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HomeMy WebLinkAboutAQ_F_1900116_20211221_CMPL_InspRpt NORTH CAROLINA DIVISION OF Raleigh Regional Office A17W AIR QUALITY Daurity Springs Quarry NC Facility ID 1900116 Inspection Report County:F1PS: Chatham;`037 Date: 0412912022 Facility Data Permit Data Daurity Springs Quarry Permit 10372/R02 181 Daurity Springs Quarry Road Issued 12l2012021 Goldston,NC 27252 Expires 110012029 Lat: 35d 34.9500m Long: 79d 19.3938m Class/Status Small SIC: 1423;`Crushed And Broken Granite Permit Status Active NAICS: 212313?Crushed and Broken Granite Mining and Quarrying Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP MACT Part 63: Subpart ZZZZ Ryan Seremet Brent Wood Ryan Seremet NSPS: Subpart I[11, Subpart 000 DSQ Plant Manager Vice President- Risk DSQ Plant Manager 181 Daurity Springs 701 Corporate Center 181 Daurity Springs Quarry Road Drive, Suite 101 Quarry Road Goldston,NC 27252 Raleigh,NC 27607 Goldston, NC 27252 919 538-0210 919 740-7325 919 538-0210 Compliance Data Comments: In Compliance. Recommend inspection within two years. Inspection Date 12/0712021 Inspector's Name Dena Pittman Inspector's Signature: Operating Status Operating Compliance Status Compliance- inspection Action Code FCE Date of Signature: Q S' 1-) J,zo Z-Z Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 * HAP 2020 0.8500 --- --- 0.3100 --- Highest HAP Emitted in poun& Five Year Violation History:None Date Letter Tyne Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) Sourcc(s)Tested I. DIRECTIONS TO FACILITY: From the Raleigh Regional Office(RRO)of the North Carolina Division of Air Quality(DAQ), turn right onto Six Forks Road. Go to the second signal light and turn left to take 1-440 W. Turn left to merge onto I-440. Go 7.6 miles and keep left to continue on US-I South. Go 32.5 miles and take the exit onto US-421 North. Go 8.7 miles and turn left onto S. Main Street(Goldston). Note: The roads in this area were under construction at the time of this inspection so you may want to use mapping software or to contact the facility to make sure of the best route to take to get to this site. ll. FACILITY DESCRIPTION: This is a quarry located in Goldston, Chatham County,NC that mines, crushes,and screens rock and gravel. SAFETY: Standard safety items (i.e., hard hat, safety shoes,and hearing/eye protection)will be needed, as well as a safety vest and tire chock. 111. INSPECTION SUMMARY: On December 7, 2021, I (Dena Pittman) visited the site in Goldston,North Carolina and met with Ryan Seremet, Plant Manager,and Steve VanDeventer to conduct the compliance inspection. We reviewed the permit and then drove around the site to view all the equipment. There was maintenance being conducted on the crusher at the time of the inspection and most of the operations were shut down. Mr. Seremet was able to provide a nozzle inspection form and equipment listing for the site and sent these documents to me by email on December 13, 2021. I explained to Mr. Seremet that the conditions in the permit would be changing since NSPS Subpart 000 and odors are not included in the current permit. In addition, I explained that some of the quarry stipulations have been revised so there will also be changes to the current permit conditions. IV. PERMITED EMISSION SOURCES: Emission Emission Source Control Control System Source ID Description System ID Description C Non-Metallic Mineral Processing Plant,utilizing water suppression with no other control devices, including: ES-Conveying 1conveying NIA N/A rES-Crusher crusher operations I N/A N/A ES-Screening .screening operations I NIA N/A -� Appeared to be in compliance. All permitted equipment was observed. V. SPECIFIC PERMIT CONDITIONS: A.I Applicable Regulations: The Permittee shall comply with 15A NCAC Subchapter 2D .0202,2D .0510, 2D .0521, 2D .0535, 2D .0540 and 2D 0605. Appeared to be in compliance—see below. A.2 PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT-At least 90 days before the permit expiration date the Permittee,shall request permit renewal and submit emission inventory report for the 2020 calendar year. Appeared to be in compliance. Facility submitted an application to renew their permit by the deadline. I told Mr. Seremet that the next renewal would be due in 8 years. A.3 PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0510 "Particulates from Sand, Gravel, or Crushed Stone Operations," the following requirements apply: a. The Permittee shall take measures to reduce to a minimum any particulate matter from becoming airborne to prevent exceeding the ambient air quality standards beyond the property line for particulate matter. b. Fugitive dust shall be controlled by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources." c. The Permittee of any sand,gravel, or crushed stone operation shall control process-generated emissions: i. From crushers with wet suppression; and ii. From conveyors, screens,and transfer points such that the applicable opacity standards in 15A NCAC 2D .0521 Control of Visible Emissions," or 15A NCAC 2D .0524 "New Source Performance standards" are not exceeded Appeared to be in compliance. Wet suppression appeared to be working adequately throughout the plant. AA VISIBLE EMISSIONS(VE)CONTROL REQUIREMENT-As required by 15A NCAC 2D.0521, VE from the emission sources, manufactured after July 1, 1971, shall not be greater than (>) twenty percent (20%)opacity when averaged over a six-minute period. Appeared to be in compliance. There were no notable visible emissions(VE)observed. A.5 VISIBLE EMISSIONS(VE)CONTROL REQUIREMENT-As required by 15A NCAC 2D.0521, VE from the emission sources, manufactured before July I, 1971, shall not be greater than (>) forty percent (40%)opacity when averaged over a six-minute period. Appeared to be in compliance. There were no notable visible emissions (VE)observed. A.6 NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last greater than(>)four(4)hours and results from a malfunction,a breakdown of process or control equipment or any other abnormal conditions, shall notify DAQ by the next business day. Appeared to be in compliance. Mr. Seremet indicated that they had not operated in an upset state. A.7 FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540, the Permittce shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. Appeared to be in compliance. No visible emissions were observed leaving the property. The driveway was paved and a water truck used as needed on the haul roads. AX QUARRY EQUIPMENT REPORTING -As required by 15A NCAC 2D.0605,the Permittee shall maintain on-site an equipment list and a plant(or flow)diagram of all equipment covered under this permit. a. The equipment list shall include the following information for each piece of equipment: i. A description of equipment including applicability of New Source Performance Standards,and: A. Width of belt conveyors, B. Dimensions and configuration (e.g., triple deck ) of screens, and C. Rated capacity(tons or tons/hr)of all nonmetallic mineral processing equipment. ii. A unique ID number. iii. The date the equipment was manufactured. iv. The dates any required performance testing was conducted and submitted to the Regional Supervisor, DAQ. b. The equipment list and plant(or flow)diagram shall bear the date when the current list and diagrams were revised. c. The Permittee shall provide documentation to the Regional Supervisor, DAQ, for any required performance testing within seven days of a written request. d. Notwithstanding General Conditions and Limitations titled "Equipment Relocation" and "Reporting Requirement," the Permittee may install new and relocate existing nonmetallic mineral processing equipment. The Permittee shall provide written notification to the Regional Supervisor, DAQ, including a revised equipment list and plant (or flow) diagram,each time nonmetallic mineral processing equipment is installed or relocated at a facility. This notification shall be submitted at least IS days before the equipment is installed or relocated at the facility unless otherwise approved by the Director.Nonmetallic mineral processing equipment includes all crushers,screens,conveyors and loadout bins. Appeared to be in compliance. Mr. Semeret provided the equipment list in an email on December 13,2021. VI. INSIGNIFICANT /EXEMPT EMISSION SOURCES: There are no exempt/insignificant sources listed in the permit; no such sources were observed during the site inspection. VII. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS: The facility is subject to the 1 I2(r) program general duty clause but does not maintain regulated chemicals onsite above the threshold quantities, which would require a risk management plan. VIII. EMISSIONS INVENTORY REVIEW: There are no emissions to compare. IX. SOURCE TEST REVIEW: No testing listed in the database. X. COMPLIANCE HISTORY: No history of compliance issues at this site. XI. CONCLUSIONS/RECOMMENDATIONS: At the time of this inspection, this facility appeared to be in compliance with the requirements of their air permit. It is recommended that the facility be inspected again within two years.