AQ_F_1900009_20210722_CMPL_CompRpt

0010
General Shale .
Building The American Dream c2ua�'t�
NC Dept ofEnviM^
Via Certified Mail
Raleigh K�glo►ial vll►ce
July 14, 2021 1
Ms.Taylor Hartsfield
Acting Regional Supervisor
NCDEQ, Division of Air Quality
3800 Barrett Drive
Raleigh, NC 27609
Re: General Shale Brick, Inc. - Moncure Facility Plant Nos. 24&25
Permit No. 4384T39, Facility ID: 05/19/00009, Chatham County
Dear Ms. Hartsfield:
In accordance with the above referenced permit please find the compliance summary report for the
General Shale Brick, Inc. Moncure facility. The compliance report is for the reporting period January 1,
2021 -June 30, 2021.
Based on information and belief formed after reasonable inquiry, the undersigned certifies under
penalty of law that all information and statements provided in this letter (including any attachments)
are true, accurate, and complete. If you have any questions concerning the information provided please feel
free to contact Warren Paschal at(919) 774-6533 (ext. 221)or by email at warren.paschal ,general shale.com.
Sincerel
"O;� //,",
Kevin Ham
Vice President
cc Larry Cockerill
Warren Paschal
P.O.Box 3547 3015 Bristol Highway Johnson City,Tennessee 37602
Ta 1-800-414-4661 FAX [phone] www.GeneralShale.com

North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
January 1,2021-June 30,2021
Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments
Device iD Number(s) (Yes/No) Maintained? non-compliance Compliance Status
(Yes/No/NA) issue?(Yes/No)
Permit Condition Summary
Condition
Number
Two wood/natural gas-fired brick ES-Kl,ES-K2&ES- 2.1.A.L(c)-(d) Every six months,perform a visual inspection of the No Yes NA Inspections scheduled and NA
tunnel kilns&associated sawdust WDI,2 brick tunnel kiln emissions ductwork systems for completed. Documented in
rotary dryer leaks,holes,or disrepair;and every six months, logbook.
perform a visual inspection of the tummel brick kiln
fuel combustion system. Logbook of inspection&
Two wood/natural gas-fired brick ES-KI,ES-K2&ES- 2.1.A.L(e) A summary report of monitoring and record keeping No Yes NA Summary report submitted NA
tunnel kilns&associated sawdust WDI,2 activities by January 30 of each calendar year for the on or before January 30 and
rotary dryer preceding six-month period between July and July 30
December and July 30 of each calendar year for the
preceding six-month period between January and
One natural gas/propane/coal-fired ES-K3K,CD-K3DLA,ES 2.1.A.L(c)-(d) Every six months,perform a visual inspection of the No Yes NA Inspections scheduled and NA
brick tunnel kiln and associated dry K3D1,ES-K3D2&ES- brick tunnel kiln emissions ductwork systems for completed. Documented in
limestone adsorber and three K3D3 leaks,holes,or disrepair;and every six months, logbook.
natural gas/propane-fired brick perform a visual inspection of the tunnel brick kiln
dryers, fuel combustion system. Logbook of inspection&
One natural gas/propane/coal-fired ES-K3K,CD-K3DLA,ES 2.1.A.L(e) A summary report of monitoring and record keeping No Yes NA Summary report submitted NA
brick tunnel kiln and associated dry K3D1,ES-K3D2&ES- activities by January 30 of each calendar year for the on or before January 30 and
limestone adsorber and three K3D3 preceding six-month period between July and July 30
natural gas/propane-fired brick December and July 30 of each calendar year for the
dryers. preceding six-month period between January and
J nor
One natural gas/propane/coal-fired ES-K4K,CD-K4DLA', 2.1.A.L(c)-(d) Every six months,perform a visual inspection of the No Yes NA Inspections scheduled and NA
brick tunnel kiln and associated dry ES-K4Dl,ES-K4D2& brick tummel kiln emissions ductwork systems for completed. Documented in
limestone adsorber and three ES-K4D3 leaks,holes,or disrepair;and every six months, logbook.
natural gas/propane-fired brick perform a visual inspection of the tunnel brick kiln
dryers. fuel combustion system. Logbook of inspection&
maintenance maintamned,
One natural gas/propane/coal-fired ES-K4K,CD-K4DLA,ES 2.1.A.L(e) A summary report of monitoring and record keeping No Yes NA Summary report submitted NA
brick tunnel kiln and associated dry K4D1,ES-K4D2&ES- activities by January 30 of each calendar year for the on or before January 30 and
limestone adsorber and three K4D3' preceding six-month period between July and July 30
natural gas/propane-fired brick December and July 30 of each calendar year for the
dryers. preceding six-month period between January and
One natural gas/propane/coal-fired ES-K3K,CD-K3DLA ES 2.1.A.2(c)-(e) The maximum sulfur content of any coal received and No Yes NA Did not operate. NA
brick tunnel kiln and associated dry K3Dl,ES-K3D2&ES- burned shall not exceed 1.0 percent by weight. The
limestone adsorber and three K3D3 Permittee shall monitor the sulfur content of the coal
natural gas/propane-fired brick by using coal supplier certification per total shipment
dryers. received. The coal supplier certification shall be
recorded in a logbook.
Page 1 of 10

North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
January 1,2021-June 30,2021
Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments
Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status
(Yes/No/NA) issue?(Yes/No)
Permit Condition Summary
Condition
Number
One natural gas/propane/coal-fired ES-K3K,CD-K3DLA,ES 2.1.A.2(f) A summary report of the coal supplier certifications No Yes No Did not operate. NA
brick tunnel kiln and associated dry K3131,ES-K3D2&ES- postmarked on or before January 30 or each calendar
limestone adsorber and three K3133 year for the preceding six-month period between July
natural gas/propane-fired brick and December and July 30 of each calendar year for
dryers. the preceding six-month period between January and
June a certified statement signed by responsible
official that the records of coal supplier certification
submitted represent all the coal feed during the
reporting period.
One natural gas/propane/coal-fired ES-K4K,CD-K4DLA,ES 2.1.A.2(c)-(e) The maximum sulfur content of any coal received and No Yes NA Firing with natural gas no NA
brick tunnel kiln and associated dry K4Dl,ES-K4D2&ES- burned shall not exceed 1.0 percent by weight. The coal received
limestone adsorber and three K4133 Permittee shall monitor the sulfur content of the coal
natural gas/proparre-feed brick by using coal supplier certification per total shipment
dryers. received. The coal supplier certification shall be
recorded in a logbook.
One natural gas/propane/coal-fired ES-K4K,CD-K4DLA,ES 2.1.A.2(f) A summary report of the coal supplier certifications No Yes No Firing with natural gas no NA
brick tunnel kiln and associated dry K4DI,ES-K4D2&ES- postmarked on or before January 30 or each calendar coal received
limestone adsorber and three K4D3 year for the preceding six-month period between July
natural gas/propane-fired brick and December and July 30 of each calendar year for
dryers. the preceding six-month period between January and
June a certified statement signed by responsible
official that the records of coal supplier certification
submitted represent all the coal fired during the
ieporting period.
One natural gas/propane/coal-fired ES-K3K,ES-K3D 1,ES- 2.1.A.3(g) The Permittee shall submit a summary report of the No Yes NA Did not operate. NA
brick tunnel kiln and associated dry K31)2&ES-K3D3 observations postmarked on or before January 30 of
limestone adsorber and three each calendar year for the preceding six-month period
natural gas/propane-fired brick between July and December and July 30 of each
dryers. calendar year for the preceding six-month period
between January and June.
One natural gas/propane/coal-fired ES-K4K,CD-K4DLA,ES 2.1.A.3(g) The Permittee shall submit a summary report of the No Yes NA Firing with natural gas. No NA
brick tunnel kiln and associated dry K4D1,ES-K4D2&ES- observations postmarked on or before January 30 of testing,monitoring,
limestone adsorber and three K4D3 each calendar year for the preceding six-month period recordkeeping,reporting
natural gas/propane-fired brick between July and December and July 30 of each required.
dryers. calendar year for the preceding six-month period
between January and June.
Page 2 of 10

North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
January 1,2021-June 30,2021
Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments
Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status
(Yes/No/NA) issue?(Yes/No)
Permit Condition Summary
Condition
Number
Two wood/natural gas-fired brick ES-Kl,ES-K2&ES- 2.1.A.4.a 2D.1109:CAA§1120);Case-by-Case MACT for No Yes NA Initial compliance test date NA
tunnel kilns and two natural K3K,CD-K3DLA, Brick Manufacturers emission standards,work must be within 180 days of
gas/propane/coal-fired brick tunnel ESK4K&ES-K4DLA practice standards,and associated monitoring, July 29,2015.Testing
kilns and associated dry limestone recordkeeping and reporting. completed September 24,
adsorbers 2015.
Two wood/natural gas-fired brick ES-K1&ES-K2 2.1.A.4.e. Work practice standards 2Q.0508(f)the Permittee No Yes NA KS-Ki and ES-K2 did not NA
tunnel kilns shall preform annual inspection and maintenance of operate.
tunnel kilns ES-KI and K-2 and as a minimum
include(i)a visual inspection of the ductwork and
system for each kiln for leaks,holes,or disrepair and
(ii)inspect each burner,and clean and replace any
components of the burner as necessary and(iii)
inspect the system controlling the air-to-fuel ratio and
ensure that it is correctly calibrated and functioning
Two natural gas/propane/coal-fired ES-K3K,CD-K3DLA, 2.1.A.4.f. Monitoring 2Q.0508(f)the Permittee shall(i)install, No Yes No Pressure drop measurement NA
brick tunnel kilns and associated ESK4K&ES-K413LA operate and maintain a pressure measurement device device installed,operated
dry limestone adsorbers at the DLAs and(ii)record the pressure drop across and maintained.Results
the DLAs once per day and the results shall be documented and maintained
maintained in a logbook. in logbook.
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.g. Monitoring 2Q.0508(f)the Permittee shall maintain No Yes NA Results documented NA
brick tunnel kilns and associated K4DLA an adequate amount of limestone in the limestone recorded and maintained in
dry limestone adsorbers hopper storage bin and(i)once per day verify the logbook.
limestone hopper and storage bin at the DLAs contain
adequate limestone and(ii)record the results in a
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.h. Monitoring 2Q.0508(f)the Permittee shall use the No Yes NA Same grade limestone used NA
brick tunnel kilns and associated K4DLA same grade of limestone at the DLAs from the same since September 24,2015
dry limestone adsorbers source as was used during the performance test.The compliance test.
Permittee shall maintain records of the source and
grade of limestone used and record in logbook.
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.i. Monitoring 2Q.0508(f)the Permittee shall maintain No Yes NA Limstone feeder rate setting NA
brick tunnel kilns and associated K4DLA the limestone feeder setting at the DLAs at or above checked and maintained in
dry limestone adsorbers the level established during the performance test.(i) logbook.
The Permittee shall check once per day and record
the limestone feeder setting to verify that it is being
maintained at or above the level in the performance
test and(ii)maintain in a logbook.
Page 3 of 10

North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
January 1,2021-June 30,2021
Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments
Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status
(Yes/NO/NA) issue?(Yes/No)
Permit Condition Summary
Condition
Number
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.j.(A) Monitoring 2Q.0508(f)the Permittee shall maintain No Yes No Daily VE observed for a NA
brick tunnel kilns and associated K4DLA no visible emissions fort the DLAs.The Permittee least 15 minutes documented
dry limestone adsorbers shall conduct a daily Method 22 test for a least 15 in logbook.
minutes and if VE are observed promptly initiate and
complete corrective actions according to OM&M
nlan
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.j.(B) Monitoring 2Q.0508(f)If no VE are observed for 30 No Yes No Daily VE observed for a NA
brick tunnel kilns and associated K4DLA consecutive daily Method 22 tests for any kiln stack, least 15 minutes documented
dry limestone adsorbers the Permittee may decrease the frequency from daily in logbook.
to weekly.If VE are observed during any weekly
test,promptly initiate corrective actions,resume daily
testing and maintain until no VE are observed in 30
consecutive days at which time the Permittee may
decrease frequency of testing to a weekly basis.
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.41. Monitoring 2Q.0508(f)Once per month the No Yes NA Results documented NA
brick tumtel kilns and associated K4DLA Permittee shall ensure that the limestone feed system recorded and maintained in
dry limestone adsorbers on a DLA replaces limestone at least at the frequency logbook.
as the schedule during the performance test.Create
and maintain a record of the monthly check in a
Two wood/natural gas-fired brick ES-Kl,ES-K2,ES-K3K 2.1.A.4.1. Monitoring 2Q.0508(f)The Permittee shall maintain No Yes NA Production rates maintained NA
tunnel kilns and two natural &ESK4K records of production rates on fired-product basis for and recorded in logbook,
gas/propane/coal-fired brick tunnel each affected tunnel kilns.
kilns and associated dry limestone
adsorbers
Two wood/natural gas-fired brick ES-K1&ES-K2 2.I.A.4.m. Monitoring 2Q.0508(f)The results of inspection and No Yes NA Inspections scheduled and NA
tunnel kilns maintenance shall be maintained in a logbook,made completed. Documented in
available upon request and include the(i)date of logbook.Ki and K2 did not
each recorded action,(ii)the results of each operate.
inspection and the(iii)results of any maintenance
performed-
Two natural gas/propane/coal-fired CD-K3&ES-K4 2.I.A.4.n. Monitoring 2Q.0508(f)The results of the VE No Yes NA VE observations scheduled NA
brick tunnel kilns and associated observations shall be maintained in logbook and and completed. Documented
dry limestone adsorbers include the(i)date and time of each recorded action, in logbook.
(ii)the results of each observation and/or test noting
emissions the in noncompliance along with any
corrective actions taken to reduce emissions and(iii)
the results of any corrective action performed.
Page 4 of 10

North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
January 1,2021-June 30,2021
Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments
Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status
(Yes/No/NA) issue?(Yes/No)
Permit Condition Summary
Condition
Number
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.o. Monitoring 2Q.0508(f)The Permittee shall maintain No Yes NA Bypass records maintained NA
brick tunnel kilns and associated K4DLA a record of each period when operating while and description of
dry limestone adsorbers bypassing the DLAs in order to perform maintenance. maintenance documented
The results shall be maintained in a logbook and and recorded in logbook.
include the(i)start date and time of routine The percentage of time the
maintenance,(ii)the stop date and time of routine kilns operated did not exceed
maintenance,(iii)a description of maintenance 4%of the annual operating
activities and(iii)the total time the kiln has operated time.
in by-pass,and(iv)the total percentage of the time
the kilns have been operated in by-pass for the
previous 12-month period.
Two wood/natural gas-fired brick ES-KI,ES-K2&ES- 2.1.A.4.p. Monitoring 2Q.0508(0 The Permittee must submit a No NA NA Initial compliance test date NA
tunnel kilns and two natural K3K,CD-K3DLA, Notification of Compliance Status within 60 days must be within 180 days of
gas/propane/coal-fined brick tunnel ESK4K&ES-K4DLA following the completion of the final require July 29,2015.Testing
kilns and associated dry limestone performance test. completed September 24,
adsorbers 2015.Notification of
Compliance Status submitted
November 13,2015.
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.i.A.4.q. Monitoring 2Q.0508(f)The Permittee shall submit a No Yes NA Summary report submitted NA
brick tunnel kihts and associated K4DLA semi-annual report of monitoring and recordkeeping on or before January 30 and
dry limestone adsorbers activities on or before January 30 of each calendar July 30
year for the preceding six-month period between July
and December,and July 30 of each calendar year for
the preceding six-month period between January and
June
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.q.i. Monitoring 2Q.0508(f)The report shall contain the No Yes NA Summary report submitted NA
brick tunnel kilns and associated K4DLA Company name,facility ID number and address. on or before January 30 and
dry limestone adsorbers July 30
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.I.A.4.q.ii. Monitoring 2Q.0508(f)The report shall contain a No Yes NA Summary report submitted NA
brick tunnel kilns and associated K4DLA statement by the Responsible official with the on or before January 30 and
dry limestone adsorbers official's name,title and signature certifying the July 30
statements and information are true,accurate and
Page 5 of 10

North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
January 1,2021-June 30,2021
Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments
Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status
(Yes/No/NA) issue?(Yes/No)
Permit Condition Summary
Condition
Number
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.I.A.4.q.iii. Monitoring 2Q.0508(f)The report shall contain a No Yes NA No routine maintenance NA
brick tunnel kilns and associated K4DLA description of routine maintenance performed while performed offline.
dry limestone adsorbers the DLAs were offline and the tunnel kilns were
operating including(A)date and time when the DLAs
were shutdown and restarted,(B)the number of
hours the kilns operated while the DLAs was offline
and(C)the total amount of time that the associated
kiln operated during the semiannual compliance and
during the previous semiannual compliance period.
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.1.A.4.q.iv. Monitoring 2Q.0508(f)For each deviation from a No Yes NA No deviation from a NA
brick tunnel kilns and associated K4DLA limitation include(A)the total operating time of each limitation(emission limit,
dry limestone adsorbers affected source during the reporting period and(B) operating limit or work
the information on the number,duration and cause of practice standard)since July
deviations and the corrective action taken. 29,2015 compliance date.
Two natural gas/propane/coal-fired CD-K3DLA&ES- 2.LA.5. Alternative Operating Scenarios 2Q.0508(p)The No Yes NA No AOS during reporting NA
brick tunnel kilns and associated K4DLA Permittee,contemporaneously with making a change period.
dry limestone adsorbers from one alternative operating scenario or another,
shall record in a logbook the scenario under which it
is r
One wood fuel/sawdust system ES-WFS-SD-SC I,ES- 2.1.13.1(c)&(d) The Permittee shall perform inspections and No Yes NA Inspections scheduled and NA
consisting of two 8x8 screens, WFS-SC2,ES-WFS-SD- maintenance as recommended by the control device completed. Documented in
cyclone,hammetmill,sawdust silo, CYC,ES-WFS-SD-HM, manufacturer. As a minimum,the inspection and logbook.
surge hopper,transfer screw ES-WFS-SD-SDS,ES- maintenance shall include a monthly visual inspection
conveyor,screen feed conveyor WFS-SD-SH,ES-WFS- of the system ductwork and material collection unit
and enclosed conveyor controlled SD-CV I,ES-WFS-CV2, for leaks and annual inspection of the cyclone
by two dust collectors,one ES-WFS-SD-CV3,CD- structural integrity. The results of the inspection and
cyclone,and two bin vent filters. SD-DC1,CD-SD-DC2, maintenance shall be maintained in a logbook and
ES-WFS-SD-CYC,DC- made available upon request.
One wood fuel/sawdust system ES-WFS-SD-SCI,ES- 2.f.B.I(e) The Pemvttee shall submit a summary report of the No Yes NA Summary report submitted NA
consisting of two 8x8 screens, WFS-SC2,ES-WFS-SD- observations postmarked on or before January 30 of on or before January 30 and
cyclone,hammermill,sawdust silo, CYC,ES-WFS-SD-HM, each calendar year for the preceding six-month period July 30
surge hopper,transfer screw ES-WFS-SD-SDS,ES- between July and December and July 30 of each
conveyor,screen feed conveyor WFS-SD-SH,ES-WFS- calendar year for the preceding six-month period
and enclosed conveyor controlled SD-CV I,ES-WFS-CV2, between January and June.
by two dust collectors,one ES-WFS-SD-CV3,CD-
cyclone,and two bin vent filters. SD-DCl,CD-SD-DC2,
ES-WFS-SD-CYC,DC-
Page 6 of 10

North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
January 1,2021-June 30,2021
Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments
Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status
(Yes/No/NA) issue?(Yes/No)
Permit Condition Summary
Condition
Number
Natural gas-fired coatings dryer ES-CD-8,CD-CD8BF 2.1.C.1(c)(d) The Pemuttee shall perform inspections and No Yes NA Inspections scheduled and NA
maintenance as recommended by the control device completed. Documented in
manufacturer. As a minimum,the inspection and logbook.
maintenance shall include a monthly visual inspection
of the system ductwork and material collection unit
for leaks and annual inspection of the bagfilter
structural integrity. The results of the inspection and
maintenance shall be maintained in a logbook and
made available upon request.
Natural gas-fired coatings dryer ES-CD-8,CD-CD8BF 2.1.C.1(e) The Permittee shall submit the results of any No NA NA Not requested by the DAQ. NA
maintenance performed on the bagfilter within 30
days of a written request by the DA .
Natural gas-fired coatings dryer ES-CD-8,CD-CD8BF 2.1.C.I(f) The Permittee shall submit a summary report of the No Yes NA Summary report submitted NA
observations postmarked on or before January 30 of on or before January 30 and
each calendar year for the preceding six-month period July 30
between July and December and July 30 of each
calendar year for the preceding six-month period
between January and June.
Natural gas-fired coatings dryer ES-CD-8 2.1.C.2(a)-(c) Sulfur dioxide emissions shall not exceed 2.3 pounds No NA NA No testing,monitoring, NA
per million Btu heat input 2D.0516(a) recordkeeping reporting
reauired.
Natural gas-fired coatings dryer ES-CD-8 2.1.C.3(a)&c(b) Visible emissions shall not exceed 20 percent opacity No NA NA No testing required. NA
2D.0521. If required,testing shall be performed in
accordance with 2D.0501 c 8.
Natural gas-fired coatings dryer ES-CD-8 2.1.C.3(e) The Permittee shall submit a summary report of the No Yes NA Summary report submitted NA
observations postmarked on or before January 30 of on or before January 30 and
each calendar year for the preceding six-month period July 30
between July and December and July 30 of each
calendar year for the preceding six-month period
between January and June.
Two texturizing operations ES-CR5,ES-CR6,CD- 2.1.D.1(c)&(d) The Permittee shall perform inspections and No Yes NA Inspections scheduled and NA
controlled by bagfilter,one CR6BF,ES-CR7,ES- maintenance as recommended by the control device completed. Documented in
texturizing operation controlled by CR8,CD-CR7BF,CD- manufacturer. As a minimum,the inspection and logbook.
three bagfilters and sand silo CR7BF2,CD-CR7BF3, maintenance shall include a monthly visual inspection
system controlled by on bin vent ES-SS&CD-SS-BV3 of the system ductwork and material collection unit
filter. for leaks and annual inspection of the bagfilter
structural integrity. The results of the inspection and
maintenance shall be maintained in a logbook and
made available upon request.
Page 7 of 10
i

1
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
January 1,2021-June 30,2021
Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments
Device iD Number(s) (Yes/No) Maintained? non-compliance Compliance Status
(Yes/No/NA) issue?(Yes/No)
Permit Condition Summary
Condition
Number
Two texturizing operations ES-CR5,ES-CR6,CD- 2.1.D.1(e) The Penmittee shall submit the results of any No NA NA Not requested by the DAQ. NA
controlled by bagfilter,one CR6BF,ES-CR7,ES- maintenance performed on the bagfilter within 30
texturizing operation controlled by CR8,CD-CR7BF,CD- days of a written request by the DAQ.
three bagfilters and sand silo CR7BF2,CD-CR713173,
system controlled by on bin vent ES-SS&CD-SS-BV3
Two texturizing operations ES-CR5,ES-CR6,CD- 2.1.D.1(f) The Permittee shall submit a summary report of the No Yes NA Summary report submitted NA
controlled by bagfilter,one CR6BF,ES-CR7,ES- observations postmarked on or before January 30 of on or before January 30 and
textudzing operation controlled by CR8,CD-CR713F,CD- each calendar year for the preceding six-month period July 30
three bagfilters and sand silo CR7BF2,CD-CR7BF3, between July and December and July 30 of each
system controlled by on bin vent ES-SS&CD-SS-BV3 calendar year for the preceding six-month period
filter. between January and June.
Two texturizing operations ES-CR5,ES-CR6,CD- 2.1.13.2(a)-(c) Visible emissions shall not exceed 20 percent opacity No NA NA No testing,monitoring, NA
controlled by bagfilter,one CR6BF,ES-CR7,ES- 2D.0521. VE from ES-CR5&ES-CR6 shall not recordkeeping or reporting
texturizing operation controlled by CR8,CD-CR713F,CD- exceed 40 percent when averaged over a six-minute required.
three bagfilters and sand silo CR7BF2,CD-CR7BF3, period. VE from ES-CR7 and ES-SS shall not
system controlled by on bin vent ES-SS&CD-SS-BV3 exceed 20 percent when averaged over a six-minute
filter DCri0d
Clay crushing,grinding,and F-SSI,F-SS2,F-FC4&F 2.1.E.2(e) Recordkeeping for Condition 2.I.E.2(d) No Yes NA Inspections scheduled and NA
screening operations including one FC5 and F-C-CFBH completed. Documented in
NSPS-affected primary crusher, logbook.
two NSPS-affected scalping
screens,one NSPS-affected
hammermill,two single deck
finishing screens,one bank of six
finishing screens,two NSPS-
affected finishing conveyors#4 and
#5 and one NSPS affected intersite
conveyor
Clay crushing,grinding,and F-SSI,F-SS2,F-FC4&F.2.1.E.2(f)(ii)-(iii) Affected facility reporting requirements 2Q.0508(f)- No Yes NA Summary report submitted NA
screening operations including one FC5 and F-C-CFBH Summary report of monitoring and record keeping by on or before January 30 and
NSPS-affected primary crusher, January 30 and July 30 of each calendar year for the July 30
two NSPS-affected scalping preceding six month period of any noncomplying
screens,one NSPS-affected emissions
hammermill,two single deck
finishing screens,one bank of six
finishing screens,two NSPS-
affected finishing conveyors#4 and
#5 and one NSPS affected intersite
conveyor
Page 8 of 10

North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
January 1,2021-June 30,2021
Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments
Device ID Number(s) (Yes(No) Maintained? non-compliance Compliance Status
(Yes/No/NA) issue?(Yes/No)
Permit Condition Summary
Condition
Number
One Concrete Block Plant ES-BP-FAS,CD-BP- 2.1.G.1(d)&(f) Monthly visual inspection of the system ductwork No Yes NA Did not operate. NA
consisting of: one flyash silo BV 1,ES-BP-CS,CD-BP- and material collection units for leaks and an annual
controlled by one bin vent filter, BV2,ES-BP-BM&CD- internal inspection of the bagfilters structural integrity
one cement silo controlled by one BP-BH1 in accordance with 2Q.0508(f). Results of
bin vent filter and one batch mixer inspection and maintenance shall be maintained in a
controlled by one bagfilter logbook and made available upon request.
One Concrete Block Plant ES-BP-FAS,CD-BP- 2.I.G.I(g)&(h) The Pemtittee shall submit results of any maintenance No Yes NA Did not operate. NA
consisting of: one flyash silo BVI,ES-BP-CS,CD-BP- performed on the bagfilters within 30 days of a
controlled by one bin vent filter, BV2,ES-BP-BM&CD- written request and submit a summary report of
one cement silo controlled by one BP-BH1 monitoring and recordkeeping activities postmarked
bin vent filter and one batch mixer on or before January 30 and July 30 for the preceding
controlled by one baefilter 6 month neriod.
One coal processing system and ES-Coal-CC,CD-Coal- 2.1.H.l(c)&(d) The Permittee shall perform inspections and No Yes NA Did not operate. NA
one coal crusher controlled by one CC,ES-Rumble&CD- maintenance as recommended by the control device
bagfilter and one rumbler system Rumble manufacturer. As a minimum,the inspection and
controlled by a bagfilter. maintenance shall include a monthly visual inspection
of the system ductwork and material collection unit
for leaks and annual internal inspection of the
bagfilter's structural integrity. The results of the
inspection and maintenance shall be maintained in a
logbook and made available upon request.
One coal processing system and ES-Coal-CC,CD-Coal- 2.l.H.l(e)&(f) The Pernuttee shall submit results of any maintenance No Yes NA Did not operate. NA
one coal crusher controlled by one CC,ES-Rumble&CD- performed on the bagfdters within 30 days of a
bagfilter and one rumbler system Rumble written request and submit a summary report of
controlled by a bagfilter. monitoring and recordkeeping activities postmarked
on or before January 30 and July 30 for the preceding
One coal processing system and ES-Coal-CC,CD-Coal- 2.1.H.2(c)&(d) The Pennittee shall observe the emission points of No Yes NA Did not operate. NA
one coal crusher controlled by one CC,ES-Rumble&CD- this source for any VE above normal and the date and
bagfilter and one nimbler system Rumble time,results of observation and any corrective actions
controfled by a bagfilter. shall be maintained in a logbook on-site and made
available upon request,
One coal processing system and ES-Coal-CC,CD-Coal- 2.1.H.2(e) The Permitee shall submit a summary report of the No Yes NA Did not operate. NA
one coal crusher controlled by one CC,ES-Rumble&CD- observations postmarked on or before January 30 of
bagfilter and one rumbler system Rumble each calendar year for the preceding six-month period
controlled by a bagfilter. between July and December and July 30 of each
calendar year for the preceding six-month period
between January and June.
Page 9 of 10
I J

North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
January 1,2021-June 30,2021
Emission Source Description Source or Control Terms and Conditions Deviations? Records Was Deviation a Method(s)of Determining Comments
Device ID Number(s) (Yes/No) Maintained? non-compliance Compliance Status
(Yes/No/NA) issue?(Yes/No)
Permit Condition Summary
Condition
Number
TAP Emissions Limitations& 2.2.2.b.i For compliance purposes within 30 days after each No Yes NA Report submitted within 30 NA
Requirements calendar quarter the maximum hourly combined feed days after each calendar
rates for ES-Kl,ES-K2,ES-K3 and ES-K4 shall be quarter.
submitted to the DAQ Regional Supervisor.
Page 10 of 10