUS AND OPACITY EXCESS EMISSION
AND MONITORING SYSTEM PERFORMANCE
Pollutant(Circle One): S02 NOx TRS H2S CO Opacity
Reporting Period Dates: From: 4/1/2022 To: 6/30/2022
Company Name: 3M Company-Pittsboro IMP Division (Facility No.: 1900104)
AFS Number: 09006T04
Emissions Limitation: 10%Opacity
Monitor Manufacturer: Land 4500 Mkll
Date of Last CMS Certification or
Audit: Jun-22
Process Unit Description: Natural Gas Fired Dryer, line 2(Emission Source ID No. ESCPPH2)
(Control Device ID No.: CDB10)
Total Source Operating Time In
Reporting Period': 45,480 minutes
EMISSIONS DATA SUMMARY CMS PERFORMANCE SUMMARY
1. Reason for Excess Emissions: 1. Reason for CEM Downtime:
a.Startup/Shutdown: 0 min. a.Monitor Equipment Malfunction: 0 min.
b.Control Equipment Problem: 0 min. b.Non-Monitor Equipment Malfunction: 0 min.
c.Process Problems 0 min. c.Quality Assurance Calibration: 546 min.
d.Other Known Problem: 0 min. d.Other Known Causes: 0 min.(1)
e.Unknown Problems: 0 min. e.Unknown Causes: 0 min.
2. Total Excess Emissions 0 min. 2. Total CMS Downtime: 546 min.
3. Total Excess Emissions x(100)= 0.00% 3. Total CMS Downtime x(100)= 1.20%
Total Source Operation Time Total Source Operating Time
On a separate page,describe any changes asince the last reporting period in CMS,process,or controls.
I certify that the information in this report is true,accurate,and complete.
Name: Mr. Blake Arnett
Title: Plant Director
Signature:
*FOR OPACITY,RECORD ALL TIMES IN MINUTES.FOR GASES,RECORD ALL TIMES IN HOURS
Notes:
(1)The time listed under"Other Known Causes"is actual time for Third Party Quarterly Calibration and Audit.
TECHN CC - MSTM
Maintenance Records
and
Quality Assurance Test Results
Quarter 1 - 2022
for
AW OPACITY COMS
4191 NC 87 South
Moncure, NC 27559
by
TechnoCEMS
8131 Camella Ln
Tampa, FL 33647
John Tsouris, Senior CEM Specialist
Table Of Contents
Pa e
1. Summary
2. Line 1 - Opacity Calibration Test Audit Results
6. Line 2 - Opacity Calibration Test Audit Results
10. Dryer - Opacity Calibration Test Audit Results
14. Optical Filter Certification Report
19. Maintenance Checklists
24. Appendix A - Opacity Formulas
Summary
During calendar Quarter 1 (Q1 ) 2022, TechnoCEMS
personnel performed the required preventive maintenance
and quality assurance testing on the 3M Corp Continuous
Opacity Monitoring systems. The opacity monitor
maintenance activities and calibration filter audits were
performed in accordance with the regulatory and company
guidelines provided by 3M Corporation intended to meet the
Quality Assurance Requirements of 40 CFR 60 Appendix F,
Procedure 3. The results of this testing and a record of the
maintenance activities are included herein.
Page 1
A Opacity Calibration Audit Results
Page 2
Calibration Audit
AirVision Wonderware
Parameter - Opacity LOW: 0.6 0.4
MID: 0.7 0.5
HIGH: 0.5 0.3
ASS Pass/Fail: <3% Error
See appendices for test formula
Parameter - Zero Compensation Compensation at
Time of Audit:
Equivalent Opacity: 0.00%
ASS Pass/Fail: <4%Opacity
See appendices for test formula
Parameter - Optical Alignment
ASS
Pass/Fail: Indicator inside 2nd ring-
Defined by manufacturer as point at
which opacity reading changes 2%.
Page 3
CALIBRATION ERROR DETERMINATION - PREHEATER LINE 1
TESTER John Tsouris-TechnoCEMS Manufacturer LAND Combustion
COMPANY 3M Model 4500Mk3 Serial# 227691 72
LOCATION Pittsboro, NC
SOURCE Line 1
Filter Value Corrected Required
DATE March 18,2022 Range
Filter 1 Value 15.5% 9.8% 1 5%-10%
Last Off-Stack Calibration(3 Year-calendar) 6/24/2020 Filter 2 Value 26.4% 17.1% 10%-20%
Cross-stack target within spec? YES Cross Stack Target Filter 3 Value 47.9% 32.9% 20%-40%
Off-stack zero as-found(2%max): 0.8% Opacity Limit 10%
Off-stack zero post service: 0.0% 49)
/ OPLR 0.305
Last cal-kit Calibration 3/18/22 Taper Ratio(2 X OPLR) 0.611
Cross-stack target within spec? YES Dirt Compensation During Cal Audit 0.00 (4%max)
Cal-kit zero as-found(2%max): 0.0% Cross-stack target within spec? YES
Cal-kit zero post service: 0.0%
Corrected ARITHMETIC DIFFERENCE
Target AlrVision Wonderware Wonderware Wonderware AiNtsion Wonderware AirVision Filter Wonderware
Run# Value Response Response Airwsion Zero zero AirVision Filter 1 Filter Fitter Filter 3 Filter
Zero At Start 0.0 0.2 0.1 0.2 0.1 -------- -------- -------- -------- -------- --------
I I
9.8 10.2 10.2 -------- -------- 0.4 0.4 -------- -------- -------- --------
Drop 1 17.1 17.6 17.6 -------- -------- -------- -------- 0.5 0.5 -------- --------
32.9 33.2 33.2 -------- -------- -------- -------- -------- -------- 0.3 0.3
9.8 10.2 10.2 -------- -------- 0.4 0.4 -------- -------- -------- --------
Drop 2 17.1 17.7 17.6 -------- -------- -------- -------- 0.6 0.5 -------- --------
32.9 33.3 33.2 -------- -------- -------- -------- -------- -------- 0.4 0.3
9.8 10.3 10.2 -------- -------- 0.5 0.4 -------- -------- -------- --------
Drop 3 17.1 17.7 17.6 -------- -------- -------- -------- 0.6 0.5 ------- --------
32.9 33.3 33.2 -------- -------- -------- -------- -------- -------- 0A 0.3
Zero At End 0.0 0.0 0.0 0.0 0.0 -------- -------- -------- -------- -------- --------
Arithmetic Mean X 0.100 0.050 0,433 0.400 0.567 0.500 0.367 0.300
Confidence Coefficient CC -------- -------- 0.143 0.000 0.143 0.000 0.143 0.000
Calibration Error 1XI+ICCI -------- -------- 0.576 0.400 0.710 0.500 0.510 0.300
Calibration Error-Rounded 0.1 0.1 0.6 0.4 0.7 1 0.5 0.5 0.3
Pass=<1,0%-All Pass=<3.0%Error
Page 4
OpacityANk Data Printout
Date/Time Line 1 -AirVision Line 1 - Date/Time Line 1 -AirVision Line 1 -Wonderware
OPACITY Value Wonderware OPACITY Value OPACITY Value
3/18/2212:57 0.2 0.1
3/18/2212:58 6.2 6.3
3/18/22 12:59 10.2 10.2
3/18/22 13:00 10.2 10.2
3/18/22 13:01 12.4 12.5
3/18/22 13:02 17.6 17.6
3/18/22 13:03 17.6 17.6
3/18/2213:04 21.2 21.3
3/18/2213:05 33.2 33.2
3/18/2213:06 33.2 33.2
3/18/2213:07 33.1 32.8
3/18/22 13:08 10.3 10.2
3/18/22 13:09 10.2 10.2
3/18/22 13:10 12.2 12.3
3/18/22 13:11 17.7 17.6
3/18/22 13:12 17.7 17.6
3/18/2213:13 27.1 27.3
3/18/2213:14 33.3 33.2
3/18/2213:15 33.3 33.2
3/18/22 13:16 13.7 13.3
3/18/22 13:17 10.3 10.2
3/18/22 13:18 10.3 10.2
3/18/22 13:19 10.5 10.5
3/18/22 13:2 0 17.7 17.6
3/18/22 13:21 17.7 17.6
3/18/22 13:22 17.7 17.6
3/18/2213:23 29.5 29.8
3/18/2213:24 33.3 33.2 Key
3/18/2213:25 28.8 28.4 Zero
3/18/2213:26 3.3 3.0 Low
3/18/2213:27 0.0 0.0 Mid
High
Page 5
Opacity Calibration Audit Results
Page 6
Calibration Audit
AirVision Wonderware
Parameter - Opacity LOW: 0.5 0.5
MID: 0.4 0.6
HIGH: 0.2 0.2
ASS Pass/Fail: < 3%Error
See appendices for test formula
Parameter - Zero Compensation Compensation at
Time of Audit:
Equivalent Opacity: 0.00%
ASS Pass/Fail: <4%Opacity
See appendices for test formula
Parameter - Optical Alignment
ASSPass/Fail: Indicator inside 2nd ring-
Defined by manufacturer as point at
which opacity reading changes 2%.
Page 7
CALIBRATION ERROR DETERMINATION - PREHEATER LINE 2
TESTER John Tsouris-TechnoCEMS Manufacturer LAND Combustion
COMPANY 3M Model 4500Mk3 Serial# 227480 72
LOCATION Pittsboro, NC
SOURCE Line 2
Filter Value Corrected Required
DATE March 18,2022 Range
Filter 1 Value 15.5% 9.8% 5%-10%
Last Off-Stack Calibration(3 Year-calendar) 6/24/2020 Filter 2 Value 26.4% 17.1% 10%-20%
Cross-stack target within spec? YES Cross Stack Target Filter 3 Value 47.9% 32.9% 20%-40%
Off-stack zero as-found(2%max): 0.0% i-� Opacity Limit 10%
Off-stack zero post service: 0.0% • 1 OPLR 0.305
Last cal-kit Calibration 3/18/22 O J
Taper Ratio(2 X OPLR) 0.611
Cross-stack target within spec? YES Dirt Compensation During Cal Audit 0.00 (4%max)
Cal-kit zero as-found(2%max): 0.0% Cross-stack target within spec? YES
Cal-kit zero post service: 0.0%
Corrected ARITHMETIC DIFFERENCE
Target AirVision Wonderware Wonderware AiMsion Filter Wonderware AiMsion Wonderware AiMsion Filter Wonderware
Run# Value Response Response AirVision Zero Zero 1 Filter 1 Filter 2 Filter 2 3 Filter 3
Zero At Start 0.0 0.1 0.1 0.1 0.1 -------- -------- -------- -------- -------- --------
9.8 10.1 10.1 -------- ------- 0.3 0.3 -------- -------- -------- --------
Drop 1 17.1 17.5 17.5 -------- -------- -------- -------- 0.4 0.4 -------- --------
32.9 32.9 32.9 -------- -------- -------- -------- -------- -------- 0.0 0.0
9.8 10.2 10.2 -------- -------- 0.4 0.4 ------- -------- ------- --------
Drop 2 17.1 17.5 1T5 -------- -------- -------- -------- 0.4 0.4 -------- --------
32.9 33.0 33.0 -------- -------- -------- ------- -------- -------- 0.1 0.1
9.8 10.2 10.2 -------- -------- 0.4 0.4 -------- -------- -------- --------
Drop 3 17.1 17.5 17.6 -------- -------- -------- -------- 0.4 0.5 -------- --------
32.9 33.0 33.0 -------- -------- -------- ------- -------- -------- 0.1 0.1
Zero At end 0.0 0.1 0.1 0.1 0.1 -------- -------- -------- -------- -------- --------
Arithmetic Mean X 0.100 0.100 0.367 0.367 0.400 0.433 0.067 0.067
Confidence Coefficient CC -------- -------- 0.143 0.143 0.000 0.143 0.143 0.143
Calibration Error 1XI+�CC, -------- -------- 0.510 0.510 0.400 0.576 0.210 0.210
Calibration Error-Rounded 0.1 1 0.1 0.5 0.5 0.4 0 6 0.2 0.2
Pass=<1.0%-All Pass=<3.0%Error
Page 8
Opacity Data Printout
Datelrime Line 2-AirVision Line 2- Datelrime Line 2-AirVision Line 2-Wonderware
OPACITY Value Wonderware OPACITY Value OPACITY Value
3/18/2212:53 0.1 0.1
3/18/2212:54 8.6 8.8
3/18/22 12:5 5 10.1 10.1
3/18/22 12:56 10.1 10.1
3/18/22 12:5 7 10.1 10.1
3/18/22 12:58 16.3 16.3
3/18/22 12:59 17.5 17.5
3/18/22 13:00 17.5 17.5
3/18/2213:01 27.0 27.4
3/18/2213:02 32.9 33.0
3/18/2213:03 32.9 32.9
3/18/22 13:04 19.7 19.4
3/18/22 13:05 10.2 10.2
3/18/22 13:06 10.2 10.2
3/18/22 13:07 11.5 11.7
3/18/22 13:08 17.5 17.6
3/18/22 13.09 17.5 17.5
3/18/2213.10 26.8 27.0
3/18/2213:11 33.0 33.0
3/18/2213:12 33.0 33.0
3/18/22 13:13 12.5 12.1
3/18/22 13:14 10.2 10.2
3/18/22 13:15 10.8 10.9
3/18/22 13:16 17.6 17.6
3/18/22 13:17 17.6 17.6
3/18/22 13:18 17.5 17.6
3/18/2213:19 22.4 22.7
3/18/2213:20 33.0 33.0 Key
3/18/2213:21 33.0 33.0 Zero
3/18/22 13:22 12.5 11.6 Low
3/18/2213:23 0.1 0.1 Mid
High
Page 9
Opacity Calibration Audit Results
COMMON - DRYER
Page 10
Calibration • . Common - Dryer
AirVision Wonderware
Parameter - Opacity LOW: 0.3 0.2
MID: 0.5 0.5
HIGH: 0.1 0.1
ASS Pass/Fail: < 3% Error
See appendices for test formula
Parameter - Zero Compensation Compensation at
Time of Audit:
Equivalent Opacity: 0.00%
ASS Pass/Fail: <4%Opacity
See appendices for test formula
Parameter - Optical Alignment \
CA
ASSPass/Fail: Indicator inside 2nd ring-
Defined by manufacturer as point at
which opacity reading changes 2%.
Page 11
CALIBRATION ERROR DETERMINATION - COMMON - DRYER
TESTER John Tsouris-TechnoCEMS Manufacturer LAND Combustion
COMPANY 3M Model 4500Mk3 Serial# 227696 72
LOCATION Pittsboro, NC
SOURCE Common
DATE March 18,2022 Filter Value Corrected Required
Range
Filter 1 Value 15.5% 7.4% 5%-10%
Last Off-Stack Calibration(3 Year-calendar) 6/24/2020 Filter 2 Value 26.4% 13.1% 10%-20%
Cross-stack target within spec? YES Cross Stack Target Filter 3 Value 47.9% 25.9% 20%-40%
Off-stack zero as-found(2%max): -0.2% Opacity Limit 10%
Off-stack zero post service: 0.0% OPLR 0.230
Last cal-kit Calibration 3/18/22 �l
Taper Ratio(2 X OPLR) 0.460
Cross-stack target within spec? YES Dirt Compensation During Cal Audit 0.00 (4%max)
Cal-kit zero as-found(2%max): 0.4% Cross-stack target within spec? YES
Cal-kit zero post service: 0.0%
Corrected ARITHMETIC DIFFERENCE
Target AirVision Wonderware Wonderware AirVision Wonderware AirVision Wonderware AirVision Filter Wonderware
Run# Value Response Response AiN lion Zero Zero Fitter 1 Finer 1 Filter 2 Fitter 2 3 Filter 3
Zero At Start 0 0 &0 0.0 0.0 0.0 ------- -------- -------- -------- -------- --------
7.4 7.6 7.6 -------- -------- 0.2 0.2 -------- -------- -------- --------
Drop 1 13.1 13.4 13.5 -------- -------- -------- -------- 0.3 0.4 -------- -------
25.9 26.0 26.0 -------- -------- -------- -------- -------- -------- 0.1 0.1
7.4 7.6 7.6 -------- -------- 0.2 0.2 -------- -------- -------- --------
Drop 2 13.1 13.5 13.5 -------- -------- -------- ------- 0.4 0.4 -------- -------
25.9 26.0 26.0 -------- -------- -------- -------- -------- -------- 0.1 0.1
7.4 7.5 7.6 ------ -------- 0.1 0.2 -------- -------- ------- --------
Drop 3 13.1 13.4 13.4 ------- -------- -------- ------- 0.3 0.3 -------- --------
25.9 26.0 26.0 -------- -------- -------- -------- -------- -------- 0.1 0.1
Zero At End 0.0 0.2 0.2 0.2 0.2 -------- -------- -------- -------- -------- --------
Arithmetic Mean X 0.100 0.100 0.167 0.200 0.333 0.367 0.100 0.100
Confidence Coefficient CC -------- -------- 0.143 0.000 0.143 0.143 0.000 0.000
Calibration Error IN+1CCI -------- -------- 0.310 0.200 0.476 0.510 0.100 0.100
Calibration Error-Rounded 0.1 0.1 0.3 0.2 0.5 0.5 0.1 0.1
Pass=<1.0%-All Pass=<3.0%Error
Page 12
Opacity Data Printout - Common - Dryer
Common-AirVision Common- Common-AirVision Common-
Date/Time OPACITY Value Wond.rware Date/Time OPACITY Value Wonderware
OPACITY Value OPACITY Value
3/18/2214:16 0.0 0.0
3/18/2214:17 4.9 4.9
3/18/221418 7.6 7.6
3/18/2214:19 9.9 9.9
3/18/22 14:20 13.4 13.5
3/18/22 14:21 13.4 13.5
3/18/2214:22 20.2 20.0
3/18/2214:23 26.0 26.0
3/18/2214:24 21.4 21.3
3/18/2214:25 7.6 7.6
3/18/2214:26 7.7 7.8
3/18/22 14:2 7 13.4 13.4
3/18/22 14:28 13.5 13.5
3/18/2214:29 23.3 23.2
3/18/2214:30 26.0 26.0
3/18/22 14:31 10.6 10.5
3/18/2214:32 7.5 7.6
3/18/2214:33 7.5 7.6
3/18/22 14:34 11.9 11.9
3/18/22 14:35 13.4 13.4
3/18/22 14:36 18.9 18.9
3/18/2214:37 26.0 26.0
3/18/22 14:38 18.8 18.9
3/18/2214:39 0.2 0.2
Key
Zero
Low
Mid
High
Page 13
Page 14
Opacity Certification Services, LLC 1600 Harbor Drive
Raleigh,North Carolina 27615
A Proud Veteran-Owned Business Phone 919.215.9384
Fax 919.846.6041
Web:www,oDscitvicert.com
Results of NIST-Traceable Opacity Filter
(Audit Attenuators) Certification
Customer: I 3M Pittsboro
Date of Certification: May 26 2021
Date of Expiration: May 25 2022 Document Number: U52621-U3
This data is generatedfor the following Opacity Monitor and may nolapply to other monitors.
Opacity Monitor Make/Model: AMETEK-Land 4500 Mk III series
Monitor Light Source:L.E.D. Specific L.E.D.Peak Spectral Response: 520nm
Opacity @ Optical Opacity @ Opacity @
Serial No: PLCF= Transmittance Density Previous 4 Opacity PLCF= PLCF=
1.000 @ PLCF-1.000 @PLCF- Opacity 0.6100 0.4600
1.000
B14B 15.52% 84.48% 0.0732 15.77% -0.25 9.78% 7.46%
Y27A 26.36% 73.64% 0.1329 26.58% -0.22 17.02% 13.13%
Y28A 1 47.86% 1 52.14% 1 0.2829 47.88% 1 -0.02 132.79% 125.89%
S ectro hotometer Information
Make/Model:A ilent Cary 60 UV-Vis Serial Number:MY20179221
Maximum Accuracy:t 0.250 Absolute acity Laboratory Temperature:72°F t 3°/22°C t 11
NIST Standard Reference Material SRM Information
SRM Type:MIST 2031b series Serial Number:Blank,•709-10.772-30.709-90
SRM Date of Certification:29 April 2021 SRM Date of Expiration:30 April 2023
Signature of Spectrophotometer Operator
Al Siffer
c�� a nd Existing Opacity and 24-48 Hour Service Pl�-1. Procedure 3,Appendix F&
PM Filter Testing Standard v�IAI D6216-12 Compliant
Page 15
Opacity Certification Services, LLC 8600 Harbor Drive
Raleigh,North Carolina 27615
A Proud Veteran-Owned Business Phone 919.215.9384
Fax 919.946.6041
Web:www.opacitvicert.com
Customer: 3M Pittsboro
Date of Certification: 26-May-2021
Recertification Due: 25-May-2022 Serial No
Monitor: Land 4500 Mk III B14B
A Scan Data Weighting Weighted Opacity(%)
(L.E.D. Scan 1 Scan 2 Ave. Factors Transmittance 15.52
Specific)
570 84.487 84.476 84.482 5 422.41 0.011
560 84.561 84.568 84.565 50 4228.23 0.007 Transmission(%)
550 84.610 84.619 84.615 210 17769.05 0.009 84.45
540 84.645 84.660 84.653 890 75340.73 0.015
530 84.585 84.579 84.582 1850 156476.70 0.006
520 84.504 84.492 84.498 3990 337147.02 0.012
510 94.415 84.402 84.409 1850 156155.73 0.013r Optical Density:
500 84.238 84.232 84.235 890 74969.15 0.006 0.0732
490 84.135 84.130 84.133 210 17667.83 0.005
480 84.183 84.169 84.176 50 4208.80 0.014
470 84.211 84.194 84.203 5 421.01 0.017 Previous Opacity(%
Sum 10000 844806.64 sum 1
84.48 5.77
PLCF's 1 0.6100 1 0.4600 Change in Opacity
Correcte 9.78 7.46 -0.25
Opacity
90.000
90.000
70.000
60.000
e
0
Vi.n 50.000
E
f 40.000
30.000
20.000
10.000
0.000
570 560 550 540 530 520 510 sw 490 480 470
Wavelength
Pape 16
Opacity Certification Services, LLC 8600 Harbor Drive
Raleigh,North Carolina 27615
A Proud Veteran-Owned Business Phone 919.215.9384
Fax 919.846.6041
Web:www.oi)acitvicert.com
Customer: 3M Pittsboro
Date of Certification: 26-May-2021
Recertification Due: 25-May-2022 Serial No
Monitor: Land 4500 Mk III Y27A
A Scan Data Weighting Weighted Opacity(%)
(L.E.D. Scan 1 Scan 2 Ave. Factors Transmittance 26.36
Specific)
570 73.750 73.731 73.741 5 368.70 0.019
560 73.985 74.001 73.993 50 3699.65 0.016 Transmission(%)
550 74.003 74.016 74.010 210 15542.00 0.013 73.64
540 74.051 74.039 74.045 890 65900.05 0.012
530 73.923 73.910 73.917 1850 136745.53 0.013
520 73.683 73.682 73.683 1 3990 293993.18 0.001
510 73.428 73.415 73.422 1850 135829.78 0.013 Optical Density:
500 73.080 73.082 73.081 890 65042.09 0.002 0.1329
490 72.849 72.856 72.853 210 15299.03 0.007
480 72.879 72.867 72.873 50 3643.65 0.012
470 72.946 72.948 72.947 51 364.74 0.002 Previous Opacity(%
Sum 10000 736428.37 Sum 2
73.64 6.58
PLCF's 0.6100 0.4600 Change In Opacity
Corrected 17.02 13.13 -0.22
Opacity
ao.000
70.000
60.000
$0.000
40.000
•
30.000
20.000
10.000
0.000
570 560 550 540 530 520 510 500 490 480 470
Wavelength
Page 17
Opacity Certification Services, LLC 8600 Harbor Drive
Raleigh,North Carolina 27615
A Proud Veteran-Owned Business Phone 919.215.9384
Fax 919.846.6041
Web:www.opacitvccrt.com
Customer: 3M Millsboro
Date of Certification: 26-Ma -2021
Recertification Due: 25-May-2022 Serial No
Monitor: Land 4500 Mk III YZBA
A Scan Data Weighting Weighted Opacity(%)
(L.E.D. Scan 1 Scan 2 Ave, Factors Transmittance 47.86
Specific) OV
570 51.762 51.768 51.765 5 258.83 0.006
560 52.721 52.729 52.725 50 2636.25 0.008 Transmission(%)
550 53.196 53.205 53.201 210 11172.11 0.009 52.14
540 53.149 53.150 53.150 890 47303.06 0.001
530 52.590 52,586 52.588 1850 97287.80 0.004
520 51.976 51.984 51.980 3990 207400.20 0.008
510 51.667 51.656 51.662 1850 95573.78 0.011 Optical Density:
500 51.623 51.613 51.618 890 45940.02 0.010 0.2829
490 51.892 51.889 51.891 210 10897.01 0.003
480 52.526 52.512 52.519 50 2625.95 0.014
470 53.224 53.216 53.220 5 266.10 0.008 Previous Opacity(%
Sum 10000 521361.09 Sum 47.88
52.14 00
PLCF's 0.6100 0.4600 Change in Opacity
Correcte 32.79 25.89 -0.02
Opacity
50.000
so.000
40.000
30.000
20.000
10.000
0.000 •
S70 560 550 540 530 52o 510 Soo 490 480 470
Wavelength
Page IA
Maintenance Checklists - Recorded Values
ALL UNITS
Page 19
Quarterly Service Checklist
Client 3M Site Pittsboro, NC Unit# 's 1,2,Common
Instrument Physical
Description F req. Date Performed
Clean Instruments 3/18/2022
Inspect Instrument Blowers 3/18/2022
Inspect Blower Tubing 3/18/2022
Blowers
Description F req. Date Performed
Change Blower Filters As needed 3/18/2022
Monitor
Description F req. Date Performed
Check for Faults Q 3/18/2022
Clean Optics Q 3/18/2022
Check Target Alignments Q 3/18/2022
Clean Optics/ Reflectors Q 3/18/2022
Calibration Error Determination Q 3/18/2022
1 Off-Stack Calibration 3A 6/24/2020
2 Off-Stack Calibration 3A 6/24/2020
Comm Off-Stack Calibration 3A 6/24/2020
Technician John Tsouris Date 3/18/2022
Page 20
Opacity LAND 4500Mk3 Quarterly Recorded Values
Serial Number: 227691 72 Unit Line 1
Diagnostics Menu
Parameter Description Value Nominal Value
153 W- Dirty Window Correction- Pre Maintenance 0.05% 0%-4%
Cal Kit Cal Kit Reading -Pre Maintenance 0.00% 0%-2%
121 Sm - Signal Measurement 11300 n/a
122 Rm - Reference Measurement 54423 n/a
123 SF - Signal Flood Value 47150 n/a
124 Rf- Reference Flood Value 52235 n/a
125 So - Signal Offset 57 n/a
126 Ro -Reference Offset 98 n/a
137 PLCF 0.611 0.611
140 C -Calibration Slope 4.908 —4.7
141 X - Calibration Offset 0.126 —.125
142 B - Calibration Balance Factor 0.903 —1.0
149 W-Dirty Window Correction- Post Maintenance 1.00 n/a
153 Op0 - Zero Compensation 0.00% 0
154 Opz - Cal Check Last Zero 0.00% 0
155 Opc- Cal Check Last Upscale 17.27% —17.2%
Cal Kit Cal Kit Reading - Post Maintenance 0.00% 0%-2%
Alarms
All OK OK ON/OFF OFF
Technician John Tsouris Date 3/18/2022
Page 21
Opacity LAND 4500Mk3 Quarterly Recorded Values
Serial Number: 227480 72 Unit Line 2
Diagnostics Menu
Parameter Description Value Nominal Value
153 W- Dirty Window Correction- Pre Maintenance 1.98% 0%-4%
Cal Kit Cal Kit Reading - Pre Maintenance 0.00% 0%-2%
121 Sm - Signal Measurement 12093 n/a
122 Rm - Reference Measurement 52326 n/a
123 SF - Signal Flood Value 48249 n/a
124 Rf- Reference Flood Value 54019 n/a
125 So - Signal Offset 112 n/a
126 Ro -Reference Offset 62 n/a
137 PLCF 0.611 0.611
140 C -Calibration Slope 4.336 —4.50
141 X - Calibration Offset 0.113 —.110
142 B - Calibration Balance Factor 0.882 —1.0
W- Dirt Window Correction - Post Maintenance n/a
149 Y 1.00
153 O 0 - Zero Compensation 0.00% 0
154 Opz - Cal Check Last Zero 0.00% 0
155 Opc - Cal Check Last Upscale 17.01% —16.5%
Cal Kit Cal Kit Reading-Post Maintenance 0.00% 0%-2%
Alarms
All OK OK ON/OFF OFF
Technician John Tsouris Date 3/18/2022
Page 22
Opacity LAND 4500Mk3 Quarterly Recorded Values
Serial Number: 227696 72 Unit Common
Diagnostics Menu
Parameter Description Value Nominal Value
153 W- Dirty Window Correction- Pre Maintenance 0.00% 0%-4%
Cal Kit Cal Kit Reading - Pre Maintenance 0.40% 0%-2%
121 Sm - Signal Measurement 15187 n/a
122 Rm - Reference Measurement 53933 n/a
123 SF - Signal Flood Value 52083 n/a
124 Rf- Reference Flood Value 56025 n/a
125 So - Signal Offset 133 n/a
126 Ro -Reference Offset 174 n/a
137 PLCF 0.460 0.460
140 C -Calibration Slope 3.577 n/a
141 X - Calibration Offset 0.088 n/a
142 B - Calibration Balance Factor 0.893 -1.0
149 W- Dirty Window Correction - Post Maintenance 1.00 n/a
153 Op0 - Zero Compensation 0.00% 0
154 Opz - Cal Check Last Zero 0.00% 0
155 Opc - Cal Check Last Upscale 13.19% -13%
Cal Kit Cal Kit Reading-Post Maintenance 0.00% 0%-2%
Alarms
All OK OK ON/OFF OFF
Technician John Tsouris Date 3/18/2022
Page 23
TECHNaC Z) MSTM
Maintenance Records
and
Quality Assurance Test Results
Quarter 2 - 2022
for
OPACITYCOMS
3M
4191 NC 87 South
Moncure, NC 27559
by
TechnoCEMS
8131 Camella Ln
Tampa, FL 33647
John Tsouris, Senior CEM Specialist
Table Of Contents
Page
1. Summary
2. Line 1 - Opacity Calibration Test Audit Results
6. Line 2 - Opacity Calibration Test Audit Results
10. Dryer - Opacity Calibration Test Audit Results
14. Optical Filter Certification Report
19. Maintenance Checklists
24. Appendix A - Opacity Formulas
i
Summary
During calendar Quarter 2 (Q2) 2022, TechnoCEMS
personnel performed the required preventive maintenance
and quality assurance testing on the 3M Corp Continuous
Opacity Monitoring systems. The opacity monitor
maintenance activities and calibration filter audits were
performed in accordance with the regulatory and company
guidelines provided by 3M Corporation intended to meet the
Quality Assurance Requirements of 40 CFR 60 Appendix F,
Procedure 3. The results of this testing and a record of the
maintenance activities are included herein.
Page 1
Opacity Calibration Audit Results
I 110 I=0
Page 2
Calibration •
AirVision Wonderware
Parameter - Opacity LOW: 0.2 0.2
MID: 0.3 0.3
HIGH: 0.1 0.1
ASS Pass/Fail: <3% Error
See appendices for test formula
Parameter - Zero Compensation Compensation at
Time of Audit:
Equivalent Opacity: 0.00%
ASS Pass/Fail: <4%Opacity
See appendices for test formula
Parameter - Optical Alignment
C*)
ASSPass/Fail: Indicator inside 2nd ring-
Defined by manufacturer as point at
which opacity reading changes 2%.
Page 3
CALIBRATION ERROR DETERMINATION - PREHEATER LINE 1
TESTER John Tsouris-TechnoCEMS Manufacturer LAND Combustion
COMPANY 3M Model 4500Mk3 Serial# 227691 72
LOCATION Pittsboro, NC
SOURCE Line 1
Filter Value Corrected Required
DATE June 21, 2022 Range
Filter 1 Value 15.6% 9.8% 5%-10%
Last Off-Stack Calibration(3 Year-calendar) 6/24/2020 Filter 2 Value 26.5% 17.1% 10%-20%
Cross-stack target within spec? YES Cross Stack Target Filter 3 Value 47.8% 32.8% 20%-40%
Off-stack zero as-found(2%max): 0.8% Opacity Limit 10%
Off-stack zero post service: 0.0% / OPLR 0.305
Last cal-kit Calibration 6/21/22 /l Taper Ratio(2 X OPLR) 0.611
Cross-stack target within spec? YES -/ Dirt Compensation During Cal Audit 0.00 (4%max)
Cal-kit zero as-found(2%max): -0.1% Cross-stack target within spec? YES
Cal-kit zero post service: 0.0%
Corrected ARITHMETIC DIFFERENCE
Target AIrVISIon Wonderware Wonderware Wonderware AirVision Wonderware AirVision Filter Wonderware
Run# Value Response Response Airvision Zero Zero Airvision Filter 1 Filter 1 Finer 2 Filter 2 3 Fitter 3
Zero At Start 0.0 0.1 0.0 0.1 0.0 -------- -------- -------- -------- -------- --------
9.8 9.8 9.8 -------- -------- 0.0 0.0 -------- -------- -------- --------
Drop 1 17.1 17.2 17.2 -------- -------- -------- -------- 0.1 0.1 ---- --- --------
32.8 32.9 32.9 -------- -------- -------- -------- -------- -------- 0.1 0.1
9.8 9.9 9.8 j ------- -------- 0.1 0.0 -------- -------- -------- --------
Drop 2 17.1 17.2 17.2 ------ -------- -------- -------- 0.1 0.1 ------- --------
32.8 32.9 32.9 -------- -------- -------- -------- ------- -------- 0.1 0.1
9.8 9,9 9,9 -------- -------- 0.1 0.1 -------- -------- -------- --------
Drop 3 17.1 17.3 17.3 -------- -------- -------- -------- 0.2 0.2 -------- --------
32.8 32.9 32.9 -------- -------- -------- -------- -------- -------- 0.1 0.1
Zero At End 0.0 0.1 0.1 0.1 0.1 -------- -------- -------- -------- -------- --------
Arithmetic Mean X 0.100 0.050 0.067 0.033 0.133 0.133 0.100 0.100
Confidence Coefficient CC -------- -------- 0.143 0.143 0.143 0.143 0.000 0.000
Calibration Error 1XI +ICCI -------- -------- 0.210 0.176 0.276 0.276 0.100 0.100
Calibration Error-Rounded 0.1 0.1 0.2 0.2 0.3 0.3 0.1 0A
Pass=<1.0°%-All Pass=<3.0%Error
Page 4
Opacity Data Printout • I
Date/Time Line 1 -AirVision Line 1 - Daterrime Line 1 -AirVision Line 1-Wonderware
OPACITY Value Wonderware OPACITY Value OPACITY Value
6/21/2213:36 0.1 0.0 6/21/2214:08 32.9 32.9
6/21/2213:37 2.0 2.1 6/21/2214:09 9.4 8.9
6/21/22 1338 9.9 9.8 6/21/22 14:10 0.1 0.1
6/21/22 13:39 9.8 9.8
6/21/22 13:40 9.9 9.8
6/21/22 13:41 9.8 9.8
6/21/22 13:42 16.5 16.6
6/21/22 13:43 17.2 17.2
6/21/22 13:44 17.2 17.2
6/21/2213:45 28.6 28.6
6/21/221146 32.9 32.9
6/21/2213:47 32.9 32.9
6/21/22 13:48 19.8 19.5
6/21/2213:49 9.9 9.8
6/21/22 13:50 9.9 9.8
6/21/22 13:51 10.3 10.3
6/21/22 13:52 17.3 17.2
6/21/22 13:53 17.2 17.2
6/21/22 13:54 17.2 17.2
6/21/2213:55 31.2 31.3
6/21/22 13:56 32.9 32.9
6/21/2213:57 32.9 32.9
6/21/22 13:58 22.8 22.4
6/21/2213:59 9.9 9.9
6/21/22 14:00 9.9 9.9
6/21/22 14:01 11.7 11.6
6/21/22 14:02 17.3 17.3
6/21/22 14:03 17.3 17.3 Key
6/21/22 14:04 17.3 17.3 Zero
6/21/2214:05 26.3 26.6 Low
6/21/22 14:06 32.9 32.9 Mid
6/21/2214:07 32.9 32.9 High
Page 5
Opacity Calibration Audit Results
LINE - 2
Page 6
Calibration Audit
AirVision Wonderware
Parameter - Opacity Low: 0.0 0.0
MID: 0.1 0.1
HIGH: 0.0 0.0
ASS Pass/Fail: < 3% Error
See appendices for test formula
Parameter - Zero Compensation Compensation at
Time of Audit:
Equivalent Opacity: 0.00%
ASS Pass/Fail: < 4%Opacity
See appendices for test formula
Parameter - Optical Alignment
ASS
Pass/Fail: Indicator inside 2nd ring-
Defined by manufacturer as point at
which opacity reading changes 2%.
Page 7
CALIBRATION ERROR DETERMINATION - PREHEATER LINE 2
TESTER John Tsouris-TechnoCEMS Manufacturer LAND Combustion
COMPANY 3M Model 4500Mk3 Serial# 227480 72
LOCATION Pittsboro, NC
SOURCE Line 2
Required
Filter Value Corrected
DATE June 21,2022 Range
Filter 1 Value 15.6% 9.8% 5%-10%
Last Off-Stack Calibration(3 Year-calendar) 6/24/2020 Filter 2 Value 26.5% 17.1% 10%-20%
Cross-stack target within spec? YES Cross Stack Target Filter 3 Value 47.8% 32.8% 20%-40%
Off-stack zero as-found(2%max): 0.0% Opacity Limit 10%
Off-stack zero post service: 0.0% lop
0.305
Last cal-kit Calibration 6/21/22 Taper Ratio(2 X OPLR) 0.611
Cross-stack target within spec? YES Dirt Compensation During Cal Audit 0.00 (4%max)
Cal-kit zero as-found(2%max): 0.2% Cross-stack target within spec? YES
Cal-kit zero post service: 0.0%
Corrected ARITHMETIC DIFFERENCE
Target AirVision Wonderware Wonderware AirVision Filter Wonderware AiMsion Wonderware AirVision Filter Wonderware
Run# Value Response Response AirVision Zero Zero 1 Filter I Filter 2 Filter 2 3 Filter 3
Zero At Start 0.0 0.0 0.0 0.0 0.0 -------- -------- -------- -------- -------- --------
9.8 9.8 9.8 -------- -------- 0.0 0.0 -------- -------- -------- --------
Drop 1 17.1 17.2 17.2 -------- ------ -------- -------- 0.1 0.1 ------- -------
32.8 32.8 32.8 -------- ------- -------- -------- ------- -------- 0.0 0.0
9.8 9.8 9.8 -------- -------- 0.0 0.0 -------- -------- ------- --------
Drop 2 17.1 17.2 17.2 -------- -------- ------- -------- 0.1 0.1 -------- --------
32.8 32.8 32.8 -------- -------- -------- -------- -------- -------- 0.0 0.0
9.8 9.8 9.8 -------- -------- 0.0 0.0 -------- -------- -------- --------
Drop 3 17.1 17.2 17.2 -------- -------- -------- -------- 0.1 0.1 -------- --------
32.8 32.8 32.8 -------- -------- -------- -------- -------- -------- 0.0 0.0
Zero At End 0.0 0.0 0.0 0.0 0.0 -------- -------- -------- ------- ------- --------
Arithmetic Mean X 0.000 0.000 0.000 0.000 0.100 0.100 0.000 0.000
Confidence Coefficient CC ------- -------- 0.000 0.000 0.000 0.000 0.000 0.000
Calibration Error IN+ICCI -------- ------- 0.000 0.000 0.100 0.100 0.000 0.000
Calibration Error-Rounded 0.0 0.0 0.0 0.0 0.1 0.1 0.0 0.0
Pass=<1.0%-All Pass=<3.0%Error
Page 8
Opacity Data Printout - Preheater Line 2
Date/Time Line 2-AirVision Line 2- Date/Time Line 2-AirVision Line 2-Wonderware
OPACITY Value Wonderware OPACITY Value OPACITY Value
6/21/2213:31 0.0 0.0 6/21/2214:03 32.8 32.8
6/21/2213:32 6.6 6.8 6/21/2214:04 32.8 32.8
6/21/2213:33 9.8 9.8 6/21/2214:05 2.2 1.9
6/21/2213:34 9.8 9.8 6/21/2214:06 0.0 0.0
6/21/221335 9.8 9.8
6/21/22 13:36 9.8 9.8
6/21/22 13:37 13.3 13.5
6/21/22 13:38 17.2 17.2
6/21/22 1339 17.2 17.2
6/21/22 1340 17.2 17.2
6/21/2213:41 21.0 21.2
6/21/2213:42 32.8 32.8
6/21/2213:43 32.8 32.8
6/21/2213:44 30.1 29.8
6/21/2213:45 9.8 9.8
6/21/22 13:46 9.8 9.8
6/21/2213:47 9.8 9.8
6/21/22 13:48 15.7 15.8
6/21/22 13:49 17.2 17.2
6/21/22 13:50 17.2 17.2
6/21/22 13:51 24.3 24.6
6/21/22 13:52 32.8 32.8
6/21/221153 32.8 32.8
6/21/22 13:54 26.6 26.2
6/21/2213:55 9.8 9.9
6/21/2213:56 9.8 9.8
6/21/2213:57 9.8 9.8
6/21/22 13:58 15.2 15.3 Key
6/21/22 13:59 17.2 17.2 Zero
6/21/22 14:00 17.2 17.2 Low
6/21/2214:01 j 25.9 26.2 Mid
6/21/2214:02 32.8 32.8 High
Page 9
Opacity Calibration Audit Results
COMMON - DRYER
Page 10
Calibration • . Common - Dryer
AirVision Wonderware
Parameter - Opacity Low: 0.0 0.0
MID: 0.1 0.1
HIGH: 0.0 0.0
ASS Pass/Fail: < 3%Error
See appendices for test formula
Parameter - Zero Compensation Compensation at
Time of Audit:
Equivalent Opacity: 0.00%
ASS Pass/Fail: <4%Opacity
See appendices for test formula
Parameter - Optical Alignment ASS
09 )
r-
II'
Pass/Fail: Indicator inside 2nd ring-
Defined by manufacturer as point at
which opacity reading changes 2%.
Page 11
CALIBRATION ERROR DETERMINATION - COMMON - DRYER 14d!
TESTER John Tsouris-TechnoCEMS Manufacturer LAND Combustion
COMPANY 3M Model 4500Mk3 Serial# 227696 72
LOCATION Pittsboro, NC
SOURCE Common
DATE June 21, 2022 Filter Value Corrected Requir Range
Filter 1 Value 15.6% 7.5% 5%-10%
Last Off-Stack Calibration(3 Year-calendar) 6/24/2020 Filter 2 Value 26.5% 13.2% 10%-20%
Cross-stack target within spec? YES Cross Stack Target Filter 3 Value 47.8% 25.9% 20%-40%
Off-stack zero as-found(2%max): -0.2% Opacity Limit 10%
Off-stack zero post service: 0.0% 0 OPLR 0.230
Last cal-kit Calibration 6/21/22 Taper Ratio(2 X OPLR) 0.460
Cross-stack target within spec? YES Dirt Compensation During Cal Audit 0.00 (4%max)
Cal-kit zero as-found(2%max): 0.2% Cross-stack target within spec? YES
Cal-kit zero post service: 0.0%
Corrected ARITHMETIC DIFFERENCE
Target AirVision Wonderware Wonderware AirVision Wonderware AirVision Wonderware AirVision Filter Wonderware
Run# Value Response Response AirVision Zero Zero Finer 1 Filter 1 Filter 2 Filter 2 3 Filter 3
Zero At Start 0.0 &0 0.0 0.0 0.0 ------ -------- ------ -------- -------
7.5 7.5 7.5 -------- -------- 0.0 0.0 -------- -------- -------- --------
Drop 1 13.2 13.3 13.3 -------- -------- -------- -------- 0.1 0.1 -------- --------
25.9 25.9 25.9 -------- -------- -------- -------- -------- -------- 0.0 0.0
7.5 7.5 7.5 -------- -------- 0.0 0.0 -------- -------- -------- --------
Drop 2 13.2 13.3 13.3 -------- -------- -------- -------- 0.1 0.1 -------- --------
25.9 25.9 25.9 -------- -------- -------- -------- -------- -------- 0.0 0.0
7.5 7.5 7.5 -------- -------- 0.0 0.0 -------- -------- -------- --------
Drop 3 13.2 13.3 13.3 -------- -------- -------- -------- 0.1 0.1 -------- --------
25.9 25.9 25.9 -------- -------- -------- -------- -------- -------- 0.0 0.0
Zero At End 0.0 0.1 0.2 0.1 0.2 -------- -------- -------- -------- -------- --------
Arithmetic Mean X 0.050 0.100 0.000 0,000 0.100 0.100 0.000 0.000
Confidence Coefficient CC -------- -------- 0.000 0.000 0.000 0.000 0.000 0.000
Calibration Error 1XI +ICCI ------- -------- 0.000 0.000 0.100 0.100 0.000 0.000
Calibration Error-Rounded 0.1 0.1 0.0 0.0 0.1 0.1 0.0 0.0
Pass=<1.0%-All Pass=<3.0%Error
Page 12
Opacity Data Printout - Common - Dryer
Common-AirVision Common- Common-AirVision Common-
Date/Time OPACITY Value Wonderware i OPACITY Value Wonderware
OPACITY Value OPACITY Value
6/21/2215:02 0.0 0.0 6/21/2215:34 14.6 14.4
6/21/22 15:03 3.6 3.5 6/21/22 15:35 25.9 25.9
6/21/2215:04 7.5 7.5 6/21/2215:36 25.9 25.9
6/21/2215:05 7.5 7.5 6/21/2215:37 7.3 9.6
6/21/22 15:06 7.5 7.5 6/21/22 1538 0.1 0.2
6/21/2215:07 7.5 7.5
6/21/2215:08 7.5 7.5
6/21/2215:09 7.5 7.5
6/21/2215:10 7.5 7.5
6/21/22 15:11 10.8 10.7
6/21/22 15:12 13.3 13.3
6/21/22 15:13 13.3 13.3
6/21/22 15:14 15.3 15.2
6/21/2215:15 25.9 25.9
6/21/2215:16 25.9 25.9
6/21/22 15:17 9.6 9.8
6/21/2215:18 7.5 7.5
6/21/2215:19 7.5 7.5
6/21/2215:20 7.5 7.5
6/21/22 15:21 10.8 10.8
6/21/22 15:22 13.3 13.3
6/21/22 15:23 19.1 19.2
6/21/2215:24 25.9 25.9
6/21/22 15:25 25.9 25.9
6/21/22 15:26 25.9 25.9
6/21/2215:27 25.9 25.9
6/21/22 15:28 11.0 11.1
6/21/2215:29 7.5 7.5 Key
6/21/2215:30 7.5 7.5 Zero
6/21/22 15:31 10.3 10.4 Low
6/21/22 15:32 13.3 13.3 Mid
6/21/22 15:33 13.3 13.3 H
Page 13
Page 14
Opacity Certification Services, LLC 8600 Harbor Drive
Raleigh,North Carolina 27615
A Proud Veteran-Owned Business Phone 919.215.9384
Fax 919.846.6041
Web:%im.opacitvicert.com
Results of NIST-Traceable Opacity Filter
(Audit Attenuators) Certification
Customer: I 3M Pittsboro
Date of Certification: May 2,2022
Date of Expiration: May 1,2023 Document Number: 050222-06
Opacity Monitor Make/Model: Land 4500 Mk III series
Filter Test Angle: 10 degrees
Monitor Light Source:L.E.D.
Specific L.E.D.Peak Spectral Response:520nm
Opacity @ PLCF Transmittance @ Optical Density Previous
Serial No: =1.000 PLCF=1.000 @PLCF= 1.000 Opacity 0 Opacity
B14B 15.57% 84.43% 0.0735 15.52% +0.05
Y27A 26.47% 73.53% 0.1335 26.36% +0.11
Y28A 47.77% 52.23% 0.2821 47.86% -0.09
Serial Number PLCF=0.6100 PLCF=0.4600
B 14B 9.81% 7.49%
Y27A 17.10% 13.19%
Y28A 32.71% 25.83%
S ectro hotometer Information
Make/Model:A ilent Cary 60 UV-Vis Serial Number:MY20179221
Maximum Accuracy:t 0.250 Absolute Opacity Laboratory Temperature:72°F t 3°/22°C t l°
NIST Standard Reference Material SRM Information
SRM Type:NIST 2031b series Serial Number:Blank;709-10;772-30;709-90
SRM Date of Certification:29 April 2021 SRM Date of Expiration:30 April 2023
Signature of Spectrophotometer Operator
Al Siffer
Page 15
Opacity Certification Scrvices, LLC 8600 Harhnr Drive
Raleigh,North Carolina 27615
A Proud Veteran-Owned Business Phone 919.215.9384
Fax 919.846.6041
Web:www.opacitvicert.com
Customer: 3M Pittsboro
Date of Certification: 2-Ma -2022
Recertification Due: 1-May-2023 Serial No
Monitor. Land 4500 Mk III B14B
A Scan Data Weighting Weighted Opacity(%)
(L.E.D. Scan 1 Scan 2 Ave. Factors Transmittance 15.57
Specitc)
570 84.507 84.500 84.504 5 422.52 0.007
560 84.601 84.585 84.593 50 4229.65 0.016 Transmission(%)
550 84.555 84.570 84.563 210 17756.13 0.015 84.43
540 84.010 84.002 84.606 890 75299.34 0.008
530 84.539 84.554 84.547 1850 156411.03 0.015
520 84.452 84.448 84.460 3990 336965.50 0.004
510 84.322 84.327 84.325 1850 156000.33 0.005 Optical Density:
490 84.1113 84.097 84.105 2101 1766205 0016 0.0735
480 84.108 84.102 84.105 50 4205.25 0.006
470 84.169 84.155 84.162 5 420.81 0.014 Previous Opacity(%
Sum 10000 844311.05 Sum 15.52
84.43
PLCF 0.6100 1 Change in Opacity
Correcte 9.21 0 05
Opacity
90.000
111111.000
70.000
60.000
50.000
�40.000
30.000
20.000
10.000
0.000 •
570 560 550 540 530 520 510 500 no 480 470
Wavelength
Page 16
Opacity Certification Services, LLC 9600 Harbor Drive
Raleigh,North Carolina 27615
A Proud Veteran-Owned Business Phone 919.215.9384
Fax 919.846.6041
Web:www.opocit,,cert.com
Customer: 3M Pittsboro
Date of Certification: 2-Ma -2022
Recertification Due: 1-May-2023 Serial No
Monitor: Land 4500 Mk III Y27A
A Scan Data Weighting Weighted Opacity(%)
(L.E.D. Scan 1 Scan 2 Ave. Factors Transmittance 26.47
Specific)
570 73.667 73.671 73.669 5 368.35 0.004
560 73.902 73.916 73.909 50 3695.45 0.014 Transmission(%)
550 73.907 73.897 73.902 210 15519.43 0.010 73.53
540 73.930 73.942 73.936 890 65803.04 0.012
530 73.810 73.814 73.812 1850 136552.20 0.004
520 73.581r72.715
73.579 3990 293578.22 0.005
510 73.302 73.299 1850 13560223 0.007 Optical Density:
sw 72.963 72.966 890 64939.89 0.006 0.1335
490 72.724 72.720 210 15271.10 0.009480 72.721 72.726 50 3636.28 0.009
470 72.813 72.823 5 364.12 0.020 Previous Opacity(%
Sum 10000 73533028 Sum C7
73.53 26.3
PLCF 0.6100 Change in Opacity
Corrected! V.10 0.11
Opacity
80A00
70.000
60.000
CC 50.000
� C
40.000
� 30.000
20.000
10.000
OA00 •
S70 560 550 540 530 520 510 500 490 490 470
Wavelength
Procedure
Page 17
Opacity Certification Services, LLC 8600 Harhnr Drive
Raleigh,North Carolina 27615
A Proud Veteran-Owned Business Phone 919.215.9384
F'ax 919.846.6041
Web:www.ot)acitycert.com
Customer: 3M Pittsboro
Date of Certification: 2-Ma -2OZ2
Recertification Due: 1-May-20Z3 Serial No
Monitor: Land 4500 Mk III Y28A
A Scan Data Weighting Weighed Opacity(%)
(L.E.D. Scan 1 Scan 2 Ave. Factors Transmittance 7�17
Specific) 4 4
570 51.902 51.915 51.909 5 259.54 0.0'3
560 52.855 52.851 52.853 50 2642.65 0.004 Transmission(%)
550 53.280 53.288 53.284 210 11189.54 0.008 2.23
540 53.234 53.220 53.227 890 47372.03 0.0'4 5 7
530 52.689 52.690 52.690 1850 97475.58 0.001
520 52.094 52.094 52.094 39N 207855.06 0.000
510 51.732 51.720 51.726 1850 95693.10 0.0'2 Optical Density:
500 51.700 51.710 51.705 890 46017.45 0.010 0�2821
490 51.992 51.986 51.989 210 10917.69 0.006
480 52.589 52.584 52.587 50 2629.33 0.005
470 53.315 53.324 53.320 5 266.60 0.009 revious Opacity(%)
SUM 10000 522318.156 Sum 4
62.23 7.86
PLCF M61W Change in Opacity
Correctel &Ln IBM -0.09
Opacity
60.000
50.000
46.000
�ao.0oo
20.000
10.000
0.000 •
570 560 590 540 530 520 510 500 490 480 470
Wavelength
Page 18
Maintenance Checklists - Recorded Values
ALL UNITS
Page 19
Quarterly - - Checklist
Client 3M Site Pittsboro, NC Unit# 's 1,2,Common
Instrument Physical
Description F req. Date Performed
Clean Instruments U 6/21/2022
Inspect Instrument Blowers 6/21/2022
-Inspect Blower Tubing 6/21/2022
Blowers
Description F req. Date Performed
Change Blower Filters As needed 6/21/2022
Monitor
Description F req. Date Performed
Check for Faults Q 6/21/2022
Clean Optics Q 6/21/2022
Check Target Alignments 6/21/2022
Clean Optics/ Reflectors Q 6/21/2022
Calibration Error Determination Q 6/21/2022
1 Off-Stack Calibration 3A 6/24/2020
2 Off-Stack Calibration 3A 6/24/2020
Comm Off-Stack Calibration 3A 6/24/2020
Technician John Tsouris Date 6/21/2022
Page 20
Opacity LAND 4500Mk3 Quarterly Recorded Values
Serial Number: 227691 72 Unit Line 1
Diagnostics Menu
Parameter Description Value Nominal Value
153 W- Dirty Window Correction - Pre Maintenance 0.19% 0%-4%
Cal Kit Cal Kit Reading-Pre Maintenance -0.10% 0%-2%
121 Sm - Signal Measurement 11282 n/a
122 Rm - Reference Measurement 64080 n/a
123 SF - Signal Flood Value 46729 n/a
124 Rf- Reference Flood Value 51800 n/a
125 So - Signal Offset 57 n/a
126 Ro -Reference Offset 100 n/a
137 PLCF 0.611 0.611
140 C -Calibration Slope 4.887 —4.7
141 X - Calibration Offset 0.124 —.125
142 B -Calibration Balance Factor 0.907 —1.0
149 W-Dirty Window Correction - Post Maintenance 1.00 n/a
153 Op0 - Zero Compensation 0.00% 1 0
154 Opz - Cal Check Last Zero 0.00% 0
155 Opc - Cal Check Last Upscale 17.37% —17.2%
Cal Kit lCal Kit Reading-Post Maintenance 0.00% 0%-2%
Alarms
All OK OK ON/OFF OFF
Technician John Tsouris Date 6/21/2022
Page 21
Opacity LAND 4500Mk3 Quarterly Recorded Values
Serial Number: 227480 72 Unit Line 2
Diagnostics Menu
Parameter Description Value Nominal Value
153 W- Dirty Window Correction - Pre Maintenance 0.14% 0%-4%
Cal Kit Cal Kit Reading-Pre Maintenance 0.20% 0%-2%
121 Sm - Signal Measurement 11840 n/a
122 Rm - Reference Measurement 51715 n/a
123 SF - Signal Flood Value 47311 n/a
124 Rf- Reference Flood Value 53290 n/a
125 So - Signal Offset 114 n/a
126 Ro -Reference Offset 63 n/a
137 PLC F 0.611 0.611
140 C -Calibration Slope 4.355 —4.50
141 X - Calibration Offset 0.115 —.110
142 B - Calibration Balance Factor 0.878 —1.0
149 W- Dirty Window Correction - Post Maintenance 1.00 n/a
153 Op0 - Zero Compensation 0.00% 0
154 Opz - Cal Check Last Zero 0.00% 0
155 Opc - Cal Check Last Upscale 16.99% —16.5%
Cal Kit lCal Kit Reading - Post Maintenance 0.00% 0%-2%
Alarms
All OK OK ON/OFF OFF
Technician John Tsouris Date 6/21/2022
Page 22
Opacity LAND 4500Mk3 Quarterly Recorded Values
Serial Number: 227696 72 Unit Common
Diagnostics Menu
Parameter Description Value Nominal Value
153 W-Dirty Window Correction- Pre Maintenance 0.41% 0%-4%
Cal Kit Cal Kit Reading - Pre Maintenance 0.20% 0%-2%
121 Sm - Signal Measurement 15222 n/a
122 Rm - Reference Measurement 53901 n/a
123 SF - Si nal Flood Value 52112 n/a
124 Rf- Reference Flood Value 56021 n/a
125 So - Signal Offset 132 n/a
126 Ro -Reference Offset 177 n/a
137 PLC F 0.460 0.460
140 C -Calibration Slope 3.58 n/a
141 X - Calibration Offset 0.092 n/a
142 B - Calibration Balance Factor 0.892 —1.0
149 W - Dirty Window Correction - Post Maintenance 1.00 n/a
153 Op0 - Zero Compensation 0.00% 0
154 Opz - Cal Check Last Zero 0.00% 0
155 Opc - Cal Check Last Upscale 13.17% —13%
Cal Kit Cal Kit Reading - Post Maintenance 0.00% 0%-2%
Alarms
All OK OK ON/OFF OFF
Technician John Tsouris Date 6/21/2022
Page 23