HomeMy WebLinkAboutAQ_F_0800081_20150904_EI_Cmb-EI-File 2014 Emissions Inventory Review / Data Tracking Form
Facility Name: alley Proteins - Lewiston Division Facility ID: 0800081
Facility Assigned to: Data Entry: Bertie County
Classification: Betsy Huddleston eth Confidential Copy Submitted?
Title V Nk YES
N
Initial Review / Data Entry
ET."Enter date received into ED. Date Received: %/7/20-S
17/Assigned to appropriate individual. Date Assigned: S/7/Zo;5 Date Due: 9/3"1Z-,V/S
[' Paper copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and
appears generally complete;O1W Qnca
L°f Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible
official has been received.
Comments: sP-e bar.If �i re-viewCom/rt vr�S
Inventory Review
2 All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic).
C3� Contact,address,phone number changes entered into I-Beam/Facilities if necessary.
[� All known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted,
insignificant,and unpermitted)or note that the emission source was not operated or not required to report.
IX Check if SCC codes for each OS are accurate and update if needed.
13 Evaluate"U"sources for significance and address according to policy.
lr Calculations/forms appear to add up correctly.
All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds,large emissions increase/decrease,installation
without a permit).
E All volatile HAPs/TAPS were included in the VOC total.
d Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate
for the reporting facility(e.g.stack testing,APA2,etc.).
E1 Review facility comments and address any issues.
D " Update ED(Data Entry Main)if additional information is required(corrections due date and date received).
1Y Check all ED QA/QC reports.
17 Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained.
Put inventory review comments and summarize any changes in ED-Data Entry Main"DAQ internal comments".
Print and attach the facility total report.
Date Info Requested: ^l1A Date Info Received: AiIA ,�? >
Date Review Complete: Z6�1 015 Signature: � :h) u.4 '
Date Submitted to EI Coordinator:
Date Approved: '-V(112o1S Initials: �T�
2014 Inventory Review Notes
• I corrected the PM emission factor for the blood meal dryer(OS43). This same error was made in the 2013 inventory. I
had emailed agreement from Van Jones to make the correction. They had used the AP-42 factors(Table 9.5.3-2)for
PM-10 condensable as the factor for total PM emission. The filterable PM factor is 0.76 lb/ton and the condensable
factor is 0.46 lb/ton. The combined PM emission is 1.32 tons. Both the facility and I assumed PM=PM10.
• I end-dated the solo baghouses and removed them from the silos in OS42. The baghouses were removed from use
mid-year(permit was modified to allow it). The emissions calculations took into account their removal.
• I corrected the throughput in OS46(loadout)to match the inventory hard copy value.
• I renamed the silos' ERP descriptions.
• The raw material throughput in the crossflow and packed bed scrubbers calculations is slightly higher than stated in the
rest of the inventory(263,171 tons vs.263,144 tons). The differences in emissions by interchanging the throughputs are
very small, so I did not change anything.
• Valley Proteins' fuel combustion emissions factors entered into ED for the boilers were in units of lb/MCF. The factors
were converted over from the AP-42 lb/MMBtu factors. Due to slight rounding differences,the emissions calculated by
ED are a little different from those Valley calculated using the natural gas and fuel oil spreadsheets. The differences did
not appear to be enough to justify my editing the Operating Scenarios.
• The percent increases in PM,NOx,CO,ammonia,formaldehyde and hexane emissions were due to an increase in natural
gas usage and the use of some fuel oil in 2014.The VOC emissions increased due to a 34.6% increase in raw material
processed in 2014.The increase in hydrogen sulfide emissions are due to increase blood meal production.
(g:\AQ\Shared\Bertie08\00081\2014 Valley Proteins Inventory Review Notes)
PIAM L.-
Facility Total CY 2014 Emission Summary Recorded in ED Facility ID#: 0800081
Facility Name: Valley Proteins - Lewiston Division Permit#(s): 03085T31
Green House Gases Pollutants (GHG) Actual Emissions
Tons/Yr
Pollutant CAS
Demini- Change
mus
Not Not N/A
Reported Reported
CO2 equivalent(sum of individual GHG pollutant emissioi No GHGs
times their 1995 IPCC Global Warming Potential (GWP), Reported
converted to metric tons)
Criteria Pollutants Actual Emissions
(Tons/Year)
Pollutant CAS CY 2014 CY 2013 Demini- %
from ED from Fees mus Change
CO CO 5.97 3.12 0.5 91.3%
NOx NOx 7.19 3.73 0.5 92.8%
PM(TSP) TSP 1.92 0.960000 0.5 100.0%
PM10 PM10 1.87 0.880000 0.5 112.5%
PM2.5 PM2.5 0.510000 0.270000 0.� 88.9%
S02 SO2 0.150000 0.020000 0.� 650.0%
VOC VOC 25.52 18.87 0.5 35.2%
Hazardous Air Pollutants(HAPs) Actual Emissions
and/or Toxic Air Pollutants(TAPS) (Pounds/Year)
Pollutant CAS CY 2014 CY 2013 Demini- %
from ED from Fees mus Change
Antimony & Compounds (total mass, inc elemental SB) Not 0.000000 10.0 N/A
Reported
Arsenic& Compounds (total mass of elemental AS, arsine and Not 0.000000 0.01 N/A
all inorganic compounds) Reported
Beryllium & compounds (Total mass) Not 0.000000 1.0 N/A
Reported
Cadmium & compounds (total mass includes elemental metal) Not 0.000000 0.1 N/A
Reported
Cobalt& compounds Not 0.000000 1.0 N/A
Reported
(Lead& compounds Not 0.000000 1.0 N/A
Reported
Manganese& compounds Not 0,000000 10.0 N/A
Reported
09/04/2015 Page ] of 3
Facility Total CY 2014 Emission Summary Recorded in ED Facility ID#: 0800081
Facility Name: Valley Proteins - Lewiston Division Permit#(s): 03085T31
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants(TAPS) (Pounds/Year)
Pollutant CAS CY 2014 CY 2013 Demini- %
from ED from Fees mus Change
Mercury& Compounds-all total mass includes Hg Vapor t 0.0
No 00000 0.001 I N/A
Reported
Nickel& Compounds, sum total mass includes elemental Not 0.000000 1.0 N/A
Reported
Polycyclic Organic Matter(Specific Compounds from OAQPS Not Not 1.0 N/A
for TT) Reported Reported
Naphthalene (Component of 83329/POMTV) 91-20-3 Not Not 1.0 N!A
Reported Reported
Total Reduced Sulfur(TRS as total mass) 52.11 22.65 /30.1
Hydrogen sulfide 7783-064 52.11 22.65 1.0 130.1%
Ammonia(as NH3) 766441-7 848.81 409.08 100.0 107.5%
Benzene 71-43-2 Not Not 1.0 N/:1
Reported Reported
Ethyl benzene 100-41-4 Not Not 100.0 N/:e
Reported Reported
Fluorides(sum of all fluoride compounds as mass of 16984-48-8 Not Not 10.0 N/
ion) Reported Reported
Formaldehyde 50-00-0 10.78 5.60 10.0 92.4%
Hexane, n- 110-54-3 256.71 134.12 100.0 91.4%
Polycyclic Organic Matter(Inc PAH, dioxins, etc.N pom Not Not 1.0 N/A
& AP 42 historic) Reported Reported
Selenium Compounds SEC Not Not 10.0 N/-k
Reported Reported
Toluene 108-88-3 Not Not 100.0 N/A
Reported Reported
Trichloroethane, 1,1,2- 79-00-5 Not Not 100.0 N/A
Reported Reported
Xylene,o- 95-47-6 Not Not 100.0 N/A
Reported Reported
09/04/2015 Page 2 of 3
Largest Individual HAP Hexane, n- 256.71 Ibs
Total HAP Emissions 267.49 lbs
DAO's Comments Regardinp_ Inventory
1)I corrected the PM emission factor for the blood meal dryer(OS43). This same error was made in the 2013 inventory. I had email
agreement from Van Jones to make the correction. They had used the AP42 factors(Table 9.5.3-2)for PM-10 condensable as the
factor for total PM emission. The filterable PM factor is 0.76 lb/ton and the condensable factor is 0.46 lb/ton. The combined PM
emission is 1.32 tons. Both the facility and I assumed PM=PM 10.
2)I end-dated the silo baghouses and removed them from the silos in OS42. The baghouses were removed from use mid-year
(permit was modified to allow it). The emissions calculations took into account their removal.
3)I corrected the throughput in OS46(loadout)to match the inventory hard copy value.
4)I renamed the silosZ ERP descriptions.
5)The raw material throughput in the crossflow and packed bed scrubbers calculations is slightly higher than stated in the rest of
the inventory(263,171 tons vs.263,144 tons). The differences in emissions by interchanging the throughputs are very small,so I di(
not change anything.
6) Valley ProteinsL fuel combustion emissions factors entered into ED for the boilers were in units of lb/MCF. The factors were
converted over from the AP42 lb/MMBtu factors.Due to slight rounding differences,the emissions calculated by ED are a little
different from those Valley calculated using the natural gas and fuel oil spreadsheets. The differences did not appear to be enough
to justify my editing the Operating Scenarios.
7) The percent increases in PM,NOx,CO,ammonia,formaldehyde and hexane emissions were due to an increase in natural gas
usage and the use of some fuel oil in 2014.The VOC emissions increased due to a 34.6%increase in raw material processed in 2014
The increase in hydrogen sulfide emissions are due to increase blood meal production.
09/04/2015 Page 3 of 3
r
VALLEY PROTEINS ., INC.
April 30, 2015
Mr. Robert Fisher, Regional Supervisor
NC Division of Air Quality
943 Washington Square Mall
Washington, NC 27889
Subject: Annual Emissions Inventory
Valley Proteins, Lewiston Division
Bertie County, NC
Dear Mr. Fisher,
Enclosed please find the subject report for 2014 reporting year. These forms
were also submitted electronically as required.
Should there be any question, please let me know.
Sincerely,
oll
Mike Anderson
General Manager
EC EE WE
MAY 1225
P.O.Box 10
Lewiston,NC 27849
252-348-4290 Creating Renewable Resources Built on Tradition
Fax: 252-348-4349
www.valleyproteins.com
Lewiston
CALCULATIONS FOR YEAR 2014
VOCs PER KEITH OVERCASH'S LETTER OF 8/12/00 THE FOLLOWING EMISSION RATES APPLY
MEAT PROCESSED AT AN AVERAGE OF 52,295 LBS/HR YIELDS THE FOLLOWING VOC EMISSIONS
ROOM AIR SCRUBBER
PACKED BED SCRUBBER 0.0917 LB
0.0994 LB r
Assumption made that all raw material processing yields same VOC factors as meat proc f
CD-10D Cross Flow Scrubber for Meat Plant Room Air Treatment
CD-10F Packed Tower Scrubber for Back-up Non-Condensible Treatment" MAY 12 2015
PLANT PROCESSED IN TONS OF MATERIAL THROUGH COOKERS
ES 10A.1, 10A.2, 108, 10E
263171
CD-10D CROSS FLOW SCRUBBER'
a\� 0.0917 X (PI�LR�om A )
263,171 TONS / 24,132.78 LBS
12.07 TONS VOc
CD-10F PACKED BED SCRUBBER" � I
0.0994 X 263,171 TONS 26,159.20 LBS
13.08 TONS VOc
��<�Qu Ihaits
I �hha
h0 CACllr, /n 41A Jd✓5
Or
fn
Page 1
2014 CALCULATIONS
Lewiston Blood Drying Process
Raw Blood Processed
108,128,090 Ibs
Blood Meal Yield 54,064 Tons
8%
Blood Meal Produced
8,650,247 Ibs
4,325.12 Tons
Emission Factors
hero✓0),
hvf. dti4J ix.tal�(+ PM-10 F,IluuhlQ Ibsoatsn 0.7( tb/fan pm-Ij 4a4 Q Ar-4Z
PM10 0.460 Ciadcnsjb1t �
P roG'f - H2S 0.080 /ayk 9 S, 3 "Z
Ammonia 0.600
Control Device Efficiency PM, PM10 1-12S, Ammonia
50% 85%
Emissions ES-10A.2
PM 10
Ibs Tons
994e7$14`l3,1,
H2S PM cenb ns46k 994.78 0.497389214� 1.3
51.90 0.025950742
Ammonia 389.26 0.194630562
-� CaryCdF'd PM (fj if f Cartw) b"If5/0-n EAU 05 y3
2014 CALCULATIONS
Lewiston Meal Loadout
Raw Material Processed
Blood
Meat 54,064 Tons
Feather 137,982 Tons
Evaporator 33,640 Tons
Total 37,485
263,171 Tons
Meal Produced
Blood/Feather
Meat/Evap 13,650 Tons
Total 25.412 Tons
39,062 Tons
Meal Loadout ES-19
Emission Factors Ibs/ton 2
PPM� 0.0008 ShIprt
t
0.003 J � 1rn �Q
Emissions
Ibs Tons
PM10 31.25
PM 0.016
117.19 0.059
S 4c,> " c,,j 20/3 in✓. -may emallt 2M /ltvt- 'fdr7 )�7 drsr A-651On
2014 CALCULATIONS
Lewiston
Silos
Raw Material Processed
Blood
Meat 54,064 Tons
Feather 137,982 Tons
Evaporator 33,640 Tons
Total 37,458 /
263,144 l0' y 171 Tons
Meal Produced
Blood/Feather
Meat/Evap 13,650 Tons
Total 25,412 Tons
39,062.00 Tons
Bag houses taken out of service in late May 2014. Emissio
ns are based on January May, 2014(5 months)
Meal per month
Meal for 5 months 3,255.17 Tons
16,275.83 Tons
Silos
Emission Factors Ibs/ton
PM10 0.001
PM 0,003�7
Emissions ES-16-19
Ibs Tons
PM10 13.02
P 0.007
M
48.83 0.024
tZ1 O (O, 02 511014ar�� G, rr� IYVVIP .�,ou�ly e� (0 2 7 QA0'
v�7 T'av u� e c� e IYlu�A�t� (,vf JUAa.Qej -,40 �CQ.
^4 c A6 S C�, -q C4 -(.e" 9 0;W Con fof U,ne f, Lv-�f
y"4 ti7, OzS (O� /o) = OJOZs 0)003 I pM
v, 2 ) (0, o ) ' 0, 0 2 7 I /ocklr-y&
NATURAL GAS COMBUSTION EMISSIONS CALCULATOR REVISION L 10f08/2013-OUTPUT SCREEN
inatruellona: En e tr emission source/facility data on the"INPUT"tablscreen. The air emission rMUlts and summary of Input data era viewed/
A'A
printed on the"OUTPUT"taWsereen. The diRarant tabs e bottom of this screen.
This aproatlahaet iar for your use only and should be used with caution.DENS does not guarantee the accuracy of the Information contained. This
NCDENR spreadsheet Is subject to continual revision and updating. It is your responsibility to be aware of the most current information available. DENR is not
responsible for errors or Omissions that may be contained herein.
UR /FACIE TY/US RI PUT U Y R MIN UTS
COMPANY: Valley Proteins FACILITY ID NO.: BOOOB7
EMISSION SOURCE DESCRIPTION: 29. MB I U/HR NATURAL GA •FIR D O ER p I NUMBER- 08 EMISSION SOURCE ID NO.: ES•23 FA 1 TY CITY: Lewiston
CONTROL DEVICE: NO CONTROL FACILITY COUNTY: Basle
SPREADSHEET PREPARED BY: Van Jones POLLUTAA ANT CONTROL EFF.
ACTUAL FUEL THROUGHPUT: 11.82 10 SCF/YR FUEL HEAT VALUE:
POTENTIAL FUEL THROUGHPUT: 253.35 1 1,020 BTUISCF NOX CALC'D AS 0%
0 SCF/YR BOILER TYPE: SMALL BOILER <700 mmBTU1HR
REQUESTED MAX.FUEL THRPT: 253.35 NO SNCR APPLIED
10°SCF/YR HOURS OF OPERATIONS: 24
C UT SIO S FORA44
ACTUAL EMISSIONS POTENTIAL EMSSIONS
ft ... EMISSION FACTOR+r1ERCwlt AIR POLLUTANT EMITTED merexe caxtnaaµuuta lurtacoxmav units IWmmaW PARTICULATE MATTER Total Ib/hr ton r Will tone Ib/hr lane/ unconrrolk° wmrone4
PARTICULATE MATTER Condensable 0'22 0.04 0.22 0.96 0.22 0.96 0.007 0.007 PARTICULATE MATTER Filterable 0.16 0.03 0.16 0.72 0,18 0.72 0.006 0.00 SULFUR DIOXIDE S02 0.05 1 1 0.05 0.24 0.05 0.24 0.002 0.002 NITROGEN OXIDES NO, 0.02 0.00 0.02 0.08 0.02 0. 8 0.001 p.001 CARBON MONOXIDE CO 2All 0.59 2.89 12.87 2.89 12.67 0.098 0.098 VOLATILE ORGANIC COMPOUNDS VOC 2.43 0.50 2.43 10.64 2.d3 10.64 0.082 0,082 0.16 0.03 0.18 0.70 0.16 0.70 0.005 0.005
TOXIC/HAZARDOUS AIR PO ANT EM/SSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EM5310NS
CAS s.m coxtatteniNrta EMISs1pN FACTOR
TOXIC I HA fflnr U6 AIR POLLUTANT NUMBER rMwaacox+aaarumrn arteA COranaLeruWis ID/mmFA
Aceteltleh tla TH Item` IW Ibv r Idhr
75070 4.40E-07 1.80E-04 4.40E- 7 3.85E-03 RA
4.40E-07RA
.85 •03 unm49E-0B controlled E-0e
Acrolein TH 107028 S.21E•07 2.13E•Ammonia T 04 5.21E-07 4.56E-03 5.21E-07 4.56E-03 1.76E-05 1.]BE-06
7fi64417 tla TH 9.25E-02 3.78Ea01 9.25E-02 8.11E+0 9.25E-02 8.11E+02 J.t4E•03 3.t4E-03
Arsenic unlisted wrrl n ASCwther 0.00E+00 0.00E+00 0.00E+00 0.00E+00 O.DDE+00 O.00E+
Benzene TH 71432 8.07E-05 2.48E-02 6,07E-05 5.32E-01 8.07E-0S 5.32E.01 z.oeE-oe z0aE-oa
eenzo a ens TH 50328 3.47E-08 1.42E-05 3.47E-OB 3.04E-04
Be Ibum metal unresctetl TH 7440417 3.47E-08 3.04E-04 t.1eE-o9 t19Em Cadmium metal element al unreacled TH 0.00E+00 000E+00 0.00E+00 0.00E+00 0.00E+00 0. 0 +00 0.00E+
7440439 0.00E+00 O.00E+ W 0.00E+ao Chromic acitl VI TH 7738945 0.00E+00 +0g 0.0
E+DO 0.00E 00 0.00E O.ODE+00 0E+00 00aE.0o O.00e.w
Cobalt unlisted com ountls H COC-other 2.43E 0.00
-06 9.93E-04 2.43E-08 2.13E•
Formaldeh de TH 50000 2.17E-03 02 .4 E•OB 2.13E-02 424E-09 e.24111
Hexane sl TH 110543 5.21E-02 2.13E Ot 2.17E-03 1.90E+01 2.17E-03 1.90E+01 735E-05 735E-05
Lead Small
uCOm ounda H PBC•other 1.45E• 5.21E-02 4.SBE*02 5.21E-02 4.56E+02 1.76E-0J 1.76E-01
Men anese unlisted com unds TH 05 S.91E•03 1,45E-OS 1.27E-01 1.45E-05 1.27E-01 49oE•07 4.soE.07
No [Malone
M va TH MNC-other 0.00E+0D 0.00E+00 0.00E+00 0.00E+tip 0.00E+00 0.00E+00 o.00E.00 0.30E+a0 Na a meta H 91203 6 0.00E+00 0.00E+00 0.00E+OD 0.00E+pp 0.00E*00 0.00E+00 974UU 1.76E-05 7.21E-03 1,76E-05 1.55E-07 1.76E-05 1.55E-01 588E-0� s.Sl
Nickel metal TH 7440020 0.00E+00
Selenulm H unds H 0.00E+00 D.00E+00 0.00E+00 0.00E+00 0.00E+00 o.00E.Oo o.00E.00
Toluene 7H SEC 6.94E-07 2.84E-04 6.94E-07 B.OBE-03 8.94E-07 6.08E-03 235E-0B zOOE-0a
fO8B83 9.83E-05 4,02E-02 9.83E-05 8.61E-01 9.83E-05 8.61E-01 3.33E-06 3.33E-0a
Total HAPs 5A4E-02 2.22E+0t 5.44E-02 4.77E+02 5.44E-
Highall AP Hexane 5.21E-02 2.13E+01 5.21 E- 02 4.77E+02 iBAE-03 1.84Em
TOXIC AIR POLLUTANT EMISSIONS INFORMATION OR PERMRTING PURPOSES 5.21 E•02 4.56E+02 1.7eEm veE-03
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR TOXIC AIR POLLUTANT CA$Num. Ib/mmBlu
AceWldeh de TH lbmr Ib/da
Acrolein 7H 75070 4.40E-07 1.06E-OS Ib r wKenveua4 mmroua4
107028 5.21E-07 7.80E-04 108E-0e 1.48E-0a Ammonia T 76644 77 1.25E-05 2.13E-04 1.78E-0B 1.19E-08
Arsenic unlisted co unds TH 8.25E+0 2.22E+00 3.78E+01
Benzene TH 71432 hx 0.00E+00 0.00E+00 3AIE-03 001
6.07E-05 0.00E+00 o.00E.Oo
71432 O.00E.oO
B3141
anzO a rase TH 50328 1.48E.03 2.48E-02 2.06E-06 ZOal
Be INum metal unreacled H 3.47E-08 8.33E-07 1.42E-05 7440417 O.00E+O 0.00E+00 1.16E-09 1.18E-08
Cadmium metal elemental unreacled TH 74404 9 0.00E+00 0.00E+00 O.00E+oo 00oE+00
Soluble chromate com unds,as chromium VI a uivelent Soll 0.00E+00 0.00E+00 000E+00 O.00E+00
Formaldeh de TH 0.00E+00 0.00E+00 0.00E+00
Hexane n- TH 50000 2.17E-03 5.21E-02 0tell 0.Wil
110543 5.21E-02 .87E-01 735E-05 735E-05
Man anese unliatetl com ountls H MNC-other 115E+00 2.13E+01 1 Teem 1 Tell
Mercu va TH O.00 .00 0.00E+0O p OgE+00
Nickel metal TH 7439976 0.00E+00 0.00E+pp o.00E.ao O.00E.00
7440020 O.00E+00 0.00E+00 0.00E+ao O.oaE+00
Toluene TH 0.00E+00 0.00E+00 lobee3 9.83E-OS 2.36E-03 O.00E•oo O.oaE+oo
GREENHOUSE GAS EAWSSRM/S&FORMATION(FOR EMISSIONS INVENTORYPURPOSES) -CONSISTENT WITH EPA MANDATORY REPORTING RULE 311E-0a 3.33E-0a
(MRR)METHOD GHG-POTENTIAL TO EMIT
GREENHOUSE GAS POLLUTANT NOT BASED ON EPA MRR METHOD
ACTUAI.EMISSIONS
EPA MRR CALCULATION METHOD:TIER 1 pOTENTAL_EMISSIONS
CARBON DIOXIDE(Ci metric tons/ metric tons/yr,CO2s abort Ions/r short ten r short lanslyr,CO2e
METHANE(CH,) 644.30 644.30 710.22 short
to.22
1.22E-02 15103.22
NITROUS OXIDE(NO) 2.55E-01 1.34E-02 2.85E.01 5.98E+00
1.22E-03 3.77E.01 1.34E-03 2.85E-02
TOTAL CO2e 8.83E+00
NOTE: CO2e means CO2 equivalent mein,lane 1144.83 TOTAL CO2e Shun tone 15,116.03
NOTE: The DAD Air Emissions Reporting Online(AERO)system requires short tons be reported. The EPA MRR requires metric tons be reported.
NOTE: Do not use graeehou to gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
Eb 1,84wA fllgIdlt ii c-rnjsa�anr f� �� c�nT rd �n�m IbAmme�� a 1b
NATURAL GAS COMBUSTION EMISSIONS CALCULATOR REVISION L 10/OS/20t3.OUTPUT SCREEN
Inetructlona; Enter emtaslon source on
/facility data ent the"INPUT" M tab/screen. T air emission results ary sum /
! A printed on the"OUTPUT"tab/screen. The differ tabs are on the bottom of this screen. mary of Input data era viewed
NCDI�L�I! --gal- Thia apreadshest is for your use only and should be us etl with caution.DENR does not guarantee the accuracy of the information contained. This
ENR spreadsheet Is subject to continual revision and updating. It is your responsibility to be aware of the most current Information available. DENR is not
responsible for errors or omissions that may be contained herein.
SOURC /FACILITY/U E1/NPU7 SUMMARY ROM/NPUTS RE N
COMPANY. Valley Proteins FACILITY ID NO.: 800081
EMISSION SOURCE DESCRIPTION: 84 M BTU/t RAL GAS-FIR OI ER IFRMIT NUMBER: 3085
EMISSION SOURCE ID NO.: NATU
ES-8 F CILI7Y CITY: Lewiston
CONTROL DEVICE: NO CONTROL FACILITY COUNTY: Benue
SPREADSHEET PREPARED BY: Van Jones POLLUTANT CONTROL EFF.
ACTUAL FUEL THROUGHPUT: 75.44 10 SCF/YR FUEL HEAT VALUE:
POTENTIAL FUEL THROUGHPUT: 721.41 106SCF/YR ILER TYPE: SMALL BOIL MmB BTU/SCF NOX CALC'D A$OYo
BOER 0 mBTU/HR
REOUES7ED MAX.FUEL THRPT: 721.41 106 SCF/YR HOURS OF OPERATIONS: 24 NO SNCR APPLIED
C RM L. ANT S/O S/NfORUATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS
AIR POLLUTANT EMITTED PrTMCOerROts,Lie,TS, EMISSION FACTOR
ib/hr mrroercoetnamuI sir-10 1..L.I II bummet.PARTICULATE MATTER Total ton r Ib/hr tons Ibmr tons/ vmonvollea mmrmlee
PARTICULATE MATTER Cpndensahie 0.63 0.29 0.63 2.74 0.63 2.74 p.007 0.007 PARTICULATE MATTER Filterable 0.47 0.22 0.47 2.06 0.47 2.06 0.006 0.006 SULFUR DIOXIDE 802 0.16 0.07 0.16 0.69 0.16 0.69 0.002 O.OD2 NITROGENOXIDES NOx O. 0.02 0.0E 0.22 0.0E 0.22 0.001 0.001 CARBON MONOXIDE CO S.24 3.77 8.24 3fi.07 8.24 36.07 0.098 0.098 VOLATILE ORGANIC COMPOUNDS VOC 6.92 3.17 6.92 30.30 6.92 30.30 0.082 0.082 0.4E 0.21 0.4E 1.98 0.4E 1.98 0.00E 0.00E
TOXIC/HAPARDOUS AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMISSIONS
TOXIC CAS 4 M1t C0NT6ggrOWTs EMISSION FACTOR
Acelal HAZARDOUS AIR POLLUTANT I467Mecomsas nLL4rs OTMCdRROLglplaT4i Iblmm&u
Acrolei eh de TH NUMBER Ib/M 164/r IWNr ie r
75070 1.25E-Off lbw
1.15E-03 1.25E-Ofi 1.10E-02 1.2 E.06 1.10E-02 unto 4eE.oB rot 49E-08
Ac Ammonia
TH 107028 1.48E-06 1.38E-03 1,48E-OB 1.30E•
Ammoma T 7664417 2.64E-07 2.41E+02 2.64E-01 02 1.48E-06 130E-02 T TeE-oe 1TBE-08
Arsenic unlisted win puntls TH ASC-other 0,00E+00 2.31E+03 2.64E-01 2.31E+03 3.14E-0J 1.14E-03
Benzene TH 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E-00 000E+00
Benzca cane TH 71432 1.73E-04 1.58E-0i 1.73E-04 1.51E+00 1.73E-04 1.51 E+50328 9.88E-0B 9.05E-05 9.88E-05 B.B6E• 00 2aeE-0e 2.anE-m
Be Ilium metal unreactetl TH 7440417 04 9.58E-OB 8.66E-04 118E-0e 1.19E-0B
Cadmmm metal elemental u..soGSo TH O.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 O.ODE+00 o 00E+ac DODE.Oo
Chromic acid VI TH 7440439 0.0 E«00 0.00E+00 0.00E+00 O.00E00 0.40E+00 O.ODE00 0o0E+00 o.0oE.0o
Cobalt unlistetl wm ounits H 7738945 0.00E+00 0.00E+00 0.00E+00 O.DOE+00 0.00E+00 0.DOE+00 0 a0E+oo
de TH
COC-other 6.92E-Ofi 6.34E.03 0 92
.92E-I 6.06E-02 6. E-06 6.06E.02 8.24E-08 axnE-0B
FDrmaltleh 50000 6.18E-03 5.66E+00 6.18E.03 5.41E+01 6.18E-03 5.41E+01 135E-05 7.35E-05
Hexane,n• TH 110543 1.48E-01 1.36E+02 1.48E-Ot 1.30E+03 1.48E-01 1.30E+03 1�6E-03 1.78E-03
Leatl unlisted com nits H PBC-other 4.12E-05 3.77E-
Man anese unlisted com puntls TH MNC-other O.00E+00 O.00E+00 0.00E+00 0.00E 00 0.00E+00 0.00E 00 000E 00 OOOE.00
Mercu vn-ea or TH 7439976 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+Oo O,00E.Oo
Na Ihalela H 91203 5.02E-OS 4,60E-02 5.02E-05 4.40E-01 5.02E-05 4.40E-01 5.98E-07 5.98E.07
Nickel metal TH 7440020 0.00E00 0.00E+00 O.00E+Selenmm com puntls H 1 SEC 1.98E.D6 1.81E-03 1.98E-06 07.73E 02 1.98E-060 0.03E 02 2.3msE-0B 0DE08-
Toluene TH 108883 2.80E-04 2.56E•0 2.80E-04 2.45E+00 2.80E-Oa 2.45E+00 333E43B 333E-06
Total HAPs
Nighesl HAP 1.55E-071 1.42E+02 1 1.55E-01 1.36E+03 1.55E.01 1.36E+03 1.84E-0] 1.84E-03
Hexane 1.48E-OtI 1.36E+02 1 1.45E-01 1.30E+03 1.48E-01 1.30E+03 nsE-03 I76E-03
TOXIC AlR POLLUTANT EMISSION$INFORMATION OR PERM?T/NG PURPOSES
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
TOXIC AIR POLLUTANT CAS Num. I Vhr IWmmBW
Acelaltleh de TH 75070 to/ea Ib/r uncontronee comroaeu 1.25E.06 1.15E-03 149E-0a 1.49E-Da
Acrolem TH 107028 3.00E-OS
Ammoma T 1.48E•O6 3.56E-05 1.38E-03 veE-oe T7sE-oe
Arsenic unlisted com unds TH AAr 1 2.64E-01 6.32E+00 2,41E+02
Benzene TH ASC•other 0.00E+00 0.00E+00 3n4E-03 ].uE-o3
71432 1.73E-04 0.00E+00 0.00E.do O.00E.00
Benzoa one TH 50328 4.15E-03
act 9 1.58E-01 2.o6E-0e 2.06E-06
Be Ilium malat unreed TH .BBE•08 2.37E-06 9.05E-OS
7440417 O.00E00 118E-09 1.18E-08
Cadmwm metal elemental unreacted TH 7440439 0.00E+00 0.00E+00 omE.Oo O.DOE+Od 0.00E+0D
$OIuDle chromate com unds,as chromium(VII equivalent SoICRBOrMa 0.00E+00 0.00E+00 0.00E-00 0.00E-00 0.00E+DD 0.00E+00 o.00E.co o.oOE.00
Hexane
den de TH 50000 0.00E+00
Hexane n- TH 8.18E-03 1.48E-01 Ma m 110543 1.48E07 . E+00 5.86E+00
35
7.38E+02
7.35E-05 7.35E-05
MNC-other 0.00E+00 118E-0] 1.76E-03
Mercu va r TH 7439978 0.00E+00 0.00E+OD ooOE.00 coOE.00
Nickel metal TH 74400 0.00E+00 O.DOE+00 0.00E+00 0d0600 0.00E+00 00 0.00E+00 Toluene TH 108883 0.00E+00 0.00E+00 o.00E•ao 0.00E+00 2.80E-04 6J2E-03 2.56E-01 3.33E-06 3.13E-06
GREENHOUSE GAS EM/SSION$1NFORMq TION(FOR EMISSIONS INVENTORY PURPOSES) -CONSISTENT WITH EPA MANDATORY REPOR77NG RULE
(MRR)METHOD DING•POTENTIAL TO EMIT
NOT BASED ON EPA MRR METHOD
GREENHOUSE GAS POLLUTANT
ACTUAL EMISSIONS
EPA MRR CALCULATION METHOD:TIER 1 POTENTIAL EMISSIONS
CARBON DIOXIDE(COI metric tons/r metric tonstyr.CO2e short Ions/r short tons r short lonsryr,CO2e
METHANE CH 4111.88 4.111.88 4,532.56
( 4) 7.78E.02 43,005.7E 4300E-78
NITROUS OXIDE(NO) -- 1.63E+00 8.55E-02 8.11E-Oi
7.76E.03 1.70E+01
2.40E+pp 5.55E-03 8.11E-02
TOTAL COI2.51E+01
metric tons 4,115,81 TOTAL COod tons 43 047.96
NOTE; CO2e means CO2 equivalent shalt tons
NOTE: The DAD Air Emissions Reporting Online(AERO)system requires short tons be reported. The EPA MRR requires metric tons be reported.
NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
Eb i yfs Sillik tr la>rrc,>
EL OIL COMBUSTION EMISSIONS CALCULATOR REVISION G 11/5/2012- OUTPUT SCREEN
Inatruc0ons: Enter emission source!hclliry data an the"INPUT"hblacnen.The air embslon results and summary of input tlata
are viewed!printed on the"OUTPUT"tab/screen. The tliNerent tabs are on me bottom of this screen.
r4tMIENR
y and sould"used with caullon. ws notubpcno conOnual remamn antl updatlnp nis r.u•mpmtlmlllY to bo awes or ma mos current lnfmmallon ava labkfo UENR naVkii This nponIbk or manmission.that may Is conuNu d IOnln.
R / A ILITY/U RI All
MSOURCE
: Velley Proteins N
U NO.: 800081 MAX HEAT INPUT. 84.00 MMB7UMR
UM R: 3 85 FUEL HEAT VAL E: 150,000 BTU/GAL
CITY: Lewiston HHV for GHG CALCULATIONS: 150,0 mm BTUIOAL
COUNTY: Benie ACTUAL ANNUAL FUEL USAGE: 1 318 mmGAL BT YR
E: Jones MAXIMUM ANNUAL FUEL USAGE: 4906600 GALIYR
SOURCE DESCRIPTION:No.6 oil-Bred Boiler MAXIMUM SULFUR CONTENT: 0.7 %
SOURCE ID NO.: ES 8 RE UES ED PERMIT LIMITATIONS
MAX.F EL USAGE: 4,905,600 GALIYR
TYPE OF ONT L D ES MAX.SULFUR CONTENT: 0.71 %
NONE/OTHER LUUTANT CONTROL EFF.
NONE/OTHER PM 0
NONLADTHER S02 0
METHOD USED TO COMPUTE ACTUAL GHG EMISSIONS: NOx 0
CARBON CONTENT USED FOR GHGS k C/el: TIER 1: DEFAULT HIGH HEAT VALUE AND DEFAULT EF
CARBON CONTENT NOT USED FOR CALCULATION TIER CHOSEN A I
ACTUAL EMISSIONS POTENTIAL EMSSgNs
AIR POLLUTANT EMITT wrencwmautwnar eMISSNN15fACTOR
ED eLemLcp.mounPAm xren eeerarLsnxnsr Wto CI
TOTAL PARTICULATE MATTER PM FPM+CPM Ib81r tons/r IbAlr ton r Ib/hr (on r uncawosad cono-Wad FILTERABLE PM FPM 6.30 0.01 6.30 27.58 6.30 27.58 1.12C-+01 1.12E+01
CONDENSABLE PM CPM 5.48 0.01 5.16 23.90 5.46 23.90 9.74E+00 9 74E+00
FILTERABLE PM<10 MICRONS(PMro) 0.84 0'00 0.80 3.66 0.84 3.68 1.50E+00 1.50E+00
FILTERABLE PM<2.5 MICRONS P 1.68 0.01 4.68 2D.49 4.68 20.49 8.35E+00 8.35E+00
SULFUR DIOXIDE(SO,) ( Nh4) 3.05 0.00 3.05 13.35 3.05 13.35 5.44E+00 5.44E+00
NITROGEN OXIDES(NOj 62.42 0.07 62A2 273.41 62.42 273,41 1.11E+02 1.11E+02
CARBON MONOXIDE CO 30.80 0.04 30.80 134.90 30.80 134.90 S.SOE«01 5.50E+01
VOLATILE ORGANIC COMPOUNDS OC 2.80 0.00 2.80 12.26 2.80 12.2E S.00E*00 5.00E+00
LEAD 0,00 0.00 0.16 0.69 0.11 0.69 2.80E-01 2.80E-01
0.00 0.00 0.00 0.00 0.00 O.OD 1.51E-0 1.51E-03
70)OC! S
ACTUAL EMISSIONS POTENTIAL EMSWONs
CAS wrexeonTnasrtxnel "ISagN FACTOR
TOxKIN RDOUS AIR POLLUTANT NUMBER M1pk covrxmartwrs xnacMreourlxrta Wt0' 1
Mllmm� lMpmed Can .rq° Ma Iar YXM emr W unccnadkd WnbpNd
H seGOlner 2.9E-03 6.9E-03 2.8E-03 2.8E+01 2.9E-03 2.0E+01 5. 6E-03 5.25E-03
N[eruc unllstod com oun4s TN Asaouwr 7.4E-04 1.7E-03 7.4E-04 6.5E+00 7,4E-04 B.SE+00 1.32E-03 1.32E.03
9.nz•rw rN ne]z 1.2E-04 2.BE-
B•1 um Metal unreactoo 1.2E-04 1.0E+00 f.2E-04 1.0E+00 2.14E-04 2.14E-04
TN 7aw17 1.6E-05 3.7E-05 1.6E-0S 1.4E.01 1.8E-05 1.4E-01 2.78E-05 2.78E-05
Cowan M.ml emm.nw un,aea•d TH 744a3s 2.2E.04 5.2E-04 2.2E-04 2.0E+OD 2.2E-04 2.0E+00 3.98E-04 3.98E-04
n.onac ACM VI rN n3e9.e 4.7E-04 1.1E-03 4.7E-04 4.1E+00 4.7E-04 4.1E+00 8.45E-04 6.45E-04
CobassinNonedC rrlh N COCOmM 3.4E-03 7.9E-03 3.4E-03 3.0E+01 3.4E-03 3.0E+01 6.02E-03 6.02E-03
LIn xMnzene H 10
0
4/4 3.8E-05 8.4E-05 3.6E-05 3.1E-01 3.6E-05
3.1E-Ot 6.36E-0S 6.36E-OS
rmnor dam named.ram Punch r 1e9e44ae 2.1E-02 4.8E•rnrrrMMeh de 02 2.1E-02 1.8E+02 2.1E.02 1.8E+02 3.73E-02 3.73E-02
TH soppD 2.4E-02 5.6E-02 2.4E-02 2.1E«02 2.4E-02 2.1E+02 4.25E-02 4.25E-02
Lana unasiadc amXH N Pac-oma 8.5E-04 2.0E-3 8.5E•Man anew unsu.dcom ry. OC 7.4E+01 8.5E-04 7.4E+00 1.51E-03 1.51E-03
MN39978 1.7E-03 4.0E-03 1.7E-03 1.5E+01 1.7E-03 1.5E+01 3.00E-03 3.00E-03
Macro va r TN I439e78 6.3E-05 1,6E•W rH nsea 6.3 -0 5.5 -01 8.3E-05 5.5E-01 1.13E-04 1.13E-04
rA,u I[Ndrdonn 1.3E-04
Nn PIt ft H 9 203 6.3E-04 1,5E 4 1.3E-04 1.2E+00 1.3E-04 1.2E+ 2.36E-04 2.38E-04
Nacek Mans TH 7aomo 0.7E-02 11E 3 8.3E-04 5.5E+00 6. E•04 5.5E+00 1.13E-03 1.13E-03
Pro aSmOn usual,Ys9owm Whb H 5.3E-03 1.2E-02 5.3E-03 4.8E 01 5.3E 03 4.8E+0? 9.46E-03 9.46E-03
7723140
PDnnurn unrono-m.d POM
SEC 6.7E-04 1.6E•Sekniumw .nee 03 6.7E-04 5.9E+00 8.7E-04 5,9E+00 1. OE-03 1.20E-03
Tow.na N sec 3.8E-04 90 •04 3. E-04 3.4E+00 3. E 3.4E+00 8.83E-04 fi.8 E•04
X m TH 10eee3 3.5E-03 8.2E-03 3.5E-03 3.0E+01 3.5E-03 3.0E+01 8.20E•
TN 1d3o207 8.1E-0S 1.4E-04 6.1E-OS 5.3E-01 03 8.20E-3
TOIMHAP H 6.1E-05 5.3E-01 1.09E-04 1.5 1.09E-1
Ler est HAP 9.2E02 3.1E-01 9.3E-02 B.tE+N 02 9.2E-02 8111 E-Ot 1.5E-01 111 E01 473E.02 4.15E+p2 4J3E-02 4,15E+D2 BABE 02 0.43E-02
T AIR uur
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS I LIMITATIONS EMRSION FACTOR
TOXK AIR POLLUTANT CAS Nom. WtpI al
Aninni lNAstca C uno. Ruhr Wda
rH Asc-om.r 7,39E-04 uruno-wed ronbasa
Santa. TH 71432
1.77E-02 8.48E+00 1.32E-03 1.32E-03
Ba Sum Mnkl umeacted 1.20E-04 2.88E-03 1.05E+00 2.14E-04 2.14E-W
TN 7p0417 1.58E-05 3.74E-0d
,edam Maui re coon UXN...ren TH a4w3a 223E-04 1.38E-01 2.78E-OS 2.78E-05
$dubse cnramate com oun0e,as cbomlum VI H 5.35E-03 1.95E+00 3.98E-04 3.98E-04
sogg9 4.73E-04 1.14 -02 4.15E+00 8.45E-04 8.45E-09
Fhondes Sum lbmrke corn nda T 189M48B 2.09E.02
vmmelWN ac TH snoop 5.01E-01 1.83E+02 3.73E-02 3.73E-02
Man nose UMisled Com undo 2,38E-02 5.71E•Ot 2.OB +02 1.25E-02 4.26E-02
7H 4391r 1.68E-03 1.47E+01 3.00E-03 3.00E-03 Me,
[ va a 6.33E-05 4.03E-02
Join ralaamm H 74]ss>e 1.52E-03 xNy.kAre,:a MITTTHHH 71566 1 3..17E-03 15589EE
001 1.13E- .36EE-0--0034
7440020 4 2.36E 2.ToII 1.14E+00 415E+02 8.45E-02 8.45E109883 3E3 E-02 3.0E+01 8.20E-03 6.20E133020r 8. -05(TH) 1.46E-03 5.35E-01 1.09E-04 1.09E-04 GREENHOUSE GAS EABSSIONS INFORMATION(FOR EMISSIONS/NVENTORYPURPOSES).
CONSISTENT WITH EPA MANDATORY REPOR77NG RULE(MRR)METHOD ONG•POTENTIAL TO EM?
NOT BASED ON EPA MRR METHOD
Disilllale Fuel Of No.2 ACTUAL EMI SIONS
POTENTIAL EMISSION8-utlllzs max heat POTENTIAL EMISSIONS With
Input rapacity and EPA MRR Emission Reuested Emis i u itatlon-
GREENHOUSE OAS EPA MRR CALCULATION METHOD:TIER 1 Factors Nllha requested fuel limit and EPA
POLLUTANT MRR Emission Factors
metric tons/ r metric tons/ r, CO2e short tons/yr, short lons/yr,
CARBON DI rout,(co,) 13.g6 9hOR lOns/ r Short Ions/ r CO2e shOrt tons) r CO2e
15E 14.84 59.990.72 METHANE(CH,) 5.46E-04 59,990.72 59,990.72 59,980.72
NITROUS OXIDE(N70) t 09E-04 1.15E-02 6.02E-04 2.43E+00
3.39E-02 5.11E+01 2.43E+00 5.11E+07
1.20E-04 4.87E-01 1.51E+02
TOTAL .7 4.87E-01 1.51E+02
OTAL B .
NOTES: i)CO2e mean.CO2 equivalent TOTAL ,19
2)The DAQ Air Emissions Reporting Online(AERO)system requires short tons and the EPA MRR requires mein,tons
aTU
GAS COMBLATORREVISION L 70/0�� : Enter emissisource/facility tlata on the"INPUT"tab/screen. The air smissn resuih and summary of input tleta are viewed 1
I ypeg he.OUTPUT"tab/screen. The different tabs are on the bottom of this screen.sheet Is for your use only and should be used with cautionoes not guarantee the accuracy o(the Information contained. This
NCDENRt is subject to continual revision and updating. It is your responsibility to be aware of the most current information available. DENR is not
for errors or Omissions that may be contained herein.
SOURCEIFACIUTY US R/NPUT SUMMARY ROMIN U S RE
EMISSI N
COST , : Valley Proteins FACILITY ID NO.: B 0 1
ON OURCE DESCRIPTION: 84 MMBTU R TURAL GAS-FI E R PERMIT N M ER; 308
EMISSION SOURCE ID NO.: ES-9 FACILITY ITV, Lewiston
CONTROL DEVICE: NO CONTROL FACILITY COUNTY; Bartle
SPREADSHEETPR PARED BY: Van Jones POLLUTANT CONTROL EFF.
ACTUAL FUEL THROUGHPUT: 58.56 10 SCFIYR FUEL HEAT VALUE: NOX
POTENTIAL FUEL THROUGHPUT: 721.41 1.020 BTUISCF CALC'O AS OY,
10 SCF/YR BOILER TYPE: SMALL BOILER <700 I REQUESTED MAX.FUEL THRPT: 721.41 10 SCF/VR HOURS OF O mmBTUIHRPERATIONS: 24 NO SNCR APPLIED I
CR? PO"Uljl SSIONS/NF RMA N
ACTUAL EMISSIONS POTENTIAL Eeirs"s
IUTER CMIAM9 I LxnTSI IMFORE COnrxeL9 I LMr9 EMISMON FACTOR
AIR POLLUTANT EMITTED Ib/hr 4RmcaNrattvLsma ROMnistu
PARTICULATE MATTER Total tonal r Ib/hr Iona r Ib/hr Ions/ unco'2211 1 coiwoiied
PAR1 ic;uLATE MATTER Contlensable 0.63 0.22 0.63 2.74 0.63 2.74 0.007 0.007
PARTICULATE MATTER Filterable 0.47 0.17 0.47 2.OB 0.47 2A8 0.006 0.006
SULFUR DIOXIDE S02 Me 0.06 0.16 0.69 0.16 0.69 0.002 0.002
If OXIDES NOx 0.05 0.02 0.05 0.22 0.05 0.22 0.001 0.001
CARBON MONOXIDE CO 8.24 2.93 8.24 36.07 8.24 38.07 0.098 g,g9H
VOLATILE ORGANIC COMPOUNDS CC 6.92 2.46 6.92 30.30 8.92 30.30 0.082 0.082
98 0.45 0.16 045 1.98 OAS L98 0.005 0.005
TOXIC/HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMSSIONS
CAS UER Cd lr OMr9 aMISSION FACTOR
TOXIC(HAZARDOUS AIR POLLUTANT x9oRECovrecunAurai UrEA cplrnavuMTs IWmmaiu
AC.Uuden B TH NVM9ER 14Ihr r bet r
75070 1.25E-06 8.90E-04 125E-0fi 1.10E-02 1.25E a r unconirolb4 <on49E-O
Acrolein TH 107028 1.48E•O6 1.05E-03 7.08E-OB 1.30E-02 1.48E-0 1.30E 02 t TeE-e T76E-0s
Ammonia T 7664417 2.64E-01 7.87E+02 2.BgE-01 2.31E+03 2.84E-07 2.31E+03 at4E-03 3.74E-aa
Arsenic unlisted can tls TH ASC-other O.DOE+00 0.00E+00 0.00E+00 0.00E«00 0.00E+00 O.00E+
Benzene TH 71432 00 0.0oL+oo 0.00E+0o
eenzoa rene TN 1.73E-04 1.23E-01 1.7 E-04 1.51E+00 1.73E-04 L51 C-+00 z.0sE-as 208E-OS
Be lium metal unreacetl TH 50328 9.88E-08 7.03E-05 9.88E-OB 8.86E4M 9.88E-0B 8.86E-04 rtaE-os rteE-09
Catlmium metal elemental unreacletl TH 7440417 0.00E+00 .0 E 0 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0. E•ao o.ao +oo
7440439 O.00E«00 0.00E*00 O.00E.00 0.00E+00 0.00E+00 0.00E+00 O.d0E+0o dad +oo
Chromic acitl VI TH 7738945 0.00E+00 0.00E+00 0.00E+00 O.00E+00
Cobalt unlisted com rids H 0.00E+00 0.00E+00 D.DDEwD 0.00E+00
FOrmaltleh de TH COC-other 8.92E-OB 4.92E•U3 8.92E-06 8.06E-02 6.92E-06 6.06E-02 9.zaE-0e ei+E-0e
Hexane n- TH r'-0� 6.18E-03 4.39E+00 "OE-03 5.41E+01 6.18E.03 5.41E+07 7.75E-0s 7.35E-05
110643 1.48 -01 1.06E+02 1.48E-01 1.30E+03 1.48E.01 1.30E+03 f T6E-03 vsE-OJ
Len unlisted cam ounds H M C-olher 4.72E-05 2.93E-02 4.72E-05 3.61E-01 4.12E-05 3.61E-Ot 4.00E-o) 49aE-07
Man anese unlisted cam ountls TH MNC-other 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 o.aoE+oo 0.00E+a0
Marctt u along a TH 7439976 0.00E+00 O.00E+00 0.00E+00 0.00E+00 0.00E+00 O.00E.00 O.00E+
NI elmeta H 91203 5.02E-05 3.57E-02 5.02E-06 4.40E-01 0o O.aoE.Oo
Nickel metal TH 7440020 0.00E4 0 0.00E+00 0.00E+00 00 +00
5.02E-05 4.40E-01 5.9eE-m 6.eaE-m
Selemum can unds H SEC 1.98E4)6 1.41E-03 1.08E-OB 1.73E-02 L9BE•OB 7 73E4J2 z3 E-0B 2.35E oe
7 0luene 7H 108883 2.80E-04 1.99E-01 2.00E-04 2.45E+00 2.80E-04 2.45E+00
3.JJE-06 3.J3E-06
TOIeI HAPs
Highest HAP 1.55E-01 1.70E+02 1.55E-01 1.36E+03 1.55E-01 1.38E+03 i 84E.a3 7.84E-oJ Hexane 1ABE-01 1,05E+02 1.48E-01 1.30E+03 1.48E-01 1.30E*03 176E-03 t)sE-m
TO,,AIR POLLUTANT MIS NS INF 1PAL4TION R PFRMRTING PURPOSES
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
TOXIC AIR POLLUTANT CAS Num. Whir ImmmBtu
AcetaWeh O TH 75070 Iatla I r unconeonad con"INd
Acrolein TH 1.25E-08 3.00E 5 8.90E-04
Ammonia T 107028 1.48E-06 3.56E-05 tAeE-0e 7.49E-09
7664417 2.64E-0t 7.05E-03 1.78E4M t.)eE-0e
Arsenic unlistetl compounds TH ASCothar 6.32E«00 1.87E+02 ]t4E-03 J.uE-03
Benzene TH 0.00E+00 0.00E+00 0.00E+00
71432 1.73E-04 oa0E+00 o0oE.0o
Benzo a rene TH 50328 4.15E-03 1.23E-01 eE-oe zmE-0e
8e Ilium metal unreacletl TH 9.88E-08 2.37E-06 7.03E-05
7440417 0.00E+00 1.taE-09 t.teE.og
Cadmium metal elemental unreacletl TH 7440439 0.00E+00 O.00E«00 o.o0E.o0 Oo0E+00
Soluble chromate cram untls as chromium a uivelant SOICR6 0.00E+0U 0.00E*00 0.00E+00 oI%1E.00 o.o0E.00
Formaltleh de TH 0.00E+00 000E+00 000E+DO
Hexane n- TH 50000 6.18E-03 1.48E-01
Nickel met rother O' 4.39E
Man aneseunlisteticam 110543 1.48E1 +000
Marcu va r TH undsTH 3.56E+00 1.05E02
7439976 UVE+00 0.00E+00 0.00E
a .00E+0D
o)t...ov)oSEEE.--oOoJOs o7t.oa.TO4sEEE.-0-oIms]
0.00E+DO 0• E
oaoE.ao D.00E•oo
7440020 +00 o.00E.00 O.00E+
Toluene(TH) 0.00E+00 0.00E+00 p-ggE+
108883 2.BOE•04 � o.00E•ao omE+oo
6.72E-03 1.99E-01 J.33E-06 3.33E-06 GREENHOUSE GAS EMISSIONS INFORMATION(FOR EIIBSSIONS INVENTORY PURPOSES) •CONSISTENT N7TH EPA MANDATORY REPORTMG RULE
(MRR)METHOD GNG•POTENTIAL TO EMIT
GREENHOUSE GAS POLLUTANT
NOT BASED ON EPA MRR METHOD
ACTUAL EMISSIONS
EPA MRR CALCULATION METHOD:TIER 1 POTENTIAL EMISSIONS
CARBON DIOXIDE(COr) metric tons/r metric Ionslyr.CO2e shot ton r short tons/r shon tons/yr,CO2a
METHANE(CH,) 3191.84 3.101.84 3.516.40 43,005.78
8.02E-02 1.26E+00 43005.78
NITROUS OXIDE(14r0) fi,84E-02 8.11E-01 1.70E+01 8.02E-03 1.is I 6.84E-03 8 11E-02
TOTAL CO2e 2.51E.01
melric Iona 3,194.97 TOTAL 2)o 43,047.96
NOTE: CO2a means CO2 equivalent shon tons
NOTE: The DAO Air Emissloos Reporting Online(AERO)system requires chart tons be reported. The EPA MRR requires metric tons be reported.
NOTE: 00 not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
Inventory Certification Form(Title V)
Facility Name: Valley Proteins—Lewiston Division Facility ID :0800081
3539 Governors Road Permit : 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is C.Anderson
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A
NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one
of the following:
1.For a corporation: a president,secretary,treasurer,or vice—president of the corporation in charge of a principal
business function,or any other person who performs similar policy or decision making functions for the overall
operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and
either
i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25
million(in second quarter 1980 dollars);or
ii.the delegation of authority to such representatives is approved in advance by the permitting authority;
2. For partnership or sole propietorship;a general partner or the proprietor,respectively;
3. for a muncipality,state,federal,or other public agency includes the chief execgtive officer having responsibility for the
overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA).
certify that I am the responsible official for this facility,as described above,and here y certify that the information contained
n this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal
enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2))
Responsible Official's Signature Below use blue ink): Date Signed: Z Zo/S
Printed Name: C.Anderson
Signature:
This form applies to Title V facilities. If this facility is not classified as Title V,please telephone your regional office Emission
Inventory contact at once for proper forms.
Email address of Responsible Official: manderson@valleyproteins.com
i
Information on this Form cannot be held confidential AUG 2 8
Vll
L
COPY of RECORD Date Submitted: 4/29/2015 13:57:54 1
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
Inventory Certification Form(Title V)
Facility Name: Valley Proteins—Lewiston Division
3539 Governors Road Facility ID : 0800081
Lewiston Woodville,NC 27849-9241 Permit: 03085
County: Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
l hese forms m uct a omoleted and returned onn jif the facility did not overate or emissions were
The legally defined "Responsible Official" of record for your facility is C.And rcon
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A
NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one
of the following:
1. For a corporation: a president,secretary,treasurer, or vice—president of the corporation in charge of a principal
business function,or any other person who performs similar policy or decision making functions for the overall
operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and
either
i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25
million(in second quarter 1980 dollars); or
ii. the delegation of authority to such representatives is approved in advance by the permitting authority;
2. For partnership or sole propietorship;a general partner or the proprietor,respectively;
3. for a muncipality,state, federal,or other public agency includes the chief executive officer having responsibility for the
overall operations of a principal geographic unit of the agency(e.g., a Regional Administrator of EPA).
Lk". Qk all �11ULWSSJOLJS r _
Udlj
certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained
this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal
enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2))
Responsible Official's Signature Below use blue ink : Date Signed:
Printed Name: C.Anderson
Si ature:
This form applies to Title V facilities. If this facility is not classified as Title V,please telephone your regional office Emission
Inventory contact at once for proper forms.
Email address of Responsible Official: manderson@valleyproteins.com -
---�
Information on this Form cannot be held conTi IQ
MAY 1 2 2015
COPY of RECORD Date Submitted: 4/29/2015 13:57:54 - , ';-. "� 1
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division
3539 Governors Road Facility ID : 0
Lewiston Woodville,NC 27849-9241 Permit: 3085 00081
County : Berrie
DAQ Region : WARO
Listing of Emission Sources and Control Devices on Permit. See instructions
*ES ID on DES Description +CS ID ~CS Description CD ID s
Air Permit '
One venturi wet scrubber(voluntary for
odor control state—only requirement) ,
One packed bed scrubber(288 to 575
One poultry by—product cooker gallon per minute normal operating
ES-10A.1 and one dual—use feather/poultry CS-23 range)utilizing water, air, and filter
by—product cooker media to reduce PM and SO2 emissions CD-10E, CD—lOF
in the boilers and also used conditionally
for additional control of noncondensibles
depending on fuel fired in the boilers for
the poultry processing equipment
One venturi wet scrubber(voluntary for
odor control state—only requirement) ,
One packed bed scrubber(288 to 575
gallon per minute normal operating
ES-10A.2 One feather dryer and one ran i
ge)utilizing water,air,and filter
hydrolyzer CS-23 CD—1OE, CD—lOF
media to reduce PM and SO2 emissions
in the boilers and also used conditionally
for additional control of noncondensibles
depending on fuel fired in the boilers for
the poultry processing equipment
One venturi wet scrubber(voluntary for
odor control state—only requirement) ,
One packed bed scrubber(288 to 575
gallon per minute normal operating
ES—lOB Poultry by—product presses and range)utilizing water,air,and filter
preheater CS-23 CD-10E, CD—lOF
media to reduce PM and SO2 emissions
in the boilers and also used conditionally
for additional control of noncondensibles
depending on fuel fired in the boilers for
the poultry 2rocessingequip ment
ES—IOD Process room air collection
ES—l0E Two liquid/fat evaporators CS-23 One venturi wet scrubber(voluntary for CD—I OE, CD—IOF
odor control state—only requirement) ,
One packed bed scrubber(288 to 575
gallon per minute normal operating
range)utilizing water,air, and filter
media to reduce PM and SO2 emissions
in the boilers and also used conditionally
2
for additional control of noncondensibles
depending on fuel fired in the boilers for
the poultry processingequipment
One collapsible bagfilter(38 square feet
Of filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter(38
square feet of filter area),One
collapsible bagfilter(38 square feet of CD-1 IA,CD-1113,
filter area) ,One collapsible bagfilter(38 CD-12A,CD-12B,
I'S 11 One poultry meal storage silo CS-19 square feet of filter area),One CD-13A,CD-1313,
collapsible bagfiher(38 square feet of CD-14A,CD-1413,
filter area) ,One collapsible bagfilter(38 CD-15A,CD-15B,
square feet of filter area),One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area) ,One collapsible bagfilter(38
square feet of filter area) ,One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter(38
square feet of filter area
One collapsible bagfilter(38 square feet
of filter area), One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter(38
square feet of filter area),One
collapsible bagfilter(38 square feet of CD-1 IA,CD-11B,
filter area) , One collapsible bagfilter(38 CD-12A,CD-12B,
ES-12 One poultry meal storage.silo CS-19 square feet of filter area),One CD-13A,CD-13B,
collapsible bagfilter(38 square feet of CD-14A,CD-14B,
filter area),One collapsible bagfilter(38 CD-15A,CD-1513,
square feet of filter area) ,One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area) , One collapsible bagfilter(38
square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area), One collapsible bagfilter(38
square feet of filter area)
ES-13 One poultry meal storage silo CS-19 One collapsible bagfilter(38 square feet CD-11A,CD-11B,
of filter area),One collapsible bagfilter CD-12A,CD-12B,
(38 square feet of filter area),One CD-13A,CD-1313,
collapsible bagfilter(38 square feet of CD-14A,CD-14B,
filter area) ,One collapsible bagfilter(38 CD-15A,CD-15B,
square feet of filter area),One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter(38
square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter(38
square feet of filter area) ,One
collapsible bagfilter(38 square feet of
filter area) , One collapsible bagfilter(38
square feet of filter area), One
3
collapsible bagfilter(38 square feet of
filter area) ,One collapsible bagfilter(38
square feet of filter area)
One collapsible bagfilter(38 square feet
of filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area) ,One collapsible bagfilter(38
square feet of filter area),One
collapsible bagfilter(38 square feet of CD-I IA,CD-11B,
filter area) ,One collapsible bagfilter(38 CD-12A,CD-12B,
ES-14 One poultry meal storage silo CS-19 square feet of filter area), One CD-13A,CD-1313,
collapsible bagfilter(38 square feet of CD-14A,CD-14B,
filter area) ,One collapsible bagfilter(38 CD-15A,CD-1513,
square feet of filter area),One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter(38
square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter(38
square feet of filter area)
One collapsible bagfilter(38 square feet
of filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter(38
square feet of filter area),One
collapsible bagfilter(38 square feet of CD-11A,CD-11B,
filter area),One collapsible bagfilter(38 CD-12A,CD-1213,
ES-15 One poultry meal storage silo CS-19 square feet of filter area),One CD-13A,CD-1313,
collapsible bagfilter(38 square feet of CD-14A,CD-1413,
filter area),One collapsible bagfilter(38 CD-15A,CD-15B,
square feet of filter area),One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area), One collapsible bagfilter(38
square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter(38
square feet of filter area)
ES-16 One poultry meal storage silo CS-19 One collapsible bagfilter(38 square feet CD-11A,CD-11B,
of filter area), One collapsible bagfilter CD-12A,CD-12B,
(38 square feet of filter area) ,One CD-13A,CD-1313,
collapsible bagfilter(38 square feet of CD-14A,CD-1413,
filter area), One collapsible bagfilter(38 CD-15A,CD-15B,
square feet of filter area), One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area) , One collapsible bagfilter(38
square feet of filter area) , One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter(38
square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area) ,One collapsible bagfilter(38
square feet of filter area),One
4
collapsible bagfilter(38 square feet of
filter area), One collapsible bagfilter(38
square feet of filter area)
ES-19 Poultry in loadout area(54
tons er hour ca acity)
One natural gas—fired temporary,
back—up boiler(less than 90
ES-23 million Btu per hour maximum
heat input capacity) [NSPS,
Subpart Dc]
One natural gas—fired temporary,
back—up boiler(less than 90
ES-24 million Btu per hour maximum
heat input capacity)[NSPS,
7fat/No.6
One packed bed scrubber(288 to 575
/saleable animal gallon per minute normal operating
ed boiler(84 range)utilizing water,air,and filter
ES-8 hour maximum CS-16 media to reduce PM and SO2 emissions
heat input capacity) [GACT, in the boilers and also used conditionally CD-10F
Subpart JJJJJJ] for additional control of noncondensibles
depending on fuel fired in the boilers for
the poultry processing equipment,
One packed bed scrubber(288 to 575
One natural gas/saleable animal gallon per minute normal operating
fat/No.6 oil—fired boiler(84 range)utilizing water,air,and filter
ES-9 million Btu per hour maximum CS-16 media to reduce PM and SO2 emissions
heat input capacity) [GACT, in the boilers and also used conditionally CD-10F
Subpart JJJJJJ] for additional control of noncondensibles
depending on fuel fired in the boilers for
the poultryrocessin equipment.
I—WCCS Wastewater collection and
conve ance s stem
IES17 Poultrymeal conveyance system
5
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID :0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region :WARO
Emission Source & Operating Scenario List— See Instructions
DES Group ID SOS ID SOS Description
:EfS-10B,
-10A.2, cookers 10A.1 and 10A.2,press and
G-31 43 preheater 10B, evaporators 10E(using
S—l0EPerdue 2012 total tonsG--39 -11,ES-12,ES-131
42 Six poultry meal storage silos ES-14,ES-15,ES-16
G-45 ES-19,IES17 46 Poultry meal conveyance and loadout
ES—lOD 31 process room air collection
One natural gas—fired temporary,
ES-23 40 back—up boiler(less than 90 million
Btu per hour maximum heat input
capacity) SPS, Subpart Dc
One natural gas—fired temporary,
ES-24 41 back—up boiler(less than 90 million
Btu per hour maximum heat
ES-8 22 natural gas emissions
23 No. 6 oil combustion emissions
ES-9 24 Perdue natural gas emissions
25 natural gas emissions
I—WCCS NONE NONE
6
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County:Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
1. Emission Source ID (from permit)or Group G-31 consisting of ES-10A.1, ES-10A.2,ES-10B,ES-10E
Emission Source Group ID
2. Emission Source Description: cookers 10A.1, 10A.2,presses and preheater,evaporators
3. Operating Scenario ID/Description: OS—43/cookers 10A.1 and 10A.2,press and preheater 1013,evaporators 10E
(using Perdue 2012 total tons)
4. SCC Number/Description: 30203803/Animal/Poultry Rendering ;Cooking
5. Throughput/units in 2014: 263171 TON/yr
(e.g.production or fuel use):
6. Fuel Information (if fuel is used) /o Sulfur /o Ash Heat Content
Btu/units
7. Capture Efficiency
M of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information
Order CS—ID CD ID Control Device Description
as listed inpermit)
1 CS-23 CD-10E One venturi wet scrubber(volun
tary tary for odor control state—only
requirement)
CS-23 CD-10F One packed bed scrubber(288 to 575 gallon per minute normal operating
range)utilizing water,air,and filter media to reduce PM and SO2 emissions
in the boilers and also used conditionally for additional control of
noncondensibles depending on fuel fired in the boilers for the poultry
rocessinequipment
9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional utry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#); (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-9 VERTICAL STACK 50 2.167 490 216.91 48000packed bed scrubber
7
Operating Scenario: OS —43 Emission Source/Group ID: G-31
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014)
Hours per Day ( 17 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11. Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12,Seasonal Periods Percent Annual Throu h ut:
F01an-
4 Feb +Dec 2g/0 �arch—May
14 a une—Aug. 250�o Sept.—Nov. 25%
25/0 014
13. Actual Emic ionc per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2014
Emissions— Emission
Criteria Control
Pollutant Criteria Estimation
(NAAQS) Code Efficiency Emission Ef Control
Pollutants Pollutants Method Code (Net after Factor
(Tons/Year) (See Instructions) all controls)
2014
CO CO 08 0
NOx NOx 08 0
TSP TSP 0.5 10 50 0.0076 BEFORE
PM PM10 0.5 10 50 0.0076 BEFORE
PM2.5 PM2.5 08 0
S02 S02 08 0
VOC VOC 13.08 04 70 0.0994 AFTER
HAP/TAP Emissions Emission Control
Pollutants (in CAS HAP/TAPS Estimation Efficiency Emission
Alphabetical Order) (see instructions) (Pounds/Year) Method Code (Net after all Factor EF Control
See Instructions controls)
2014
Ammonia as NH3 7664-41-7 390.80894 10 85 0.0099 BEFORE
Hydrogen sulfide 7783-06-4 52.10786 10 85 0.00132 BEFORE
9
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division
3539 Governors Road Facility I :0800081
Lewiston Woodville,NC 27849-9241 Permit: 03085
County: Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
1. Emission Source ID (from permit)or Group G-39 consisting of ES-11,ES-12,ES-13,ES-14, ES-15,ES-16
Emission Source Group ID
2. Emission Source Description: poultry meal storage silos
3. Operating Scenario ID/Description: OS—42/Six poultry meal storage silos
4. SCC Number/Description: 30203804/Animal/Poultry Rendering; Storage
5. Throughput/units in 2014: 16275.8 TON/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) /o Sulfur /o Ash
Heat Content
Btu/units
7. Capture Efficiency
(°/u of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information :
Order CS—ID CD ID Control Device Description
as listed in ermit
1 CS-19 CD-1 IA One colla Bible ba filter 38 square feet of filter area
2 CS-19 CD-11B One collapsible ba filter 38 square feet of filter area
3 CS-19 CD-12A One collapsible ba filter 38 square feet of filter area
4 CS-19 CD-12B One colla sible ba filter 38 square feet of filter area
5 CS-19 CD-13A One colla sible ba filter 38 s iare feet of filter area
6 CS-19 CD-13B One colla Bible ba filter 38 square feet of filter area
7 CS-19 CD-14A One collapsible ba filter 38 s uare feet of filter area
8 CS-19 CD-14B One collapsible ba filter 38 square feet of filter area
9 CS-19 CD—15A One colla sible ba filter 38 s uare feet of filter area
10 CS-19 CD-16A One colla Bible ba filter 38 square feet of filter area
11 CS-19 CD-16A One collapsible ba filter 38 square feet of filter area
12 CS-19 CD-16B One colla sible ba filter 38 s tare feet of filter area
9.Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
10
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feettsec) Rate(Acfm)
Rectangle(L x W)
(in 0.1 feet)
EP-11 VERTICAL STACK 53 1.18 120 7.1 465.86 Poultry meal silo
ba filter
EP-12 VERTICAL STACK 51 0.94 120 12.1 503.82 Poultry meal silo
bagfilter
EP-13 VERTICAL STACK 53 1.18 120 7.1 465.86 Poultry meal silo
ba filters
EP-14 VERTICAL STACK 51 0.94 120 12.1 503.82 Poultry meal silo
ba filters
EP-15 VERTICAL STACK 53 1.18 120 7.1 465.86 Poultry meal silo
ba filters
EP-16 VERTICAL STACK 53 1.18 120 7.1 465.86 Poultry meal silo
ba titers
11
Operating Scenario: OS —42 Emission Source/Group ID: G-39
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014)
Hours per Day ( 16 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu 7h ut:
014an—Feb +Dec 25% =014 250�o une—Aug. 25"�o Sept.—Nov. 25%
014 014
13. Actual Elniccinn per Pollutant i icted
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG GHG Estimation Efficiency Emission
Pollutants CAS Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2014
Emissions— Emission
Criteria Control
Pollutant Criteria Estimation
(NAAQS) Code Efficiency Emission Ef Control
Pollutants Pollutants Method Code (Net after Factor
(Tons/Year) (See Instructions) all controls)
2014
MON
08 0
08 0
0.02 08 50 0.003 AFTER
0.01 08 50 0.001 AFTER
08 0
08 0
08 0
HAP/TAP CAS Emissions Emission Control
Pollutants (in HAP/TAPS Estimation Emission
Alphabetical Order (see inswc )tions Method Code Efficiency Factor EF Control
)P (Pounds/Year) (Net after all controls)
See Instructions
2014
12
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County:Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
1. Emission Source ID(from permit)or Group G-45 consisting of ES-19,IES 17
Emission Source Group ID
2. Emission Source Description: Poultry meal loadout and conveyance
3. Operating Scenario ID/Description: OS—46/Poultry meal conveyance and loadout
4. SCC Number/Description: 30203804/Animal/Poultry Rendering; Storage
5. Throughput/units in 2014: 39062 TON/yr
(e.g.production or fuel use):
6. Fuel Information of fuel is used) /o Sulfur /o Ash Heat Content
tu/units
7. Capture Efficiency
M of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9. Emission Release Point RP Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) (Acfm)
ectangle(L x W)
in 0.1 feet)
EP-19 FUGITIVE(NO three sided
STACK) 1 �� Area I enclosure—meal
loadout
13
Operating Scenario: OS—46 Emission Source/Group ID: G-45
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014)
Hours per Day ( 16 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual'im hut:
Jan—Feb +Dec arch—Ma
014 25% 014 y 25% une—Aug. 25% ept.—Nov. 25%
014 014
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) See Instructions all controls
2014
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Code Pollutants Method Code (Net after Factor Ef Control
(Tons(Year) (See Instructions) all controls)
2014
CO CO 08
NOz NOz 08
TSP TSP 0.06 08 0.003
PM10 PM10 0.02 08 0.0008
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
HAP/TAP CAS Emissions Emission Control
Pollutants (In (see instructions) HAP/TAPS Estimation Emission
(Pounds/Year)Alphabetical Order) (see
) Method Code Factor EF Control
See Instructions Met after all controls)
2014
14
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division
3539 Governors Road Facility ID :0800081
Lewiston Woodville,NC 27849-9241 Permit: 03085
County : Bertie
DAQ Region :WARD
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
I. Emission Source ID (from permit)or ES-10D
Emission Source Group ID
2. Emission Source Description: Process room air collection
3. Operating Scenario ID/Description: OS—31/process room air collection
4. SCC Number/Description: 30299998/*Other Not Specified;Other Not Classed
5. Throughput/units in 2014: 263171 TON/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) /o Sulfur I /o Ash
Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional en lines ERP ID ERP Type Height iameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm)
ectangle(L x W)
in 0.1 feet)
EP-10 VERTICAL STACK 62.5 5 93 100.33 118200 cross flow wet
scrubber _]
15
Operating Scenario: OS —31 Emission Source/Group ID: ES—lOD
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014)
Hours per Day ( 20 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
�014an—Feb +Dec 25/0 014 March—May
25°/u Lune—Aug. 25 Y Sept.—Nov. 25/o
u 2014 2014 0
13. Actual Emissions per Pollutant Listed ted
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2014
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Code Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) (See Instructions) all controls)
2014
MPM2.5
CO 08
NOx 08
TSP 08
PM10 08
PM2.5 08
S02 08
VOC 12.07 04 0.0917
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Emission
Alphabetical Order) (see instructions) (Pounds/Year) Method Code Efficiency Factor EF Control
(See Instructions) (Net after all controls)
2014
16
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
1. Emission Source ID (from permit)or ES-23
Emission Source Group ID
2. Emission Source Description: One natural gas—fired temporary,back—up boiler(less than 90 million Btu per
hour maximum heat input capacity) [NSPS, Subpart Dc]
3. Operating Scenario ID/Description: OS—40/One natural gas—fired temporary,back—up boiler(less than 90 million
Btu per hour maximum heat input capacity) [NSPS, Subpart Dc]
4. SCC Number/Description: 10200602/Natural Gas ; 10-100 Million Btu/hr
5. Throughput/units in 2014: 11821 E3FT3/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content 1020 Btu/CF
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9.Emission=Pointormation: Sources ventedRP use additional en lines
ERP IDht iameter Temperature Velocity Volume Flow ERP Descriptionet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
ES23 VERTICAL STACK 15 2.4 490 6.5 1764.31 tern oi boiler
17
Operating Scenario: OS—40 Emission Source/Group ID: ES-23
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec arch—Ma
014 25% 014 y 25%
tune—Aug. ° ept.—Nov.
2014 25/0 014 25%
13. Actual Emissions per Pollutant Listed s : I
Attach calculations and documentation of emission factors or other estimation methods used.
:jGHG
issions— Emission Control
GHG Estimation Efficiency EmissionPollutants C'4S Ef Control
llutants Method Code (Net after Factor
ons/Year See Instructions all controls
2014
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Code Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) (See Instructions) all controls)
2014
CO CO 0.48 09 0.082
NOx NOx 0.58 09 0.098
TSP TSP 0.04 09 0.007
PM10 PM10 0.04 09 0.007
PM2.5 PM2.5 0.04 09 0.007
S02 S02 0.01 09 0.001
VOC VOC 0.03 09 0.005
HAP/TAP Emissions Emission Control
Pollutants (In CAS HAP/TAPS Estimation Efficiency Emission
Alphabetical Order) (see instructions) (Pounds/Year) Method Code (Net after all Factor EF Control
See Instructions controls)
2014
Ammonia as NH3 7664-41-7 37.11794 09 0.00314
Formaldehyde 50-00-0 0.86884 09 0.0000735
Hexane,n— 110-54-3 20.80496 09 0.00176
18
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
1. Emission Source ID(from permit)or ES-24
Emission Source Group ID
2. Emission Source Description: One natural gas—fired temporary,back—up boiler(less than 90 million Btu per
hour maximum heat input capacity) [NSPS, Subpart Dc]
3. Operating Scenario ID/Description: OS—41/One natural gas—fired temporary,back—up boiler(less than 90 million
Btu per hour maximum heat
4. SCC Number/Description: 10200602/Natural Gas; 10-100 Million Btu/hr
5. Throughputtunits in 2014:
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) ;o Sulfur %o Ash Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9. Emission Release Point RP Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter TemperatureFVelocity Volume Flow ERP Description
(in feet) Circle(enter ft (F') ) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
ES24 VERTICAL STACK 15 2.4 490 4658.9 temporary boiler
19
r
Operating Scenario: OS—41 Emission Source/Group ID: ES-24
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec ° arch—May tune—Au Set Nov.
014 25/0 014 25% g' 25% p ' 25%
2014 014
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) See Instructions all controls
2014
Criteria Emissions— Emission Control
Pollutant Criteria Estimation
�Jut
t Code Pollutants Method Code Efficiency Emission Ef Control
Pollutants (Net after Factor
(Tons/Year) (See Instructions) all controls)
2014
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
HAP/TAP CAS Emissions Emission Control
Pollutants (in HAP/TAPS Estimation Emission
(see instructions) Efficiency EF Control
Alphabetical Order) Pounds/Year Method Code Factor
( ) See Instructions (Net after all controls)
2014
20
I
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID :0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
1. Emission Source ID(from permit)or ES-8
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fat/No.6 oil—fined boiler(84 million Btu per
hour maximum heat input capacity) [GACT, Subpart JJJJJJ]
3. Operating Scenario ID/Description: OS—22/natural gas emissions
4. SCC Number/Description: 10200602/Natural Gas ; 10-100 Million Btu/hr
5. Throughput/units in 2014: 75441 E3FT3/yr
(e.g.production or fuel use):
6. Fuel Information (if fuel is used) /o Sulfur /o Ash Heat Content 1020 Btu/CF
Btu/units
7. Capture Efficiency
(°/o of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed in ermit
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional en lines :
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feettsec) Rate(Aefm)
Rectangle(L x W)
in 0.1 feet)
EP-8 VERTICAL STACK 50 3.9 490 6.5 4658.9 stack
21
I
Operating Scenario: OS —22 Emission Source/Group ID:ES-8
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014)
Hours per Day ( 19 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
Jan—Feb +Dec arch—Ma
014 :56:0%%) 014 y 31% une—Aug. 7% Sept.—Nov. 6%
2014 014
13. Actual Emission per Poll ant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
GI-IC
Emissions— Emission Control
GHG Estimation Efficiency Emission
Pollutants CAS Ef Control
Pollutants Method Code (Net after Factor
ons/Year See Instructions all controls
2014
Criteria Emissions— Emission Control
Pollutant Criteria Estimation
��QS) Code Efficiency Emission Ef Control
Pollutants Pollutants Method Code (Net after Factor
(Tons/Year) (See Instructions) all controls)
E3.0909
CO CO 0.082
NOx NOx 09 0.098
TSP TSP 09 0.007
PM10 PM10 09 0.007
PM2.5 PM2.5 0.26 09 0.007
SO2 SO2 0.04 09 0.001
VOC VOC 0.19 09 0.005
HAP/TAP Emissions Emission Control
Pollutants (In CAS instructions) HAP/TAPS Estimation Efficiency Emission
Alphabetical Order) (see i (Pounds/Year) �Method Code et after all Factor EF Control
See Instructions controls)
2014
Ammonia as NH3 7664-41-7 236.88474 09 0.00314
Formaldehyde 50-00-0 5.54491 09 0.0000735
Hexane n— 110-54-3 132.77616 09 0.00176
22
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division
3539 Governors Road Facility ID : 00081
Lewiston Woodville,NC 27849-9241 Permit: 03085
County: Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
1. Emission Source ID(from permit)or ES-8
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fat/No.6 oil—fired boiler(84 million Btu per
hour maximum heat input capacity) [GACT, Subpart JJJJJJ]
3. Operating Scenario ID/Description: OS—23/No. 6 oil combustion emissions
4. SCC Number/Description: 10200602/Natural Gas; 10-100 Million Btu/hr
5. Throughput/units in 2014: 1.319 E3GAL/yr
(e.g.production or fuel use):
6. Fuel Information (if fuel is used) ttffa
Ash
Heat Content 150000 Btu/gallon
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information :
Order qCS—EDjas
CD ID Control Device Description
listed in ermit
1 CD-10F One packed bed scrubber(288 to 575 gallon per minute normal operating
range)utilizing water,air,and filter media to reduce PM and S02 emissions
in the boilers and also used conditionally for additional control of
noncondensibles depending on fuel fired in the boilers for the poultry
prooesstrig equipment
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional 7acked
:bedscrujbber
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
ectangle(L x W)
in 0.1 feet)
EP-9 VERTICAL STACK 50 2.167 490 216.91 48000
23
I
Operating Scenario: OS —23 Emission Source/Group ID: ES-8
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014)
Hours per Day ( 16 ) Days per Week ( 6 ) Weeks per Year ( 52 )
11. Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec arch—Ma
2014 25% 014 y 25% une—Aug. 25% Sept.—Nov. 25%014 014
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor EfControl
Tons/Year See Instructions all controls
2014
Criteria Emissions— Emission Control
Pollutant Criteria Estimation(NAAQS) Code Efficiency Emission Ef Control
Pollutants Pollutants Method Code (Net after Factor
(Tons/Year) (See Instructions) all controls)
2014
CO CO 0 09 5
NOx NOx 0.04 09 55
TSP TSP 0.01 09 11.2
PM10 PM10 0.01 09 8.35
PM2.5 PM2.5 0 09 5.44
S02 S02 0.07 09 1 111 AFTER
VOC VOC 0 09 0.28
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Emission
Alphabetical Order (see instructions) Method Code Efficiency Factor EF Control
P ) (Pounds/Year) (Net after all controls)
See Instructions
2014
24
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
1. Emission Source ID(from permit)or ES-9
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fat/No.6 oil—fired boiler(84 million Btu per
hour maximum heat input capacity) [GACT, Subpart JJJJJJ]
3. Operating Scenario ID/Description: OS—24/Perdue natural gas emissions
4. SCC Number/Description: 1020060 —2/Natural Gas ; 10 100 Million Btu/hr
5. Throughput/units in 2014:
(e.g.production or fuel use):
6. Fuel Information (if fuel is used) °„ Sulfur ° , Ash Heat Content
LBtu/units) F
7. Capture Efficiency
(%of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information
Order CS—ID CD ID Control Device Description
as listed inpermit)
1 CS-16 CD-10F One packed bed scrubber(288 to 575 gallon per minute normal operating
tange)utilizing water,air,and filter media to reduce PM and S02 emissions
in the boilers and also used conditionally for additional control of
noncondensibles depending on fuel fired in the boilers for the poultry
processing equipment
9.Emission Release Point RP Information: Sources vented to more than one ERP use additlonal ntry lines):
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (g) (Feet/sec) Rate(Acfm)
ectangle(L x W)
in 0.1 feet)
EP-9 VERTICAL STACKI 50 2.167 490 216.91 48000 packed bed scrubber
25
Operating Scenario: OS—24
Emission Source/Group ID: ES-9
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec arch—Ma
014 25% 014 y 25% lunr2(114—Aug. 25% 014—Nov. 2510
13. Actual Emissions_ r Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2014
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Code Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) (See Instructions) all controls)
2014
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
HAP/TAP CAS Emissions Emission Control
Pollutants (in RAP/TAPS Estimation Emission
Alphabetical Order) (see instructions) Method Codek(Net
fficiency Factor EF Control
(Pounds/Year) fter all controls)
See Instructions
2014
26
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID :0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
1. Emission Source ID(from permit)or ES-9
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fat/No.6 oil—fired boiler(84 million Btu per
hour maximum heat input capacity) [GACT,Subpart JJJJJJ]
3. Operating Scenario ID/Description: OS—25/natural gas emissions
4. SCC Number/Description: 10200602/Natural Gas ; 10-100 Million Btu/hr
5. Throughput(units in 2014: 58598 E3FT3/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content 1020 Btu/CF
tuJunits
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed in ermit
9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines :
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
ectangle(L x W)
in 0.1 feet)
EP-8 IVERTICAL STACK 50 1 3.9 1 490 6.5 4658.9 stack
27
Operating Scenario: OS —25 Emission Source/Group ID: ES-9
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2014)
Hours per Day ( 19 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11. Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec o arch—May une—Au
014 12/O 014 12% g' 16% 014 Nov. 60%
014 014
13. Actual Emissions-per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— EmissionE(Net
trol
GHG CAS GHG EstimationiencyKFactor
Pollutants Pollutants Method Code afterEf Control
Tons/Year See Instructionsntrols
2014
Emissions— Emission
Criteria Control
Pollutant Criteria Estimation
��QS) Code Efficiency Emission Ef Control
Pollutants Pollutants Method Code (Net after Factor
(Tons/Year) (See Instructions) all controls)
2014
CO CO 2.4 09 0.082
NOx NOx 2.87 09 0.098
TSP TSP 0.21 09 0.007
PM10 PM10 0.21 09 0.007
PM2.5 PM2.5 0.21 09 0.007
S02 S02 0.03 09 0.001
VOC VOC 0.15 09 0.005
HAP/TAP Emissions Emission Control
Pollutants (in CAS HAP/TAPS Estimation Efficiency Emission
(see instructions) EF Control
Alphabetical Order) (Pounds/Year) Method Code (Net after all Factor
See Instructions controls)
2014
Ammonia as NH3 7664-41-7 183.99772 09 0.00314
Formaldehyde 50-00-0 4.30695 09 0.0000735
Hexane n— 110-54-3 103.13248 09 0.00176
28
Facility Total CY 2014 Emissions Summary
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2014
Record Facility—Wide Totals From all Permitted and Non—Permitted Air Pollutant Emission Sources
Green House Gases Pollutants(GHG)
Actual Emissions Tons/Year
Pollutant CAS 2014
2013 % Change
E]
Criteria Pollutants
Actual Emissions Tons/Year
Pollutant CAS
CO 2014 2013 % Chan e
CO 5.97 3.12 91.34616%
NOx NOx 7.19 3.73 92.76139%PM TSP TSP 1.1 . 14.5833390PM10 PM10 1.05 1911PM25 PM2.5 0.51 . .3878%
EEESEO2
EEEES02 0.15 .27 88.88888%
. %
VOC 25.52 18.87 35.24112%
Hazardous Air Pollutants PS and/or Toxic Air Pollutants TAPS
Actual Emissions Pounds/Year
Pollutant CAS 2014I 2013 % Chan e
Pollutant Group:rotal Reduced Sulfur TRS as total mass GroupSum:52.10786
Hydrogen sulfide 7783-06-4 52.10786 22.65 130.05678%
Ammonia as NH3 7664-41-7 848.8093 409.08119 107.49166%
Formaldehyde 50-00-0 10.7207 5.60102 91.40622%
Hexane n— 110-54-3 256.7136 134.11939 91.40678%
29
I
COPY of RECORD Date Submitted: 4/29/2015 13:57:54
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division
3539 Governors Road Facility ID : 0800081
Permit:
Lewiston Woodville,NC 27849-9241 3085
County: Bertie
DAQ Region : WARO
Comments From Facility:
30