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Home My WebLink AboutAQ_F_0400043_20200728_CMPL_CompRpt 61Qoo43 %61/uzO19 ? f A W1 Triangle Brick 6523 NC Highway 55 July 24, 2020 Durham, NC 27713 Durham: (919)544-1796 Raleigh: (919)828-2070 Toll Free: 800-672-8547 North Carolina Department of Environmental Quality Fax: 800-849-0612 Fayetteville Regional Office Division of Air Quality 225 Green Street-Suite 714 Fayetteville, North Carolina 28301-5043 R E C E I Em Attention: Heather Carter Fayetteville Regional Air Quality Supervisor JUL 2 8 2020 Reference: First 2019 Semi-Annual Compliance Report for Permit 08179T11 Division of Air Quality Triangle Brick Company—Wadesboro Fayetteville Regional Office Wadesboro, North Carolina Dear Ms. Carter: Enclosed please find the semi-annual compliance report for our Wadesboro facility due on July 30, 2020. Attachment 1 details the semi-annual requirements of the Title V permit and the facility's method of compliance. Attachment 2 consists of supporting documentation including hazardous air pollutant emissions that are being submitted in accordance with requirement 2.1.A.4(m) of the Title V permit. Attachment 3 includes the statement of certification from the Responsible Official. It is our belief that the attached information meets the reporting requirements as specified in our air permit. However, should you require additional information, please do not hesitate to contact me at(919) 544-1796. Sincerely, TRIANGLE BRICK COMPANY Howard P. Brown,Jr. President and CEO cc: Heather Ceron—US EPA Region 4 cc: David Gibson—Triangle Brick Company Attachment I Semi-annual Compliance Report Triangle Brick Company Wadesboro Facility Title V Semi Annual Report January 1,2019-June 30,2019 Emission Source II) Fmission Source Monitoring Recordkeeping Reporting tion Permit Condition Monitoring Requirement In Compliance(Y/i\I) Reporting Frequency CommentsDescri P Ereyueny Requirement Requirement Visual Inspections of kiln's written or electronic summary report of 11-r-tiunscat•reuondwteddndlogsmaintam-1domig K-I,t;K-2 Brick Tunnel Kilns 2.1.A.1(c) ductwork system and fuel semi-annually 1 log observations s•mi-annually the reporting period,with no deviations. combustions stem No more than 216 burners can at all times when K-]6r K-1 Brick Tunnel Kilns 2.1.A.2(d) be fired at one time when M6 is burning 06 fuel oil i n Y written or electronic none N.a There was no No.6 fuel oil fired in the kiln during the beingburned. kilns log reporting period. Monitor sulfur and Btu content certifications recorded There were no No.6 fuel oil shipments received during K-1 6r K-2 Brick Tunnel Kilns 2.1.A.2(f) of No.6 fuel oil by fuel supplier per shipment Y none NA certifications in a log quarterly the reporting period. K-1 6r K-2 Brick Tunnel Kilns 2.1.A.3(c) VE inspections monthly Y written or electronic summary report of semi-annually Monthly VE inspections were conducted with no to observations observations above normal. Operate the DI-As at all times at all times when written or electronic The DI-As were operated at all times during the K-1 dr K-2 Brick Tunnel Kilns 2.1.A.4(c) duringnormal operation operating kilns Y to of downtime None N/A reporting period. Monitor amount of limestone in written or electronic summary report of The amount of limestone was monitored daily when the K-1&K-2 Brick Tunnel Kilns 2.1.A.4(d) DLA daily Y log daily observations semi-annually DLA was in ope.ration. K-1 k K-2 Brick Tunnel Kilns 2.1.AA(e) Record source and grade of per shipment Y written or electronic summary report of semi-annually Records of the limestone source and grade were kept per limestone at DLA to observations shipment. Monitor limestone feeder written or electronic summary report of The limestone feeder settings were monitored daily K-1 h K-2 Brick Tunnel Kilns 2.1.A.4(f) settings at DLA daily Y log observations semi-annually when the DLA was in operation. Monitor limestone replacement written or electronic summary report of The limestone replacement was monitored monthly per K-1 A K-2 Brick Tunnel Kilns 2.7.A.4(g) at DLA monthly Y I observations semi-annually 21 A 4 Monitor bypass damper written or electronic summery report of The monitor bypass damper position on the DLA was K-1 A K-2 Brick Tunnel Kilns 2.1.A.4(h) position for DLA daily Y log observations semi-annually monitored as required when the DLA was in operation. Damper position was always closed and locked. � Record period of operation per maintenance written or electronic summary report of It was never necessary during the reporting period to K I��K-_ Brick Tunnel Kilns 2.1.A.4(i) while bypassing DLA for activity Y log observations semi-annually bypass the DLA for maintenance. maintenance Record operation of kilns without DLA during periods of written or electronic summary report of It was never necessary during the reporting period to K-1 6r K-2 Brick Tunnel Kilns 2.1.A.4(j) during SSM Y semiannually operate without the DLA during periods of startup, startup,shutdown or log observations shutdown,or malfunction. malfunction 1 Record production rates and on a fired-product written or electronic HAP calculations for Emissions were documented and production records K-I,r K-_ Brick Tunnel Kilns 2.1.A.4(k) calculate HAP emissions basis Y log the reporting period semi-annually maintained during the reporting period.The semi- annual report is included with this submittal. Maintain applicability written or electronic K-] K-2 Brick Tunnel Kilns 2.1 A•4O) determination on site continuously Y log none NA Applicability determination kept on site. written or electronic summary report of Daily VE were conducted and recorded during the SD-1 Rotary Coatings Dryer 2.1.B.2(Q VE inspections daily Y semiannually to observations reporting period with no observations above normal. Manufacturer/maintenance written or electronic summary report of Maintenance inspections were conducted during the SD-7 Rotary Coatings Dryer 2.1.B 2(g) ins ctions semiannually Y to observations semi-annually reporting riod with no deviations. Various 000 sources Primary Crushing Plant 2.1.C.1(f) VE inspections monthly Y semi-annually written or electronic summary report of Monthly VE inspections were conducted with no to observations y observations above normal. Various 000 sources Clay Grinding Plant 2.1.D.1(0 VE inspections monthly Y written or electronic summary report of semi-annuallyMonthly VE inspections were conducted with no 1 observations observations above normal. L 21E ections semi-annually oam/sawdust written or electronic summary report of Monthly VE inspections were conducted with no Various 000 sources preparation area . .1(f) VE insp monthly Y I observations y observations above normal. Clay Grinding Plant- 2 written or electronic summary report of semi-annually Monthly VE inspections were conducted with no Various 000 sources fugitives .1.F.1(f) VE inspections monthly Y to observations observations above normal. Maximum amount of materials Brick Tunnel Kilns (clay brick and additives) written or electronic material usage Material usages were reported to the regional office as K-1 and K-2 material usage 2.2.A.2(b) processed per hour through semi-annually Y log reported to the a•nri-annually part of the quarterly reporting.Production did not each kiln. Regional Supervisor exceed the limitation for any of the reporting periods. Record fuel usage and sulfur written or electronic Fuel usage and sulfur content records were maintained K-1 Brick Tunnel Kilns 2.2.B.1(d) content monthly Y 1og summary report semi-dnnually during the reporting period.The rolling 12 month averages were reported quarterly. written or electronic Emissions were documented during the reporting K-1 Brick Tunnel Kilns 2.2.B.1(e) Calculate SO2 emissions monthly Y to summary report semi-annually period.The rolling 12 month averages were reported g quarterly. Record fuel usage and sulfur written or electronic Fuel usage and sulfur content records were maintained K-2 Brick Tunnel Kilns 2.2.C.1(c) content monthly Y 1og summary report semiannually during the reporting period.The rolling 12 month averages wen,reported quarterly. written or electronic Emissions were documented during the reporting K? Brick Tunnel Kilns 22.C.1(d) Calculate SO2 emissions monthly Y 1 summary report semi-annually period.The rolling 12 month averages were reported 09 quarterly. Facility All Sources 3.X Annual emission inventory annually Y written or electronic emission inventory annually Annual emission inventory report was submitted by I report June 30th. ERM NC,Inc. 7/23/2020 0412301 Page I of I WadesboroSA Jan-Jun2020W.l.xlsx I Attachment 2 Supporting Documentation HAP Report Triangle Brick Company Wadesboro,North Carolina January/2020-June/2020 Month Monthly Monthly Rolling History Rolling History HAP Max lbs HAP total lbs HAP Max lbs HAP total lbs Jan-20 Hydrogen Chloride 109 370 Hydrogen Chloride 1,333 4,513 Feb-20 Hydrogen Chloride 105 354 Hydrogen Chloride 1,333 4,513 Mar-20 Hydrogen Chloride 111 377 Hydrogen Chloride 1,338 4,530 Apr-20 Hydrogen Chloride 95 322 Hydrogen Chloride 1,320 4,468 May-20 Hydrogen Chloride 89 301 Hydrogen Chloride 1,314 4,448 Jun-20 Hydrogen Chloride 89 302 Hydrogen Chloride 1,308 4,426 Monday,July 20,2020 i a Attachment 3 Certification f Certification by Responsible Official Based on information and belief formed after reasonable inquiry,the undersigned certifies under penalty of law(federal rule 40 CFR 70.5(d))that all information and statements provided in this report(including any attachments)are true,accurate, and complete. (Signature of Responsible Official) (Date) Name: Howard P. Brown, Jr. (Type or Print)