HomeMy WebLinkAboutAQ_F_0800081_20161019_EI_Cmb-EI-File 2015 Emissions Inventory Review / Data Tracking Form
Facility Name: alley Proteins - Lewiston Division Facility ID: 0800081
Facility Assigned to: Data Entry: Bertie County
Classification: Betsy Huddleston 1r Confidential Copy Submitted?
Title V LTu ❑ YES
N
Initial Review/Data Entry
Enter date received into ED. Date Received: 6 — D 7—16
Or Assigned to appropriate individual. Date Assigned: 6 0 2—?e., Date Due: n✓ 4:;,
❑ Paper copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and
appears generally complete;OR
❑ Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible
official has been received.
Comments: CIA r-k r- (Y<�j
/ Inventory Review
[( All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic).
❑ Contact,address,phone number changes entered into I-Beam/Facilities if necessary.
®/All known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted,
nsignificant,and unpermitted)or note that the emission source was not operated or not required to report.
VCheck if SCC codes for each OS are accurate and update if needed.
Evaluate"U"sources for significance and address according to policy.
Calculations/forms appear to add up correctly.
d All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds,large emissions increase/decrease,installation
without a permit).
Ef All volatile HAPs/TAPs were included in the VOC total.
Er Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate
for the reporting facility(e.g. stack testing,AP42,etc.).
D� Review facility comments and address any issues.
ff�Update ED(Data Entry Main)if additional information is required(corrections due date and date received).
❑ Check all ED QA/QC reports.
d Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained.
03"`Put inventory review comments and summarize any changes in ED-Data Entry Main "DAQ internal comments".
Print and attach the facility total report.
Date Info Requested: Date Info Received: n Total Days on Hold:
Date Review Complete: 10 Signature: I
Date Submitted to El Coordinator: I qb
Date Approved: 10 `��1&P Initials:
Huddleston, Betsy
From: DENR.DAQ.Emission_Inventory_UG@Iists.ncmai1.net
Sent: Wednesday, June 01, 2016 9:58 AM
Subject: Inventory submission confirmation -- 0800081
Dear Van Jones
Your submittal of the 2015 emission inventory for Valley Proteins- Lewiston Division, 0800081, has been received by
the North Carolina Division of Air Quality(DAQ) on June 1, 2016 at 09:57:45. You have until the due date of the emission
inventory or two weeks from this submittal to review and repudiate the data submitted.
Please remember to:
- print the Certification Form (see AERO Closeout page),
- have the Responsible Official sign it in blue ink,
- include copies of spreadsheets or calculations used in creating this inventory, and
- mail (postmark) it to NCDAQ, 943 Washington Square Mall, Washington, NC 27889 by the required due date in order
for this submittal to be considered complete. If you have any questions, please feel free to contact Betsy Huddleston, in
the Washington Regional Office, at252-946-6481.
The Division of Air Quality thanks you for using AERO, the on line emissions inventory program.
Sincerely
DAQ
1
Facility Total CY 2015 Emission Summary Recorded in ED Facility ID#: 0800081
Facility Name: Valley Proteins-Lewiston Division Permit#(s): 03085T31
Green House Gases Pollutants (GHG) Actual Emissions
Tons/Yr
Pollutant CAS
Demini-
mus
mus
Not Not N/A
Reported Reported
CO2 equivalent(sum of individual GHG pollutant emissiot No GHGs
times their 1995 IPCC Global Warming Potential (GWP), Reported
converted to metric tons)
Criteria Pollutants Actual Emissions
(Tons/Year)
Pollutant CAS CY 2015 CY 2014 Demini- %
from ED from Fees mus Change
CO CO 3.46 5.97 0.5 -42.0%
NOx NOx 4.67 7.19 0.5 -35.0%
PM(TSP) TSP 0.790000 1.92 0.5 -58.9%
PM10 PIno 0.720000 1.87 0.5 -61.5%
PM2.5 PM2.5 0.360000 0.510000 0.5 -29.4%
S02 S02 1.26 0.150000 0.5 740.0%
VOC VOC 17.04 25.52 0.5 -33.20/,
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPS) (Pounds/Year)
Pollutant CAS CY 2015 CY 2014 Demini- %
from ED from Fees mus Change
Antimony & Compounds (total mass, inc elemental SB) 0.116580 0.000000 10.0 N/A
Antimony Unlisted Compounds- Specify Compoun( SBC-other 0.116580 Not 10.0 N/A
(Component of SBC) Reported
Arsenic& Compounds (total mass of elemental AS, arsine and Not 0.000000 0.01 N/A
all inorganic compounds) Reported
(Beryllium & compounds (Total mass) Not 0.000000 1.0 N/A
Reported
Cadmium& compounds (total mass includes elemental metal) Not 0.000000 0.1 N/A
Reported
Cobalt& compounds 0.133680 0.000000 1.0 N/A
Cobalt Unlisted Compounds- Specify Compound COC-Other 0.133680 Not 1.0 N/A
(Component of COC) Reported
10/18/2016 Page I of 3
Facilify Total CY 2015 Emission Summary Recorded in ED Facility ID#: 0800081
Facility Name: Valley Proteins- Lewiston Division Permit#(s): 03085T31
Hazardous Air Pollutants(HAPs) Actual Emissions
and/or Toxic Air Pollutants(TAPS) (Pounds/Year)
Pollutant CAS CY 2015 CY 2014 Demini- %
from ED from Fees mus Change
Lead& compounds Not 0.000000 1.0 N/A
Reported
Manganese& compounds Not 0.000000 10.0 NIA
Reported
Mercury& Compounds-all total mass includes Hg Vapor Not 0.000000 0.001 Nkl
Reported
Nickel& Compounds,sum total mass includes elemental 1.88 0.000000 1.0 I N/A
Nickel metal (Component of NIC) 7440-02-0 1.88 Not 1.0 N/A
Reported
Polycyclic Organic Matter(Specific Compounds from OAQPS Not Not 1.0 N/A
for T P) Reported Reported
Naphthalene (Component of 83329/POMTV) 91-20-3 Not Not 1.0 N/A
Reported Reported
Total Reduced Sulfur(TRS as total mass) 32.89 52.11 1 -36.9%
Hydrogen sulfide 7783-06-4 32.89 52.11 1.0 -36.9%
Ammonia(as NH3) 766441-7 501.01 848.81 100.0 -41.0%
Benzene 71-43-2 Not Not 1.0 N/A
Reported Reported
Ethyl benzene 100-41-4 Not Not 100.0 N/A
Reported Reported
Fluorides(sum of all fluoride compounds as mass of 16984-48-8 0.828280 Not 10.0 N/A
ion) Reported
Formaldehyde 50-00-0 6.90 10.78 10.0 -36.0%
Hexane,n- 110-54-3 142.54 256.71 100.0 -44.5%
Phosphorus Metal, Yellow or White 7723-14-0 0.210070 Not 1.0 N/A
Reported
Polycyclic Organic Matter(Inc PAH, dioxins,etc.N pom Not Not 1.0 N/A
& AP 42 historic) Reported Reported
Selenium Compounds SEC Not Not 10.0 N"/A
Reported Reported
Toluene 108-88-3 0.406390 Not 100.0 N/
Reported
10/19/2016 Page 2 of 3
~Facility Total CY 2015 Emission Summary Recorded in ED Facility ID#: 0800081
Facility Name: Valley Proteins - Lewiston Division Permit#(s): 03085T31
Hazardous Air Pollutants(HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPS) (Pounds/Year)
Pollutant CAS CY 2015 CY 2014 Demini- %
from ED from Fees mus Change
Trichloroethane, 1,1,2- 79-00-5 Not Not 100.0 N/A
Reported Reported
Xylene, o- 9547-6 Not Not 100.0 N/A
Reported Reported
Largest Individual HAP Hexane, n- 142.54 lbs
Total HAP Emissions 152.18 lbs
DAQ's Comments Rezardine Inventory
The data appears to check out as correct.Minor changes in fuel use type seems to result in logical emissions changes.
10/18/2016 Page 3 of 3
COPY of RECORD Date S 11iHMU."ROYIP/2016 09:57:45
Inventory Certification Form(Title V)
Facility Name: Valley Proteins—Lewiston Division JUN 0 7 2016 Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 Water Quality Regional County :Bertie
Operations Section DAQ Region : WARO
Washington Regional Office
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2015
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is C.Anderson
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A
NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one
of the following:
1. For a corporation: a president,secretary,treasurer,or vice—president of the corporation in charge of a principal
business function,or any other person who performs similar policy or decision making functions for the overall
operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and
either
i. the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25
million(in second quarter 1980 dollars);or
ii.the delegation of authority to such representatives is approved in advance by the permitting authority;
2.For partnership or sole propietorship;a general partner or the proprietor,respectively;
3. for a muncipality,state,federal,or other public agency includes the chief executive officer having responsibility for the
overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA).
MRTIFICATION STATEMENT:
I=ortant7 Legally Rc5l2onsible Official-read aad lign after all g11hmJL5j2aLALLfLaWJ
certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained
n this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal
enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.¢143-215.3(a)(2))
Responsible Official's Signature Below use blue ink): Date Signed:
Tinted Name: C.Anderson
Signature:
This form applies to Title V facilities. If this facility is of classified as Title V,please telephone your regional office Emission
Inventory contact at once for proper forms.
Email address of Responsible Official: manderson@valleyproteins.com D
JUN
F8 2
Information on this Form cannot he held con tden ' 1
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
As entered in AER®
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region : WARO
Listing of Emission Sources and Control Devices on Permit. See instructions
DES ID on rES Description yCS ED GCS Description CD ID's
Air Permit
One venturi wet scrubber(voluntary for
odor control state—only requirement),
One packed bed scrubber(288 to 575
One poultry by—product cooker gallon per minute normal operating range)
ES-10A.1 and one dual—use feather/ oul CS-23 utilizing water,air,and filter media to
p reduce PM and S02 emissions in the CD-10E, CD—lOF
by—product cooker boilers and also used conditionally for
additional control of noncondensibles
depending on fuel fired in the boilers for
the poultry processing equipment
One venturi wet scrubber(voluntary for
odor control state—only requirement),
One packed bed scrubber(288 to 575
gallon per minute normal operating range)
ES-10A.2 One feather dryer and one CS-23 utilizing water,air,and filter media to CD-10E,CD—lOF
hydrolyzer reduce PM and S02 emissions in the
boilers and also used conditionally for
additional control of noncondensibles
depending on fuel fired in the boilers for
the poultry processing equipment
One venturi wet scrubber(voluntary for
odor control state-only requirement) ,
One packed bed scrubber(288 to 575
gallon per minute normal operating range)
ES-1013 Poultry by—product presses and CS-23 utilizing water,air,and filter media to CD-10E,CD—lOF
preheater reduce PM and S02 emissions in the
boilers and also used conditionally for
additional control of noncondensibles
depending on fuel fired in the boilers for
the poultry processingequipment
ES—IOD Process room air collection
ES—l0E Two liquid/fat evaporators CS-23 One venturi wet scrubber(voluntary for CD-10E,CD—lOF
odor control state—only requirement),
One packed bed scrubber(288 to 575
gallon per minute normal operating range)
utilizing water,air,and filter media to
reduce PM and S02 emissions in the
boilers and also used conditionally for
2
additional control of noncondensibles
depending on fuel fired in the boilers for
the poultry processingequipment
One natural gas—fired temporary,
back—up boiler(less than 90
F,S-23 million Btu per hour maximum
heat input capacity) [NSPS,
Subpart Del
One natural gas—feed temporary,
back—up boiler(less than 90
ES-24 million Btu per hour maximum
heat input capacity) [NSPS,
Subpart Dc
One packed bed scrubber(288 to 575
One natural gas/saleable animal gallon per minute normal operating range)
fat/No.6 oil—fired boiler(84 utilizing water,air,and filter media to
ES-8 million Btu per hour maximum CS-16 reduce PM and SO2 emissions in the CD-10F
heat input capacity) [GACT, boilers and also used conditionally for
Subpart JJJJJJ] additional control of noncondensibles
depending on fuel fired in the boilers for
the poultry processingequipment,
One packed bed scrubber(288 to 575
One natural gas/saleable animal gallon per minute normal operating range)
fat/No.6 oil—fired boiler(84 utilizing water,air,and filter media to
ES-9 million Btu per hour maximum CS-16 reduce PM and SO2 emissions in the CD-10F
heat input capacity) GACT boilers and also used conditionally for
p p ty) [ additional control of noncondensibles
Subpart JJJJJJ] depending on fuel fired in the boilers for
the poultry processingequipment,
I—WCCS Wastewater collection and
conveyance system
IES-11 One meal storage silo
IES-12 One meal storage silo
IES-13 One meal storage silo
IES-14 One meal storage silo
IES-15 One meal storage silo
IES-16 One meal storage silo
IES-19 Meal loadout area(54 tons per
hour capacity)
IES17 IPoultry meal conveyance s stem
3
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID :0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region :WARO
Emission Source & Operating Scenario List — See Instructions
+ES Group ID DES 1D OS ID *OS Description
ES-10A.1, ES-10A.2, cookers 10A.1 and IOA.2,press and
G-31 ES-10B,ES-10E 43 preheater 10B,evaporators 10E(using
Perdue 2012 total tons
IES-11,IES-12,
G-39 IES-13,IES-14,IES-15, 42 Six poultry meal storage silos
IES-16
G-45 IES-19,IES17 40 Poultry meal conveyance and loadout
ES—lOD process room air collection
One natural gas—fired temporary,
ES-23 40 back—up boiler(less than 90 million
Btu per hour maximum heat input
ca acity) [NSPS,Subpart Dc
One natural gas—fired temporary,
ES-24 41 back—up boiler(less than 90 million
Btu per hour maximum heat
ES-8 22 natural gas emissions
23 No. 6 oil combustion emissions
ES-9 24 No. 6 oil combustion emissions
25 natural gas emissions
I—WCCS NONE NONE
4
Facility Total CY 2015 Emissions Summary
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit : 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2015
Record Facility—Wide Totals From all Permitted and Non—Permitted Air Pollutant Emission Sources
Green House Gases Pollutants(GHG)
Actual Emissions Tons/Year
Pollutant CAS 2015 2014 1 % Chan e
Criteria Pollutants
Actual Emissions Tons/Year
Pollutant CAS 2015 2014 % Change
CO CO 3.46 5.97 —42.04355%
NOx NOx 4.67 7.19 —35.04868%
PM TSP TSP 0.79 1.92 —58.85416%
PM10 PM10 0.72 1.87 —61.497326%
PM2.5 PM2.5 0.36 .51 —29.411762%
S02 S02 1.26 .15 740.0%
VOC VOC 17.04 25.52 —33.228836%
Hazardous Air Pollutants HAPS and/or Toxic Air Pollutants TAPS
Actual Emissions Pounds/Year
Pollutant I CAS 1 2015 1 2014 % Chan e
Pollutant Grou :Antimon Com ounds total mass in elemental SB Grou Sum:.11658
Antimony Unlisted
Compounds(Specify SBC—Other 0.11658 Not reported N/A
Component of SBC
Pollutant Grou :Cobalt compounds Group Sum:.13368
Cobalt Unlisted Compound COC—Other 0,13368 Not reported N/A
(Specify Component of COC
Pollutant Grou :Nickel Com ounds, sum total mass, me elemental Group Sum:1.87641
Nickel metal(Component of 7440-02-0 1.87641 Not reported N/A
NIC
Pollutant Grou :Total Reduced Sulfur TRS as total mass Group Sum:32.8863
Hydrogen sulfide 7783-06-4 1 32.8863 52.10786 —36.888027%
Ammonia as NH3 7664-41-7 501.01248 848.80934 —40.97467%
Fluorides(sum of all fluoride 16984-48-8 0.82828 Not reported N/A
com ounds
27
Formaldehyde 50-00-0 6.8963 10.7767 —36.007313%
Hexane n— 110-54-3 142.53712 256.7136 -44.476204%
Phosphorus Metal,Yellow or 7723-14-0 0.21007 Not reported N/A
White
Toluene 108-88-3 0.40639 Not reported N/A
28
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County : Bertic
DAQ Region : WARO
Comments From Facility:
29
COPY of RECORD Date Submitted: 611/2016 09:57:45
As entered in HERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2015
1. Emission Source ID(from permit)or Group G-31 consisting of ES-10A.1,ES-10A.2,ES-1 OB,ES-10E
Emission Source Group ID
2. Emission Source Description: cookers 10A.1, 10A.2,presses and preheater,evaporators
3. Operating Scenario ID/Description: OS—43/cookers 1OA.1 and IOA.2,press and preheater IOB,evaporators 1OE
(using Perdue 2012 total tons)
4. SCC Number/Description: 30203803/AnimaUPoultry Rendering ;Cooking
5. Throughputtunits in 2015: 176098 TON/yr
(e.g.production or fuel use):
6. Fuel Information (if fuel is used) ro
Sulfur /o Ash Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information
Order CS—ID CD ID Control Device Description
as listed inpermit)
1 CS-23 CD-10E One venturi wet scrubber(voluntary for odor control state—only
requirement)
2 CS-23 CD-10F One packed bed scrubber(288 to 575 gallon per minute normal operating
range)utilizing water,air,and filter media to reduce PM and S02 emissions
in the boilers and also used conditionally for additional control of
noncondensibles depending on fuel fired in the boilers for the poultry
processing equipment
9. Emissionlines):Release Point RP Information: Sources vented to more than one ERP use additional en
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-9 VERTICAL STACK 50 2,167 490 216.91 48000 packed bed scrubber
5
Operating Scenario: OS —43 Emission Source/Group ID: G-31
P g p
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2015)
Hours per Day ( 17 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
an—Feb +Dec 25e�o arch—May 25% 2015
25% �015
ept.—Nov. 25%
O15 2015 2015
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2015
Criteria Emissions— Emission Control
NAA S Pollutant Criteria Estimation Efficiency Emission
( Q ) Code Pollutants Method Code (Net after Factor Ef Control
Pollutants
(Tons/Year) (See Instructions) all controls)
2015
CO CO 08 0
NOx NOx 08 0
TSP TSP 0.32 10 50 0.0073 BEFORE
PM10 PM10 0.32 10 50 0.0073 BEFORE
PM2.5 PM2.5 08 0
SO2 SO2 08 0
VOC VOC 8.75 04 l 0.0994 AFTER
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Efficiency Emission EF Control
) (Pounds/Year)Alphabetical Order (see instructions) Method Code (Net after all Factor
p
See Instructions controls)
2015
Ammonia as NH3 7664-41-7 246.7133 10 85 0.00934 BEFORE
Hydrogen sulfide 7783-06-4 32.8863 10 85 0.001245 BEFORE
7
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
As entered in AFRO
Facility Name: Valley Proteins —Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2015
1. Emission Source ID (from permit)or Group G-39 consisting of IES-11,IES-12, IES-13, IES-14, IES-15,IES-16
Emission Source Group ID
2. Emission Source Description: poultry meal storage silos
3. Operating Scenario ID/Description: OS —42/Six poultry meal storage silos
4. SCC Number/Description: 30203804/Animal/Poultry Rendering ; Storage
5. Throughput/units in 2015:
(e.g. production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur /o Ash Hcat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/see) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-11 VERTICAL STACK 53 1.18 120 7.1 465.86 poultry meal silo
EP-12 VERTICAL STACK 51 0.94 120 12.1 503.82 poultry meal silo
EP-13 VERTICAL STACK 53 1.18 120 7.1 465.86 poultry meal silo
EP-14 VERTICAL STACK 51 0.94 120 12.1 503.82 poultry meal silo
EP-15 VERTICAL STACK 53 1.18 120 7.1 465.86 poultry meal silo
EP-16 VERTICAL STACK 53 1.18 120 7.1 465.86 poultry meal silo
8
Operating Scenario: OS —42 Emission Source/Group ID: G-39
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2015)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
an—Feb +Dee 25% March—May 25% une—Aug. 25% Sept.—Nov. 25%
�015 1 015 �015 015
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2015
Criteria Emissions— Emission Control
Pollutant Criteria Estimation Efficiency Emission
jNAA Code Pollutants Method Code y Ef Control
'ollutants (Net after Factor nt
(Tons/Year) (See Instructions) all controls)
2015
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
HAP/TAP Emissions Emission
CAS Estimation Control Emission
Pollutants (In HAP/TAPS Efficient EF Control
p ) (Pounds Year) (Net after all controls)
Alphabetical Order (see instructions) Method Code y Factor
See Instructions
2015
9
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit : 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2015
1. Emission Source ID(from permit)or Group G-45 consisting of IES-19, IES17
Emission Source Group ID
2. Emission Source Description: Poultry meal loadout and conveyance
3. Operating Scenario ID/Description: OS—46/Poultry meal conveyance and loadout
4. SCC Number/Description: 30203804/Animal/Poultry Rendering; Storage
5. Throughput/units in 2015: 32814 TON/yr
(e.g. production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur %Ash Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow Rate ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) (Acfm)
ectangle(L x W)
in 0.1 feet)
FUGITIVE(NO three sided
EP-19 STACK) 1 60 Area= l enclosure—meal
loadout
10
Operating Scenario: OS —46 Emission Source/Group ID: G-45
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2015)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
an—Feb +Dec 250�o 25"�o une—Aug. 250�o Sept.—Nov. 25%
2015 �arch—May
15 015 O15
13. Actual Emissions ner Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2015
Criteria Emissions— Emission Control
Pollutant Criteria Estimation Efficient Emission
(NAAant Code Pollutants Method Code y Ef Control
Pollutants (Net after Factor
(Tons/Year) (See Instructions) all controls)
2015
CO CO 08
NOx NOx 08
TSP TSP 0.05 08 0.003
PM10 PM10 0.01 08 0.0008
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
HAP/TAP Emissions Emission Control
CAS Estimation Emission EF Control
Pollutants (In HAP/TAPS Efficient
(see instructions) Method Code y Factor
Alphabetical Order) (Pounds/Year) (Net after all controls)
See Instructions
2015
11
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
As entered in AERO
Facility Name: Valley Proteins —Lewiston Division Facility ID : 0800081
3539 Governors Road Permit : 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2015
1. Emission Source ID (from permit) or ES-10D
Emission Source Group ID
2. Emission Source Description: Process room air collection
3. Operating Scenario ID/Description: OS—31/process room air collection
4. SCC Number/Description: 30299998/*Other Not Specified ; Other Not Classified
5. Throughput/units in 2015: 176098 TON/yr
(e.g.production or fuel use): ) T-1
6. Fuel Information (If fuel is used) /o Sulfur %Ash Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-10 VERTICAL STACK 62.5 5 93 100.33 118200 cross flow wet
scrubber
12
Operating Scenario: OS— 31 Emission Source/Group ID: ES-10D
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2015)
Hours per Day ( 20 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec 25% arch—May 25"�a une—Aug. 25"�o Sept.—Nov. 25%
015 2015L 015 015
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2015
Criteria Emissions— Emission Control
Pollutant Criteria Estimation Efficient Emission
(NAAant Code Pollutants Method Code y Ef Control
Pollutants (Net after Factor
(Tons/Year) (See Instructions) all controls)
2015
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 8.07 04 0.0917
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Emission
Method Code Efficiency Factor EF Control
(see instructions)
Alphabetical Order) (Pounds/Year) (Net after all controls)
Sec Instructions
2015
13
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region : WARD
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2015
1. Emission Source ID (from permit) or ES-23
Emission Source Group ID
2. Emission Source Description: One natural gas—fired temporary,back—up boiler(less than 90 million Btu per
hour maximum heat input capacity) [NSPS, Subpart Dc]
3. Operating Scenario ID/Description: OS—40/One natural gas—fired temporary,back—up boiler(less than 90 million
Btu per hour maximum heat input capacity) [NSPS, Subpart Dc]
4. SCC Number/Description: 10200602/Natural Gas ; 10-100 Million Btu/hr
5. Throughput/units in 2015:
(e.g. production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur %Ash Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD 1D Control Device Description
as listed inpermit)
9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/see) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
ES23 VERTICAL STACK 15 1 2.4 490 6.5 1764.31 temporary boiler
14
Operating Scenario: OS—40 Emission Source/Group ID: ES-23
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2015)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec 25% arch—May 25% une—Aug. 25% ept.—Nov. 25%
2015 2015 �015 2015
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2015
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Code Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) (See Instructions) all controls)
2015
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
HAP/TAP Emissions Emission
CAS
Estimation Control Emission
Pollutants (In HAP/TAPS Efficienc EF Control
p ) (Pounds/Year) Net after all controls)
Alphabetical Order (see instructions) Method Code y Factor
2015 In See structions
15
COPY of RECORD Date i :Submitted: 6/1/2016 09.57.45
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID :0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2015
1. Emission Source ID(from permit)or ES-24
Emission Source Group ID
2: Emission Source Description: One natural gas—fired temporary,back—up boiler(less than 90 million Btu per
hour maximum heat input capacity) [NSPS, Subpart Dc]
3. Operating Scenario ID/Description: OS—41/One natural gas—fired temporary,back—up boiler(less than 90 million
Btu per hour maximum heat
4. SCC Number/Description: 10200602/Natural Gas ; 10-100 Million Btu/hr
5. Throughput/units in 2015:
(e.g. production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur %Ash Heat Content
Btu/units
7. Capture Efficiency
(°/u of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—H) CD ID Control Device Description
as listed inpermit)
9. Emission Release Point RP Information: Sources vented to more than one ERP use additional entry lines :
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm)
ectangle(L x W)
in 0.1 feet)
ES24 VERTICAL STACK 15 2.4 490 17.16 4658.9 temporary boiler
16
Operating Scenario: OS —41 Emission Source/Group ID: ES-24
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2015)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
�an—Feb +Dec 25% arch—May 25% une—Aug. 25% ept.—Nov. 25%
015 0 1 1 2015 �015
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2015
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef Control
Pollutants Code Pollutants Method Code (Net after Factor
(Tons/Year) (See Instructions) all controls)
2015
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
HAP/TAP CAS Emissions Emission Control
Pollutants (►n HAP/TAPS Estimation Emission
(see instructions) Method Code Efficiency Factor F.F Control
Alphabetical Order) (Pounds/Year) (Net after all controls)
Sec Instructions
2015
17
COPY of RECORD Date Submitted. 6/1/2016 09.57.45
As entered in AERO
Facility Name: Valley Proteins —Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2015
1. Emission Source ID (from permit) or ES-8
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fat/No.6 oil—fired boiler(84 million Btu per
hour maximum heat input capacity) [GACT, Subpart JJJJJJ]
3. Operating Scenario ID/Description: OS —22/natural gas emissions
4. SCC Number/Description: 10200602/Natural Gas ; 10-100 Million Btu/hr
5. Throughput/units in 2015: 32,479 E3FT3/yr
(e.g. production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur 0 %Ash 0 Heat Content 1 1020 Btu/CF
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet sec) Rate(Acfm)
ectangle(L x W)
(in 0.1 feet)
EP-8 VERTICAL STACK 50 1 3.9 490 6.5 4658.9 stack
18
Operating Scenario: OS —22 Emission Source/Group ID: ES-8
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2015)
Hours per Day ( 17 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec 56% arch—May 31% une—Aug. 7% Sept.—Nov. 6%
2015 015 �015 015
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2015
Criteria Emissions— Emission Control
Pollutant Criteria Estimation Efficiency Emission
(NAAant Code Pollutants Method Code y Ef Control
Pollutants (Net after Factor
(Tons/Year) (See Instructions) all controls)
2015
CO CO 1.36 09 0.084
NOx NOx 1.62 09 0.1
TSP TSP 0.12 09 0.0076
PM10 PM10 0.12 09 0.0076
PM2.5 PM2.5 0.12 09 0.0076
S02 S02 0.01 09 0.0006
VOC VOC 0.09 09 0.0055
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Efficiency Emission
(see instructions) Method Code (Net after all Factor EF Control
Alphabetical Order) (Pounds/Year)
See Instructions controls)
2015
Ammonia as NH3 7664-41-7 101.98406 09 0.00314
Formaldehyde 50-00-0 2.38721 09 0.0000735
Hexane n— 110-54-3 57.16304 09 0.00176
Toluene 108-88-3 0.10718 09 0.0000033
19
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
As entered in AERO
Facility Name: Valley Proteins —Lewiston Division Facility ID : 0800081
3539 Governors Road Permit : 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory— Calendar Year 2015
1. Emission Source ID (from permit) or ES-8
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fatJNo.6 oil—fired boiler(84 million Btu per
hour maximum heat input capacity) [GACT, Subpart JJJJJJ]
3. Operating Scenario ID/Description: OS—23/No. 6 oil combustion emissions
4. SCC Number/Description: 1020040 1/Residual Oil (No. 6) ;Grade 6 Oil
5 Throughput/units in 2015: 0.304 E3GAL/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur 0.71 /e Ash Heat Content 150000 Btu/gallon
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information
Order CS—ID CD ID Control Device Description
as listed inpermit)
i CS-16 CD-10F One packed bed scrubber(288 to 575 gallon per minute normal operating
range)utilizing water, air,and filter media to reduce PM and S02 emissions
in the boilers and also used conditionally for additional control of
noncondensibles depending on fuel fired in the boilers for the poultry
processing equipment
9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-9 VERTICAL STACK 50-1 2.167 490 216.91 48000 packed bed scrubber
20
Operating Scenario: OS —23 Emission Source/Group ID: ES-8
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2015)
Hours per Day ( 16 ) Days per Week ( 6 ) Weeks per Year ( 52 )
11. Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu hut:
an—Feb +Dec 25% March—May 25% une—Aug. ° jSept.—Nov. °
015 015 �015 25/05 25/o
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2015
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Code Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) (See Instructions) all controls)
2015
CO CO 0 09 0 5
NOx NOx 0.01 09 55
TSP TSP 0 09 11.2
PM10 PM10 0 09 8.35
PM2.5 PM2.5 0 09 0 5.44
S02 S02 0.02 09 1 ill AFTER
VOC VOC 0 08 0 0.28
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Emission
(see instructions) Method Code Efficiency Factor EF Control
Alphabetical Order) (Pounds/Year) (Net after all controls)
(See Instructions
2015
21
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County:Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2015
1. Emission Source ID(from permit) or ES-9
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fat/No.6 oil—fired boiler(84 million Btu per
hour maximum heat input capacity) [GACT,Subpart JJJJJJ]
3. Operating Scenario ID/Description: OS—24/No. 6 oil combustion emissions
4. SCC Number/Description: 10200602/Natural Gas; 10-100 Million Btu/hr
5. Throughputtunits in 2015: 22.206 E3GAL/yr
(e.g.production or fuel use):
6. Fuel Information (lffuel is used) ro
Sulfur 0.71 /o Ash Heat Content 150000 Btu/gallon
f Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information
Order CS—ID CD ID Control Device Description
as listed inpermit)
1 CS-16 CD-1017 One packed bed scrubber(288 to 575 gallon per minute normal operating
range)utilizing water,air,and filter media to reduce PM and S02 emissions
in the boilers and also used conditionally for additional control of
noncondensibles depending on fuel fired in the boilers for the poultry
processing equipment
9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feedsec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-9 VERTICAL STACK 50 2.167 490 216.91 48000 packed bed scrubber
22
Operating Scenario: OS —24 Emission Source/Group ID: ES-9
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2015)
Hours per Day ( 16 ) Days per Week ( 6 ) Weeks per Year ( 52 )
11.Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu hut:
an—Feb +Dec 100% March—May 0% une—Aug. o Sept.—Nov, o
015 �015 �015 0/O O15 0/o
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef Control
Pollutants Pollutants Method Code (Net after Factor
(Tons/Year) See Instructions all controls
2015
Criteria Emissions— Emission Control
NAA S Pollutant Criteria Estimation Efficiency Emission
( Q ) Code Pollutants Method Code Ef Control
Pollutants (Net after Factor
(Tons/Year) (See Instructions) all controls)
2015
CO CO 0.06 09 0 5 BEFORE
NOx NOx 0.61 09 0 55 BEFORE
TSP TSP 0.12 09 0 11.2 BEFORE
PM10 PM10 0.09 09 0 8.35 BEFORE
PM2.5 PM2.5 0.06 09 0 5.44 BEFORE
S02 S02 1.22 09 1 111 BEFORE
VOC VOC 0 09 0 0.28 BEFORE
HAP/TAP Emissions Emission Control
Pollutants (In CAS HAPITAPS Estimation Efficiency Emission EF Control
) (Pounds/Year)
Alphabetical Order (see instructions) Method Code (Net after all Factor
p
See Instructions controls)
2015
Antimony Unlisted
Compounds(Specify SBC—Other 0.11658 09 0 0.00525 BEFORE
Component of SBC
Cobalt Unlisted
Compound (Specify COC—Other 0.13368 09 0 0.00602 BEFORE
Component of COC
Fluorides (sum of all 16984-48-8 0.82828 09 0 0.0373 BEFORE
fluoride compounds)
Formaldehyde 50-00-0 0.94375 09 0 0.0425 BEFORE
Nickel metal 7440-02-0 1.87641 09 0 0.0845 BEFORE
(Component of NIC
Phosphorus Metal, 7723-14-0 0.21007 09 0 0.00946 BEFORE
Yellow or White
Toluene 108-88-3 0.13768 09 0 0.0062 BEFORE
23
24
COPY of RECORD Date Submitted: 6/1/2016 09:57:45
As entered in AERO
Facility Name: Valley Proteins —Lewiston Division Facility ID : 0800081
3539 Governors Road Permit : 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2015
1. Emission Source ID (from permit)or ES-9
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fat/No.6 oil—fired boiler(84 million Btu per
hour maximum heat input capacity) [GACT, Subpart JJJJJJ]
3. Operating Scenario ID/Description: OS—25/natural gas emissions
4. SCC Number/Description: 10200602/Natural Gas ; 10-100 Million Btu/hr
5. Throughput/units in 2015: 49508 E3FT3/yr
(e.g. production or fuel use):
6. Fuel Information (1f fuel is used) ro
Sulfur %Ash Heat Content 1020 Btu/CF
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-8 VERTICAL STACK 50 1 3.9 490 6.5 4658.9 stack
25
Operating Scenario: OS —25 Emission Source/Group ID: ES-9
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2015)
Hours per Day ( 19 ) Days per Week ( 5 ) Weeks per Year ( 52 )
It.Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec 38% arch—May 19% June—Aug. 18% Sept.—Nov. 25%
015 015 015 015
13. Actual Emissions ner Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2015
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef Control
Pollutants Code Pollutants Method Code (Net after Factor
(Tons/Year) (See Instructions) all controls)
2015
CO CO 2.04 09 0.084
NOx NOx 2.43 09 0.1
TSP TSP 0.18 09 0.0076
PM10 PM10 0.18 09 0.0076
PM2.5 PM2.5 0.18 09 0.0076
S02 S02 0.01 09 0.0006
VOC VOC 0.13 09 0.0055
HAP/TAP CAS Emissions Emission Control
Pollutants (in HAP/TAPS Estimation Efficiency Emission
Alphabetical Order) (Pounds/Year)(see instructions) Method Code (Net after all Factor EF Control
See instructions controls)
2015
Ammonia (as 7664-41-7 152.31512 09 0.00314
N H3
Formaldehyde 50-00-0 3.56534 09 0.0000735
Hexane n— 110-54-3 85.37408 09 0.00176
Toluene 108-88-3 0.16153 1 09 0.00000333
26
NATURAL OAS COMBUSTION EMISSIONS CALCULATOR REVISION L 1010812013-OUTPUT SCREEN
� Instructions: Enter emission 60=0I facility data on the'INPUT'tobtsereen. The air emission results and summary of Input date are vlewmdl
e printed on the"OUTPUT'tab/acreen. The different tabs are on the bottom of this semen.
This a h",i oat is for your use only and should no ue¢g With Caution-OENR doe6 not am"If
trial
aseunsy of InY fMRrmaUon contalNd, Thls
NCDENR epraadaResl o IT10-subject Omission,revisionetmay
one upesUnp ti la your responsibility t0 bo Swore o/n.mms!cumnt Information available. DENR Is not
rsspmnaltNs for more or omlaalmna Isar may be contained nasals.
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COMPANY Valley Proteins KANNLnvu1NO
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EMISSION SOURCE ID Np. ES 9 F:.CILI T Bertie
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COT DEVICE: NO CONTROL L C EF
6IWEAD HEFT PREPARED BY. Vanaafes
ACTUAL FUEL THROUGHPUT 48.31 1 S FNR FUEL HEAT VALUE 1.020 BTUISCF HOPS CALC'D AS 0%
POTENTIAL FUEL THROUGHPUT. 121.41 10s SCFIYR BOILER TYPE' SMALL BOILER!+100 mmBTUIHRI NO SNCR APPLIED
REOUESTED MAX.FUEL THRPT: 72141 to SCFJYR HOURSOFOPFRATIONS 24
CRITARJA MR
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AIR POLLUTANT EMITTED _ -1¢R+r IOnS/f ICmx I r IpIII r w me-re4 ono
PARTICU ATATE MATTEk Con 0. 0.14 063 2 74 0.63 2 74 U.007 0007
PARTICULATE MATTER(Condensable) 0.47 Old 0.47 2.96047 2 0
PARTICULATE If�ITIEH(FIIIerp�leZ 018 005 016 069 016 O69 EON 0002
pXIDF'S0T• 005 DO! ocs 0.22 005 0.22 0001 0Out
NITR fENOXIDES;NO,) 624 24'3 __824 '30.07 O9tl
GAR NMONOXIUE COI 32 W 692 30.30 594 30.30 0 0.092
VOLATILE IC COMPOUNDS 0.45 013 0 s5 1.08 0 4S t 96 0.
TQVC1HA_ O AIR LUrANTEA9SSIOH INFORMATION
ACTUAL ENiaeIONS POTENTIAL a616e1Oes EMNNONFACTOR
TOXIC I:A9 :4•'LN FYif:li -IMXx{: An OVIC 't •W WnI1 N9rti1A 11'111M.N _ wrI let,
Acotal ROOUB At V T NAgABEA 4+r wwWOYM
Aa el00h d i 76070 1.25£ 7.37E-04 125E-0e 1610E.02 I2SE-06 1.10E v I40E¢8 14S 4e
Atraeln TH 10702e 1.48E-476 8.73E-04 t 48E-03 1.30E-02 1.49 -06 13 E 1 7119.011 I 76E4a
AmmaNa T 76644 17 E 1 1.55E-02 264E-01 2.31 + 254E-01 231E+03 114E 03 3.IIE43
AISeniC unllnad ping2lneTH A9Cmhsf 0.00F.00 000E+00 000E-00
. 8 0.00E+00 00 Bnrno 7143 0. 0E+00 o.o .o Doe .a
M I3C4 erOenzW,aloY o
988E-00 5.82 -0S 9.80E-08 8.66E a -04 i.l arm 1,M C6
Oo nlummeMl ureesctetl 'THI 74404f7 O.OPE•00 0 -00 OOOF-00 000E+0p OoOE•00 O.00E•W O.DCE•00 o00E ro0
Caamilun moral gprWM6l wveau:tod TH 74404313 0.00E-00 (-9,0DE+00 O.ODE.DO 0. E• 0 -. 0.0 E•t7U 0. 000F.,Oc
Ch=10 bad VI)TH 713894e 0.60E.00 000E+00 OCOE+W 000E+00 000E-90 OOOe'•00 0.00E-¢m oo¢e•Dc
Cobalt unlisted compounds N COC•otneu a92 -06 407E.D3 692E-06 6.06E-0 O.M -00 O. E-02 SiaE06 per.06
FarmgXintlmh TtE1 500 1 3,54�109 6.f F.03 Ad .+ 1 616E43 541F.01 T.ISE 06 736E 66
T 1105/3 140E-01 873E-0+. 148F.-01 130E+03 IW_ 1 IOC .0 T6E 9J taae4J
.bad unlisted ndelH POC 0101 412E.06 2.43E-02 4.12E-05 361E.01 4.12E•OS 367E'0 LsoE 7 I.T.e.03 Ma eslatlleted Anoa 7H MNCothM 000E+00 0. - 0. + 0. -OQ 0911E+dJ mooE•an tace•Do
Meru v r TM 7439976 uUUE.00 000E-00 0. 0.0 E-00 000 -00 000 +00 gboE•¢¢ owir•Ce
e pane 'H 91 5.02F.0.5 206E-02 5.02E-05 1e0E-01 ,OE 4.40E• f s 4) 5_s6E,m NCNq Mai
l TH 7440020 U.'30E•00 DOGE• o. + + 0.00E-00 COO -00 oarg.Oo 0"L.00
en, s H C !90ti-06 1.18E-03 1 05 1.73E 1 OS -06 1 73E-02 23M ne 2.33E
TduenR TN 1068e3 2.ODE-0a 165E-01 290E-04 145E.00 2.BOE-04 2.+6E-00 0.13E-4s 3.01E-4o
TaW HLAPS 5- - t
9. _. f t .. t I 1 36E-03 1 t. • .fit 1 29E• a e+Ent u1643
Hlgnest HAP Heasno 146E-01 813E+Oi 7.43E-07 t. E•03 tA0•-0t 1.30E-03 vsr.3 V6e43
2OCAIRPOLLUTANTEan IONS iNFORMA IO RP OS
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS I LIMITATIONS 6r1,9SION MOTOR
TOXIC AIR POLLUTANTCAS
NA4n IINhr :b/da Ib.'r vn+onvmm wnea�se
kCRleo H) iH 75070 1.25E{0 3.00E-05 7.37E-04 r4sE.¢6_i.46ERe Acrole0t H 107028 1.48E-00 356E•05 873E-04 Ti6'44 1765 mA Ammonia T Tf194417 2.84 t B .00 1 66E..02 3Lma43 a I4e.01 Af6RrliCUnI1III dl TH MC-other OOF•m 0.00E-p0 000E-00 000E•00 0.0CE•40 Oenzorw(I III 71432 1.73 -04 4.t E 1.02&•Ot 2DbE•00
LloDma"p r 4 ReE.s p TM�Q� 'M
- e 1 :9T lee-na fie Imm male,unresae0' TH 7440417 0. -00 UULe-00 __ ' E,
C' I I la ed IT lNataa OCE-00 0 E-00 a -oa CDDE•0a
So:uh:R chmmete tla esclv0mu VI Lwelent AR RB O.ODE-Oo 0.00E-OD 0, .00 a"a.0 000&00
FOm36tden tl9 TH oVUUU6la -03 146E-01 704E-0D T.33F.0.4 )35C•W
He n0 n. TH 110543 1 4CLAn 356E+00 673E+01 176E.03 1.71E-03
Marcurr aneesp6i D1 da ITH M -0 000E.w 000E•00 O.00E.00 ¢orw0 •4
T439978 000F.•00 000E+OC 000.00 m00E.CD ¢¢r-Co
NlCkq IME TH 744CO20 0 .pp 0 -+ OOC •00 e00E+00 gw0 old.q Taueno TH t0 2.80E,04 0.72E-03 185E-0t 333E.06 313FDe
GREENHOUSE OAS EMERDOH3 INFORMATION(FOR EMISSIONS INVENTORYPURPOSESJ-CONSISTENT WIN EPA MANDATORY REPORTING RULE GHG-POTENTIAL TO EAVr
(MR70METHOD NOT BASED ON EPA MRR METHOD
GREENHOUSE OAS POLLUTANT ACTUAL EMISSIONS
EPA MRR CALCULATION METHOD:TIER 1 POTENTIAL EMISSIONS
metric an r "Mr.limvyr.CO2e Shan tons f ehOIt Ion r snon ton A CO26
CAHOUN DIO?(IDE(Cps) 2043.91 2,643.01 2,914 41 43.006 78 3005 78
MEIRCUS OXIDE 4.99E-02 1.03E-00 550E-02 9.11E-0l 170E-01
NITROUS OXIDE 0) 490E-03 155E-00 550E-03 0.11E-02 251E-01
TOTAL 002a
NOTE:CO2e moans COi 1,640.60 TOTAL rrrelrb Ions CO20 42,wis
mrylvalad -- artnrttau
NOTE:The LIAO Air Emissions Reporting Online(HERO)System requires short tons be mpo md. The EPA MRR requires metric tons be reported.
NOTE: Do not use greenhouse pas emission estimates from this Spreadsheet for PSO(Prevenliun of Significant Deranomeen)purposes.
NATURAL GAS COMBUSTION EMISSIONS CALCULATOR REVISION L 1010812013•OUTPUT SCREEN
Instructions: Enter emission source!facility data on the"INPUT'taDlscrean. The air emission result*and summary or Input data are viewed I
Printad on the"OUTPUT"tabisereen.The dlflereld fabs are on Ilia bottom of this screenAWA .
This spreadsheet is for your use oily and should be used wltfl ceullon.OENR tloes not yuerentae the accuracy of the InrOlma[lon containee. this
NCDENR spreadsheet Is subject to Continual revision and updating. It Is your responsiblllty to be swam or the most Current Information available. DENR is not
rnpunsible for arren or omissions that may be contained furdn.
I FAA Y
COMPANY Valley Proteins FA
. .__._.....___..._.............._._........__. P MitNUMBER
IEMISS;ON SOURCE DESCRIPTION: 84 rIM fIYHR NAT NA A fl FA I ITY T Lewiston
EMISSION SOURCE ID E5 8 FA q ITY UNTY
CONTROL DEVICE NO CONTROL LUTANT CONTROL E .
SPREADSHEET PREPARED BY: Van Jones
.ACTUAL FUEL THROUGHPUT' 3248 =SCWYR FUEL HEAT VALUE. 1020 BTUSCF NOX CA.LCD AS 0%
POTENTIAL F EL THR HP T 721.41 ILERTYPE' SMALL EIDL R .10(loenlIT 1HR NO SNCR APPLIED
RE UESTED MA%.FUEL TNRPT 721.41 HOURS QFQPFRATtONS 24
CPJTRRfAAtRPOUUTANT Sf N
ACTVALEM1a610Nt POTENTIAL EMSSIONG EMRMON FACTOR
xlnPxW"'xo;a;rer:! '1C'Jep:'v?aiNWL..M!4 ;Kr rAfxd• lEr HvmnNlU _
AIR,fP L.LUTANT EMITTED ia9•.f r•+I r - IonsArr 1aM Iona!r onam ed n4cA
PARTICUuIiFMATfER TewTetsl 063 012 •083 274 003 214 0007 0007
AR AT.MATTER Conaensable 047 0U9 047 ]00 047 2.116 U.ow 0ON
PARTICULATE MATTER F418reN 1 _ 0.18 003 0Is Jd9 76 069 000
S LFUR DIO%IOE-S02 - COS _001 __ Cot J 22 D. 2 1 coot
HITq N I E9 K P 24 - -I t9 824 ;p4 07 a 7q a7 0.098 0098
CAR MONOXIDE(CO _ 602 t 38 8 3t1 8.42 G. U r162
VOLATILE ORGANIC C)MPEIINDS On5 1Lisa 045 030 692 1 ODDS 0005
T /NAZAR LL TANTEMI IDN 1 ORh1ATlON
ACTUALEM1391ONa I POTENTIAL EM°MONS statistical FACTOR
CAS xrlxe tt+n!wu-I+.r.: �x•a¢wnnae•awn' �Jn. > t• Ibmnia4
TOXIC( RDOUII AIR POLLUTANT NUNBER R.1v IEe 1ease say, )arr unapMNleqI
g
AWlnldehdo TN 75D70 12SE418 494E.04 1 E-00 1.10E-02 120E-08 1IOE-02 IUE.aa°
Acrdoln TN 107028 140E-0g 585E-04 148E-05 1. 748E-08 130E-02 I7SE-N .m
A10-1a 1 7 17 2.84E-01 loil +42 64F-01 31 IDS 284E-01 231E♦03 I"E 41es
Anemic uhould s H A � thm 000E-00 0.00E+00 000E-00 O.CO 0.00E.00 0.00E-00 li .00co
eeng TH 71432 1.73E-04 8 1. 1 + 173E-04 1.51E-a0 0MR -05
Eenzae r tie TH 5032S 9 -lilt 3 ..-05 9.85E-Os JISSE-04 9811E-08 BptE OA t.1a6.0o4s
IIIVm metal urreedetl iH 7440417 0 •W 0. •.00 •Do 0OD -00 0.00'-00 000E-00 aoae•WOS
Cadmum metal(signaler ureosctod TH 7440499 0 •W 000E-00 000E-00 0GUE•0o 0.00E-00 DOC • o.o E•CO__Ch Caced VI TH7738945 OWE+O(i -1000F.W 0. .+00 UOOE+00 D. '•00 OG E-06 eonE.N6nohyde(TndsH [1L'ather 002E-08 2.73E-03 802E-0E d E•02 e.e]E OB 0DOE 02 424ENas
Formaldehyde H' S00W 8.1 -03 244E»UO 570E-03 341 + I 6.10E.03 541E-01 13!1,o 73 '-oa
M xun n- TH 11Mt44 148.•el 586E-01 148EA1 130E-03 LASE 01 130E-03 1.7sEca IS4E u!
I.As"11m49180 can Inds H __ p Al2 -05 162E02 4.12E 05 3 t t 4.72 -OS D.61E• 1 Aeoea7 xsx.m
IL anoae unlisted s TN • M0.rC other nArl' O,DG .00 060E-65 OWE-W OWE•00 000E+00 oaoE•W aooEwe
arcur:va a TH 70 9970 •W O.CO WE+W E• OWF-00 0 . emc•W 0aw,0n
No>•ho:ano 1 a1 502E-OS 19"-02 440E-01 302E 05 440E-01 f.WE47 ;NEW
MCkel rnew TM 44 20 0.(AtE•0o U. E+ 0. '- 0 it on-+0U OWE♦W g.UIE-GO om%op 000E•cs
SwuNUm Compounds H SEC 7 08E-06 7.79E-04 1.98E-05 173E-02 I wtEXA 1 73E-02 2.35E 00 7.35E as
TolueneTN 1 3 2.90E-04 1 t0E-0t 100E4M a6'• 2 80E,04 2.45E-W 3vE.a J.31e as
I OIw HAP& 1.55 -016 11 +01 I 155E-01 1 1_1 7 i 11.38E-011 tME43 IMEAS
Highest HAP Hexa•IO 7.44E-O7 5H;F:+Ot Y.ABE-0t 1.30E•-33 148E-07 130E+03 136E-07 178E-43
TOXIC AIR LLUTANT EM SS/0NS 1NFORMATR)N N
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS f LIMITATIONS ewaMON uooR
chin Bn
TOXIC AIR POLLUTANT Nlm IIITr IO/da _ 10/yf,__ uneceooJea rmeu4d
ACetetdah a TH 75070 1.2 E-0e 300E-06 - A. tAW.M -ASE.ae '
auTawn T1 107028 1 48E.06 3.50E-05 _5.8 •04 t 761 1 ME-M
Amnl 7884417 284E-01 3 ♦ 1.WE+C2 )uE.oJ )H8o7
Arsenic uraiataO rA TH AS O. .W 0 OCE.00 .00E+00 oaoa•ro OME•Od
HOnrOne TM 1432 173E-0.1 4.ISE-03 8 ].WE06 2WE-W
nonsmv retie TH 6e)]e oeaE.Oa 237E.W __ OOpE.Oe List I.IAIsa
nor liven mow un•esctea TN 7440417 a.W6.00 E-W 0, -•W _ Fish:•ag _o otE_co
salaMOUR rom n .ilea.-_--- 44o4an 000-•OD 0. E•00 OOOE•W o006•W 99OE•Co
le woma r�,m ones as u,mmlum w wrabra sulcRe 0.50E-0o D. O6oE+ o +oo auaD.m
PoOnelOeh de TN 60000 5.18E-03 148E-01 2.ME+00 179E-45 T 7SE
Hexane n• TH 46
110543 1 4SE-01 3.65E. -Oi 1.70E-43 1 M W
As se uNhted Corn a H -otMr OWECO 000 -W 0. -W c.aa6.00 oaoe.o:
}AarW ve TH ]439li76 000E-0U 0 ♦ -- 0. + a.00E•Oa o.oOF.+
Y'ic:um mow TH 7M0020 000E-00 -_ 000E-00 0
WE+00 oaoE•W o.WE-W
anti TN 1088E-3 2.50E-04 072E-03 1/�-01 3J9E-0e )]3E-00
GREENHOUSE OAS EMISSIONS INFORMATION(FOR EMISSIONS INVENTORY PURPOSES)•CONSISTENT BATH EPA MANDATORY REPORTING RULE GNG-POTENTIAL TO EMIT
(MRRJ METHOD NOT BASED ON EPA MRR METHOD
GREENHOUSE GAS POLLUTANT ACTUAL EMISSIONS P4J0_TJAL EMISSIONS
EPA MRR CALCULATION METHOD TIER 1
name toolifirr momc fatly,CO20 shortlaw r shdri 10 r short tonaryr,COie
CARBON OIOXiDE ICOA 1'7'7025 _ 177U,25 185I 3T a3.006711 430g578
MTROUS.XID 334E-07 701E-01 3.88E-02 811E-01 1.70E+01
!NITROUS (NIOI 334E-03
n I1.04E+ 0 3.08E-03 811E-02 284E-01
TOTAI,CO2e 1,771.H TOTAL CO20
mrne Iona' PQ )O 443A17,f8
NOTE:CO2e means CO2 equivalent
NOTE: The DAD Air Emissions R°P°r°In9 Omlrre(AERO)system requires snort tons Oil reported.The EPA MRR requires metric tons be reported.
NOTE: Do not use greenhouse gas emission estimates from this spresdaRwNtor PSD(Prevention of Significant Deterioration)purposes.
l
FUEL OIL COMBUSTION EMISSIONS CALCULATOR REVISION G.1116/2012- OUTPUT SCREEN
Instructions! Enter emission source 1 belMy data an the-INPUT-lablscran. The siren, rowtb and w mmary of Input data
e era viewed/printed on toc"OUTPUT'tablaereen, ins different Laos are on the borem of this scrii
...,.-..n � InIF aPlra4rnrM Nler yP«wa onlyrutl anoWtl t14 YlW Whn wrne4.OENN tlweIl^I PYONIea ins«mlrey«mrinbrmNlun ceme:nw 1M•rP�Mmaxb
NtDENR suel•et to wndnaat rtwrmn arm�WmmN Ito year rulnmk4ey to uawxe etch loon wlHM MNmtatitln rvxlrW4 OEkku na rww.m:41r Nr ermn«
mmwrom 1nx m•r[.-Dina:"m n.,m.
SOURCEIPACIUUTY1 USER INPUT s
COMPANY' VSIIey Proteins MAX HEAT INPiIT 64.00 MMBT MR
FACILITY ID 1 FUEL HEAT VALUE'. 150000 BTUJGAL
PERMIT R HH for CALCULATIONS 0.138 mm BTU1GAL
FACILITYCn Lo55'IGtnn ___ ACTU ANNUAL FUEL USAGE 304 GA R
FACILITY C NTY: BBrtiO MAXIMUM ANNUAL FUEL UShGE'. 4. 6 R
USFF NAM !ones MA%IMUM S L R CONTENT. 0 7 9w
MISSION SOURCE OES RlPTION'.No.0 u4.4roC � r� RE T L A
EMISSION SOURCE tU NOJ ES-0 M rl is USA E US 8 4 B00 GALWq.. - - MAX.SL'..FUR CAtJTENT 4 9 X -
TRDL ICES TANT N R L E
_..__...._ NONElOIMER PM I 0
TNFR S02 Ip
NONE TH I "`- NOX
METHOD-USED N USEDGOMPUIE,II;'I'UAL O+IG EMISSIU 5', 1 7 AUL ni It HEAT VALUE A' 6EFAUL"Y ac"F ..... -_-
CARBON CONTENT USED FOR G4GS CI R0: CARBON CONTENT NOT USED FOR CALCULATION TIER CHOSEN
ACTUAL 9MIaa1041, POlzhye tmufoNs ra womrACIOR
nrnns'mar'R .k'M+r n-:r•:.4.r:.T" w'1.Hu.!^uA:yx+ Ibl+ 4i4
AI POLLUTANT EMITTED WrM!r Idltr IWS/r Woo ton r Im'ea TOTAL onk'�UIULA'TE MA7 r•17 PM FPM+ 6.30 -0 3 2 58 San- 7 T 1 E-Ot T.12E�01
FILTERABLE,PM 549 0.00 6048 00 5'48 23.90 9T4@. 9.74E+00
CONDENSABLE.PM CPM 1)84 0.00 089 3IiB 0.84 BB 1 -Op 1 .03
FILTERABLE PMCID MICRON$jPN"o) 4R8 0.00 468 2049. 468 2049 835E+00 836E-Do
FILTERABLE PM45 MICRONS(P91/4) 305 0.00 305 1335 305 1335 5.44E+00 544E.00-
SULFURDIOXIDE(Sgl 6242 0.02 62.A2NOR 273.41 82.42 273.47 1.11E-02 1.1 tE.•P
CARBON
ARO NMONOXID NCC 30ao OOt WOO 13490 30.80 134.60 5.50E-01 5.50E+Ot
C LE MONOXIDE C _ 280 000 280 12.18 2.80 1 S. E•00 500E-00 VOUTILE ONGANIC COMPOUNDS(V 1 _ 0.T 0.03 Ole 069 0 16 009 180E-01 2.8 E•01
LEAD G 00 G 09 U.00 0 00 D 001 O.OD I 151 C-031 1. 1 E-03
_ -' TOXIClN LCUTANT 7 NS INF '
AG tUAI CM.aan);.] Ff;tFN11Al.fNaagNB EN.aeN)N FAOTOP
TOSKlMA(AHUOUG AIR POLLUTAVI IWt5l9 I W' �6 4'r,(~- bT .•talN�u4 arnro
A,ram. u.rw4 ca .,"m n ae:C+nrr 29EU3 1.6E-03 29 Z.6E+0 • t 575 -03 9E-03
5r•rvo unrsu4 ca earn 1x ggl6x 74F{4 40E-04 7 416 85E+W 74EOA 89E•00 132E-03 132E-
0-3
s•^•^^ 65E.05 12E-04 t0 +00 1.2E-W 10--00 21dE41a 2.t4F.-04
ew:-um MwF werwt nN )atwv 16e-0S 85E-W 1.6E 5 14E-M 1.6E-05 1.4E-01 278E.05 2.TeF-0S
CPevm tale!.6unrex arr«ie4t An rraea30 22E•04 1. -04 2.2E-04 IOE- 2 -04 20E- 118E-0.1 398E.G9
coin,.,. W �T.n naaar6 4.7E-04 2GE+04 47E-01 4 E•00 4TE-04 4.1E-OO 845 4W 845E-04
C.w LN51•^ I-) ccc-oew 3,4E-03 18E-03 34E-03 3.0E-01 3.4 -03 30E-01 8 02F43 a On-03
n 1xAu 31E 1.9E-05 3. - 31 -01 36E-05 31&01 e. OS 638 5
Fgan4w wm nwrlac mtl n t u4Ee 21E•02 t 1E-02 .l E•02 18E- 2.1 A2 18E-02 3.73E02 373E-0
r + TN ssacP 241 2 13E-02 24E-02 2.1L+02 24E-02 2.7 -02 425E-02 4.25F. 2
t.s9um:w4 Cw +I PBCUir 85E-04 OBE-04 85E-04 7.dE+00 8.6EC4 7.<'-00 151E03 1.51E-03
uen wt!naxra Cemawma NN'-. 11EM 91E4J1 17E-03 1.5E-01 1.7E-03 'z -01 300E-03 3.00E03
N•"" • 75fl+,71; -06 214E-05 6,35.05 55E-01 8.3E-OS 5.6 f 1.13E 04 /.1 -04
Nru: .+IrleN.m IT") Twee 1.3E-34 72E-0S 1.3 1, + 1. 414 12F+00 2. F-04 2.36E-34
N n H 91704 8,3E-04 3.4F.-04 6. 5E+00 6.3E-04 55Ea00 1.1 3 113E
Now Mxx TH Trrw]0 4.7E-02 2.8E-02 4.7E02 4.1 E.02 4,7E-02 4.1 +0' BASE-02 e.a0 4)2
wew:xw unit rr:a.«tww IH 7nalro .3E-03 2.9 3E 3 4 . 1 5 E-07 4.6E+0f 9eSE-0J 9.46E03
N 87E-04 3AF-04 87E.04 _ 5.9F.-GU B.IEJN 03 120--03
-c 3.6E-09 2.aE-04 3.8E4N 9.4E-W 38E,01 3AE-00 683E-04 Btl3E414
T i•I'• ••ro luma 3.5E-03 7.8E.C3 33 -03 30E.p1 7. •03 »0 62 -03 6 -03
z trlw -Tn 1y�a2Pt 1 3.3E 05 81E-05 4.3f--Ot 61E46 5.3E-01Tee 1.OP .04 t O9E09
'H m -S] e-:C2 e.[.,;p 92r..Cj s'E•W r9a.P+ !tlE Vt
L IIAP H 4agya IS:c.W nl:1l:J!TwwwM 41i1.a] 41S•2 A+i.e] arGGA^__
11"EC1aP ACTUAL EMWION4AREn CONTROLS r IIMITATIONB A EMISSIOMFACTOR
«
TOXIC AIRP UTANT War,
mxl:nleun wnoa.'NU
titb lLm !«r Ipr N,.
rLwrn[uNNns ca nor TH ABC-0u« 7.3 7,77E-02 _ 0.48E+00 a 1 E-03 t. -03
er:u.w Tx rtrT) 120E-04 28ft-W I05E100 214E-04 2.14E{4
"" aSn M-Irt v.r.enr4' LIKI 7N04+7 156E-0 374E-04 136E 01 2.78E-05 279E{5
caw,m Mmw.:"tar wr.ewa rn aeRX" 213E-04 5 1.9 E• 3.88E-04 398E-04
s,:,a,.«nmw ,rw wsMamun rvi Ra a73E 0a 714E-02 .415E-00 845E 04 845E.04
r.,x4« AmnM r4m ,neat i eRses 209C-02 5.07E-01 183E+02 37 -0 373E-01
FwmrbM . Tx Fawn 239E.02 5.71--01 208F07 425E-02 4,25E-02
uan rose Lwow cm a"nr Tx 4NR*oi the- 4.03E.02 147E-01 AOOE:-03 3OOEA9
'"•'a' TH r4eGT .3 -06 152E-33 5. E-01 113E-04 IIS -04
'•"� mlu,amITIQ nave 132E.04 317E-03 116E+00 2.35F..34 rlcyw Nv.N ITHI Hz9C'o 473E-02 1.14E.00415E 02 845E-02 845E{2
TeNr"" lh t6pU 347E-03 833E-02 3 E•Gt 6.20E-03 620E.03
05 I 145E-03 1 5.35E-01 109Ft4 1 021E-04
OREENHOUSE GAS EMJSSIONS INFORMATION(FOR EMISSIONS/NVE)V70RYPURPpS@S) - OHO.1'OT@NML TO EMIT
CONSISTENT MTN EPA MANDA70RYREPORTWO RULE(MRR)METHOD NOr BASED ON EPA MRR METHOD
Dl3NIae FLIWOONA 2 ACTUAL EMISSIONS EQTENTIAL EMISSIONS•utilize max heat POTENTIAL AS RIO S With
Input Capacity and EPA MRR Emission RCOueated Emission IpftAl(ga-
Factors utilize requested fuel limit and EPA
WEemousE CAL EPA!AR CALCULATION METHOD:TIER 1 MRR Emission Factors
POLLUTAra
short tonaryr. short tollei
mettle tonal r metr!0 ton f CO2a short ton f short tons/ CO2* Mort tone, r CO2a
CARBON DIOXIDE WOa) 3.50 310 342 59,99072 50"0.72 59,99072 59,990.72
METHANE(CHr) 126E-01 284E-03 1.39Ed4 2.43E-00 5.11E-01 243E-00 5.11E-01
NI R O%1DE(Ny0) 2.52E-0S 78;IE-03 277E-05 4.87E-01 1.51E.02 4,87E-01 1.51E-02
TOTAL smajo TOTAL
NOTES:1)CO20 new CO2 equivalent
2)The DAD AI,Erosions Reporting Online(HERO)sysiern roqunea ahon tons and the EPA MRR regtuns metric tons
FUEL OIL COMBUSTION EMISSIONS CALCULATOR REVISION 0 111W2012- OUTPUT SCREEN
lndructions: Enter emission source lfac(Itty data on the.INPUT"labiscreen. Tha air emission resun and summary olinpul data
are Ylewod I printed on Me"OUTPUT'taNecreen.The different tabs are on the bottom of this screen.
a l
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COMPANY. Vallay Proteins MAX SCATINPUT. 0400 MIABTUMR
FACILITY ID NO.: Boom FUEL HEAT VALUE' 150000 BTUIGAI.
P 1 M ._.-_ ---`-._. t 1 r H AL IONg. __ 0.139 mm BTl�1GhL
FACILITY ITV. Larmston 7�CTUAL ANNl1AL FUEL SAGE: 22,206 3:1L%1'H
FAGUTY COUNTY Benue MAXIMUM ANNUAL FUEL USAGE 4 905A00 GAt NP
USER NAME Jnnna MAXIMJM SULFUR CONTENT; `_�......_.._.
EMISSIONS kCE DES RIP ION'N 8 ',fir REQU6 T90PERMIT U pTl
EMISSION SOURCE ID NO, ES-9 MAX FUEL USAGE b.009 000 CALNR
MAX UL U_6 ILNI 0.71 +t
TYP FC ri L POLLUTANT _ CON F7_77 -
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NONEICTHFR PM G
�..._...___�___w..... 1` .NE.GN R _ NO. 0 --
METHOD USED 10 COMPUTE ACTUAL GHG EMISSIONS: TIER I.DEFAULT HIGH HEAT VALUE ANDDEFAULTEF
CARBON CONTENT USED FOR GHGS 11 C7 Mt. CARBON CONTENT NOT USED FOR CALCULATION'TIER CHOSEN
ACTUAL aM1eSIPN4 POTeIITUn eMaeWNa EMMaWN FAaeoN
'U'R!ST:Yt.�L:ry Nr^fl:"!i:?1 YR:-n'(" M L:'-'�' Y'
AIR POLLUTANT EMITTED _,,,i Tt� �_--INhr W fora low (On r a. .t smO6 n:-..l->sm
TO AL PARTICULATE MATTER(PM FPM�PP --w� E 30 012 0 27,50 6.30 2758 1.1 -01 1 121541
FILTERABLE PM[FPM) 46 oil 546 23.90 $46 2390 874E.00 9.74E-00
CON N PM MI CF4 0.02 084 360 004 388 1.60E+00 1.50E.00
FILTERABLE PM410 MICRONS(Plp,l 1.CA 009 4e8 2049 469 2049 835E-00 835E-00
FILTERABLE PM.2.5 MICRON$(PM,$) 101'1 006 306 1335 106 1335 644E+00 544E400
SULFUR DIOXIDE(SO,) 0242 124 02.42 273.41 W.42 27341 111E02 111E'L/
NITROGEN OXIDES IN O� 20.80 061 30 So 134,20 30.00 134.90 5.50E-01 5141,
CAR SON MONOXIDE CO 2.80 OOA 280 12 J8 1728 50CE.00 OOE•0L`
VOLATILE ORGANIC COMPOUNDS OC .16 0.00 Of 069 0.19 tl GB 2 8GE 01 2.00E-01
LEAD 00' 00U G.W O.W 0'0 1.91E-03 181503
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E :wnwn. H' IOC414 3.8E-0 1.4E 03 36E 05 31E-01 36E-05 3.1E-01 636E-05 636E-05
rN.fnN3%a_mlLrnxN 4s '.NN344M 21F-02 a3E•01 21E-02 18E02 2.1E-52 16E+02 373E 3.73E-02
Ferma8eN 6e THI 320e0 2.4E-02 9.4 -01 2.4E 21E* 24E.02 2.1E-02 4.25E-02 425E•02
Lw6 U.u«.n cn:n was PK-MO, fiF-04 A -02 a5E.04 74E-1X) 8. •D4 74 -0 1,S1 OJ 1, 1 -03
kue4nmmo4u<o :nr mlK'm« 1.:E 03 8. E-02 1.7E-03 15E•01 17E-D3 1.5 401 3W 03 3OOE�03
kvm w a nN WWII 8.3E.05 2.15E.03 8.3E-05 5.5E01 8 56.5E-OI I. 3 -04 l.T .04
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fN 1MYne is O4201 8.1E-04 2.5ED2 8.3E-04 59E•00 63E-04 56E.W 113E-03 111E-03
rorxw m«« 344 73 4 1 K+ 4. 4 f E-On 4 7 I + 46E- 8.4
ww M.I«r«N«awsea H ;,251<U 53E-03 21E-01 5.3E-03 46E•01 53E.03 4GE.01 940E-03 946E-05
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1au«m TH IGmasa 3.6E-03 IAE-01 3.5F-07 30E.01 35FA3 3,0E-01 6.20E.03 _620E03
Y TH 13woT 8.1E.L5 24E- 3 6.1E05 5.3E-01 51 -05 5.3E-01 1 DOE-04 1.09E-04
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MME AIR L 1 NS A ERMITTIN(FPURPOSEW
EYPE CITED ACTUAL eM iSNONS ArFER CQW1401.3 I UMI W 10I S amISSONSPACT<VI
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N3e+m vmwa ems al:w3 --_---I*w Aa0-am.. J sE414 1 77E-D2 8.48 +Q7 7.32E-0J 1 32 03
Its. ITI. 71N4 1.20E-04 288£-03 1.05 .00 214E-04 2.14E•04
4a.w amlwnw TH 144e4n 158..05 374E-04 _ 130E-01 278E-05 2 OE46
raavmNwl.NnNM .ntwnem TH 744a4 tl 223 Z4 535E-03 195E+0:7 757 -04 385 -04
sa::aeeme+«.wmmanm.remn'an:+mw ,THI WC" 473E-04 I lOe.oq 4.15EOD 8.46E-04 8.45E-04
wurm4x t.m n,:nraN wm r_uul. 01 Imwee 2.09E�02 501 -01 T83E•02 3 -2 373E-02
.4an m. ITto 1Iaw6 239E42 671F.-Ot 208E-02 4.25E 02 426F-02
+..+a nww wn mcum em. rt,u M'+C tbn« 186E-03 403E-02 147E-01 3OOE-03 300E-03
(THI 7451,916 .33E-05 1,52E-3 554E-01 113E-04 119e-04
k., cM«awm 'rM 715M 132E-Oat 34. :-03 113E+00 2.36E-04 236E<14
Pasta MW4I ITtn T4wc70 4.73E-02 1.14E+00 415 402 845E 02 845E-02
Tunem Irrl lyalS3 3.47E-03 8.33F.""-23 04E401 1 620F.3'j 62OE•03
>'Nee. :T111 y?PfOT _ B.IOE-05 145b03 535F-01 I I O9F,414 1 199E-04
GREENHOUSE GAS EMISSIONS INFORMATION(FOR EMISSIONS INVENTORY PURPOSES) - GHG-POTENTIAL TO EMIT
CONSISTENT WITH EPA MANDATORY REPORTING RULE(MRR)METHOD NOT BASED ON EPA MRR METHOD
Dutiliale Fuel OJ No.2 ACTUAL EMISSIONS FQTENTIAL EMISSIONS•mlllzemax hoar POTENTIAL EMISSIONS With
---- Input capacity end EPA MRR Emission Roauaated Errasslon Limdatlon-
Facfom utilize roquestod fuel limit and EPA
aaeENNouse date EPA MRR CALCULATION METHOD:TIER 1 MRR Emission Fallon
POLLUTANT Short tonstyr. short tonslyr
metric tonaryr meUk tony7YT.CO2o.,,. spurt lons!Yr_ 5ttorlton r CO29 short tons/ r CO2o
CARBON DIOXIDE(C01) 2265.85 228.55 __ 249.83 699TI0 72 59.9110 72 59.990.72 59.990'72
METHANE(CHI) 9.19E-03 1.1)3E01 tOlE02 243E-00 5.11E401 243E-00 5,11E.C1
__
NI OXIDE(N, ) 1eaE-03 5.70E-0t :J.iF-Qa 487F.-01 1.S1f.+OT 48711-91 1b1E02
TVIAL] ALI60,19169 IOTA[
NOTES:t)CO28 mos0s CO2 equivalent
2)Tits GAO Art Envsslons Reporting Onlirst(AFRO)systam roquiruw shun tons and Ina EPA MRR reg4lma"Ifictens
Lewiston
CALCULATIONS FOR YEAR 2015
VOcs PER KEITH OVERCASH'S LETTER OF 8/12/00 THE FOLLOWING EMISSION RATES APPLY
MEAT PROCESSED AT AN AVERAGE OF 52.295 LBS/HR YIELDS THE FOLLOWING VOC EMISSIONS
ROOM AIR SCRUBBER 0.0917 LBS1TON
PACKED BED SCRUBBER 0.0994 LBS/TON
Assumption made that all raw material processing yields same VOC factors as meat processing
CD-10D Cross Flow Scrubber for Meat Plant Room Air Treatment
CD-10F Packed Tower Scrubber for Back-up Non-Condensible Treatment"
PLANT PROCESSED IN TONS OF MATERIAL THROUGH COOKERS
ES 10A 1, 10A.2. 10B. 10E 176098
CD-10D CROSS FLOW SCRUBBER (Plant Room Air)
0.0917 X 176.098 TONS 16,148.19 LBS
8.07 TONS VOC
CO-10F PACKED BED SCRUBBER"
0.0994 X 176.098 TONS 17,504,14 LBS
8.75 TONS VOC
Page 1
2015 CALCULATIONS
Lewiston Blood Drying Process
Raw Blood Processed 68,542,130 Ibs
34,271 Tons
Blood Meal Yield 8%
Blood Meat Produced 5,483,370 Ibs
2.741.69 Tons
Emission Factors
Ibs/ton
PM 0.460
PM10 0,460
H2S 0.080
Ammonia 0.600
Control Device Efficiency PM, PM10 1-12S, Ammonia
50% 85%
Emissions ES-10A.2
Ibs Tons
PM 630.59 0.315293798
PM10 630.59 0.316293798
1-12S 32.90 0.016450111
Ammonia 246.75 0.123375834
2015 CALCULATIONS
Lewiston Meal Loadout
Raw Material Processed
Blood 34,271 Tons
Meat 102,112 Tons
Feather 39,715 Tons
Evaporator 30,170
Total 206,268 Tons
Meal Produced
Blood/Feather 14,240 Tons
Meat/Evap 18,574 Tons
Total 32,814 Tons
Meal Loadout ES-19
Ibslton
Emission Factors PM10 0.0008
PM 0.003
Emissions
Ibs Tons
PM10 26.25 0.013
PM 98.44 0.049