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HomeMy WebLinkAboutAQ_F_0400043_20220202_CMPL_CompRpt -I- 4 A W1Mangle Brick 6523 NC Highway 55 January 25, 2022 Durham, NC 27713Durham: (919)544-1796 Raleigh: (919)828-2070 Toll Free:800-672-8547 North Carolina Department of Fax: 800-849-0612 Environmental Quality RECEIVE® Fayetteville Regional Office Division of Air Quality 2O22 225 Green Street, Suite 714 FEB _ 2 Fayetteville, North Carolina 28301 DEQ-FAYETTEVILLE RE©JONAL OFFICE Attention: Heather Carter Regional Air Quality Supervisor Reference: Submittal of 41" quarter- 2021 Emissions and Process Data Triangle Brick Company—Wadesboro Wadesboro, North Carolina Dear Ms. Carter: Enclosed please find the 4" quarter 2021 emissions and process data for our Wadesboro facility.This data is submitted in accordance with conditions in our air permit. The maximum hourly brick throughput during this six-month period was 27.907 tons per hour for Kiln#1 and 10.282 for Kiln#2. It is our belief that this letter and the attached information meets the reporting requirements as specified in our air permit. However,should you require additional information please do not hesitate to contact me (919) 544-1796. Sincerely, TRIANGLE BRICK COMPANY Howard P. Brown, Jr. President and CEO cc: Michael Cantoni, ERM David Gibson Attachment A Monthly Processing Data Triangle Brick Company Wadesboro,North Carolina Tons of Fired Brick Cubic Ft of Natural Gas Fire Gallons of Distillate Oil Fire Gallons of Residual Oil Fire Month Kiln#1 Kiln#2 Kiln#1 Kiln#2 Kiln#1 Kiln#2 Kiln#1 Kiln#2 Aug-20 15,803 0 24,895,000 12,000 0 0 0 0 Sep-20 14,895 0 23,055,000 47,000 0 0 0 0 Oct-20 16,395 0 25,804,000 76,000 0 0 0 0 Nov-20 14,864 0 23,576,000 166,000 0 0 0 0 Dec-20 14,175 0 22,323,000 81,000 0 0 0 0 Jan-21 15,638 0 24,222,000 183,000 0 0 0 0 Feb-21 13,655 0 21,600,000 125,000 0 0 0 0 Mar-21 16,093 0 24,595,000 160,000 0 0 0 0 Apr-21 16,623 0 24,378,000 67,000 0 0 0 0 May-21 16,607 0 24,902,000 43,000 0 0 0 0 Jun-21 17,496 0 25,788,000 0 0 0 0 0 Jul-21 17,308 4,404 25,672,000 9,873,000 0 0 0 0 Aug-21 15,616 4,749 22,991,000 12,571,000 0 0 0 0 Sep-21 15,033 4,872 23,111,000 11,023,000 0 0 0 0 Oct-21 17,436 5,421 26,956,000 13,616,000 0 0 0 0 Nov-21 14,618 5,780 23,294,000 15,077,000 0 0 0 0 Dec-21 12,905 5,824 20,600,000 -985,034,000 0 0 0 0 17 Month Usage 265,161 31,050 407,762,000 -921,914,000 0 0 0 0 Attachment B Calculation of Fourth Quarter 2021 Rolling S02 Emissions Triangle Brick Company Wadesboro,North Carolina Month Kiln#1 Kiln#2 S02 Emissions S02 17 Month S02 Emissions S02 Emissions (Ibs) Rolling History (Ibs) (Ibs) (Ibs) Aug-20 4,756 0 4,756 84,127 Sep-20 4,482 0 4,482 83,967 Oct-20 4,934 0 4,934 84,D1-1,5 Nov-20 4,473 0 4,473 83,958 Dec-20 4,266 0 4,266 83,637 Jan-21 4,706 0 4,706 82;8E;9 Feb-21 4,110 0 4,110 81,515 Mar-21 4,843 0 4,843 80,5133 Apr-21 5,002 0 5,002 80,874 May-21 4,997 0 4,997 81,089 Jun-21 5,264 0 5,264 80,909 Jul-21 5,208 1,327 6,535 82,227 Aug-21 4,699 1,432 6,131 82,810 Sep-21 4,524 1,468 5,992 84,052 Oct-21 5,247 1,634 6,881 86,490 Nov-21 4,399 1,743 6,142 88,187 Dec-21 3,884 1,156 5,040 88,555 Attachment C Summary of Fourth Quarter 2021 Rolling Natural Gas Usage Triangle Brick Company NA/adesboro,North Carolina Natural Gas Usage Natural Gas 17 Month Rolling History (cubic feet) (cubic feet) Month Kiln#1 Kiln42 Total All Kilns Kiln#1 Kiln#2 Total All Kilns Aug-20 24,895,000 12,000 24,907,000 299,475,000 207,399,000 506,874,000 Sep-20 23,055,000 47,000 23,102,000 307,582,000 191,943,000 499,525,000 Oct-20 25,804,000 76,000 25,880,000 318,802,000 175,649,000 494,451,000 Nov-20 23,576,000 166,000 23,742,000 328,637,000 158,859,000 487,496,000 Dec-20 22,323,000 81,000 22,404,000 337,289,000 142,135,000 479,424,000 Jan-21 24,222,000 183,000 24,405,000 345,555,000 124,776,000 470,331,000 Feb-21 21,600,000 125,000 21,725,000 350,768,000 107,614,000 458,382,000 Mar-21 24,595,000 160,000 24,755,000 358,503,000 89,301,000 447,804,000 Apr-21 24,378,000 67,000 24,445,000 368,808,000 72,533,000 441,341,000 May-21 24,902,000 43,000 24,945,000 378,815,000 55,912,000 434,727,000 Jun-21 25,788,000 0 25,788,000 388,413,000 38,379,000 426,792,000 Jul-21 25,672,000 9,873,000 35,545,000 397,845,000 32,526,000 430,371,000 Aug-21 22,991,000 12,571,000 35,562,000 402,292,000 28,908,000 431,200,000 Sep-21 23,111,000 11,023,000 34,134,000 404,562,000 34,583,000 439,145,000 Oct-21 26,956,000 13,616,000 40,572,000 409,141,000 48,095,000 457,236,000 Nov-21 23,294,000 15,077,000 38,371,000 410,752,000 63,162,000 473,914,000 Dec-21 20,600,000########## .964;434,000 407,762,000 -921,914,000 -514,152,000 Attachment D Summary of Fourth Quarter 2021 Rolling Distillate Oil Usage Triangle Brick Company Wadesboro,North Carolina Distillate Oil Usage Distillate Oil 17 Month Rolling History (gallons) (gallons) Month Kiln#1 Kiln#2 Total All Kilns Kiln#1 Kiln#2 Total All Kilns Aug-20 0 0 0 0 0 0 Sep-20 0 0 0 0 0 0 Oct-20 0 0 0 0 0 0 Nov-20 0 0 0 0 0 0 Dec-20 0 0 0 0 0 0 Jan-21 0 0 0 0 0 0 Feb-21 0 0 0 0 0 0 Mar-21 0 0 0 0 0 0 Apr-21 0 0 0 0 0 0 May-21 0 0 0 0 0 0 Jun-21 0 0 0 0 0 0 Jul-21 0 0 0 0 0 0 Aug-21 0 0 0 0 0 0 Sep-21 0 0 0 0 0 0 Oct-21 0 0 0 0 0 0 Nov-21 0 0 0 0 0 0 Dec-21 0 0 0 0 0 0 Attachment E Summary of Fourth Quarter 2021 Residual Oil Usage Triangle Brick Company Wadesboro,North Carolina Residual Oil Usage Residual Oil 17 Month Rolling History (gallons) (gallons) Month Kiln#1 Kiln#2 Total All Kilns Kiln#1 Kiln#2 Total All Kilns Aug-20 0 0 0 0 0 0 Sep-20 0 0 0 0 0 0 Oct-20 0 0 0 0 0 0 Nov-20 0 0 0 0 0 0 Dec-20 0 0 0 0 0 0 Jan-21 0 0 0 0 0 0 Feb-21 0 0 0 0 0 0 Mar-21 0 0 0 0 0 0 Apr-21 0 0 0 0 0 0 May-21 0 0 0 0 0 0 Jun-21 0 0 0 0 0 0 Jul-21 0 0 0 0 0 0 Aug-21 0 0 0 0 0 0 Sep-21 0 0 0 0 0 0 0 ct-21 0 0 0 0 0 0 Nov-21 0 0 0 0 0 0 Dec-21 0 0 0 0 0 0 Attachment F Summary of Fourth Quarter 2021 Rolling Brick Throughput Triangle Brick Company Wadesboro,North Carolina Brick Throughput Summary Brick Throughput 17 Month Rolling History (tons) (tons) Month Kiln#1 Kiln#2 Total All Kilns Kiln#1 Kiln#2 Total All Kilns Aug-20 15,803 0 15,803 177,687 101,724 279,411 Sep-20 14,895 0 14,895 184,316 94,241 278,557 Oct-20 16,395 0 16,395 193,008 86,120 279,128 Nov-20 14,864 0 14,864 200,748 78,135 278,883 Dec-20 14,175 0 14,175 207,767 70,066 277,833 Jan-21 15,638 0 15,638 214,195 61,095 275,291 Feb-21 13,655 0 13,655 218,535 52,265 270,800 Mar-21 16,093 0 16,093 224,952 42,796 267,748 Apr-21 16,623 0 16,623 234,208 34,489 268,697 May-21 16,607 0 16,607 242,976 26,452 269,427 Jun-21 17,496 0 17,496 251,574 17,268 268,842 Jul-21 17,308 4,404 21,713 258,918 14,311 273,229 Aug-21 15,616 4,749 20,365 263,470 11,702 275,171 Sep-21 15,033 4,872 19,905 265,270 14,025 279,295 Oct-21 17,436 5,421 22,857 267,940 19,446 287,386 Nov-21 14,618 5,780 20,398 267,782 25,226 293,008 Dec-21 12,905 5,824 18,730 265,161 31,050 296,211 I Quarterly Report Cover Letter Info Wadesboro Kiln#1 October 2021 Max Tons Per Hour: 26.852 Kiln#2 October 2021 Max Tons Per Hour: 10.154 Kiln#1 November 2021 Max Tons Per Hour:24.97 Kiln#2 November 2021 Max Tons Per Hour: 10.282 Kiln#1 December 2021 Max Tons Per Hour:27.907 Kiln #2 December 2021 Max Tons Per Hour: 10.282 NO Oil was burned this quarter HAP Report Triangle Brick Company Wadesboro,North Carolina July/2021-December/2021 Month Monthly Monthly Rolling History Rolling History HAP Max Ibs HAP total Ibs HAP Max Ibs HAP total Ibs Jul-21 Hydrogen Chloride 131 443 Hydrogen Chloride 1,265 4,277 Aug-21 Hydrogen Chloride 123 416 Hydrogen Chloride 1,295 4,377 Sep-21 Hydrogen Chloride 120 407 Hydrogen Chloride 1,319 4,460 Oct-21 Hydrogen Chloride 138 467 Hydrogen Chloride 1,367 4,623 Nov-21 Hydrogen Chloride 123 417 Hydrogen Chloride 1,392 4,706 Dec-21 Hydrogen Chloride 113 308 Hydrogen Chloride 1,415 4,710 Triangle Brick started reporting HAP in January 2018. "Rolling History"includes the months since January 2018 for each month reported. In July 2019-"Rolling History"will include 12 months for each month reported. Tuesday,January 25,2022