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HomeMy WebLinkAboutAQ_F_1900030_20220728_CMPL_CompRpt din- Performance Applied � N�; �(p!'fiflyj�flmof7lai oi?�1ity July 28, 2022 A Regional Supervisor N.C. Division of Air Qualitye1 'Regional p�� Raleigh Regional Office 3800 Barrett Drive Raleigh,NC 27609 RE: Arclin USA, LLC NC DoPt ofL'nvironmental Quality Air Permit No. 04162R24 Facility ID# 1900030 AUG 2022 Semi-Annual NSPS Report Dear Regional Air Quality Supervisor: Raleigh Regional off1w In accordance with condition A.5.c.iv of the above-referenced air permit for the Arclin USA, LLC facility in Moncure,North Carolina,we are providing information related to the performance of the thermal oxidizer which controls emissions from the MF-2 formaldehyde manufacturing unit at the site. Information provided is from the monitoring period January through June,2022. There were no 3-hour periods of operation when the average combustion temperature was more than 28'C below the average combustion temperature recorded during the last performance test. All periods when the control device was down,or when the vent stream was diverted from the control device,were associated with an outage of the process manufacturing unit(MF-2). All process unit and control device outages are detailed in the enclosed table. If you have any questions concerning this submittal, or need additional information, please call me at(919) 542-2526 Sincerely, /mes Gard Ar-c I i n ARCLIN I Performance Applied Plant Nlana"er 790 Corinth RBI. Nloncurr_ 1000 Holcomb Woods R y., Building 400, Suite 444, Roswell.GA 30076- www.arclin.coni NTC Dept of Environmental Quality Thermal Oxidizer Outage Log AUG 1 2022 January 1, 2022 — June 30, 2022 Ralcigh Rcgionai Office The following downtime occurred with CD-2,the Thermal Oxidizer associated with the MF-2 formaldehyde process, from January 1, 2022 through June 30, 2022. Thermal Controlled MF-2 Operating Oxidizer Process Time without Date Reason for Outage (CD-2) (MF-2) Thermal Oxidizer Downtime Downtime On-Line 3 Hours 1 Hour 1 Hour 1/14/22 25 Minutes 32 Minutes 53 Minutes MF-2 Shutdown TO Shutdown 1 Hour 0 Hours 1 Hour 1/15/22 56 Minutes 42 Minutes 14 Minutes MF-2 Shutdown TO Shut down 5 Hours 0 Hours 4 Hour MF-2 Shutdown to repair the bypass 2/17/22 20 Minutes 59 Minutes 21 Minutes vaporizer valve. TO Shutdown 104 Hours 103 Hours 1 Hour MF-2 Re-Cat 4/3-7/22 20 Minutes 20 Minutes 7 Minutes MF-2 Shutdown TO Shutdown 2 Hours 1 Hour 1 Hour Power Outage Plant-wide 4/26/22 21 Minutes 20 Minutes 1 Minute MF-2 Shutdown TO Shutdown 2 Hours 0 Hours 1 Hour Communication Fault 5/19-20/22 21 Minutes 51 Minutes 30 Minutes MF-2 Shutdown TO Shutdown 3 Hours 1 Hour 1 Hour Power Outage 5/20/22 0 Minutes 41 Minutes 19 Minutes MF-2 Shutdown TO Shutdown 3 Hours 2 Hours 1 Hour Power Outage 5/23/22 18 Minutes 17 Minutes 1 Minute MF-2 Shutdown TO Shutdown 1 Hour 0 Hours 0 Hours Temperature Spike 6/9/22 20 Minutes 42 Minutes 38 Minutes MF-2 Shutdown TO Shutdown 2 Hours 1 Hour 1 Hour Temperature Spike 6/14/22 49 Minutes 22 Minutes 27 Minutes MF-2 Shutdown TO Shutdown 9 Hours 8 Hours 0 Hours Power Outage 6/17-18/22 8 Minutes 44 Minutes 24 Minutes MF-2 Shutdown TO Shutdown i