AQ_F_0200099_20220519_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Mooresville Regional Office
AIR QUALITY Harris Manufacturing,Inc.
NC Facility ID 0200099
Inspection Report County/FIPS:Alexander/003
Date: 05/19/2022
Facility Data Permit Data
Harris Manufacturing,Inc. Permit 10074/R01
1871 Friendship Church Road Issued 2/24/2015
Taylorsville,NC 28681 Expires 1/31/2023
Lat: 35d 50.7630m Long: 8ld 13.0290m Class/Status Small
SIC: 2512/Upholstered Household Furniture Permit Status Active
NAILS: 337121 /Upholstered Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Michael Harris Michael Harris Michael Harris
President President President
[phone] [phone] [phone]
Compliance Data
Comments:Next inspection only one year out due to NOV for this inspection.
Inspection Date 05/19/2022
Inspector's Signature: ✓ q ` e .lYtiffi oix Inspector's Name Ryan Mills
Operating Status Operating
Date of Signature: May 23, 2022 Compliance Status Compliance-inspection
Action Code FCE
Inspection Result Violation
Total Actual emissions in TONSIYEAR:
TSP S02 NOX VOC CO PM10 *HAP
2013 0.1000 --- --- 0.2600 --- 0.0700 68.94
*Highest HAP Emitted in ounds
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

Harris Manufacturing, Inc.
May 19,2022
Page No. 2
Type X Full Compliance _Partial Compliance _Complaint Investigation Other:
Action: Evaluation Evaluation/Re-inspection
Data Date submitted for initial review: 5/23/2022 X IBEAM WARNING/OB,NOD,NOV,NRE
Tracking: X IBEAM Inspection,list date inspected X IBEAM Document
X IBEAM Inspection,list date draft is submitted IBEAM LAT/LONG,Facility Locked
X IBEAM Insp.,pollutants/programs checked X IBEAM LAT/LONG, Coordinates checked
IBEAM Complaint
X IBEAM Planning,Next Insp. Date: 5/l/2023
Directions: From MRO,travel I-77 north to I-40 west to Conover. Take Hwy. 16 exit and travel north
towards Taylorsville. Travel approximately 9 miles and turn left onto Friendship Church Road. Travel
approximately 3 miles and the facility is located on the left at 1871 Friendship Church Road.
Safety Equipment: Safety glasses and safety shoes are recommended.
Safety Issues: None noted.
Lat/Lonu Coordinates: A review of the"Map of Regulated AQ Facilities"on the DAQ web site
indicated the facility's location is accurate and matches the facility's latitude and longitude coordinates
listed in IBEAM.No changes to the latitude and longitude coordinates of this facility are needed in
IBEAM. The coordinates are not locked in IBeam.
Email Contacts: Email contacts were verified.No changes are needed at this time.
I. The purpose of this site visit was to conduct a routine air quality inspection. This facility
manufactures wooden furniture frames. The facility currently employs 14 people. The facility is
currently operating Monday through Friday 6:00 am—4:30 pm. Mr. Jason Klaver accompanied
me during this inspection.
2. Facility Contact Information:
During the inspection I verified the facility contact information in IBEAM. No changes are
needed at this time.
3. Compliance history file review:
The facility was issued a Notice of Deficiency on July 15,2019 for failure to maintain a logbook
for the baghouse.
4. Observations of permitted air emission sources and control devices:
a. Bagfilter(ID No. CD-1; 3,060 sq. ft. of filter area) installed on a woodworking operation
(ID No. WW-I).

Harris Manufacturing, Inc.
May 19,2022
Page No. 3
Observed: The facility utilizes various equipment that vent to the bagfilter. The bagfilter
vents to a storage bin via a closed-loop transfer cyclone. Mr. Klaver stated that the
storage bin is emptied once per week. The process was observed in operation with no
visible emissions.
5. Observations of insignificant air emission sources and control devices listed on the current
permit:
a. Dipping operation(ID No. IES-DIP)which has been exempted from permitting per 2Q
.0102(c)(2)(D)(i).
Observed: Furniture legs are dipped into a five-gallon bucket of stain or lacquer and
placed on racks to dry. The facility is using less than two gallons of finishing material
per month on average as the orders for this process have decreased significantly.
6. Observations of air emission sources and control devices not listed on the current permit:
a. None noted.
7. Compliance with specific permit conditions and limitations:
a. Condition A.2.—"Emissions Inventory Requirement". At least 90 days prior to the
expiration date of the permit,the Permittee shall submit the air pollution emission
inventory report. The report shall be submitted to the Regional Supervisor,DAQ. The
report shall document air pollutants emitted for the 2021 calendar year.
Observed: I reminded Mr. Klaver that the permit renewal will require an emissions
inventory and that he will use data from the 2021 calendar year. I reminded him that this
information would be due November 2,2022. I also emailed this information to Mr.
Michael Harris,President.
b. Condition A.3. 15A NCAC 2D .0512 "Particulates From Wood Products Finishing
Plants". Provide adequate ductwork and properly designed collectors to control
woodworking particulates.
Observed. Wood particulate appeared to be properly controlled. Exhaust points around
the bagfilter and ductwork appeared to be properly maintained and sound. Therefore,
compliance with this condition is met.
C. Condition A.4. 15A NCAC 2D .0521, "Control of Visible Emissions". The facility is
limited to 20 percent opacity.
Observed. No visible emissions were observed at the facility. Therefore, compliance
with this condition is met.
d. Condition A.5. 15A NCAC 2D .0535. Permittee of a source of excess emissions that last
for more than four hours and that results from a malfunction, a breakdown of process or
control equipment or any other abnormal conditions, shall notify the Director or his
designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business
day of becoming aware of the occurrence.

Harris Manufacturing, Inc.
May 19,2022
Page No. 4
Observed. As per a conversation with Mr. Klaver,no excess emissions have occurred at
the facility. Therefore,compliance with this condition is met.
e. Condition A.6. 15A NCAC 2D .0540"Particulates from Fugitive Dust Emission
Sources." The Permittee shall not cause or allow fugitive dust emissions to cause or
contribute to substantive complaints or excess visible emissions beyond the property
boundary.
Observed: There have been no complaints received by the MRO regarding the facility
and no fugitive dust emissions were observed. Therefore, compliance with this condition
is met.
f. Condition A.7. FABRIC FILTER REQUIREMENTS. Conduct an annual internal
inspection of the fabric filter system. In addition,the Permittee shall perform periodic
inspections and maintenance as recommended by the equipment manufacturer and list
corrections made and date of actions in a fabric filter logbook.
Observed. The facility conducts periodic inspections of the bag filter system. Mr.Klaver
indicated the facility does perform the inspections. However,the logbook that was
available to review had the last entry as March 11,2020 and no indication of an annual
internal inspection. Therefore, a Notice of Violation(NOV)will be issued for failure to
record the inspections. (See below). I also emailed Mr. Harris informing him of this
missing information.
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Harris Manufacturing,Inc.
May 19,2022
Page No. 5
8. NSPS/NESHAP Review:
The facility has no engines/generators/fire pumps or any other sources subject to NESHAP or
NSPS.Also,no gasoline storage tanks are located on this property.
9. Summary of changes needed to the current permit:
None currently.
10. Compliance assistance offered duringthe he inspection:
I spoke with Mr. Klaver and explained to him that he must keep a record of the maintenance
performed on the bagfilter.
11. Section 112(r)applicability:
This facility does not appear to be subject to the requirements of the Chemical Accident Release
Prevention Program, Section 112(r)of the Clean Air Act.
12. Compliance determination:
Based on my observations,this facility did not appear to be in compliance with the applicable air
quality regulations at the time of the inspection. A Notice of Violation will be issued for not
maintaining a logbook of the inspection and maintenance on the bagfilter.
RCM:
c: MRO File
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