HomeMy WebLinkAboutAQ_F_0800081_20140717_EI_Cmb-EI-File 2013 Emissions Inventory Review / Data Tracking Form
Facility Name: Valley Proteins - Lewiston Division Facility ID: 0800081
Facility Assigned to: Data Entry: Bertie County
Classification: Betsy Huddleston eth Confidential Copy Submitted?
Title V ❑ YES
JSL NO
Initial Review / Data Entry
I/Enter date received into ED. Date Received: OS U Lo/9 Cf✓/ J iT aet re� 151191-b/y
Assigned to appropriate individual. Date Assigned: ���t V u/V Date Due: V;a/2o�
Paper copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and
appears generally complete;99 u.rr B
IT Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible
official has been received.
Comments: S--Po n afe5 O-r 6uG� d zz2�
Inventory Review
0'/All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic).
p"' Contact,address,phone number changes entered into I-Beam/Facilities if necessary.
pi All known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted,
insignificant,and unpermitted)or note that the emission source was not operated or not required to report.
p�Evaluate"U"sources for significance and address according to policy.h Cvw
[3'Calculations/forms appear to add up correctly.
PI All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds, large emissions increase/decrease,installation
without a permit). n/�A
p"All volatile HAPs/TAPs were included in the VOC total.
l3Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate
" pP
for the reporting facility(e.g.stack testing,AP-42,etc.).
p�Review facility comments and address any issues.44"
EEr Update ED(Data Entry Main)if additional information is required(corrections due date and date received).
p�Check all ED QA/QC reports.
01 omparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained.
Put inventory review comments and summarize any changes in ED-Data Entry Main "DAQ internal comments".
p' Print and attach the facility total report.
Date Review Complete: 7,/),12v/'V Signature:
Date Submitted to EI Coordinator: 7//7ZLAy
Date Approved: Initials:
DAQ Inventory Review Notes:
• The decrease in criteria pollutant emission from 2012 is due to reduced natural gas combustion in the boilers. W.E.
Partners supplies most of the steam demand to Valley Proteins.
• Within ED I changed the throughput from MCF/yr to MMBtu/yr basis for the boiler OS, so that the factors provided in
the OS would correctly calculate the emissions.
• 1 removed factors for PM, ammonia and 112S in OS43 (G31)for the cookers. The throughputs of blood meal and
meat/feathers is different, so only one set of factors can be used in that OS.
• PM emissions from the poultry meal conveyance system are counted as part of the meal loadout factor, so I grouped the
two sources in ED.
• Blood dryer PM/PM10 emissions were calculated using filterable+condensible AP-42 factors.
• See handwritten notes in the body of the hard copy of the inventory.
Co rr&Cc/ -Y� ES d'c-"4 E'S--9
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�`'Gyk �p5 . �h7iS6�a7i1 U^* Ge�'►Sidlur.� ,Sl�'1<.G>! ?�rw�-w� '�� �c+� .,�j,
Ir
Huddleston, Betsy
From: Huddleston, Betsy
Sent: Wednesday, May 07, 2014 2:57 PM
To: 'Jones, Van'
Subject: RE: Valley Proteins
Yes,just do that and I can fix things from this end later. I'll email you confirmation when I finish. I
Betsy Iluddleston, Environmental Engineer
Washington Regional Office
NC, DENR, Division of Air Quality
943 Washington Square Mall, Washington,NC 27889
Phone: 252-948-3836
Fax: 252-975-3716
www.neginm
Betsy.Huddleston(a ncdenr.gov
Email correspondence to and from this address is subject to the North Carolina
Public Records Law and may be disclosed to third parties unless the content is exempt by
statute or other regulation.
From: Jones, Van [mailto:VJones(-Ovalleyproteins.com]
Sent: Wednesday, May 07, 2014 2:51 PM
To: Huddleston, Betsy
Subject: RE: Valley Proteins
Should I just show 50% removal rate on the boilers for now? It will not let me proceed unless we compensate somehow
From: Huddleston, Betsy [mailto:betsy.huddleston@ncdenr.gov]
Sent: Wednesday, May 07, 2014 2:43 PM
To: Jones, Van
Subject: RE: Valley Proteins
The control efficiency column is showing up for the boilers because the scrubber system is linked to the operating
scenario. Since you used 100% natural gas and didn't operate the scrubber on the boiler exhaust, we need to remove
the scrubber control system from the OS. You can do this,or I can take care of after you've submitted the inventory.
As for the storage silos, those have the socks on them and they do have some degree of particulate control efficiency. I
would leave the control systems in place for OS42, and enter an estimated control efficiency just for PM.
I hope this helps. Call me if you need me.
Betsy Huddleston, Environmental Engineer
Washington Regional Office
NC DENR, Division of Air Quality
943 Washington Square Mall, Washington, NC 27889
Phone: 252-948-3836
Fax: 252-975-3716
www.ncair.org
1
Betsy.Huddleston@ncdenr.gov
************************************************************************
Email correspondence to and from this address is subject to the North Carolina
Public Records Law and may be disclosed to third parties unless the content is exempt by
statute or other regulation.
************************************************************************
From: Jones, Van [mailto:VJones(@vallgyproteins.coml
Sent: Wednesday, May 07, 2014 10:00 AM
To: Huddleston, Betsy
Subject: Valley Proteins
Morning Betsy. AERO for the Lewiston plant is asking for control factors on ES 8 and 9 which are boilers and criteria
pollutants are not controlled.These are OS 22 and 24 respectfully. Also, it is asking for the same on 6 39 which is OS 42.
The calculations for this do not show any controls. I only use an emission factor. Can you correct this or advise how to
move forward?
The information transmitted herewith is confidential,proprietary information for use only by the addressee
to whom it was supplied. This information is not to be disclosed to any person or entity not employed by the
addressee company, and requiring the information to perform their job without the express written consent
of Valley Proteins,Inc.
The information transmitted herewith is confidential,proprietary information for use only by the addressee
to whom it was supplied. This information is not to be disclosed to any person or entity not employed by the
addressee company, and requiring the information to perform their job without the express written consent
of Valley Proteins,Inc.
2
Facility Total CY 2013 Emission Summary Recorded in ED Facility ID#: 0800081
Facility Name: Valley Proteins-Lewiston Division Permit#(s): 03085T30
Green House Gases Pollutants (GHG) Actual Emissions %Tons/Yr
Pollutant CAS CY 2013 CY 2012 Demini- Change
from ED from Fees mus
Nitrous Oxide (N20) 10024972 Not 0.048200 1.0 N/A
Reported
Methane (CH4) 74-82_8 Not 8,260.47 10.0 N/A
Reported
Carbon Dioxide (CO2) 124389 Not 23,696.75 5,000.0 N/A
Reported
CO2 equivalent(sum of individual GHG pollutant emission No GHGs
times their 1995 IPCC Global Warming Potential (GWP), Reported
converted to metric tons)
Criteria Pollutants Actual Emissions
(Tons/Year)
Pollutant CAS CY 2013 CY 1112 Demini- %
from ED from Fees mus Change
CO co 3.12 17.24 0.5 -81.9%
NOx NOx 3.73 23.37 0.5 -84.0%
PM(TSP) TSP 0.960000 11.85 0.5 -91.9%
PM10 PM10 0.880000 6.62 0.5 -86.7%
PM2.5 PM2.5 0.270000 1.59 0.5 -83.0%
S02 S02 0.020000 0.170000 0.5 -88.2%
VOC Voc 18.87 33.09 0.5 -43.0%
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPS) (Pounds/Year)
Pollutant CAS CY 2013 CY 2012 Demini- %
from ED from Fees mus Change
Antimony & Compounds(total mass, inc elemental SB) Not 0.000000 10.0 NIA
Reported
rsenic& Compounds (total mass of elemental AS, arsine and Not 0.000000 0.01 NIA
all inorganic compounds) Reported
Beryllium& compounds(Total mass) Not 0.000000 1.0 N/A
Reported
Cadmium & compounds(total mass includes elemental metal) Not 0.0000,10 0,1 N/A
Reported
Cobalt& compounds Not 0.000000 1.0 N/A
Reported
07/17/2014 Page 1 of 3
Facility Total CY 2013 Emission Summary Recorded in ED Facility ID#: 0800081
Facility Name: Valley Proteins- Lewiston Division Permit#(s): 03085T30
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants(TAPs) (Pounds/Year)
Pollutant CAS CY 2013 CY 2012 Demini- %
from ED from Fees mus Change
Lead& compounds Not 0.000000 1.0 N/A
Reported
Manganese& compounds Not 0.000000 10.0 N/A
Reported
Mercury & Compounds-all total mass includes Hg Vapor Not 0.006460 0.001 I N/A
Reported
Mercury, vapor(Component of HGC) 7439-97-6 Not 0.006460 0.001 N/A
Reported
Nickel& Compounds,sum total mass includes elemental Not 0.000000 1.0 N/A
Reported
Polycyclic Organic Matter(Specific Compounds from OAQPS Not Not 1.0 N/A
or To Reported Reported
Naphthalene (Component of 833291POMTV) 91-20-3 Not Not 1 .0 N/A
Reported Reported
Total Reduced Sulfur(TRS as total mass) 22.65 15.00 51.0%
Hydrogen sulfide 7783-06-4 22.65 15.00 1.0 51.0%
Ammonia(as NH3) 7664-41-7 409.08 24,636.00 100.0 -98.3%
Benzene 71-43-2 Not 2.48 1.0 I'S/A
Reported
Ethyl benzene 100-41-4 Not Not 100.0 N!,�
Reported Reported
Fluorides(sum of all fluoride compounds as mass of B6984-48-8 Not Not I O.0 N/A
ion) Reported Reported
Formaldehyde 50-00-0 5.60 28.88 10.0 -80.6%
Hexane, n- 110-54-3 134.12 690.21 100.0 -80.6%
Polycyclic Organic Matter(Inc PAH, dioxins, etc. NCPOM Not Not 1.0 N/A
& AP 42 historic) Reported Reported
Selenium Compounds SEC Not Not I O.i1 N/A
Reported Reported
Toluene 108-88-3 Not Not 100.0 N/A
Reported Reported
Trichloroethane, 1,1,2- 79-00-5 Not Not 10U.0 N/A
Reported Reported
07/17/2014 Page 2 of 3
Facility Total CY 2013 Emission Summary Recorded in ED Facility ID #: 0800081
Facility Name: Valley Proteins- Lewiston Division Permit#(s): 03085T30
Hazardous Air Pollutants (HAPs) Actual Emissions
and/or Toxic Air Pollutants (TAPs) (Pounds/Year)
Pollutant CAS CY 2013 CY 2012 Demini- %
from ED from Fees mus Change
Xylene, o- 95-47-6 Not Not 100.0 N/A
Reported Reported
Largest Individual HAP Hexane, n- 134.12 lbs
Total HAP Emissions 139.72 Ibs
DAO's Comments Reeardine Inventory
Within ED I changed the throughput from MCF/yr to MMBtu/yr basis for the boiler OS,so that the factors provided in the
OS would correctly calculate the emissions. I removed factors for PM,ammonia and 1-12S in OS43(031)for the cookers.
The throughputs of blood meal and meat/feathers is different,so only one set of factors can be used in that OS. PM
emissions from the poultry meal conveyance system are counted as part of the meal loadout factor,so I grouped the two
sources in ED. Blood dryer PM/PM 10 emissions were calculated using filterable+condensible AP-42 factors. See
handwritten notes in the body of the hard copy of the inventory.
07/17/2014 Page 3 of 3
Huddleston, Betsy
From: Hafner, Jim
Sent: Thursday, July 17, 2014 11:14 AM
To: Huddleston, Betsy
Subject: valley protein
Betsey,
I looked through several past emission inventories that Melinda has reviewed and there is no documentation where the
emission factor came from.
They use 0.003 lb PM/ton and 0.0008 IbPM10/ton for truck load out. AP-42,Table 9.9.1-2 on Page 24 lists factors of
0.0033 lb PM/ton and 0.0008 lb PM10/ton for feed shipping. Perhaps the 0.0033 lb PM/ton was truncated to 0.003 lb
PM/ton.
Jim Hafner
Environmental Engineer
Mooresville Regional Office
NC DENR, Division of Air Quality
610 East Center Ave.
Suite 301
Mooresville, NC 28115
Ph: (704) 235-2217
Fax: (704) 663-7579
www.ncair.org
Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed
to third parties unless the content is exempt by statute or other regulation.
1
Huddleston, Betsy
From: Hafner, Jim
Sent: Thursday, July 17, 2014 11:14 AM
To: Huddleston, Betsy
Subject: valley protein
Betsey,
I looked through several past emission inventories that Melinda has reviewed and there is no documentation where the
emission factor came from.
They use 0.003 lb PM/ton and 0.0008 IbPM10/ton for truck load out. AP-42,Table 9.9.1-2 on Page 24 lists factors of
0.0033 lb PM/ton and 0.0008 lb PM10/ton for feed shipping. Perhaps the 0.0033 lb PM/ton was truncated to 0.003 lb
PM/ton.
Jim Hafner
Environmental Engineer
Mooresville Regional Office
NC DENR, Division of Air Quality
610 East Center Ave.
Suite 301
Mooresville, NC 28115
Ph: (704) 235-2217
Fax: (704) 663-7579
www.ncair.org
Email correspondence to and from this address is subject to the North Carolina Public Records law and may be disclosed
to third parties unless the content is exempt by statute or other regulation.
1
Huddleston, Betsy
From: Jones, Van [VJones@valleyproteins.com]
Sent: Thursday, July 17, 2014 11:53 AM
To: Huddleston, Betsy
Subject: RE: Valley Proteins-Lewiston
Good show. I will amend my records to show the change and try to remember next year. Thanks Betsy
From: Huddleston, Betsy [mai Ito:betsy.huddleston@ncdenr.gov]
Sent: Thursday, July 17, 2014 11:52 AM
To: Jones, Van
Subject: RE: Valley Proteins-Lewiston
I'll just make the adjustment in the database and file our emails with your inventory hard copy. Then we are done for
another year!
Betsy Iluddleston, Environmental Engineer
Washington Regional Office
NC DF,NR, Division of Air Quality
943 Washington Square Mall, Washington, NC 27889
Phone: 252-948-3836
Fax: 252 975-3716
www.ncair.oM
Betsy.Huddlestongncdenr.gov
Email correspondence to and from this address is subject to the North Carolina
Public Records t.,aw and may be disclosed to third parties unless the content is exempt by
statute or other regulation.
From: Jones, Van [mailto:VJonesC�valleyi)roteins.com]
Sent: Thursday, July 17, 2014 11:49 AM
To: Huddleston, Betsy
Subject: RE: Valley Proteins-Lewiston
Betsy, I will be happy to email you a revised support doc re-this. I will change and add condensable as you suggested if
you like. Your choice.Thx
From: Huddleston, Betsy [ma i Ito:betsy.huddlestonC0ncdenr.gov]
Sent: Thursday, July 17, 2014 11:36 AM
To: Jones, Van
Subject: RE: Valley Proteins-Lewiston
Good Morning Van,
Thanks you! I'm sorry, I forgot totally about your earlier email. You are still correct about making PM=PM10 for the
blood drying factors. The AP-42 section on this states that the filterable PM10 factor is 0.76 lb/ton and the condensable
PM10 factor is 0.46 lb/ton. Unless you think that only condensable particulate is produced by the blood dryer, then the
actual total PM10 factor is the filterable+condensable. When you add the two, the total emission is 0.57 ton PM10.
This is really small difference from your reported 0.22 ton and really not worth stressing over, but I wanted to
1
communicate what I believe is the correct application. If you are ok with the 0.57 number I'll just make a note and
change the value in the database.
Otherwise,the inventory review is done and ready for me to approve and file.Q
Washington Regional Office
NC DENR, Division of Air Quality
943 Washington Square Mall, Washington,NC 27889
Phone: 252-948-3836
Fax: 252-975-3716
www.ncair.ore
Betsy.Huddleston@ncdenr.gov
Email correspondence to and from this address is subject to the North Carolina
Public Records Law and may be disclosed to third parties unless the content is exempt by
statute or other regulation.
From: Jones, Van fmailto:VJones(o)valleyproteins.com]
Sent: Thursday, July 17, 2014 8:09 AM
To: Huddleston, Betsy
Subject: FW: Valley Proteins-Lewiston
Please note my email below from earlier in the year. Please let me know what I need to change once you have read this.
Thanks
From: Huddleston, Betsy [mailto:betsy.huddleston(&ncdenr.gov]
Sent: Monday, April 21, 2014 3:50 PM
To: Jones, Van
Subject: RE: Valley Proteins-Lewiston
Hey Van,
All is fine. Thanks for getting a jump on the inventory.
Betsy Huddleston, Environmental Engineer
Washington Regional Office
NC DENR Division of Air Quality
943 Washington Square Mall, Washington,NC 27889
Phone: 252-948-3836
Fax: 252-975-3716
www.ncair.org
Betsy.Huddleston@ncdenr.gov
Email correspondence to and from this address is subject to the North Carolina
Public Records Law and may be disclosed to third parties unless the content is exempt by
statute or other regulation.
2
From: Jones, Van [mai Ito:VJonesCabvalleyproteins.com]
Sent: Friday, April 18, 2014 1:07 PM
To: Huddleston, Betsy
Subject: Valley Proteins-Lewiston
Betsy, I have been through the emission factors for Lewiston. Last year we went with most of what Perdue had used.
continued this year with the same factors for the blood emissions, since I have no basis to edit, except I made PM and
PM10 the same factor as PM must be more than 10. Meal load out and silos have been updated to what AP 42 shows
for grain handling. I used the grain conveyance factors for the silos and the bulk load out factors for loading of trailers.
The Mooresville Region provided me guidance on meal load out years ago and I used the same here as for our plant in
that region.This matched the bulk load out factor in AP42.So that I am not accounting for the meal conveyance twice I
did not report for the meal conveyance OS. I felt accounting for it once in the load out was sufficient. If you disagree
with me on this please let me know.Thanks.
The information transmitted herewith is confidential,proprietary information for use only by the addressee
to whom it was supplied. This information is not to be disclosed to any person or entity not employed by the
addressee company, and requiring the information to perform their job without the express written consent
of Valley Proteins, Inc.
The information transmitted herewith is confidential,proprietary information for use only by the addressee
to whom it was supplied This information is not to be disclosed to any person or entity not employed by the
addressee company, and requiring the information to perform their job without the express written consent
of Valley Proteins,Inc.
The information transmitted herewith is confidential,proprietary information for use only by the addressee
to whom it was supplied. This information is not to be disclosed to any person or entity not employed by the
addressee company, and requiring the information to perform their job without the express written consent
of Valle Proteins,Inc.
y
The information transmitted herewith is confidential,proprietary information for use only by the addressee
to whom it was supplied. This information is not to be disclosed to any person or entity not employed by the
addressee company, and requiring the information to perform their job without the express written consent
of Valley Proteins,Inc.
3
COPY of RECORD Date Submitted: 5/8/201414:38:59
Inventory Certification Form(Title V)
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is C.Anderson
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A
NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one
of the following:
1.For a corporation: a president,secretary,treasurer,or vice—president of the corporation in charge of a principal
business function,or any other person who performs similar policy or decision making functions for the overall
operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and
either
i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25
million(in second quarter 1980 dollars);or
ii.the delegation of authority to such representatives is approved in advance by the permitting authority;
2.For partnership or sole propietorship;a general partner or the proprietor,respectively;
3.for a muncipality, state,federal,or other public agency includes the chief executive officer having responsibility for the
overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA).
Important: Legally Responsible Official. read and sign after all ubrnissions are final
certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained
this air emissions report,including attached calculations and documentation,is true,accurate and complete.(Subject to legal
enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2))
Responsible Official's Signature Below use blue Ink): Date Signed: S /Q ZOl
Printed Name: C.Anderson
Signature:
This form applies to Title V facilities. If this facility is not classified as Title V,please telephone your regional office Emission
Inventory contact at once for proper forms.
Email address of Responsible Official: manderson@valleyproteins.com
Information on this Form cannot be held confidential
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County:Bertie
DAQ Region : WARO
Listing of Emission Sources and Control Devices on Permit. See instructions
kES ID on DES Description kCS ID GCS Description CD ID's
Air Permit
One venturi wet scrubber(voluntary
for odor control state—only requirement)
,One packed bed scrubber(288 to 575
gallon per minute normal operating
One poultry by—product cooker range)utilizing water,air,and filter
ES-10A.1 and one dual—use feather/poultry CS-23 media to reduce PM and S02 emissions CD-10E,CD-10F
by—product cooker in the boilers and also used
conditionally for additional control of
noncondensibles depending on fuel
fired in the boilers for the poultry
processing equipment
One venturi wet scrubber(voluntary
for odor control state—only requirement)
One packed bed scrubber(288 to 575
gallon per minute normal operating
One feather dryer and one range)utilizing water,air,and filter
ES-10A.2 hydrolyzer CS-23 media to reduce PM and S02 emissions CD-10E,CD-10F
in the boilers and also used
conditionally for additional control of
noncondensibles depending on fuel
fired in the boilers for the poultry
processing equipment
One venturi wet scrubber(voluntary
for odor control state—only requirement)
,One packed bed scrubber(288 to 575
gallon per minute normal operating
Poultry by—product presses and range)utilizing water,air,and filter
ES—lOB preheater CS-23 media to reduce PM and S02 emissions CD-10E,CD-10F
in the boilers and also used
conditionally for additional control of
noncondensibles depending on fuel
fired in the boilers for the poultry
processing equipment
ES-101) Process room air collection
ES-10E Two liquid/fat evaporators CS-23 One venturi wet scrubber(voluntary CD-10E,CD-10F
for odor control state—only requirement)
One packed bed scrubber(288 to 575
gallon per minute normal operating
2
range)utilizing water,air,and filter
media to reduce PM and S02 emissions
in the boilers and also used
conditionally for additional control of
noncondensibles depending on fuel
fired in the boilers for the poultry
processing equipment
One collapsible bagfilter(38 square
feet of filter area),One collapsible
bagfilter(38 square feet of filter area),
One collapsible bagfilter(38 square feet
of filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of CD-1 IA,CD-11B,
filter area),One collapsible bagfilter CD-12A,CD-12B,
ES 11 One poultry meal storage silo CS-19 (38 square feet of filter area),One CD-13A,CD-1313,
collapsible bagfilter(38 square feet of CD-14A,CD-1413,
filter area),One collapsible bagfilter CD-15A,CD-1513,
(38 square feet of filter area),One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
38 square feet of filter area)
One collapsible bagfilter(38 square
feet of filter area),One collapsible
bagfilter(38 square feet of filter area),
One collapsible bagfilter(38 square feet
of filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of CD-1 IA,CD-1113,
filter area),One collapsible bagfilter CD-12A,CD-1213,
ES-12 One poultry meal storage silo CS-19 (38 square feet of filter area),One CD-13A,CD-1313,
collapsible bagfilter(38 square feet of CD-14A,CD-1413,
filter area),One collapsible bagfilter CD-15A,CD-1513,
(38 square feet of filter area),One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
38 square feet of filter area)
ES-l3 One poultry meal storage silo CS-19 One collapsible bagfilter(38 square CD-I 1A,CD-11B,
feet of filter area),One collapsible CD-12A,CD-1213,
bagfilter(38 square feet of filter area), CD-13A,CD-1313,
One collapsible bagfilter(38 square feet CD-14A,CD-1413,
of filter area),One collapsible bagfilter CD-15A,CD-15B,
(38 square feet of filter area),One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
3
(38 square feet of filter area), One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
(38 square feet of filter area)
One collapsible bagfilter(38 square
feet of filter area),One collapsible
bagfilter(38 square feet of filter area) ,
One collapsible bagfilter(38 square feet
of filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of CD-11A,CD-1113,
filter area),One collapsible bagfilter CD-12A,CD-1213,
ES-14 One poultry meal storage silo CS-19 (38 square feet of filter area),One CD-13A,CD-1313,
collapsible bagfilter(38 square feet of CD-14A,CD-1413,
filter area),One collapsible bagfilter CD-15A,CD-1513,
(38 square feet of filter area),One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
(38 square feet of filter area)
One collapsible bagfilter(38 square
feet of filter area),One collapsible
bagfilter(38 square feet of filter area) ,
One collapsible bagfilter(38 square feet
of filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of CD-11A,CD-1113,
filter area),One collapsible bagfilter CD-12A,CD-1213,
ES-15 One poultry meal storage silo CS-19 (38 square feet of filter area),One CD-13A,CD-1313,
collapsible bagfilter(38 square feet of CD-14A,CD-1413,
filter area),One collapsible bagfilter CD-15A,CD-1513,
(38 square feet of filter area),One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
38 square feet of filter area)
ES-16 One poultry meal storage silo CS-19 One collapsible bagfilter(38 square CD-1 IA,CD-1113,
feet of filter area),One collapsible CD-12A,CD-1213,
bagfilter(38 square feet of filter area), CD-13A,CD-1313,
One collapsible bagfilter(38 square feet CD-14A,CD-1413,
of filter area),One collapsible bagfilter CD-15A,CD-1513,
(38 square feet of filter area),One CD-16A,CD-16B
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
(38 square feet of filter area) ,One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
4
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
(38 square feet of filter area),One
collapsible bagfilter(38 square feet of
filter area),One collapsible bagfilter
(38 square feet of filter area)
ES-19 Poultry meal loadout area(54
tons per hour capacity)
One natural gas-fired temporary,
back-up boiler(less than 90
ES 23 million Btu per hour maximum
heat input capacity)[NSPS,
Subpart Dc]
One natural gas-fired temporary,
back-up boiler(less than 90
ES-24 million Btu per hour maximum
heat input capacity)[NSPS,
Subpart Dc
One packed bed scrubber(288 to 575
gallon per minute normal operating
One natural gas/saleable animal range)utilizing water,air,and filter
fat/No.6 oil-fired boiler(84 media to reduce PM and S02 emissions
ES-8 million Btu per hour maximum CS-16 in the boilers and also used CD-10F
heat input capacity)[GACT, conditionally for additional control of
Subpart JJJJJJ] noncondensibles depending on fuel
fired in the boilers for the poultry
processing equipment,
One packed bed scrubber(288 to 575
gallon per minute normal operating
One natural gas/saleable animal range)utilizing water,air,and filter
fat/No.6 oil-fired boiler(84 media to reduce PM and S02 emissions
ES-9 million Btu per hour maximum CS-16 in the boilers and also used CD-10F
heat input capacity)[GACT, conditionally for additional control of
Subpart JJJJJJ] noncondensibles depending on fuel
fired in the boilers for the poultry
processing equipment,
I-WCCS Wastewater collection and
conveyance s stem
I-WWTP.I3A Wastewater Treatment System
IES 17 Poultry meal conveyance system
i
5
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in HERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County :Bertie
DAQ Region : WARO
Emission Source & Operating Scenario List— See Instructions
DES Group ID *ES ID rOS ID *OS Description
ES-10A.1,ES-10A.2, cookers 10A.1 and 10A.2,press and
G-31 ES-10B,ES-10E 43 preheater 10B,evaporators 10E(using
Perdue 2012 total tons)
G-39 ES-11,ES-12,ES-13, Six poultry meal storage silos(Valley
ES-14,ES-15,ES-16 42 4831 tons,Perdue 33,918 tons)
ES—IOD 31 process room air collection(524,718
tons meat processed 2012)
poultry meal loadout area(54 tons per
ES-19 34 hour capacity)(4831 tons Valley,
33,579 tons Perdue)
One natural gas—fired temporary,
ES-23 40 back—up boiler(less than 90 million
Btu per hour maximum heat input
capacity). SPS,Subpart Dc]
One natural gas—fired temporary,
ES-24 41 back—up boiler(less than 90 million
Btu per hour maximum heat
ES-8 22 natural gas emissions
23 Perdue natural gas emissions
ES-9 24 Perdue natural gas emissions
25 natural gas emissions
I—WCCS NONE NONE
I—WWTP.I3A 1 37 jPerdue Wastewater Treatment System
poultry meal conveyance system
IES17 33 (4831.39 tons Valley,33,918 tons
Perdue
6
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit• 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
1. Emission Source ID(from permit)or Group G-31 consisting of ES-10A.1,ES-10A.2,ES-10B,ES-10E
Emission Source Group ID
2. Emission Source Description: cookers 10A.1, 10A.2,presses and preheater,evaporators
3. Operating Scenario ED/Description: OS—43/cookers 10A.1 and 10A.2,press and preheater 10B, evaporators 10E
(using Perdue 2012 total tons)
4. SCC Number/Description: 30203803/Animal/Poultry Rendering;Cooking
5. Throughput/units in 2013: 195487 TON/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur /o Ash Heat Content
tu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information
Order CS—ED CD ID Control Device Description
as listed inpermit)
1 CS-23 CD-10E One venturi wet scrubber(voluntary for odor control state—only
requirement)
2 CS-23 CD-10F One packed bed scrubber(288 to 575 gallon per minute normal operating
range)utilizing water,air,and filter media to reduce PM and S02 emissions
in the boilers and also used conditionally for additional control of
noncondensibles depending on fuel feed in the boilers for the poultry
processing equipment
9.Emission Release Point MERP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/see) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-9 VERTICAL STACK 50 2.167 490 216.91 48000 packed bed scrubber
7
Operating Scenario: OS—43 Emission Source/Group ID: G-31
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 17 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
an-013Feb +Dec 25% 013 h—May 25% 1013une�Aug 25% 013—Nov. 251
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) See Instructions all controls
2013
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Cod`' Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) (See Instructions) all controls)
2013
CO CO 08 0
NOx NOx 08 0
TSP TSP . 0.22 08 50 0.0022 AFTER
PM10 PM10 0.22 08 50 0.0022 AFTER
PM2.5 PM2.5 08 0
S02 S02 08 0
VOC VOC 9.72 04 0 0.0994
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Efficiency Emission EF Control
Alphabetical Order) (Pounds/Year) �
(see instructions) Method Code et after all Factor
See Instructions controls)
2013
Ammonia as NH3 7664-41-7 22.67649 08 0 0.000116 AFTER
Hydrogen sulfide 7783-06-4 105.56298 08 0 0.00054 AFTER
9
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AFRO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit• 03085
Lewiston Woodville,NC 27849-9241 County • Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
1. Emission Source ID(from permit)or Group G-39 consisting of ES-1 1,ES-12,ES-13,ES-14,ES-15,ES-16
Emission Source Group ID
2. Emission Source Description: poultry meal storage silos
3. Operating Scenario ED/Description: OS—42/Six poultry meal storage silos(Valley 4831 tons,Perdue 33,918 tons)
4. SCC Number/Description: 30203804/Animal/Poultry Rendering; Storage
5. Throughput/units in 2013: 37575 TON/yr
(e.g.production or fuel use):
6. Fuel Information (if fuel is used) ro
Sulfur NOAsh Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information
Order CS—ID CD ID Control Device Description
as listed inpermit)
1 CS-19 CD-11A One collapsible ba lter 38 square feet of filter area
2 CS-19 CD-11B One collapsible ba lter 38 square feet of filter area
3 CS-19 CD-12A One collapsible ba lter 38 square feet of filter area
4 CS-19 CD-12B One collapsible ba ilter 38 square feet of filter area
5 CS-19 CD-13A One collapsible ba filter 38 square feet of filter area
6 CS-19 CD-13B One collapsible ba ilter 38 square feet of filter area
7 CS-19 CD-14A One collapsible ba ilter 38 square feet of filter area
8 CS-19 CD-14B One collapsible ba filter 38 square feet of filter area
9 CS-19 CD-15A One collapsible ba filter 38 square feet of filter area
10 CS-19 CD-15B One collapsible ba ilter 38 square feet of filter area
11 CS-19 CD-16A One collapsible ba ilter 38 square feet of filter area
12 CS-19 CD-16B One collapsible ba ilter 38 square feet of filter area
9.Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
10
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) gate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-11 VERTICAL STACK 53 1.18 120 7.1 465.86 poultry meal silo
ba filter
EP-12 VERTICAL STACK 51 0.94 120 12.1 503.82 poultry meal silo
ba filter
EP-13 VERTICAL STACK 53 1.18 120 7.1 465.86 poultry meal silo
ba filters
EP-14 VERTICAL STACK 51 0.94 120 12.1 503.82 poultry meal silo
ba filters
EP-15 VERTICAL STACK 53 1.18 120 7.1 465.86 poultry meal silo
I— filters
EP-16 VERTICAL STACK 53 1.18 120 7.1 465.86 poultry meal silo
ba filters
11
Operating Scenario: OS—42 Emission Source/Group ID:G-39
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 16 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec 25% tanch—May 25% 0 3—Aug. 25% �013
ept.—No
013v.
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tom ear) (See Instructions all controls
2013
Emissions— Emission
Criteria Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Code Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) (See Instructions) all controls)
2013
CO CO 08 0
NOx NOx 08 0
TSP TSP 0.06 08 50 0.003 AFTER
PM10 PM10 0.02 08 50 0.001 AFTER
PM2.5 PM2.5 08 0
S02 S02 08 0
VOC VOC 08 0
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Emission
(see instructions) Method Code Efficiency Factor EF Control
Alphabetical Order) (t'ounds/Year) (Net after all controls)
See Instructions
2013
12
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County• Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
1. Emission Source ID(from permit)or ES-10D
Emission Source Group ID
2. Emission Source Description: Process room air collection
3. Operating Scenario ID/Description: OS—31/process room air collection(524,718 tons meat processed 2012)
4. SCC Number/Description: 30299998/*Other Not Specified;Other Not Classified
5. Throughput/units in 2013: 195487 TON/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur /o Ash Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm)
ectangle(L x W)
in 0.1 feet)
EP-10 VERTICAL STACK 62.5 5 93 100.33 118200 cross flow wet
scrubber
13
Operating Scenario: OS—31 Emission Source/Group ID:ES-10D
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 20 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
Pan—Feb +Dec 25% arch—May 25% une—Aug. e t.—Nov.
013 013 013 25% 013 25%
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
ons/Year See Instructions all controls
2013
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Code Pollutants Method Code et after Factor Ef Control
Pollutants (N
(Tons/Year) (See Instructions) all controls)
2013
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 8.96 04 0.0917
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Emission
(see instruct Method Code Efficiency Factor EF Control
Alphabetical Order) (Pounds/Year) (Net after all controls)
See Instructions
2013
14
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in HERO
Facility Name: Valley Proteins—Lewiston Division Facility ID :0800081
3539 Governors Road Permit • 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
1. Emission Source ED(from permit)or ES-19
Emission Source Group ID
2. Emission Source Description: Poultry meal loadout area(54 tons per hour capacity)
3. Operating Scenario ED/Description: OS—34/poultry meal loadout area(54 tons per hour capacity)(4831 tons
Valley,33,579 tons Perdue)
4. SCC Number/Description: 30203805/Animal/Poultry Rendering;Material Handling
5. Throughput/units in 2013: 37575 TON/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) /0 Sulfur /o Ash Heat Content
Btu/units
7. Capture Efficiency
(°/u of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) (Acfm)
Rectangle(L x W)
in 0.1 feet)
FUGITIVE(NO three sided
EP-19 STACK) 1 60 Area— 1 enclosure—meal
loadout
15
Operating Scenario: OS—34 Emission Source/Group ID:ES-19
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 16 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec 25% 25% une—Aug. ° ept.—Nov. °
�013 �arch—May
13 013 25�O �013 25�°
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2013
Emissions— Emission
Criteria Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Code Pollutants Method Code et after Factor Ef Control
Pollutants �
(Tons/Year) (See Instructions) all controls)
2013
CO CO 08
NOx NOx 08
TSP TSP . 0.06 08. 0.003
PM10 PM10 0.02 08 0.0008
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP CAS Emissions Emission Control
Pollutants On HAP/TAPS Estimation Emission
(see instructions) Method Code Efficiency Factor EF Control
Alphabetical Order) (Pounds/Year) (Net after all controls)
See Instructions
2013
16
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit• 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
1. Emission Source ID(from permit)or ES-23
Emission Source Group ID
2. Emission Source Description: One natural gas—fired temporary,back—up boiler(less than 90 million Btu per
hour maximum heat input capacity) [NSPS,Subpart Dc]
3. Operating Scenario ED/Description: OS—40/One natural gas—fired temporary,back—up boiler(less than 90 million
Btu per hour maximum heat input capacity) [NSPS,Subpart Dc]
4. SCC Number/Description: 10200602/Natural Gas; 10-100 Million Btu/hr
5. Throughputtunits in 2013: 7462 E3FT3S/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur ro
Ash Heat Content 1020 Btu/CF
7
tu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
ES23 IVERTICAL STACK 15 2.4 490 6.5 1764.31 temporary boiler
17
Operating Scenario: OS—40 Emission Source/Group ID: ES-23
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 19 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu hut:
an—Feb +Dec 250�o arch—May 25"o June-Aug. 25"�o ept.—Nov.
013 013 2013 �013
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2013
Emissions— Emission
Criteria Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Code Pollutants Method Code et after Factor Ef Control
Pollutants �
(Tons/Year) (See Instructions) all controls)
2013
CO CO 0.31 09 0.082
NOx NOx 0.37 09 0.098
TSP TSP 0.03 09 0.007
PM10 PM10 0.03 09 0.007
PM2.5 PM2.5 0.03 09 0.007
SO2 SO2 0 09 0.001
VOC VOC 0.02 09 0.005
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Efficiency Emission
Alphabetical Order) (see instructions) (Pounds/Year) Method Code (Net after all Factor EF Control
See Instructions controls)
2013
Ammonia as NH3 7664-41-7 23.43068 09 0.00314
Formaldehyde 50-00-0 0.54846 09 0.0000735
Hexane n— 110-54-3 13.13312 09 0.00176
18
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit • 03085
Lewiston Woodville,NC 27849-9241 County• Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
1. Emission Source ID (from permit)or ES-24
Emission Source Group ID
2. Emission Source Description: One natural gas—fired temporary,back—up boiler(less than 90 million Btu per
hour maximum heat input capacity) [NSPS, Subpart Dc]
3. Operating Scenario ED/Description: OS—41/One natural gas—fined temporary,back—up boiler(less than 90 million
Btu per hour maximum heat
4. SCC Number/Description: 10200602/Natural Gas; 10-100 Million Btu/hr
5. Throughputtunits in 2013:
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur /�Ash Heat Content
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
ES24 VERTICAL STACK 15 2.4 490 17.16 4658.9 temporaryboiler
�I
19
Operating Scenario: OS—41 Emission Source/Group ID:ES-24
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec
arch—MaU11(
�013 25% �013 y 25% �013
Aug. 25% Sept.—Nov. 25%
013
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
ons/Yeaz See Instructions all controls
2013
Emissions— Emission
Criteria Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Code Pollutants Method Code (Net after Factor F,f Control
(Tons/Year) (See Instructions) all controls)
2013
CO CO Og
NOz NOa 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Emission
(see instructions) Method Code Efficiency Factor EF Control
Alphabetical Order) (Pounds/Year) See Instructions) (Net after all controls)
2013
20
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility H) : 0800081
3539 Governors Road Permit : 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
1. Emission Source ID(from permit)or ES-8
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fat/No.6 oil—fired boiler(84 million Btu per
hour maximum heat input capacity) [GACT, Subpart JJJJJJ]
3. Operating Scenario ED/Description: OS—22/natural gas emissions
4. SCC Number/Description: 10200602/Natural Gas ; 10-100 Million Btu/hr
5. Throughput/units in 2013: 43158 E3FT3S/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) /o Sulfur ro
Ash Heat Content 1020 Btu/CF
::]
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information :
Order CS—II) CD ID Control Device Description
as listed inpermit)
1 CS-16 CD-1017 One packed bed scrubber(288 to 575 gallon per minute normal operating
range)utilizing water,air,and filter media to reduce PM and S02 emissions
in the boilers and also used conditionally for additional control of
noncondensibles depending on fuel fired in the boilers for the poultry
processing equipment
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional ntry tines):
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
ectangle(L x W)
in 0.1 feet)
EP-9 VERTICAL STACK 50 2.167 490 216.91 48000 packed bed scrubber
21
Operating Scenario: OS—22 Emission Source/Group ID:ES-8
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 19 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
an—Feb +Dec 56% arch—May 31% une—Aug. 7% Sept.—Nov.
013 013 �013 2013 6%
13. Actual Emissions Iler Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code poet after Factor [:f Control
Tons/Year See Instructions all controls
2013
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Code Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) (See Instructions) all controls)
2013
CO CO 1.77 09 0.082
NOx NOx 2.09 09 0.097
TSP TSP 0.15 09. 0.007
PM10 PM10 0.15 09 0.007
PM2.5 PM2.5 0.15 09 0.007
S02 S02 0.02 09 50 0.001 AFTER
VOC VOC 0.11 09 0.005
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Efficiency Emission
�
Alphabetical Order)
(see instructions) (Pounds/Year) Method Code et after all Factor EF Control
See Instructions controls)
2013
Ammonia as NH3 7664-41-7 135.51612 09 0 0.00314 AFTER
Formaldehyde 50-00-0 3.15053 09 0 0.000073 AFTER
Hexane n— 110-54-3 75.5265 09 0 0.00175 AFTER
22
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID :0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County :Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
1. Emission Source ID(from permit)or ES-8
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fat/No.6 oil—fired boiler(84 million Btu per
hour maximum heat input capacity) [GACT, Subpart JJJJJJ]
3. Operating Scenario ID/Description: OS—23/Perdue natural gas emissions
4. SCC Number/Description: 10200602/Natural Gas; 10-100 Million Btu/hr
5. Throughputtunits in 2013:
(e.g.production or fuel use):
6. Fuel Information (if fuel is used) /o Sulam /a Ash Heat Content
tu/units
7. Capture Efficiency
(°/u of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information
Order CS—ID CD ID Control Device Description
as listed inpermit)
1 CS-16 CD-10F One packed bed scrubber(288 to 575 gallon per minute normal operating
range)utilizing water,air,and filter media to reduce PM and S02 emissions
in the boilers and also used conditionally for additional control of
noncondensibles depending on fuel fired in the boilers for the poultry
processing equipment
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height iameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm)
ectangle(L x W)
in 0.1 feet)
EP-9 VERTICAL STACK 50 1 2.167 490 216.91 48000 packed bed scrubber
23
Operating Scenario: OS—23 Emission Source/Group ID: ES-8
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
an—Feb +Dec 250�o arch—May 25"�u 25% ept.—Nov.013 013 �40ujnc-Aug.
3 013 25"�'
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Ef Control
Pollutan
ts Pollutants Method Code (Net after Factor
(Tons/Year) See Instructions all controls
2013
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Code Pollutants Method Code (Net after Factor Ef Control
(Tons/Year) (See Instructions) all controls)
2013
CO CO 08
NOx NOx 08
TSP TSP. 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Emission
(see instructions) Method Code Efficiency Factor EF Control
Alphabetical Order) (Pounds/Year) (Net after all controls)
See Instructions
2013
24
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit• 03085
Lewiston Woodville,NC 27849-9241 County:Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Vear 2013
1. Emission Source ID(from permit)or ES-9
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fat/No.6 oil—fired boiler(84 million Btu per
hour maximum heat input capacity) [GACT, Subpart JJJJJJ]
3. Operating Scenario ID/Description: OS—24/Perdue natural gas emissions
4. SCC Number/Description: 10200602/Natural Gas; 10-100 Million Btu/hr
5. Throughput/units in 2013:
(e.g.production or fuel use):
6. Fuel Information (if fuel is used) ro
Sulam /o Ash Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information
Order CS—ID CD ID Control Device Description
as listed inpermit)
1 CS-16 CD-10F One packed bed scrubber(288 to 575 gallon per minute normal operating
range)utilizing water,air,and filter media to reduce PM and S02 emissions
in the boilers and also used conditionally for additional control of
noncondensibles depending on fuel fired in the boilers for the poultry
processing equipment
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feettsec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-9 VERTICAL STACK 50 2.167 490 216.91 48000 packed bed scrubber
25
Operating Scenario: OS—24 Emission Source/Group ID: ES-9
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start& End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput
an—Feb +Dec 250�o arch—May 25"�0 one Aug. o �013
ept.—Nov. o
013 013 �013_
25�O
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2013
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Code Pollutants Method Code Ef Control
Pollutants (Net after Factor
(Tons/Year) (See Instructions) all controls)
2013
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Emission
(see instructions) Method Code Efficiency Factor EF Control
Alphabetical Order) (Pounds Year) See Instructions) (Net after all controls)
2013
26
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit : 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
1. Emission Source ID(from permit)or ES-9
Emission Source Group ID
2. Emission Source Description: One natural gas/saleable animal fat/No.6 oil—fired boiler(84 million Btu per
hour maximum heat input capacity) [GACT, Subpart JJJJJJ]
3. Operating Scenario ID/Description: OS—25/natural gas emissions
4. SCC Number/Description: 10200602/Natural Gas; 10-100 Million Btu/hr
5. Throughputtunits in 2013: 24090 E3FT3S/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur /o Ash Heat Content 1020 Btu/CF
(Btu/units)
7. Capture Efficiency
(%of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information
Order CS—ID CD ID Control Device Description
as listed inpermit)
I CS-16 CD-1017 One packed bed scrubber(288 to 575 gallon per minute normal operating
ange)utilizing water,air,and filter media to reduce PM and S02 emissions
in the boilers and also used conditionally for additional control of
noncondensibles depending on fuel fired in the boilers for the poultry
processing equipment
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (FceUsec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-9 VERTICAL STACK 50 2.167 490 216.91 48000 packed bed scrubber
27
Operating Scenario: OS—25 Emission Source/Group ID: ES-9
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 19 ) Days per Week ( 5 ) Weeks per Year ( 52 )
11.Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an-013 Feb +Dec 12% �arch—May
13 12% un Aug 16% �013—Nov. 60%
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Fret after Factor Ef Control
(Tons/Year) See Instructions all controls
2013
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Code Pollutants Method Code et after Factor Ef Control
Pollutants M
(Tons/Year) (See Instructions) all controls)
2013
CO CO 0.99 09 0 0.082 AFTER
NOx NOx 1.17 09 0 0.097 AFTER
TSP TSP 0.08 09 0 0.007 AFTER
PM10 PM10 0.08 09 0 0.007 AFTER
PM2.5 PM2.5 0.08 09 0 0.007 AFTER
S02 S02 0.01 09 50 0.001 AFTER
VOC VOC 0.06 09 0 0.005 AFTER
HAP/TAP CAS Emissions Emission Control
Pollutants (In HAP/TAPS Estimation Efficiency Emission EF Control
) (Pounds/Year)
Alphabetical Order (see instructions) Method Code (Net after all Factor
p
See Instructions controls)
2013
Ammonia as NH3 7664-41-7 75.6426 09 0 0.00314 AFTER
Formaldehyde 50-00-0 1.75857 09 0 0.000073 AFTER
Hexane n— I10-54-3 42.1575 09 0 0.00175 AFTER
28
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
1. Emission Source ID(from permit)or I—WWTP.l3A
Emission Source Group ID
2. Emission Source Description: Wastewater Treatment System
3. Operating Scenario ID/Description: OS—37/Perdue Wastewater Treatment System
4. SCC Number/Description: 30203801/Animal/Poultry Rendering;General
5. Throughput/units in 2013:
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur Ash Ash Heat Content
Btu/units
7. Capture Efficiency
(°/o of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
WWTP FUGITIVE(NO 1 72 Area= I Wastewater Treatment
STACK Operations
29
Operating Scenario: OS—37 Emission Source/Group ID:
I—W WTP.13A
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start&End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec 25% 0 arch—May 25% un Aug 25% 25'%ept—Nov.
�013
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2013
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission
Pollutants Code Pollutants Method Code (Net after Factor F,f Control
(Tons/Year) (See Instructions) all controls)
2013
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 08
HAP/TAP Emissions Emission Control
Pollutants (In CAS(see instructions) HAPITAPS Estimation Efriciency Emission EF Control
P ) (Pounds/Year)Alphabetical Order ) Method Code (Net after all controls) Factor
See Instructions
2013
30
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID :0800081
3539 Governors Road Permit: 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
1. Emission Source ID(from permit)or IES17
Emission Source Group ID
2. Emission Source Description: Poultry meal conveyance system
3. Operating Scenario ID/Description: OS—33/poultry meal conveyance system(4831.39 tons Valley,33,918 tons
Perdue)
4. SCC Number/Description: 30203805/Animal/Poultry Rendering;Material Handling
5. Throughputtunits in 2013:
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height -a meter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F) (Feet/sec) Rate(Acfm)
ectangle(L x W)
in 0.1 feet)
EP-17 VERTICAL STACK 6 0.42 130 59.5 494.6 meal conveyance
system
31
I
Operating Scenario: OS— 33 Emission Source/Group ID: IES 17
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2013)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11. Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throughput:
an—Feb +Dec 25% arch—May 25% une—Aug. 25% �013
ept.—Nov. 25%
013 013 013
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission
Pollutants Pollutants Method Code (Net after Factor Ef Control
Tons/Year See Instructions all controls
2013
Criteria Emissions— Emission Control
Pollutant Criteria Estimation Efficiency Emission
(NAAant Code Pollutants Method Code y Ef Control
Pollutants (Net after Factor
(Tons/Year) (See Instructions) all controls)
2013
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 PM10 08
PM2.5 PM2.5 08
SO2 SO2 08
VOC VOC 08
HAP/TAP Emissions Emission
Control
Pollutants (in Estimation n HAP/TAPS Efficiency Emission EF Control
p ) (Pounds/Year) (Net after all controls)
Alphabetical Order (see instructions) Method Code Factor
See Instructions
2013
32
I
Facility Total CY 2013 Emissions Summary
COPY of RECORD Date Submitted: 5/8/201414:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit• 03085
Lewiston Woodville,NC 27849-9241 County: Bertie
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2013
Record Facility—Wide Totals From all Permitted and Non—Permitted Air Pollutant Emission Sources
Green House Gases Pollutants(GHG)
Actual Emissions Tons/Year
Pollutant CAS 2013 2012 % Change
Carbon Dioxide CO2 124389 0.0 23696.75 —100.0%
Methane CH4 74-82-8 0.0 8260.468 —100.0%
Nitrous Oxide 20 10024972 0.0 .0482 —100.0%
Criteria Pollutants
Actual Emissions Tons/Year
Pollutant CAS 2013 2012 % Change
CO CO 3.07 17.24 —82.19257%
NOx NOx 3.63 23.37 —84.46727%
PM TSP TSP 0.6 11.85 —94.93671%
PM 10 PM 10 a 0.52 6.62 —92.14502%
PM2.5 PM2.5 Y 0.26 1.59 —83.6478%
S02 S02 0.03 .17 —82.35294%
VOC VOC -8.87 33.09 —42.973705%
Hazardous Air Pollutants PS and/or Toxic Air Pollutants APs
Actual Emissions(Pounds/Year)
Pollutant I CAS 2013 f 2012 %Change
Pollutant Grou :Total Reduced Sulfur RS as total mass Group Sum:105.56298
Hydrogen sulfide 7783-06-4 10IMT98 2LIP5 15 603.7532%
Ammonia as NH3 7664-41-7 409 253-21539 24636 —98.955734%
Benzene 71-43-2 0.0 2.47851 —100.0%
Formaldehyde 50-00-0 5.45756 28.88005 —81.10266%
Hexane n— 110-54-3 139 •130.81712 690.21353 —81.0468601u
33
� —J
COPY of RECORD Date Submitted: 5/8/2014 14:38:59
As entered in AERO
Facility Name: Valley Proteins—Lewiston Division Facility ID : 0800081
3539 Governors Road Permit : 03085
Lewiston Woodville,NC 27849-9241 County : Bertie
DAQ Region : WARO
Comments From Facility:
34
I
NATURAL GAS COMBUSTION EMISSIONS CALCULATOR REVISION L 10/08/2013-OUTPUT SCREEN 1
Instructions: Enter emission source/facility data on the"INPUT"tab/screen. The air emission results and summary of Input data are viewed/
primed on the'OUTPUT°tab/screen, The different tabs are on the bottom of this screen.
`A�
_^ /
C + This spreadsheet is for your use only and should be used with caution.DENR does not guarantee the accuracy of the information contained. This
NCDENR spreadsheet is subject to continual revision and updating. It Is your responefbillty to be aware of the most current Information Evalleb e. DENR not
responsible for errors or omissions that may be contained herein.
S RCE/FA T E
COMPANY Valley Proteins FACILITY ID NO 800081
PERMIT NUMBER: 3085
EMISSION SOURCE DESCRIPTION: ed MMB HR NATURAL GAS-FIRED BOILER FA ILITV CITY: Lewiston
EMISSION SOURCE IO NO.: ES-9 FACILITY COUNTY: Beww
CONTROL DEVICE: NO CONTROL POLLUTANT CONTROL EFF.
ite
SPREADSHEET PREPARED BY: Jones
ACTUAL FUEL THROUGHPUT: 24.09 10 SCF/VR FUEL HEAT VALUE: 1.020 BTU/SCF NOX CALC'D AS 0%
POTENTIAL FUEL THROUGHPUT. 72141 106 SCF/YR BOILERTYPE: SMALL BOILER <700 MMBTU/HR NO SINCE!APPLIED
REQUESTED MAX.FUEL THRPT 771 41 10'SCF/YR HOURS OF OPERATIONS: 24
`C RSA AH7 PO S&FORMAWN
ACTUAL EMISSIONS POTENTIAL EMSSIONS EMISSION FACTOR
IaTEP CONIflULS�LWI51 -FORECONIPULSI LMR51 IAfTMWNTR0 ILWS) Ib/mm3tU
AIR PO EMITTED Ib/hr ton WITT to Ib/hr ton umm�irolN4 cm 11.11W
PARTICUULATELATE MATTER
ATTER(Total) 0.63 0.09 0.83 2.74 0.83 2.74 0.007 0.007
PARTICULATE MATTER Condensable O.a7 0.07 0.47 2.06 0.47 2.06 0.006 0.006 PARTICULATE MATTER Filterable 0.16 0.02 0.18 0.69 0.18 0.89 0.002 0.002
SULFUR DIOXIDE SO2 0.05 0.01 0.05 0.22 0.05 0.22 0.001 0.001
CAR NITROGEN M ON Ho NOx 8.24 1.20 8.24 36.07 8.24 36.07 0.098 0.099
CARBON MONOXIDE CA 6.92 1.01 6.92 30.30 6.92 30.30 0.082 0.082
VOLATILE ORGANIC COMPOUNDS OC) 0.45 0,07 0.45 1.98 0 45 1.98 0.005 0.005
TOXIC/HAZOA7ION 1,ACTUAL EMISSIONS POTENTIAL EMSs10N6 EMISSION FACTOR
GAS yV COKTNOLSIL.Ii) OgECONrpggl.61 CoNr-'Wr IbIMMMU
TOXIC NA7M000a MR POLLUTANT NUMBER 11UNF r I IIMr 1 uncontrolled cbnbdlPd Acetaldehyde 75070 1.25E-06 3.66E-04 1.25E-06 1.10E-02 1.25E-06 1.10E-02 1.49E-oe 1.46E-oa Acroleln 107028 1.48E-06 4.34E-14 1.48E-08 1.30E-02 1.48E-08 7.30E-02 1.reE-0e TTeE-os
Ammonia 7664417 2.64E-01 7.71E+01 2.64E-0i 2.31E+03 2.84E-01 2.31E+03 3.14E-03 3.14E-03
Arsenic unlisted Compounds ASC-other 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Benzene 71432 1.73E.04 5.06E-02 1.73E-04 1.51E+00 1.73E-04 1.57E+00 2.09E-08 z.o6E-0e Benno a ens 50328 9.88E-08 2.89E-05 9.SBE-08 8.88E-04 9.88E-OB 8.86E-04 LIeE-0e 1.IeE-0e
Be
lium metal unreacted 7440417 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+0o u.lxX;,aO
Cadmium metal elemental unreacted 7440439 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 o.aaE+00 000E+ao
Chromic add 7738W 0.00E+00 0.00E+00 0.00E+00 0.00E+0p 0.00E+00 0.00E+0o UAOE+X 0.00E+00 Cobas unlisted Compounds H COC-other 6.92E-06 2.02E-03 6.92E-06 8.06E-02 8.92E-08 6.06E-02 e.z4Eae a.z4E-0a
Formaldehyde h a 11054 6.18E-03 1.81E+00 6.18E-03 5.41E+01 6.18E-03 5.41E+01 7.36E-05 7.35E-06
Hexane.n- 110543 1.48E-01 4.34E+01 1.48E-0i 1.30E+03 1.48E-01 1.30E+03 I.7eE-03 I.79E-03
Lead unlisted compounds H PBC-other 4.12E-05 1.20E-02 4.12E-05 3.61E-01 4.12E-05 3.81E-07 4.GOE-0> 4.aoE-0r
Manganese unlisted Compounds MNCother 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 OmE.00 0.oaewo
Mercury vapor 7439976 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 o.mE.00 0.00E+00
Na 0lalene H 91203 5.02E-05 1.47E-02 5.02E-05 4.40E-0i 5.02E+0 4.40E-01 .NE.O> .NE+07
Nickel metal 7410020 0.00E+00 0.00E+00 0,00E+00 0.00E+00 0.00E+00 O.00E+00 0.00E+0o 0.00E+00
Selenium compoundsountls H SEC 1.98E-06 5.78E-04 7.98E-06 1.73E-02 1.98E-06 1.73E-02 205E-0a 2.36E-0e
Toluene 108883 2.80E-04 8.18E-02 2.80E-04 2.45E+00 2.80E-04 2.45E+00 3.33E-08 3.33E-09
Toted HAPs 1.55E-01 I 4.53E+01 1.55E-01 I 1.36E+03 I 1.55E-01 1 1.36E+03 I.84E 03 1 64E0
Richest HAP 11Hexane 1 1.48E-01 I 4.34E+01 I1.48E-01I 7.30E+03 1.48E-01 1.30E+03 -^3 -ec03
TOXICAIR POLLUTANT EMISSIONS INFORMA
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
TOXIC AIR POLLUTANT CAS Num. I 1 mBtu
brhr lb/day I ummnftmw corwnw
Acetaltleh a 76070 1.25E-06 3.00E-05 3.88E-04 I
E-0e I.49E-08on 107028 1.48E-06 3.56E-05 4.34E-04 -0a T7eE-osAmmonia 7864417 2.64E-016.32E+00 7.77E+01 -03 3.14E-03Arsenic unlisted COM unds ASGoMer 0.00E+00 0.00E+00Benzene 71432 1 73E-04 0.00E+00 +00 0.00E+00Benzo a ens 4.15E-03 5.06E-02 -oe 2.09E-0650328 988E-08 2.37E-06 2.89E-05 -ae LIaE-0aBe liummetal unreaded 7440417 0.00E+00 0.00E+00 0.00E+00 .ao O.00E.oOCadmium metal elemental unreacted 7440439 000E+00 0.00E+000.00E+00 +0o O.oaE.00Soluble chromate com unds as chromium uivalent SoICR6 0.00E+00 0.00E+000.00E+00 .aO o.00E,OoHexammaldeh a 50000 6.18E-03 1.48E-01 1.87E+00 .
Hexane,n- 110543 1.48E-01 08 7.35E-06Man anew unlisted com untls 3.56E+00 4.34E+01 -C3 I.TSE-03MNGoOIr 0.00E+00 0.00E+00 0.00E+00 +00 o.00E+oo7439976 000E+00 0.00E+00 0.00E+00 .00 000E+00Nickel metal 7440020 0.00E+00 0.00E+0070luenefTH) 108883 280E-Oa 0.00E+00 -0c Or.�E."�
fi.72E-03 819E-02
GREENHOUSE GAS EMISSIONS INFORMA7fON(FOR EMISSIONS INVENTORY PURPOSES)-CONSISTENT WITH EPA MANDATORYREPORTIMG RULE GHG-POTENTIAL TO EMIT
(MRR)METHOD NOT BASED ON EPA MRR METHOD
GREENHOUSE GAS POLLUTANT ACTUAL EMISSIONS
EPA MRR CALCULATION METHOD:TIER 1 POTENTIAL FJaISSIONS
metric to metric tons/yr.CO2e short tOnSV CARBON DIOXIDE(COzJ 1312.96 short tonsryr short tons/yr,CO20
METHANE(CH4) -- -- 1,312.96 1.447.29 43,005.78 43005.78
NITROUS OXIDE NO - 2.48E-02 5.20E-01 2.73E-02 8.11E-01
( : ) 2.48E-03 7.66E-07 1.70E+01
2.73E-03 8.11E-02 2.51E+01
TOTAL CO2e 1,314.25 TOTAL CO2a
NOTE: CO29 means CO2 equivalent metnc tons short tons 43,047.96
NOTE: The DAD Air Emissions Reporting Online(AERO)system requires short tons be reported. The EPA MRR requires metric tons be reportetl.
NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of S1gnRleant Deterioration)purposes.
NATURAL GAS COMBUSTION EMISSIONS CALCULATOR REVISION L 10/08/2013-OUTPUT SCREEN
AInstructions: Enter emission source/facility data on the INPUT"tab/screen. The air emission reautts and summary of Input date are viewed I
WA printed on the'OUTPUT"tab/screen. The different tabs are on the bottom of this screen.
This spreadsheet is for your use only and should be used with caution.DENR does not guarantee the accuracy of the information contained. This
NCDENR spreadsheet is subject to continual revision and updating. It Is your responsibility to be aware of the most current information available. DENR Is not
responsible for errors or omissions that may be contained herein.
SOUR EJFACNRY. I MMA M/NPUTSCR
COMPANY. Valley Proteins FACILITY ID NO.: 800081
PERMIT NUMBER: 3085
EMISSION SOURCE DESCRIPTION: 84 MMBT R NATURAL GAS-FIRED BOILER FACILITY CITY: Lev4aWn
EMISSION SOURCE ID NO.: ES-8 FACILITY COUNTY: Bertie
CONTROL DEVICE: I NO CONTROL POLLUTANT CONTROL EFF.
SPREADSHEET PREPARED BY: Jones
ACTUAL FUEL THROUGHPUT: 43.16 10 SCF/YR FUEL HEAT VALUE: 1.020 BTU/SCF NOX CALC'O AS 0%
POTENTIAL FUEL THROUGHPUT: 721 41 106 SCF,'YR BOILER TYPE: SMALL BOILERWOO mmBTU/HR NO SNCR APPLIED
REQUESTED MAX.FUEL THRPT 721 41 10"SCAYR HOURS OF OPERATIONS: 24
CRITERIA AIR POLLUTA :':' - FORM
ACTUAL EMISSIONS POTENTIAL EMSSIONS EMISSION FACTOR
(FFIEfl CON1POld/LMrtfil 19EFOPE.eln O SILIN 5 IgrIEq GONrgOIS,WRSI W",PSW
AIR POLLUTANT EMITTED Whir ton Ib/hr ton r Ib/hr tons unconrrolle4 Oonbo0e0
PARTICULATE MATTER oral 0.63 0.16 0.83 2.74 0.63 2.74 0.007 0,007
PARTICULATE MATTER(Condensable) _ 0.47 0.12 0.47 2na 0.47 no 0.008 0.006
PARTICULATE MATTER Fihereble 0.18 0.04 0.16 0.69 0.16 0.69 0.002 0.002
SULFUR DIOXIDE(SO2) 0.05 0.01 0.05 0,22 0.05 0.22 0.001 0.001
NITROGEN OXIDES NOx 8.24 2.16 8.24 36.07 8.24 36.07 0.098 OD98
CARBON MONOXIDE CO 6.92 1.81 6.92 30.30 6.92 30.30 0.082 0.082
VOLATILE ORGANIC COMPOUNDS OC 0.45 0,12 0.45 1.no 0.45 1.98 0.005 0.005
T0J(!C./NAZARDOUSAIR POLLUTANT FMiSSIONS.RIIFORMAl iON...
ACTUAL EMISSIONS I POTENTIAL EMISSIONS EMISSION FACTOR
GAS CRMiPo19/Wr81 aEF. ONmd8l41.Vr91 FACONToOU"'No IC/mmBN
TOXIC I HAZARDOUS AIR POLLUTANT NUMBER ItMlr r Ib/Nr l0/fir i une9nbolled conbolletl
Aceteldeh a 75070 1.25E-Oe 6.56E-04 1.25E-OB 1.10E-02 1.25E-06 1.10E-02 1.4eEA9 149E-09
Ac Ammooleinnia
H 107028 1.48E-06 7.77E-04 1.48E-06 1.30E-02 1.48E-06 1.30E-02 178E-09 1.78E-09
Ammonia 7664417 2.64E-01 1.38E+02 2.64E-01 2.31E+03 2.64E.01 2.31E+03 3.14E-03 3.14E-03
Arsenic unlisted compounds ASCother 0.00E+00 O.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 o.oOE«oo
Senzene 71432 1.73E-04 9.06E-02 1.73E-04 1.51E+00 1.73E-04 1.51E+00 zo9E-oe z.OeEAe
Benno a ens 50328 9.88E-08 5.18E-05 9.88E-08 8.68E-04 9.88E-08 8.68E-04 1.18E-08 1.18E-0a
Beryllium metal(el a mental 7440417 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.08E+00 0.00E+00
Cadmium metal elemental unreacl6d 7440439 0.00E+00 O.DOE+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 o.00e+00 0.00E+00
Chromic acid I 7738945 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E«o0 o.aoE.oO
Cobalt unlisted compounds H COC-other 6.92E-OB 3.63E-03 8.92E-OB 6.06E-02 6.92E-06 6.06E-02 6.z4Eoe e.24E48
Formaldehyde 50000 6.18E-03 3.24E+00 6.18E-03 5.41E+01 6.18E-03 5.41E+01 735E-06 7.35E-05
Hexane n- 110543 1.48E-01 7.77E+01 1.48E-01 1.30E+03 1.48E-01 1.30E+03 1.78E-03 1.78E-03
Lead unlisted compounds H PBCother 4.12E-05 2.16E-02 4.12E-05 3.81E-01 4.12E-05 3.81E-01 4.90E-07 4.90E-07
Man anese unlisted Compounds MNCother 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Menu vapor 7439976 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 000E«o0 0.00E«00
N thalene H 91203 5.02E-05 2.83E-02 5.02E-05 4.40E-01 5.02E-05 4.40E-01 5.88E-07 5.99E47
Nickel metal 7440020 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+DO 0.00E+00 o.o0E.o0 O.aoE.oa
Selenium compounds H SEC 1.98E-OB 1.04E-03 1.98E-06 1.73E-02 1.98E-06 1.73E-02 2.35E-09 2.35EA 1
Toluene tOB883 2.80E-04 1.47E-01 2.80E-04 2.45E+00 2.80E-04 2.45E+00 3.33E-06 3.33E-08
Total HAPs 1.55E-01 8.12E+01 1.55E-01 1.36E+03 1.55E-01 1.36E+03 1.84E-03 194E-03
Highest HAP Hexane 1.48E-01 7.77E+01 1.48E-01 1.30E+03 1.48EE01 1.30E+03 176E 03 116E-03
7QAa;AIRPOLLUTANTEMISSIONS INFORMATION . RPERMTiTINGPURPOSES
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
TOXIC AIR POLLUTANT IivenrE i
CAS Num. Ib/hr lb/dayI 0ncomrol164 conbollM
Acetaldeh a 75070 1.25E-06 3.00E-05 6.56E-04 1.se5-0e 1.48E-oe
Acrolein 107028 1.48E-06 3.56E-05 T.77E-0a 1.7eEA9 1.78E-06
Ammonia 7664417 2.64E-01 6.32E+00 1.38E+02 3.14E-03 3.14E-03
Arsenic unlisted com unds ASC-other 0.00E+00 0.00E+00 0.00E+00 a.00E.00 o.00E.00 Benzene 71432 1.73E-04 4.15E-03 M777E+011.76E.03
2 z.aeEA6zBenno a meal 50328 9.88E-08 2.37E-06 -05 1.18EAa 1Be lium metal(eleme tat 7440417 0.00E+00 O.00E+00 00 0.00E+00 0.00E.0n
Cadmium mlNel elemental unreacted 74404390.00E+00 0.00E+00 00 0.00E+0o 0.a0E+0o
Soluble chromate com unds as chromium I uivalent SoICR6 0.00E+00 0.00E+00 00 0.00E+00 0o0E+00
Formaldeh a 50000 6.18E-03 1.48E-0100 TasE-06 7.35E-os
Hexane n- 110543 1.48E-07 3.56E+00 01 1.79E.03 1.79E-03
Man enese unlisted com unds MNC-other 0.00E+00 OADE+00 00 0.00E+00 o.oaE.00
Mercu a or 7439976 0.00E+00 0.00E+00 00 0.00E+00 000E+00
Nickel metal 7440020 0.00E+00 0.00E+00 00 0 oOE.00
Tcluene(TH) 108883 280E-04 672E-03 01 _
GREENHOUSE GAS EMISSIONS INFORMATION IFOR EMISSIONS INVENTORY PURPOSES) -CONSISTENT W7H EPA MANDATORY REPORTING RULE _I GHG-POTENTIAL TO EMIT
(MRR)METHOD NOT BASED ON EPA MRR METHOD
GREENHOUSE GAS POLLUTANT ACTUAL EMISSIONS
EPA MRR CALCULATION METHOD:TIER i POTENTIAL EMISSIONS
metric ton metric tons/yr,CO29 short ton short tans/ short tons/yr,CO2e
CARBON DIOXIDE(COz) _ 2352.31 2,352.31 .2,592.97 43.005.78 43005.78
METHANE(CH,) 4.44E-02 9.32E-01 4.89E-02 8.11E-01 1.70E+01
NITROUS OXIDE(N70)
4.44E-03 1.38E+00 4.89E-03 8.11E-02 2.51E+01
TOTAL CO2e 2,354.61 TOTAL CO2e
NOTE: CO2e means CO2 equivalent metric tonsshort tons 43047.96
NOTE:The DAG Air Emissions Reporting Online(AERO)system requires short tons be reported. The EPA MRR requires metric torts be reported.
NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
L
NATURAL GAS COMBUSTION EMISSIONS CALCULATOR REVISION L 10/08/2013-OUTPUT SCREEN
Instructions: Enter emission source/facility data on the'INPUT'tab/screen. The air emission results and summary of Input data ere viewed/
Printed on the'OUTPUT'tab/screen. The different tabs are on the bottom of this screen.
1e
This spreadsheet Is for your use only and should be used with caution.DENR does not guarantee the accuracy of the information contained.This
NCDENR spreadsheet is subject to continual revision and updating. it is your responsibility to be aware of the most current information available. DENR is not
responsible for errors or omissions that may be contained herein.
SOURCE/FACILITY/USER IIVPUTSUMMARY RoutivipursCREM
COMPANY Valley Proteins FACILITY ID NO 800081
PERMIT NUMBER. 30B5
EMISSION SOURCE DESCRIPTION: F_ MMBTU HR NATURAL GAS-FIRED BOILER FACILITY CITY: Lewiston
EMISSION SOURCE ID NO.: ES-23 FACILI7V COUNTY: BarOe
CONTROL DEVICE: NO CONTROL POLLUTANT CONTROL EFF.
SPREADSHEET PREPARED BY: Jones
ACTUAL FUEL THROUGHPUT: 7.46 10 SCF(YR FUEL HEAT VALUE: 1.020 BTU/SCF NOX CALC'D AS 0%
POTENTIAL FUEL THROUGHPUT" 251.64 10'SCF/YR BOILER TYPE: SMALL BOILER(<l 00 mmBTU/HR) INO SNCR APPLIFD
REQUESTED MAX.FUFL THRPT: 25164 10`'SCF/YR HOURS OF OPERATIONS'. 24
CRITERIA 41R POLL
ACTUAL EMISSIONS POTENTIAL EMISSIONS EMISSION FACTOR
IPFrEP LONTROLb r LY1151 IeEf ORE CONTPOLS,L"FSI 1151 IPMMBlu
AIR POLLUTANT EMITTED Ib/hr ton Whirtons/ ID/hr uR S;Lton uncontronm contronMM
PARTICULATE MATTER(Total) 0.22 0.03 0.22 0.96 0.22 0.98 0,007 0.007
PARTICULATE MATTER Condensable 0.16 a 02 0.18 0.72 0.16 0.72 0.006 0.006
PARTICULATE MATTER Fihereble 045 0.01 0.05 0.24 0.05 0.24 0.002 0.002
SULFUR DIOXIDE S02 0.021 0.00 0.02 O.OB 0.02 0.08 0.001 0.001
NITROGEN OXIDES NGX 2.87 0.37 2.87 10.08 0.02 12.08 0.098 0.099 CARBON MONOXIDE CO 2.41 0.31 2.41 10.57 2.41 10.57 0.082 0.082 VOLATILE ORGANIC COMPOUNDS O 0.16 0.02 0.16 0.69 0.16 0.69 OW51 0.005
TOXIC;HAZARDOUSAW POLLUTANT EMISSIONS INFORMATION s: I,
ACTUAL EMISSIONS I POTENTIAL EMSSIONS EYI9SION FACTOR
CAS cartnIxslum roar C0NI RovRlun PFIER CCNIRIX9ILMR V. Stu
TOXIC/NAIAROOUS AIR POLLUTANT NUMBER Ibrirr It, IbRr Ib/Tr r uncontrolled mntrolle4 Acetaldehyde 75070 4.37E-07 1.13E-04 4.37E-07 3.82E-03 a.37E-07 3.82E-03 1.49E-oe 1.46E-oe Acrolein 107028 5.17E-07 1.34E-04 5.17E-07 4.53E-03 5.17E-07 4.53E-03 1.78E-oe 1.7eE-08 Ammonia 7664417 9.19E-02 2.39E+01 9.19E-02 8.05E+02 9.19E-02 8.06E+02 3,10E-03 a.14E-03 Arsenic unlisted Compounds ASC-other 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 Benzene 71432 6.03E-05 1.57E-02 6.03E-05 5.28E-01 6.03E-OS 6.28E-07 2.08E-oe z.oeE-ae Benno a ens 50328 3.45E-08 8.95E-0e 3.45E-OB 3.02E-04 3.45E-08 3.02E-04 1.18E-09 TteE-0B Beryllium metal unreectetl 7440417 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 OMME+00 0.00E+00 Cadmium metal elemental unreacted 7440439 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 o.00E.oa O.00E.oO Chromic acid T738945 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.o0E.0u o.WE+oo
Cobalt unlistedTH)Compounds H COC-other 2.41E-06 6.27E-04 2.41E-06 2.11E-02 2.41E-06 2.11E-02 924E-06 ez4E-0e Hexane,
n.Formaldehyde 50000 2.15E-03 5.60E-01 2.15E-03 1.89E+01 2.15E-03 1.89E+01 7.39E-0s 7.35E-0s Hexane n- 110543 5.17E-02 1.34E+01 5.17E-02 4.53E+02 5.17E-02 4.53E+02 t.TSE-03 IJ8E-03
Lead unlisted c unds H PBCother 1.44E-05 3.73E-03 1.44E-05 1.26E-01 1.44E-05 1.26E-01 4.90E-07 4.90E-07 Men anew unlisted compounds MNCother 0.00E+00 0.00E+0p 0.00E+0O 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
Mercuryvapor7439976 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 a.00E+00 o.aoE.ao
N tltalene H 87203 1.75E-05 4.55E-03 1.75E-05 1.53E-01 1.75E-05 1.53E-01 5.69E-0] s.6BE-O)
Nickel metal 7440020 0.00E+00 0.00E.00 000E+00 0.00E+00 0.00E+00 0.00E+00 o.00E.00 0.00E+00
Selenium coin nds H SEC 6.88E-07 1.79E-04 6.89E-07 8.04E-03 8.89E-07 13.04E-03 2.35E-OB 2.35E-0e
Toluene 108883 9.77E-OS 2.5aE-02 9.77E-OS B.SBE-01 9.77E-05 8.58E-01 3.33E-0B 3.33E-09
Total H Ps 54 -02 1. 5 4..7E+02+01 517E-02 E 4 . +0 184E-03 TBE-o3Hexane 5E E+01 02Hghesl HAP
517E-02 4.53E.02 IrsE.oO 1 76E03
TOA1CAM' UTA TE SBVFORMA RPERMTT7ING PURPOSES -
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
TOXIC AIR POLLUTANT CAS Num. Ib/hr IWmm9tu
lb/day I uneoMr9llyd conlydlW
Acetaldehyde h a 75070 4.37E-07 1,05E-05 1.13E-04 Acrolein 107028 5.17E-07 1.46E-0e 1AaE-08
1.24E-05 1.34E-04 11SE-0e ITIE-09
Ammonia 7664417 9.19E-02 2.21E+00 2.39E+01 KZWE�
3 3.14E-an
Arsenic unlisted coin nds ASCother 0.00E+00 0.00E+00
Benzene 71432 6.03E+0 0.00E+00 0.00E+0o
1.45E-03 1.57E-02 z.ISE-oeBenno a ens50328 3.45E-08 8.27E-07 8.95E-06 0 1teE-09Be lium metal umeacted r"LW1I7 0.00E+00 0.00E+00 0.00E+00 O.onE.X
Cadmium metal elemental unreactetl 7440439 0.00E+00 0.00E+00 0.00E+00 o.aoE,00Soluble chromate coin ounds as chromium I ulvalent SoICR6 O.DOE+0O 0.00E+00 0.00E+00
Formaldeh a 50000 2.15E-03 5.17E-02 o.00E.oOHexane n- 110543 5.60E-01 7.35E-05
5.17E-02 1.24E+00 1.34E+01 17eE-03
Men enese unlisted coin unds MNComer0.00E+000.00E+00Mercu v or 7438978 0.00E+00 . .ao 0.00E+0o
0.00E+00 0.00E+00 0.00E+00 0.NE.00 0.00E+00
Nickel rlretal 7440020 0.00E+00 0.00E+00 0.00E+00 0 DOE.00 0 FEE.00
Toluene(TH 108863 977E-OS 234E-03 254E-02 r3aE.0e 333F oe
GREENHOUSE GAS EMISSIONS INFORMATION(FOR EMISSIONS INVENTORYPURPOSES)-CONSIST€NT WRH EPA MANDATORY REPORTING RULE GHG•POTENTIAL TO EMIT
(MR)II)METHOD NOT RASED ON EPA MRR METHOD
GREENHOUSE GAS POLLUTANT ACTUAL EMISSIONS
EPA MRR CALCULATION METHOD:TIER 1 POTENTIAL EMISSIONS
metric tonsUyr me01c ton CO2s
CARBON DIOXIDE(COJ short tpnW short tons/yr short tons/yr,CO2e
_ 406.71 406,71 448.32 15,000.83 15000.83
METHANE(CH,) 7.67E-03 181E-01 8.48E-03 .2.83E-01 6.84E+00
NITROUS OXIDE(Nz0) 7.87E-04
2.38E-01 8.46E-04 2.81 8.77E+00
TOTAL CO2e 40711 TOTAL CO2e
NOTE: CO2e means CO2 equlvalem meViC tons short tons 13,015.54
NOTE: The DAD Air Emissions Reporting Online(AERO)system requires short tons be reported. The EPA MRR requires metric tons be reported.
NOTE: Do not use greenhouse gas emission estimates from this spreadsheet for PSD(Prevention of Significant Deterioration)purposes.
Lewiston
CALCULATIONS FOR YEAR 2013
VOCS PER KEITH OVERCASH'S LETTER OF 8/12/00 THE FOLLOWING EMISSION RATES APPLY
MEAT PROCESSED AT AN AVERAGE OF 52,295 LBS/HR YIELDS THE FOLLOWING VOC EMISSIONS
* ROOM AIR SCRUBBER 0.0917 LBS/TON
*' PACKED BED SCRUBBER 0.0994 LBS/TON
Assumption made that all raw material processing yields same VOC factors as meat processing
CD-10D Cross Flow Scrubber for Meat Plant Room Air Treatment
CD-10F Packed Tower Scrubber for Back-up Non-Condensible Treatment**
PLANT PROCESSED IN TONS OF MATERIAL THROUGH COOKERS
ES 10A.1, 10A.2, 10B,10E 195487
Vim►'`Uor arCD-10D CROSS FLOW SCRUBBER* (Plant Room Air)
0.0917 X 195,487 TONS 17,926.16 LBS
16
d 5 OR 8.96 TONS VOC
BCD-10F PACKED BED SCRUBBER** ,
0.0994 X 195,41J7) TONS 19,431.41 LBS /
R 9.72 TONS VOC
rmci f{ou 4W
Page 1
2013 CALCULATIONS
Lewiston Blood Drying Process
Raw Blood Processed 47,188,000 Ibs
23,594 Tons
Blood Meal Yield 8%
Blood Meal Produced 3,775,040 Ibs
1,887.52 Tons
Emission Factors
Ibs/ton
pV IfeAd6)< 1}466. 0,71, (b/hr > em-10
PM10 0.460 CvndyrS>r�P
H2S 0.080
Ammonia `0.600
Control Device Efficiency PM, PM10 H2S, Ammonia
50% 85%
Emissions ES-10A.2
Ibs Tons
PM 10 Aa+"-t 17,3 0,36
PM10C-cP4 `S16l�* 434.13 0.2170648
1-12S 22.65 0.01132512
Ammonia 169.88 0.0849384
�fc� Gh �yo71' �as Irc1, /nverrh y Zul2��j(.� ✓S
ha -/,5 Carred e 'Jlo
G,l-,Z)� kru'ti,Q pnrw,�lor,C in dstl3 (9/Wo rap drVn04144
2013 CALCULATIONS
Lewiston Meal Loadout
Raw Material Processed
Blood 23,594 Tons
Meat 150,176 Tons
Feather 45311 Tons
Total 219,081 Tons
Meal Produced Yield %
Blood 0.08 1,887.52 Tons
Meat 0.1785 26,806.42 Tons
Feather 0.196 8,880.96 Tons
Total 37,574.89 Tons
Meal Loadout ES-19 r
Ib
Emission Factors PM10 0.00080008 wv �sN
PM 0.003V)'M ,cfto^
Emissions T .19•1 "2
Ibs Tons
PM10 30.06 0.015029957 5�Q—Q Vor S
PM 112.72 0.056362338
o0 2-7 jbJf�, P� p,�✓�o,�i �°''io% h
raajz;�W�
, ion r{ 4, S fans/yr . VO����y�S G en /S �i�Ceej *nay ✓,,
re »ro 1 S
2013 CALCULATIONS
Lewiston Silos
Raw Material Processed
Blood 23,594 Tons
Meat 150,176 Tons
Feather 45311 Tons
Total 219,081 Tons
Meal Produced Yield %
Blood 0.08 1,887.52 Tons
Meat 0.1785 26,806.42 Tons
Feather 0.196 8,880.96 Tons
Total 37,574.89 Tons
Silos Gbh SII') Slur �n
4vy
Ibs/ton Alp-4 2-
Emission Factors PM10 '0.001
PM 0.0031 1U) 0,�� JVV
Vesuoii r�1P�Q �QU�o
/enluiPi (/n�
Emissions ES-16-19 u D
Ibs Tons
PM10 30.06 0.015029957
PM 112.72 0.056362338
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