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HomeMy WebLinkAboutAQ_F_1900009_20140630_EI_Cmb-EI-File 2013 Emissions Inventory Review / Data Tracking Form Facility Name: General Shale Brick, Inc. - Moncure Facility Facility ID: 1900009 Facility Assigned to: Data Entry: Chatham County Classification: Stanley Williams DN Confidential Copy Submitted? Title V 0 ES NO Initial Review/Data Entry ® Enter date received into ED. Date Received: fo•/9• ?co 14 ® Assigned to appropriate individual. Date Assigned: 6- 30a, 2p/4 Date Due: /per/5a 2G%9� ❑ Paper copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and appears generally complete;OR ® Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible official has been received. Comments: Inventory Review ❑ All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic). ❑ Contact,address,phone number changes entered into I-Beam/Facilities if necessary. Z All known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted, insignificant,and unpermitted)or note that the emission source was not operated or not required to report. ® Evaluate"U"sources for significance and address according to policy. . • Calculations/forms appear to add up correctly. 0 All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds,large emissions increase/decrease,installation without a permit). 0 All volatile HAPs/TAPs were included in the VOC total. 0 Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate for the reporting facility(e.g. stack testing,AP42,etc.). 0 Review facility comments and address any issues. ❑ Update ED(Data Entry Main)if additional information is required(corrections due date and date received). 0 Check all ED QA/QC reports. 0 Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained. ® Put inventory review comments and summarize any changes in ED-Data Entry Main"DAQ internal comments". 0 Print and attach the facility total report. Date Review Complete: 9.4 a wl4 Signature: 14,LdQ c Date Submitted to EI Coordinator: 9•//-Zo/4 Date Approved: Q t{( / I 4 Initials: Facility Total CY 2013 Emission Summary Recorded in ED Facility ID#: 1900009 Facility Name: General Shale Brick,Inc.-Mon cure Faeility Permit#(s): 04384T37 Green House Gases Pollutants (GHG) Actual Emissions % Tons/Yr Pollutant CAS Demini- Change' mus Not Not N/A Reported Reported CO2 equivalent(sum of individual GHG pollutant emission No GHGs times their 1995 IPCC Global Warming Potential(GWP), Reported converted to metric tons) Criteria Pollutants Actual Emissions (Tons/Year) Pollutant CAS CY 2013 CY 2012 Demini- % from ED from Fees mus Change CO Co 61.09 56.59 0.5 8.0% NOx NOx 26.16 23.15 0.5 13.0% PM(TSP) TSP 64.87 59.38 0.5 9.3% PMIO PM10 52.08 44.73 0:5 .16.4% PM2.5 PM2.5 0.487000 0.530000 0.5 -8.1% S02 Sot 47.52 42.03 0.5 .13..1% VOC VOC 2.92 3.03 0.5 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPs) (Pounds/Year) Pollutant CAS CY 2013 CY 2012 Demini- % from ED from Fees mus Change ntimony & Compounds(total mass, inc elemental SB) 2.60 2.19 10.0 118.7% Antimony Unlisted Compounds-Speck Compound SBC-other 2.60 2.19 10.0 18.6% (Component of SBC) Arsenic& Compounds(total mass of elemental AS, arsine and 8.70 7.42 0.01 17.3 all inorganic compounds) Arsenic Unlisted Compounds-Speck Compound ASC-Other 8.70 7.42 0.01 .17.3% (Component of ASC) Beryllium & compounds(Total mass) 0.939690 0.788150 1.0 19.2% Beryllium Metal(unreacted) (Component of BEC) 7440-41-7 0.939690 0.788150 1.0 1.9.2% Cadmium & compounds(total mass includes elemental metal) 1.44 1.36 0.1 15.9% 09/04/2014 Page 1 of 4 Facility Total CY 2013 Emission Summary Recorded in ED Facility ID #: 1900009 Facility Name: General Shale Brick, Inc. -Moncure Facility Permit#(s): 04384T37 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPs) (Pounds/Year) Pollutant CAS CY 2013 -CY 2012 Demini- from ED from Fees mus Change Cadmium Metal, elemental, unreacted(Component 7440-43-9 1.44 1.36 0.1 6.2% of CDC) Chromium-A1UTotal(includes Chromium (VI) categories, 4.91 _ 4.43 0.1 10.8% metal and others) Chromic acid(VI) (Component of SolCR6& CRC) 7738-94-5 4.91 4.43 0.01 .1.0.7% Chromium (VI)Soluble Chromate Compounds (Component of 4.91 . 4.43 0.01 10.8% CRC) Chromic acid(VI) (Component of SolCR6& CRC) 7738-94-5 4.91 4.43 0.01 .10.7% Cobalt& compounds 0.202020 0.168800 1.0 119.7% Cobalt Unlisted Compounds-Speck Compound COC-Other 0.202020 0.168800 1.0 1.9.7% (Component of COC) Lead& compounds 14.43 12.89 1.0 11.9% Lead Unlisted Compounds-Speck Compound PBC-Other 14.43 12.89 10.0 112.0% (Component of PBQ Manganese & compounds 27.90 26.64 10.0 14.7% Manganese Unlisted Compounds-Speck MNC-other 27.90 26.64 10.0 4.7% Compound(Component of MNC) Mercury & Compounds-all total mass includes Hg Vapor 5.83 4.95 0.001 117.8% Mercury, vapor(Component of HGC) 7439-97-6 5.83 4.95 0.001 1.7.9% Nickel& Compounds,sum total mass includes elemental 6.93 6.02 1.0 15.1% Nickel metal(Component ofNIC) 7440-02-0 6.93 6.02 1.0 .15.0% Polycyclic Organic Matter(Specific Compounds from OAQPS Z90 Z42 1.0 19.8% or Tip Naphthalene (Component of 833291POMTV) 91-20-3 2.90 2.42 1.0 19.8% Acrylonitrile 107-13-1 Not 0.131800 10.0 N/A Reported Benzene 71-43-2 128.33 111.08 1.0 .15.5% Carbon'disulfide 75-15-0 1.79 1.62 10.0 1.0.0% Carbon tetrachloride 56-23-5 0.009020 0.010680 1.0 -.15.5% 09/04/2014 Page 2 of 4 Facility Total CY 2013 Emission Summary Recorded in'ED Facility ID #: 1900009 Facility Name: General Shale Brick,Inc. -Moncure Facility Permit#(s): 04384T37 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2013 CY 2012 Demini- % from ED from Fees mus Change CFC-II (Trichlorofluoromethane) 75-69-4 1.35 1.14 100.0 718.5% Chlorine 7782-50-5 125.06 104.50 100.0 119.7% Chloroform 67-66-3 0.009620 0.010680 100.0 1 -9.9% DEHP(Di(2-ethylhexyl)phthalate) 117-81-7 81.17 68.77 10.0 18.0% Dibutylphthalate 84-74-2 13.47 11.36 100.0 1 .18.5%' Dichlorobenzene(p), 1,4- 106-46-7 2.03 1.70 1.0 119.5% Dimethyl phthalate 131-11-3 0.075040 0.062720 10.0 1,119.6% Ethyl benzene 100-41-4 2.91 2.50 100.0 1.1.6.2% Ethyl chloride (chloroethane) 75-00-3 22.57 18.90 -10.0 19.4% Fluorides (sum of all fluoride compounds as mass of R6984-48-8 5,869.56 7,459.82 10.0 -21.3% ion) Formaldehyde 50-00-0 4.71 22.41 10.0 1-79.0%' Hexane,n- 110-54-3 0.132300 0.176400 100.0 1-25.0% Hydrogen chloride (hydrochloric acid) 7647-01-0 5,599.26 -5,855.59 100.0 1 -4.4% Hydrogen fluoride (hydrofluoric acid as mass of HF) 7664-39-3 3,668.48 4,659.31 100.0 -21.3% (Component of 16984488/Fluorides) MEK(methyl ethyl ketone, 2-butanone) 78-93-3 22.90 20.63 100.0 11.0% Methyl bromide (bromomethane) 74-83-9 2.31 2.23 1.0 3.3% Methyl chloride(chloromethane) 74-87-3 32.13 36.51 1.0 1-12.0% Methyl chloroform 71-55-6 1.16 0.974610 100.0 19.2% Methyl iodide (iodomethane) 74-88-4 8.95 9.14 10.0 -2.1% Methylene chloride 75-09-2 0.076960 0.494390 1.0 -84.4% Perchloroethylene (tetrachloroethylene) 127-18-4 0.269360 0.227710 100.0 1 18.3% Phenol 108-95-2 5.33 , 5.14 100.0 3.6% Phosphorus Metal, Yellow or White 7723-14-0 94.28 82.62 1.0 114.1% Selenium Compounds SEC 22.13 18.81 10.0 17.6% Styrene 100-42-5 0.775380 0.677140 100.0 14.5% 09/04/2014 Page 3 of 4 Facility Total CY 2013 Emission Summary Recorded in ED Facility ID #: 1900009 Facility Name: General Shale Brick, Inc. -Moncure Facility Permit#(s): 04384T37 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2013 CY 2012 Demini- % from ED from Fees mus Change Toluene 108-88-3 20.59 20.18 100.0 2.0% Vinyl acetate 108-05-4 0.009620 0.009360 100.0 2.8% Xylene (mixed isomers) 1330-20-7 10.08 12.85 100.0 -2.1.6% Xylene, o- 95-47-.6 4.94 4.18 100.0 1.8.3% Largest Individual HAP Hydrogen chloride(hydrochloric acid) 5,599.26 lbs Total HAP Emissions 9,929.79 lbs DAQ's Comments Regarding Inventory Coal consumption was up 30.99%from the consumption in 2012 and gas consumption was down 31.64%for the same period. The significant difference in formaldehyde is due to the reduced gas consumption and the fact that the Cape Fear plant did not operate in 2013,which also accounts for the difference in hydrogen fluoride,fluorides,and methylene chloride. Facility-wide brick production increased 19.67%for 2013. 09/04/2014 Page 4 of 4 Ai ....................................................................................................................................................................................................... Igp6D6 q 2013 CALENDAR YEAR EMISSIONS INVENTORY General Shale Brick, Inc. - Moncure, NC Facility General Shale Brick Building The American Dream' June 2014 Project 143401.0073 NC DENR Raleigh Regional OTlce Prepared By: TRINITY CONSULTANTS One Copley Parkway Suite 310 Morrisville,NC 27560 (919) 462-9693 Tinn. i �- L comur6fts Environmental solutions delivered uncommonly well TABLE OF CONTENTS SECTION 1: NCDAQ CY 2013 EMISSION INVENTORY AERO FORMS PAGE CertificationForm.....................................................................................................................................................................................1 Listing of Emission Sources&Control Devices on Permit............................ ....................................:..................................2 EmissionSource&Operating Scenario List....................................................................................................................................9 BrickDryers for Kiln 3 at Brickhaven............................................................................................................................................11 WoodFuel/Sawdust System................................................................................................................................................................13 VacuumSystem-Brickhaven............................................................................................................................................................16 BrickProcessing-Cape Fear.............................................................................................................................................................18 BrickTexturing...........................................................................................................................................:...........................................21 VacuumSystem.......................................................................................................................................................................................23 ClayHandling...........................................................................................................................................................................................25 iDryers for Cape Fear(should be removed)..............:...................................................................................................................27 BrickDryers-Kiln 4.............................................................................................................................................................................29 StorageTanks........................................................................................................:.................................................................................31 BatchMixer...............................................................................................................................................................................................33 CementSilo...............................................................................................................................................................................................35 FlyashSilo.................................................................................................................................................................................................37 - Coatings Dryer.........................................................................................................................................................................................39 CoalCrusher........................................................................................................................................................................................:....41 BrickProcessing-Brickhaven Kiln 3...............................................................................................................................................43 - . Brick Processing-Brickhaven Kiln 3...............................................................................................................................................45 BrickProcessing-Kiln 4....................................................................................................................................................................47 Rumbler....................................................................................................................................:................................................................50 PropaneVaporizer.................................................................................................................................................................................52 FacilityTotals....................................:................:....................................................................................................................................54 iComments.............................................................................:................................................:..................................................................57 SECTION 2: SUPPORTING EMISSION CALCULATIONS CriticalParameters..................................................:.................................................................................................................................1 BrickProcessing-Cape Fear.......................................................................................... Brick Processing at Brickhaven Kiln 3 (Firing Coal and-NG).....:......................................... ........ ..................3 BrickDryers at Brickhaven Kiln 3......................................................................................................................................................8 Brick Processing at Brickhaven Kiln 4(Natural Gas/Coal).......................................................................................................9 BrickDryers at Brickhaven-Kiln 4................................................................................................................................................12 Brick Summary.................................. ............................................................................................................................14 . ......................... Coal Crusher General Shale Brick,-Inc. -Moncure, NC Facility I CY 2013 Emissions Inventory Trinity Consultants a Wood Fuel Sawdust System New 16 ClayHandling Equipment....................................................................................................................................................................20 IntersiteConveyer..................................................................................................................................................................................22 BrickTexturing.......................................................................................................................................................................................24 CoatingsDryer.........................................................................................................................................................................................25 VacuumSystem.......................................................................................................................................................................................28 StorageTanks..........................................................................................................................................................................................29 FlyashSilo..................................................................................................................................................... CementSilo..........:....................................................................................................................................................................................31 BatchMixer...............................................................................................................................................................................................32 Rumbler.....................................................................................................................................................................................................33 Summaryof Emissions.........................................................................................................................................................................34 -Fugitive Sources......................................................................................................................................................................................36 APPENDIX A: TANKS 4.09 CALCULATIONS General Shale Brick, Inc. -Moncure, NC Facility CY 2013 Emissions Inventory Trinity Consultants 1 SECTION 1 NCDAQ CY 2013 EMISSION INVENTORY (AFRO) FORMS General Shale Brick, Inca-Moncure, NC Facility CY 2013 Emissions Inventory Trinity Consultants j COPY of RECORD Date Submitted: 6/19/2014 16:46:44 Inventory Certification Form(Title V) Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit : 04384 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 These forms must be comRleted and returned even if the facility did not oRerate or emissions were zero The legally defined "Responsible Official" of record for your facility is Kevin Ham This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the following: 1. For a corporation: a president,secretary,treasurer, or vice—president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars); or ii. the delegation of authority to such representatives is approved in advance by the permitting authority; 2. For partnership or sole propietorship;a general partner or the proprietor,respectively; 3. for a muncipality, state,federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA). CERTIFICATION STATEMENT* LegallyResponsibIc Official, submissions certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained in this air emissions report, including attached calculations and documentation,is true,accurate and complete. (Subject to legal enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's Signature Below (use blue ink): Date Signed: (P vS Printed Name: Kev' Ham ,Signature: This form applies to Title V facilities.If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. Email address of Responsible Official: kevin.ham@generalshale.com d`\�e Information on this Form cannot be held contidential O�a[' COPY of RECORD Date Submitted: 6/19/2014 16:46:44 �G 1 COPY of RECORD Date Submitted: 6/19/201416:46:44 _.J As entered in AERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit: 04384 Moncure,NC 27559 County: Chatham DAQ Region :RRO Listing of Emission Sources and Control Devices on Permit. See instructions *ES ID on Air *ES Description *CS ID *CS Description _ *CD ID's Permit -- ES—BP—BM batch mixer(39.97 tons per hour CS-12 one bagfilter(535 sgaure CD—BP—BH1 capacity) feet of filter area), cement silo(10 tons per hour one bin vent filter(227 ES-BP—CS CS-13 CD—BP—BV2 capacity) square feet of filter area), ES—BP—FAS flyash silo(I I tons per hour CS-14 one bagfilter(535 sqaure CD—BP—BH1 capacity) feet of filter area), Natural gas—fired rotary drum ES—CD-8 coatings dryer(250,000 Btu per j hour maximum heat input;3.45 1 tons per hour capacity) bagfilter(6,-096 square feet of filter area),Bagfilter (6,096 square feet of filter CD—CR6BF,CD—CR7BF, ES—CR5 Texturizing operation for Line 1 CS-19 area),bagfilter(4,062 square CD—CR7BF2 CD—CR7BF3 feet of filter area),bagfilter ' (3,040 square feet of filter area), bagfilter(6,096 square feet of filter area),Bagfilter (6,096 square feet of filter CD—CR6BF,CD—CR7 ES—CR6 Texturizing operation for Line 2 CS D—CR7BF, —19 area),bagfilter(4,062 square CD—CR7BF2, BF3 feet of filter.ared),bagfilter (3,640 square feet of filter area), bagfilter(6,096 square feet of filter area),Bagfilter Texturizing operation for Lines (6,096 square feet of filter CD—CR6BF CD—CR7BF ES—CR7 3 and 4 CS-19 area),bagfilter(4,062 square CD—CR7BF2, CD—CR7BF3 feet of filter.area),bagfilter (3,040 square feet of filter area), ES—CR8 texturizing operation for lines 3 and 4 bagfilter.(air to cloth ration ES—Coal—CC coal crusher CS-18 I), CD—Coal—CC of4.7 to 1) ES—K1 Wood/natural gas-fired tunnel CS-8 Two Simple cyclones(89 CD—CI,CD—C2 i brick kiln(20.3 million Btu per inches in diameter) � . 2 ( - hour maximum heat input and 13.7 tons per hour maximum fired brick production rate) [Case By Case MACT] Wood/natural gas—fired tunnel brick kiln(20.3 million Btu per ES—K2 hour maximum heat input and CS-8 Two Simple cyclones(89 CD—C1, CD—C2 13.7 tons per hour maximum inches in diameter) - fired brick production rate) [Case By Case MACT] Natural gas/propane—fired brick ES—K3D1 dryer(4.43 million Btu per hour heat input) Natural gas/propane—fired brick ES—K3D2 dryer(4.43 million Btu per hour heat input) Natural gas/propane—fired brick ES—K3D3 dryer(4.43 million Btu per hour heat input) Coal/natural gas/propane—fired brick tunnel kiln(25.9 million ES—K3K Btu per hour maximum heat input and 20.55 tons per hour CS-15 dry limestone adsorber, CD—K3DLA maximum fired brick production rate)[Case By Case MACT] Natural gas/propane—fired brick ES—K4D 1 dryer(4.43 million Btu per hour maximum.heat input) ES—K4D2 Natural gas/propane—fired brick dryer(4.43 million Btu per hour) ES—K4D3 Natural gas/propane—fired brick dryer(4.43 million Btu per hour) Coal/natural gas/propane—fired brick tunnel kiln(25.9 million ES—K4K Btu per hour maximum heat input and 20.55 tons per hour CS-11 dry limestone adsorber, CD—K4DLA maximum fired brick production rate) [Case By Case MACT] ES—RUMBLE rumbler system ES—SS Sand Storage Silo rotary sawdust dryer(5.59 tons per hour drying capacity;heated Two Simple cyclones(89 ES—WD1,2 by recycle heat from kilns 1 and _ CS-8 inches in diameter) CD—CI,CD—C2 2 with natural gas used as a supplemental fuel) ES—WFS—SD—CV 1 Transfer screw conveyor CS-17 dust collector(air to cloth CD—SD—DC 1,CD—SD—DC2, ratio of 8.17 to 1),dust ES—WFS—SD—CYC, collector(air to cloth ratio of CD—SD-BV 1,CD—SD—BV2 8.06 to 1),cyclone(42 inches in diameter),bin.vent filter (air to cloth ratio of 4.44 to 3 1),bin vent filter(air to cloth ratio of 4.44 to 1), dust collector(air to cloth ratio of 8.17 to 1),dust - collector(air to cloth ratio of 8.06 to 1) CD—SD—DC1,CD—SD—DC2, ES—WFS—SD—CV2 Screen feed screw conveyor CS-17 ,cycicyclone(42 inches ES—WFS—SD—CYC, in diameter),bin vent filter (air to cloth ratio of 4.44 to CD—SD—BV 1,CD—SD—BV2 1),bin vent filter(air to cloth ratio of 4.44 to 1), dust collector(air to cloth ratio of 8.17 to 1),dust collector(air to cloth ratio of CD—SD—DCl,CD—SD—DC2, 06 to 1) ,cyclone Enclosed conveyor CS-17 8. cyclone(42 inchesES—WFS—SD—CYC, in diameter),bin vent filter CD—SD-BV1,CD—SD—BV2 (air to cloth ratio of 4.44 to 1),bin vent filter(air to cloth ratio of 4.44 to 1), dust collector(air to cloth ratio of 8.17 to 1),dust collector(air to cloth ratio of8. CD—SD—DC1,CD—SD—DC2, i ES—WFS—SD—CYC Cyclone CS-17 n di to 1),ameter)cyc bin n e vent n filter inches ES—WFS—SD—CYC, n diameter),bin (air to cloth ratio of 4.44 to CD—SD—BV1,CD—SD—BV2 1),bin vent filter(air to cloth ratio of 4.44 to 1), dust collector(air to cloth ratio of 8.17 to 1),dust collector(air to cloth ratio of CD—SD—DC I,CD—SD—DC2, ES—WFS—SD—HM hammermill CS-17 8.06 to 1),cyclone(42 inches IES—WFS—SD—CYC, in diameter),bin vent filter CD—SD—BV1, CD—SD-1W2 (air to cloth ratio of 4.44 to 1),bin vent filter(air to cloth ratio of 4.44 to 1), dust collector(air to cloth ratio of 8.17 to 1),dust collector(air to cloth ratio of CD-SD—DC1,CD—SD—DC2, ES—WFS—SD—SC1 8x8 screen CS-17 8.06 to 1),cyclone(42 inches ES—WFS—SD—CYC, in diameter),bin vent filter (air to cloth ratio of 4.44 to CD—SD-BV1,CD=SD—BV2 1),bin vent filter(air to cloth ratio of 4.44 to 1), dust collector(air to cloth ratio of 8.17 to 1),dust collector(air to cloth ratio of CD—SD—DC1, CD—SD—DC2, ES—WFS—SD—SC2 8x8 screen CS-17 8.06 to 1),cyclone(42 inches ES—WFS=SD—CYC, in diameter),bin vent filter CD—SD—BV1,CD—SD—BV2 (air to cloth ratio of 4.44 to 1),bin vent filter(air to cloth ratio of 4.44 to 1), ES—WFS—SD—SDS Sawdust silo CS-17 dust collector(air to cloth CD—SD—DC1 CD—SD—DC2, ratio of 8.17 to 1),dust ES—WFS—SD-CYC, collector(air to cloth ratio of CD—SD—BV1,CD—SD—BV2 4 8.06 to 1),cyclone(42 inches in diameter),bin vent filter i7 (air to cloth ratio of 4.44 to 1),bin vent filter(air to cloth ratio of 4.44 to 1), dust collector(air to cloth ratio of 8.17 to 1),dust collector(air to cloth ratio of CD—SD—DC 1,CD—SD—DC2, ES-WFS—SD—SH Surge hopper CS-17 8.06 to 1),cyclone(42 inches 1ES—WFS—SD—CYC, in diameter),bin vent filter CD—SD—BV 1,CD—SD—BV2 (air to cloth ratio of 4.44 to 1),bin vent filter(air to cloth ratio of 4.44 to 1), - F—C—CFBH Intersite conveyor[NSPS 40 CFR Part 60 Subpart 000] F—CH—BC Brickhaven conveyor[NSPS 40 CFR Part 60 Subpart 000] Impact crusher[NSPS 40 CFR F—CH—Cl 1 Part 60 Subpart 000] F—CH—CFC Cape Fear conveyor[NSPS 40 CFR Part 60 Subpart 000] F—CH—FC Feed Conveyor[NSPS 40 CFR Part 60 Subpart 000] F—CH—FS1 Finishing screen[NSPS 40 CFR Part 60 Subpart 000] F—CH—FS2 Finishing screen[NSPS 40 CFR Part 60 Subpart 000] F—CH—FS3 Finishing Screen[NSPS 40 CFR Part 60 Subpart 0001 F—CH—FS4 Finishing screen[NSPS 40 CFR Part 60 Subpart 000] F—CH-111 Hammermill NSPS [40 CFR Part 60 Subpart 000] F—CH—H2 Hammermill [NSPS 40 CFR Part 60 Subpart 000] F—CH—PI product conveyor[NSPS 40 CFR Part 60 Subpart 000] F—CH—P2 product conveyor[NSPS 40 CFR Part 60 Subpart 000] F—CH—RC reversing conveyor[NSPS 40 CFR Part 60 Subpart 000] F—CH—SFC1 Screen feed conveyor[NSPS 40 CFR Part 60 Subpart 000] F—CH—SFC2 Screen feed conveyor[NSPS 40 CFR Part 60 Subpart 0001 F—CH—SFC3 Screen feed conveyor[NSPS 40 CFR Part 60 Subpart 000] F—CH—SFC4 Screen feed conveyor[NSPS 40 CFR Part 60 Subpart 000] 5 F—CH—SS1 Scalping screen[NSPS 40 CFR Part 60 Subpart 000] F—CH—SS2 Scalping Screen[NSPS 40 CFR Part 60 Subpart 000] F—CH—SSFC scalping conveyor[NSPS 40 - CFR Part 60 Subpart 000] F—CH—TI tallings conveyor[NSPS 40 CFR Part 60 Subpart 0001 F—CH—T2 tallings conveyor[NSPS 40 CFR Part 60 Subpart 000] F—CH-TC 1 Trampolin-Conveyor[NSPS 40 CFR Part 60 Subpart 000] F—CH—TC2 Trampolin Conveyor[NSPS 40 CFR Part 60 Subpart 000] F—FC4 Finishing conveyor#4[NSPS— 40 CFR Part 60 Subpart 000] { Finishing conveyor 95 [NSPS— F—FCS 40 CFR Part 60 Subpart 000] F—FS I Single deck finishing screen [NSPS Subpart 000] F—FS2 Single deck finishing screen ' [NSPS Subpart 000] F—FS3 finishing screen[NSPS Subpart 000] F—FS4 finishing screen[NSPS Subpart. 000] F—FS5 Finishing screen F—FS6 Finishing screen F—FS7 Finishing screen F—FS8 Finishing screen F—FS9 Finishing Screen F—PC Primary crusher[NSPS—40 CFR Part 60 Subpart 0001 F—SGS secondary crusher[NSPS 000] F—SS1 Scalping Screen[NSPS Subpart 000] F—SS2 Scalping Screen[NSPS Subpart 000] Hammermill Feed Conveyor FCH—HFC1 [NSPS 40 CFR Part 60 Subpart 000] Hammermill Feed Conveyor FCH—HFC2 [NSPS 40 CFR Part 60 Subpart 000] I—ES—K1D1 brick dryer associated with Kiln 1 brick dryer associated with Kiln I—ES—K2D1 2 6 i I—F—CH—AF Apron feeder I—F—CH—H hopper(50 ton capacity) I—F—Coal—CH coal hopper I—F—Coal—CP coal pile I—F—SSC Sand Conveyor IES—CP Open clay storage piles IES—F—CH6 Existing raw material handling and conveying operations IES—F—CO-2 Reclaimer(coating operations) IES—F—CO—Cl Conveyor(coating operation) IES—F—CO—C2 Conveyor(coating operation) IES—F—CO—C3 Conveyor(Coating operation) IES—F—CO—C4 Conveyor(Coating operation) IES—F—CO—05 Conveyor(coating operation) IES—K4F.1 Box feeder for Line 4 IES—K4F.2 conveying system for line 4 IES—K4F.3 storage tank for line 4 IES—RECLAIM Reclaimer building storage piles Wood receiving,non—pneumatic IES—SD handling and conveying and storage operations IES—T1 350 gallon brick oil tank IES—T2 350 gallon gear oil tank IES—T3 275 gallon waste oil tank IES—T4 1,000 gallon diesel tank IES—T5 1,000 gallon gasoline storage tank Package—type kiln car Two Bagfilters(97 square IES—VS1 CS-10 feet and 297 square feet of CD—VS1,CD—VS2 vacuuming system filter area) Package—type kiln car Two Bagfilters(97 square IES—VS2 CS-10 feet and 297 square feet of CD—VS1,CD—VS2. vacuuming system - filter area) IES—VS3 Hi—Vac vacuum system for Kiln 3 IES—VS4 package—type kiln car vacuuming system IES—VS5 package—type kiln car vacuuming system IF—BH—MR—C One Conveyor at Brickhaven site IF—BH—MR—DH One dump hopper at Brickhaven site IS-14 propane vaporizer(1.3 million Btu per hour per burner) IS-3 Screened Clay Conveying and Handling Operation for Kiln l 7 and 2 Screened clay conveying and -- IS-4 handling operation for Kiln 3 and 4 IS-7.1 sand coating pile IS-7.2 .. sand coating pile IS-7.3 sand coating pile IS-7.4 sand coating pile IS-7.5 sand coating pile IS-7.6 sand coating pile IS-7.7 conveyor IS-7.8 conveyor IS-8.1 Kiln 3 storage pile IS-8.2 Kiln 3 box feeder IS-8.3 Kiln 3 storage bin - IS-8.4 Kiln 3 conveyor IS-8.5 Kiln 3 conveyor IS-8.6 Kiln 3 conveyor IS-8.7 Kiln 3 conveyor IS-8.8 Kiln 3 conveyor IS-8.9 Kiln 3 conveyor III 8 I I` COPY of RECORD Date Submitted: 6/191201416:46:44 As entered in AERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit : 04384 Moncure,NC 27559 County : Chatham DAQ Region : RRO Emission Source & Operating Scenario List- See Instructions *ES Group ID *ES ID *OS ID *OS Description GR12 ES-K3D1,ES-K3D2,ES-K3D3 20 Natural gas/propane-fired dryers for Kiln 3 ES-WFS-SD-CV I,ES-WFS-SD-CV2, ES-WFS-SD-CV3,ES-WFS-SD=CYC, GR21 ES-WFS-SD-HM,ES-WFS-SD-SC1, 30 Wood Fuel/Sawdust System ES-WFS-SD-SC2,ES-WFS-SD-SDS, ES-WFS-SD-SH GR22 IES-VS3,IES-VS4,IES-VS5 35 Vacuum Systems-Brickhaven G-66 ES-K1,ES-K2,ES-WD1,2 14 Wood/natural gas-fired brick kilns and green brick dryer(Cape Fear) G-69 ES-CR5, ES-CR6,ES-CR7 37 Texturizing Operations G-70 IES-VS1,IES-VS2 34 Vacuum System F-C-CFBH,F-FC4,F-FC5,F-FS1, F-FS2,F-FS3,F-FS4;F-FS5,F-FS6, Primary Clay Grinding and G-71 F-FS7,F-FS8,F-F99,F-PC,F-SS1, 31 Screening Operation F-SS2 G-72 I-ES-K1D1,I-ES-K2D1 15 Dryers associated with Kilns 1 and 2 F-CH-BC,F-CH-C I,F-CH-CFC, F-CH-FC,F-CH-FS1,F-CH-FS2, F-CH-FS3,F-CH-FS4,F-CH-111, F-CH-H2,F-CH-P1,F-CH-P2, G-132 F-CH-RC,F-CH-SFC1,F-CH-SFC2, NONE NONE F-CH-SFC3,F-CH-SFC4,F-CH-SS1, F-CH-SS2,F-CH-SSFC,F=CH-T1, F-CH-T2,F-CH-TC1,F-CH-TC2, FCH-HFC 1,FCH-HFC2 I G-135 ES-K4D1,ES-K4D2,ES-K4D3 29 Natural gas/propane-fired dryers l for Kiln 4 G-143 I-F-CH-AF,I-F-CH-H,IES-CP, NONE NONE IES-F-CH6,IES-F-CO-2, IES-F-CO-C1,IES-F-CO-C2, IES-F-CO-C3,IES=F-CO-C4, IES-F-CO-05,:IES-K4F.1,IES-K4F.2, IES-K4F.3,IES-RECLAIM, IF-BH-MR-C,IF-BH-MR-DH,IS-3, IS-4,IS-7.1,IS-7.2,IS-7.3,IS-7.4, IS-7.5,IS-7.6,IS-7.7,IS-7.8,IS-8.1, 9 IS-8.2,IS-8.3,IS-8.4,IS-8.5,IS-8.6, IS-8.7,IS-8.8,IS-8.9 G-144 IES—T1,IES—T2,IES—T3,IES—T4, IES—TS 18 Storage tanks ES—BP—BM 26 Batch Mixer - ES—BP—CS 27 Cement Silo ES—BP—FAS 28 Flyash Silo ES—CD-8 6 Rotary sand drum dryer(3.45 tons per hour) ES—CR8 NONE NONE ES—Coal—CC 33 Coal Processing System 10 Natural gas/propane—fired kiln#3 ES—K3K (Uncontrolled) 25 10/Natural gas/propane/coal—fired kiln#3 ES-K4K 21 Coal/Natural gas/Propane—fired kiln#4 ES—RUMBLE 36 Rumbler tumbles blocks in a rotating drum in order to create an ES—SS NONE NONE F=SGS NONE NONE I—F—Coal—CH NONE NONE I—F—Coal—CP NONE NONE I—F—SSC NONE NONE IES—SD NONE NONE IS-14 19 Propane Vaporizer 10 I l � COPY of RECORD Date Submitted: 6/191201416:46:44 As entered in HERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit• 04384 Moncure,NC 27559 County.: Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID (from permit)or Group GR12 consisting of ES—K3D1,ES—K3D2,ES—K3D3 Emission Source Group ID 2. Emission Source Description: Natural gas/propane—fired dryers at Brickhaven Plant 3. Operating Scenario ID/Description: OS—20/Natural gas/propane—fired dryers for Kiln 3 4. SCC Number/Description: 30500351Brick Manufacture—Dryer;Brick Dryer:Heated With Waste Heat And Supplemental Gas Burners 5. Throughput/units in 2013: (e.g.production or fuel use): 6. Fuel Information (if fuel is used) /a Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description - as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one.ERP use additional entr lines : ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) hate(Acfm) Rectangle(L x W) (in 0.1 feet) ERP for ES-K3K, EP—K3 VERTICAL STACK 35 4.92 99.95 33.79 38544.24 ES—K3D1 AND ES—K3D2 11 Operating Scenario: OS—20 Emission Source/Group ID: GR12 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) i 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an-Feb +Dec 25% 25% une—Aug. 25% �013 ept.—Nov. 25% 013 �arch—May 13 �013 U Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control - GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS Code Pollutants Method Code (Net after Factor Ef Control Pollutantss (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 — S02 S02 08 VOC VOC 08 Emission HAP/TAP Emissions Control J CAS Estimation Emission Pollutants (In (see instructions) HAP/TAPS Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls) 2013 _] I . i 12 1 COPY of RECORD Date Submitted: 6/19/201416:46:44 As entered in AERO Facility Name: General Shale Brick,Inc. Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit: 04384 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or Group GR21 consisting of ES—WFS—SD—CV 1,ES—WFS—SD—CV2, Emission Source Group ID ES—WFS—SD—CV3, ES—WFS—SD—CYC,ES—WFS—SD—HM, ES—WFS—SD—SC 1,)ES—WFS—SD—SC2,ES—WFS—SD—SDS, ES—WFS—SD—SH 2. Emission Source Description: Wood Fuel/Sawdust System 3. Operating Scenario,ID/Description: OS—30/Wood Fuel/Sawdust System 4. SCC Number/Description: 30500305Brick Manufacture—Material Prep;Raw Material Handling and - Transferring 5. Throughput/units in 2013: L_ (e.g.production or fuel use): 6. Fuel Information (If-fuel is used) r Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): i 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-17 CD—SD—DC1 dust collector air to cloth ratio of 8.17 to 1 - 2 CS-17 CD—SD—DC2 dust collector air to cloth ratio of 8.06 to 1 3 CS-17 ES—WFS—SD—CYC cyclone 42 inches in diameter 4 CS-17 CD—SD—BV1 bin vent filter air to cloth ratio of4.44 to 1 5 CS-17 CD—SD—BV2 bin vent filter air to cloth ratio of 4.44 to 1 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) - in 0.1 feet) 13 r Ii P—SD—BV1 VERTICAL STACK 20 0.5 72 33.95 400 Bin vent on sawdust -r silo Dust Collector on P—SD—DC2 VERTICAL STACK 20 1 72 49.76 2345 Woodfuel Sawdust System Screens Conveyors P—SD—BV2 VERTICAL STACK 20 0.5 75 33.95 400 Bin Vent on Surge Hopper Dust Collector on P—SD—DC1 VERTICAL STACK 20 1 72 44.56 2100 Woodfuel Sawdust System Screens Conveyors 1 -I i 14 i Operating Scenario: OS—30 Emission Source/Group ID: GR21 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks ( 52 Per Year _ ) r-- 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throughput: an—Feb +Dec 25% 250�o une—Aug. 250�o �013 ept.—Nov. 25% 013 �arch—May 13 �013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Pollutants Pollutants Method Code (Net after Factor Ef Control Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control A (NAAQS) Pollutant Criteria Estimation Efficiency Emission �Pollutants Code Pollutants Method Code et after Factor Ef Control (Tons/Year) (See Instructions) all controls) j 2013 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 '08 VOC VOC 08 HAP/TAP CAS Emissions Emission Control Pollutants (In HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Method Code y Factor Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions .2013 i 15 i l_ ,� COPY of RECORD Date Submitted: 6/19/201416:46:44 As entered in-HERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300_Brick Plant Road Permit• 04384 - Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources i Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID (from permit)or Group GR22 consisting of IES—VS3,IES—VS4,IES—VS5 Emission Source Group ID" 2. Emission Source Description: Vacuum Systems—Brickhaven _ 3. Operating Scenario ID/Description: OS—35/Vacuum Systems—Brickhaven 4. SCC Number/Description: 30500317/13rick Manufacture—Material Prep ;Raw Material Unloading 5. Throughput/units in 2013: 2000 HR/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur ro Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x _._ (in 0.1 feet) EP—VS3 DOWNWARD—FACING VENT 1 3 72 3.3 1400 Emission Point for IES—VS3 EP—VS4 DOWNWARD—FACING VENT 1 3 72 3.3 1400 Emissions point for IES—VS4 EP—VS5 DOWNWARD—FACING VENT 1 3 72 3.3 1400 Emission point for IES—VS5 16 I Operating Scenario: OS—35 Emission Source/Group ID: GR22 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&-End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec o arch—May o une—Aug. o Sept.—Nov. o 013 25/0 013 25/0 013 25/0 013 25/o 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAA Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 0.12 08 PM10 PM10 0.12 08 PM2.5 PM2.5 0.12 08 S02 S02 08 VOC VOC 08 HAP/TAP Emissions Emission Control Pollutants (In CAS HAP/TAPS Estimation Emission EF Control - (see instructions) Method Code Efficiency Factor Alphabetical Order) (Pounds./Year) (Net after all controls) See Instructions 2013 17 COPY of RECORD Date Submitted: 6/19/201416:46:44 As entered in AERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit• 04384 - Moncure,NC 27559 County.: Chatham i DAQ Region.:RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or Group G-66 consisting of ES—Kl,ES—K2,ES—WD 1,2 Emission Source Group ID 2. Emission Source Description: Two Wood/natural gas—fired brick kilns and green brick dryer _ 3. Operating Scenario ID/Description: OS— 14/Wood/natural.gas—fired brick kilns and green brick dryer(Cape Fear) 4. SCC Number/Description: 30500361/13rick Manufacture—Dryer; Sawdust Dryer:Heated With Exhaust From Sawdust—fired Kiln 5. Throughput/units in 2013: (e.g.production or fuel use):. 6. Fuel Information (If fuel is used) L.Sulfur %Ash Heat Content ) _T� Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information : Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-8 CD7C1 Sim le cyclone 89 inches in diameter 2 CS-8 CD—C2 Simple cyclone 89 inches in diameter 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ent lines): ERP ID ERP Type Height Diameter' Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (Fj (Feet/sec) Rate(Acfm) - Rectangle(L x W) in 0.1 feet) ERP for ES—K1, EP—C I VERTICAL STACK 65 2.5 150 53 15609.78 ES—K2,and ES—SDI ERP for ES—K1, EP—C2 VERTICAL STACK 65 2.5 150 53 15609.78 ES—K2,and ES—SDI 18 - ' Operating Scenario: OS— 14 P g Emission Source/Group ID: G-66 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% —Aug. 25% ept.—Nov. 25% 013 013 �Om �013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Pollutants Pollutants Method Code (Net after Factor Ef Control Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 HAP/TAP CAS Emissions Emission Control Pollutants (In HAP/TAPS Estimation Emission EF Control (see instructions) Efficiency Alphabetical Order ounds/Year Method Code Factor P ) (P ) (Net after all controls) See Instructions 2013 . 20 I COPY of RECORD Date Submitted: 6/19/2014 16:46:44 As entered in AERO Facility Name: General Shale Brick,Inc. Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit• 04384 Moncure,NC 27559 County.: Chatham -- DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or Group G-69 consisting of ES—CR5,ES—CR6,ES—CR7 Emission Source Group ID 2. Emission Source Description: Texturizing Operations 3. Operating Scenario ID/Description: OS—37/Texturizing Operations _ 4. SCC Number/Description: 30500397Brick Manufacture; *Other Not Classified 5. Throughput/units in 2013: 96201 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): I 8. Control Device Information : Order .CS—ID CD ID Control Device Description as listed inpermit) 1 CS-19 CD—CR6BF ba filter 6,096 square feet of filter area 2 CS-19 CD—CR7BF Ba filter 6,096 square feet of filter area 3 CS-19 CD—CR7BF2 ba filter 4,062 square feet of filter area 4 CS-19 CD—CR7BF3 ba filter 3.,040 square feet of filter area �I 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional e try lines): . ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) T EP—CR6 HORIZONTAL STACK 20 1 72 21.2 999.02 ERP for ES—CR-6 EP—CR7 HORIZONTAL STACK 20 1 72 1 21.2 1 999.02 1 ERP for ES—CR-7 21 i Operating Scenario: OS—37 Emission Source/Group ID: G-69 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25a/o une—Aug. 250�o �013 ept.—Nov. 25"�0 013 �arch—May 13 �013 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAA Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 0 NOx NOx 08 0 TSP TSP 0.17 08 99 PM10 PM10 0.17 . 08 99 PM2.5 PM2.5 0.17 08 99 S02 S02 08 0 VOC VOC 08 0 HAP/TAP Emissions Emission Control Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls) 2013 ,I 22 COPY of RECORD Date Submitted: -6/19/201416:46:44 As entered in AERO Facility Name: General Shale Brick,Inc. Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit: 04384 Moncure,NC 27559 County: Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources - Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2013 1. Emission Source ID(from permit)or Group G-70 consisting of IES-VS 1,IES-VS2 Emission Source Group ID 2. Emission Source Description: Vacuum System 3. Operating Scenario ID/Description: OS-34Nacuum System - 4. SCC Number/Description- 3 05 003 1 7/Brick Manufacture-Material Prep ;Raw Material Unloading 5. Throughput/units in 2013: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS-ID CD ID Control Device Description as listed inpermit) I CS-10 CD-VS1 Ba filter 97 square feet of filter area 2 CS-10 CD-VS2 Ba filter 297 square feet of filter area ill 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ent lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Description Rectangle(L x in 0.1 feet) � EPVS2 DOWNWARD-FACING VENT 1 3 72 3.3 1400 ERP for CD-VS2 EPVS1 DOWNWARD-FACING VENT 1 3 72 3.3 1400 ERP for CD-VS1 Operating Scenario: OS—34 Emission Source/Group ID: G-70 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% re .—Nov. 25% 013 013 �013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. i Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Met after. Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (hiAA Code Pollutants Method Code (Net afterFactor Ef Control Pollutants • (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 Emission HAP/TAP CAS Emissions Estimation Control Emission Pollutants (In (see instructions). HAP/TAPS Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) See Instructions) et after all controls) 2013 24 COPY of RECORD Date Submitted: 6/19/2014 16:46:44 As entered in AFRO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit : 04384 Moncure,NC 27559 County : Chatham -- DAQ Region :RRO North Carolina Department of Environment and Natural Resources _. Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID (from permit)or Group G-71 consisting of F—C—CFBH,F—FC4,F—FC5,F—FS 1,F—FS2, Emission Source Group ID F—FS3,F—FS4,F—FS5,F—FS6,F—FS7,F—FS8,F—FS9,F—PC,F—SS1,F—SS2 2. Emission Source Description: Clay Handling Equipment 3. Operating Scenario ID/Description: OS—31/Primary Clay Grinding and Screening Operation I 4. SCC Number/Description: 30500302Brick Manufacture—Material Prep;Raw Material Grinding l Screening l 5. Throughput/units in 2013: 108707 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency j (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) I 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FG FUGITIVE(NO 1 1 72 Area= 1 ERP for Fugitive STACK) sources 25' Operating Scenario:OS—31 Emission Source/Group ID: G-71 P g P 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 6 ) Days per Week ( 5 ) Weeks per Year ( 48 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25°�° une—Aug. ° Sept.—Nov. ° 013 013 013 25�O 013 25 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants. Pollutants Method Code (Net after Factor Tons/Year See Instructions all'controls 2013 i Emissions— Emission Control Criteria Pollutant Criteria Estimation . Efficiency Emission Po� Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP ,' 1.36 08 PM10 PM10 0.13 08 PM2.5 PM2.5 0.13 08 S02 S02 08 . VOC VOC 08 rHAP/TAP Emissions Emission Control Pollutants (In CAS HAP/TAPS Estimation Efficiency, Emission EF Control (see instructions) � Method Code Factor Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 G 26 COPY_ of RECORD Date Submitted: 6/19/2014 16:46:44 As entered in AERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit : 04384 Moncure,NC 27559 County : Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or Group G-72 consisting of I—ES—K1D1,1—ES—K2D1 Emission Source Group ID 2. Emission Source Description: Dryers associated with materials handling equipment 3. Operating Scenario ID/Description: OS— 15/Dryers associated with Kilns 1 and 2 4. SCC Number/Description: 30500305Brick Manufacture—Material Prep;Raw Material Handling and Transferring 5. Throughput/units in 2013: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit). i 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ; E ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) in 0.1 feet) EP—FG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources I 27 ' 1 Operating Scenario:OS— 15 Emission Source/Group ID: G-72 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% a 25% une—Aug. 25% �013 ept.—Nov. 25% 013' � rch—May 13 113 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control ,/N C Pollutant Criteria Estimation Efficiency Emission Ef Control Pollutants s Code Pollutants Method Code (Net after Factor (TonslYear) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 tHAP/TAP Emissions Emission Control Pollutants (In CAS HAP/TAPS APS Estimation Efficiency Emission EF Control (see instructions) Method Code Factor Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 I . i 28 COPY of RECORD _Date Submitted: 6/19/2014 16:46:44 As entered in AERO - Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit: 04384 Moncure,NC 27559 County : Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or Group G-135 consisting of ES—K4D1,ES—K4D2,ES—K4D3 Emission Source Group ID 2. Emission Source Description: Natural gas/propane—fired dryers at Brickhaven Plant 3. Operating Scenario ID/Description: OS—29/Natural gas/propane—fired dryers for Kiln 4 - 4. SCC Number/Description: 30500351Brick Manufacture—Dryer;Brick Dryer: Heated With Waste Heat And Supplemental Gas Burners 5. Throughput/units in 2013: 96201 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur %Ash Heat Content - Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed inpermit) t_ 9.Emission Release Point ERP i Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) EP—K4D1 VERTICAL STACK 34.78 4.92 99.95 33.79F38544.24 Brick Dryers on Kiln 4 29 Operating Scenario: OS—29 Emission Source/Group.ID: G-135 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% JID13'Line—Aug. Sept.—Nov. 25% 013 �arch—May 13 2013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See'Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAA Code Pollutants Method Code (Net afterFactor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 13.47 08 NOx NOx 4.71 08 TSP TSP 8.99 08 PM10 PM10 8.99 08 PM2.5 PM2.5 8.99 08 S02 S02 08 VOC VOC 1.44 08 Emission HAP/TAP CAS Emissions Control Estimation Emission Pollutants (In (see instructions) HAP/TAPS Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) See Instructions (Net after all controls) 2013 30 COPY of RECORD Date Submitted: 6/191201416:46:44 As entered in HERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit: 04384 Moncure,NC 27559 County : Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or Group G-144 consisting of IES—Tl,IES—T2,IES—T3,IES—T4,IES—T5 Emission Source Group ID l 2. Emission Source Description: Storage tanks 3. Operating Scenario ID/Description: OS— 18/Storage tanks i_ 4. SCC Number/Description: 39090004/Fuel Storage—Fixed Roof Tanks ;Distillate Oil(No. 2): Working Loss 5. Throughput/units in 2013: 39923 GAL/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /°Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed in ermit 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry fines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) (in 0.1 feet) EP—FG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources 31 Operating Scenario: OS— 18 Emission Source/Group ID: G-144 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: - 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25"�u une—Aug. 25% �013 ept.—Nov. 25% 013 �arch—May 13 013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG GHG Estimation Efficient Emission Pollutants CAS Pollutants Method Code (Net after Factor Ef Control Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAA Code Pollutants Method Code. (Net afterFactor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 0.12 08 HAP/TAP Emissions Emission .Control CAS Estimation Emission Pollutants (In (see instructions) HAP/TAPS Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls) 2013 i 32 COPY of RECORD Date Submitted: 6/19/2014 16:46:44 As entered in AERO Facility Name: General Shale Brick,Inc. Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit: 04384 Moncure,NC 27559 County : Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality - Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES—BP—BM Emission Source Group ID 2. Emission Source Description: batch mixer(39.97 tons per hour capacity) 3. Operating Scenario ID/Description: OS—26Batch Mixer 4. SCC Number/Description: 31299999/Miscellaneous Machinery ; Other Not Classified 5. Throughput/units in 2013: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS=12 CD—BP—BH1 one ba filter 535 s aure feet of filter area 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/see) hate(Acfm) Rectangle(L x W) 1 (in 0.1 feet) BMX VERTICAL STACK 44.95 1.312 72.05 40.02 3246.27 Batch Mixer Ba house 33 Operating Scenario: OS—26 Emission Source/Group ID: ES—BP—BM 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( .7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 i . 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% �013 ept.—Nov. 25% 013 013 �013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or-other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Emissions— Emission Control Criteria Pollutant Criteria Estimation Efficiency Emission (NAAQS) Ef Control Code Pollutants Method Code (Net after Factor Pollutants i (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 Emission HAP/TAP CAS Emissions Estimation Control Emission Pollutants (In (see.instructions) HAP/TAPS Method Code Efficiency Factor EF Control - Alphabetical Order) (PoundsNear) (Net after all controls) See Instructions 2013 34 COPY of RECORD Date Submitted: 6/19/2014 16:46:44 As entered in AERO Facility Name: General Shale Brick,Inc. Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit: 04384 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES—BP—CS Emission Source Group ID 2. Emission Source Description: cement silo(10 tons per hour capacity) 3. Operating Scenario ID/Description: OS—27/Cement Silo I 4. SCC Number/Description: 31299999/Miscellaneous Machinery ; Other Not Classified 5. Throughput/units in 2013: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-13 CD—BP—BV2 one bin vent filter 227 square feet of filter area 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ent lines : ERP ID ERP Type Height Diameter. Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) - (in 0.1 feet) CEMT VERTICAL STACK 40.02 1.15 72.05 60 3739.28 Cement Silo Bin Vent 35 Operating Scenario: OS—27 Emission Source/Group ID: ES—BP—CS 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% une—Aug. 25% Sept.—Nov. 25% 013 �arch—May 13 �013 013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Pollutants Pollutants Method Code (Net after Factor Ef Control Tons/Year) (See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Met after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 r HAP/TAP CAS Emissions Emission Control Pollutants (In HAP/TAPS Estimation EfficiencyEmission (see instructions) Method Code Factor EF Control Alphabetical Order). (Pounds/Year) (Net after all controls) See Instructions 2013 � I 36 COPY of RECORD Date Submitted: 6/19/2014 16:46:44 As entered in AERO Facility Name: General Shale Brick,Inca Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit.• 04384 Moncure,NC 27559 County: Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources - Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID (from permit)or ES—BP—FAS Emission Source Group ID 2. Emission Source Description: flyash silo(11 tons per hour capacity) 3. Operating Scenario ID/Description: OS—28/Flyash Silo 4. SCC Number/Description: 31299999/Miscellaneous Machinery ; Other Not Classified 5. Throughput/units in 2013: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-14 CD—BP—BHI one ba filter 535 s aure feet of filter area 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) (in 0.1 feet) FLY VERTICAL STACK 44.95 1.15 72 60 3739.28 Flyash Silo Bin Vent 37 Operating Scenario: OS—28 Emission Source/Group ID: ES—BP—FAS 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For.Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% une—Aug. 25% Sept.—Nov. 25% 013 �arch—May 13 013 013 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Pollutants Pollutants Method Code (Net after Factor Ef Control Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control (NAAQS) Pollutant Criteria Estimation Efficiency Emission Pollutants Code Pollutants Method Code (Net after Factor Ef Control (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 HAP/TAP CAS Emissions Emission Control HAP/TAPS Estimation Emission Pollutants (In (see instructions) Method Code Efficiency Factor EF Control Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 I 38 COPY of RECORD Date Submitted: 6/19/2014 16:46:44 As entered in AERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit : 04384 Moncure,NC 27559 County :Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES—CD-8 Emission Source Group ID 2. Emission Source Description: Natural gas—fired rotary drum coatings dryer(250,000 Btu per hour maximum heat input; 3.45 tons per hour capacity) 3. Operating Scenario ID/Description: OS—6/Rota sand drum dryer 3.45 tons per hour 6/Rotary rY ( P ) 4. SCC Number/Description: 30500301/Brick Manufacture—Dryer;Raw Material Drying 5. Throughput/units in 2013: 0.0735 E6FT3/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur /o Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed in ermit 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): _ ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) Rectangle(L x W) (in 0.1 feet) EP—FG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK sources 39 Operating Scenario: OS—6 Emission Source/Group ID: ES—CD-8 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% 25% une—Aug. 25% Sept.—Nov. 25% 013 �arch—May 13 �013 013 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors-or other estimation methods used. Emissions— Emission Control GHG GHG Estimation Efficiency Emission Pollutants CAS Et Control Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAA Code Pollutants Method Code (Net after y Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 0 08 NOx NOx" 0 08 _ TSP TSP 0.03 08 PM10 PM10 0.03 08 PM2.5, PM2.5 0.03 08 S02 S02 0 08 VOC VOC 0 08 . Emissions Emission Control HAP/TAP CAS Estimation Efficiency Emission Pollutants (In Alphabetical Order) (see instructions) HAP/TAPS(Pounds/Year) Method Code (Net after all Factor EF Control See Instructions controls) 2013 Benzene 71-43-2 0.00015 08 0.0021 Formaldehyde 50-00-0 0.00551 08 0.075 Hexane,n— 110-54-3 0.1323 08 1.8 Naphthalene(Component of 91-20-3 0.00004 08 0.'00061 POMTV Toluene 108-88-3 0.00025 08 0.0034 40 J COPY of RECORD Date Submitted: 6/19/201416:46:44 As entered in AERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit: 04384 Moncure,NC 27559 County : Chatham _ DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES—Coal—CC Emission Source Group ID 2. Emission Source Description: coal crusher i 3. Operating Scenario ID/Descripti6n: OS—33/Coal Processing System 4. SCC Number/Description: 39999997/Miscellaneous Industrial Processes ; Other Not Classified 5. Throughput/units in 2013: 4261 TON/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): - I 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-18 CD—Coal—CC ba filter air to cloth ration of 4.7 to 1 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) P—Coal-CC VERTICAL STACKI 30 2 75 18.56 3500 One Ba filter 41 I -- Operating Scenario: OS—33 Emission Source/Group ID:ES—Coal—CC 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) i 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% Sept.—Nov. 25% 013 1 013- �013 013 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission (NAAQS) Code Pollutants Method Code (Net after Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 0 NOx NOx 08 0 TSP TSP 0.02 - 08 99 1.1 BEFORE PM10 PM10 0.02 08 99 1.1 BEFORE PM2.5 PM2.5 0.02 08 9.9 1.1 BEFORE S02 S02 08 0 VOC VOC 08 0 . Emission HAP/TAP Emissions Control -- In CAS HAP/TAPS Estimation Emission ( Efficiency EF Control Pollutants (see instructions) Method Code y Factor Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls) 2013 42 COPY of RECORD Date Submitted: 6/191201416:46:44 As entered in AERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit: 04384 Moncure,NC 27559 County: Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2013 1. Emission Source ID(from permit)or ES-K3K Emission Source Group ID 2. Emission Source Description: Coal/natural gas/propane-fired brick tunnel kiln(25.9 million Btu per hour maximum heat input and 20.55 tons per hour maximum fired brick production rate)[Case By Case MACT] -3.- Operating Scenario ID/Description: -OS= 10/Natural gas/propane=fired kiln#3(Uncontrolled) -- - i 4. SCC Number/Description: 30500311/Brick Manufacture-Curing Firing ;Curing and Firing: Gas-fired Tunnel Kilns -- 5. Throughput/units in 2013: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content (Btu/units) - 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS-ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines): - ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feettsec) Rate(Acfm) Rectangle(L x W) (in 0.1 feet) ERP for ES-K3K, EP-K3 VERTICAL STACK 35 4.92 99.95 33.79 38544.24 ES-K3D1 AND ES-K3D2 43 Operating Scenario: OS— 10 Emission Source/Group ID: ES—K3K 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 250�o arch—May 250�o une—Aug. 250�0 Sept.—Nov. 25"�0 013 013 013 013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Pollutants Pollutants Method Code (Net after Factor Ef Control Tons/Year See Instructions)- all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficiency Emission ��QS Code Pollutants Method Code Ef Control Pollutantss an (Net after Factor (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP . 08 VM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 HAP/TAP Emissions Emission CAS Estimation Control Emission Pollutants (In (see instructions). HAP/TAPS Method Code Efficiency. Factor EF Control Alphabetical.Order) (Pounds/Year) ctions (Net after all controls) See Instru 2013 - i 44 i COPY of RECORD Date Submitted: 6/19/2014 16:46:44 As entered in AERO - Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit : 04384 Moncure,NC 27559 County : Chatham DAQ Region:RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES—K3K Emission Source Group ID 2. Emission Source Description: Coal/natural gas/propane—fired brick tunnel kiln(25.9 million Btu per hour maximum heat input and 20.55 tons per hour maximum fired brick production rate)[Case By Case MACT] 3. Operating Scenario ID/Description: OS—25/10/Natural gas/propane/coal—fired kiln#3 4. SCC Number/Description: 30500311/Brick Manufacture—Curing Firing; Curing and Firing: Gas—fired Tunnel Kilns 5. Throughput/units in 2013: (e.g.production or fuel use): 6. Fuel.Information (If fuel is used) /o Sulfur ro Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-15 CD—K3DLA dry limestone adsorber - 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines)- ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet)' Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) FP—K3DLA VERTICAL STACK 75.1 4.92 470.03 43.6 49734.5 dry limestone absorber 45 Operating Scenario: OS—25 Emission Source/Group ID: ES—K3K 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% �013 ept.—Nov. 25% 013 013 �013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control (NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef Control Pollutants Code Pollutants Method Code (Net after Factor � + (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 Emission HAP/TAP Emissions Control CAS Estimation Emission Pollutants (In (see instructions) HAP/TAPS Method Code Efficiency Factor: EF Control Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 l _ 46 i COPY of RECORD Date Submitted: 6/19/201416:46:44 As entered in AFRO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit: 04384 Moncure,NC 27559 County : Chatham DAQ Region :RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID (from permit)or ES—K4K Emission Source Group ID -- 2. Emission Source Description: Coal/natural gas/pr6pane—fired brick tunnel kiln(25.9 million Btu per hour maximum heat input and 20.55 tons per hour maximum fired brick production rate) [Case By Case MACT] _ 3. Operating Scenario ID/Description: OS—2 1/Coal/Natural gas/Propane—fired kiln#4 4. SCC Number/Description: 30500311/Brick Manufacture—Curing Firing; Curing and Firing:Gas—fired . Tunnel Kilns T 5. Throughput/units in 2013: 96201 O N/yr (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /- Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information Order CS—ID CD ID Control Device Description as listed inpermit) 1 CS-11 CD—K4DLA dry limestone adsorber 9.Emission Release Point(EPP) Information: Sources vented to more than one ERP use additional ent lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feettsec) Rate(Acfm) Rectangle(L x W) (in 0.1 feet) P—K4DLA VERTICAL STACK 75.13 4.92 469 43.64 49780.13 Dry limestone - adsorber on Kiln 4. 47 I Operating Scenario: OS—21 Emission Source/Group ID: ES—K4K 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 8 ) Days per Week ( 5 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu ftut. �an—Feb +Dec 250�o arch—May 25"�u —Aug.une 250�o —Nov.Sept. 25% 013 013 �013 013 - 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emission Emissions— Estimation Control GHG GHG Method Efficiency Emission CAS y Ef Control Pollutants Pollutants Code (Net after Factor (Tons/Year) (See all controls) Instructions 2013 Emission Criteria Emissions— Estimation Control Pollutant Criteria Method Efficiency Emission (NAAant Code Pollutants Code (Net after y Factor Ef Control Pollutants (Tons/Year) (See all controls) Instructions 2013 CO CO 39.06 08 0 NOx NOx 39.12 08 0 TSP TSP 48.19 0.8 0 PM10 PM10 38.12 08 0 PM2.5 PM2.5 38.12 08 0 S02 S02 81.51 08 0 VOC VOC 1.15 08 0 Emission Emissions Estimation Control HAP/TAP CAS Emission Pollutants (In Alphabetical Order HAP/TAPS Method Efficiency EF Control p ) (see instructions) (Pounds/Year) Code (Net after all Factor (See controls) Instructions 2013 Antimony Unlisted Compounds(Specify SBC—Other 2.59743 08 0 0.000027 AFTER Component of SBC Arsenic Unlisted Compounds (Specify ASC—Other 8.69657 08 0 Component of ASC Benzene 71-43-2 128.33213 08 0 Beryllium metal(unreacted) 7440-41-7 0.93969 08 0 (Component of BEC CFC-11 richlorofluoromethane 75-69-4 1 1.34681 08 0 Cadmium Metal(elemental unreacted, Component of CDC 7440-43-9 1.44302 08 0 0.000015 AFTER - 48 Carbon disulfide 75-15-0 1.78741 08 0 Carbon tetrachloride 56-23-5 0.00902 08 0 - Chlorine 7782-50-5 125.0613 08 0 0.0013 AFTER Chloroform 67-66-3 0.00962 08 0 Chromic acid (VI)(Component of 7738-94-5 4.90625 08 0 0.000051 AFTER So1CR6 CRC Cobalt Unlisted Compound(Specify COC-Other 0.20202 08 0 0.0000021 AFTER Component of COC Di(2-eth Ihex I hthalate EHP) 117-81-7 81.1744 08 0 Dibu 1 hthalate 84-74-2 13.46814 08 0 0.00014 AFTER Dichlorobenzene ,1,4- 106-46-7 2.03177 08 0 Dimeth 1 phthalate 131-11-3 0.07504 08 0 Ethyl benzene 100-41-4 2.90527 08 0 Ethyl chloride chloroethane 75-00-3 22.56875 08 0 Fluorides(sum of all fluoride 16984-48-8 5869.56427 08 0 compounds) Formaldehyde 50-00-0 0.0019 08 0 Hydrogen chloride(hydrochloric acid 7647-01.-0 5599.25539 08 0 AFTER Hydrogen fluoride(hydrofluoric acid as 7664-39-3 3668.47767 08 90 AFTER mass of HF-Component of Fluorides Lead Unlisted Compounds (Specify and PBC-Other 14.43015 08 0 0.00015 AFTER Component of PBC Manganese Unlisted Compounds(Specify Component of MNC MNC-Other 27.89829 08 0 0.00029 AFTER Mercury,vapor(Component of HGC 7439-97-6 5.82978 08 0 Methyl bromide 74-83-9 2.30882 08 0 0.000024 AFTER Methyl chloride 74-87-3 32.1.3113 08 0 AFTER Methyl chloroform 71-55-6 1.16211 08 0 AFTER Methyl ethyl ketone 78-93-3 22.89584 08 0 Methyl iodide 74-88-4 8.94669 08 0 0.000093 AFTER Methylene chloride 75-09-2 0.07696 08 0 Naphthalene(Component of POMT 91-20-3 2.8995 08 0 Nickel metal.(Component of NIC 7440-02-0 6.92647 08 0 0.000072 AFTER Perchloroeth lene tetrachloroeth lene 127-18-4 0.26936 08 0 0.0000028 AFTER Phenol 108-95-2 5.32954 08 0 Phosphorus Metal,Yellow or White 7723-14-0 94.27698 08 0. Selenium Compounds SEC 22.12623 08 0 0.00023 AFTER Styrene 100-42-5 0.77538 08 0 -- Toluene 108-88-3 20.58701 08 0 Vinyl acetate 108-05-4 0.00962 08 0 1E-7 AFTER X lene 1330-20-7 10.08186 08 0 -- X lene o- 95-47=6 4.94473 08 0 49 COPY of RECORD Date Submitted: 6/19/2014 16:46:44 As entered in AERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit: 04384 Moncure,NC 27559 County : Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID(from permit)or ES—RUMBLE Emission Source Group ID 2. Emission Source Description: rumbler system - 3. Operating Scenario ID/Description: OS—36/Rumbler tumbles blocks in a rotating drum in order to create an 4. SCC Number/Description: 30500397/Brick Manufacture; *Other Not Classified S. Throughput/units in 2013: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) ro Sulfur %Ash Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Orden CS—ID CD ID Control Device Description as listed inpermit) 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additiona entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm) Rectangle(L x (in 0.1 feet) P—RUMBLE VERTICAL STACK 44.95 1.312 72.05 40.02 3246.27 1 Rumbler Ba house 50 Operating Scenario: OS—36 Emission Source/Group ID: ES—RUMBLE - 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( _7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start. 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% rune—Aug. 25% Sept.—Nov.013 013 013 25% 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. - Emissions— Emission Control GHG CAS GHG Estimation Efficiency Emission. Pollutants Pollutants Method Code (Net after Factor Ef Control Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control (NAAQS) Pollutant Criteria Estimation Efficiency Emission Code Pollutants Method Code et after Factor Pollutants Ef Control (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 � TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC pg HAP/TAP CAS Emissions Emission Control Pollutants (In _ HAP/TAPS Estimation Emission Efficiency EF Control (see instructions) Y Alphabetical Order) (Pounds/Year Method Code F(Net after all controls) actor See Instructions) 2013 51 COPY of RECORD Date Submitted: 6/19/2014 16:46:44 As entered in AERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road . Permit: 04384 Moncure,.NC 27559 County: Chatham DAQ Region : RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2013 1. Emission Source ID (from permit)or IS-14 Emission Source Group ID 2. Emission Source Description: propane vaporizer(1.3 million Btu per hour per burner) 3. Operating Scenario ID/Description: OS— 19/Propane Vaporizer 4. SCC Number/Description: 30500397Brick Manufacture; *Other Not Classified 5. Throughput/units in 2013: (e.g.production or fuel use): 6. Fuel Information (If fuel is used) /o Sulfur %Ash .Heat Content Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed in ermit 9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry fines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description (in feet) Circle(enter ft (F) (Feet/sec) (Acfm) - Rectangle(L x W) in 0.1 feet) FEP—FG FUGITIVE(NO 1 72 Area= 1 ERP for Fugitive STACK) sources i 'll 52 Operating Scenario: OS— 19 Emission Source/Group ID: IS-14 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013) Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 ) 11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25% arch—May 25% une—Aug. 25% Sept.—Nov. 25% 013 013 013 013 13. Actual Emissions per Pollutant Listed Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Control . GHG CAS GHG - Estimation Efficiency Emission Ef Control Pollutants Pollutants Method Code (Net after Factor Tons/Year See Instructions all controls 2013 Criteria Emissions— Emission Control Pollutant Criteria Estimation Efficient Emission (NAAQS) Code Pollutants Method Code (Net after' Factor Ef Control Pollutants (Tons/Year) (See Instructions) all controls) 2013 CO CO 08 NOx NOx 08 _ TSP TSP 08 PM10 PM10 08 PM2.5 PM2.5 08 S02 S02 08 VOC VOC 08 Emission HAP/TAP CAS Emissions Estimation Control Emission Pollutants (In (see instructions) HAP/TAPS Efficiency Factor EF Control . Method Code Alphabetical Order) (Pounds/Year) (Net after all controls) See Instructions 2013 53 Facility Total CY 2013 Emissions Summary COPY of RECORD Date Submitted: 6/19/201416:46:44 As entered in AERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit : 04384 Moncure,NC 27559 County: Chatham DAQ Region.:RRO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory-Calendar Year 2013 Record Facility-Wide Totals From all Permitted and Non-Permitted Air Pollutant Emission Sources Green House Gases Pollutants(GHG) Actual Emissions Tons/Year Pollutant CAS 1 2013 1 2012 1 % Chan e Criteria Pollutants Actual Emissions Tons/Year Pollutant CAS 2013 2012 % Change CO CO 52.53 56.59 -7.1744146% NOx NOx 43.83 23.15 89.33047% PM TSP TSP 58.88 59.38 -0.84203434% PM10 PM10 47.58 44.73 6.371568% PM2.5 PM2.5 47.58 .53 8817.36% S02 S02 81.51 42.03 93.932915% _- VOC VOC 2.71 3.03 -10.561053% Hazardous Air Pollutants HAPS and/or Toxic Air Pollutants TAPs Actual Emissions Pounds/Year Pollutant CAS 1 2013 1 2012 % Change Pollutant.Group:Antimony Com ounds total mass,inc elemental SB GroupSum:2.59743 Antimony Unlisted Compounds Sec. , y P ( P Y SBC-0ther 2.59743 2.18973 18.6I8736% Component of SBC Pollutant Group:Arsenic Compounds(total mass of elemental AS,arsine and all inorganic compounds) Group -- Sum:8.69657 Arsenic Unlisted Compounds(Spec Com onent of ASC) ify ASC-OtherT 8.69657 7 7:41.568 17.272732% Pollutant Group:Beryllium compounds Total mass Group Sum:.93969 Beryllium metal(unreacted)(Component 7440-41-7 0.93969 .78815 19.227303% of BEC Pollutant Grou :Cadmium compounds total mass inc elemental metal Group Sum:1.44302 Cadmium Metal(elemental unreacted, Component of CDC 7440-43-9 1:44302 1.35834 6.234077% Pollutant Grou :Chromium VI Soluble Chromate Compounds(Component of CRC Group Sum:4.90625 Chromic acid(VI)(Component of So1CR6 7738-94-5 4.90625 4.43246 10.689102% 54 CRC Pollutant Grou :Chromium-All/Total Inc Chromium VI cate ones metal and Others Group Sum:4.90625 Chromic acid(VI)(Component of So1CR6 7738-94-5 4.90625 4.43246 10.689102% CRC Pollutant Grou :Cobalt compounds Grorcm:.20202 -- Cobalt Unlisted Compound(SpecifyOC-Other 0.20202 .1688 19.6801 Component of COC Pollutant Grou :Lead and Lead com ounds GroupSum:14.43015 Lead Unlisted Compounds(Specify and PBC-Other 14.43015 12.88974 11.950667% Component of PBC Pollutant Grou :Man anese compounds roup Sum:27.89829 Manganese Unlisted Compounds(Specify Component of MNC MNC-Other 27.89829 26.64054 4.721194% Pollutant Group:Mercury Compounds-all total mass, inc Hg Va or GroupSum:5.82978 Mercury,vapor(Component of HGC 7439-97-6 5.82978 4.94631 17,861195% Pollutant Grou :Nickel Compounds, sum total mass inc elemental Group Sum:6.92647 Nickel metal(Component of NIC 7440-02-0 6.92647 6.02336 77F 14.99346% Pollutant Grou :Pol c clic Organic Matter(Specific Com ounds from OA PS for TV Group Sum:2.89954 Naphthalene(Component of POMTV 91-20-3 2.89954 2.42008 19.811743% Acrylonitrile 107-13-1 0.0 .1318 -100.0% Benzene 71-43-2 128.33228 111.08493 15.526269% CFC-II Trichlorofluoromethane 75-69-4 1.34681 1.13694 18.459196% Carbon disulfide 75-15-0 1.78741 1.62487 10.003266% Carbon tetrachloride 56-23-5 0.00902 .01068 -15.543076% Chlorine 7782-50-5 125.0613 104.4966 19.679785% Chloroform 67-66-3 0.00962 .01068 -9.925099% Di 2-eth lhex 1 hthalate DEHP 117-81-7 81.1744 68.77118 18.035494% Dibut 1 hthalate 84-74-2 13.46814 11.36447 18.510939% Dichlorobenzene , 1,4- 106-46-7 2.03177 1.7 19.515879% Dimeth 1 phthalate 131-11-3 0.07504 .06272 19.64285% Ethyl benzene 100-41-4 2.90527 2.49937 16.240091% Ethyl chloride chloroethane 75-00-3 22.56875 18.9 19.411379% Fluorides sum of all fluoride compounds) 16984-48-8 5869.5645 7459.816 -21.31757% Formaldehyde 50-00-0 0.00741 22.40735 -99.966934% Hexane,n- 110-54-3 0.1323 .1764 -25.000002% Hydrogen chloride(hydrochloric acid 7647-01-0 5599.2554 5855.59 4.377603% Hydrogen fluoride(hydrofluoric acid as 7664-39-3 3668.4778 4659.31 -21.265644% mass of HF-Component of Fluorides Methyl bromide 74-83-9 2.30882 2.2344 3.330647% Methyl chloride 74-87-3 32.13113 36.5118 11.997953% Methyl chloroform 71-55-6 1.16211 .97461 19.238464% Methyl ethyl ketone 78-93-3 22.89584 20.62614 11.003993% Methyl.iodide 74-88-4 8.94669 9.14041 -2.1193886% Methylene chloride 75-09-2 0.07696 .49439 -84.43334% Perchloroeth lene tetrachloroeth lene 127-18-4 0.26936 .22771 18.290815% Phenol 108-95-2 5.32954 5.1437 3.6129565% Phosphorus Metal Yellow or White 7723-14-0 94.27698 82.61535 14.115571% Selenium Compounds SEC 22.12623 18.8139 17.60576% Styrene 100-42=5 0.77538 .67714 14.5080805% 55 Toluene 108-88-3 20.58726 20.18324 2.001752% Vinyl acetate 108-05-4 0.00962 .00936 2.777779% X lene 1330-20-7 10.08186 12.85181 —21.553001% X lene, o— 95-47-6 4.94473 4.18064 18.276855% 56 COPY of RECORD Date Submitted: 6/19/2014 16:46:44 As entered in AERO Facility Name: General Shale Brick,Inc.Moncure Facility Facility ID : 1900009 300 Brick Plant Road Permit•• 04384 Moncure,NC 27559 County : Chatham DAQ Region :RRO Comments From Facility: i 57 SECTION 2 2013 SUPPORTING EMISSION CALCULATIONS General Shale Brick, Inc. -Moncure, NC Facility I CY 2013 Emissions Inventory Trinity Consultants Title: 2013 Air Emission Inventory Facility: General Shale Brick,Inc. Location: Moncure,NC Facility 1D#: 1900009 Critical Parameters Table Parameter I Value Combustion Sources-Ca Re Fear Actual Brick Production 0 tons per year Actual Sawdust Usage 0 tPy Combustion Sources-Brickhaven-Kiln 3 and Associated Dryers ' Actual Brick Production Natural Gas 0 tPy Actual Brick Production(Coal&NG) 0 tPy Actual Gas Usage 0 scf/yr Actual Coal Usage () t v Combustion Sources-Brickhaven-Kiln 4 and Associated Drvers Actual Brick Production(Natural Vas) U tp Actual Brick Production Coal&NG) 96,201 tpy Acutal Gas Usage 62,697,260 scf/ r Actual Coal Usage 4,261 t v Wood Waste Svstem-Ca e Fear Number of Cyclones I 1 Sawdust preparation I I) hr cr Clay flandling Operations Actual Raw Material Processed 108,707 tpy Hours of operations 1.750 hr/yr Intersite Conveyor Process Through xit I I US.7U7 t n Sand Drver-Ca 1e Fear Hours of o ierrtions ;00 lu/vr Texturing O erations Actual Brick Production 90,201 tPy Baghouse Efficiency 99.8% Hours of operation-Brick Haven 2,000 hr/yr Hours of operations-Cape Fear 0 hr/vr Vacuum Systems Hours of operations-Cape Fear VS 1 0 hr/ r Hours of operations-Brick Haven VS2 hr/ r Hours of operations-Brick Haven(VS3)-Kiln 3 2,000 hr/yr Houfs--o ations-Brick I laven4VS4&V-S5) 0 lif/vr Flvash silo Flvash silo"I'hrou 11 xn Cement Silo Cement silo I lirou<h tut t)% Mixer Loading Mixer f.oadin, Through nil t Aggregate Iloading Aggregate Loading Throughput t�� Rumbler Hours ofo Aerations hr%r 1,uel Usage Diesel Tank 27,915gal/yr Gasoline Tank 2,743gal/yr Waste Oil Tank 500 al/ r Motor Oil Tank 165gal/yr Brick Oil Tank 3,000 al/ r Gear Oil Tank 600gal/yr Reference: Information Provided by Warren Paschal,General Shale Brick,Inc.,June 2014 Support Calculations File: El 2013-Moncure.xlsx Printed 6/19/2014 Page 1 of 35 Sheet: Input Title: _ 2013 Air Emission Inventory Source ID fh ES-KI,ES-K2,ES-SDI Facility: General Shale Brick,Inc Location: Moncure,NC _ Facility ID N 1900009 Brick Processing System-Capelear Description: After the wet clay is formed and coated it passes through the brick dryer and the kiln. The kiln is sawdust fired. Combustion products and heat generated by the kiln are vented to the drum dryer which dries the sawdust. From the drum dryer the exhaust is vented to the atmosphere. However,not all of the heat from the kiln is vented to the wood dryer. Instead,some evaporative heat is routed to the brick dryers and vented to atmosphere. - Approach: The AP-42 Section 11.3 is used to estimate the emissions from these emission units, except for Fluoride and hydrogen fluoride factors developed from a GSB test at Moncure. i 'x ,.,e€„t;Paraiiiete� _.✓<.:a..,.a�.�..ri'�;�� .�„* �Yalue3F Actual Brick Production 0 tpy Actual Sawdust Usage - tpy EMISSION CALCULATIONS Emissions are calculated by the following equation: ' Yearly Emissions Emission Factor(lb/tons brick)•Brick Production(tpy)=Emissions(lb/yr) Emissions(lb/yr)/2000lb/ton=Emissions(tpy) Note:The Formaldehyde emissions are multiplied by the wood usage instead of bricks usage. Support Calculations Fie:E12073-Moncurex1s: Printed:6/192014 Page 2 o135 _ Sheet Brick-CF(G-66) Source: ES-Kl,ES-K2,ES-SD1 Sawdust Kilns 1&2 and sawdust dryer Actual Annual Process Throughput: - Tons/yr Brick Kiln Fuel: Wood 3 Emrsslon Fa tor'(Ib/fongAnnual Ann"ual ' 1 TAP NO CASNO 3 3 mrsston Rate Emrss on Rate x fired bucks produced) _, P.ollutant�. ,,. s (Ibs%yr) (1PY) PM 0.675 d -W 44 0 0.00 PM-10 0.675 d `k� 0 0.00 PM 2.5 0.675 d 0 0.00 S02 p, 7 1F 0 0.00 NOx 0.37 °d _ 0 0.00 VOC 0.18 °` 0 0.00 CO ,0:344 d 0 0.00 1,4-dichlorobenzene 36 106.46-7 0.00E+00 0.00E+00 2-butanone(MEK) 70. 78-93-3 2.20E-04 ab 0.00E+00 0.00E+00 2-methylphenol(cresol) 35 9548-7 2.40E-09 °b 0A0E+00 0.00E+00 Acrylonitrile 4 107-13-1 1.90E-05 ab 0.00E+00 0.00E+00 Antimony HAP ANTIMONYCPDS 2.80E-06 ° 0.00E+00 0.00E+00 I ' Arsenic 9 ARSENICCPDS 2.10E-05 0.00E+00 0.00E+00 Benzene 12 7143-2 5.60E-04 n6 0.00E+00 0.00E+00 Beryllium 16 BERYLCPDS 3.10E-07 °' 0.00E+00 0.00E+00 Bis(2-ethylhexyl)phthalate;di(2- ethylhexyl)phthalate 39 117-87-7 1.40E-04 ab 0.00E+00 0.00E+00 Bromomethane(Methyl Bromide) HAP' 74-83-9 4.40E-05 ab 0.00E+00 0.00E+00 Cadmium 23 CADMIUMCPDS 2.20E-05 °' 0.00E+00 0.00E+00 Carbon Disulfide 27 75-15-0 1.80E-05 ab 0.00E+00 0.00E+00 Carbon tetrachloride 28 56-23-5 3.80E-07 ab 0.00E+00 0.00E+00 Chlorine 29 0.00E+00 0.00E+00 Chloroethane(Ethyl Choroethane) HAP 75-00-3 0.00E+00 0.00E+00 Chloroform 31 67-66-3 3.80E-07 a6 0.00E+00 0.00E+00 Chloromethane(Methlyl Chloride) HAP 74-87-3 0.0014 a6 0.00E+00 0.00E+00 Chromium(expressed as chromic acid) HAP CROMCPDS 4.80E-05 °a 0.00E+00 0.00E+00 Cobalt HAP 7440-484 0.00E+00 0.00E+00 Diethylphthalate HAP 84-66-2 0.00E+00. 0.00E+00 Dimethylphthalate HAP 131-11-3 2.40E-09 v6 0.00E+00 0.00E+00 Di-n-butylphthalate HAP 84-74-2. 1.60E-05 ab 0.00E+00 0.00E+00 Ethylbenzene HAP 100-41-4 1.00E-05 ab 0.00E+00 0.00E+00 Fluorine 50 0.00E+00 0.00E+00 Formaldehyde 51 50-00-0 6.63E-03 0.00 0.00E+00 i Hydrazine HAP 0.00E+00 0.00E+00 Hydrogen Fluoride 59 7664-39-3 0.23 h 0.00E+00 HCl 57 7647-01-0 0.17 of - 0.00E+00 . Hydrogen Sulfide 60 7783-064 0.00E+00 0.00E+00 lodomethane(Methyl Iodide) HAP 74-884 2.40E-04 ab 0.00E+00 0.00E+00 Lead HAP LEADCPDS 120E-04 as 0.00E+00 0.00E+00 M-/p-Xylene HAP 108-38-3/10642-3 2.90E-05 ah 0.00E+00 0.00E+00 Manganese 62 MANGCPDS' 4.80E-04 a 0.00E+00 0.00E+00 I I I-Trichloroethane (methylchloroform) 68 71-55-6 5.20E-07 °b 0.00E+00 0.00E+00 Methylene Chloride 69 74-87-3 6.20E-05 I°b 0.00E+00 0.00E+00 1 Mercury 66 MERCCPDS 1.10E-05 0-00E+00 0.00E+00 Naphthalene HAP' 91-20-3 2.40E-09 lab 0.00E+00 0.00E+00 Nickel 75 NICKCPDS 3.40E-05 as 0.00E+00 0.00E+00 o-Xylene HAP 9547-6 7.30E-06 °b 0.00E+00 0.00E+00 Ozone 0.00E+00 0.00E+00 Perch loroethylene (Tetrachloroethene) 81 .127-184 3.80E-07 lah 0.00E+00 0.00E+00 Phenol 82 108-95-2 1.00E-04 I°h 0.00E+00 0.00E+00 Phosphine 71 0.00E+00 0.00E+00 Phosphorus HAP 1 7723-14-0 5.50E-04 as 0.00E+00 0.00E+00 Support Calculations File:EI 2013-Monwrexl- Printed:61192014 Page 3 of 35 Sheet:Brick-CF(G-66) - Selenium HAP SEC 4.70E-05 0.00E+00 0.00E+00 -- Styrene 91 10042-5 4.20E-06 ab 0.00E+00 0.00E+00 Toluene 97 108-88-3 4.30E-04 ab 0.00E+00 0.00E+00 Total Fluorides(including HF) 50 1698448-8 b O, 0.00 0.00E+00 Trichlorofluoromethane 100 75-69-4 1.00E-06 ab 0.00E+00 0.00E+00 Vinyl acetate HAP 108-05-4 1.90E-07 a6 0.00E+00 0.00E+00 Xylene 104 1330-20-7 3.63E-05 0.00E+00 0.00E+00 a Emission factors from AP42,Section 11.3,8/97 as Table 11.3-7 for sawdust fired kilns and sawdust dryer. ab Table 11.3-6 for sawdust fired kilns and sawdust dryer. Table 11.3-2 for sawdust fired kiln and sawdust dryer. ad Table 11.3-3 for sawdust fired kilns. a` Table 11.3-5 for sawdust fired kilns and sawdust dryer. ar Table 11.34 for uncontrolled sawdust or natural gas fired tunnel kiln. b Based on General Shale Brick Moncure Facility Stack Testing-DAQ requires TF=Fluorides of 0.04 lb/ton+HF of 0.23 lb/ton) Emission factor provided by NCDENR,the emission factor basis is pound of emissions/tons of wood; therefore,the factor is multiplied by the wood used. Sawdust Usage-from input Table= tpy d Testing was performed on Kiln 1 and Kiln 2 in June 2006.Emission Factors are as follows: Process weight rate during test for both kilns 22.3 ton/hr Highest Emissions Ratfrt Emission ! Pollutant „__ s r Tested(lb/hi), "r tfao' (Ib/ton) PIv1` 15.05 0.675 °►/-J`5 ✓I'IGP?j�`" �' �Q CO 7.68 0.344 s: LuJ'd� lJutG "� �elZi:l�Ei,/�-eB 4 ¢2C" S02 data was from a September 27,2004 engineering test on Kiln 3 with !I 3 Z awJ `/3�• a a process weight rate of. 19.58 tons/hr 7. S ry - � .Highest Run Eiiiissions Emission� Pollutant,; .v. ,.,� Rate Testeyt,pb%hr)tyFactor(16/ton) SOZ. 0.56 0.029 S02 factor for wood combustion AP42-Section 1.6 0.025 lb/MMBtu MMBtu for wood=Tons wood fired •2000 lb/ton•8000 Btullb MMBtu for wood= 0 MMBtu -- S02 Emissions=Tested lb/ton•Actual Production ton/yr+Wood Combustion Factor Ib/Mmbtu•MMBtuyr fired S02 Emissions= - Ibs/yr - ful Z00a Support calculations File:El 2013-Moncure-Am Printed:6119=14 Page 4 of 35 Sheet Brick-CF(G-66) Title: 2013 Air Emission Inventory Source ID#: ES-K3K Facility: General Shale Brick,Inc Location: Moncure,NC Facility ID q: 1900009 Brick Processing System-Brick Haven-Kiln 3 Source: ES-K3K Kiln 3 Actual Brick Production: 0 Tons/yr Coal Fired 0 Tons/yr Brick Kiln Fuel: Coal/NG 60% Coal .40%Natural Gas Control Eff.of HF 90% (NESHAP Requirement) Uncontrolled s`r Em sslo Emnsstonrr TO NO ° "' yRef Factor:for Tested Total yr Factor"for Coal N - Natural Gas Em�sston Annual Annuals P,ollut m ant; `from AP 42; b F fro AP 42 Ref Factors zRef Em�sslons Emissrons w5 ;..' =Ib/ton) PM 4.12E-01 s 0.00 0.00E+00 PM-10 2.03E-01 s 0.00 0.00E+00 PM-2.5 2.03E-01 s 0.00 0.00E+00 S02 38.000 f 2.86E-02 d 0.00 0-00E+00 NOx FIN 8.13E-01 0.00 O:00E+00 VOC 2.40E-02 ad 2.40E-02 ad 0.00 0.00E+00 CO 8.00E-01 ab 0.83 ai 0.00 0.00E+00 Chlorine 29 1.30E-03 of 0.00 0.00E+00 HF 59 3.81 E-01 d 0.00 0.00E+00 HCl 57 5.82E-02 d 0.000 0.00E+00 III-Trichloroethane 68 1.70E-05 ac 4.70E-06 of 0.00E+00 0.00E+00 (methylchloroform) Methylene Chloride 69 8.00E-07 a` 0.00E+00 0.00E+00 Perchloroethylene 81 2.80E-06 of 0.00E+00 0.00E+00 (Tetrachloroethene) 1,1-dichloroethane HAP 5.00E-06 ae 0.00E+00 0.00E+00 1,4-dichlorobenzene 36 3.20E-06 ac 4.80E-05 of 0.00E+00 0.00E+00 2-butanone(MEK) 70. 2.50E-04 de 2.20E-04 of 0.00E+00 0.00E+00 I 2-Hexanone NA 9-40E-07 ae 8.50E-05 al 0.00E+00 0.00E+00 2-methylphenol(cresol) 35 2.20E-06 9e 0.00E+00 0.00E+00 2-methylnaphthalene NA 1.70E-06 ae 5.70E-05 of O.00E+00 0.00E+00 Antimony NA 2.70E-05 ah 0.00E+00 0.00E+00 Acetone NA 6.80E-04 ae 1.70E-03 of 0.00E+00 0.00E+00 Arsenic 9 1.30E-04 as 3.10E-05 ah 0.00E+00 0.00E+00 Benzene 12 2.90E-04 ae 2.90E-03 ae '0.00E+00 0.00E+00 Benzoic Acid 2.50E-04 ac 0.00E+00 0.00E+00 Beryllium 16 1-60E-05 as 4.20E-07 ah 0.00E+60 0-00E+00 Bis(2-ethylhexyl)phthalate;di(2- 39 7.30E-05 ae 2.00E-03 'f 0.00E+00 0.00E+00 ethylhexyl)phthalate Bromomethane(Methyl HAP 2.40E-05 ae 0.00E+00 0.00E+00 Butylbenzylphthalate NA 1.20E-06 ae 1.80E-05 ar 0.00E+00 0.00E+00 Cadmium 23 1.50E-05 ah 0.00E+00 0.00E+00 Carbon Disulfide 27 2.30E-06 ae 4.30E-05 of 0.00E+00 0.00E+00 Support Calculations File: El 2013-Moncure.xlsx Printed:6/79/2014 Page 5 of 35 Sheet: Brick-BH(ES-K3K_G12)NG&Coal Carbon tetrachloride 28 1.00E-07 0.00E+00 0.00E+00 Chlorobenzene HAP 2.10E-05 ae 0.00E+00 0.00E+00 Chloroethane(Ethyl HAP 1.10E-05 ae 5.70E-04 of 0.00E+00 0.00E+00 - Chloroform 31 1.00E-07 ac 0.00E+00 0.00E+00 Chloromethane(Methyl HAP 1.10E-04 ae 6.70E-04 of 0.00E+00 0.00E+00 Soluble Chromate Compounds 5.10E-05 ah 0.00E+00 0.00E+00 Cobalt 2.10E-06 ah 0.00E+00 0.00E+00 Dibenzofuran NA 3.60E-07 ae 0.00E+00 0.00E+00 Diethylphthalate HAP 1.40E-06 - 2.40E-04 of 0.00E+00 0.00E+00 Dimethylphthalate HAP 7.80E-07 - 0.00E+00 0.00E+00 Di-n-butylphthalate HAP 1.40E-04 of 0.00E+00 0.00E+00 Di-n-octylphthalate 120E-05 - 0.00E+00 0.00E+00 Ethylbenzene HAP 2.10E-05 ae 4.40E-05 of 0.00E+00 0.00E+00 Formaldehyde 51 7-50E-02 b 0.00E+00 0.00E+00 lodomethane(Methyl Iodide) HAP 9.30E-05 of 0.00E+00 0.00E+00 lsophorone HAP 3.00E-05 ac 0.00E+00 0.00E+00 Lead NA 1.50E-04 ah 0.00E+00 0.00E+00 M-/p-Xylene HAP 1.30E-04 ac 6-70E-05 of 0.00E+00 0.00E+00 Manganese 62 2.90E-04 as 2.90E-04 ah 0.00E+00 0.00E+00 Mercury 66 9.60E-05 as 7-50E-06 ah 0.00E+00 0.00E+00 Naphthalene HAP 6.90E-06 ae 6.50E-05 ae 0.00E+00 0.00E+00 Nickel 75 7.20E-05 ah 0.00E+00 0.00E+00 o-Xylene HAP 4.70E-05 ae 5.80E-05 de 0.00E+00 0.00E+00 Perchloroethylene of 0.00E+00 0.00E+00 (Tetrachloroethene) 81 2.80E-06 Phenol 82 3.50E-05 8.60E-05 ae 0.00E+00 0.00E+00 Phosphorus HAP 9.80E-04 as 0.00E+00 0.00E+00 Selenium NA 2.30E-04 ah 0.00E+00 0.00E+00 Styrene 91 1.00E-07 ac 2.00E-05 ae 0.00E+00 0.00E+00 Toluene 97 2.50E-04 ae 1.60E-04 ae 0.00E+00 0.00E+00 Total Fluorides 50 6.10E-01 a 0.00E+00 0.00E+00 Trichlorofluoromethane 100 1.40E-05 ae 0.00E+00 0.00E+00 Vinyl acetate HAP 1.00E-07 ae 0.00E+00 .0.00E+00 'Emission factors from AP42,Section 11.3,8/97 as Table 11.3-1 for uncontrolled coal-fired and natural gas-fired kilns. PM for condensible PM= 0.59 lb/ton abTable 11.3-3 for coal-fired and natural gas-fired kilns. "Table 11.34 for coal-fired and natural gas-fired kilns i ad Table 11.3-5 for brick kilns.'Table 11.3-6 for coal-fired kilns. "'Table 11.3-6 for natural gas-fired kilns "Table I L3-7 for coal-fired kilns. A Table 11.3-7 for natural gas-fired kilns. ai Factor is from AP42 Background Document testing at - I Marseilles Brick which has the same type of kiln I a3 Soluble Chromate Compounds is the regulated NC TAP - b Emission factors from AP42,Section 1.4,7/98. The emissions factor in in Ib/mmft3 of gas. The actual gas rate: - Formaldehyde Emission Factor= 0.0 MMBtu/hr/1020 Btu/113*1 C6 Btu/MMBtu/I0^(ft3/MMft3)= 0.0000 mmft3/hr ` Using AP-42 background information,assume that total fluorides emission factor is 60%of the HF emission factor Also DAQ requires that total fluorides include HF,therefore TF=fluorides+HF(lb/yr) .TF=((0.381 lb/ton*0.60)+0.381 lb/ton)*Brick Production ton/yr*(I -CE) °Testing was performed on Kiln 4 on February 10,2006. Emissions Factors are as follows: Process weight.rate during test 19.93 ton/if Support calculations File: El 2013-Moncure.xlsx Printed:611912014 Page 6 of 35 Sheet: Brick-BH(ES-K3K G12)NG&Coal i HighesfRun Emissions Rate. �cEmisstonFacto� Pollutant. Tested(Ib/hr) HF* 7.6 0-381 HCl* 1.16 0.058 PM 2.25 0.113 PM filterable 2.25 0.113 S02** 0.56 0.029 *Total Fluorides are 60%of HF **S02 data was from a September 27,2004 engineering test on Kiln 3 with a process weight rate of: 19.58 tons/hr `Test Results of Tested Highest run from Kiln and Dryer from Nov.11,2004 Indiana stack test= NOx Emission Factor= 9.67 Ib/hr / 11.89 ton/hr NOx Emission Factor= 0.813 lb/ton r AP42 coal combustion Ap42 Emission Factor:Section 1.1 Table 1.1-3 38S lb/ton coal fired Sulfur Content of Fuel 1.000% S02 EF= 38 lb/ton coal fired s A coal fired kiln with a DLA was tested at a GSB site in VA.A total of three(3)test runs for Particulate Matter was conducted on February 23,2005 and a total of three(3)test runs for Particulate<10 microns was conducted on February 24,2005. Highest Run Production Data " 29,624 lbs of brick/hr Emission Factors are as follows: Average re s� r., Emrsstons Rate w '` Entssn Factor Pollutant � Tested(16)ttr)„i: +(lb/top) s PM -6.1 0.412 PM to 3 0.203 PM2.5 3 0.203 I Support Calculations File: El 2013-Moncure.xlsx Printed:6/19l2014 Page 7 of 35 Sheet: Brick-BH(ES-K3K G12)NG&Coal Title: 2013 Air Emission Inventory Source ID#: ES-K3D1,ES-K3D2,ES-K3D3 Facility: General Shale Brick,Inc. Location: Moncure,NC Facility ID#: 1900009 Source: ES-K3D1,ES-K3D2,ES-K3D3 Brick Dryers 1,2,and 3 on Kiln 3 2011 Actual Production: - Tons/yr Brick Dryer Fuel: NG/Propane '1014"Adbual"' EllhissI6-fi Jpactqft',*:'(lb/ton'.fiked-'.br'ic'. -.,pro ueed),"',� � Rate Qjy rf,' J PM 0.187 ac 0.00 0.00 PM-10 0.187 ac 0.00 0.00 PM-2.5 0.187 ac 0.00 0.00 S02 0.00 NOx 0.098 as 0.00 0.00 VOC 0.03 ab 0.00 0.00 CO 031 as 0.00 0.00 Formaldehyde 1.55E-01 lb a Emission factors from AP-42,Section 11.3, 8/97 as Table 11.3-3 for brick dryer with supplemental gas burner A Table 11.3-5 for brick dryer. ac Table 11.3-1 for brick dryer. b The formaldehyde emissions from the dryer are included in the kiln calculation. Support Calculations File: El 2013-Monc'ure.xlsx Printed:6119/2014 Page 8ol'35 Sheet: Brick-BI-1(ES-K3K—G12)(total) ` Using AP-42 background information,assume that total fluorides emission factor is 60%of the HF emission factor Also DAQ requires that total fluorides include HF,therefore TF=fluorides+HF(lb/yr). The estimate also includes the Control Efficiency TF=((0.381 lb/ton*0.60)+0.381 lb/ton)*Brick Production ton/yr*(1-CE) d Testing was performed on Kiln 4 on February 10,2006. Emissions Factors are as follows: Process weight rate during test 19.93 ton/hr > ' a � es t Hf h Run y `� �� � s�<,�rEt�►tsstons�Rate � ,.�EmtsstpnFactor HF* 7.6 0.381 HCI* 1.16 0.058 PM 2.25 0.113 PM filterable 2.25 0.113 S02** 0.56 0.029 *Total Fluorides are 60%of HE **S02 data was from a September 27,2004 engineering test on Kiln 3 with a process weight rate of 19.58 tons/hr `Test.Results of Tested Highest run from Kiln and Dryer from Nov.11,2004 Indiana stack test= NOx Emission Factor= 9.67 lb/hr / 11.89 ton/hr NOx Emission Factor= 0.813 lb/ton f AP-42 coal combustion Ap42 Emission Factor:Section 1.1 Table 1.1-3 38S lb/ton coal fired j Sulfur Content of Fuel 1.000% SO2 EF= 38 lb/ton coal fired I s A coal fired kiln with a DLA was tested at a GSB site in VA.A total of three(3)test runs for Particulate Matter was conducted on February 23,2005 and a total of three(3)test runs for Particulate<10 microns was conducted on February 24,2005. Highest Run Production Data 29,624 Ibs of brick/hr r ! Emission Factors are as follows: a „zAverage E v { Em�sstons Rate Emrssron Factor Pollutant,• �' ,Tested(ltf/h•j„, ,, � � (Iti/ton) , PM 6.1 0.412 PM, 3 0.203 PMZ.$ 3 0.203 i I i Support Calculations File: El 2013-Moncure.xlsx Printed:6/16/2014 Page 11 of 35 Sheet: Brick-BH(ES-K4K G12)NG&Coal . Title: 2013 Air Emission Inventory. r Source ID#: ES-K4D1,ES-K4D2,ES-K4D3 Facility: General Shale Brick,Inc. Location: Moncure,NC - Facility ID#: 1900009 Source: ES-K4D1,ES-K4D2,ES-K4D3 Brick Dryers 1,2,and 3 on Kiln 4 2011 Actual Production: 96,201 Tons/yr -- Brick Dryer Fuel: NG/Propane -- 3 } n �a x s ,201Anu al Em>tss>lon Factor jIb/ton lired201X Em>tsston Pollutants b4c: produced) Rate Ib/yr) ate�TPY) PM 0.187� ad 17989.59 8.99 PM-10 0.187 ad 17989.59 8.99 PM-2.5 0.187 ad 17989.59 8.99 SO2 NOX 0.098 as 9427.70 4.71 vOC 0.03 ab 2886.03 1.44 CO 1G.2r ao 0.31 2693&.28— Formaldehyde 1.55E-01 a Emission factors from AP-42, Section 11.3,8/97 as Table 11.3-3 for brick dryer with supplemental gas burner ab Table 11.3-5 for brick dryer. ac Factor is from AP-42 Background Document testing at Marseilles Brick which has the same type of kiln. ad Table 11.3-1 for brick dryer. b The formaldehyde emissions from the dryer are included in the kiln calculation. CIO NO @�� sI? 2�� ?�S� 6.P�0°�, �$a '"�/T�'d✓�� /I2.' 7 t`?�OGdv1� Printed:6/19l2014 Support Calculations He: El 2013-Moncure.xlsx Page 12 of 35 Sheet: Brick-BH(ES-K4K G12)(total) _ - Title: 2013 Air Emission Inventory Source ID 0: ES-KI,ES-K2,ES-SDI,ES-K2K,ES-K41C,ES-K4D1,ES-K4D2,ES-K4D3 Facility: General Shale Brick,Inc. Location: Moncure,NC Facility 1D 4: 1900009 V, Wood Rlns& a wfis <s : s s r t z ,g# :rw a .s.0 x(> 3 CAS Number~ es ITAPMAP�' pryeal&2 ICdo 3 K1ln�Kiln 3 Dryer Bnckhaveo3 Kiln 4 IUIn x Kd a )Bnekhdven d 4 ~Total , :,:a ,„�,31 14 N ��PY) z3,(tPY) (1PY),, Total,(tonlyr) (tPYS„` 1>7;�r(SPY) Totaly(}Goslyr� Toul(Iblyr) 4TPY,y.". PM 0.00E+00 0.00E+00 'O.DOE+00 4.82E+01 8.99E+00 57.18 1.14E+05 57.18 PM-10 0.00E+00 0.00E+00 0.00E+00 3.81E+01 8.99E+00 47.12 9.42E+04 47.12 PM 2.5 0.00E+00 0.00E+00 0.00E+00 3.81E+01 8.99E+0D 47.12 9.42E+04 47.12 S02 0.00E+00 0.00E+00 0.00E+00 8.15E+01 0.00E+00 91.51 1.63E+05 91.51 NO-, 0.00E+00 0.00E+00 0.10E+00 3.91E+0l 4.71E+00 43.83 8.77E+04 43.83 VOC 0.00E+00 1 0.00E+00 0.00E+00 1.15E+00 1.44E+10 2.60 5.19E+13 _ 2.60 0.00E+00 0.00E+00 0.00E+00 3.91E+01 1.35E+01 52.53 1.05E+05 52.53 Poundslyr ivDod Kilns& _ , 'c y y c #T Dryers 1&Yf 'IUIn 31U1n K11n 3 Dryer.Bncldlavea�n�3, I410 i Kdn Dryer Bnckhaven 4 �r a e Total uz.�..ha`.c..-.k:�-(Iblyr),, (Ib/yr)�,a :c7ota�(l�/yr/ ; (Ib/yr). 1,4-dlchlorobenzene 36 10646-7 0.00E+00 .0.00E+0O 0.00E+00 2.03E+00 2.03E+00 2.03E+00 1.02E-03 2-butanone(MEK) 70 78-93-3 0.00E+00 0.00E+00 0.00E+00 2.29E+01 2.29E+01.. 2.29E+01 1.14E-02 2-me I henol(cresol) 35 9548-7 0.00E+00 0.00E+00 0.00E+00 2.12E-01 2.12E-01 2.12E-01 1.06E-04 A-lonitrile 4 107-13-1 0.00E+00 O.00E400 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Amicnony HAP ANTIMONYCPDS O.00E400 0.00E+00 0.00E+00 2.60E+00 2.60E+0O 2.60E+00 1.30E-03 Arsenic 9 ARSENICCPDS 0.00E+00 0.00E+00 O.00E+00 8.70E+00 8.70E+00 8.70E+00 4.35E-03 Benzene 12 7143-2 O.00E+00 0.00E+00 0.00E+00 128E+02 1.28E+02 1.28E+02 6.42E-02 _ Bcryllitun 16 BERYLCPDS 0.00E+00 O.00E400 0.00E+00 9.40E-01 9.40E-01 9.40E-01 4.70E-04 Bis(2-elh),lhexyl)ph1hala1e.,di(2- 117-87-7 0.00E+00 .cdn,lh 1 hthalale 39 0.00E+00 0.00E+00 8.12E+01 8.12E+01 8.12E+01 4.06E-02 Bromomethane(Methyl Bromide) HAP 74-83-9 O.00E+00 O.00E+00 0.00E+00 2.31E+00 2.31E+00 2.31E+00 I.I5E-03 Cadmium 23 CADMIUMCPDS O.00E+00 O.00E+00 O.00E+00 1.44E+00 1.44E+00 144E+00 7.22E-04 Carbon Disulfide 27 75-I5-0 O.00E+00 O.00E+00 0.00E+00 1.79E+00 1.79E+00 1.79E+00 8.94E-04 - Carbon tetrachloride 28 56-23-5 O.00E+00 0.00E+00 O.DOE+00 9.62E-03 9.62E-03' 9.62E-03 4.81E-06 Chlorine 29 0.00E+00 0.00E+00 0.00E+00 1.25E+02 1.25E+02 1.25E+02 6.25E-02 Chlonxthanc Ethyl Chorocthane) HAP 75-00-3 0.00E+00 0.00E+00 O.00E+00 2.26E+01 2.26E+01 2.26E+01 1.13E-02 Chloroform 31 67-66.3 0.00E+00 0.00E+10 0.00E+00 9.62E-03 9.62E-03 9.62E-03 4.81E-06 Chloromethace MethlyChloride) HAP 74-97-3 0.00E+00 O.00E+OO 0.00E+00 3.21E+01 3.21E+01 3.21E+0I 1.61E-02 Chromium e<resscd as chromic acid HAP CROMCPDS 0.00E+0p 0.00E+10 0.00E+00 4.91E+00 4.91E+00 4.91E+00 2.45E-03 Cobalt - HAP 7440484 O.00E+00 0.00E+00 O.00E+00 2.02E-01 2.02E-01 2.02E-01 LOIE-04 Dielh 4 hlhalalc HAP 84-66-2 0.00E+00 0.00E+00 0.00E+00 9.32E+00 9.32E+00 9.32E+00 4.66E-03 Dinreth I hthalate HAP 131-11-3 O.00E+00 0.00E+00 O.ODE+00 750E-02 7.50E-02 7.50E-02 3.75E-05 - Di-n-butylphthalate HAP 84-74-2 O.00E+00 0.00E+00 O.00E+00 1.35E+01 1.35E+01 1.35E+01 6.73E-03 Ethvlbcnzene HAP 100414 O.00E+00 O.00E+00 O.00E+00 2.91E+00 2.91E+00 2.91E+00 1.45E-03 Fluorine 50 O.00E+00 O.00E+00 O.00E+00 O.00E+00 0.00E+00 O.00E+00 0.00E+00 Formaldehyde 51 50-00-0 O.00E+00 0.00E+00 O.00E+00 1.90E-03 1.90E-03 1.90E-03 9.52E-07 Hydrazine HAP 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 O.00E+00 0.00E+00 HF 59 7664-39-3 O.00E+00 0.00E+0(1 0.00E+00 3.67E+03 3.67E+03 3.67E+03 1.83E+00 HCI 57 7647-01-0 0.00E+00 11.00E+00 0.00E+00 5.60E+03 5.60E+03 5.60E+03 2.80E+00 Hydrogen Sulfide 60 7783-064 O.00E+00 0.00E+00 0.00E+00 O.00E+00 0.00E+00 0.00E+0() O.00E+00 lodomethane(Melhvl Iodide) HAP 74-884 0.00E+00 0.00E+00 0.00E+00 8.95E+00 8.95E+00 8.95E+00 4.47E-03 Lead HAP LEADCPDS 0.00E+00 O.00E+00 0.00E+00 1.44E+01 1.44E+01 1.44E+01 7.22E-03 Mil X lent HAP 108-38-3/10642-3 0.00E+00 0.00E+00 O.00E+00 LOIE+01 1.01E+01 LOIE+01 5.04E-03 Manganese 62 MANGCPDS 11.00E+0(1 O.00E+00 O.00E400 2.79E+OI 2.79E+01 2.79E+01 1.39E-02 III-Trichlomethanc 68 71-55-6 0.00E+1(1 (methvlchlorofonn 0.00E+1lO 0.00E+00 1.16E+00 1.16E+00 1.16E+00 5.81E-04 Methvlene Chloride 69 74.87.3 O.00E+00 0.00E+00 O.00E+00 7.70E-02 7.70E-02 7.70E-02 3.85E-05 Mercury 66 MERCCPDS O.00E+00 O.ODE+00- O.00E+00 5.83E+00 5.83E+00 5.83E+00 2.91E-03 Naphthalene HAP 91-20-3 0.00E+00 0.00E+00 0.00E+00 2.90E+00 2.90E+00 290E+0D 1.45E-03 Nickel 75 NICKCPDS O.00E+OO' 0.00E+00 II.00E+OO 6.93E+0(1 6.93E+00 6.93E+0U 3.46E-03 _ o-Xvlcne HAP 9547-6 O.00E400 O.00E+00 O.00E-FOO 4.94E+00 4.94E+00 4.94E4(H) 2.47E-03 Ozone O.00E+OO 0.00E+00 0.00E+00 0.00E+00 O.00E+OO O.00E+00 0.00E+00 Pachloroethvlene(fetmchloroethene) 81 127-184 O.00E+00 0.00E+00 0.00E+00 2.69E-01 2.69E-01 2.69E-01 1.35E-04 Phenol 82 108-95-2 0.00E+00 000E+00 O.00E+00 5.33E+00 5.33E+00 5.33E+10 2.66E-03 Phos hine 71 O.00E+00 O.00E+00 - 11.00E+00 0.00E+00 O.00E+00 O.00E+00 O.UOE+00 Phosphorus - HAP 7723-14-0 0.00E+00 0.00E+00 0.00E+00 9.43E+01 9.43E+01 9.43E+01 4.71E-02 Selenium HAP SEC O.00E+00 0.00E+00 0.00E+00 2.21E+01 2.21E+0l 2.21E+01 1.11E-02 Stvrene 91 10042-5. U.00E+00 0.00E+00 O.00E+00 7.75E-01 7.75E-01 7.75E-01 3.88E-04 . Toluene 97 108-88-3 O.O(1E+00 0.00E+00 O.00E+0O 2.06E+OI 2.06E+01 2.06E+01 1.03E-02. Taal Fluorides(including H 50 - 1698448-8 0.00E+00 0.00E+00 O.DOE+00 5.87E+03 5.87E+13 5.87E+03 2.93E+00 Trichlom0uoromethane 100 75-694 O.UOE+00 .0.00E+00 0.00E+00 1.35E+00 135E+00 1.35E+00 6.73E-04 Vi7l acetate HAP 108-03-4 O.00E+00 0.00E+00 0.01E+00 9.62E-U3 9.62E-03 9.62E-03 4.81E-06 - vcue 104 1330-20-7 0.00E+00 O.00E+00 0.00E+00 1.5(IE+01 150E+01 1.50E+01 7.51E-03 Pinned:6/19=14 6upprnl 13f 3tiens File:El 1(113-Mo&k-S.x - Page 13 d 36 - Sheet:Brkk-Sum Title: 2013 Air Emission Inventory Source ID#: ES-Coal-CC Facility: General Shale Brick,Inc. Location: Moncure,NC Facility ID#: 1900009 Coal Crusher Source: ES-Coal-CC Coal Crusher Controls: CD-Coal-CC NA Efficiency: 99.0% Maximum Production: 4,261 tpy r Uncontroll"ed x x ,� � .� x Emtsston Factor "` Emisston`- PollutantRate(lb/yr) T N 4^ Y PM 1.10 4.69E+01 2.34E-02 PM-10 1.10 4.69E+01 2.34E-02 PM-2.5 1.10 4.69E+01 2.34E-02 Emission factors from AP-42, Section 12.2, Coke Production, Table 12.2-2, 8/97 NOTE: Emission factor given in Section 12.2 is for coal crushing controlled by a cyclone. An uncontrolled emission factor was developed by assuming the cyclone achieved 90%efficiency. Uncontrolled Factor= 0.11 lb/ton (1-.90) I_ 1.l lb/ton Support Calculations File: El 2013-Moncure.xlsx Printed:6/19/2014 Page 14 of 35 Sheet: ES-Coal Crusher Title: 2013 Air Emission Inventory Source ID#: ES-WFS Facility: General Shale Brick,Inc. Location: Moncure,NC Facility ID#: 1900009 Wood Fuel/Sawdust System G Source: ES-WFS Wood Fuel/Sawdust System Hours of Operation 0 hrs Wood Fuel/Sawdust System Control: CD-SD-DC1 Dust Collector Description: Two conveyors',which feed materials to the two screens,are both controlled by a dust collector. EPN: EP-SD-DC] Source: ES-SD-SCI 8x8 Screen ES-SD-SC2 8x8 Screen i- ES-SD-CV1 Transfer Screw Conveyor ES-SD-CV2 Screen Feed Screw Conveyor Variables: Hours of Operation Factors: Exit Concentration= 0.01 gr/dscf Flow Rate for System= 2100 cfm Bagfilter Efficiency= 99% Emissions Before Control PM Emissions=Emissions After Control/(1 -Efficiency) PM Emissions= 18.0 lb/hr Emissions After Control PM Emissions=Exit Concentration* I lb/7,000 gr*Flow Rate*60 min/hr _ P1YI Emissions 01.80. . ; Ib/hr 0 lblyr Printed:6/19/2014 Support Calculations File: El 2013-Moncure.xlsx Page 15 of 35 Sheet: Controlled New WFS(G-21) l � Wood Fuel/Sawdust System Controls: CD-SD-DC2 Dust Collector(2300 cfm) Description: Dust collector is used for the PM exhaust from the hammermill and cyclone. EPN: EP-SD-DC2 Source: ES-SD-CYC Cyclone ES-SD-HM Hammermill Variables: Hours of Operation Factors: Exit Concentration= 0.01 gr/dscf Flow Rate for System= 2345 cfm Bagfilter Efficiency= 99% Emissions Before Control PM Emissions=Emissions After Control/(1 -Efficiency) PM Emissions= 20.1 Ib/hr Emissions After Control PM Emissions=Exit Concentration* 1 lb/7,000 gr*Flow Rate*60 min/hr pm Emrs§tons =0 201 !b/bi Support Calculations File: El 2013-Moncure.xlsx Printed:6/19/2014 Page 16 of 35 Sheet: Controlled New WFS(G21) P Wood Fuel/Sawdust System Controls: CD-SD-BVl Bin Vent Filter Description: Storage silo,which is connected to a bin vent filter,is used as storage for the product. EPN: EP-SD-BV1 Source: ES-SD-SDS Sawdust Silo Variables: Hours of Operation Factors: Exit Concentration.= 0.01 gr/dscf Flow Rate for System= 400 cfin Bagfilter Efficiency= 99% Emissions Before Control PM Emissions=Emissions After Control/(I -Efficiency) PM Emissions= 3.4 lb/hr Emissions After Control PM Emissions=Exit Concentration* 1 lb/7,000 gr*Flow Rate*60 min/hr PM Em�Ss>tons 0 0 '4 Ib/bIr 0 0 �.,� lb/yi• Support Calculations File: El 2013-Moncure.xlsx Printed:6/19/2014 Page 17 of 35 Sheet: Controlled New WFS(G-21) Wood Fuel/Sawdust System Controls: CD-SD-BV2 Bin Vent Filter Description: Product from the screen is sent to the surge hopper,which is equipped with a bin vent filter. EPN: EP-SD-BV2 Source: ES-SD-SH Surge Hopper Factors: Exit Concentration= 0.01 gr/dscf Flow Rate for System= 400 cfm Bagfilter Efficiency= 99% Emissions Before Control PM Emissions=Emissions After Control/(1 -Efficiency) PM Emissions= 3.4 lb/hr Emissions After Control - PM Emissions=Exit Concentration* 1 Ib/7,000 gr*Flow Rate*60 min/hr P1VI Em>sswns *4 0�'4 . ' 1blfir Total WFS Emissions wt ota -PolWtanh 4 (Controlled) TPY PM 0.00E+00 0.00E+00 PM-10 0.00E+00 0.00E+00 PM-2.5 0.00E+00 0.00E+00 Support Calculations File: El 2013-Moncure.xlsx Printed:6/19/2014 Page 18 of 35 Sheet: Controlled New WFS(G21) Title: 2013 Air Emission Inventory Source ID#: Clay Handling Facility: - General Shale Brick,Inc. Location: Moncure,NC Facility ID#: 1900009 Source: ES-CH Clay Handling Equipment Description: This scenario represents the crushing/grinding/screening/storage operations as they are currently operating. EPN: Fugitive Controls: NA Factors for Grinding&Screening: AP-42 Section 11.3,Table 11.3-2 Emission Factor for Grinding and Screening PM emission factor 0.0250 lb/ton PM-10 emission factor 0.0023 lb/ton PM-2.5 emission factor 0.0023 lb/ton " Maximum Process Throughput 200 tph Actual Raw Material Processed 108,707 tpy Maximum Hours of Operation 1,750 hrs/yr Control Efficiency for PM 0 % No Control Devices I . 77 Descr'ipdon F-PC Primary crusher(clay handling equipment 200 tph) F-SS1 &F-SS2 handling equipment 200 tph) F-HM Hammermill#1 (clay handling equipment 200 tph) F-FS1 -F-FS9 screens(clay handling equipment F-FC4 handling equipment 200 tph) F-FC5 Finishing Conveyor#5(clay handling equipment 200 tph) INSPS Pollutanf= Acfual` m>tsstoixs PMa (Ibsf' r 2,718 1.36 L PM-10 250 0.13 PM-2.5 250 0.13 Support Calculations File: El 2013-Moncure.xlsx p Printed:6/19/2014 Page 19 of 35 Sheet: Clay Handling(G-71) Title: 2013 Air Emission Inventory Source ID#: Clay Handling Facility: General Shale Brick,Inc. Location: Moncure,NC Facility ID#: 1900009 Source: _ ES-CH Clay Handling Equipment SAMPLE CALCULATIONS i Grinding&Screening Emissions PM Actual Emissions(lbs/yr) 0.025 lb/ton * 108707.13 tpy = 2717.68 lbs/yr PM Actual Emissions(tons/yr) 2717.67825 lbs/yr/2000lb/ton = 1.36 tpy .PM-10 Actual Emissions(Ibs/hr) 0.0023 lb/ton* 108707.13 tpy = 250.026 Ibs/yr PM-10 Actual Emissions(tons/yr) 250.026399 lbs/yr/2000lb/ton = 0.13 tpy PM-2.5 Actual Emissions(Ibs/hr) 0.0023 lb/ton* 108707.13 tpy = 250.026 Ibs/yr PM-2.5 Actual Emissions(tons/yr) 250.026399 Ibs/yr/2000lb/ton = 0.13 tpy i I- Support Calculations File: EI 2013-Moncure.xlsx Printed:6/19/2014 Page 20 of 35 Sheet: Clay Handling(G-71) 2013 Air Emission Inventory General Shale Brick Inc. Source: Intersite Conveyor Moncure Plant Source: Conveyor from Cape Fear Plant to Bri6khaven Plant F-C-CFBH Description: The calculations below quantify emissions from the new inter-site conveyor,which will be installed to transport material from the reclaim building at the Cape Fear site to the ground storage building at the Brickhaven site. EPN: Fugitive — Controls: NA Factors for Drop Points Equations obtained from page 13.2.4-3 of AP-42 E=k(0.0032)[(U/5)^l.3/(M/2)^1.4](I-controleff/l00)lb/ton where: E=emission factor(lb/ton) k=particle size multiplier(dimensionless) U=mean wind speed(mph) M=material moisture content(%) E=k(0.0032)[(U/5)^1.3/(M/2)^1.4]lb/ton where: k= 0.74 for PM<=30 microns; 0.35 for PM<=10 microns; 0.053 for PM<=2.5 microns; U= 15 mph - M= 10 % estimated from Table 13.2.4-1 of AP-42 PM<=30 microns: 0.74*0.0032*[(15 mph/5)^1.3/(10/2)^1.41= 1.04E-03 lb/ton. PM<=10 microns: 0.35*0.0032*[(15 mph/5)^1.3/(10/2)^1.4]= 4.91E-04 lb/ton PM<=2.5 microns: 0.053 *0.0032*[(15 mph/5)^1.3/(10/2)^1.4]= 7.43E-05 lb/ton Basis: All emission sources for the proposed grinding room are listed below. Control Efficiency for PM 0 % No Control Devices The following source will be subject to NSPS. Emissions estimated using the Drop Equations from AP42 Location ID Throughput brops ;: s I)escnphon 3 ; ^.t: From Cape Fear to Brickh ES-C Conveyor M 108,707 aven 1 Pollutant Potential Emissions(per emission source) PM 112.81 0.06 PM-10 53.36 0.03 PM-2.5 8.08 0.00 Emissions based on Drop Equations Equations @ 200 tph,which is the process weight rate for Brickhaven's existing Grinding Room. Printed:6/19/2 014 Support Calculations File: El 2013-Moncure.xlsx Pa a 21 of 35 r 9 Sheet: IntersiteConv(Clay Handling) SAMPLE CALCULATIONS Grinding&Screening Emissions PM Potential Emissions(lbs/yr) 0.001 lb/ton* 108707.13 tpy* 1 drop= 112.81 lbs/hr PM Potential Emissions(tons/yr) 113 /20001b/ton = 0.06 tons/yr TOTAL EMISSION CALCULATIONS FOR CLAY HANDLING Poltant 1 We", Potenf�al Em�srons{per em�ssron source) _z IGs/ r , y) h. {tons/y'r) PM 2830.49 1.42 PM10 303.38 0.15 PM2.5 258.11 0.13 I Support Calculations. File: El 2013-Moncure.xisx Printed:6/19/2014 Page 22 of 35 Sheet: IntersiteConv(Clay Handling) r Title: 2013 Air Emission Inventory Source ID#: ES-CR-5,ES-CR-6,and ES-CR-7 Description: Texturing Operations - Facility: General Shale Brick,Inc. Location: Moncure,NC Facility ID#: 1900009 Texturing Operations Sand Blasting Cabinets Actual Brick Production-CIF 0 tons/yr Actual Brick Production-BH 96,201 tons/yr Hrs of Operation-Brick Haven 2000 hr/yr Hrs of Operation-Cape Fear 0 hr/yr Baghouse Efficiency 99.8% Approach: AP42 Section 11.3,Table 11.3-2 I AP-42 Emission Factor for PM/PM-I O/PM-2.5 0.0036 lbs/ton brick j Basis: Actual Brick Production Rate-Cape Fear 0 tpy Actual Brick Production Rate-Brickhaven 96201 tpy Scale Up Factor Potentials 1 Two Texturing Operations Controlled by CD-CR6BF, CD-CR7BF, CD-CR7BF2 and CD-CR7BF3 EMISSION CALCULATIONS Brick Haven Brick haven Cape Fear Total Pollutattt ual,Em�ss><gns � Actual Em>tssons,,, `.Actual Emiss>lons"; r) PM 346.32 0.173 0.00 0.000 346.32 0.173 PM-10 346.32 0.173 0.00 0.000 346.32 0.173 PM-2.5 346.32 1 0.173 0.00 0.000 346.32 0.173 i Support Calculations File: El 2013-Moncure.xlsx Printed:6/19/2014 Page 23 of 35 Sheet: Text(G-69) Title: 2013 Air Emission Inventory Source ID#: ES-CD-8 Description: Rotary Coatings Dryer Facility: General Shale Brick,Inc. Location: Moncure,NC Facility ID#: 1900009 Source: ES-CD-8 Rotary Coatings Dryer Description: Sand is dried in the rotary coatings dryer - EPN: EP-CD-8 Controls: CD-CDBBF Variables: Hours of Operation Dryer Fuel: Natural Gas with Propane/Air Standby i Dryer Gas Rate(MMBtu/hr)= 0.25 MMBtu/hr Hours of Operation= 300 hrs Bagfilter Control Efficiency= 99.9% Heating Value for Natural Gas= 1020 Btu/ft3 2011 Gas Usage(Calculated 7.35E-02 mmft3/yr - based upon hours of operation)_ Unc4 ns Emrssrons Pollutant^ (Ib/mmft3) .x Re£ Rate(lb/yr) Rate(tpy) PM 7.6 3 . 6.04E+01 3.02E-02 PM-10 7.6 3 6.04E+01 3.02E-02 PM-2.5 7.6 3 6.04E+01 3.02E-02 SO2 6.00E-01 ' 4.41E-02 2.21 E-05 NOx 100 ' ' 7.35E+00 3.68E-03 VOCs 5.5 ' 4.04E-01 2.02E-04 CO 84 ' 6.18E+00 3.09E-03 2-Methylnaphthalene 2.40E-05 ' 1.76E-06 8.82E-10 3-Methylchloranthrene 1.80E-06 ' .1.32E-07 6.62E-11 7,12-Dimethylbenz(a)anathracene 1.60E-05 ' 1.18E-06 5.88E-10 Acenaphthene 1.80E-06 '. 1.32E-07 6.62E-11 Acenaphtylene 1.80E-06 ' 1.32E-07 6.62E-I1 - Anthracene 2.40E-06 ' 1.76E-07 8.82E-II Benz(a)anthracene 1.80E-06 ' 1.32E-07 6.62E-II Benzene 2.10E-03 ' 1.54E-04 7.72E-08 Benzo(a)pyrene 1.20E-06 ' 8.82E-08 4.41E-II Benzo(b)fluorarithene 1.80E-06 ' 1.32E-07 6.62E-II - Support Calculations File: El 2013-Moncure.xlsx Printed:6/19/2014 Page 24 of 35 Sheet Dryer(ES-CD-8) Benzo(g,h,I)perylene 1.20E-06 1 8.82E-08 4.41E-II Benzo(k)fluoranthene 1.80E-06 1.32E-07 6.62E-II Butane 2.1 1.54E-01 7.72E-05 Chrysene 1.80E-06 I 1.32E-07 6.62E-II Dibenzo(a,h)anthracene 1.20E-06 I 8.82E-08 4.41E-II Dichlorobenzene 1.20E-03 I 8.82E-05 4.41E-08 Ethane 3.1 1 2.28E-01 1.14E-04 Fluoranthene 3:00E-06 1 2.21 E-07 1.10E-10 Fluorene 2.80E-06 I 2.06E-07 1.03E-10 Formaldehyde 7.50E-02 1 5.51E-03 2.76E-06 Hexane 1.8 1 1.32E-01 6.62E-05 Indeno(1,2,3-cd)pyrene 1.80E-06 I 1.32E-07 6.62E-II Naphthalene 6.10E-04 ' 4.49E-05 2.24E-08 Pentane 2.6 1 1.91E-01 9.56E-05 Phenanathrene 1.70E-05 I 1.25E-06 6.25E-10 Propane 1.6 ' 1.18E-01 5.88E-05 Pyrene 5.00E-06 I 3.68E-07 1.84E-10 Toluene 3.40E-03 1 2.50E-04 1.25E-07 Arsenic 0.00E+00 2 0.00E+00 0.00E+00 Barium 4.40E-03 I 3.24E-04 1.62E-07 Beryllium 0.00E+00 2 0.00E+00 0.00E+00 Cadmium 0.00E+00 2 0.00E+00 0.00E+00 Chromium(as chromic acid) 0.00E+00 2 0.00E+00 0.00E+00 Cobalt 8.40E-05 I 6.18E-06 3.09E-09 Copper 8.50E-04 I 6.25E-05 3.13E-08 CO2 1.20E+05 2 8.82E+03 4.41E+00 Lead 5.00E-04 I 3.68E-05 1.84E-08 Manganese 0.00E+00 2 0.00E+00 0.00E+00 Mercury 0.00E+00 2 0.00E+00 0.00E+00 Methane 2.30E+00 I 1.69E-01 8.46E-05 Molybdenum 1.10E-03 I 8.09E-05 4.04E-08 N20 2.20E+00 I 1.62E-01 8.09E-05 Nickel 0.00E+00 2 0.00E+00 0.00E+00 Selenium 2.40E-05 I 1.76E-06 8.82E-10 Vanadium 2.30E-03 I 1.69E-04 8.46E-08 Zinc 2.90E-02 ' 2.13E-03 1.07E-06 ' AP-42;Compilation of Air Pollutant Emission Factors Vol. 1 Stationary Sources USEPA, 5th ed.Section 1.4,3/98-Small Boilers-Uncontrolled z NC Department of Air Quality,Natural Gas Spreadsheets-Small Boiler-Uncontrolled 3 PM&PM-10 Emissions were calculated by adding natural gas combustion factors and(AP-42,Section 1.4)and factors for industrial sand dryers(AP42,Section 11.19) Support Calculations File: El 2013-Moncure.xlsx Printed:6/19/2014 Page 25 of 35 Sheet: Dryer(ES-CD-8) i Maximum Hourly Coatings Rate 3.45 ton/hr Maximum Annual Coatings Rate 30,222.00 ton/yr Industrial Sand Dryer Emission Factor* 2.00 lb/ton PM/PM-10/PM-2.5 Emissions= 3.45 ton/hr*2 lb/ton PM/PM-10/PM-2.5 Emissions= 6.90 lb/hr PM/PM-10/PM-2.5 Emissions= 30222 ton/yr*2 lb/ton PM/PM-10/PM-2.5 Emissions= 60,444 lb/yr Controlled Emissions= 60 lb/yr * Due to the lack of emission factors for this type of operation,the industrial sand dryer emission factor from AP42,Section 11.19 was selected for use. It is felt that _ this is a conservative factor because the factor is for mined quartzite that is processed into sand,which is normally a dirtier operation than is conducted for coatings at brick plants. i Support Calculations File: El 2013-Moncure.xlsx Printed:6/19/2014 Page 26 of 35 Sheet: Dryer(ES-CD-8) Title: 2013 Air Emission Inventory Source ID#:ES-VS1,-VS2,-VS3,-VS4,&-VS5 Facility: General Shale Brick,Inc. Location: Moncure,NC Facility ID h 1900009 Vacuum Systems The vacuum systems,which all connect to a bag filter,are used to collect particulate matter from the empty kiln cars at both the Brickhaven and Cape Fear Plants. VS-3 is used to remove sand at the sand seal discharge at the Brickhaven Plant. FACTORS Exit Concentration= 0.01 gr/dscf Flow Rate for System= 1400 cfm Bagfilter Efficiency= 99.9% G-70 Hours of Operation-Cape Fear= - hr/yr (IES-V S 1) Hours of Operation-Brick Haven= - hr/yr (IES-VS2) Total - hr/yr G-22 Hours of Operation-Brick Haven= 2,000 hr/yr (IES-VS3)-Kiln 3 Hi-Vac Hours of Operation-Brick Haven= - hr/yr (IES-VS4&-VS5) Total 2,000 hr/yr Emissions Before Control PM Emissions=Emissions After Control/(1 -Efficiency) PM Emissions= 120.0 lb/hr Emissions After Control PM Emissions=Exit Concentration*1 lb/7,000 gr*Flow Rate*60 min/hr*(1 -Efficiency) PM Emissions= 0.120 lb/hr PM-10 Emissions= 0.120 lb/hr PM-2.5 Emissions= 0.120 lb/hr EMISSION CALCULATIONS Actual Emissions=PM Emissions,lb/hr(After Control)*Hours of Operation,hr/yr G-70(IES-VS1 &-VS2) Pollutant <.' v,, ' A' ual.Emissions BH',., Actual Emissions GF ,, Total;Actual Emissions3 Name Ibs% r tons/ r (IbS/yr) ,, (tons%yr) (lbsY (tbnslyr) PM 0.00 0.000 0.00 0.000 .0.00 0.000 PM-10 0.00 0.000 0.00 0.000 0.00 0.000 PM-2.5 0.00 0.000 0.00 0.000 0.00 0.000 G-22(IES-VS3,-VS4&-VS5) Pollutant ;ActualEmissions-VS3' - Actual-Emissions VS4:&VS$ otal Actual Emissions Name .. Ib"s/ r . tons/ r..'.' (Ibs%yr) (tons%yr),,.,, r ,(Ibs/yr) ;(tons/yr) PM 240.00 -0.120 0.00 0.000 240.00 0.120 PM-10 240.00 0.120 0.00 0.000 240.00 0.120 PM-2.5 240.00 0.120 0.00 0.000 240.00 0.120 Support Calculations File: El 2013-Moncure.xisx Printed:6/19/2014 Page 27 of 35 Sheet: Vacuums(G-22&G-70) Title: 2013 Air Emission Inventory Source ID#: Storage Tanks Facility: General Shale Brick,Inc. Location: Moncure,NC Facility ID M 1900009 Turnoversyank 11 9" k b 11 Description/,Conteqts-,5q,,, Size Diesel 1,000 7 5 881 27,915 31.68 0.14 0.88 1.02 Gasoline 1,000 7 5 1,028 2,743 2.67 163.34 26.31 189.65 Waste Oil 275 5.25 3 225 500 2.22 0.00 0.00 0.00 Motor Oil 160 4.5 2.5 129 165 1.28 10.86 0.64 11.50 Brick Oil 350 6.5 3 291 3,000 10.32 15.60 10.74 26.34 Gear Oil 350 6.55 3 346 600 1.73 15.60 1.67 17.27 39,923 Total(lb/yr)= - 245.78 Total(ton/yr)= 0.123 Support Calculations. File: El 2013-Moncure.xlsx Printed:6/19/2014 Page 28 of 35 Sheet: Storage Tanks(G-W) Title: 2013 Air Emission Inventory Source ID 6: ES-BP-FAS Facility: General Shale Brick,Inc. Location: Moncure,NC Facility ID 9:1900009 So urceEmissmn "Devicc'ID, Fi PM Era PM o EM t escnp low Flyash Sil, 3-05-011-06 bin vent 0.0099 0.0049 0.0049 0 0.00E+00 0.001;�M0 0.00E+00 0.00E+00 0.0013+00 0.00E+00 a Controlled PM emission factors for aggregate transfer,pneumatic flyash loading,pneumatic loading of'cement silo,weigh hopper loading,and mNer loading from AP42,Section 11.12- Concrete Batch Operations,(10/01). yash" -SHOMIRW Eltials'shm ash Sit Hai�ardous Air 'Factor,.- Example Calculations: :';., Pollutant (I V1(6 u Arsenic 1.00E-06 0.0011+00 0.00E+00 PM Potential Emissions(lbs/yr) Beryllium 9.04E-08 0.0013+00 0.00E+00 0.0091b/ton*Otpy=lbsAT 0 lbs/w Cadmium 1.9813-08 0.0011+00 0.0013+00 Chromiun 1.22E-06 0.0013+00 0.0013+00 PM Potential Emissions(tonslyr) Lead 5.20E-07 0.00E+00 0.0013+00 0 lbs/y,,•(I ton/2000 lb)= 0.00E+00 tons/)T Manganes 2.56E-07 O.00E+00 0.00E+00 Nickel 2.2813-06 0.0011+00 0.0013+00 Phospho 3.5413-06 0.0011+00 0.0013+00 Selenium 7.24E-08 0.0011+00 0.00E+00 Support Calculatio File:E12013-M.-id. Printed:611912014 Page 29of35 Sheet Ftyash Silo Title: 2013 Air Emission Inventory Source ID ES-BP-CS Facility: General Shale Brick Inc. Location: Moncure,NC Facility ID 0:1900009 -"!Pofito _PW, Emissiow JID' E V hr,6 i2n tpy)",-'*, t bftob),z': Cement S 3-05-011-07 bin vent 0.00099 0.00034 0.00034 0_ 0.0013+00 0.0011+00 0.00E+00 0.00E+00 0.00E+00 0.0013+00 a Controlled PM mission factors for aggregate transfer,pneumatic flyash loading,pneumatic loading of cement silo,%nigh hopper loading,and mixer loading from AP-12,Section 11.12-Concrete Batch Operations,(10/0 1). Ce'm e'n't S I 10, Hazardous, -,4 Emission '.Cement Silo Emissions;." Factors r. Example Calculations lutant. ..On -(lbly) Arsenic 4.24E-09 0.0013+00 0.00E+00 PM Potential Emissions(lbstyr) Beryllium 4.8613-10 0.00E+00 0.00E+00 0.00999lb/ton*Olpy=lbs/)T 0 lbsfyr Cadmium 4.8611-10 0.00E+00 0.00E+00 Chromiun 2.90E-07 0.0013+00 0.00E+00 PM Potential Emissions(tonstyr) Lead 1.0913-08 0.0011+00 0.00E+00 0 lbstyr•(I ton/2000 lb)- 0.0013+00 tons/yr Mangan s 1.1713-07 0.00E+00 0.00E+00 Nickel 4.1 8E-05 0.0011+00 0.00E+00 Phosphon Selenium Support Calculations File:El 2013-Monweift Printed:6119/2014 Page 30 of 35 Sheet:Cement Sdo Title: 2013 Air Emission Inventory Source ID 9: ES-BP-BM Facility: General Shale Brick,Inc. Location: Moncure,NC Facility EDO: 1900009 Controlled 'Controlled "T aSmurce-,1 Classfieadon ;sion Etnrssron ;-, codi(SCC) Denee Fac tor FaMor FactorThraugEiisium.Soure e h ``;Uc&cnptlonv; 0 tcm",�' Mixer Loading 3-05-011-09 bagfifter 0.011 0.0038 0.0038 0 0.00E+00 O.00E+OL 0a00E+00 i`�0.1-0012+00 0.0011+00 0.00E+00 a Controlled PM emission factors for aggregate transfer,pneumatic flyash loading,pneumatic loading ofmmct silo,weigh hopper loading,and mixer loading from AP42,Section 11.12- Concrete Batch Operations,(10/0 1). ''Batch I er, ...,E, s io- Ha'iardous Am' Example Calculations: Arsenic 1.87E-08 0.0000 0.00E+00 PM Potential Emissions(lbs/vr) Beryllium 0.011 lb/ton*Otpy-lbs6T 0 lbs/i Cadmium 7.10E-10 0.0000 0.00E+00 Chromium 1.27E-07 0.0000 0.0013+00 PM Potential Emissions(torr/vr) Lead 3.66E-08 0.0000 0.0013+00 0 lbsAT•(I ion/2000 lb) 0.00E+00 tcna�%r Manganese 3.78E-06 0.0000 O.00E+00 Nickel 2.48E-07 0.0000 0.00E+00 Phosphorus 1.20E-06 0.0000 0.00E+00 Selenium Printed:611g2014 Support Calculations File.El 2013-Monevre.xfsx Page 31 of 35 Sheet Batch Mixer EMISSION CALCULATIONS General Shale Brick Source: ES-RUMBLE Rumbler Description: Rumbler tumbles blocks in a rotating drum in order to create an "aged" look. EPN: EP-RUMBLE Controls: Baghouse CD-RUMBLE Hours of Operation: 0 hrs Factors: Exit Concentration= 0.01 gr/dscf Flow Rate for System= 5000 cfm . Bagfilter Efficiency= 95% Emissions Before Control PM/PM-10/PM-2.5 Emissions=Emissions After Control/(1 -Efficiency) PM/PM-10/PM-2.5 Emissions= 8.6 lb/hr 0.0 lb/yr 0.0 tpy PM/PM-10/PM-2.5 Emissions=Exit Concentration* 1 lb/7,000 gr*Flow Rate*60 min/hr - PM/PM-10/PM-2.5 Emissions= 0.429 lb/hr 0.00 lb/yr 0.00 tpy Pollutant Cadtrolled.Actual.Fm>Iss><ons Name z ; & (Ibs/hr) (lbs/yr)'; {tons/yr) PM 4.29E-01 0.00E+00 0.00E+00 PM-10 4.29E-01 0.,00E+00 0.00E+00 PM-2.5 4.29E-01 0.00E+00 0.00E+00 Support Calculations File: El 2013-Moncure.xlsx Printed:6/19/2014 Page 32 of 35 Sheet: Rumbler 420'b5 :CJ� 1 '/8 ; 2 05 ON d � c."�� c uai f.z�/n�j v� ��og.� � � movie S o l•�r�ua x �4��r�••.�o 7�%9/ '/ 70-srog'z CI>A �99* '/Z L '9'06 `Z�- x(2ry fi Z9 •L!s 8 •%o 'S f, -z os --- wy _ S'Z90 Z -� 8 •emu ' oF3'v �� s-s'/! �/9 L e'�ao8 'z zs•�zt� �•z o•o P, 'S8£'/ lyZo•o OA 5-0 7/ / L'9Gb'Z!�'' Sib-'Z♦ S�'� L ',Z��'(� /ter•p xp�y £-£ '/J 9'�'l BL �Sz L%"Q Z '9127, 'b% Z / CS -�•// �. t�o•-,>JI"a'Oro/ bL 8•L too '�o/ C���, lr�stnr� �•3 .1Nbt�J �''' s3�.�j�� d o �dr'►� so►S��►x�v1v �c� �on�Qr ?�o� CoBb"SE) - ,. , %g�'b/ •� vx�a �N � 'dam _ 'J%Y CXob I Z-so i oz b ooOpb/ 2 � f °sf Title: 2013 Air Emission Inventory Source ID#: ES-K4K Facility: General Shale Brick,Inc. Location: Moncure,NC Facility ID#: 1900009 Brick Processing System-Brick Haven-Kiln 4 Source: ES-K4K Kiln 4 Actual Brick Production: 96,201 Tons/yr Coal Fired 4,261 Tons/yr Brick Kiln Fuel: CoaVNG 60%Coal 40% Natural Gas Control Eff.of HF 90% (NESHAP Requirement) Uncontrolled Uncontrolled Emission TAP NO. Emission Ref Factor for Tested Total Factor for Coal Natural Gas Emission Annual Annual Pollutant from AP42 from AP-42 Ref Factors Ref Emissions Emissions (lb/ton) (lb/ton) (lb/ton) (lb/ r) (ton/ r) PM 4.12E-01 9 96376.88 4.82E+01 PM-10 2.03E-01 9 76242.99 3.81E+01 PM-2.5 2.03E-01 9 76242.99 3.81E+01 SO2 AM38.000 f 2.86E-02 d 163018.56 8.15E+01 NOx 8.13E-01 78239.16 3.91E+01 VOC 2.40E-02 A 2.40E-02 ad 2308.82 1.15E+00 CO 8.00E-01 ab 0.83 ai 78115.21 3.91E+01 Chlorine 29 1.30E-03 of 125.06 6.25E-02 HF 59 3.81E-01 d 3668.48 1.83E+00 HCl 57 5.82E-02 d 5599.255 2.80E+00 III-Trichloroethane 68 1.70E-05 4.70E-06 of 1.16E+00 5.81E-04 (methylchloroform) Methylene Chloride 69 8.00E-07 ae 7.70E-02 3.85E-05 Perchloroethylene 81 2.80E-06 of 2.69E-01 1.35E-04 (Tetrachloroethene) 1,1-dichloroethane HAP 5.00E-06 ec 4.81E-01 2.41E-04 1,4-dichlorobenzene 36 3.20E-06 ee 4.80E-05 of 2.03E+00 1.02E-03 2-butanone(MEK) 70 2.50E-04 a` 2.20E-04 of 2.29E+01 1.14E-02 2-Hexanone NA 9.40E-07 a` 8.50E-05 ar 3.33E+00 1.66E-03 2-methylphenol(cresol) 35 2.20E-06 a` 2.12E-01 1.06E-04 2-methylnaphthalene NA 1.70E-06 ac 5.70E-05 of 2.29E+00 1.15E-03 Antimony NA 2.70E-05 ah 2.60E+00 1.30E-03 Acetone NA 6.80E-04 ac 1.70E-03 of 1.05E+02 5.23E-02 Arsenic 9 1.30E-04 ag 3.10E-05 ah 8.70E+00 4.35E-03 Benzene 12 2.90E-04 a` 2.90E-03 ac 1.28E+02 6.42E-02 Benzoic Acid 2.50E-04 a` 2.41 E+01 1.20E-02 Beryllium 16 1.60E-05 ag 4.20E-07 ah 9.40E-01 4.70E-04 Bis(2-ethylhexyl)phthalate; 2.00E-03 of 8.12E+01 4.06E-02 di(2-ethylhexyl)phthalate 39 7.30E-05 Bromomethane(Methyl HAP 2.40E-05 2.31E+00 1.15E-03 Bromide) Support Calculations File: El 2013-Moncure.xlsx Printed:6/19/2014 Page 9 of 35 Sheet: Brick-BH(ES-K4K_G12)NG&Coal Butylbenzylphthalate NA 1.20E-06 " 1.80E-05 of 7.62E-01 3.81 E-04 Cadmium 23 1.50E-05 ah 1.44E+00 7.22E-04 Carbon Disulfide 27 2.30E-06 w 4.30E-05 of 1.79E+00 8.94E-04 Carbon tetrachloride 28 1.00E-07 9.62E-03 4.81E-06 Chlorobenzene HAP 2.10E-05 2.02E+00 1.01E-03 Chloroethane(Ethyl HAP 1.10E-05 w 5.70E-04 of 2.26E+01 1.13E-02 Chloride) Chloroform 31 1.00E-07 '° 9.62E-03 4.81 E-06 Chloromethane(Methyl HAP 1.10E-04 w 6.70E-04 I 3.21E+01 1.61E-02 Chloride) Soluble Chromate 5.10E-05 'h 4.91E+00 2.45E-03 Compounds Cobalt 2.10E-06 ah 2.02E-01 LOIE-04 Dibenzof rran NA 3.60E-07 " 3.46E-02 1.73E-05 Diethylphthalate HAP 1.40E-06 - 2.40E-04 of 9.32E+00 4.66E-03 Dimethylphthalate HAP 7.80E-07 7.50E-02 3.75E-05 Di-n-butylphthalate HAP 1.40E-04 at 1.35E+0I 6.73E-03 Di-n-octylphthalate 1.20E-05 1.15E+00 5.77E-04 Ethylbenzene HAP 2.10E-05 4.40E-05 If 2.91E+00 1.45E-03 Formaldehyde 51 7.50E-02 b - 9.52E-07 lodomethane(Methyl HAP 9.30E-05 'r 8.95E+00 4.47E-03 Iodide) lsophorone HAP 3.00E-05 2.89E+00 1.44E-03 Lead NA 1.50E-04 ah 1.44E+01 7.22E-03 M-/p-Xylene HAP 1.30E-04 6.70E-05 ar 1.01E+01 5.04E-03 Manganese 62 2.90E-04 as 2.90E-04 ah 2.79E+0l 1.39E-02 Mercury 66 9.60E-05 at 7.50E-06 ah 5.83E+00 2.91E-03 Naphthalene HAP 6.90E-06 '< 6.50E-05 - 2.90E+00 1.45E-03 Nickel 75 7.20E-05 ah 6.93E+00 3.46E-03 o-Xylene HAP 4.70E-05 5.80E-05 - 4.94E+00 2.47E-03 Perchloroethylene of 2.69E-01 1.35E-04 (Tetrachloroethene) 81 2.80E-06 Phenol 82 3.50E-05 ' 8.60E-05 as 5.33E+00 2.66E-03 Phosphorus HAP 9.80E-04 ag 9.43E+01 4.71E-02 Selenium NA 2.30E-04 ah 2.21E+O1 I.11E-02 Styrene 91 1.00E-07 11 2.00E-05 ae 7.75E-01 3.88E-04 Toluene 97 2.50E-04 - 1.60E-04 - 2.06E+01 1.03E-02 Total Fluorides 50 6.10E-01 c 5.87E+03 2.93E+00 Trichlorofluoromethane 100 1.40E-05 - 1.35E+00 6.73E-04 Vinyl acetate HAP 1.00E-07 - 9.62E-03 4.81E-06 'Emission factors from AP-42,Section 11.3,8/97 "Table 11.3-1 for uncontrolled coal-fired and natural gas-fired kilns. PM for condensible PM= 0.59 lb/ton / abTable 11.3-3 for coal-fired and natural gas-fired kilns..F = 7,`E�Z "Table 11.3-4 for coal-fired and natural gas-fired kilns ad Table 11.3-5 for brick kilns. v 'Table 11.3-6 for coal-fired kilns. J c.,l5~�Z-�74.6 at Table 11.3-6 for natural gas-fired kilns t�/.'-7 U L :3 ca-n 'gTable I I3-7 for coal-fired kilns. 'n Table 11.3-7 for natural gas-fired kilns. a'Factor is from AP-42 Background Document testing at Marseilles Brick which has the same type of kiln of Soluble Chromate Compounds is the regulated NC TAP h Emission factors from AP-42,Section 1.4,7/98. The emissions factor in in Ib/mmft'of gas. The actual gas rate: Formaldehyde Emission Factor= 25.9 MMBtu/hr/1020 Btu/ft1•I e Btu/MMBtu/I O^(f 0.0254 mmftl/hr Support calculations File: El 2013-Moncure xlsx Printed:6119=14 Page 10 of 35 Sheet: Brick-BH(ES-K4K_G 12)NG&Coal I� I h Title: 2013 Air Emi Source ID M Summary . Facility: General Shal Location: Moncure,N( Emissions Summary St6rg Total otal Bollutant Cas-Numb(ixer -Rumbler Tanks (lblyr) (TPY) PM 00 0.00E+00 1.18E+05 58.95 PM-10 00 O.00E+00 9.52E+04 47.61 PM 2.5 00. 0.00E+00 9.52E+04 47.59 SO2 1.63E+05 81.51 _ NOx 8.77E+04 43.84 VOC 1.23E-01 5.44E+03 2.72 CO 1.05E+05 52.53 1 1,4-dichlorobenzene 106-46-7) 2.03E+00 1.02E-03 2-butanone(MEK) 78-93-3 1 2.29E+01 1.14E-02 2-methylphenol(cresol) 9548-7 f 2.12E-01 1.06E-04 Acrylonitrile 107-13-1r 0.00E+00 0.00E+00 Antimony kNTIMONYO,. 2.60E+00 130E-03 Arsenic ARSENICCgoo 8.70E+00 4.35E-03 Benzene 7143-2 1 1.28E+02 6.42E-02 Benzo(a)pyrene, 30-32-8 1 8.82E-08 4.41E-11 Beryllium BERYLCPI 9.40E-01 4.70E-04 Bis(2-ethylhexyl)phthalate;di(2- eth lhex 1)phthalate 117-87-71 8.12E+01 4.06E-02 Bromomethane(Methyl Bromide) 74-83-9 1 2.31E+00 1.15E-03 Cadmium CADMIUMC 00 1.44E+00 7.22E-04 Carbon Disulfide 75-15-0 1.79E+00 8.94E-04 Carbon tetrachloride 56-23-5 9.62E-03 4.81E-06 Chlorine 7782-50-5 1.25E+02 0.06 Chloroethane(Ethyl Choroethane) 75-00-3 1 2.26E+01 1.13E-02 Chloroform 67-66-3 9.62E-03 4.81 E-06 Chloromethane(Methly Chloride) 74-87-3 3.21E+01 1.61E-02 Chromium CROMCPD00 4.91E+00 2.45E-03 Cobalt ff7440-48-44 2.02E-01 1.01 E-04 Diethylphthalate - 9.32E+00 4.66E-03 Dimethylphthalate 7.50E-02 3.75E-05 Di-n-butylphthalate 1.35E+01 6.73E-03 File: El2013-Moncure.xlsx Printed:6/19/2014 Sheet: Summary ,I i Fugitive Emission Sources General Shale Brick, Inc (GSB) has identified the emission sources listed below as fugitive emission sources that are not required to be quantified for fee purposes. The rationale for determining that these sources are exempt from quantification for fee purposes is as follows: 1. A brick manufacturing plant is not one of the 26 categories of sources in the list in the Major Source definition that is required to quantify emissions for applicability - purposes. In accordance with DAQ Rule 15A NCAC 2Q .0202 (1), GSB has not calculated the fugitive emissions from the sources listed below. 2. The sources listed below are fugitive emission sources defined in the Title V regulations. Fugitive emissions are defined in the Title V rules (15A NCAC 2Q .0503 (6) as "those emissions which could reasonably pass through a stack, chimney, vent, or other functionally-equivalent opening". GSB has determined that the sources identified below meet the requirements of the fugitive emissions definition. List of Fugitive Emission Sources 1. Open clay storage piles 2. Clay mining operations 3. Unpaved roads 4. Wet wood receiving, non-pneumatic conveying, and storage operations 5. One open limestone pile and two open cinder piles and transportation from truck to r piles 6. Coal hopper and coal pile j I 6/19/2014,FUG-BI-Monc.doc Page 35 of 35 APPENDIX A TANKS 4.09 CALCULATIONS General Shale Brick, Inc. -Moncure, NC Facility I CY 2013 Emissions Inventory Trinity Consultants I TANKS 4.0 Report Page 1 of 6 TANKS 4.0.9d Emissions Report-Detail Format Tank Indentification and Physical Characteristics Identification User Identification: Moncure-Brick oil(350 gallons) _ City: Moncure State: North Carolina Company. General Shale Brick Type of Tank: Vertical Fixed Roof Tank — Description: El-Brick oil tank(350 gallons) _ Tank Dimensions - Shell Height(ft): 7.50 Diameter(ft): 3.00 Uquid Height(ft): 6.50 Avg.liquid Height(ft): 6.50 Volume(gallons): 343.70 Turnovers-. 10.32 - Net Throughput(gai/yr): 3,546.98 Is Tank Heated(y/n): N - Paint Characteristics Shell Color/Shade: Gray/Medium Shell Condition Good Roof Color/Shade: Gray/Medium Roof Condition: Good Roof Characteristics Type: Dome Height(ft) 0.50 Radius(ft)(Dome Roof) 0.00 Breather Vent Settings Vacuum Settings(psig): - -0.03 Pressure Settings(psig) 0.03 Meterological Data used in Emissions Calculations:Raleigh,North Carolina(Avg Atmospheric Pressure=14.53 psia) I ' V file:///C:/Pro9ram%20Files/Tanks4O9d/summarydisplay.btm 6/12/2014 TANKS 4.0 Report Page 2 of 6 TANKS 4.0.9d Emissions Report-Detail Format Liquid Contents of Storage Tank Moncure-Brick oil(350 gallons)-Vertical Fixed Roof Tank Moncure,North Carolina Liquid Daily Liquid 5url. Built Vapor liquid Vapor Temperahpe(deg F) Temp Vapor Pressure(>sia) Mol. Mass Mass M.I. Basis for Vapor pressure MixWreCCerop—t Manth Avg. Min. Maa. (deg F) Avg. Mn. Max. Weight Fr Frau Weight Ca1Wallona Crude od(RVP 5) AO 68.49 57.95 79.03 62.36 3.3910 Z7639 4.1Z72 50,0000 -_- 207.00 Option 4:RVP=S -_ i file:///C:/Program%2OFiles/Tanks4O9d/stimmarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 3 of 6 ,. TANKS 4.0.9d Emissions Report-Detail Format Detail Calculations(AP-42) r Moncure-Brick oil(350 gallons)-Vertical Fixed Roof Tank Moncure,North Carolina ' Anrrual Errisson GkaWatigls Standing Losses(lb): 15.6006 - vapor Spam volume(ar ft): 8.9012 - Vapor Density(Wear ftr 0.0299 Vapor Spam Expansion Factor. 0.1968 Vented Vapor S,h Ix n Factor, 0.8155 Tank Vapor Spam Volume: Vapor Spam Voiure(cu ft): 8.9012 - 'I Tank Dia-fer(ftl: 3.0000 Vapor Spam Ouage(it)- 1,2593 Tank Shell Height ft 7.60M Average Liquid Height(ft): 55000 _ Real Outage(it): 02593 Roof Outage(Dome RmQ Roof Outage(it): 0.2593 Dome Radius(ft): 0,0000 Shell Radius(it): 1,5000 Vapor Deruty Vapor Density([him ftF 0.0299 Vapor Molecular Weight(Ibnbmole): 50,0000 Vapor Pressure at Daily Average Liquid Sunlam TemperaWra(p ia): 3.3910 Daily Avg.Liquid Sufam Temp.(deg.It): 528.1618 Daily Average Ambient Temp,(deg,F): 69.2833 Ideal Gas Constant R (psia raft!(Qmol-deg R)y 10.731 Liquid Bulk Temporal u r(deg.R): 522.0333 Tank Paint Solar Absorptanm(Shell): 0,6800 Tank Pant Solar Absorpta=(R-Q: 0.6800 Daily Total Solar Inadation Factor(Btdsgft day): 1.393.0797 Vapor Spam Expansion Fader Vapor Spam Expansion Factor: 0.1988 Daily Vapor Irrperehge Range(deg.R): 42.1602 Daily Vapor Pressure Range(play 1.3633 Breather Vent Press,Setting Ra nge(psia): 0.0600 Vapor Pressure at Daily Average Liquid Sudan Temperature(pia): 3.3910 Vapor Pressure at Da0y Mirxmum Liquid Sudan Temperature(Pia): 2.7639 Vapor Pressure at Daly Maximm id u Liqu Sufam Temperature(pia): 4,1272 Daily Avg.Liquid Surface Temp.(deg R): 528,1618 Daily Mn,Liquid Surface Temp.(deg R): 517.6217 Daily Max.Liquid Surface Temp.(deg R): 638.7018 Daily Ambient Temp.Range(deg.R): 21.7167 Vended Vapor SaWretion Factor Vented Vapor Sahgation Fedor, 0.8155 _ Vapor Pressure at Daily Average Liquid: Su=TempereWm(pia): 3.3910 Vapor Spam Outage(it). 1.2593 Working Losses(to): 10.7390 Vapor Molecular Weight 0bltomde): 5O.0000 Vapor Presage at Daily Av ge Liquid Surlam Temperature(psi.): 33910 Amoral Net Throughput(gavyr.): 3,5a8.9792 A.-;Tom- 10.3200 Tumovar Fedor: 1.0000 Marimun Liquid Volume(gal): 343.6995 Mar-Ugidd Heigh,(ft): 6.5000 Tank Diameter(8): 3,0000 1 Witerg Loss Product F.=,. 07500 Toal Losses([by. N.3397 I file:///C:/Program%2OFiles/Tanks4O9d/Summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 5 of 6 TANKS 4.0.9d Emissions Report-Detail Format - Individual Tank Emission Totals Emissions Report for:Annual Moncure-Brick oil(350 gallons)-Vertical Fixed Roof Tank Moncure,North Carolina Losses(lbs) Components Working Loss Breathing Loss Total Emissions Crude oil(RVP 5) I0.7J41 15.601126.34 l i file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 1 of 6 TANKS 4.0.9d Emissions Report-Detail Format Tank Indentification and Physical Characteristics - - Identification User Identification: Moncure-Diesel(1000 gallon) City: Moncure - state., North Carolina Company: General Shale Bride Type of Tank: Vertical Rxed Roof Tank - Description: El-1000 gallon diesel tank-Moncure Tank Dimensions Shell Height(ft): 8.00 Diameter(ft): - 5.00 Liquid Height(ft): 7.00 Avg.Liquid Height(ft): 7.00 Volume(gallons): 1,028.16 Turnovers-. 31.68 Net Throughput(gal/yr): 32,572-14 Is Tank Heated(y/n): N _- Paint Characteristics Shell Color/Shade: Gray/Medium Shell Condition Good _ Roof Color/Shade: Gray/Medium Roof Condition: Good Roof Characteristics Type: Dome . Height(ft) 0.50 Radius(ft)(Dome Roof) 5-00 Breather Vent Settings Vacuum Settings(psig): -0.03 Pressure Settings(psig) 0.03 Meterotogical Data used in Emissions Calculations:Raleigh,North Carolina(Avg Atmospheric Pressure=14.53 psia) file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 2 of 6 TANKS 4.0.9d Emissions Report-Detail Format Liquid Contents of Storage Tank Moncure-Diesel(1000 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina Wed Dady Upid Std. Bulk Vapor L'ged V.P. T—pentue(deg F) Temp V.P.Pressure(Psi.) M.I. Mass Mass M.I. Bass for Vapor Pressue Muture/Co pnnent MaMh Avg. Min. Max, (deg F) Avg. Min. Max. Weight. Fraa Frea Weight Caleulatioro .___ _. ____...... _.__.._____.___— _ DMOam hnl or ro.2 AO 68.49 57.95 79.03 6236 0.0088 0.0069 0.0117 130.0000 189.00 Option 1:VP60=.0074 VP70 .009 - l I file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 3 of 6 TANKS 4.0.9d Emissions Report-Detail Format Detail Calculations(AP-42) Moncure-Diesel(1000 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina Annual Emission Caksulations Standing Losses(lb): 0.1371 Vapor Space Volume(m ft): 24.6091 Vapor Density(INa ft): 0.0002 Vapor Spans Expansion Factor. 0.0760 Vended Vapor Saturation Factor 0.9994 Tank Vapor Spars Volume: Vapor Spam Volume(m ft): 24.6091 Tank D'ameter(ft): 5.0000 - VaporSpam Outage(ft): 125M Tank Shell Haft(fty. 8.0000 Average Liquid Height(ft): 7.0000 Roof Outage(fty 02533 Roof Outage(Dome Root) _ Roof Outage(ft): 0.2533 Dome Radius(it): 5.0000 Shell Radius(ft): 2.5000 - Vapor Density Vapor Density(Ibfcu ft): 0.0002 Vapor Molecular Weight(fb/mvnole): 130.0000 Vapor Pre.sure at Daily Average Liquid Surface Temperature(psi,): 0.0088 Daily Avg.Liquid Surface Temp.(deg.R): 528.1618 Daily Aveage Ambient Temp.(deg.F): 59,2833 Ideal Gas CorsWnt R (psi.raft t(mTemperatureg R)): - 10.731 Liquid Bulk Temperature(deg.R): 522.0333 Tank Paint Solar Absorptance(Shell): O.68t10' - Tank Paint Solar Absorptance(RmQ: 0.68W Daily Total Solar Insulaten Fader(BtWsgft day): 1.393.0797 Vapor Spam Expansion Factor Vapor Spam Expansion Factor. 0.0760 - Daily Vapor Temperature Range(deg.R): 42.1602 Daily Vapor pressure,Range(psi,): 0.0049 Breather Vent Press.Setting Ranga(psia): DOWD Vapor Pr-ure at Daily Average Liquid , Sufam Temperature(psia): 0.0088 Vapor Pressure at Daily Minin um Liquid Surface Temperature(psis): 0.0068 - Vapor Pressure at Deily Maximum Liquid Surface Temperaum(psia): 0.0117 -- Daily Avg.Liquid Surface Temp.(deg R): 528.1618 Daily Min Liquid Surface Temp.(deg Ry 517.6217 .. Daily Max.Liquid Surface Temp.(deg R): 538.7018 Daily Ambient Temp.Range(deg.R): 21.7167 Vented Vapor S,tm Lion Fader Vented Vapor Saturation Factor. 0.9994 Vapm Pressum at Daily Average Uquid: _ Sudam Temperature(psi.): 0.008E - Vapor Spam Outage(it): 12-IM W.,Idng Losses(lby 0.8830 Vapor M.I-L rWoight(Ibllbmole): 130.0000 4 Vapor Pressure at Daily Average Liquid Sells-Tertpe2Wm(play. 0.0088 An-Net Through put(g.Uyr.): 32,572.1405 Annual Turno-re, 31.6800 Turnover Factor: 1.000D Maximum Liquid Volume(gap' 1,028.1610 .. Maximum Liquid Heigh'(it). 7.DOW Tank Diameter(ft): 5.0000 Working Lass Product Factor: 1.0000 .Total tosses Qby. 1.0202 file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 j TANKS 4.0 Report Page 5 of 6 TANKS 4.0.9d Emissions Report-Detail Format Individual Tank Emission Totals Emissions Report for:Annual Moncure-Diesel(1000 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina - Losses(lbs) Components 11 Working L-S11 Breathing LossIl Total Emissions - Distillate fuel oil no.2 IF 0.88 E14]1 102 i I . i I ' file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 1 of 6 TANKS 4.0.9d Emissions Report-Detail Format Tank Indentification and Physical Characteristics Identfication User Identffication: Moncure-Gasoline Tank(1000 gallon) _ City: Moncure State: North Carolina Company. General Shale Brick Type of Tank: Vertical Fixed Roof Tank Description: El-1000 gallon gasoline tank _ Tank Dimensions Shell Height(ft): 8.00 Diameter(it): 5.00 Liquid Height(ft): 7.00 -- Avg.Liquid Height(ft): 7.00 - Volume(gallons): 1,028.16 _ Turnovers: 2.67 Net Throughput(gaVyr): 2,745.19 Is Tank Heated(y/n): N Paint Characteristics Shell Color/Shade: Gray/Medium Shell Condition Good Roof Color/Shade: Gray/Medium Roof Condition: Good Roof Characteristics Type: Dome Height(it) 0.50 Radius(it)(Dome Roof) 0.00 Breather Vent Settings - Vacuum Settings(psig): -0.03 Pressure Settings(psig) 0.03 Meterological Data used in Emissions Calculations:Raleigh,North Carolina(Avg Atmospheric Pressure=14.53 psia) file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 2 of 6 TANKS 4.0.9d Emissions Report-Detail Format Liquid Contents of Storage Tank Moncure-Gasoline Tank(1000 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina Liquid Daily Liquid Surf. Bulk Vapor Liquid Vapor Temperaaae(deg F) Temp Vapor Preswm(Psia) Md. Mass Maw Mol. Basis(orVapor Pressure MuNre/Component M-1h Avg. Min. Mae. (deg F) Avg. Min. Maa. Might, Fraa Fraa Weight CakaYa - Gasoline(RVP 10) All 68.49 57.95 79.03 62.36 6.0979 4.9830 7.4035 66.L1000 92.00 Option 4:RVP=10.ASTM Slope=3 1 file:///C:/Program%2OFiles/Tanks4O9d/suimamarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 3 of 6 TANKS 4.0.9d Emissions Report-Detail Format Detail Calculations(AP-42) Moncure-Gasoline Tank(1000 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina Armual Eniasim cakaWariore Standing Losses(Ib): 163.3353 - VaPor space Volurm(m ft): 24.fi091 Vapor Density(Ibtw It): 0.0710 Vapor Space Expanson Factor: 0.3598 Vented Vapor Saturation Factor. 0.7117 Tank Vapor Spam Volume: Vapor Spam Volume(m ft): 24.6091 Tank Diameter(ft): 5.DODO Vapor Spam Outage(ft): 1.2533 Tank Shell Height ft. 8.0000 - Average Liquid Height(ft): 7.0000 Roof Outage(ft): 0.25M Roof Outage(Dome Roof) Roof Outage(R): 0.25M Dome Radius(fty ODOM Shell Radius(h): 2.5000 Vapor Density Vapor Density(Ib/m ft): 0.0710 Vapor MoI-W Weight(Ibllbmole): 66,0000 Vapor Pressure at Daily Average Liquid Su=Temperature(psia): 6.0979 Daily Avg.Liquid Suns-Temp.(deg.R): 528.1618 Daily Average Ambient Temp.(deg.Fr. 59.2833 Ideal Gas Cone:tant R (Psia tuft y(Ibm-.R)1 10.731 Liquid Bulk_r.""""(deg.R): 522,0333 Tank Paint Solar Absorpomm(Shell): 0.6800 Tank Paint Solar Aoao ptanm(Roof): 0.6800 Daily Total Solar Insulation Factor(Bt fgft day): 1.393.0797 Vapor Spam Expansion Fedor Vapor Spam Expansion Fa : 0.3598 Daily Vapor Temperature Range(deg.R): 42.1602 Daily Vapor Pressure Range(pia): 2A206 Breather Vent Press.Setting Range(psia): 0.0600 Vapor Pressure at Daily Average liquid Surtam Temperature(psis): 6.0979 Vapor Pressure at Daily Minimum Liquid Surtam Temperature(psia): 4.98W Vapor Pressure at Daily Maximum Liquid Sudam Temperature(psia): 7.4035 -- Daily Avg.Liquid Surface Temp.(deg R): 528.1618 Daily Min.Liquid Staf ce Temp.(deg R): 517.6217 Daily Max.Liquid Surface Temp.(deg R): 538.7018 Daily Ambient Temp.Range(deg.R): 21.7167 Vented Vapor-,Wmg,n Factor Vented Vapor S xtumaon F.M.. 0.7117 Vapor Pressure at Daily Average Liquid: Sudan Temperature(pia): 6.0979 Vapor Spam Outage(ft): 1.2533 Working Lomas(lb): 26.3056 ' - Vapor MoImWar Weight(Ib/lbmole): 66.0000 Vapor Pressure at Daily Average Liquid Surface Temperature(psa): 6.0979 Annual Net Throughput(gagyr): 2.745.1899 ' Annual Tummers: 2.6700 - - Turnover Factor: 1.0000 Maximum LigWd Volume(gap: 1.028.1610 Maximum Liquid Height(ft): 7.0000 Tank Diameter(n): 5.0000 Working Loss Product Favor. 1.0000 I Total Losses(l6): 189.6409 ' file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.btm 6/12/2014 TANKS 4.0 Report Page 5 of 6 TANKS 4.0.9d Emissions Report-Detail Format Individual Tank Emission Totals Emissions Report for:Annual Moncure-Gasoline Tank(1000 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina Losses(lbs) Components 11 Working Loss I Breathing LossIl Total Emissions Gasoline(RVP 10) IF 2631jj 1K.34]1 189.64 I f file:///C:/Program%2OFiles/Tanks4O9d/suminarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 1 of 6 TANKS 4.0.9d _ Emissions Report-Detail Format Tank Indentification and Physical Characteristics Identification - User Identification: Moncure-Gear oil(350 gallons) City: Moncure State: North Carolina Company. General Shale Brick Type of Tank: Vertical Fixed Roof Tank Description: El-Gear oil tank 350 gallons Tank Dimensions Shell Height(ft): 7.55 Diameter(ft): 3.00 Liquid Height(ft): 6.55 Avg.Liquid Height(ft): 6.55 Volume(gallons): 346.34 _ Turnovers: 1.73 Net Throughput(gaVyr): 550.69 Is Tank Heated(y/n): N -- Paint Characteristics Shell Color/Shade: Gray/Medium Shell Condition Good Roof Color/Shade: Gray/Medium Roof Condition: Good Roof Characteristics Type: Dome _ Height(ft) 0.50 Radius(ft)(Dome Roof) 0.00 I Breather Vent Settings Vacuum Settings(psig): -0.03 Pressure Settings(psig) 0.03 Meterological Data used in Emissions Calculations:Raleigh,North Carolina(Avg Atmospheric Pressure=14.53 psia) file:///C:/Program�/�2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 2 of 6 �I � I TANKS 4.0.9d J Emissions Report-Detail Format Liquid Contents of Storage Tank Moncure-Gear oil(350 gallons)-Vertical Fixed Roof Tank -' Moncure,North Carolina Ligrid Daily Liquid Be. Bulk Vapor Liquid Vapor TemperaMe(deg F) Temp Vapor Pressur.(Paw) Mal Mass Maas Me]. Basis for Vapor Presswa MixWre/ComporeM Monts Avg. Min. Maz. (deg F) Avg. Min. Mai VkgfR F2U. Frac[ Weight CakWanans -- Crud.of(RVP 5) AA 68.49 57.95 79.03 6236 3.3910 2.7639 4.1272 50.0000 207.00 Option 4:RVP=S i file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/1-2/201.4 TANKS 4.0 Report Page 3 of 6 i TANKS 4.0.9d Emissions Report-Detail Format Detail Calculations(AP-42) Moncure-Gear oil(350 gallons)-Vertical Fixed Roof Tank Moncure,North Carolina A-]Emission CakaWations- -- Standng Losses Ob): 15.6000 Vapor Space Vokme(ou fly: 8.9012 Vapor Density(lb/m O): 0.0299' Vapor Spam Exparvan Factor: 0.1968 Vented Vapor Saturation Factor. - 0.8155 Tank Vapor Spam Volume: Vapor Spam Volume(m ft): 8.9012 Tank D'ametor(8): 3.0000 Vapor Spam Outage(R): 1.25M I Tank Shell Heigh(tty 7.SSW Avenge L'pad He Or): 6.SSW RoofOutage(ft): 02593 Roof Outage(Dome Roof) Root Outage(8): 02593 Dom RaSus(tty 0.00DO Shall Radm(8): 1.5000 F Vapor Density - Vapor Density(INcu R): 0.0299 Vapor M.1ow.r Weight(lbo b-mole): 50.0000 - Vapor Pressure at Daily Avenge Liquid - Surface Temperature(psia): 3.3910 Daily Avg.Liquid Sudan Temp.(deg.R): 528.1618 Daily Average Ambient Temp.(doo.FL 59.2833 .at Gas Constant R -(psia adt I(r-ldeg R)) 10.731 Liquid Bulk Temperature(deg.R): 522.0333 Tank Paint Solar Abamptarm(Shell): D.6BW To Paint Solar Absorym m W tae(RQ: O.68 _- Daily Total Solar Insulation Factor(BttdsgB dayy. 1.393.0797 Vapor Spam Expansion Factor ' Vapor Spam Expansion F.c . 0.1968 Daily Vapor Temperature Range(deg.R): 42.1602 Daily Vapor Prossua Range(psiar 1.3633 Breather Vent Press.Setting Range(psia): 0.0600 Vapor Presue at Daily Average Liquid Surface Temperature(psi.): 3.3910 - Mope r Presua at Daily Minimum Liquid Surace Temperature(psi,): 2.7639 Vapor P.-at Daily Maormmr UWkf Sudan Temperature(pia): 4.1272 Daily Avg.Liquid Surface Temp.(deg R): 528161E Daily Min.Liquid Surface Tamp.(deg R): 517:6217 Daily Max.Laud Sudan Tang.(deg R): 538.7018 Daily Ambient Temp.Range(deg.R): 21.7167 Vaned Vapor SatureVon Factor Vented Vapor Saturtion Factor: 0.8155 Vapor Pressure at Daily Avenge Liquid: Sudan Temperature(psia):. 3J910 r Vapor Spam Outage(0): 12593 V%d.V Loses(Ib): 1.6673 Vapor Moluedar Weigfd Vlxlb�nole): 50.0000 Vapor Pressure at Daily Avenge Liqu'd Sudan Temperature(psia): 3.3910 Annual Net Ttvoughprd(gatlyrJ: 550.6BSO Annual Trarovens 1.7300 -- Tumovet Factor: 1.0000 Maximlan Liquid Volume(gale 346.3434 Maximus Liquid Height(d): 6.5500 Tank D'armbr(8): 3.DOW VWddng Loss Product Fao . 0.7500 Total Losses(IbX 17.2679 - file:///C:/Program%20Files/Tanks4O9d/su'mmarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 5 of 6 TANKS 4.0.9d Emissions Report-Detail Format Individual Tank Emission Totals Emissions Report for:Annual Moncure-Gear oil(350 gallons)-Vertical Fixed Roof Tank Moncure,North Carolina Losses(lbs) Components Working LoSS11 Breathing Loss I Total Emissions Crude ail(RVP 5) 1.67 J1 15.601 17.27 V file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 1 of 6 TANKS 4.0.9d Emissions Report-Detail Format Tank Indentification and Physical Characteristics - Identification User Identification: Moncure-Motoroil(160 gallon) _ City. Moncure State: North Carolina Company: General Shale Brick Type of Tank: Vertical Faed Roof Tank Description: El-Motor oil tank 160 gallons - -_ Tank Dimensions 1 Shell Height(11): 5.50 Diameter(it): 2.50 Liquid Height(it): 4.50 - -- Avg.Liquid Height(ft): 4.50 Volume(gallons): 165.24 Turnovers: 1.28 - Net Throughput(gaLfyr): 211.51 ! Is Tank Heated(y/n): N Paint Characteristics Shell Color/Shade: Gray/Medium Shell Condition Good Roof Color/Shade: Gray/Medium Roof Condition: Good Roof Characteristics Type: Dome Height(it) 0.50 - Radius(ft)(Dome Roof) 2.50 Breather Vent Settings Vacuum Settings(psig): -0.03 Pressure Settings(psig) 0.03 Meterological Data used in Emissions Calculations:Raleigh,North Carolina(Avg Atmospheric Pressure=14.53 psia) r li file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 2 of 6. TANKS 4.0.9d Emissions Report-Detail Format Liquid Contents of Storage Tank Moncure-Motor oil(160 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina Liquid Daily Liquid Surf. BWk Vapor Liquid Vapor TemperaE e(deg F) Temp Vapor Presmre(Psa) M.I. M.- Maw Md. Bass tor Vapor Premua MixWre/Compmwrd Month Avg Mil Max. (deg F) Avg. Min. Max. Might FracL Fraet might C'Iculatioss Crude od(RVP 5) ---_—`AD 68.49 57.95 79.03 62.36 3.3910 Z7639 4.1272 50.0000—--._ _--- 207.00 Op ion 4:RVP--S 1 file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm . 6/12/201.4 TANKS 4.0 Report Page 3 of 6 TANKS 4.0.9d Emissions Report-Detail Format Detail Calculations(AP-42) Moncure-Motor oil(160 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina Amual rni-Cakauarions^_- Standing Losses(lb): 10.8623 Vapor Space Volume(m fq: 62014 Vapor Density(Ibfm fl): 0.0299 Vapor Space Expansion Factor. 0.196E Vented Vapor Saturation Fader. 0.8150 - Tank Vapo,Spam Volume: Vaporspace Volume(a1 fl): 62014 •I Tank Diameter(R): 2.5000 Vapor Spam Ourage(8): USW Tank Shell Height(Ry 5.SOW Menage Liquid Height(8): 4.5000 Roof Outage(8): 02633 Roof Outage(Dome Pool) _ Roof Outage MY 0.2633 Dome Radius(ft): 2.5000 Shot]Radius(8): 12500 _ Vapor Density . Vapor Density(Idar 8): 0.0299 Vapor Molecular Weight(Iblltrmole): 50.0000 - Vapor Pressure al Daily Avenge Liquid Sudan Temperature(Psi.): 33910 Daily Avg.Liquid Surface Temp.(deg.R): 528.1618 Da9y Average Ambient Temp.(deg.Fy 59-IM Ideal Gas Constant R (Psia dull y(bnaldeg R)): 10.731 Liquid Bulk Temmature(deg.R): 522.0333 Tank Paint Salar Absorpemoo(Shell): 0.6800 - Tank Paint Sob,Absorpb,-(R-9: 0.6800 Daay Total Sol.,Irsulatian F.-(Btu/sgft day): 1.3.g3.0797 Vapor Spam Expansion Factor Vapor Spam Expansion Fader. 0.1968 Daily Vapor Temmralme Range(deg.R): 42.1602 Daily Vapor Pressure Range(psia): 1.3633 Breather Vent Press.Setting Rangs(psia): 0.0600 Vapor Pressure at Daily Average Liquid Surface Temperature(psi.): 3.3910 Vapor Pressure at Daily Minimum Liquid Sudace Temperature(pia): 2.7639 Vapor Pressure at Daly Max-Liquid Surface Temperature(pia): 4.1272 Daily Avg.Liquid Surface Temp.(deg R): 528.1618 Daily Min.Liquid Sudan Temp.(deg R): 517.6217 Daily Max.Liquid Surface Temp.(deg R): 538.7018 Daily Ambient Temp.Range(deg.R): 21.7167 Vented Vapor Saturation Fader Vented Vapor Satuatem Fedor. M8150 l Vapor Pressure at Daily Average Liquid: Sudan Tern"mtum(psi,): 3.3910 Vapor Space Outage(R): 1.2633 Working losses(lb): 0.6404 Vapor Mold ar Weight(Ibgbmde): 50.0000 Vapor Pressure at Daily Average Liquid Surface Temperature(pia): 3.3910 Anmral Net Throughput(gaVyr.): 211.6074 1. Annual Turnovers: 128M Turnover Fatter. 1.0000 Maxtmum Liquid Volume(g,q: 165.2402 Maximan Liquid Height(k): 4.5000 Tank Diameter(8): 2.5000 Wading less Product Factor. 0.7500 Total Losses(Ib): 11.5027 file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 5 of 6 TANKS 4.0.9d Emissions Report-Detail Format Individual Tank Emission Totals Emissions Report for:Annual Moncure-Motor oil(160 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina Losses(lbs) Components Working L—o—ssll Breathing Loss]j Total Emissions Crude oil(RVP 5) IF0.64 10.86 11.50 f file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 1 of 6 TANKS 4.0.9d, Emissions Report-Detail Format Tank Indentification and Physical Characteristics --- Identification User Identification: Moncure-Waste oil(275 gallon) _ _ City: Moncure State: North Carolina Company: General Shale Brick Type of Tank: Vertical Fixed Roof Tank Description: EI-Waste oil Tank 275 gallons _ Tank Dimensions Shell Height(ft): 6.25 ' Diameter(it): 3.00 Liquid Height(it): 5.25 - Avg.Liquid Height(ft): - 5.25 Volume(gallons): 277.60 Turnovers: 2.22 Net Throughpul(gallyr): 61626 Is Tank Heated(y/n): N Paint Characteristics Shell Color/Shade: Gray/Medium Shell Condition Good - Roof Color/Shade: Gray/Medium Roof Condition: Good Roof Characteristics Type: - Dome Height(it) 0.50 Radius(ft)(Dome Roof) 3.00 Breather Vent Settings . Vacuum Settings(psig): -0.03 Pressure Settings(psig) 0.03 Meterological Data used in Emissions Calculations:Raleigh,North Carolina(Avg Atmospheric Pressure=14.53 psia) file:///C:/Program%20Files/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 2 of 6 TANKS 4.0.9d Emissions Report-Detail Format Liquid Contents of Storage Tank Moncure-Waste oil(275 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina Liquid Oagy Liquid Surf. Bulk vapor Liquid vapor Temperature(deg F) Temp Vapor Pressure(psia) MOL Mara Mass M.I. Basis fur Vapor Preseue whoa Component Month Avg, Min. Max. (deg F) Avg. Min. Max. Weight Fret F..L Weight Calculations Residual oil no.6 Ag 68.49 67M 79.03 6238 0.0001 MOODD 0.0001 190.0000 387.00 Option 1:VPGO=.00004 VP70=.00006 { file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 3 of 6 _ TANKS 4.0.9d Emissions Report-Detail Format Detail Calculations(AP-42) Moncure-Waste oil(275 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina Annual Emission Calmutatieru Standing Loses(lb): 0.0005 Vapor Space Volume(w ft): a.9012 Vapor Density QWw ft): O.00w Vapor Space Expansion Factor. 0.0757 Vented Vapor Saturation Factor: 1.0000 Tank Vapor Spew Volume: Vapor Spew Volumxt(eu n 6.9012 Tank Diameler(ft): 3.0000 - Vapor Spam Outage(ft): 12593 Tank Shell Height(ft). 6.2500 Average Liquid Height(ft): 5250D Roof Outage(it): 0.2593 Roof Outage(Dorm Roof) . Roof Outage(By. 02593 Dorm Radius Mk 3.0000 Shell Radius(ft): 1.5000 Vapor Density Vapor Density(lblw h): 0.0000 Vapor Mok War N6ight(INibmole): 190.0000 Vapor pressure at Daily Average Liquid Sudm a Temperature(psia): 0.0001 OadyAvg.Liquid Surface Temp.(deg.R): 52B.1618 Daily Avenge Ambiibienl Temp(deg.F): 592833 Ideal Das Constant R (pia cult(b-IEeg R)): 10.731 -- Liquid Bulk Temperature(deg.R): 522.0333 Tank Paint Sala,Absorpta=(Shall): 0.6800 Tank Pamt Solar Abserptanxxf(Roof): 0.6800 Daily Total Solar Insuiation Factor(Btulsgft day): 1.393.0797 Vapor Space Expansion Factor Vapor Space Expensim Factor. 0.0757 D. Vapor Temperature Range(deg.R): 42.1602 Daily Vapor Presure Range(psla): 0.0000 Breather Vem press.Setting Range(psia): 0.0600 Vapor Presuree at Daily Average Liquid Surface Temperabm(psia): 0.0001 Vapor Pressure el Daily Minimum Liquid Sudam Temi arab,e(psi.): 0.0000 Vapor P essun,at Daily Marirwrtn liquid Surface Tamparatu.(psi.): 0.0001 Daily Avg.Liquid Surface Temp.(deg R): 52B.1618 Daily Min.Liquid Surface Temp.(deg Rr 517.6217 Daily Max.Liquid Surface Temp.(deg R} 538.7018 Daily AmHerd Temp.Range(deg.R): 21.7167 Vented Vapor Saturation Factor Vented Vapor Saturation Factor: 1.OD00 Vapor Pressue at Daily Average Liquid: Surface Temperature(psi.): 0.0001 Vapor Spam Outage(ft): 1.2593 VWddng Losses(b): 0.0002 Vapor MOO W e):ar Weight 190.0000 Vapor Preswe at Daily Average LkVM Surface Temperature(psia): 0.0001 Annual Net Throughput(gaVyrj: 6162797 Annual Turnovers 22200 Tummver Factor: 1.000D Maniman Liquid V.I-(gal): 271.6035 Maximum Liquid Height(ft): 52500 _ Tank Dbmetar(fly. 3.0000 Worlurg Loss product Factor: 1.003D Total Losses(lby 0.0006 file:///C:/Program%2OFi.les/Tanks4O9d/summarydisplay.htm 6/12/2014 TANKS 4.0 Report Page 5 of 6 _ TANKS 4.0.9d Emissions Report-Detail Format Individual Tank Emission Totals Emissions Report for:Annual Moncure-Waste oil(275 gallon)-Vertical Fixed Roof Tank Moncure,North Carolina Losse4bs) Components Working lm—sj Breathing Lossll Total Emissions Residual oil no.6 0.00 0.0011 0.00 i i file:///C:/Program%2OFiles/Tanks4O9d/summarydisplay.htm 6/12/2014 I Dana Nowell From: DENR.DAQ.Emission_Inventory_UG@lists.ncmail.net - Sent: Thursday, June 19, 2014 4:47 PM Subject: Inventory submission confirmation -- 1900009 Dear Dana Norvell Your submittal of the 2013 emission inventory for General Shale Brick, Inc. Moncure Facility, 1900009, has been received by the North Carolina Division of Air Quality(DAQ)on June 19,2014 at 16:46*44.You have until the due date of the emission inventory or two weeks from this submittal to review and repudiate the data submitted. Please remember to: -print the Certification Form (see AERO Closeout page), -have the Responsible Official sign it in blue ink, -include copies of spreadsheets or calculations used in creating this inventory, and -mail (postmark) it to NCDAQ, 3800 Barrett Drive, Raleigh, NC 27609 by the required due date in order for this submittal to be considered complete. If you have any questions, please feel free to contact Will Wike, in the Raleigh Regional Office,at919-791-4200. The Division of Air Quality thanks you for using AERO, the on line emissions inventory program. Sincerely DAQ i l - 1