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HomeMy WebLinkAboutAQ_F_1900009_20210922_CMPL_CompRpt 0010 General Shale Building The American Dream® itonme�t�l Quality Via Certified Mail Dot of 70151660000108864256-NCDEQ a �' 70151660000108864249-USEPA ` September 17, 2021 4100 0 Ms. Taylor Hartsfield .� Regional Air Quality Supervisor NCDEQ, Division of Air Quality 3800 Barrett Drive, Suite 101 Raleigh,NC 27609 Re: Compliance Certification General Shale Brick, Inc. Cape Fear Plant No. 24 & Brickhaven Plant No. 25 Air Quality Permit No. 043 84T3 9 Facility ID: 05/19/00009, Moncure, Chatham County Dear Ms. Hartsfield: In accordance with Specific Condition 3.P of the above referenced permit General Shale Brick submits the following annual compliance certification. The compliance certification is for January 1, 2021 through July 29, 2021. If you have any questions concerning the information provided please feel free to contact Warren Paschal at (919) 774-6533 (ext. 221) or by email at warren.paschal(&-generalshale.com. Sincerel , f"A1 Kevin Ham Vice President cc EPA Region IV P.O. Box 3547 3015 Bristol Highway Johnson City,Tennessee 37602 Tu 1-800-414-4661 FAX 423-952-4104 www.GeneralShale.com North Carolina Department of Environment and Natural Resources Division of Air Quality Title V Annual Compliance Certification Forms Facility Name: Moncure Facility Plant Nos. 24& 25 Facility Location: 300 Brick Plant Road Moncure,NC 27559 Facility ID Number: 05/19/00009 (Refer to first page of Title V Permit) Title V Permit Number:4384T39 (Refer to first page of Title V Permit) Start of Reporting Period: 01/01/2021 (Month, Day,Year) End of Reporting Period: 07/29/2021 (Month, Day,Year) Compliance Statement (Check only one of the following options) X During the reporting period specified above,this facility was in compliance with all terms and conditions identified in the above referenced Title V Operating Permit. As such,there were no deviations2,excess emissions events, or other reportable incidents including those attributable to equipment malfunctions, breakdown,or upset conditions(please fill out the Compliance Summary Report). During the reporting period specified above,this facility was in compliance with ALL terms and conditions identified in the above referenced Title V Operating Permit, EXCEPT for the deviations2 identified in the Deviation Summary Report(please fill out both the Compliance Summary Report and Deviation Summary Report). Is the above information different from what is indicated on your most recent Title V Report(i.e. last Semi-Annual Monitoring Report, Annual Emissions Inventory, etc)? Yes ❑ No ■ Are you submitting this Annual Compliance Certification form to also fulfill a Title V Semi-Annual Monitoring reporting requirement? Yes ■ No Certification By Responsible Official Based on information and belief formed after reasonable inquiry,the undersigned certifies under penalty of law (federal rule 40 CFR 70.5(d))that all information and statements provided in this form(including any attachments)are true, accurate, and co lete. p/�// ( i ature of Responsible Official) (Date) Name: Kevin Ham (Type or Print) Number of Attached Pages (not including Instructions Page) 19 1 Annual compliance certification is required pursuant to federal rule 40 CFR 70.6(c),state rules 15A NCAC Sections 2Q.0508(t)and 2Q.0508(bb),and Section 3-General Condition P of the Title V Operating Permit. A copy of each annual compliance certification is to be submitted to both the North Carolina Division of Air Quality and the U.S.EPA(U.S.EPA Region 4,Air Enforcement Section,Mall Code: 4APT-AEEB,61 Forsyth Street S.W.,Atlanta,GA 30303) s For the purposes of this form, the term "deviation"means any action or circumstance not in accordance with the terms and conditions of the Title V Operating Permit including those attributable to equipment malfunction,breakdown, or upset conditions and/or excess emissions events. The acknowledgement of deviations from specific permit requirements is not necessarily an acknowledgement of a violation. However,failure to report any and all deviations may constitute a violation of the Title V Operating Permit and the underlying emission standard. Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number Two wood/natural gas-fired brick ES-Kl,ES-K2&ES- 2.1.A.1(a)-(c) Particulate emissions from miscellaneous industrial No NA NA Did not operate in 2021. NA tunnel kilns&associated sawdust WDI,2 processes 213.0515 rotary dryer Two wood/natural gas-fired brick ES-K1,ES-K2&ES- 2.I.A.L(d)-(e) Every six months,perform a visual inspection of the No Yes NA Did not operate in 2021. NA tunnel kilns&associated sawdust WDI,2 brick tunnel kiln emissions ductwork systems for rotary dryer leaks,holes,or disrepair;and every six months, perform a visual inspection of the tunnel brick kiln fuel combustion system. Logbook of inspection& maintenance maintained Two wood/natural gas-fired brick ES-Kl,ES-K2&ES- 2.1.A.1.(f) A summary report of monitoring and record keeping No Yes NA Summary report submitted NA tunnel kilns&associated sawdust WDI,2 activities by January 30 of each calendar year for the on or before January 30 and rotary dryer preceding six-month period between July and July 30 December and July 30 of each calendar year for the preceding six-month period between January and Jim One natural gas/propane/coal-fired ES-K3K,CD-K3DLA,ES 2.1.A.1(a)-(c) Particulate emissions from tseellaneous industrial No NA NA No testing required. NA brick tunnel kiln and associated dry K3Dl,ES-K3132&ES- processes 213.0515 limestone adsorber and three K3133 natural gas/propane-fired brick One natural gas/propane/coal-fired ES-K3K CD-K3DLA ES 2.1.A.L(d)-(e) Every six months,perform a visual inspection of the No Yes NA Inspections scheduled and NA brick tunnel kiln and associated dry K3D1,ES-K3D2&ES- brick tunnel kiln emissions ductwork systems for completed.Documented in limestone adsorber and three K3133 leaks,holes,or disrepair;and every six months, logbook. natural gas/propane-feed brick perform a visual inspection of the tunnel brick kiln dryers. fuel combustion system. Logbook of inspection& maintenance maintained, One natural gas/propane/coal-fired ES-K3K,CD-K3DLA,ES 2.1.A.1.(f) A summary report of monitoring and record keeping No Yes NA Summary report submitted NA brick tunnel kiln and associated dry K3D1,ES-K3D2&ES- activities by January 30 of each calendar year for the on or before January 30 and limestone adsorber and three K3133 preceding six-month period between July and July 30 natural gas/propane-fired brick December and July 30 of each calendar year for the dryers. preceding six-month period between January and un One natural gas/propane/coal-fired ES-K4K,CD-K4DLA ES 2.I.A.1(a)-(c) Particulate emissions from miscellaneous industrial No NA NA No testing required. NA brick tunnel kiln and associated dry K4Dl,ES-K4D2&ES- processes 2D.0515 limestone adsorber and three K4D3• natural gas/propane-fired brick One natural gas/propane/coal-fired ES-K4K,CD-K4DLA', 2.1.A.L(d)-(e) Every six months,perform a visual inspection of the No Yes NA Inspections scheduled and NA brick tunnel kiln and associated dry ES-K4D1,ES-K4132& brick tunnel kiln emissions ductwork systems for completed.Documented in limestone adsorber and three ES-K4D3 leaks,holes,or disrepair;and every six months, logbook. natural gas/propane-fired brick perform a visual inspection of the tunnel brick kiln dryers. fuel combustion system. Logbook of inspection& maintenance maintained, Page 1 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number One natural gas/propane/coal-fired ES-K4K,CD-K4DLA,ES 2.I.A.1.(t) A summary report of monitoring and record keeping No Yes NA Summary report submitted NA brick tunnel kiln and associated dry K4Dl,ES-K4D2&ES- activities by January 30 of each calendar year for the on or before January 30 and limestone adsorber and three K4D3* preceding six-month period between July and July 30 natural gas/propane-fired brick December and July 30 of each calendar year for the dryers. preceding six-month period between January and June Two wood/natural gas-fired brick ES-KI,ES-K2&ES- 2.1.A.2(a){f) Sulfur dioxide emissions shall not exceed 2.3 pounds No NA NA Did not operate in 2021. NA tunnel kilns&associated sawdust WDI,2 per million Btu heat input 2D.0516(a) rotary dryer One natural gas/propanelcoal-fired ES-K3K,CD-K3DLA,ES 2.I.A.2(a)-(b) Sulfur dioxide emissions shall not exceed 2.3 pounds No NA NA No testing required. NA brick tunnel kiln and associated dry K3Dl,ES-K3D2&ES- per million Btu heat input 2D.0516(a) limestone adsorber and three K3133 natural gas/propane-fired brick One natural gas/propane/coal-fired ES-K3K,CD-K3DLA,ES 2.LA.2(c)-(e) The maximum sulfur content of any coal received and No Yes NA Firing with natural gas no NA brick tunnel kiln and associated dry K3Dl,ES-K3D2&ES- burned shall not exceed 1.0 percent by weight. The coal received limestone adsorber and three K3133 Petmittee shall monitor the sulfur content of the coal natural gas/propane-feed brick by using coal supplier certification per total shipment dryers. received. The coal supplier certification shall be recorded in a logbook. One natural gas/propane/coal-fired ES-K3K,CD-K3DLA,ES 2.1.A.2(f) A summary report of the coal supplier certifications No Yes No Summary report submitted NA brick tunnel kiln and associated dry K3DI,ES-K3D2&ES- postmarked on or before January 30 or each calendar on or before January 30 and limestone adsorber and three K3133 year for the preceding six-month period between July July 30 natural gas/propane-fired brick and December and July 30 of each calendar year for dryers. the preceding six-month period between January and June a certified statement signed by responsible official that the records of coal supplier certification submitted represent all the coal fired during the reporting period. One natural gas/propane/coal-fired ES-K4K CD-K4DLA E 2.1.A.2(a)-(b) Sulfur dioxide emissions shall not exceed 2.3 pounds No NA NA No testing required. NA brick tunnel kiln and associated dry K4D1,ES-K4D2&ES- per million Btu heat input 2D.0516(a) limestone adsorber and three K4D3 natural gas/propane-fired brick One natural gas/propane/coal-fired ES-K4K,CD-K4DLA,ES 2.1.A.2(c)-(e) The maximum sulfur content of any coal received and No Yes NA Firing with natural gas no NA brick tunnel kiln and associated dry K4131,ES-K4D2&ES- burned shall not exceed 1.0 percent by weight. The coal received limestone adsorber and three K4D3 Permittee shall monitor the sulfur content of the coal natural gas/propane-fired brick by using coal supplier certification per total shipment dryers. received. The coal supplier certification shall be recorded in a logbook. Page 2 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number One natural gas/propane/coal-fired ES-K4K,CD-K4DLA,ES 2.1.A.2(f) A summary report of the coal supplier certifications No Yes No Summary report submitted NA brick tunnel kiln and associated dry K4DI,ES-K4D2&ES- postmarked on or before January 30 or each calendar on or before January 30 and limestone adsorber and three K4D3 year for the preceding six-month period between July July 30 natural gas/propane-feed brick and December and July 30 of each calendar year for dryers. the preceding six-month period between January and June a certified statement signed by responsible official that the records of coal supplier certification submitted represent all the coal fired during the reporting period. Two wood/natural gas-fired brick ES-KI,ES-K2&ES- 2.1.A.3(a),(c)-(f) Visible emissions shall not exceed 40 percent opacity No No NA Did not operate in 2021. NA tunnel kilns&associated sawdust WDI,2 2D.0521 rotary dryer One natural gas/propane/coal-fired ES-K3K,ES-K3D1,ES- 2.1.A.3(b)-{f) Visible emissions shall not exceed 20 percent opacity No NA NA Firing with natural gas.No NA brick tunnel kiln and associated dry K3132&ES-K3D3 2D.0521. If required,testing shall be performed in testing,monitoring, limestone adsorber and three accordance with 2D.0501(cx8). recordkeeping,reporting natural gas/propane-fired brick required. One natural gas/propane/coal-fired ES-K3K,ES-K3DI,ES- 2.1.A.3(g) The Permittee shall submit a summary report of the No Yes NA Firing with natural gas.No NA brick tunnel kiln and associated dry K3132&ES-K3133 observations postmarked on or before January 30 of testing,monitoring, limestone adsorber and three each calendar year for the preceding six-month period recordkeeping,reporting natural gas/propane-fired brick between Judy and December and July 30 of each required. dryers. calendar year for the preceding six-month period between January and June. One natural gas/propane/coal-fired ES-K4K,CD-K4DLA,ES 2.1.A.3(b)-(f) Visible emissions shall not exceed 20 percent opacity No NA NA Firing with natural gas.No NA brick tunnel kiln and associated dry K4D1,ES-K4D2&ES- 2D.0521. If required,testing shall be performed in testing,monitoring, limestone adsorber and three K4133 accordance with 213.0501(c)(8). recordkeeping,reporting natural gas/propane-fired brick required. One natural gas/propane/coal-fired ES-K4K,CD-K4DLA,ES 2.1.A.3(g) The Permittee shall submit a summary report of the No Yes NA Firing with natural gas.No NA brick tunnel kiln and associated dry K4D1,ES-K4D2&ES- observations postmarked on or before January 30 of testing,monitoring, limestone adsorber and three K4D3 each calendar year for the preceding six-month period recordkeeping,reporting natural gas/propane-fired brick between July and December and July 30 of each required. dryers. calendar year for the preceding six-month period between January and June. Two wood/natural gas-fired brick ES-Kl,ES-K2&ES- 2.I.A.4.a 2D.1109:CAA§1120);Case-by-Case MACT for No Yes NA Initial compliance test date NA tunnel kilns and two natural K3K,CD-K3DLA, Brick Manufacturers emission standards,work must be within 180 days of gas/propane/coal-fired brick tunnel ESK4K&ES-K4DLA practice standards,and associated monitoring, July 29,2015.Testing kilns and associated dry limestone recordkeeping and reporting. completed September 24, adsorbers 2015. i Page 3 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number Two natural gas/propane/coal-fired ES-K3K,CD-K3DLA, 2.I.A.4.b.i.(A) Emissions Standards 2D.1109 filterable PM 0.17 No NA NA Compliance testing filterable NA brick tunnel kilns and associated ESK4K&ES-K4DLA Ibs/ton PM 0.10 Ibs/ton. dry limestone adsorbers Two wood/natural gas-fired brick ES-KI&ES-K2 2.1.A.4.b.i.(B) Emissions Standards 213.1109 filterable PM shall No Yes NA Did not operate in 2021. NA tunnel kilns comply with work practice standards. Two wood/natural gas-fired brick ES-KI,ES-K2&ES- 2.1.A.4.b.ii Emissions Standards 2D.1109 HCI equivalent 18.29 No NA NA Compliance testing 0.71 NA tumrel kilns and two natural K3K,CD-K313LA, lbs/hr from all tunnel kilns. Ibs/ton HCI equivalent. gas/propane/coal-fired brick tunnel ESK4K&ES-K4DLA kilns and associated dry limestone adsorbers Two natural gas/propane/coal-fired ES-K3K,CD-K3DLA, 2.1.A.4.b.iii Emissions Standards 213.1109 the Permittee shall No Yes No KS-K3 did not operate in NA brick tunnel kilns and associated ESK4K&ES-K4DLA perform routine maintenance periods up to 4 percent 2021.ES-K4 did not operate dry limestone adsorbers of the annual operating uptime. in bypass for maintenance. Two wood/natural gas-fired brick ES-KI,ES-K2&ES- 2.1.A.4.c Testing 2Q.0508(f)the Permittee shall conduct an No NA NA initial compliance test date NA tunnel kilns and two natural K3K,CD-K313LA, initial compliance test for all pollutants fisted in must be within 180 days of gas/propane/coal-fired brick tunnel ESK4K&ES-K4DLA Section 2.1.A.4.b.above within 180 days of the July 29,2015.Testing kilns and associated dry limestone initial compliance date,unless NC DAQ-SSCB completed September 24, adsorbers approves previously conducted performance test as 2015 on ES-K4. an equivalent compliance demonstration.Testing Wood/natural gas-fired kilns shall be completed on one wood/natural gas-fired kiln did not operate in 2021. and one coal/natural gas/propane-fired brick kiln.The Permittee shall not combust coal in kilns(ID Nos.ES K-K3 and ES-K4K)under the POS and shall notify the RO 30 days prior to firing coal and perform testing as outlined in this condition within 180 days. Two wood/natural gas-fired brick ES-K1,ES-K2&ES- 2.i.A.4.6. Measure pollutant concentrations while operating at No NA NA Initial compliance test date NA tunnel kilns and two natural K3K,CD-K3DLA, the maximum level,as follows(A)PM is only must be within 180 days of gas/propane/coal-fired brick tunnel ESK4K&ES-K4DLA required at the large tunnel kilns(ES-K3 and ES-K4) July 29,2015.Testing kilns and associated dry limestone by Method 5 in 40 CFR 60,Appendix A.(B)HF& completed September 24, adsorbers HCI testing is required for all the tunnel kilns.Use 2015.Wood/natural gas- either(1)Method 26 or 26A in 40 CFR 60 Appendix feed kilns did not operate in A.(2)use Method 320 of 40 CFR 63,Appendix A. 2021. Page 4 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021 -July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Numbers) (Yes/No) Maintained? non-compliance Compliance Status (Yes/NO/NA) issue?(Yes/No) Permit Condition Summary Condition Number Two natural gas/propane/coal-feed ES-K3K,CD-K3DLA, 2.1.A.4.c.ii. Testing 2Q.0508(f)Establish the operating limit for No NA NA Limestone feeder rate setting NA brick tunnel kilns and associated ESK4K&ES-K4DLA the limestone feeder setting at the DLAs using data (30 lbs/hr)established during dry limestone adsorbers from the limestone feeder during the performance compliance test. test.Establish the feeder setting at least one week prior to the performance test and maintain the setting for the one-week prior to and during the performance Two natural gas/propane/coal-fired ES-K3K,CD-K3DLA, 2.1.A.4.c.iu. Testing 2Q.0508(f)Document the source and grade No NA NA The limestone utilized during NA brick tunnel kilns and associated ESK4K&ES-K4DLA of limestone used at the DLAs during the compliance test(Stone Chem dry limestone adsorbers performance test using records of limestone purchase. Grade 3/8 inch/Bulk)was purchased from Lhoist North America. Two natural gas/propane/c"-fired ES-KA,CD-K3DLA, 2.1.A.4.d. In the event the Permittee combusts coal the No NA NA No coal utilized during 2021. brick tunnel kilns and associated ESK4K&ES-K4DLA Permittee shall conduct an initial compliance test dry limestone adsorbers within 180 days of recommencement of firing coal. Two wood/natural gas-fired brick ES-K1&ES-K2 2.1.A.4.e. Work practice standards 2Q.0508(f)the Permittee No Yes NA KS-KI and ES-K2 did not NA tunnel kilns shall preform annual inspection and maintenance of operate in 2021. tunnel kilns ES-KI and K-2 and as a minimum include(i)a visual inspection of the ductwork and system for each kiln for leaks,holes,or disrepair and (ii)inspect each burner,and clean and replace any components of the burner as necessary and(iii) inspect the system controlling the air-to-fuel ratio and ensure that it is correctly calibrated and functioning Two natural gas/propane/coal-fired ES-KAK CD-K3DLA, 2.1.A.4.f. Monitoring 2Q.0508(f)the Permittee shall(i)install, No Yes NA Pressure drop measurement NA brick tunnel kilns and associated ESK4K&ES-K4DLA operate and maintain a pressure measurement device device installed,operated dry limestone adsorbers at the DLAs and(ii)record the pressure drop across and maintained.Results the DLAs once per day and the results shall be documented and maintained maintained in a logbook. in logbook. Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.g. Monitoring 2Q.0508(f)the Permittee shall maintain No Yes NA Results documented NA brick tunnel kilns and associated K4DLA an adequate amount of limestone in the limestone recorded and maintained in dry limestone adsorbers hopper storage bin and(i)once per day verify the logbook. limestone hopper and storage bin at the DLAs contain adequate limestone and(ii)record the results in a Page 5 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.h. Monitoring 2Q.0508(f)the Permittee shall use the No Yes NA Same grade limestone used NA brick tunnel kilns and associated K4DLA same grade of limestone at the DLAs from the same since compliance test. dry limestone adsorbers source as was used during the performance test.The Permittee shall maintain records of the source and grade of limestone used and record in logbook. Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.i. Monitoring 2Q.0508(f)the Permittee shall maintain No Yes NA Limestone feeder rate setting NA brick tunnel kilns and associated K4DLA the limestone feeder setting at the DLAs at or above checked and maintained in dry limestone adsorbers the level established during the performance test.(i) logbook. The Permittee shall check once per day and record the limestone feeder setting to verify that it is being maintained at or above the level in the performance test and(ii)maintain in a logbook. Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.j.(A) Monitoring 2Q.0508(f)the Permittee shall maintain No Yes No Daily VE observed for a NA brick tunnel kilns and associated K4DLA no visible emissions form the DLAs.The Permittee least 15 minutes documented dry limestone adsorbers shall conduct a daily Method 22 test for a least 15 in logbook. minutes and if VE are observed promptly initiate and complete corrective actions according to OM&M plan Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.I.A.4.j.(B) Monitoring 2Q.0508(f)If no VE are observed for 30 No Yes No Daily VE observed for a NA brick tunnel kilns and associated K4DLA consecutive daily Method 22 tests for any kiln stack, least 15 minutes documented dry limestone adsorbers the Permittee may decrease the frequency from daily in logbook. to weekly.If VE are observed during any weekly test,promptly initiate corrective actions,resume daily testing and maintain until no VE are observed in 30 consecutive days at which time the Permittee may decrease frequency of testing to a weekly basis. Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.41. Monitoring 2Q.0508(f)Once per month the No Yes NA Results documented NA brick tunnel kilns and associated K4DLA Permittee shall ensure that the limestone feed system recorded and maintained in dry limestone adsorbers on a DLA replaces limestone at least at the frequency logbook, as the schedule during the performance test.Create and maintain a record of the monthly check in a Two wood/natural gas-fired brick ES-KI,ES-K2,ES-K3K 2.1.A.4.1. Monitoring 2Q.0508(f)The Permittee shall maintain No Yes NA Production rates maintained NA tunnel kilns and two natural &ESK4K records of production rates on fired-product basis for and recorded in logbook. gas/propane/coal-fired brick tunnel each affected tunnel kilns. kilns and associated dry limestone adsorbers Page 6 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021 -July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number Two wood/natural gas-fired brick ES-Kl&ES-K2 2.1.A.4.m. Monitoring 2Q.0508(f)The results of inspection and No Yes NA Inspections scheduled and NA tunnel kilns maintenance shall be maintained in a logbook,made completed.Documented in available upon request and include the(i)date of logbook.KI and K2 did not each recorded action,(ii)the results of each operate in 2021. inspection and the(iii)results of any maintenance Derformed Two natural gas/propane/coal-fired CD-K3&ES-K4 2.1.A.4.n. Monitoring 2Q.0508(f)The results of the VE No Yes NA VE observations scheduled NA brick tunnel kilns and associated observations shall be maintained in logbook and and completed. Documented dry limestone adsorbers include the(i)date and time of each recorded action, in logbook. (ii)the results of each observation and/or test noting emissions the in noncompliance along with any corrective actions taken to reduce emissions and(iii) the results of any corrective action performed. Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.o. Monitoring 2Q.0508(f)The Pemrittee shall maintain No Yes NA Kiln 3 did not operate in NA brick tunnel kilns and associated K4DLA a record of each period when operating while 2021.Kiln 4 did not operate dry limestone adsorbers bypassing the DLAs in order to perform maintenance. in bypass in 2021 The results shall be maintained in a logbook and include the(i)start date and time of routine maintenance,(ii)the stop date and time of routine maintenance,(iii)a description of maintenance activities and(iii)the total time the kiln has operated in by-pass,and(iv)the total percentage of the time the kilns have been operated in by-pass for the previous 12-month period. Two wood/natural gas-fired brick ES-K1,ES-K2&ES- 2.1.A.4.p. Monitoring 2Q.0508(f)The Permittee must submit a No NA NA Initial compliance test date NA tunnel kilns and two natural K3K,CD-K3DLA, Notification of Compliance Status within 60 days must be within 180 days of gas/propane/coal-fired brick tunnel ESK4K&ES-K4DLA following the completion of the final require July 29,2015.Testing kilns and associated dry limestone performance test. completed September 24, adsorbers 2015.Notification of Compliance Status submitted November 13,2015. Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.q. Monitoring 2Q.0508(f)The Permittee shall submit a No Yes NA Summary report submitted NA brick tunnel kilns and associated K4DLA semi-annual report of monitoring and recordkeeping on or before January 30 and dry limestone adsorbers activities on or before January 30 of each calendar July 30 year for the preceding six-month period between July and December,and July 30 of each calendar year for the preceding six-month period between January and lone Page 7 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Ves/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.q.i. Monitoring 2Q.0508(f)The report shall contain the No Yes NA Summary report submitted NA brick tunnel kilns and associated K4DLA Company name,facility ID number and address. on or before January 30 and dry limestone adsorbers July 30 Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.q.ii. Monitoring 2Q.0508(f)The report shall contain a No Yes NA Summary report submitted NA brick tunnel kilns and associated K4DLA statement by the Responsible official with the on or before January 30 and dry limestone adsorbers official's name,title and signature certifying the July 30 statements and information are true,accurate and Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.q.ui. Monitoring 2Q.0508(f)The report shall contain a No Yes NA No routine maintenance NA brick tunnel kilns and associated K4DLA description of routine maintenance performed while performed offline since dry limestone adsorbers the DLAs were offline and the tunnel kilns were compliance date. operating including(A)date and time when the DLAs were shutdown and restarted,(B)the number of hours the kilns operated while the DLAs was offline and(C)the total amount of time that the associated kiln operated during the semiannual compliance and during the previous semiannual compliance period. Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.q.iv. Monitoring 2Q.0508(f)For each deviation from a No Yes NA No deviations from a NA brick turmel kilns and associated K4DLA limitation include(A)the total operating time of each limitation(emission limit, dry limestone adsorbers affected source during the reporting period and(B) operating limit or work the information on the number,duration and cause of practice standard). deviations and the corrective action taken. Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.5. Alternative Operating Scenarios 2Q.0508(p)The No Yes NA No AOS during reporting NA brick tunnel kilns and associated K4DLA Permittee,contemporaneously with making a change period. dry limestone adsorbers from one alternative operating scenario or another, shall record in a logbook the scenario under which it is onerattruz, One wood fuel/sawdust system ES-WFS-SD-SCI,ES- 2.1.B.I(a)&(b) Particulate emissions from miscellaneous industrial No NA NA No testing required.Did not NA consisting of two 8x8 screens, WFS-SC2,ES-WFS-SD- processes 213.0515 operate in 2021. cyclone,hammermill,sawdust silo, CYC,ES-WFS-SD-MA, surge hopper,transfer screw ES-WFS-SD-SDS,ES- conveyor,screen feed conveyor WFS-SD-SH,ES-WFS- and enclosed conveyor controlled SD-CVI,ES-WFS-CV2, by two dust collectors,one ES-WFS-SD-CV3,CD- cyclone,and two bin vent filters. SD-DCl,CD-SD-DC2, ES-WFS-SD-CYC,DC- SD-BVI&CD-SD-BV2 Page 8 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number One wood fuel/sawdust system ES-WFS-SD-SCI,ES- 2.1.13.1(c)&(d) The Permittee shall perform inspections and No Yes NA Did not operated in 2021. NA consisting of two 8x8 screens, WFS-SC2,ES-WFS-SD- maintenance as recommended by the control device Documented in logbook. cyclone,hammermill,sawdust silo, CYC,ES-WFS-SD-WA, manufacturer. As a minimum,the inspection and surge hopper,transfer screw ES-WFS-SD-SDS,ES- maintenance shall include a monthly visual inspection conveyor,screen feed conveyor WFS-SD-SH,ES-WFS- of the system ductwork and material collection unit and enclosed conveyor controlled SD-CV I,ES-WFS-CV2, for leaks and annual inspection of the cyclone by two dust collectors,one ES-WFS-SD-CV3,CD- structural integrity. The results of the inspection and cyclone,and two bin vent filters. SD-DCI,CD-SD-DC2, maintenance shall be maintained in a logbook and ES-WFS-SD-CYC,DC- made available upon request. One wood fuel/sawdust system ES-WFS-SD-SC I,ES- 2.I.B.I(e)&(f) The Permittee shall submit the results of any No Yes NA Summary report submitted NA consisting of two 8x8 screens, WFS-SC2,ES-WFS-SD- maintenance performed on the bagfilters within 30 on or before January 30 and cyclone,hammermill,sawdust silo, CYC,ES-WFS-SD-HM, days of a written request from the DAQ.The July 30 surge hopper,transfer screw ES-WFS-SD-SDS,ES- Permittee shall submit a summary report of the conveyor,screen feed conveyor WFS-SD-SH,ES-WFS- observations postmarked on or before January 30 of and enclosed conveyor controlled SD-CVI,ES-WFS-CV2, each calendar year for the preceding six-month period by two dust collectors,one ES-WFS-SD-CV3,CD- between July and December and July 30 of each cyclone,and two bin vent filters. SD-DCI,CD-SD-DC2, calendar year for the preceding six-month period ES-WFS-SD-CYC,DC- between January and June. One wood fuel/sawdust system ES-WFS-SD-SCI,ES- 2.1.13.2(a)-(c) Visible emissions shall not exceed 20 percent opacity No No NA No testing,monitoring, NA consisting of two 8x8 screens, WFS-SC2,ES-WFS-SD- 2D.0521 recordkeeping required.Did cyclone,hammermill,sawdust silo, CYC,ES-WFS-SD-WA, not operate in 2021. surge hopper,transfer screw ES-WFS-SD-SDS,ES- conveyor,screen feed conveyor WFS-SD-SH,ES-WFS- and enclosed conveyor controlled SD-CVI,ES-WFS-CV2, by two dust collectors,one ES-WFS-SD-C V3,CD- cyclone,and two bin vent filters. SD-DCI,CD-SD-DC2, ES-WFS-SD-CYC,DC- Natural gas-fired coatings dryer ES-CD-8,CD-CD8BF 2.1.C.1(a)-(b) Particulate emissions from miscellaneous industrial No NA NA No testing required. NA processes 2D.0515 Natural gas-fired coatings dryer ES-CD-8,CD-CD8BF 2.1.C.I(c)-(d) The Permittee shall perform inspections and No Yes NA Inspections scheduled and NA maintenance as recommended by the control device completed.Documented in manufacturer. As a minimum,the inspection and logbook. maintenance shall include a monthly visual inspection of the system ductwork and material collection unit for leaks and annual inspection of the bagfilter structural integrity. The results of the inspection and maintenance shall be maintained in a logbook and made available upon request. Page 9 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number Natural gas-fired coatings dryer ES-CD-8,CD-CD8BF 2.1.C.I(e) The Permittee shall submit the results of any No NA NA Not requested by the DAQ. NA maintenance performed on the bagfilter within 30 days of a written reguest bv the DA . Natural gas-fired coatings dryer ES-CD-8,CD-CD8BF 2.I.C.I(f) The Permittee shall submit a summary report of the No Yes NA Summary report submitted NA observations postmarked on or before January 30 of on or before January 30 and each calendar year for the preceding six-month period July 30 between July and December and July 30 of each calendar year for the preceding six-month period between January and June. Natural gas-fired coatings dryer ES-CD-8 2.1.C.2(a)-(c) Sulfur dioxide emissions shall not exceed 2.3 pounds No NA NA No testing,monitoring, NA per million Btu heat input 2D.0516(a) recordkeeping reporting required. Natural gas-fired coatings dryer ES-CD-8 2.1.C.3(a)&(b) Visible emissions shall not exceed 20 percent opacity No NA NA No testing required. NA 2D.0521. If required,testing shall be performed in accordance with 213.0501(c)(8). Natural gas-fired coatings dryer ES-CD-8 2.1.C.3(c)&(d) The Permittee shall observe the emission points of No Yes NA Emission points observed to NA this source for any visible emissions above normal.. establish"normal."for the The Permittee shall establish"normal'for the source first 30 days. Results in the first 30 days following the effective date of the maintained in logbook. permit. If visible emissions from this source are observed to be above normal the Permittee shall either: (i)take appropriate action to correct the above-normal emissions as soon as practical and within the monitoring period and record the action taken or(ii)demonstrate that the percent opacity from the emission points of the emission source in accordance with Method 9 for 12 minutes is not more than 20 percent opacity when averaged over a six minute period. However,six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. The results of monitoring shall be maintained in logbook on-site and made available upon request. Natural gas-fired coatings dryer ES-CD-8 2.1.C.3(e) The Permittee shall submit a summary report of the No Yes NA Summary report submitted NA observations postmarked on or before January 30 of on or before January 30 and each calendar year for the preceding six-month period July 30 between July and December and July 30 of each calendar year for the preceding six-month period between January and June. Page 10 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number Two textunzmg operations ES-CR5,ES-CR6,CD- 2.1.13.1(a)&(b) Particulate emissions from miscellaneous industrial No NA NA No testing required. NA controlled by bagfilter,one CR6BF,ES-CR7,ES- processes 2D.0515 texturizing operation controlled by CR8,CD-CR7BF,CD- three bagfilters and sand silo CR7BF2,CD-CR7BF3, system controlled by on bin vent ES-SS&CD-SS-BV3 Two texturizing operations ES-CR5,ES-CR6,CD- 2.I.13.1(c)&(d) The Permittee shall perform inspections and No Yes NA Inspections scheduled and NA controlled by bagfilter,one CR6BF,ES-CR7,ES- maintenance as recommended by the control device completed. Documented in texturizing operation controlled by CR8,CD-CR7BF,CD- manufacturer. As a minimum,the inspection and logbook. three bagfilters and sand silo CR7BF2,CD-CR7BF3, maintenance shall include a monthly visual inspection system controlled by on bin vent ES-SS&CD-SS-BV3 of the system ductwork and material collection unit filter. for leaks and annual inspection of the bagfilter structural integrity. The results of the inspection and maintenance shall be maintained in a logbook and made available upon request. Two texturizing operations ES-CR5,ES-CR6,CD- 2.1.D.1(e) The Permittee shall submit the results of any No NA NA Not requested by the DAQ. NA controlled by bagfilter,one CR6BF,ES-CR7,ES- maintenance performed on the bagfilter within 30 texturizing operation controlled by CR8,CD-CR7BF,CD- days of a written request by the DAQ. three bagfilters and sand silo CR7BF2,CD-CR7BF3, system controlled by on bin vent ES-SS&CD-SS-BV3 filter Two textunzing operations ES-CR5,ES-CR6,CD- 2.1.D.I(f)&(g) The Permittee shall submit the results of any No Yes NA Summary report submitted NA controlled by bagfdter,one CR6BF,ES-CR7,ES- maintenance performed on the bagfilters within 30 on or before January 30 and texturizing operation controlled by CR8,CD-CR7BF,CD- days of a written request from the DAQ.The July 30 three bagfilters and sand silo CR7BF2,CD-CR7BF3, Permittee shall submit a summary report of the system controlled by on bin vent ES-SS&CD-SS-BV3 observations postmarked on or before January 30 of filter. each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period Two texturizing operations ES-CR5,ES-CR6,CD- 2.1.13.2(a)(d) Visible emissions shall not exceed 20 percent opacity No NA NA No testing,monitoring, NA controlled by bagfilter,one CR6BF,ES-CR7,ES- 2D.0521. VE from ES-CR5&ES-CR6 shall not recordkeeping or reporting texturizing operation controlled by CR8,CD-CR7BF,CD- exceed 40 percent when averaged over a six-minute required. three bagfilters and sand silo CR7BF2,CD-CR7BF3, period. VE from ES-CR7 and ES-SS shall not system controlled by on bin vent ES-SS&CD-SS-BV3 exceed 20 percent when averaged over a six-minute filter. period.No monitoring or recordkeeping is required for visible emissions from ES-CR%and ES-CR6. Page 11 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Numbers) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number Clay crushing,grinding,and F-PC,F-HM,F-FSI,F- 2.1.E.1(a)-(c) Visible emissions shall not exceed 20 percent opacity No NA NA No testing,monitoring, NA screening operations including one FS2,F-FS3,F-FS4,F-FS5 213.0521. If required,testing shall be performed in recordkeeping or reporting NSPS-affected primary crusher, F-FS9&F-C-CFBH accordance with 213.0501(c)(8). required. two NSPS-affected scalping screens,one NSPS-affected hammermill,two single deck finishing screens,one bank of seven finishing screens,two NSPS- affected finishing conveyors#4 and #5 and one NSPS affected intersite conveyor Clay crushing,grinding,and F-PC,F-SSI and F-SS2,F 2.1.E.2(a) 2D.0524 F-PC,F-SS1,F-SS2,F-HM,F-FC4,F- No Yes NA These notifications NA screening operations including one HM,F-FC4 and F-FC5,F- FC5,F-FSI,F-FS-2,&F-C-CFBH are affected requirements preceded the NSPS-affected primary crusher, FS 1-F-FS4,and F-C- facilities as designated in NSPS,Subpart 000 and compliance period for this two NSPS-affected scalping CFBH must adhere to requirements in Subpart A. F-PC,F- report. screens,one NSPS-affected HM,F-FSI-F-FS4 are exempt from§60.672,60.674 hammermill,two single deck and 60.675 finishing screens,one bank of seven finishing screens,two NSPS- affected finishing conveyors#4 and #5 and one NSPS affected intersite conveyor Clay crushing,grinding,and F-SSI,F-SS2,F-FC4&F 2.I.E.2(b) Visual emissions from NSPS-affected screens and No Yes NA Source Test predates this NA screening operations including one FC5 and F-C-CFBH conveyors(FSS 1,FSS2,FC4&FC5)shall not reporting period. NSPS-affected primary crusher, exceed 10%opacity 2D.0524 two NSPS-affected scalping screens,one NSPS-affected hammermill,two single deck finishing screens,one bank of seven finishing screens,two NSPS- affected finishing conveyors#4 and #5 and one NSPS affected intersite conveyor Page 12 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number Clay crushing,grinding,and F-SS 1,F-SS2,F-FC4&F. 2.1.E.2(c) Initial compliance testing and subsequent testing shall No Yes NA Source Test predates this NA screening operations including one FC5 and F-C-CFBH be in accordance with 2D.0524 and General reporting period. NSPS-affected primary crusher, Condition JJ two NSPS-affected scalping screens,one NSPS-affected hammermill,two single deck finishing screens,one bank of seven finishing screens,two NSPS- affected finishing conveyors#4 and #5 and one NSPS affected intersite conveyor Clay crushing,grinding,and F-SSI,F-SS2,F-FC4&F. 2.1.E.2(d) Observe each affected facility each month for any No Yes NA Each affected facility NA screening operations including one FC5 and F-C-CFBH visible emissions which exceed"normal." Establish observed weekly for thirty NSPS-affected primary crusher, "normal"by observing weekly for thirty(30)days (30)days to establish two NSPS-affected scalping 2Q.0508(f).Should monthly observed emissions of "normal."No monthly VE screens,one NSPS-affected an affected facility exceed the established normal VE above normal and hammermill,two single deck for that affected facility,the Permittee shall be observations were completed finishing screens,one bank of deemed to be in noncompliance unless an approved and logged. seven finishing screens,two NSPS- Method 9 opacity determination meeting the affected finishing conveyors#4 and requirement of 40 CFR 60.670 Subpart 000 is #5 and one NSPS affected intersite performed for each affected facility. conveyor Clay crushing,grinding,and F-SS1,F-SS2,F-FC4&F. 2.1.E.2(e) Recordkeeping for Condition 2.1.E.2(d) No Yes NA Inspections scheduled and NA screening operations including one FC5 and F-C-CFBH completed. Documented in NSPS-affected primary crusher, logbook. two NSPS-affected scalping screens,one NSPS-affected hammermmill,two single deck finishing screens,one bank of seven finishing screens,two NSPS- affected finishing conveyors#4 and #5 and one NSPS affected intersite conveyor Page 13 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number Clay crushing,grinding,and F-SS1,F-SS2,F-FC4&F 2.1.E.2(fxi) Affected facility reporting requirements 2Q.0508(f)- No Yes NA These notifications NA screening operations including one FC5 and F-C-CFBH any changes in existing facilities as specified in 40 requirements preceded the NSPS-affected primary crusher, CFR 60.676 compliance period for this two NSPS-affected scalping report. screens,one NSPS-affected hammermill,two single deck finishing screens,one bank of seven finishing screens,two NSPS- affected finishing conveyors#4 and #5 and one NSPS affected intersite conveyor Clay crushing,grinding,and F-SSI,F-SS2,F-FC4&F 2.1.E.2(f)(ii){iii) Affected facility reporting requirements 2Q.0508(f)- No Yes NA Summary report submitted NA screening operations including one FC5 and F-C-CFBH Summary report of monitoring and record keeping by on or before January 30 and NSPS-affected primary crusher, January 30 and July 30 of each calendar year for the July 30 two NSPS-affected scalping preceding six month period of any noncomplying screens,one NSPS-affected emissions hammermill,two single deck finishing screens,one bank of seven finishing screens,two NSPS- affected finishing conveyors#4 and #5 and one NSPS affected intersite conveyor Clay crushing,grinding,and F-PC,F-SS1,F-SS2,F- 2.1.E.2(g) Affected facility notification requirements 213.0524- No Yes NA These notifications NA screening operations including one 1 M, F-FC4&F-FC5 requirements preceded the NSPS-affected primary crusher, compliance period for this two NSPS-affected scalping report. screens,one NSPS-affected hammemull,two single deck finishing screens,one bank of seven finishing screens,two NSPS- affected finishing conveyors#4 and #5 and one NSPS affected intersite conveyor Page 14 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Ves/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number One NSPS-affected grinding and F-CH-CI,F-CH-SS1 and 2.11.1(a)-(f) 2D.0524: NSPS 40 CFR Part 60,Subpart 000- No NA NA Not Constructed These sources have screening operation consisting of F-CH-SS2,F-CH-H 1 and Standards of Performance for Non-metallic Mineral not been one impact crusher,two scalping F-CH-1-12,F-CH-FSI Processing Plants constructed. screens,two hammermills,four through F-CH-FS4,F-CH- finishing screens and seventeen FC,F-CH-SSFC,F-CH- conveyors Pl,F-CH-P2,F-CH-RC, F-CH-BC,F-CH-CFC,F- CH-Tl,F-CH-72,F-CH- HFCI,F-CH-HFC2,F- CH-TCI,F-CH-TC2,F- CH-SFC-1,F-CH-SFC2, F-CH-SFC3,F-CH-SFC4 One Concrete Block Plant ES-BP-FAS,CD-BP- 2.1.G.1(a)-(c) Particulate emissions from miscellaneous industrial No NA NA Did not operate in 2021. NA consisting of one flyash silo BVl,ES-BP-CS,CD-BP- processes 213.0515 controlled by one bin vent filter, BV2,ES-BP-BM&CD- one cement silo controlled by one BP-BH1 bin vent filter and one batch mixer controlled by one hapfifter One Concrete Block Plant ES-BP-FAS,CD-BP- 2.1.G.1(d)&(f) Monthly visual inspection of the system ductwork No Yes NA Did not operate in 2021. NA consisting of one flyash silo BV 1,ES-BP-CS,CD-BP- and material collection units for leaks and an annual controlled by one bin vent filter, BV2,ES-BP-BM&CD- internal inspection of the bagfihers structural integrity one cement silo controlled by one BP-BHl in accordance with 2Q.0508(f). Results of bin vent filter and one batch mixer inspection and maintenance shall be maintained in a controlled by one bagfilter logbook and made available upon request. One Concrete Block Plant ES-BP-FAS,CD-BP- 2.1.G.I(g)&(h) The Permittee shall submit results of any maintenance No Yes NA Did not operate in 2021. NA consisting of one flyash silo BV 1,ES-BP-CS,CD-BP- performed on the bagfilters within 30 days of a controlled by one bin vent filter, BV2,ES-BP-BM&CD- written request and submit a summary report of one cement silo controlled by one BP-BH1 monitoring and recordkeeping activities postmarked bin vent filter and one batch mixer on or before January 30 and July 30 for the preceding controlled by one hafffilter month period. One Concrete Block Plant ES-BP-FAS,CD-BP- 2.1.G.2(a)-(c) Visible emissions from ES-BP-FAS,ES-BP-CS and No NA NA Did not operate in 2021. NA consisting of: one flyash silo BV I,ES-BP-CS,CD-BP- ES-BP-BM shall not exceed 20 percent opacity 2D controlled by one bin vent filter, BV2,ES-BP-BM&CD- .0521 one cement silo controlled by one BP-BHI bin vent filter and one batch mixer controlled by one hapfilter One coal processing system and ES-Coal-CC,CD-Coal- 2.1.H.1(a)&(b) Particulate emissions from miscellaneous industrial No NA NA Did not operate in 2021. NA one coal crusher controlled by one CC,ES-Rumble&CD- processes 213.0515 bagfilter and one rumbler system Rumble controlled Page 15 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/No/NA) issue?(Yes/No) Permit Condition Summary Condition Number One coal processing system and ES-Coal-CC,CD-Coal- 2.1.H.1(c)&(d) The Permittee shall perform inspections and No Yes NA Did not operate in 2021. NA one coal crusher controlled by one CC,ES-Rumble&CD- maintenance as recommended by the control device bagfilter and one rumbler system Rumble manufacturer. As a minimum,the inspection and controlled by a bagfilter. maintenance shall include a monthly visual inspection of the system ductwork and material collection unit for leaks and annual internal inspection of the bagfilters structural integrity. The results of the inspection and maintenance shall be maintained in a logbook and made available upon request. One coal processing system and ES-Coal-CC,CD-Coal- 2.I.H.l(e)&.(f) The Permittee shall submit results of any maintenance No Yes NA Summary report submitted NA one coal crusher controlled by one CC,ES-Rumble&CD- performed on the bagfilters within 30 days of a on or before January 30 and bagfilter and one rumbler system Rumble written request and submit a summary report of July 30 controlled by a bagfilter. monitoring and recordkeeping activities postmarked on or before January 30 and July 30 for the preceding 6 month period, One coal processing system and ES-Coal-CC,CD-Coal- 2.1.11.2(a)&(b) Visible emissions from ES-Coal-CC shall not exceed No Yes NA Did not operate in 2021. NA one coal crusher controlled by one CC,ES-Rumble&CD- 20 percent opacity 2D.0521 bagfilter and one nimbler system Rumble controlled by a bagfifter. One coal processing system and ES-Coal-CC,CD-Coal- 2.1.H.2(c)&(d) The Permittee shall observe the emission points of No Yes NA Did not operate in 2021. NA one coal crusher controlled by one CC,ES-Rumble&CD- this source for any VE above normal and the date and bagfilter and one nimbler system Rumble time,results of observation and any corrective actions controlled by a bagfilter. shall be maintained in a logbook on-site and made available upon request, One coal processing system and ES-Coal-CC,CD-Coal- 2.1.H.2(e) The Permittee shall submit a summary report of the No Yes NA Summary report submitted NA one coal crusher controlled by one CC,ES-Rumble&CD- observations postmarked on or before January 30 of on or before January 30 and bagfilter and one nimbler system Rumble each calendar year for the preceding six-month period July 30 controlled by a bagfilter. between July and December and July 30 of each calendar year for the preceding six-month period between January and June. 3.A.1-6 General Provisions NAGS 143-215&2Q.0508(aa) No NA NA General provisions NA acknowledged 33 Permit Availability 2Q.0507(k)and.0508(aa) No Yes NA Permit&application NA maintained. 3.0 Severability Clause 2Q.0508(i) No NA NA No administrative challenges NA 3.13 Submissions 2Q.0507(c) No Yes NA Two copies of all documents NA and reports submitted Page 16 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Ves/NO/NA) issue?(Yes/No) Permit Condition Summary Condition Number 3.E Duty to Comply 2Q.05080) No NA NA Complied with all terms, NA conditions,requirements, limitations,and restrictions 3.G.(1-5) Permit Modifications 2Q.0514,2Q 0524,2Q.0515, No Yes NA Construction permit NA 2Q.0516&2Q.0517 application submitted when required. 3.H.(14) Changes Not Requiring Permit Modifications 2Q No NA NA No changes NA .0523 a 2 .0523 &2 .0523 c 31A.(1-3) Reporting Requirements for Excess Emissions and No NA NA No excess emissions or NA Permit Deviations 2Q.0535(f)&2Q.0508(fx3) permit deviations 3.1.B.(1-2) Excess Emissions and Startups,Shutdowns,and No NA NA No excess emissions or NA Malfunctions t deviations 3.J. 1-5 Emergency Provisions 40 CFR§70. No NA NA No emergencies NA 3.K Peanut Renewal 2Q.0513(b) No NA NA Current permit 4384T39 NA effective date January 13, 2017 expiration date December 31.2021 3.1- Need to Halt or Reduce Activity Not a Defense 2Q No NA NA No halting or reduction of NA .050 activities 3.M 1-2 Duty to Provide Information 2 .050 n No NA NA No information requested NA 3.N Duty to Supplement 2Q.0507(f) No NA NA Information supplied when NA requested 3.0 Retention of Records 2 .0508 No Yes NA Records retained NA 3.P. Compliance Certification 2Q.0520 No Yes NA Submitted on or before NA March 1. 3.Q Certification by Responsible Official 2Q.0520 No NA NA Signed by Responsible NA Official 3.R(14) Permit Shield for Applicable Requirements 2Q.0512 No NA NA Compliance with terms and NA conditions of the permit deemed compliance with rcouirments 3.S.(1-5) Termination,Modification and Revocation of the No NA NA No termination,modification NA Permit 2Q.0519 or revocation by the Director 3.T Insignificant Activities 2Q.0503 No NA NA Insignificant activities NA documented in application 3.0 Property Rights 2Q.0508(m) No NA NA No rights conveyed by NA permit 3.V.(1&2) Inspection and Entry 2Q.05089(r) No NA NA Inspection and entry granted 1 NA 3.W. 1-3 Annual Fee Payment 2 .050 o No NA NA Annual fees paid NA Page 17 of 18 Division of Air Quality COMPLIANCE SUMMARY REPORT January 1,2021-July 29,2021 Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status (Yes/NO/NA) issue?(Yes/No) Permit Condition Summary Condition Number 3.X Annual Emissions Inventory Requirements 2Q.0207 No Yes NA Emissions inventory NA submitted by June 30 3.Y Confidential Information 2Q.0107&2Q.0508(n) No NA NA No confidential information NA submitted 32 Construction&Operation 2Q.0100&2Q.0300 No NA NA Construction and operating NA permit submitted when re uired. 3.AA Standard Application Form and Required Information No NA NA Submitted when required NA 20.0505&20.0507 3.BB Financial Responsibility and Compliance History 2Q No NA NA Financial responsibility and NA .0507(dx3) compliance history not nested 3.CC Refrigerant Requirements 2 .0501 a No NA NA No refrigerants utilized NA 3.1313 Prevention of Accidental Releases-112(r)2Q No NA NA Facility does not produce, NA .0508(g) process,handle or store a I I2(r)listed"regulated 3.EE Prevention of Accidental Releases"General Duty" No NA NA Facility does not produce, NA Clause-112(rxl) process,handle or store a I I2(r)listed"regulated 3.FF Title IV Allowances 2Q.0508(h) No NA NA No emissions allowances NA exceeded 3.GG Au Pollution Emergency Episodes 2D.0300 No NA NA No emergency episodes NA declared 3.HH Registration of Air Pollution Sources 2D.0200 No NA NA No sources required to be NA reizistered 3.II Ambient Air Quality Standards 2D.0501(e) No NA NA No ambient air quality NA standards exceeded 3.JJ.(l4) General Emissions Testing and Reporting No NA NA No emissions testing NA Requirements 2 .050 as reouired 3.KK.(1-5) Reopening for Cause 2Q.0517 No NA NA Permit not reopened for NA cause. 311, Reporting Requirements for Non-Operating No NA NA All equipment requiring NA Equipment 2Q.0508(f) monitoring and recordkeeving operating 3.NN(1-3) Requirements for modifications pursuant to 2Q No NA NA Requirements met. NA .0501 c 2 2 .0501 d 2 &502 10 3.00 Third party participation and EPA review 2Q.0521, No NA NA No modifications subject to NA .0522 and.0525(7) public comment or EPA review. Page 18 of 18 �i