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HomeMy WebLinkAboutAQ_F_1900039_20220118_CMPL_CompRpt C�� 1I ' SOUTHERN PRODUCTSVENEER SPECIALTY January 7, 2022 Raleigh Regional Office 3800 Barrett Drive, Suite 101 w Raleigh,NC 27609 Re: Southern Veneer Specialty Products,LLC—Moncure Moncure, NC—Chatham County Title V Semiannual Summary Report �7 Facility ID: 1900039; Permit No. 03424T29 Please find the attached referenced report. The report is submitted in accordance with 15A NCAC 2Q .0508 (f) regarding the reporting requirements for a semiannual summary of monitoring and recordkeeping activities. The reporting period is from 01 July 2021 —31 December 2021. I certify under penalty of law that based on information and belief formed after reasonable inquiry, the statements and information contained in these documents are true, accurate and complete. If there are any questions or if more information is required,please call me at 910-605-9258. Sincere Thomas Reams EHS Coordinator Enclosures: Semiannual Compliance Summary Report—2H 2O21 Rolling 12 consecutive month total emissions Semiannual Summary Report NC;apt of Environmental Qualii Southern Veneer Specialty Products, LLC -Moncure Permit No.03424T29 JAR 13 Facility ID: 1900039 Period Covered: 07/01/21—12/31/21 QfpO R81ei� Per 15A NCAC 2Q.0508(j), and our Title V Permit No. 03424T29, the Southern Veneer Specialty Products Facility submits the following semiannual activity summary report. The summary includes an identification of each Section and condition, the compliance method, whether such condition had deviations and identification for compliance. Condition I Compliance Method Deviations Section 2.1A Wood Burn in Indirect Heat Exchangers 15A NCAC 2D.0515 Particulate 15A NCAC 2D.0515 I (c-d)Monitoring& 1) Monthly external Inspections of system's duct Recordkeeping work and control devices 2) Annual internal inspection of multicyclones None structural integrity 3) Results of inspections and maintenance performed in to book 15A NCAC 213.0515 1 (e-f)Reporting 1) Report within 30 days per request of DAQ 2) Submittal of semiannual reports of monitoring and Nonc recordkee in 15A NCAC 2D.0516 Sulfur Dioxide 15A NCAC 2D.0515 2(c)Monitoring& No monitoring,record-keeping or reporting is required N/A Recordkeeping 15A NCAC 2D.0521 Visible Emissions 15A NCAC 2D.0521 3 (c-d)Monitoring& Maintain log book of daily observations and results of None Recordkeeping any corrective actions performed 15A NCAC 213.0521 3 (e)Reporting Submittal of semiannual report None 15A NCAC 2D.0524:NSPS 40 CFR PART 60 SUBPART Dc 15A NCAC 2D.0524:NSPS 40 CFR PART 60 Record/maintain records of the amount of wood fuel SUBPART Dc :4(b)Recordkeeping fired in the source each month None �N"'xFr��e1�1 QoaTity Semiannual Summary Report Southern Veneer Specialty Products, LLC -Moncure jWf3(2922 Permit No.03424T29 Facility ID: 1900039 � A)tif F,ce Period Covered: 07/01/21—12/31/21 Condition Compliance Method Deviations Section 2.1A Wood Burn in Indirect Heat Exchangers 15A NCAC 2D.0614 Compliance Assurance Monitorin 15A NCAC 2D.0614 5(c)Monitoring Approach 1. Differential Pressure monitored daily via a differential pressure gauge. 2. Differential Pressure range 4"— 13"WC 3. No more than(10)excursion in(6)six months 4. dP gauge system shall be operated per None manufacture's recommendations 5. Differential pressure monitored continuously and recorded daily 6. Results of monitoring action recorded 15A NCAC 2D.0614 5(d)Recordkeeping 1. Record date,time and results of all monitoring activities 2. Information on the number,duration,and cause of excursions,or exceedances and corrective action None taken 3. Maintenance records of the differential pressure gauge 4. Written QfP if required 15A NCAC 2D.0614 5(e)Reporting 1. Summary information on excursions or exceedances 2. Summary information on downtime incidents of None the differential pressure gauge 3. QIP implementation if applicable Semiannual Summary Report Southern Veneer Specialty Products, LLC -Moncure iiA�Y� 3 Permit No.03424T29 Facility ID: 1900039 Period Covered: 07/01/21—12/31/21 f - �onsI r - Section 2.1B Miscellaneous Wood Products Finishing 15A NCAC 2D.0512 Particulate 15A NCAC 2D.0512 1 (b)Monitoring 1. Monthly external inspection of ductwork,cyclones &bag filters None 2. Annual internal inspection of baghouses,cyclones, &multic clones 15A NCAC 2D.0512 1 (c)Recordkeeping Record the time,date,and results of inspections and None maintenance performed in logbook 15A NCAC 2D.0512 1 (d-e)Reporting 1. Report within 30 days per request of DAQ 2. Submittal of semiannual reports of monitoring and None recordkee in 15A NCAC 2D.0521 Visible Emissions 15A NCAC 2D.0521 2(c-d)Monitoring& Maintain logbook of weekly observations and any None Rccordkeeping corrective actions performed 15A NCAC 2D.0521 2(e)Reporting Submittal of semiannual report None 15A NCAC 2D.0614 Compliance Assurance Monitorin 15A NCAC 2D.0614 3 (c)Monitoring Approach 1. Visible emissions from each bag filter outlet will be monitored daily 2. Measurements taken at the emissions point None 3. Results of monitoring action is recorded 15A NCAC 2D.0614 3(d)Recordkeeping 1. Date,time and results of all monitoring activities recorded. 2. Information on the number,duration and cause of None excursion 3. Written QIP if necessary 15A NCAC 2D.0614 3 (e)Reporting 1. Summary information on the number,duration and cause of excursion None 2. Description of actions taken to implement a QIP if necessary Semiannual Summary Report NC DePt Of Environmental Quality Southern Veneer Specialty Products,LLC -Moncure Permit No.03424T29 Facility ID: 1900039 Period Covered: 07/01/21—12/31/21 wig,Reg}onal Office Section 2.2A Facility Wide.Multiple Emission Sources 15A NCAC 2 .0317 for avoidance of 15A NCAC 2D.111 Limitation to avoid being major for hazardous air ollutants 15A NCAC 2D.1111(b)Monitoring/Recordkeeping The facility shall maintain HAP emissions records None according to the formulas in the permit. 15A NCAC 2D.1111(c)Reporting 1. Submittal of semiannual report None 2. Submittal of monthly and 12 month rolling average methanol emissions 15A NCAC 2D.1100 Control of Toxic Air Pollutants 15A NCAC 2D.1100 2(b) No monitoring,recordkeeping,or reporting is required. None Monitorin ecordkee in a ortin JVCzb NC Pwpt U �i,vironmental Quality ""serf Semiannual Summary Report Southern Veneer Specialty Products, LLC - Moncure JA N13 " Permit No.03424T29 `' " ,r Facility ID: 1900039 Period Covered: 07/01/21- 12/31/21 Kateigh Regional nfnce DEVIATION SUMMARY REPORT For Calendar Year 2021 Source or Control Emission Source Deviation Deviation Suspected Cause of the Description Device ID Pollutant Deviation Description Date(s) Duration Deviation Corrective Action Taken Number(s) None Southern Veneer Specialty Products,LLC-Moncure Permit No.03424T29 Facility ID:1900039 Monthly and 12-Month Rolling Methanol Emissions Sander T&G Vat Sander T&G Total Monthly Dryer/Boiler Methanol Press Methanol Emissions Vat Rolling Dryer Monthly Dryer Cooling Section Press Monthly Softwood Softwood Methanol Methanol Methanol Methanol 12-Month Emissions(Eq.1) (Eq.2) Monthly Year Month Production Methanol Emissions(Ib/yr) Production Monthly Monthly Emission Emission Emission Emissions Methanol (Iblyr) (Iblyr) Production (msf) (msf) Production Production s(Eq.3) s(Eq.3) s(Eq.3) (Eq.1+Eq.2+r n Pine Hardwood Pine Hardwood Pine Hardwood (msf) (msf) (msf) (lb/yr) (lb/yr) (lb/yr) Eq.3) Total Emission Total Total Total Factors' Pine Hardwood 0.040 0.0100 (lb/yr) 0.013 0.0010 (Ib/yr) Pine Hardwood 0.11 0.110 (lb/yr) Monthly Monthly Monthly 0.0073 0.0077 0.0068 Iblyr tpy tpy (lb/MSF) Jan 8,277 0 331.08 0.00 331.08 107.60 0.00 107.60 4,179 0 459.69 0.00 459.691 10,277 0 0 75.021 0.00 0.00 973.39 0.51 5.2 Feb 5,194 0 207.76 0.00 207.76 67.52 0.00 6T52 3,299 0 362.89 0.00 362.89 6,582 0 0 48.051 0.00 0.00 686.22 0.3 5.2 Mar 10,676 0 427.04 0.00 427.04 138.79 0.00 138.79 7,337 0 807.07 0.00 807.07 11,594 0 0 84.64 0.00 0.00 145T53 0.7 5.7 Apr 8,999 0 359.96 0.00 359.961 116.99 0.001 116.99 5,656 0 622.16 0.00 622.16 9,777 0 0 71.37 0.00 0.00 1170.48 0.6 6.2 May 8,421 0 336.84 0.00 336.84 109.47 0.00 109.47 5,411 0 595.21 0.00 595.21 9,017 0 0 65.82 0.00 0.00 1107.35 0.6 6.2 2021 Jun 10,145 0 405.80 0.00 405.80 131.89 0.00 131.89 6,513 0 716.43 0.00 716A3 9,450 0 0 68.99 0.00 0.00 1323.10 0.7 6.4 Jul 5,931 0 237.24 0.00 237.24 77.10 0.00 77.10 3,091 0 340.01 0.00 340.01 7,643 0 0 55.79 0.00 0.00 710.15 0.4 6.2 Au 9,186 0 367.44 0.00 367.44 119.42 0.00 119.42 4,771 0 524.81 0.00 524.81 9,229 0 0 67.37 0.00 0.00 1079.04 0.5 6.2 Sep 10,459 0 418.36 0.00 418.36 135.97 0.00 135.97 5,074 0 558.14 0.00 558.14 10,201 0 0 74.47 0.00 0.00 1186.93 0.6 6.3 Oct 6,899 0 275.96 0.00 275.96 89.69 0.00 89.69 3,566 0 392.26 0.00 392.26 7,489 0 0 54.67 0.00 0.00 812.58 0.4 6.2 Nov 5,578 0 223.12 0.00 223.12 72.51 0.00 72.51 3,733 0 410.63 0.00 410.63 6,430 0 0 46.94 0.00 0.00 753.20 0.4 6.1 Dec 6,972 0 278.88 0.00 278.88 90.64 0.00 90.64 3,757 0 413.27 0.00 413.27 8,672 0 0 63.31 0.00 0.00 846.09 0.4 6.1 FDry,,,,Ipine Production-The amount of pine veneer was calculated by taking the tons of pine logs used for the month,divding it by the forced recovery for the month,and multiplying that by 1000. To this number was added the amount of green pine veneer sed for the month. Press Pine Production-The amount of pine veneer was calculated by taking the tons of pine logs used for the month,divding it by the forced recovery for the month,and multiplying that by 1000,to this number was added the t of pine veneer purchased for the month,minus the amount of pine veneer sold for the month.Vat production is calculated by taking the log consumption for the month,dividing it by the forced recovery for the month and multiplying that by 1000. Notes: a. Methanol emission factors,uncontrolled,per wood type and process- AP-42 Section 10.5,January 2002. b. All rolling total data is for 12 consecutive months.