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HomeMy WebLinkAboutAQ_F_0400043_20210101_CMPL_CompRpt REVIEW OF TITLE V
2020 ANNUAL COMPLIANCE CERTIFICATION
Reviewer Assigned: Evangelyn Lowery-Jace
FACILITY Triangle Brick Company-Wadesboro Brick FACILITY 0400043
NAME: Manufacturing Plant ID:
1. Is the Certification sheet signed by the authorized/responsible official? Y
V N ❑
2. Print the"Summary of Violations for a Facility"report from IBEAM and attach. W1
3. Are all NOD/NOV/NREs accounted for in the Deviation Summary Report? Y V N ❑ N/A
4. If deviations are noted, did FRO address them all?(i.e. send letter)? Check paper file
for any issues that may not be recorded in IBEAM Violations. Y[:] N❑ N/AFV(]
5. Discuss deviations details with Compliance Coordinator. Y❑ N/A[,V(]
6. If there was more than one permit applicable during the year, have all the permits
been addressed in this ACC? Permit Numbers 08179T11 Y Fv-(] N❑ N/A❑
7. Do reported sources and conditions match those in the permit(s)? Y 7 N❑
8. Is the Compliance Summary Report for Specific Conditions complete and accurate? Y V N❑
9. Is the Compliance Summary Report for General Conditions complete and accurate? Y V N ❑
10. Is compliance with the ACC requirements indicated? Y V N ❑
11. Record in IBEAM Actions/Reporting(date received, date reviewed,compliance status,comments). Completed
on 02/18/2021 (date)
REMEMBER—Compliance determination here refers to the ACC submitting requirements(late, not
submitted, incomplete, etc). Talk.to the Compliance Coordinator before you code a facility in violation.
12. Initial and date the top of the ACC Certification Sheet(not this cover sheet). F-1
13. File FRO copy in a"Reports"or an"ACC"folder in facility file after Compliance Coordinator review.
14. Comments:
Reviewed by: ELJ Date: 211812021
(initials)
Coordinator Review: JDC Date 211812021
(initials)
03/10/2021 Page 1 of 2
Summary of Violations
Violator: Triangle Brick Company - Wadesboro Brick Manufacturing Plant
Facility ID: 0400043
Letter Date(s): 05/11/2017 Violation(s):
County: Anson
Letter Type: NOD-report Case#:
Date Assessed: Amount Assessed:
Case Closed: Total Amount Paid: $0.00
Letter Date(s): 08/26/2016 Violation(s):
County: Anson
Letter Type: FYI/Facilities Case#:
Date Assessed: Amount Assessed:
Case Closed: Total Amount Paid: $0.00
Letter Date(s): 09/30/2009 Violation(s):
County: Anson
Letter Type: FYI/Facilities Case#:
Date Assessed: Amount Assessed:
Case Closed: Total Amount Paid: $0.00
Letter Date(s): 12/21/2005 Violation(s): 2D .0524 New Source Performance Standards
County: Anson
Letter Type: NOV Case#:
Date Assessed: Amount Assessed:
Case Closed: Total Amount Paid: $0.00
Letter Date(s): 09/06/2005 Violation(s): Permit Late Report(excluding ACC)
County: Anson
Letter Type: NOV Case#:
Date Assessed: Amount Assessed:
Case Closed: Total Amount Paid: $0.00
Letter Date(s): 05/10/2005 Violation(s):
County: Anson
Letter Type: FYI/Facilities Case#:
Date Assessed: Amount Assessed:
Case Closed: Total Amount Paid: $0.00
Letter Date(s): 03/09/2005 Violation(s):
County: Anson
Letter Type: FYI/Facilities Case#:
Date Assessed: Amount Assessed:
03/10/2021 Page 2 of 2
Summary of Violations
Violator: Triangle Brick Company - Wadesboro Brick Manufacturing Plant
Facility ID: 0400043
Case Closed: Total Amount Paid: $0.00
Letter Date(s): 09/22/2004 Violation(s):
County: Anson
Letter Type: FYI/Facilities Case#:
Date Assessed: Amount Assessed:
Case Closed: Total Amount Paid: $0.00
Letter Date(s): 09/25/2002 Violation(s): 2D .0524 New Source Performance Standards
County: Anson
Letter Type: NOV Case#:
Date Assessed: Amount Assessed:
Case Closed: Total Amount Paid: $0.00
Letter Date(s): 08/13/2002 Violation(s):
County: Anson
Letter Type: FYI/Facilities Case#:
Date Assessed: Amount Assessed:
Case Closed: Total Amount Paid: $0.00
Letter Date(s): 06/17/2002 Violation(s): Permit Condition(s) late report
County: Anson
Letter Type: NOV Case#:
Date Assessed: Amount Assessed:
Case Closed: Total Amount Paid: $0.00
6�
W1 FEB - 120A REGFIVF D
t' Triangle Brick
®EQ-FAYETTEMLLE REGIONAL OFFICE 6523 NC Highway 55
January 22, 2021 Durham, NC 27713Durham (919)544-1796
Raleigh: (919)828-2070
Toll Free: 800-672-8547
North Carolina Department of Environmental Quality Fax: 800-849-0612
Fayetteville Regional Office
Division of Air Quality
225 Green Street-Suite 714
Fayetteville, North Carolina 28301-5043
Attention: Heather Carter
Fayetteville Regional Air Quality Supervisor
Reference: 2020 Annual Compliance Report for Permit 08179T11
Triangle Brick Company—Wadesboro
Wadesboro, North Carolina
Dear Ms. Carter:
Enclosed please find the semi-annual compliance report for our Wadesboro facility due on January
30, 2021. Attachment 1 includes the statement of certification from the Responsible Official and
details the annual requirements of the Title V permit and the facility's method of compliance.
Attachment 2 details the facility-wide emissions of hazardous air pollutants. Attachment 3 includes
the Bypass Damper Position Report. This report is for Title V Permit No. 08179T11, for the reporting
period of January 1 through December 31, 2020.
It is our belief that the attached information meets the reporting requirements as specified in our
air permit. However, should you require additional information, please do not hesitate to contact
me at (919) 544-1796 or by email at HowardB@trianglebrick.com.
Sincerely,
TRIANGLE BRICK COMPANY
//111 AA ,/�
Howard P. Brown,Jr.
President and CEO
cc: Heather Ceron—US EPA Region 4
cc: David Gibson—Triangle Brick Company
Attachments
Certification by Responsible Official
Based on information and belief formed after reasonable inquiry, the undersigned certifies under penalty
of law(federal rule 40 CFR 70.5(d))that all information and statements provided in this report(including
any attachments)are true, accurate, and complete.
(Signature of Responsible Official) (Date)
Name: Howard P. Brown, Jr.
(Type or Print)
Attachment 1
Certification and Annual Compliance
Report
North Carolina Department of Environmental Quality
Division of Air Quality(DAQ)
Title V Annual Compliance Certification Forms(1)
Facility Name: Triangle Brick Company
Facility Location: US Highway 52, Wadesboro,NC 28170
Facility ID Number: 0400043 (Refer to first page of Title V Permit)
Title V Permit Number: 08179T 11 (Refer to first page of Title V Permit)
Start of Reporting Period: January 1,2020 (Month,Day,Year)
End of Reporting Period: December 31,2020 (Month, Day,Year)
Compliance Statement (Check only one of the following options)
X During the reporting period specified above,this facility was in compliance with all terms and conditions
identified in the above referenced Title V Operating Permit. As such, there were no deviations(2), excess
emissions events, or other reportable incidents including those attributable to equipment malfunctions,
breakdown, or upset conditions (please fill out the Compliance Summary Report).
During the reporting period specified above, this facility was in compliance with ALL terms and
conditions identified in the above referenced Title V Operating Permit, EXCEPT for the deviations(2)
identified in the Deviation Summary Report(please fill out both the Compliance Summary Report and
Deviation Summary Report).
Does the above compliance statement differ from what is indicated on your most rece Title V Report(i.e. last
Semi-Annual Monitoring Report, Annual Emissions Inventory, etc)? Yes No
Are you submitting this Annual Compliance Certification form to also fulfill a Titl Semi-Annual Monitoring
reporting requirement? If so, this certification must be submitted by January 30. Yes No
Certification BY Responsible onsible Official
Based on information and belief formed after reasonable inquiry, the undersigned certifies under penalty of law
(federal rule 40 CFR 70.5(d))that all information and statements provided in this form(including any attachments)
are true, accurate, and complete.
P,/—� /7�_ _ -Z�
(Signature of Responsible Official) (Date)
Name: Howard P. Brown,Jr.
(Type or Print)
Number of Pages Attached 29
1An annual compliance certification(ACC)is required pursuant to federal rule 40 CFR 70.6(c),state rules 15A NCAC Sections 2Q.0508(t)and
2Q.0508(bb), and Section 3-General Condition P of the Title V Operating Permit. A copy of your ACC is to be submitted to both the forth
Carolina DAQ and the US.EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,61 Forsyth Street,Atlanta,GA 30303). The
submittal date for the ACC is specified in Section 3-General Condition P of your Title V permit.
2 For the purposes of this form,the term "deviation"means any action or circumstance not in accordance with the terms and conditions of the
Title V Operating Permit including those attributable to equipment malfunction, breakdown,or upset conditions and/or excess emissions events.
The acknowledgement of deviations from speck permit requirements is not necessarily an acknowledgement of a violation. However,failure to
report any and all deviations may constitute a violation of the Title V Operating Permit and the underlying emission standard For more
information about deviations,please refer to the DAQ memorandum outlining the definition of deviation for Title hreporting on the DAQ web
site(http://d`eq.nc.govlabout/divisions/air-quality/air-quality-enforcementlexcess-emissions-deviations-malfunction-determinations).
Revision 3.0
i
Page 1 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Emission Source Source or Deviations? Records non- Method(s)of
Control Device Maintained? Determining Comments
Description ID Number(s) permit Condition (Yes/No) (Yes/No/NA) compliance Compliance Status
Condition Summary issue?
Number Yes/No
PM limit,
Brick Tunnel Kiln& calculated using
Dry Limestone K-I &CD-K 2 2.1.A.I(a) process weight. No N/A No Testing,as required.
Absorber(DLA) K-2&CD-K2 rate
[2D.0515(a)]
Brick Tunnel Kiln& K-1 &CD-K1, PM Testing 2D.0501(c)(3)and Emission testing was not required
DLA K-2&CD-K2 2.1.A.I(b) Requirements. No Yes No General Condition JJ. during the reporting period.
[2D.0501(c)(3)]
Semi-annual
inspections
(emissions The facility conducts
Brick Tunnel Kiln& K-I &CD-K 1, the required
DLA K-2&CD-K2 2.1.A.I(c) ductwork and No Yes No inspections semi-
fuel combustion
system). annually.
[2D.0508(f)]
Maintain a log Maintain inspection
Brick Tunnel Kiln& K-1 &CD-K1, of semi-annual
logs with all required
2.1.A.1(d) No Yes No information including Logs contain all required information.
DLA K-2&CD-K2 inspections.
[2D.0508(f)] date,time,and results
of each inspection.
Submit semi-
annual summary Submission of
Brick Tunnel Kiln& K-1 &CD-K1, reports of semiannual inspection Inspections were performed
2.I.A.1(e) No Yes No semiannually as required and records
DLA K-2&CD-K2semiannual report to DAQ by were maintained.
inspections. reporting date.
[2D.0508(f)]
Page 2 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Control Device Deviations? Maintained? non- Determining Comments
Description ID Number(s) Permit Condition (Yes/No) (Yes/No/NA) compliance Compliance Status
Condition Summary issue?
Number Yes/No
Brick Tunnel Kiln& K-1 &CD-K1, S02 Limit,2.3
DLA K-2&CD-K2
2.1.A.2 a lb/MMBtu. No N/A No Testing
,as required.
[2D.0516(a)]
Brick Tunnel Kiln& K-1 &CD-K1, S02 Testing 213.0501(c)(4)and Emissions testing was not required
DLA K-2&CD-K2 2.1.A.2(b) Requirements. No Yes No General Condition JJ. during the reporting period.
[213.0501(c)(4)]
No Monitoring
Brick Tunnel Kiln& K-1 &CD-K1, or Monitoring or recordkeeping is not
DLA K-2&CD-K2 2.1.A.2(c) Recordkeeping. No N/A No N/A required when firing natural gas or
No.2 fuel oil.
[2D.0508(f)]
216 burners
maximum
Brick Tunnel Kiln& K-1 &CD-K1, allowable fired No.6 fuel oil was not fired during the
DLA K-2&CD-K2 2.1.A.2(d) with No.6 Fuel No Yes No N/A reporting period.
Oil(FO).
[2D.0508(f)]
Sulfur in No.6
FO not to FO supplier
Brick Tunnel Kiln& K-1 &CD-K1, o certifications are No. 6 fuel oil shipments were not
DLA K-2&CD-K2 2.1.A.2(e) exceed 2.1/o by No Yes No weight. maintained per received during the reporting period.
[2D.0508(f)] shipment.
FO certifications
and fuel records FO supplier
Brick Tunnel Kiln& K-1 &CD-K1, certifications are No.6 fuel oil shipments were not
DLA K-2&CD-K2 2.1.A.2(f) log,updated No Yes No maintained per received during the reporting period.
quarterly.
[2D.0508(f)] shipment.
i
Page 3 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Control Device Maintained? Determining Comments
Description ID Number(s) Permit Condition (Yes/No) (Yes/No/NA) compliance Compliance Status
Condition Summary issue?
Number Yes/No
SOZ Emissions Semi-annual All monitoring and record keeping
Brick Tunnel Kiln& K-1 &CD-K1, Reporting monitoring and record requirements were met during the
2.1.A.2(g) Requirements. No Yes No keeping summary
DLA K-2&CD-K2 reporting period and no deviations
[2Q.0508(f)] report turned into were reported.
DAQ.
Opacity<20%
based on a 6- *6-min avg.periods may exceed 20%
minute avg Monthly observation opacity if. (1)no 6-min period>87%
Brick Tunnel Kiln& K-1 &CD-K1, No N/A No*(See more for any visible opacity;(2)no more than 1—6-min
DLA K-2&CD-K2 2.1.A.3(a) detail in emissions above period>20%opacity in 1 hour;&(3)
Comment normal. no more than 4—6-min periods>20%
column). opacity in 24 hrs.
[2D.0521(d)]
Brick Tunnel Kiln& K-1 &CD-K1, Opacity Testing 2D.0501(c)8)and Emissions testing was not required
DLA K-2&CD-K2 2.1.A.3(b) Requirements. No Yes No General Condition JJ. during the reporting period.
[213.0501(c)(8)]
Opacity Take and record Visible emissions observations were
Brick Tunnel Kiln& K-1 &CD-K1, Monitoring monthly observation conducted monthly as required and
DLA K-2&CD-K2 2.1.A.3(c) Requirements. No Yes No for any visible visible emissions were not observed
[2D.0508(f)] emissions above
above normal.
normal.
Opacity Maintain log
Brick Tunnel Kiln& K-1 &CD-K1, Recordkeeping including date,time,
2.1.A.3(d) No Yes No Logs contain all required information.
DLA K-2&CD-K2 Requirements. results and corrective
[2Q.0508(f)] action if necessary.
Page 4 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
Opacity Visible emissions observations were
Brick Tunnel Kiln& K-1 &CD-K1, Reporting Semi-annual opacity conducted monthly as required and
DLA K-2&CD-K2 2.1.A.3(e) Requirements. No Yes No summary report visible emissions were not observed
[2Q.0508(f)] submitted to DAQ. above normal.
< 10 tons per Compliance is required to remain a
year of each Testing,as required. minor source for hazardous air
and<25 Operate DLAs as
Brick Tunnel Kiln& K-1 &CD-K1, HAP, pollutants and avoid 15A NCAC
2.LA.4(a) tons per year of No N/A No required.Calculate
DLA K-2&CD-K2 02D.1111:Maximum Achievable
all HAPs Emissions from
c Control Technology.Emission
combined. production rates.
[2Q.0317] calculations attached.
Brick Tunnel Kiln& K-1 &CD-K1, HAP Testing Emissions testing was not required
DLA K-2&CD-K2 2.LA.4(b) Requirements. No N/A No Testing,as required. during the reporting period.
[2D.1111]
Operate DLAs
at all times when Maintain records of Exceptions during periods of startup,
Brick Tunnel Kiln& K-1 &CD-K1' shutdown or malfunction or during
2.LA.4(c) the Kilns are No Yes No operating time and '
DLA K-2&CD-K2 operation in bypass mode for routine
operational. down time.
[2Q.0508(f)] maintenance of the DLAs.
Monitor amount
of limestone in Maintain daily log
Brick Tunnel Kiln& K-1 &CD-K1, limestone verifying limestone
DLA K-2&CD-K2 2.1.A.4(d) hopper,storage No Yes No hopper and storage Logs contain all required information.
bins,and DLAs. bin DLAs.
[.0508(f)]
Page 5 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
Use same grade
Brick Tunnel Kiln& K-1 &CD-K1, of limestone Maintain records of
DLA K-2&CD-K2 2.LAA(e) used during No Yes No source and grade of Logs contain all required information.
performance limestone used.
test. [.0508(f)]
Maintain
limestone feeder
Brick Tunnel Kiln& K-1 &CD-K1, setting as DLA Maintain daily log of
DLA K-2&CD-K2 2.1.A.4(f) consistent with No Yes No limestone feeder Logs contain all required information.
performance settings.
test. [.0508(f)]
Ensure
limestone feed
system on DLAs
replaces Maintain log of
Brick Tunnel Kiln& K-1 &CD-K1, limestone as monthly check of
DLA K-2&CD-K2 2.1.A.4(g) frequently as the No Yes No limestone feed Logs contain all required information.
schedule set system.
during
performance
test. [.0508(f)]
Page 6 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Control Device Maintained? Determining Comments
Description ID Number(s) Permit Condition (Yes/No) (Yes/No/NA) compliance Compliance Status
Condition Summary issue?
Number Yes/No
Secure the Monitor damper
bypass damper position daily;if lock Bypass Damper Position Report
in closed and has been broken or Attached.Damper was closed and
Brick Tunnel Kiln& K-1 &CD-K1, locked position. No Yes No damper position has locked for the entire reporting period.
DLA K-2&CD-K2 2.1.A.4(h) Monitor the changed monitor and Kiln 2 was shut down on 10 April
bypass damper record damper 2020 and the damper records were
position. position every 15 discontinued after this date.
[.0508(f)] minutes.
Records of times Maintain records of Bypass Damper Position Report
in which DLA each period in which Attached.Kilns were not operated in
Brick Tunnel Kiln& K-1 &CD-K1, bypassed for No Yes No the large tunnel kilns bypass mode during the reporting
DLA K-2&CD-K2 2.1.A.4(i) maintenance. operate while period.Kiln 2 was shut down on 10
[2Q.0508(f)] bypassing the DLAs April 2020 and the damper records
for maintenance. were discontinued after this date.
Records of times Maintain records of
in which DLA each period in which
bypassed for the large tunnel kilns Bypass Damper Position Report
Brick Tunnel Kiln& K-1 &CD-K1, Attached.Kiln 2 was shut down on 10
2.1.A.40) startup, No Yes No operate while
DLA K-2&CD-K2 s April 2020 and the damper records
shutdown,or bypassing the DLAs
were discontinued after this date.
malfunction. for startup,shutdown,
[2Q.0508(f)] I I or malfunction.
Page 7 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Control Device Maintained? Determining Comments
Description ID Number(s) Permit Condition (Yes/No) (Yes/No/NA) compliance Compliance Status
Condition Summary issue?
Number es/No
Maintain
records of
production rates Maintain log of
Brick Tunnel Kiln& K-1 &CD-Kl, on fired-product production rates on Logs contain all required information
DLA K-2&CD-K2 2.LAA(k) basis and No Yes No fired-product basis and HAP emissions.
estimate HAP and estimate HAP
emissions.
emissions.
[2Q.0508(f)]
Maintain
Brick Tunnel Kiln& K-1 &CD-Kl, records of Maintain applicability Applicability determination kept on
DLA K-2&CD-K2 2.LAA(1) applicability No Yes No determination on site. site.
determination.
[2Q.0508(f)]
Semi-annual
report of
Semi-annual
monitoring and
Brick Tunnel Kiln& K-1 &CD-K1, recordkeeping monitoring and Bypass Damper Position Report and
DLA K-2&CD-K2 2.1.A.4(m) activities No Yes No recordkeeping HAP emissions report attached.
2.LAA(b) summary report
through(1).
submitted to DAQ.
[2Q.0508(f)]
S02 Limit,2.3
Rotary Coatings Dryer SD-1 2.1.B.1(a) lb/MMBtu. No N/A No Testing,if required. Emissions testing was not required
during the reporting period.
[2D.0516(a)]
S02 Testing
Rotary Coatings Dryer SD-1 2.1.B.1(b) Requirements. No Yes No 2D.0501(c)(4)and Emissions testing was not required
[2D.0501(c)(4)] General Condition JJ. during the reporting period.
Page 8 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
No Monitoring
Rotary Coatings Dryer SD-1 2.1.B.1(c) or No N/A No N/A Monitoring and recordkeeping are
Recordkeeping. not required when firing natural gas.
[2D.0508(f)]
General
Rotary Coatings Dryer SD-1 2.1.B.2(a) compliance No N/A No N/A
statement.
[2Q.0508(f)]
Dryers PM limit,
0.057 g/dscm;
Rota Coatings Dryer SD-1 2.1.B.2 b 10%Opacity. No N/A No Testing,as required. Emissions testing was not required
Rotary g ry ( ) p ty g' q during the reporting period.
[40 CFR
60.732]
The opacity
standards of this
part do not
apply during Opacity standards set forth in this part
Rotary Coatings Dryer SD-1 2.1.13.2(c) periods of No N/A No apply at all times except during
startup, periods of startup,shutdown,or
shutdown,or malfunction.
malfunction.
[60.11(c)]
Page 9 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Control Device Maintained? Determining Comments
Description ID Number(s) Permit Condition (Yes/No) (Yes/No/NA) compliance Compliance Status
Condition Summary issue?
Number Yes/No
Maintain&
operate in a
Acceptable O&M is
manner
consistent with based on monitoring
good air results,opacity
Rotary Coatings Dryer SD-1 2.1.B.2(d) pollution control No N/A No observations,review
practices for of maintenance and
operating procedures,
minimizing
and source inspection.
emissions.
[60.11(d)]
Opacity and
Visible Fugitive Initial compliance or The facility has demonstrated initial
when subsequent compliance and additional emissions
Rotary Coatings Dryer SD-1 2.1.B.2(e) Emissions No N/A No additional testing is testing was not required during the
Testing.
[2D.0501(c)(3)] required. reporting period.
Use Accepted
Reference
Methods& Reference methods& Testing was not required during the
Rotary Coatings Dryer SD-1 2.1.B.2(f) Procedures for No N/A No procedures are reporting period.Above normal
observations were not observed ruing
daily documented.
observations.
the reporting period.
[60.8(b)]
Periodic Conduct inspection
inspection and and maintenance by At a minimum,the facility conducts
Rotary Coatings Dryer SD-1 2.1.B.2(g) No Yes No the required inspections semi-
maintenance. recommended
[60.732(a)(1) procedures. annually.
Page 10 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
Maintain
records of all Maintain records and
results of
monitoring
Rotary Coatings Dryer SD-1 2.1.B.2(h) observations, No Yes No observations, Testing required during the reporting
inspections,and inspections,and period.
maintenance. maintenance in logs
on-site.
[2Q.0508(f)]
Retain records for at Records are retained for at least 5
in
Rotary Coatings Dryer SD-1 2.I.B.2(i) No Yes No electronic least 5 years rs years in electronic or hardcopy
for 5 years.Retain records
or
hardco y format. format.
Summary
Reports of Semi-annual summary Inspections were conducted and logs
inspection and Reports of inspection maintained during reporting period.
Rotary Coatings Dryer SD-1 2.1.B.20) No Yes No
maintenance and maintenance Performance testing was not required
activities. activities. during this period.
[2Q.0508(f)]
Maintain opacity log
Opacity and visible observer Triangle Brick maintains records
Recordkeeping emission certifications .
Rotary Coatings Dryer SD-1 2.1.B.2(k) Requirements. No Yes No and make available including the visible emission
observer certification.
[2Q.0508(f)] upon request by
DAQ.
Notifications for
re-construction Referenced
Rotary Coatings Dryer SD-1 2.1.B.2(1) and initial No Yes No notifications are Notifications were not required
startup. [60.7& made,as required. during the reporting period.
60.15]
Page 11 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Source or Terms and Conditions Records Deviation a Method(s)of
Emission Source Deviations? non-
Control Device Maintained? Determining Comments
Description ID Number(s) Permit Condition (Yes/No) (Yes/No/NA) compliance Compliance Status
Condition Summary issue?
Number Yes/No
Environmental See applicable
Management provisions,
The facility complies with all
Commission notifications,testing,
Scalp screens,jaw PC-3 to PC-10 2.1.C.1(a) NSPS Standard. No Yes No reporting, requirements promulgated in 40 CFR
crushers,&conveyors 60.670,Subpart 000,including
[2D.0524& recordkeeping and
Subpart A"General Provisions".
NSPS Subpart monitoring
000] requirements.
Opacity<10%. Monthly observation Monthly visible observations in
Scalp screens,jaw PC-3,4,7,8, 2.1.C.1(b) [40 CFR 60.672 No N/A No for any visible excess of normal were not observed
crushers,&conveyors and 9 emissions above
(b),(c)&(e)] during the reporting period.
normal.
Opacity<15% Monthly observation Monthly visible observations in
Scalp screens,jaw PC-5&PC-6 2.1.C.1(b) [40 CFR. No N/A No for any visible excess of normal were not observed
crushers,&conveyors 60.672(c)] emissions above during the reporting period.
normal.
Opacity<7%for
building Monthly observation Monthly visible observations in
Scalp screens,jaw for any visible
PC-10 2.1.C.1(b) openings. No N/A No excess of normal were not observed
crushers,&conveyors [40 CFR emissions above during the reporting period.
60.672(e)] normal.
r
Page 12 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
Maintain&
operate in a
manner
consistent with Opacity standards set forth in this part
Scalp screens,jaw good air apply at all times except during
crushers,&conveyors PC-3 to PC-10 2.1.C.1(c) pollution control periods of startup,shutdown,or
practices for malfunction.
minimizing
emissions.
[60.11(c)]
Maintain&
operate in a
Acceptable O&M is
manner
consistent with based on monitoring
Scalp screens,jaw good air results,opacity
crushers,&conveyors PC-3 to PC-10 2.1.C.1(d) pollution control No Yes No observations,review
of maintenance and
practices for
operating procedures,
minimizing
emissions.
and source inspection.
[60.11(d)]
Opacity and
Visible Fugitive Initial compliance or The facility has demonstrated initial
Scalp screens,jaw when subsequent compliance and additional emission
PC-3 to PC-10 2.1.C.1(e) Emissions No Yes No
crushers,&conveyors additional testing is testing was not required during the
Testing. [2Q
.shin required. reporting period.
Page 13 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
Observe fugitive
Complete visible
Scalp screens,jaw emissions fugitive emission Visible emissions observations were
PC-3 to PC-10 2.1.C.1(f) monthly. No Yes No �
crushers,&conveyors [40 CFR 60.674, observation logs are conducted monthly as required.
2Q.0508(f)] maintained on-site.
Reestablishing Reestablishing normal
Reestablishing normal visible
Scalp screens,jaw normal visible visible emissions by
crushers,&conveyors PC-3 to PC-10 2.1.C.1(g) emission levels. observing each week emissions was not required during the
reporting period.
[2D.0524] for 30 days.
Maintain a
complete log of
Scalp screens,jaw Complete opacity log
crushers,&conveyors PC-3 to PC-10 2.1.C.1(h) opacity No Yes No is maintained. Logs contain all required information.
observations.
[2D.0508(f)]
Monthly Visible emissions observations were
observations of conducted monthly as required.
visible Complete visible Visible emissions above normal were
Scalp screens,jaw crushers,&conveyors PC-3 to PC-10 2.1.C.1(i) emissions,do No Yes No emission observation not observed during the reporting
Method 9 if log is maintained. period.Changes were not made at the
above normal. existing facilities during the reporting
[2D.0508(f)] period.
Page 14 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
Environmental See applicable
Management provisions, The facility complies with all
Clay Grinding Plant& Commission notifications,testing,
Associated CG-2 to CG-8 2.1.D.1(a) NSPS Standard. No Yes No reporting, requirements promulgated in 40 CFR
Conveyances CG-10 to CF-28 [2D.0524& recordkeeping and 60.670,Subpart 000,including
Subpart A"General Provisions".
NSPS Subpart monitoring
000] requirements.
Opacity<7%for
Clay Grinding Plant& building Monthly observation Monthly visible observations in
Associated C - to CG-8 2.1.D.1(b) openings. No N/A No for any visible excess of normal were not observed
Conveyances CG10 to CF-28 [40 CFR emissions above normal. during the reporting period.
60.672(e)]
Opacity
standards set
forth in this
requirement
Clay Grinding Plant& apply at all Opacity standards set forth in this part
CG-2 to CG-8 apply at all times except during
Associated CG-10 to CF-28 2.1.D.1(c) times except No N/A No periods of startup,shutdown,or
Conveyances during periods
of startup, malfunction.
shutdown,or
malfunction.
[60.11(c)]
Page 15 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Control Device Maintained? Determining Comments
Description ID Number(s) Permit Condition (Yes/No) (Yes/No/NA) compliance Compliance Status
Condition Summary issue?
Number Yes/No
Maintain&
operate in a
Acceptable O&M is
manner
consistent with based on monitoring
Clay Grinding Plant& results,opacity
CG-2 to CG-8
Associated CG-10 to CF-28 2.1.D.1(d) good air pollution control No Yes No observations,review
Conveyances of maintenance and
practices for
minimizing operating procedures,
and source inspection.
emissions.
[60.11(d)]
Opacity and
Initial compliance or The facility has demonstrated initial
Clay Grinding Plant& CG-2 to CG-8 Visible Fugitive when subsequent compliance and additional emission
Associated CG-10 to CF-28 2.1.D.I(e) Emissions. No Yes No additional testing is testing was not required during the
Conveyances Testing[2Q
.0508(f)] required. reporting period.
Observe fugitive
Complete visible
Clay Grinding Plant& CG-2 to CG-8 emissions fugitive emission Visible emissions observations were
Associated 2.1.D.1(f) monthly. No Yes No
Conveyances CG-10 to CF-28 [40 CFR 60.674, observation logs are conducted monthly as required.
2Q.0508(f)] maintained on-site.
Reestablishing Reestablishing normal
Clay Grinding Plant& Reestablishing normal visible
Associated CG-2 to CG-8 2.1.D.I(g) normal visible No N/A No visible emissions by emissions was not required during the
CG-10 to CF-28 emission levels. observing each week
Conveyances 2D.0524 for 30 days. reporting period.
Page 16 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Control Device Maintained? Determining Comments
Description ID Number(s) Permit Condition (Yes/No) (Yes/No/NA) compliance Compliance Status
Condition Summary issue?
Number Yes/No
Summary All monitoring and record keeping
Semi-annual
Reporting requirements were met and no
Clay Grinding Plant& CG-2 to CG-8 Requirements. monitoring and record deviations were observed.Changes
Associated CG-10 to CF-28 2.1.D.1(h) [2Q 0508(f)] No Yes No keeping summary have were not made at any of the
Conveyances report turned into
DAQ. existing facilities during the reporting
period.
Environmental See applicable
Management provisions, The facility complies with all
Loam/Sawdust Commission notifications,testing, requirements promulgated in 40 CFR
Preparation Area& LS-2 to LS-12 2.1.E.1(a) NSPS Standard. No Yes No reporting, 60.670,Subpart 000,including
Assoc.Conveyances [213.0524& recordkeeping and
Subpart A"General Provisions".
NSPS Subpart monitoring
000] requirements.
Opacity<7%for Monthly observation
Loam/Sawdust building for any visible Monthly visible observations in
Preparation Area& LS-2 to LS-12 2.1.E.1(b) openings. No N/A No emissions above excess of normal were not observed
Assoc.Conveyances [40 CFR during the reporting period.
60.672(e)] normal.
Page 17 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
Opacity
standards set
forth in this
requirement
Loam/Sawdust apply at all Opacity standards set forth in this part
apply at all times except during
Preparation Area& LS-2 to LS-12 2.1.E.I(c) times except No N/A No periods of startup,shutdown,or
Assoc.Conveyances during periods
malfunction
of startup,
shutdown,or
malfunction.
[60.11(c)]
Maintain&
operate in a
Acceptable O&M is
manner
consistent with based on monitoring
Loam/Sawdust results,opacity
Preparation Area& LS-2 to LS-12 2.1.E.I(d) good airpollution control No Yes No observations,review
Assoc.Conveyances of maintenance and
practices for
operating procedures,
minimizing
and source inspection.
emissions.
[60.11(d)]
Opacity and
Loam/Sawdust Visible Fugitive Initial compliance or The facility has demonstrated initial
when subsequent compliance and additional emission
Preparation Area& LS-2 to LS-12 2.1.E.1(e) Emissions No Yes No additional testing is testing was not required during the
Assoc.Conveyances Testing. [2Q
.0508(f)] required. reporting period.
Page 18 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
Observe fugitive
Loam/Sawdust emissions Complete visible
Preparation Area& LS-2 to LS-12 2.1.E.1(f) monthly. No Yes No fugitive emission Visible emissions observations were
Assoc.Conveyances [40 CFR 60.674, observation logs are conducted monthly as required.
2Q.0508(f)] maintained on-site.
Loam/+A 127:B l3l Saw Reestablishing Reestablishing normal Reestablishing normal visible
dust Preparation Area LS-2 to LS-12 2.1.E.1(g) nor emissions was not required during the
emi mal visible visible emissions by ssion levels. observing each week
&Assoc.Conveyances 2D.0524 for 30 days.
reporting period.
Summary Semi-annual All monitoring and record keeping
Reporting requirements were met and deviations
Secondary Clay CG-30 thru CG- Requirements. monitoring and record were not observed during the
Grinding Plant& 55 2.1.E.1(h) [2Q 0508(f)] No Yes No keeping summary reporting period.Changes have not
Assoc.Conveyances report turned into
DAQ. been made at any of the existing
facilities during the reporting period.
Environmental See applicable
Management provisions,
Secondary Clay Commission notifications, , The facility complies with all
CG-30 thru CG- testing, promulgated in 40 CFR
Grinding Plant& 2.1.F.1(a) NSPS Standard. No Yes No reporting,
Assoc.Conveyances 55 [2D.0524& recordkeeping and 60.670,Subpart 000,including
Subpart A"General Provisions".
NSPS Subpart monitoring
000] requirements.
Opacity<7%for Monthly observation
Secondary Clay building Monthly visible observations in
555 emissions above
Grinding Plant& CG-30 t CG- 2.1.F.1(b) openings. No N/A No for any visible excess of normal were not observed
Assoc.Conveyances [40 CFR during the reporting period.
60.672(e)] normal.
Page 19 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Emission Source Source or Deviations? Records non- Method(s)of
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
Opacity
standards set
forth in this
requirement
Secondary Clay apply at all Opacity standards set forth in this part
Grinding Plant& CG-30 thru CG- 2.l.F.1(c) times except No N/A No apply at all times except during
55 periods of startup,shutdown,or
Assoc.Conveyances during periods
malfunction.
of startup,
shutdown,or
malfunction.
[60.11(c)]
Maintain&
operate in a
Acceptable O&M is
manner
consistent with based on monitoring
Secondary Clay results,opacity
CG-30 thru CG- good air
Grinding Plant& 55 2.1.F.1(d) pollution control No Yes No observations,review
Assoc.Conveyances of maintenance and
practices for
operating procedures,
minimizing
emissions.
and source inspection.
[60.11(d)]
Opacity and
Secondary Clay Visible Fugitive Initial compliance or The facility has demonstrated initial
CG-30 thru CG- when subsequent compliance and additional emissions
Grinding Plant& 2.1.F.1(e) Emissions No Yes No
55 additional testing is testing was not required during the
Assoc.Conveyances Testing. [2Q
.0508(f)] required. reporting period.
i
Page 20 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/NO/NA) Compliance Status
Condition Summary issue?
Number Yes/No
Observe fugitive
Secondary Clay emissions Complete visible
Grinding Plant& CG-30 thru CG- 2.1.F.1(f) monthly. No Yes No fugitive emission Visible emissions observations were
Assoc.Conveyances 55 [40 CFR 60.674, observation logs are conducted monthly as required.
maintained on-site.
2Q.0508(f)]
Reestablishing Reestablishing normal
Secondary Clay Reestablishing normal visible
Grinding Plant& CG-30 thru CG- 2 1.F.1(g) normal visible No N/A No visible emissions by emissions was not required during the
55 emission levels. observing each week
Assoc.Conveyances [2D.0524 for 30 days.
reporting period.
Summary All monitoring and record keeping
Semi-annual
Reporting requirements were met and
Secondary Clay CG-30 thru CG- monitoring and record
Grinding Plant& 2.1.F.I(h) Requirements. No Yes No keeping summary deviations were not observed during
Assoc.Conveyances 55 [2Q.0508(f)] report turned into the reporting period.Changes have
DAQ. not been made at any of the existing
facilities during the reporting period.
Odorous Implementing
Objectionable odors were not
Facility All 2.2.A.1(a) emissions must No Yes No management practices detected beyond the facility boundary
be controlled. or operating odor
[213.1806 control equipment.
during the reporting period.
Maximum
feasible odor
controls if Objectionable odors were not
Facility All 2.2.A.1(b) determined to No N/A No N/A detected beyond the facility boundary
have during the reporting period.
objectionable.
odor. [21).1806]
Page 21 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
Toxic Air
Pollutants
Facility is operated
(TAPs)from
and maintained to
Brick Tunnel Kilns K-1 &K-2 2.2.A.2(a) facility not to No Yes No
exceed keep actual emissions
emission.limit below emission limit.
[2D.1100]
Maximum of
58,000 lbs of
clay brick and Maintain production Records were maintained for the kilns
Brick Tunnel Kilns K-1 &K-2 2.2.A.2(b) additives No Yes No records to be reported and submitted quarterly.
processed per semiannually.
hour per kiln.
[213.0611]
Maintain
records of
production rates Records maintained Records are retained for at least 3
Brick Tunnel Kilns K-1 &K-2 2.2.A.2(c) No Yes No years in electronic or hardcopy
throughputs,& on-site for three years.
format.
material usages.
[2D.1100]
Page 22 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Emission Source Source or Deviations? Records non- Method(s)of
Control Device Maintained? Determining Comments
Description Permit compliance
ID Number(s) (Yes/No)Condition (Yes/No/NA) Compliance Status
Condition Summary issue?
Number Yes/No
DAQ has right
to
sample/analyze
Brick Tunnel Kilns K-1 &K-2 2.2.A.2(d) clay&shales for No N/A No N/A
hydrogen
fluoride(HF)
concentration.
[2D.1100]
Notify DAQ
within 30 days
of startup of use Notifications are No new source of clay during the
Brick Tunnel Kilns K-1 &K-2 2.2.A.2(e) of any clay for No Yes No
maintained on-site. reporting period.
HF
concentration.
[2D.1100]
Notify of new
source of clay or Notifications are
additives and made with in 30 days
Brick Tunnel Kilns K-1 &K-2 2.2.A.2(f) provide No Yes No and results submitted No new source of supplies.
analytical results with in 30 days of
of HF. new source.
[2D.11001
Page 23 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition Condition (Yes/No/NA) issue? Compliance Status
Number Summary Yes/No
Semi-annual All monitoring and record keeping
requirements were met and deviations
summary report Semi-annual summary
of monitoring report of monitoring were not observed during the
reporting period.Quarterly reports
Brick Tunnel Kilns K-1 &K-2 2.2.A.2(g) and record No Yes No and record keeping
keeping activities turned into showing maximum amount of
materials processed per hour have
activities. DAQ.
[2D.0611] been submitted on a timely basis
during the reporting period.
Toxic Air
Pollutants
(TAPs)from
facility not to Facility is operated
exceed Toxic and maintained to
Facility All 2.2.A.3(a) permit Emission No Yes No keep actual emissions
<TPERs for each of
Rates(TPERs)
for listed the listed pollutants.
pollutants.
[2Q.0711]
S02 limited to
250 tons per Facility-wide S02 The K-1 S02 emissions did not
emissions are
Brick Tunnel Kiln K-1 2.2.B.l(a) consecutive 12- No Yes No maintained monthly exceed 250 tpy during the reporting
month period. period.
[2D.0530(g)] in a spreadsheet.
Page 24 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Control Device Maintained? Determining Comments
Description ID Number(s) Permit Condition (Yes/No) (Yes/No/NA) compliance Compliance Status
Condition Summary issue?
Number Yes/No
Limits:920,000
gal/yr of No.6
Brick Tunnel Kiln K-1 2.2.B.1(b) FO;2.1%S02 No Yes No Monthly records are
by wt;58,000 maintained on-site.
lb/hr production.
S02 Testing
Brick Tunnel Kiln K-1 2.2.B.1(c) Requirements. No N/A No 2D.0501(c)(4)and Emissions testing was not required
[2D.0501(c)(4)] General Condition JJ. during the reporting period.
Maintain
monthly records, Monthly records are
Brick Tunnel Kiln K-1 2.2.B.1(d) including fuel No Yes No
certification. maintained in a log.
[2Q.0508(f)]
Calculate and
record S02 Facility-wide S02
emission logs, monthly emissions Records are retained for at least 5
Brick Tunnel Kiln K-1 2.2.B.1(e) available for 5 No Yes No spreadsheets are years in electronic or hardcopy
maintained for 5 format.
years.
[2Q.0508(f)] years.
Submit S02
reports within Submission of
30 days after No Yes No semiannual S02 Triangle Brick submitted quarterly
Brick Tunnel Kiln K-1 2.2.B.1(f) each calendar report to DAQ by reports during the reporting period.
quarter. reporting date.
[2Q.0508(f)]
Page 25 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source Deviations? non-
Description Control Device permit (Yes/No) Maintained? compliance Determining Comments
ID Number(s) Condition Condition (Yes/No/NA) issue? Compliance Status
Summary
Number Yes/No
S02 limited to
Facility-wide S02
250 tons per
emissions are K-2's S02 emissions did not exceed
Brick Tunnel Kiln K-2 2.2.C.1(a) consecutive 12- No Yes No
month period. maintained monthly in 250 tpy during the reporting period.
[2D.0530(g)] a spreadsheet.
S02 Testing
2D.0501(c)(4)and Emissions testing was not required
Brick Tunnel Kiln K-2 2.2.C.1(b) Requirements No N/A No General Condition JJ. during the reporting period.
[2D.0501(c)(4)]
Maintain
monthly records
of amount of Monthly records are
Brick Tunnel Kiln K-2 2.2.C.1(c) fuel used,sulfur No Yes No maintained in a log.
content,&fuel
certification.
[2Q.0508(f)]
Maintain
Facility-wide S02
monthly records nth monthly emissions Records are retained for at least 5
Brick Tunnel Kiln K-2 2.2.C.1(d) Of S02No Yes No spreadsheets are years in electronic or hardcopy
emissions in a
maintained for 5 format.
logbook.
[2D.0530] years.
Page 26 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT
For Calendar Year 2020
Was
Terms and Conditions Deviation a
Source or Records Method(s)of
Emission Source
Control Device IDeviations? non-
Maintained? Determining Comments
Description ID Number(s) Permit Condition (Yes/No) (Yes/No/NA) compliance Compliance Status
Condition Summary issue?
Number Yes/No
Submit
semiannual
summary reports
of monthly S02 Submission of
semiannual S02 Triangle Brick submitted quarterly
Brick Tunnel Kiln K-2 2.2.C.1(e) emissions& No Yes No
report to DAQ by reports during the reporting period.
monthly
quantities of reporting date.
natural gas.
[2Q.0508(f)]
Revision 3.0
Page 27 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
DEVIATION SUMMARY REPORT
For Calendar Year 2020
Source or Control
Emission Source Deviation Deviation Suspected Cause of
Description
Device ID Pollutant Description Date(s) Deviation Deviation Duration Corrective Action Taken
Number(s)
Deviations were not observed during the reporting period.
Revision 3.0
Page 28 of 29
North Carolina Department of Environmental Quality
Division of Air Quality
COMPLIANCE SUMMARY REPORT FOR GENERAL CONDITIONS
For Calendar Year 2020
Terms and Conditions Deviations? Records Maintained? Was Deviation a non- Method(s)of
Permit Condition (Yes/No/NA) compliance issue?(Yes/ Determining Comments
Number
Condition Summary (Yes/No) No) Compliance Status
3.A General provisions No Yes No N/A
3.13 Permit available at facility No Yes No Permit kept on-site.
3.D Submissions of reports to regional office No Yes No Reports sent to
Regional Office.
Submit permit
New permit modification requests were not
3.G Permit modifications and applications No Yes No applications as
submitted during previous reporting period.
needed.
3.H Changes not requiring permit modifications No Yes No N/A
A report was not required during this reporting
Reporting requirements for excess emissions and permit
3.I.A,3.I.B No Yes No Record of report. period,as excess emssions and permit deviations
deviations
were not observed.
3.K Permit renewal every five year No N/A No Permit expires June
30,2023.
3.M Duty to submit any information requested by director No N/A No N/A
3.N Duty to supplement No N/A No N/A
3.0 Retention of records No Yes No Record kept on-site
for 5 years.
Submit annual
3.P Annual compliance certification No Yes No compliance Submitted early with semi-annual report.
certification by
March 1 each year.
3.Q Certification by responsible official No Yes No Certification ResponsibleOfficial certified report.
required.
3.T Insignificant activities records available at facility No Yes No
On-site
recordkee in .
3.V Inspection and entry No Yes No On-site
recordkee in .
3.W Annual fee payment No Yes No On-site Annualfee payment was submitted on time.
recordkee in .
3.X Annual emission inventory requirement No Yes No On-site Emissions Inventory was submitted prior to July
recordkee in . 31,2020.
3.Y Confidential information No N/A No N/A
Page 29 of 29
32 Construction and operation permits No Yes No On-site
recordkee in .
3.AA Standard application form and required information No N/A No N/A
The Wadesboro facility does not operate any
3.CC Refrigerant requirements No Yes No N/A equipment that contains Class I or Class II
refrigerants.
3.DD Prevention of accidental releases—Section 112(r) No Yes No N/A
Prevention of accidental releases"General Duty Clause"- Take steps to prevent Triangle Brick is not subject to Risk Management
3.EE No Yes No Program requirements,but does meet with the
Section 112(r)(1) accidental releases. general duty clause under this condition.
3.II Ambient air quality standards No Yes No On-site
recordkee in .
3.JJ Emission testing and reporting requirements No Yes No On-site Stack testing was not required during this reporting
recordkeeping. period.
ILL Reporting requirements for non-operating equipment No Yes No
On-site
recordkee in .
3.MM Fugitive Dust Control Requirement No Yes No Visible Emissions
Monitoring.
INN Modification of a TV permit No Yes No N/A Modifications were not made at the facility during
the reporting eriod.
3.00 Third party participation&EPA review No N/A No N/A
Revision 3.0
Attachment 2
Facility-wide Emissions of Hazardous Air
Pollutants
HAP Report
Triangle Brick Company
Wadesboro,North Carolina
January/2020-June/2020
Month Monthly Monthly Rolling History Rolling History
HAP Max lbs HAP total lbs HAP Max lbs HAP total lbs
Jan-20 Hydrogen Chloride 109 370 Hydrogen Chloride 1,333 4,513
Feb-20 Hydrogen Chloride 105 354 Hydrogen Chloride 1,333 4,513
Mar-20 Hydrogen Chloride 111 377 Hydrogen Chloride 1,338 4,530
Apr-20 Hydrogen Chloride 95 322 Hydrogen Chloride 1,320 4,468
May-20 Hydrogen Chloride 89 301 Hydrogen Chloride 1,314 4,448
Jun-20 Hydrogen Chloride 89 302 Hydrogen Chloride 1,308 4,426
Triangle Brick started reporting HAP in January 2018. "Rolling History"includes the months since January 2018 for each month reported.
In July 2019-"Rolling History"will include 12 months for each month reported.
Monday,July 20,2020
HAP Report
Triangle Brick Company
Wadesboro, North Carolina
July/2020-December/2020
Month Monthly Monthly Rolling History Roiling History
HAP Max lbs HAP total Ibs HAP Max Ibs HAP total Ibs
................__....._................__..._...................
___
..........__
Jul-20 Hydrogen Chloride 94 317 Hydrogen Chloride 1,310 4,433
Aug-20 Hydrogen Chloride 95 323 Hydrogen Chloride 1,314 4,445
Sep-20 Hydrogen Chloride 90 304 Hydrogen Chloride 1,294 4,377
Ott-20 Hydrogen Chloride 99 335 Hydrogen Chloride 1,283 4,341
Nov-20 Hydrogen Chloride 90 304 Hydrogen Chloride 1,257 4,253
Dec-20 Hydrogen Chloride 86 289 Hydrogen Chloride 1,248 4,222
Triangle Brick started reporting HAP in January 2018. "Rolling History"includes the months since January 2018 for each month reported.
In July 2019-"Rolling History"will include 12 months for each month reported.
Monday,January 18,2021
it
Attachment 3
Bypass Damper Position Report
p
°
~
Associated with the o ration ofthe DLA
Limestone Feeder Settin-gs Diff.
Kiln,7.1, Visual Bypass DLA in LimestoneLimestone I Screw Pressure
Date CPD Emissions Closed Auto Level Delivered _QN _QFF 2N OFF Pa.
12XK2U19
12/9/2O1Q
12M0/2}1B
12n1/2010
12/n2/201e
12U3/2010
12/14/2U1Q
12/15/2O1S
' 12/1612019
Cl
12/17/2D1S
12/18/2010
12/102O18 lu
12/20/2V1A
12/21/201Q
� 12/22/2010
�
12/23/2n1e
12/24/2019
12/25/2019
12126/2019
12/29/2019
12/30/2019
1/1/2020
1/312020
.,5/2U2O
1/0/2O2D
1/7/2O2D
10/202O
1/8/2D2O
� 1/10/2020
� 1/11/2020
` 1/1212020
1/13/202O
1/14/2O3O
� 1/15/2020IL
0 1/16/2020
1/17/2U20
1/1O0O2O
1/19/2U20
1/20/202O
1/21/2O2O
1/22/202O
1/23/2D2O 30
1/24t2OJO
1/25/2O%0 2.
� 1/20/2020
� 1/27/2030
1/28/202O
1/29/202O
(10
1/30202O
1/31XZO2D
2/3/202D
� 2/4%2020
2/5/2O2O
216/2O2Oo
O perating, Monit orin and RecordkeepinqRgguirements
P
Associated with the o ation o" the DLA
-imest ne Feeder Settings Diff,
14� Kiln Visual Bypass DLA in Limestone Limestone Pee in DrumScrew Pressure
Date CPD Emissions Closed Auto Level Delivered ON OFF ON OFF Pa.
I"— Z_ 5
2/7/2020 3 1— _?!, ?_ —
2/8/2020 lly p .
2/9/2020 (4
call
2/10/2020
2/11/2020 ID
2/12/2020 1 Iv,
2/13t2O2O
2/14/2020
2/1512020
2/16/2020 1 1
2/17/2020 z 0
2/18/2020
10
2/19/2020
2/20/2020 0
212112020 0 (P
2/12212020 10,
7=,
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2/23/2020 1
2-
2/24/2020 --T7-
2/25/2020
------:" ---Z7— 2-
2,126/2020 V
2/27/2020
2/28/2020 1 0
2/29/2020
F7—
3/1/2(')20 0
3/2/2020 vr 5 7
313/2020 77 Z_
4owQ4!4/2020 1 0
'15/2020 J 0
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3/712020 5(.
3/3/2020 0 IY0 1 2
3/9/2020 a v
3/10/2020 10
3/11/2020 2-
3/12/2020 — 7--- 14-
3/13/2020 1 T7 3), 21
3/14/2020 1
3/15/2020 _10
2-
3/16/2020 7.1
Vol
3117/2020
3118/2020
3/19/2020 TGT__ 7
361012020
3121/2"120
3122i2020
3/23/2020 0
3/24/2020
3/25/2020 16
3/26/2020
3/27/2020 T
3/28/2020 0
312912020 L__
3/30/2020
3131/2020
4/1/2020 t v ~ 0
,,Q/2020
'13/2020
40,12020
41512020
4161,2020
4/7/2020
a eratin Monitoring and Recordkee in Requirements
_ with the o eration o the DLA
Associated t �
Limestone Feeder Settings Diff.
ry, Kilnj Visual Bypass D LA in Limestone Limestone Pe lin Drum Screw Pressure
Yp
Date CPD Emissions Closed Auto Level Delivered ON OFF ON OFF Pa.
9
4/8/2020 I �
o
4/10/2020 r ,• .� .. x
4/11/2020 2
4/12/2020 F �'
4/13/2020
4/14/2020
4/15/2020 .- .- �. � '`'
4/16/2020 r n
4/17/2020 It =
4I1812020
4/19/2020 r 11
4/20/2020 ILI
lzn
4/21/2020 1 L4 .- / .-' C'
4/22/2020
4/23/2020 1 L,�
4/24/2020 14 g
4/2512020
4/26/2020
4/27/2020 �--
4/28/2020 ) 1-1 — t -
4/29/2020
4130/2020
5/1/2020
5/212020 1 r :
5/3/2020
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5/2020
o/6/2020 - 2.
5/7/2020 r 7
5/8/2020 "S 0
5/9/2020
5/10/2020 3(5 1 t
5/11/2020
5/12/2020
5113/2020 ,� r
5/14/2020
5115/2020
5/16/2020
5/17/2020
5/18/2020 ! � - �� 2
5119/2020 1 ! v C
5/20/2024 f/'� V'
5121/2020 a w.
5/2212020
5123/2020
5/24/2020 r;
5/25/2020 4 r
5126/2020r .l i
5/27/2020 ''
5/28/2020
5/2912020 N.. z _r i
y M y
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513a/202a 5
5/31/2020 1_� LI
6/1/2020 s "`
212020 .�
Vic,
3/202a 77
614/2020
6/5/2020
6/6/2a20
6/7/2020 ' `
OiDerafin
Associated with the-operation of the DLA
.004ON
Kilr4 Visual Bypass DLA in LimestoneLimestone Pee I i ng rum Screw Pressure Limestone Feeder Settings Diff.
Date CPO Emission os d Auto Level Delivered OFF ON OFF Pa.
G0/ U2D
6a9/zou0
mv10202o
8/11/2U2O
6/12/2O2D
8/13/2O28
8/14/ O2O
o/15/2O2O
8/1S/202O
0/17/2020
6/1em000
8/19m020
0/2O/2O2O
U/21/202D
0/22/2O2O
6/23/2O2o
o/24/2Ozo
G/25/2O2U
G/26/2O2O
m/27/oo2O
e/2O/oonO
G/29/2O28
n/a0/2Ooo
7/1/2O20
7/2za02D
7/3/2O2O
14/uo2o
-soo2o
71
//8/202O
r/7/aO2O
r/xczoao
7/g/2noo
7/1D/2O2O
7/11/202O
7/12xa020
7/13/zn2O
7/14/20oO
r/1o/zo2o
7/16/2o2o
r/1r/oozo
7/1o/2O20
7/1g/u000
7/2m2000
7/21/2O2O
7/22/2U2O
7/23/2U20
r/o4/2O2O
7[25/2020
7/26/o020
7/o7/2o20
7/28/o02O
7/o9/2O2O
7/ooxa02o
7/o1/2u2o
8/1/202O
2/2orn
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8/5/2020 LI
8«]/2U2O [
8/7/2O2O �
| �
i
Operating,-Manitorin and Recordkee in Re Luirements
Associated with the © eration o the DLA
imestone Feeder Settings Diff.
Kiln Visual Bypass DLA in LimestoneLimestone Pee�lina Drum Screw Pressure
Date CPD Emissions Closed Auto Level Delivered ON OFF 4N OFF Pa.
8/8/2020 Mw
8/912020 ✓ .. ..
8/10/2020 _ '_ :. ; `-. ..
8/11/2020 1 C,
8/12/2020 .,.. .,
8/13/2020
8/14/2020
8/15/20220
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8/17/2020
8/18/2020
8/19/2020 t ... ..,
8/20/2020 ,�-
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8/22/2020
8/23/2020 r 3t 1 .w
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8/27/2020
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8/30/2020
8/31/2020
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9/7/2020 ' t
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9/9/2020 Y
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9/12/2020 L -- -
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9113/2020 ,
9114/2020 1 '`
9/15/2020 t' S" k-, .. �
9116/2020
9117/2420 t " i >e
9/1812020
9/19/2020
9120/2020
m.
9/21/2020 1
9122/2020
r
9/23/2020 t
9/24/2020 °' '
9/2512020
9/26/2020 1 ,
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9/28/2020 t,
9/2-912020 � Lee
9/30/2020
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d Recordkeeoiinq Reguirements
Operatin g,......Monitorin q an -- I -
Associated with the operation o� the DLA
-irnwone Feeder Settings Diff.
Kiln Visual Bypass DLA in Limestonel-imestone Pee[bg Drum Screw Pressure
Date CPD Emissions Closed Auto Level Delivered ON OFF ON OFF ....... Pa.
7
10/812020 0
10/9/2020
10/10/2020
10/11/2020
10/12/2020 7
1 5
10/13/2020 1 5 J Ir r,
10/1412020 It
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10/15/2020 L/
10/16/2020 1
10/17/2020 1
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10/18/2020
10/19/2020
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10/21/2020
10/22/2020
10/23/2020 15,
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10/25/2020 -Z '5 cl
10/26/2020 47 'U U')
10/27/2020 L.-'
10/28/2020 n 64
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10/29/2020
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11/8/2020
1119/2020 Y S'3
11/1012020 30
11/11/2020 3 Q
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11/12/2020
11/13/2020
11/",4"2020
11/15/2020 77
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11/1612020
11/17/2020
11/1812020
11/1912020
11/20,12020
11/2112020
111122/2020 b, 7
1 1i231'/?020 4- .4
11/24/2020 L
11125/2020
11/26/2020
11 i2 7/202 0
11/28/2020 ou" g'
I cj
1112912020 a,
11/30/2020
1211/2020
ci
3/2020
4 -"T21412020
A
12/5/2020
12,' '6/2020
2-
12t7/202'0 L
Operating,. Monitoring and Recordkeeoinq Requirements
Associated with the o eration o the DLA
imestone Feeder Set fin-as Diff.
Kiln Visual Bypass DLA in L i mestone Limestone Pe6 linci Drum Screw Pressure
Date CPD Emissions Closed Auto Level Delivered ON OFF ON 'OFF Pa.
12/8/2020
12/9/2020
12/10/2020
12/11/2020 ):1
12/12/2020
12/13/2020
12/14/2020
12/15/2020
12/16/2020 j 0 1 2--
1211712020 1 r= rk e)
12/118/2020
1 2-
12/1912020
12/20/2020
12/21/2020
12/22t2020 I
2-
1212312020 3 CIN
12124/2020 2-
12/25/2020
12126/2020
12/2712020 3 0 2-
12/28/202(J :z C)
12/29/2020
12/30/2020
12/31/2020 POO 2" 2.
1/1"2021 fL
3 1/2/2021 A-1 C)
13/2021 ;21-
4/2021
-rrt/2021
2-
1/6/2021 125- y,j
1/7/2021 7
1/8/2021 L,-' 4po
1/9/2021 Ll
V1012021
1111/2021 3t)
it 1112/2021
1/13/2021
1114 j220 2 1
1/15/2021
I
1/16!2021
118/2 UX21
11712021
-1/19/2021
1120/2021
1121/2021
1/2212021
112312021
1124/2021
1/25/2021
1126/2021
1/2712021
1/2812021
1/29/2021
1130/2021
1/3112021
^0/2021
212021
113/2021
2/4/2021
2/512021
2/63/2021
Operating, Monitorinq and Recordkeeping Requirements
Associated with the operation of the DLA
Limestone Feeder Settings Diff.
Kiln 2 Visual Bypass DLA in Limestone Limestone Peeling Drum Screw Pressure
Date CPD Emissions Closed Auto Level Delivered ON OFF ON OFF Pa.
12/8/2019
12/9/2019 -- --. -�-- '�
12/1012019 --- "�" -�
12/11/2019 '{
12/1212019 -
12113l2019
12/14/2019 Q
12/15/2019 -- r--
12/16/2019 ell 01
12/17/2019 Of - ` Jr
12/18/2019 ...
12/19/2019
Cs i
12/20/2019 --- -�
12/21/2019
12/22/2019
12/23/2019 -- --
12124/2019 _
12/25/2019 .•� ,.� s' -
12126/2019 w
12127/2019 "? •�~" -'~ "' --""'
12/28/2019 -- 4- •
12/29/2019 '? -- — �
12/30/2019 , !!3 -
12/31/2019 — -�
1/112020 �.
112/2020
3/2020
1I2020
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—
1/6/2020 ~�-.
1/812020 -- .�- -- _ 10
Z L-
1/9/2020 '` C 1
1/10/2020 �-
1/11/2020 .. "7
1/12/2020 -- --
1/13/2020 _- ... Z 1,2-
1/14/2020 - .� .`a
1/15/2020 = - -- �- 2
1/16/2020 20 IL
1/17/2020 t
1/18/2020 1-4 1
1/19/2020 3 lb 51S
1/20/2020 .�.--
1/21/2020
1/22/2020 •-
1/23/2020
1/24/2020 17
1/25/2020 -. .— — -- 0 �.
1/26/2020
1/27/2020 An-
LAI
1/28/2020 � � 4
1/29/2020
1/30/2020
1/31/2020 --
,"" /2020 --
2/2020
2/3/2020 - -- --
2/4/2020
2/5/2020 .�.
2/6/2020 -- — Q Z
I
Operating Monitorinq and Recordkeeping Requirements
Associated with the o eration of the DLA
Limestone Feeder Settings Diff.
Kiln 2 Visual Bypass DLA in Limestone Limestone Peeling Drum Screw Pressure
Date CPD Emissions Closed Auto Level Delivered ON OFF ON OFF Pa.
2/7/2020
2l8/2020 - "s
2/9/2020 -
2/10/2020
2/11/2020 ;
2/12/2020 ? a
2/13/2020
2114/2020
2/15/2020
2/16/2020 Z .- -- - - 4 .. ,
2/17/2020 -7 3 -0
2/18/2020
2/19/2020 --
2/20/2020
2/21/2020 7 ---- -- `_ -
2/22/2020
2/23/2020
2/24/2020 .- -- .
2/25/2020
2/26/2020 — - — ?
2/27/2020 - - a ' s
2/28/2020 -A _
2/29/2020 -- P
3/1/2020 fit °- `'
312/2020 VI 47
3/3/2020 — -- -p`
,*vQ,14/2020 -n
i/2020 �..
316/2020 - - - 1
3/7/2020 .•-- --
3/8/2020 ___
3/9/2020 .�.. .� _.
3/10/2020 _
3/1112020
3/12/2020 .-. -- .—. :VH
3/13/2020
3114/2020 o
3/15/2020 ._
3/16/2020 ^a t> �-�
3/17/1020 4
3/18/2020 .•" s"
3/19/2020 VI,
3/20/2020 -7
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3/21/202a
3/22/2020 -_ -'- --- "R 4 .
3/23/2020 - -- ' ??,
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3/25/2020 .,- 0
3/26/2020 -- a ..._
3/27/2020 jo '
3/28/2020 ?
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3/30f2020 -� ..� .� . . .� 0
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3/31/2020 -- •^ --
4/1/2020 `t •- ,�- ,�
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4/4/2020
4/512020 `?
4/6/2020 L4 0�2-
4/7/2020
O�eratiq_j Monitorinq and Recordkeepinq Requirements
Associated with the operation of the DLA
Limestone Feeder Settings Diff.
Kiln 2 Visual Bypass DLA in LimestoneLimestone Peeling DrumScrew Pressure
Date CPD Emissions Closed Auto Level Delivered ON OFF ON OFF Pa.
4/8/2020
;4,
4l /2020 -.2 _
4/10/2020
4/11/2020
4/12/2020 _
4/13/2020
4/14/2020
4/15/2020
4/16/2020 i
4/17/2020
4/18/2020
4/19/2020 4
4/20/2020
4/21/2020
4/22/2t020
4/23/2020
4/24/2020
4/2512020
4/26/2020
4/27/2020
4/28/2020
4/29/2020 t
4/30/2020
5/1i2020 '
5/212020
5/3/2020
oowj/4/2027
5/2020
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5/7/2020
5/8/2020
5/9/2020
5/10/2i020
511112020
5/12/2020
5/13/2020 �-
5/1412020
5/15/2020
5/16/2020
5/17/2020 _
51*18/2020 _
5119/2020
5/2012020
5/21/2020
5/22/2020
5/23/2020
5/24/2020
5/25,12020
5/26/2020
5/27/2020
5/28/2020 _
5/2912020
5/,0/2020
5/31/2020
e/1/2020
d3/2020
6/4/2020
6/5/2020
6/6/2020
6/7/2020