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HomeMy WebLinkAboutAQ_F_0800044_20120319_EI_Fac-EI-Rpt Inventory Certification Form(Title V) Facility Name: Avoca Incorporated Facility ID : 0800044 841 Avoca Farm Road Permit: 01819 PO Box 129 County : Berrie Merry Hill,NC 27957 DAQ Region : WARO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2011 These forms must be completed and returned even if the facW did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is David Peele This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal defmition.40 CFR Part 70.2 defines a responsible as meaning one of the following: 1.For a corporation: a president,secretary,treasurer,or vice—president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars); or ii. the delegation of authority to such representatives is approved in advance by the permitting authority; 2.For partnership or sole propietorship;a general partner or the proprietor,respectively; 3. for a muncipality, state,federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA). ERTIFICATION STATEMENT: Tm2oMpt7 Legally Respon5ible Official,read aud sign afteX all submissions amLadL certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's SiwiWire Belo use blue' k : Date Signed: Printed Name: David Signature This form applies to Title V facilities.If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. Email address of Responsible Official: david.peele@avocainc.com 0 U LS Information on this Form cannot be held confidential �I MAR 9 2012 DAQ WARO 1 Total Y 2011 Emission Summary Recorded in ED Facility 1D#: 0800044 Facility ota C y ty Facility Name: Avoca Incorporated Permit#(s): 01819T38 Green House Gases Pollutants(GHG) Actual Emissions Tons/Vr °/o Change Pollutant CAS CY 2011 CY 2010 from ED from Fees Methane(CI-14) 74-82-8 0,025700 0.019800 29.8% Carbon Dioxide(CO2) 124389 8,970.06 7,200.16 24.6% Nitrous Oxide(N20) 10024972 0.047500 0.038100 24.7% CO2 equivalent(sum of individual GHG pollutant emission times their 1995 8,151.49 metric tons IPCC Global Warming Potential(GWP),converted to metric tons) Criteria Pollutants Actual Emissions % Change (Tons/Year) Pollutant CY 2011 CY 2010 from ED from Fees CO 2.79 1.90 46.80/4 NOx 13.79 9.07 52.0%r PM(TSP) TSP 1.06 0.730000 45.20i,, PM 10 I'm I O 0.660000 0.420000 �Z7.1%, PM2.5 PM2 S 0.370000 0.180000 105.60/, S02 S02 17.06 13.60 25.4%, VOC Voc 491.30 231.31 112.4% Hazardous Air Pollutants(HAPs) Actual Emissions % Change and/or Toxic Air Pollutants(TAPS) (Pounds/Year) Pollutant CY 2011 CY 2010 from ED from Fees Polycyclic Organic Matter(Specific Compounds from OAQPSJor 1.17 0.876450 1,.E i"', T Benzo(a)pyrene(Component of 833291POMTV& 50-32-8 0.000330 0,000130 . 56553/7PAH) Naphthalene(Component of 83329/POMTV) 91-20-3 1.17 0.876320 Polycyclic Organic Matter(7 PAN Compounds for NIF) 0.000330 0.000130 V,t 09/05/2012 Page I of 4 Facility Total CY 2011 Emission Summar,N Recorded in FD Facility ID#: 0800044 Facility Name: Avoca Incorporated Permit#(s): 018191'38 Hazardous Air Pollutants(HAPs) Actual Emissions % Change and/or Toxic Air Pollutants(TAPs) (Pounds/Year) Pollutant CAS CY 2011 CY 2010 from ED from Fees Polycyclie Organic Matter(7 PAH Compounds for NIF) 0.000330 0.000130 Benzo(a)pyrene(Component of 83329/POMTV& 50-32-8 0.000330 0.000130 56553/7PAH) Nickel& Compounds,sum total mass includes elemental 2.00 1.61 Nickel Unlisted Compounds (Component ofNIC- NIC-other 2.00 1 61 1 Specify) Mercury& Compounds-all total mass includes Hg Vapor 0.333830 0.268160 Mercury Unlisted Compounds-Specify Compound HGC-Other 0.333830 0.268160 24.50% (Component of HGC) Manganese& compounds 1.56 1.25 '4 Manganese Unlisted Compounds-Specify NNC-Other 1.56 j_� Compound(Component of MNC) Lead& compounds 0.990370 0.795540 24.5, Lead Unlisted Compounds-Specify Compound PBC-Other 0.990370 0.795540 24.-5 (Component of PBC) Chromium(VI)Non-Specific Compounds, as Chrom(VI) 0.023150 0.018590 24.53„ (Component CRC Chromium (VI)Non-Specific Unlisted Compounds- NSCR6-0ther 0.023150 0.018590 24 .;'7.. Specify Compound(Component of NSCR6& CRC) Chromium-AlMial(includes Chromium(VI)categories,metal 0.48 _5.20 and others Chromium(VI)Non-Specific Unlisted Compounds- NSCR6-other 0.023150 0.018590 24.5%, Specify Compound(Component of NSCR6& CRC) Chromium Unlisted Compounds-Specify CRC-Other I 1 5.18 24.5% Compound(Component of CRC) Cadmium& compounds(total mass includes elemental metal) l 23 0.982620 09/05/2012 Page 2 of Facility Total CY 2011 Emission Summary Recorded in ED Facility ID#: 0800044 Facility Name: Avoca Incorporated Permit#(s): 01819T38 Hazardous Air Pollutants(HAPs) Actual Emissions % Change and/or Toxic Air Pollutants(TAPs) (Pounds/Year) Pollutant CAS CY 2011 CY 2010 from ED from Fees Cadmium&compounds(total mass includes elemental metal) 1.23 0.982620 5.2%, Cadmium Unlisted Compounds-Specify Compound CDC-Other 1.23 0.982620 25.111�11 (Component of CDC) Beryllium& compounds(Total mass) 0.283360 0.223470 26.8% Beryllium Unlisted Compounds-Specify Compound BEC-Other 0.283360 0.223470 26A'i;, (Component of BEC) Arsenic& Compounds(total mass of elemental AS,arsine and all 0.474370 0.375420 16 l inorganic compounds) Arsenic Unlisted Compounds-Specify Compound ASC-Other 0.474370 0.375420 26.40/,, (Component of ASQ Acetaldehyde 75-07-0 1.32 0.507600 160.0% Acrolein 107-02-8 0.159980 0.061530 160.00/, Benzene 71-43-2 1.78 0.754390 135V4, Chloroform 67-66-3 6,087.00 6,498.00 -6.30G) Ethyl acetate 141-78-6 11,201.73 13,423.58 -16.6';'„ Ethyl benzene 10041-4 0.050190 0.040310 24.5OX, Fluorides(sum of all fluoride compounds as mass of F 16984-48-8 29.43 Not NIA ion) Reported Formaldehyde 50-00-0 28.07 21.70 29.40/4 Hexane isomers,except n-hexane HEXANEISO 723,161.35 317,924.35 127.50/, Hexane,n- 110-54-3 104,693.65 105,012.54 -0.4°/, Methanol(methyl alcohol) 67-56-1 137,066.19 23,366.46 486.60/, Toluene 108-88-3 5.60 4,20 33.2'i„ Xylene(mixed isomers) 1330-20-7 0.490180 0,188520 160.0% Xylene,o- 95-47-6 0.086020 0.069100 24.50/, 09/05/2012 Page 3 of 4 Largest Individual HAP Methanol(methyl alcohol) 137,060.19 Ibs Total HAP Emissions 247,898.91 --j- I Ibs DAO's Comments Kei,ardin!, Invcnlors 09/05/2012 Page 4 of 4 March 16,2012 Mr. Robert Fisher Environmental Regional Supervisor II- Air Quality NC Division of Air Quality Washington Regional Office 943 Washington Square Mall Washington,NC 27889 Subject: Annual Air Emissions Inventory ZO t� Air Quality Permit No. 01819T38 ' (� Facility ID: 07/08/00044 Avoca, Incorporated Merry Hill,North Carolina �_ y Bertie County Fee Class: Title V Dear Mr. Fisher: In accordance to Avoca, Incorporated's Title V Air Quality Permit, I am forwarding the Inventory Certification Form and supporting documentation for the Annual Air Emissions Inventory. The inventory was submitted on March 15,2012 via the AERO program. The attached certification form and copies of spreadsheets and calculations used in creating this inventory are being submitted to fulfill the requirements of the annual report. If there are any questions or comments concerning the included documentation or inventory report please contact me at(252)325-0335. Sincerely, CalW Brian Conner Environmental, Health, &Safety Manager Avoca, Incorporated it I 1`1 252-482-2133 • Fax: 252-482-8622 Mauins: P.O. Box 129, Merry Hill, NC 27957 • shimins: 841 Avoca Farm Road, Merry Hill, NC 27957 Page 1 of 2 Annual Air Emissions Inventory Facility ID#:0800044 Boilers : OS-1 Year: 2011 Total Run Time: 16571.0 HrsNr Efficiency: 85 % Sulfur Content 0.0015 % Number 2 Fuel: 141000 BtufGal Fuel Useas(oallons) Boller Operation(Hours) Arsenic VOC Emissions Emissions Total Total Month Boller#1 Boller02 Boller03 Boller Boller#1 Boiler#2 Boller#3 Boller (�) 0.bs1 Fuel Used Hours January: 21038,9 21310.6 23130.0 -- 65479.5 588.5 555.2 514.0 1657.7 0.039 13.096 February: 22980.1 23091.5 433.9 46505.5 642.8 634.3 67.5 1344.6 0.028 9.301 March: 8079.3 8773.2 29529.0 46381.5 364.1 284.7 656.2 1305.0 0.027 9.276 April: 12168,6 5709.7 13628.3 31506.6 378.2 422.3 336.5 1137.0 0.019 6.301 May: 17528.2 6470.3 17806.5 41805.0 490.3 478.2 395.7 1364.2 0.025 8.361 June: 20820.8 51671.7 24399.0 96891.5 582.4 566.5 542.2 1691.1 0.057 19.378 Jul - 21861.1 54153.9 26689.5 - 1027D4.5 611.5 603.0 593.1 1807.6 0.061 20.541 Au ust: - 23856.0 63811.5 25929.0 113596,5 667.3 634.9 576.2 1878.4 0.067 22.719 Se tember. 91181.9 70978.1 20758.5- 112918.5 592.5 609.4 461.3 1663.2 0.067 22.584 October. 2D860.1 57957.9 16546.5 95364.5 583.5 600.9 367.7 1552.1 0.056 19.073 November: 5798.7 3777.9 913.5 10490.1 - 162.2 160.9 21.0 344,1 0.006 2,098 December: - 9863.4 - 13344.1 2173.5 25381.0 275.9 501:8 48.3- 826.0 0.015 5.076 Total: 206037.1 381050.4 201937.2 789024.7 5939.2 8052.1 4579.7 18571.0 0.467 167.805 Boller# ID# I GPH HI-Fire I GalsIHr HrfYr Galafy 1 H•101 143 34.7 5939.2 206037.1 2 H-102 143 63.0 6052.1 381050.4 3 H-103 180 44.1 4579.7 201937.2 Total 466 141.74672 18571 789024.7 Criteria Pollutants Criteria Emisson Factor Boller#1 Boller#2 Boller#3 Total Pollutants LbsJ1000 al. ons/Yr onslYr TonsNr onslYr TSP 2.00 0.206 0.381 0.202 0.789 PM-10 1.00 0.103 0.191 0.101 0.395 PM-2.5 0.25 0.026 0.048 0.025 0.099 Sox 42.60 4.389 8.116 4.301 16.806 Nox 24.00 2.472 4.573 2.423 9.468 VOC 0.20 0.021 0.038 0.020 0.079 CO 5.00 0.516 0.953 0.505 1.973 Hazardous Air Pollutants Hazardous Air Emisson Factor Boller#1 Boller#2 Boller#3 Total Pollutants (lbsl1000 gal) (LbsNr) (LbsNO (Lbs/Yr) (LbslYr) Arsenic 5.92E-04 0.122 0.226 0.120 0.467 � 1 Benzene 2.14E-04 0.044 0.082 0.043 0.169 Beryllium 3.53E-04 0.073 0.134 0.071 0.278 L '� Cadmium 1.55E-03 0.319 0.591 0.313 1.223 Chromium 8,18E-03 1.685 3.116 1.651 6.453 *1� e�( I� Chromium VI 2.90E-05 0.0 0.011 0.0 0.0 V n Ethyl benzene 6.35E-05 0.013 13 0.024 0.013 13 0.050 50 � I[look, ►/V�,r/��'Irpr/� "r Flouride 3.73E-02 7.685 14.213 7.532 2OA31 Formaldehyde 3.30E-02 6.798 12,572 6.663 26.033 R Lead 1.25E-03 0.259 0.478 0.253 0.990 Manganese 1.97E-03 0.407 0.752 0.399 1.558 Mercury 4.23E-04 0.087 0.161 0.085 0.334 Napthalene 1.29E-03 0.267 0.493 0.261 1.021 Nickel 2.54E-03 0.523 0.967 0.513 2.003 Toluene 6.20E-03 1.278 2.364 1.253 4.895 o-X lene 1.09E-04 1 0.022 0,041 0.022 0.086 H:1EnvironmemallAir PennhWir ReportsWnnual Air Emissions Inventory@011 ReporH2O11 AAE Calc Page 2 or 2 Annual Air Emissions Inventory Facility ID#:0800044 Boilers : OS-1 Green House Gas Pulutants Emission Boller#1 Boller#2 Boiler#3 Boller#1 Boller#2 Boiler#3 Total GHG Pollutant Factor (Ibs/1000 gal) (lbs/hr) (lbslhr) (Ibs/hr) (tonslyr) (tonslyr) (tonslyr) (tonslyr) CO2 22700.00 787.49 1429.23 1000.93 2338.52 4324.92 2291.99 8955.43 Methane 0.06 0.0021 0.0038 0.0026 0.0062 0.0114 0.0061 0.0237 (CH4) Nitrous Oxide 0.12 0.0042 0.0076 0.0053 0.0124 0.0229 1 0.0121 0.0473 (Nz0) H:1EnvironmentahAir PermiVAir ReportslAnnual Air Emissions Inventory12011 Report12011 AAE Calc Page 1 of 2 Annual Air Emissions Inventory �^ Facility ID#:0800044 P`G Generators : OS-2 l' of Year: 2011 _1r. Total Run Time: 479.5 Hrs/Yr Efficiency: 75 % Sulfur Content: 0.0015 % Number 2 Fuel: 141000 Btu/Gal Fuel Usage(gallons) VOC Month E101 E102 E103 E104 Pk-Gen Total (Lbs.) January: 30.0 50.0 60.0 144.0 284.0 14.791 February: 30.0 50.0 40.0 0.0 120.0 6.250 March: 30.0 50.0 70.0 72.0 222.0 11.562 April: 37.5 87.5 120.0 468.0 713.0 37.133 May: 37.5 62.5 100.0 360.0 560.0 29.165 June: 142.5 237.5 1 240.0 936.0 1556.0 81.036 July: 37.5 62.5 50.0 828.0 978.0 50.934 August: 1192.5 1987.5 3180.0 540.0 6900.0 359.352 September: 30.0 50.0 80.0 0.0 160.0 8.333 October: 30.0 50.0 80.0 216.0 376.0 19.582 November: 30.0 50.0 80.0 36.0 196.0 10.208 December: 22.5 37.5 60.0 36.0 156.0 8.124 Total: 1650.0 2775.0 4160.0 0.0 3636.0 12221.0 636.5 Heat Rate Generator No. ID# Bho hp Hr/Yr Gals/Hr GalsNr mm Btu1Hr mm Btu/Yr 1 E101 587 440 110.0 15.0 1650.0 2.12 232.65 2 E102 760 570 111.0 25.0 2775.0 3.53 391.28 3 E103 603 452 208.0 20.0 4160.0 2.82 586.56 4 E104 534 401 0.0 20.0 0.0 2.82 0.00 Pk-Gen Pk-Gen 2670 2003 50.5 72.0 3636.0 10.15 512.68 Total 5154 3866 480 152 12221.0 21 1723 Criteria Emisson Factor Gen.#1 Gen.#2 Gen.#3 Gen.94 Pk-Gen Total Pollutants (Lb/mm BTU) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) TSP 0.31 0.036 0.061 0.091 0.000 0.079 0.267 PM-10 0.31 0.036 0.061 0.091 0.000 0.079 0.267 PM-2.5 0.31 0.036 0.061 0.091 0.000 0.079 0.267 Sox 0.29 0.034 0.057 0.085 0.000 0.074 0.250 Nox 4.41 0.513 0.863 1.293 0.000 1.130 3.800 VOC 0.36 1 0.042 1 0.070 0.106 0.000 0.092 1 0.310 CO 0.95 0.111 1 0.186 0.279 0.000 0.244 1 0.819 Hazardous/Toxic Emisson Factor Gen.#1 Gen.#2 Gen.#3 Gen.#4 Pk-Gen Total Air Pollutants (Lb/mm BTU) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) Acetaldehyde 7.67E-04 0.178 0.300 0.450 0.000 0.393 1.322 Acrolein 9.25E-05 0.022 0.036 0.054 0.000 0.047 0.159 Arsenic 4.00E-06 0.001 0.002 0.002 0.000 0.002 0.007 Benzene 9.33E-04 0.217 0.365 0.547 0.000 0.478 1.608 Benzo a rene 1.88E-07 0.000 0.000 0.000 0.000 0.000 0.00032 Beryllium 3.00E-06 0.001 0.001 0.002 0.000 0.002 0.00517 Cadmium 3.00E-06 0.001 0.001 0.002 0.000 0.002 0,00517 Formaldehyde 1.18E-03 0.275 0.462 0.692 0.000 0.605 2.033 Na thalene 8.48E-05 0.020 0.033 0.050 0.000 0.043 0.146 Toluene 4.09E-04 0.095 0.160 0.240 0.000 0.210 0.705 Wane 2.85E-04 0.066 0.112 0.167 0.000 0.146 0.491 GAEnvironmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2011 Report\2011 AAE Calc Page 1 Page 2 of 2 Annual Air Emissions Inventory Facility ID#:0800044 Generators : OS-2 Green House Gas Pulutants GHG Pollutant Emisson Factor E101 E102 E103 E104 Total (Lb/gal. tons/ r tons/ r tons/ r tons/ r tons/ r CO2 2.0600000 1.70 2.86 4.28 0.00 8.84 Methane 0.0003289 0.00 0.00 0.00 0.00 0.00141 (CH4) Nitrous Oxide 0.0000470 0.00 0.00 0.00 0.00 0.000202 (N20) Green House Gas Pulutants for Peak Generator Emission Factor GHG Pollutant (Lb/gal.) ibs/yr tons/yr CO2 2.0600000 7490.16 3.75 Methane 0.0003289 1.20 0.0006 (CH4) Nitrous Oxide 0.0000470 0.17 0.00009 (N20) G:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2011 Report\2011 AAE Calc Page 2 Annual Air Emissions Inventory Facility ID#:0800044 Fire Pumps Data used for inventory only! Year: 2011 Total Run Time: 23.5 Hrs/Yr Efficiency: 75 % Sulfur Content: 15 ppm Cetane# 40 Number 2 Fuel: 141000 Btu/Gal Gallons Hours Gallons/ VOC Month Fuel Used Operated hour (lbs.) January: 40.0 2.0 20.0 2.083 February: 40.0 1 2.0 20.0 2.083 March: 40.0 2.0 20.0 2.083 April: 30.0 1.5 20.0 1.562 May: 50.0 2.5 20.0 2.604 June: 40.0 2.0 20.0 2.083 July: 60.0 3.0 20.0 3.125 August: 30.0 1.5 20.0 1.562 September: 40.0 2.0 20.0 2.083 October: 40.0 2.0 20.0 2.083 November: 30.0 1.5 20.0 1.562 December. 30.0 1.5 20.0 1.562 Total: 1 470.0 23.5 20.0 24.5 Heat Rate FP ID# Bhp hp Hr/Yr Gals/Hr Gals/Yr mm mm Btu/Hr Btu/Yr FP FP 0 23.5 20.0 470.0 2.82 66.27 Criteria Emisson Factor (Lb/mm FP Pollutants BTU) (TonsNr TSP 0.31 0.010 PM-10 0.31 0.010 PM-2.5 0.31 0.010 Sox 0.29 0.010 Nox 4.41 0.146 VOC 0.36 0.012 CO 0.95 0.031 Green House Gases Hazardous/Toxi Emisson Factor (Lb/mm FP GHG Emisson Factor E101 c Air Pollutants BTU) (Lbs/Yr) Pollutant Lbl al. tons/ r CO2 2.0600000 0.484 Acetaldehyde 7.67E-04 0.051 Methane 0.0003289 0.000000 Nitrous Acrolein 9.25E-05 0.006 Oxide 0.0000470 0.000000 (N2O) Arsenic 4.00E-06 0.0003 Benzene 9.33E-04 0.062 Benzo a rene 1.88E-07 0.00001 Beryllium 3.00E-06 0.0002 Cadmium 3.00E-06 0.0002 Formaldehyde 1.18E-03 0.078 Na thalene 8.48E-05 0.006 Toluene 4.09E-04 0.027 X lene 2.85E-04 0.019 Annual Air Emissions Inventory Facility ID#: 0800044 Biomass Boilers : ES-BB1 & ES-BB2 Fuel Source : Wood Chips Year: 2011 Total Run Time: 2436.0 Hrs/Yr Wood Chips 8000000 BTU/ton Boiler Operation (Hours) Wood Chips Burned (Tons) NOx Emissons (Lbs.1 CO Emissions (lbs.) Month ES-BB1 ES-BB2 Total Boiler ES-BB1 ES-BB2 Total Wood ES-BB1 ES-BB2 Total ES-BB1 ES-BB2 Total Hours Chips January: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 February: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 March: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 April: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 May: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 June: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 July: 0.0 1 0.0 0.0 0.0 1 0.000 0.0 0.0 0.0 August: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 Se tember: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 October: 1 354.0 186.0 540.0 205.0 100.0 305.0 111.5 54.4 165.920 1.3 0.6 2.0 November: 648.0 480.0 1128.0 474.0 320.0 794.0 257.9 174.1 431.936 3.0 2.0 5.1 December: 384.0 384.0 768.0 1 414.0 414.0 828.0 1 225.2 225.2 4 2 2.6 2.6 5.3 Total: 1386.0 1 1050.0 2436.0 1 1093.0 834.0 1927.0 594.6 453.7 1048.3) 1 7.0 5.3 1-- T .3 Z � 0.01 i Q,✓ S L� } Annual Air Emissions Inventory Facility ID#: 0800044 Butanol: OS-7, OS-10 Year: 2011 Info: Lbs/Gal= 6.76 Monthly Inventory of Butanol (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 0 0 0 February: 0 0 0 March: 1 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 December: 0 0 0 Gallons of Butanol used during the year: 0 Lbs. Of Butanol used during the year: Lbs. of Butanol used by Misc., CIA, and R&D: Lbs. of Butanol sent to hazardous waste: Lbs. of Butanol sent to wwt: Lbs. of Butanol emitted during year: 0 H:\Environmental\Air PermitkAir Reports\Annual Air Emissions Inventory\2011 Report\2011 AAE Calc Annual Air Emissions Inventory Facility ID#: 0800044 Calcium hydroxide Year: 2011 Common Name : Lime Monthlv In entory of Calcium h droxide (pounds): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 0.0 0.0 0.0 February: 0.0 0.0 0.0 March: 0.0 0.0 0.0 April: 0.0 0.0 0.0 May: 0.0 0.0 0.0 June: 0.0 0.0 0.0 July: 0.0 0.0 0.0 August: 0.0 0.0 0.0 September: 0.0 0.0 0.0 October: 0.0 0.0 0.0 November: 0.0 0.0 0.0 December: 0.0 1 0.0 0.0 Lbs. Of Lime used during the year: 0.00 Lbs./Hr. of Lime Uploaded (design): 33000 Operation Time (hours): Lbs/Hr of Lime Emitted (design): 0.135 Lbs/Year of Lime Emitted: 0.000 Tons/Year of Lime Emitted: 0.000 Annual Air Emissions Inventory Facility ID#: 0800044 Chloroform : OS-9 Year: 2011 Info: Lbs/Gal = 12.35 Monthly Inventory of Chloroform (pounds): Month Beginning Received Max Used Ending Inventory Inventory January: 13696 13696 1 13696 Februarv: 13696 13696 1 13696 March: 13696 13696 13696 April: 13696 13696 527.0 13169 May: 13169 13169 919.0 12250 June: 12250 12250 12250 July: 12250 12250 1275.0 10975 August: 10975 10975 10975 September: 10975 10975 1824.0 9151 October: 9151 9151 November: 9151 9151 5400.0 14551 393.0 1 December: 14158 1 14158 1599.0 12559 Lbs. of chloroform used during the year: 6537 Lbs. of chloro. used by Misc., CIA, and R&D: Lbs. of chloro. used by EVG: 6537 Lbs. EVG Produced: 3498 Lbs. of chloroform sent to hazardous waste: 450 Pounds of chloroform sent to WWT: Pounds of chloroform emitted during year: OS-9 6087 H:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2011 Report\2011 AAE Calc Annual Air Emissions Inventory Facility ID#:0800044 Ethyl acetate : OS-6 &OS-7 Year: Info: Lbs/Gal= 7.60 Monthly Inventory of Ethyl acetate(pounda): Month Beginning Inventory Bulk Drums Ethyl acetate Used in SDA Alcohol Total Beginning Beginning New Recovered Recovered In Max Monthly Total Ending Ethyl acetate Month Beginning New Recovered Received New Used Used Drums (Lbs) Used(Lbs.) Inventory Month Emitted(Lbs.) Inventory Inventory Inventory January: '- 3945 3945 0 701.00 3945 701.0 3244 January: 36.87 February: 3244 3244 0 75.00 3244 75.0 3169 February: 52.42 March: 3169 3169 0 2271.00 3169 2271.0 898 March: 2.13 April: BOB 898 0 3320.0 299.00 4218 299.0 3919 April: 24.91 May: 3919 3919 0 381.00 3919 381.0 3536 May: 19.38 June: 3538 3538 0 2579.00 3538 2579.0 959 June: 18.87 July: 959 959 0 3320.0 450.00 4279 Jul 4.83 0 3829 40Au August: 382 3829 1001.00 9 28 August 9.63 28 0September: 28 2828 728.00 2828 728.0 2100 September. 0.00 October. 2100 2100 0 964.00 2100 964.0 1136 October. 31.84 November: 1136 1136 0 3320.0 1051.00 4456 1051.0 3405 November: 17.50 December: 3405 3405 0 439.00 3405 439.0 29M December: 44.29 Lbs.of Ethyl acetate used during the year: 11201.67 Misc.Lbs.of Ethyl acetate used(PNE):OS-7 3807.00 Lbs.of Ethyl acetate used in SFG:OS-6 7132.00 i 7 Lba.of Ethyl acetate VOC from SDA Ethanol Loss(PNE):0S-7 � Lbs.0f Ethyl acetate VOC from SDA Ethanol Loss 122 73 Crown Process Gallons sent to Hazardous Waste: 586.67 Lbs.Sent to Hazardous Waste: 4400.00 Total lbs.of Ethyl acetate emitted during year: 6801.67 Annual Air Emissions Inventory Facility ID#: 0800044 Ethvlenediamine : OS-31 Year: 2011 Info: Lbs/Gal = 7.50 All ethylenediamine is contained and shipped off-site with the product. Monthly Inventory of Ethvlenediamine (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 1985 14888 1985 February: 1985 14888 1985 March: 1985 14888 1985 April: 1985 14888 1985 May: 1985 14888 1985 June: 1985 14888 1985 July: 1985 14888 1985 August: 1985 14888 1985 September: 1985 14888 1985 October: 1985 14888 1985 November: 1985 14888 1985 December: 1985 14888 1985 Total Gallons of Eth lenediamine Used: 0 Total Lbs. Eth lenediamine Used: 0 Gallons sent to Hazardous Waste: Lbs. Eth lenediamine set to Hazardous Waste: 0 Total Gallons sent to WWT: 0 Total Lbs. sent to WWT: 0 Total Lbs. Eth lenediamine Emitted: OS-31 0 Annual Air Emissions Inventory Facility ID#: 0800044 Ethanol (100%) - OS-7 Year: 1 2011' Info: Lbs/Gal = 6.58 Monthly Inventory of Ethanol (gallons): Beginning Max Ending Gallons to Month InventoryReceived Lbs Used Recovered inventoryWWT VOC (Lbs.) January: 4412 29046 4412 0 0 February: 4412 660 33391 5072 0 0 March: 5072 33391 5072 0 0 April: 5072 33391 5072 0 0 May: 5072 33391 5072 0 0 June: 5072 33391 5072 0 0 July: 5072 33391 5072 0 0 August: 5072 33391 5072 0 0 September: 5072 33391 5072 0 0 October: 5072 33391 5072 0 0 November: 5072 33391 1 1 0 0 December: 5072 33391 1 1 5072 0 0 Total Gallons of Ethanol Used: 0 Total Lbs. Ethanol Used: 0 Gallons sent to Hazardous Waste: Lbs. Ethanol set to Hazardous Waste: 0 Total Gallons sent to WWT: 0 Total Lbs. sent to WWT: 0 Total Lbs. of Ethanol Emitted as VOC: 0 Annual Air Emissions Inventory Facility IDS:0800044 Ethanol-SDA:OS-7&OS-10 OS-18.05-19.OS-27.OS42INCLUDED WITH 05-10.� J. t 5 xt e+ t r 4 Year: 2011 Info: LbslGsl• 6.87 %SDA Ethyl acetate- 4.54 Monthly Inventory of Ethanol IjBig2nsl: Monthly Bealnnina Inventory Bulk Drums 6748".2 SDA Bulk SDA In Drums Max SDA on Total SDA BOA as Ethyl SDA SDA SDA In Drums SDA In Drums SDA Ending SDA Used SDA Used SDA VOC Acetate Month g Beginning Beginning SDA Used SDA Disposed Hand WWT ry Inventory Inventory Received Transferred Received Used Recovered (�) Inventory (gallons) (Lbs.) (�) (Lbs.) Emlttetl Janus": 0 36120.8 22381.3 5383.0 1067Z0 4766 438M 57974 5911 40007.9 39795.7 8122 36.87 Februe . 1 30826.8 27147.4 11946.0 5427.0 6932 3955 480351 61617 8404 57732.7 66578.1 1154.7 62.42 March: 6 37345.8 24170.8 5349.0 1061.0 74 794 4068 459366 52456 341 2343.4 2296.6 46.9 2.13 HI: 41633.8 20822.7 3994.0 429078 58462 3994 27438.8 26890.0 S46.8 24.91 May: 37639.8 20822.7 19490.0 17214 0 14108 535M 74846 3106 21339.6 20912.8 426.8 12.38 June: 2 39915.8 34930.5 3120.0 213 308 514193 718M 3025 20778.3 203677 415.6 18.87 Jul : 7 36795.8 36026.0 1 774.0 493416 71048 774 5317.4 5211.0 106.3 4.93 Au cast: 71047.7 36021.8 35026.0 15M.0 488098 69504 1544 10607.3 10395.1 212.1 9.83 Ss mbeC 89503.7 34477.8 35028.0 477490 89501 0 0.0 0.0 0.0 0.00 October. 69ll 344T7.8 135026.0 r W9B.0 5105.0 522132 70897 5105 35071.4 34369.9 701.4 31.84 November. 70898.7 35870.8 35028.0 8572.0 2805.0 532210 74684 2805 19270.4 18884.9 385.4 17.50 December. 1 74683.7 1 39837.8 135028.0 7100.0 512940 1 67664 1 7100 1 48777.0 47801.5 975.5 44.29 Total Gallons of SDA Used: 42108.3 Total Lbs.SDA Used: 289284.0 Gallons sent to Hacardous Waste: Lbs.SDA Ethanol set to Hatardous Waste: 0.00 Total Gallons sent W W WT: 41266.13 Total Lbs.sent W W WT: 283498.34 Total BOA Ethanol VOC's 5795.68 Lbs.Botanical EsbacBon Ethanol Emitted:05-10 2ZO124 Lbs.PNE Ethanol Emitted:03-7 083.M Misc.Lbs.SDA Ethanol Emllted: Total Lbs.of SDA Ethanol Emitted: 5785.68 Page 1 of 4 Annual Air Emissions Inventory Facility ID#:0800044 Hexane OS4, OS-5, OS-6, OS-10. OS-28, OS-29 OS-13 OS-14 OS-15 OS-16 OS-17 OS-20 OS-21,OS-22 OS-23 OS-32 ALL INCLUDED WITH OS-4 OS-18 OS-19 INCLUDED WITH OS-10•OS-30 INCLUDED WITH OS-28 Year: 2011 Info: LbslGal= 5.50 Monthly Inventory of LP Hexane-34.4%(gallons): Month eginning Received Max Used Ending Inventory InveJanuary: 10328. 56804 1823 - 8505 February: 85D5 46778 1102 7403 March: 7403 4472 85313 2027 9848 April: 9848 54164 1039 88D9 May: 8809 48450 226 8583 June: 8583 47207 1146 7437 July: 7437 4382 85005 1479 10340 Au ust 10340 56870 1 2044 8296 September. 8296 4023 67755 1 1539 10780 October: 10780 59290 1243 9537 November. 9537 52454 2043 7494 December: 7494 3876 62535 1279 1OD91 Monthly Inventory of HP Hexane-9501,(gallons): Month Beginning Received Max Used Ending Inventory InvJanuary: - 1089 59M 358 731 February: 731 5909 36520 941 5699 March: 5699 31345 236 5463 April: 5463 30047 542 4921 May: 4921 27066 1046 3875 June: 3875 21313 1236 2639 Jul ; 2639 14515 1424 1215 Au ust 1215 - 8883 1286 -71 Se tember. -71 5906 32093 15121 4323 October. 4323 1 23777 1392 1 2931 November. 2931 18121 1917 1014 December. 1014 1 1 5577 1 1401 387 Monthly Inventory of IsoHexane-2.5%laallonsl: Month Beginning Received Mbs ax Used Ending Inventory January: 41688 229284 41688 February; 41688 229284 41688 March: 41688 229284 992 40696 April: 40696 223828 4D696 May: 40696 8729 271838 2030 47395 June: 47395 25375. 400235 20103 52667 July: 52667 19460 396699 18234 53893 Au ust: 53893 12652 365998 16939 1 49606 Se tember. 49606 19710 1 381238 25051 44265 October: 44265 23479 372592 38082 29662 NovamMr. 29662 163141 29662 December: 29662 163141 29682 Page 2 of 4 Monthly Emissions of IsoHexane from Biomass Bollers(Lbs.l: Percent n-Hexane: 0.24 Month Material Emissions Hexane Emitted n-Hexane Hexane Isomers Burned Factor Lbs. Emitted Lbs. Emitted Lbs. January: 0 0 February: 0 0 March: 0 0 April: 0 0 May: 0 0 June: 0 0 JUI : 0 0 Au ust: 0 0 September: 0 0 October. 0 0 November. 0 0 December. 0 0 Total Hexane Values Gallons of LP Hexane Used: 16990.00 Gallons of N-Hexane Used: 18269.68 Gallons of HP Hexane Used: 13291.00 Lbs.of N-Hexane Used: 100463.25 Gallons of IsoHexane Used: 121431.00 Gallons of Hexane Isomers Used: 133442.32 Total Gallons of Hexanes Used: 151712.00 Lbs.of Hexane Isomers Used: 733932.75 Total Lbs.of Hexanes Used: 834416 Sclareolide(SIDE)Operation:OS-5 Percent N-Hexane In Solvent: 39-4 Gallons of Hexane Used In SDE: 16990.00 Lbs,of Fugitive Hexane from SDE: 92021.79 Lbs.of Hexane Used In SDE: 93445 Lbs.ofFugitive - exane from 36256 58 SDE: Lbs.of SDE Product: 284642.26 Lbs.of Fugitive Hex Isomers hone 55765.20 SDE: Lb.Hexane per Lb.of SDE 0.005 Product Lbs.Hexane in SDE Product 1423.21 Lbs.N-Hexane In SIDE Product: 560.75 Accountable Lbs.of Hexane Lost: 1423.21 Accountable and Fugitive Lba. 93445 00 Hexane Emitted: Accountable Lbs.of N-Hex Lost: 560.75 Accountable and Fugitive Lbs. 36817 33 N-Hex Emitted: Accountable Lbs.of Hex Isomers 862 47 Accountable and Fugitive Lbs.Hex 56627 67 Lost: Isomers Emitted: Lbs.of Hexane Sent as Hazardous 9300 Waste: Lbs.of N-Hex Sent as Hazadarous 2976 Waste: Lbs.of Hex Isomers in Hazardous 6324 Waste: Page 3 of 4 Sclarsol Recrvstallization fSFGI Operation:OS-6 Percent N-Hexane in Solvent: 91.4 Gallons of Hexane Used in SFG 13291.00 Lbs.of Fugitive Hexane from SFG 71426.37 Lbs.of Hexane Used in SFG: 73100.5 Lbs.of Fugitive N-Hexane from 65263.70 SFG: Lbs.of SFG Product: 334826 Lbs.of Fugitive Hex Isomers from 6142.67 SFG: Lb.Hexane per Lb.of SFG 0.005 Product: Lbs.Hexane in SFG Product: 1674.13 Lbs.N-Hexane In SFG Product: 1530.15 Accountable Lbs.of Hexane Lost 1874.13 Accountable and Fugitive Lbs. 73100 50 Hexane Emitted: Accountable Lbs.of N-Hex Lost: 1530.15 Accountable and Fugitive Lbs. 66813.86 N-Hex Emitted: Accountable Lbs.of Hex Isomers t43 98 Accountable and Fugitive Lbs,Hex 8286.64 Lost: Isomers Emitted: Lbs.of Hexane Sent as Hazardous 22100 Waste: Lbs.of N-Hex Sent as Hazadarous 20995 Waste: Lbs.of Hex Isomers in Hazardous 1105 Waste: Rotocel Concrete 8 Recovery Operations:OSd Gallons of Hexane Used: 120439.00 Gallons sent to W WT: 2495632 Lbs.of Hexane Used: 662414.5 Lbs.Waste Water per Gal.Waste 8.34 Water: Percentage of N-Hexane in 0.161 Wt-/,of Hexane in Waste Water: 0.014 Solvent: Lbs.of Hexane Sent as Hazardous 6561 Lbs.Hexane Lost In Waste Water: 2913.90 Waste: s.o - ex Sent as aza arous 10 56 - exane Lost n Waste 4.69 Waste: Water. Lbs.of Hex Isomers in Hazardous 6550.44 Accountable Lbs.of Hexane Lost: 88736.01 Waste: Lbs.Hex per day exiting Mineral -41.60 Accountable Lbs.of N-Hex Lost 142.87 Oil Scrubber from MO tests Days of MO Unit operation: 135 Accountable Lbs.of Hex Isomer 88593.15 Lost Lbs.of Hex exiting MO Unit: 5616 Lbs.of N-Hex exiting MO Unit 9.04 Lbs.of Hex Isomers exiting MO 5606 96 Total Lbs.Hexane Lost as Fugitive: 567117.49 Unit: Lbs.Sage Processed: 5012 8820 Total Lbs.N-Hex Lost as Fugitive: 913.06 Lbs.Hexane per Lbs.of Spent 0.001600 Total Lbs.Hex Isomers Lost as 566204.43 Sage(from Desolvitizer tests): Fugitive: Lbs.Hexane in Spent Sage: 80206.11 Lbs.N-Hexane in Spent Sage: 129.13 Lbs.Hexane per Day from A-1 0.000815 Vent Gond. Days A-1 Operated: 135 Accounta 9 an ug tive ba. 655853.5 Hexane Emitted: Lbs.Hex Exiting A-1 Vent: 0.110 Accountable an ugitive s. 1055.92 N-Hex Emitted: Lbs.N-Hex Exiting A-1 Vent 0.000177 ccounta a an ugitive Los.Hex 654797.58 Isomers Emitted: Page 4 of Biomass Extraction Operation:OS-28 Gallons o1 Hexane Used: s.of Fugitive Hexane from 0 Bio Extraction: Lbs.of Hexane Used: 0 L s.o ug ve -Hexane from Bio 0.00 Extraction: Lbs.of Biomass Product Lbs.o ugitive Hex Isomers from 0.00 Bio Extraction: %n-Hexane 0.17 Botanical Extraction Operation:OS-10 Gallons of Hexane Used: Lbs.of Fugitive Hexane from 0 Bot Extraction: Lbs.of Hexane Used: 0 Lbs.o ug va -Hexane from Rot 0 Extraction: Lbs.of Botanical Product: L­bs­.orFugltive Hex Isomers from 0 Bot Extraction: %n-Hexane Plant Nutrient Extraction(M-131 Ooerotion:OS-29 Gallons of Hexane Used: 992.00 s.of Fugitive Hexane from 5456 PNE: Lbs.of Hexane Used: 5456 •of ug UPNE:Hexane from 6.5472 .o Fugitive Hex isomers rom Lbs.of PNE Product: -733.5 PNE: 5449A528 %n-Hexane 0.12 Lbs.of exane Sent as Hazardous 20600 Waste: Lbs.of N- ex Sent as Haza arous 24.72 Waste: 15i.—TRex isomers in Hazardouc 20575 28 Waste: Totals for All Operations Fugitive Lbs.N-Hex.Emitted: ID8602.56 Total Lbs.n-Hexane Released: 104693.66 Fugitive Lbs.Hex Isomers 633561.75 Total Lba.Hex Isomers Released: 723161.34 Emitted: Accountable Lbs.n-Hexane Lost: 2233.77 Total Lbs.N-Hexane Sent OH Site: 3011.28 Accountable Lbs.Hex Isomers 89599 59 Total Lbs.Hex Isomers Sent OH 33448 72 Lost: Site: Total Lbs.Hexane Sent Off Site: 36461.00 Annual Summary:Maximum n-Hexane On-Hand Total Hexane Total Total N-Hexane . Month (Gallons) n-Hexane (Lbs.) Gallons January: 50924 4458 24520.4 February: 54790 8825 48538.7 March: 56007 9359 51472-4 April: 54426 8511 46811.8 May: 59853 7613 41869.8 June: 62743 6204 34119.6 July: 854" 5810 31957.1 Auclust 57831 1 3827 21050.8 September. 59368 8663 47646.9 October: 1 42130 6578 36178.1 November. 1 38170 4103 22566.1 December. 1 39366 1 3 19816.6 Max Hexane Max N-Hexane Max N-Hexane Maximum Hexane On-Hand Gal. Gal. Lbs. 65448 9359 51472 Annual Air Emissions Inventory Facility ID#: 0800044 Heptane : OS-6 Year: 2011 Info: Lbs/Gal = 5.70 Mont Iv Inventorvof Heptane allons : Month Beginning Received Max Used Ending Invento Lbs Inventory January: 496 2827 496 February: 496 2827 496 March: 496 2827 496 April: 496 2827 496 May: 496 2827 496 June: 496 2827 496 July: 496 2827 496 August: 496 2827 496 September: 496 2827 496 October: 496 2827 496 November: 1 496 2827 496 December: 1 496 2827 496 Sclareol Recrystallization (SFG) Operation Percent N-Heptane in 0.85 Solvent: Gallons of Heptane Used in 0.00 Lbs. of Fugitive Heptane 0.00 SFG: from SFG: Lbs. of Heptane Used in 0 Lbs. of Fugitive N-Heptane 0.00 SFG: from SFG: Lbs. of SFG Product: Lbs. of Fugitive Hept. 0.00 Isomers from SFG: NJ Lb. Heptane per Lb. of SFG 0.0 55 Product: Lbs. Hexane in SFG Product: 0 Lbs. N-Heptane in SFG 0.00 Product: Accountable Lbs. of Hexane 0.00 Accountable and Fugitive 0.00 Lost: Lbs. Heptane Emitted: Accountable Lbs. of N-Hept. 0.00 Accountable and Fugitive 0.00 Lost: Lbs. N-He t. Emitted: Accountable Lbs. of Hept. 0.00 Accountable and Fugitive 0.00 Isomers Lost: Lbs. He t. Isomers Emitted: Lbs. of Heptane Sent as Hazardous Waste: Annual Air Emissions Inventory Facility 0"": 0800044 Hydrochloric Acid : OS-7 Year: 2011 Info: Lbs/Gal = Monthly Inventory of Hydrochloric Acid (Ibs): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 732 0 0 February: 0 0 0 March: 0 0 0 April; 0 0 0 May: v i U June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 1 0 1 1 0 December: 0 1 0 1 1 0 Annual Air Emissions Inventory Facility ID#: 0800044 Isobutvl acetate: OS-7, OS-10 Year: 1 2011 Info: Lbs/Gal = 7.22 Monthly Inventory of Isobutvl acetate (gallons): Beginning Max Used Ending Month Received Recovered Recovered Inventory (Lbs) New Used Used Inventory January: 1514 10931 1514 February: 1514 10931 1514 March: 1514 10931 1514 April: 1514 10931 1514 May: 1514 10931 1514 June: 1514 10931 1514 July: 1514 10931 1514 August: 1514 10931 1514 September: 1514 10931 1514 October: 1514 10931 1514 November: 1514 10931 1514 December: 1514 10931 1514 Gallons of IBAC used during the year @ PNE (OS-7): 0 Lbs. Of IBAC used during the year @ PNE (OS-7): 0 Gallons of IBAC used during the year @(OS-10): Lbs. Of IBAC used during the year OS-10): 0 Lbs. of IBAC used by Misc., QA, and R&D: Lbs. of IBAC sent to hazardous waste: Lbs. of IBAC sent to wwt: Lbs. of IBAC emitted during year: 0 Annual Air Emissions Inventory Facility ID#: 0800044 Isopropyl acetate: OS-7, OS-10 Year: 2011 Info: Lbs/Gal = Monthly Inventory of Isopropyl acetate (pounds): Month Beginning Received Max Used Ending Inventory (Lbs) Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 1 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 December: 0 0 0 Lbs. of IPAC used during the year PNE (OS-7): 0 Lbs. of IPAC used during the year @ (OS-10): Lbs. of IPAC used by Misc., QA, and R&D: Lbs. of IPAC sent to hazardous waste: Lbs. of IPAC sent to wwt: Lbs. of IPAC emitted during year: 0 Annual Air Emissions Inventory Summary 2011 Totals Facility ID#:0800044 Pollutant Boiler et J4M4 Boiler F3 aeon Gen 82 Den N e•II N Pk-0 Fire Pum Blomaaa Rofml Plem P rF Recry•Wlix•Uon SGareoiWe Bbmue 8alrllcY NYtfbnt EVG V/W7P OOI•r TOGIa UnIN BWlara ISFGI (BDEi EaVr4bn Ealr•d0on PrOda•••e CO 23W.52 2261.99 170 2W 428 O.W 3,75 0.48 T.Wr Me11wIw O.OW18 000600 0.00027 0.00048 O.Mall &MOO O.00060 0.00 0.026 T.n ' N U.Oxi" 0012W 001212 000WI 000001 0.=10 0.MOO OODOD9 000 0. TOnWr TSP 02W0]71 0201 T2 00360M7 0.OM647 OW091W 0 007918478 001027185 1.066 T.na r PM-10 0.103018M 0100B686 0.03606W5 O.OBOWIB25 O.OBOHIW 0 001916/]8 0.01027185 0672 TonslVr PM-2.5 002575b3a 002524215 003606075 O.DBOW]625 D09081M 00)9161)e 00102)185 .3)0 TonWr d. 4 W1 03) 5 0.05873481 WM512 OON3 00980B15 lt. TaOWf Nok 24n4452 242324W O.St2BB325 0.M2)813)5 1.2B33W8 0 1.13W O.t1612535 0.52 - 13.9W TonWr VCC 0.020W371 O.0 IO 0.=193n O.W1an 007W265 0.1055Ma 0 1M OOIIWM 32T92075 6541 40.11 46.T225 .41 4.W, 0.57 W 489491 T.Wr 00 0.51609275 0.952628 05W843 01105W7 0.185855825 1 027WI6 0 1 0.2435211 1003147825 am 2 M TdniNr A %IdM de 0.1T 4255 0.3WID7925 0.M989152 0.393222492 0OSW2909 1 1.372 IDWr A Neln 0,0215M125 GONI929M 0.05125W 0 OW742253 O.OD812969 0.1ee Lba/Yr Awenic 0.12201171 0.22MMW7 0.11BS8 1 0.DD09306 0.W15651 0.002341i24 0 0.0020M7W 000026M8 0.74 Lba/Tr Benxen• 0.M153751 0M1659101 0NU75142 0/1706245 O.WM69575 O.W728W8 0 0.4783287W O.W182261 I Ino LDWI Benz a rune 4.3 -0 1.35591E45 0.00011W73 0 6.63831E-05 1.2459E-05 OOOW LDWr Ilium 0.07MW78 0.1W320280 O.W1182M3 00 OWN 0WI17 5 0.WI759M 0 01101538028 OOW19W1 028 Lb ' Bulanol 0.W 000a LbWr cadmium 0,31M7!M 0.5BW]8 000/2 0,31=206 0. 097W eWI1 5 0. 175908 0 0.001538028 0.00019M1 1.M Lb , Celaum h rodde O.W 0.000 LbL r Chlorolorm BOB7 0. 0087.00D Lbs r Chromium 1AB4971d0I 3.116=171 1.651N24M 6,453 Lbs r Chromium IV 0.0M97M76 00110504e2 0 MSWJ70 00D Lbs r ENerw1-1001L 0,00 0000 Lbs r ElhanN-SDA 1 270.24 3a82.N 1 O.W 5786 M Ub r MA 9. 1 7132 12273 3W7 1IMI 670 Lb r Mil benb 0013W3H8 1 00241967 0.012823012 0.= I EMYIm iamine 0 0 ODO LDWI Fl.0. ].68518]63 1421317M 7,532257N 79431 LEWr Falmeideh 67979800n 126723769 6.0627169n 0.274527 0.41617N5 089214W 0 0614w" 00781W 211145 LSWr ne lsomwf 664797570M3 SM7.] 0 0.00 We,4W 723161 311 Lb , NJle.ena IOM.M431 =13.957 3681i.M 0 &W 0W72 04683.659 LbIINf H bne I... 0,00 LbW1 N-He tan• O.OD Lbwr Isobm lecNela 0 0.00 0.DDO LbWr Isom iecetale 0.00 0W 0.000 LbWr lead Com ands 0.256555457 OA741WI47 0253410992 O.m LbslTf Me mesa 0.4W71n35 0.)5216349 0.398624033 1 1 1 0 1558 Lb ' Mara 008715MO3 0 1116431 O.Oa511W3a 0334 LDWr MMhanol 13W14.93 SW.n 114B.44 4%7.13 137 . 1 LOWr Na below 06M.232611 0.40117M 0201326931 001972 M O.W31801 O.W9T402a8 0 OOa3d7aB25 0.005619] 1.1n Lbattr NickN a5229T218 0.9671M915 0.51251MI1 Lbvyr Su117 Diaude 0.00 0.000 L r Toluene 1.2]82W1W 22 OII8682 1252 ISM O.OBS 5385 0.18003f475 0.239803W 0 0.20BBBa18/ 0. 710N3 0.00 5. 7 LBW' % ens m&)6 5 0,1115133] 0.1871898 0 0.1d6112M OO1WM 5 0.510 Lb•11r o-% • 1 0.=4374/ 1 0.041498388 1 0021MMI I I 1 0.066 lbe//r unn n n� N o O N Q) r Page 1 of 2 Annual Air Emissions Inventory Facility ID#: 0800044 Methanol: OS-4, OS-7, OS-9 OS-13, OS-14, OS-15, OS-16, OS-17, OS-27, OS-32 INCLUDED WITH OS-4 Year: 2011 Info: Lbs/Gal = 6.62 Specifice Gravity= 0.793 Monthly Inventory of Methanol (gallons): Month Beginning Received j Max Used Recovered Ending Inventory Lbs Invento January: 21109 1 139742 1 21109 February: 21109 1 139742 21109 March: 21109 139742 21109 April: 21109 4400,0 168870 3076.6 22432 May: 22432 13427.0 237389 442.0 35417 June: 35417 6774.0 279307 6146.0 36045 July: 36045 440.0 241533 9251.0 27234 August: 27234 180292 10394.0 16840 September: 16840 8743.0 169362 9977.0 15606 October: 15606 103314 8369.0 7237 November: 7237 6160.0 88691 1935.0 11462 December: 11462 75881 2041.0 9421 Maximum Gallons On-Hand: 42191.4 Maximum Lbs. On-Hand: 279307.068 Gallons Used per Year: 51632 Lbs. Used per Year: 341801.192 Sclareol Recovery Operation: OS-4 Total Gal. of Methanol Used: 39138 Total Lbs. McOH Used: 259093.56 Avg. % MeoH thru Pods: 85 Avg. % McOH in WW: 9.3 Avg. Gal/Min Thru Pods: 9 Avg. Gals/Min Sent to WWTP: 1.06 Number of Stream Days 135 Number of Stream Days: 135 Total Gal. Thru Pods: 1749600 Total Gal.of WW to WWTP: 4431060 Total Gal. McOH Thru Pods: 1487160 Total Lbs. of WW to WWTP: 36955040.4 Total Lbs. McOH Thru Pods: 9844999.20 Total Lbs. of McOH to WWTP: 128278.63 Total Lbs. Fugitive Emissions 130814.93 from Recovery: Avg. Removal Efficiency of Total Accountable and Fugitve WWTP: 97.68 Emissions from Recovery: 133791.00 Accountable Emissions of McOH from WWTP during 2976.06 Recovery: Page 2 of 2 EVG Operation: OS-9 Gallons of McOH Used: 8674 Accountable Emissions of Gallons of McOH to WWT: 8500.52 McOH from WWTP during JU227 5.47 Total Lbs. of McOH to WWT: 56273.44 EVG: Total Lbs. Fugitive Emissions 1148.44 Total Accountable and Fugitve3 9 from EVG: ✓ Emissions from EVG: PNE Operation: OS-7 Gallons of McOH Used: 3819.6 Accountable Emissions of Gallons of McOH to WWT: 3743.208 Mc OH from WWTP during 495.60 C v�f'N Total Lbs. of McOH to WWT: 24780.03696 PNE: Total Accountable and Fugitve Qc �� Total Lbs. Emissions PNE: 505.71504 1001.32 \� e(" E missions from PNE: AV C /Totals for All Methanol Operations Total Lbs. McOH Thru System: 9844999.20 Lbs. of Emissions from Misc., Lab: 505.71504 Total Lbs. McOH to WWTP: 209332.11 Lbs. Fugivtive Emissions from EVG: 1148.44 Removal Efficiency of WWTP: 2976.06 Lbs. Fugivtive Emissions from Recovery: 130814.93 Lbs.Accountable Emissions 4597.13 Total Lbs. Fugitive Emissions: 132469.09 from WWTP: Total Lbs. McOH Treated at 209332.11 Total Lbs. McOH Released: 137066.22 WWTP: Total Lbs. McOH Recycled On-Site: 9635667.09 Annual Air Emissions Inventory '1'4 ln1 nOnn/1A Fgcl'PLY P,': VVVVVY4 Maqanese Year: 2011 Info: Potassium permanganate contains 33-35% Manganese. Month1v In entory of Potassium Permanganate (pounds Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 16537 16537 16537 February: 16537 16537 16537 March: 16537 16537 16537 April: 16537 16537 16537 lfia ' 10537 i6537 10537 June: 16537 16537 16537 July: 16537 16537 16537 August: 16537 16537 16537 September: 16537 16537 16537 October: 16537 16537 16537 November: 16537 16537 16537 December: 16537 16537 16537 Max Lbs. Potassium Permanganate on Hand. 16537 Lbs. of Potassium Permanganate used during the year: 0 Max Lbs. Maganese on Hand: 5623 Lbs. of Maganese used: 0 Percentage Maganese sent On-Site: 100 Percentage Maganese sent Off-Site: 0 Lbs. Maganese Shipped On-Site: 0 Lbs. Maganese Shipped Off-Site: 0 Annual Air Emissions Inventory Facility ID#: 0800044 Sulfur dioxide Year: 2011 Info: Lbs/Gal = Monthly Inventory of Sulfur dioxide (pounds): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 December: 0 0 0 Lbs. of Sulfur dioxide used during the year: 0 Lbs.of Sulfur dioxide used by Misc., CIA, and R&D: Lbs. of Sulfur dioxide sent to hazardous waste: Lbs. of Sulfur dioxide sent to wwt: Lbs. of Sulfur dioxide emitted during year: 0 Annual Air Emissions Inventory Facility ID#: 0800044 Toluene Year: 2011- Info: Lbs/Gal = 7.23 Monthly Inventory of Toluene (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 920 6652 920 February: 920 6652 920 March: 920 6652 920 April: 920 6652 920 May: 920 6652 920 June: 920 6652 920 July: 920 6652 920 August: 920 6652 920 September: 920 6652 920 October: 1 920 6652 920 November: 920 6652 920 December: 920 6652 920 November: 920 6652 920 December: 920 6652 920 Gallons of Toluene used during the year: 0.00 Lbs. of Toluene used during the year: 0.00 Lbs. of Toluene sent to hazardous waste: Total Gal. of Toluene sent to WWTP: Specific Gravity of WW: 8.60 Avg. ppm Toluene in WW: 800.00 Lbs. of Toluene sent to WWTP: 0.00 Lbs. of Toluene used by Misc, Labs, etc.: Fugitive Toluene Loss in Process: Lbs. of Toluene emitted during year: 0.00 Annual Air Emissions Inventory Facility ID#: 0800044 Plant Material Grinder : OS-3 Year: 2011 The Plant Material Grinder (OS-3) is operated in building ID # 1003-4. The grinder has a filter which captures 99 + % of all particulates. There are no solvents, HAP/TAPS, or VOC associated with the grinders operation. Essentially there are no emissions associated with the plant material grinder. Inventory Certification Form(Title V) Facility Name: Avoca Incorporated Facility ID : 0800044 841 Avoca Farm Road Permit: 01819 PO Box 129 County : Berrie Merry Hill,NC 27957 DAQ Region : WARO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2011 These forms must be completed and returned even if the facW did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is David Peele This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal defmition.40 CFR Part 70.2 defines a responsible as meaning one of the following: 1.For a corporation: a president,secretary,treasurer,or vice—president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars); or ii. the delegation of authority to such representatives is approved in advance by the permitting authority; 2.For partnership or sole propietorship;a general partner or the proprietor,respectively; 3. for a muncipality, state,federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA). ERTIFICATION STATEMENT: Tm2oMpt7 Legally Respon5ible Official,read aud sign afteX all submissions amLadL certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's SiwiWire Belo use blue' k : Date Signed: Printed Name: David Signature This form applies to Title V facilities.If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. Email address of Responsible Official: david.peele@avocainc.com 0 U LS Information on this Form cannot be held confidential �I MAR 9 2012 DAQ WARO 1 Total Y 2011 Emission Summary Recorded in ED Facility 1D#: 0800044 Facility ota C y ty Facility Name: Avoca Incorporated Permit#(s): 01819T38 Green House Gases Pollutants(GHG) Actual Emissions Tons/Vr °/o Change Pollutant CAS CY 2011 CY 2010 from ED from Fees Methane(CI-14) 74-82-8 0,025700 0.019800 29.8% Carbon Dioxide(CO2) 124389 8,970.06 7,200.16 24.6% Nitrous Oxide(N20) 10024972 0.047500 0.038100 24.7% CO2 equivalent(sum of individual GHG pollutant emission times their 1995 8,151.49 metric tons IPCC Global Warming Potential(GWP),converted to metric tons) Criteria Pollutants Actual Emissions % Change (Tons/Year) Pollutant CY 2011 CY 2010 from ED from Fees CO 2.79 1.90 46.80/4 NOx 13.79 9.07 52.0%r PM(TSP) TSP 1.06 0.730000 45.20i,, PM 10 I'm I O 0.660000 0.420000 �Z7.1%, PM2.5 PM2 S 0.370000 0.180000 105.60/, S02 S02 17.06 13.60 25.4%, VOC Voc 491.30 231.31 112.4% Hazardous Air Pollutants(HAPs) Actual Emissions % Change and/or Toxic Air Pollutants(TAPS) (Pounds/Year) Pollutant CY 2011 CY 2010 from ED from Fees Polycyclic Organic Matter(Specific Compounds from OAQPSJor 1.17 0.876450 1,.E i"', T Benzo(a)pyrene(Component of 833291POMTV& 50-32-8 0.000330 0,000130 . 56553/7PAH) Naphthalene(Component of 83329/POMTV) 91-20-3 1.17 0.876320 Polycyclic Organic Matter(7 PAN Compounds for NIF) 0.000330 0.000130 V,t 09/05/2012 Page I of 4 Facility Total CY 2011 Emission Summar,N Recorded in FD Facility ID#: 0800044 Facility Name: Avoca Incorporated Permit#(s): 018191'38 Hazardous Air Pollutants(HAPs) Actual Emissions % Change and/or Toxic Air Pollutants(TAPs) (Pounds/Year) Pollutant CAS CY 2011 CY 2010 from ED from Fees Polycyclie Organic Matter(7 PAH Compounds for NIF) 0.000330 0.000130 Benzo(a)pyrene(Component of 83329/POMTV& 50-32-8 0.000330 0.000130 56553/7PAH) Nickel& Compounds,sum total mass includes elemental 2.00 1.61 Nickel Unlisted Compounds (Component ofNIC- NIC-other 2.00 1 61 1 Specify) Mercury& Compounds-all total mass includes Hg Vapor 0.333830 0.268160 Mercury Unlisted Compounds-Specify Compound HGC-Other 0.333830 0.268160 24.50% (Component of HGC) Manganese& compounds 1.56 1.25 '4 Manganese Unlisted Compounds-Specify NNC-Other 1.56 j_� Compound(Component of MNC) Lead& compounds 0.990370 0.795540 24.5, Lead Unlisted Compounds-Specify Compound PBC-Other 0.990370 0.795540 24.-5 (Component of PBC) Chromium(VI)Non-Specific Compounds, as Chrom(VI) 0.023150 0.018590 24.53„ (Component CRC Chromium (VI)Non-Specific Unlisted Compounds- NSCR6-0ther 0.023150 0.018590 24 .;'7.. Specify Compound(Component of NSCR6& CRC) Chromium-AlMial(includes Chromium(VI)categories,metal 0.48 _5.20 and others Chromium(VI)Non-Specific Unlisted Compounds- NSCR6-other 0.023150 0.018590 24.5%, Specify Compound(Component of NSCR6& CRC) Chromium Unlisted Compounds-Specify CRC-Other I 1 5.18 24.5% Compound(Component of CRC) Cadmium& compounds(total mass includes elemental metal) l 23 0.982620 09/05/2012 Page 2 of Facility Total CY 2011 Emission Summary Recorded in ED Facility ID#: 0800044 Facility Name: Avoca Incorporated Permit#(s): 01819T38 Hazardous Air Pollutants(HAPs) Actual Emissions % Change and/or Toxic Air Pollutants(TAPs) (Pounds/Year) Pollutant CAS CY 2011 CY 2010 from ED from Fees Cadmium&compounds(total mass includes elemental metal) 1.23 0.982620 5.2%, Cadmium Unlisted Compounds-Specify Compound CDC-Other 1.23 0.982620 25.111�11 (Component of CDC) Beryllium& compounds(Total mass) 0.283360 0.223470 26.8% Beryllium Unlisted Compounds-Specify Compound BEC-Other 0.283360 0.223470 26A'i;, (Component of BEC) Arsenic& Compounds(total mass of elemental AS,arsine and all 0.474370 0.375420 16 l inorganic compounds) Arsenic Unlisted Compounds-Specify Compound ASC-Other 0.474370 0.375420 26.40/,, (Component of ASQ Acetaldehyde 75-07-0 1.32 0.507600 160.0% Acrolein 107-02-8 0.159980 0.061530 160.00/, Benzene 71-43-2 1.78 0.754390 135V4, Chloroform 67-66-3 6,087.00 6,498.00 -6.30G) Ethyl acetate 141-78-6 11,201.73 13,423.58 -16.6';'„ Ethyl benzene 10041-4 0.050190 0.040310 24.5OX, Fluorides(sum of all fluoride compounds as mass of F 16984-48-8 29.43 Not NIA ion) Reported Formaldehyde 50-00-0 28.07 21.70 29.40/4 Hexane isomers,except n-hexane HEXANEISO 723,161.35 317,924.35 127.50/, Hexane,n- 110-54-3 104,693.65 105,012.54 -0.4°/, Methanol(methyl alcohol) 67-56-1 137,066.19 23,366.46 486.60/, Toluene 108-88-3 5.60 4,20 33.2'i„ Xylene(mixed isomers) 1330-20-7 0.490180 0,188520 160.0% Xylene,o- 95-47-6 0.086020 0.069100 24.50/, 09/05/2012 Page 3 of 4 Largest Individual HAP Methanol(methyl alcohol) 137,060.19 Ibs Total HAP Emissions 247,898.91 --j- I Ibs DAO's Comments Kei,ardin!, Invcnlors 09/05/2012 Page 4 of 4 March 16,2012 Mr. Robert Fisher Environmental Regional Supervisor II- Air Quality NC Division of Air Quality Washington Regional Office 943 Washington Square Mall Washington,NC 27889 Subject: Annual Air Emissions Inventory ZO t� Air Quality Permit No. 01819T38 ' (� Facility ID: 07/08/00044 Avoca, Incorporated Merry Hill,North Carolina �_ y Bertie County Fee Class: Title V Dear Mr. Fisher: In accordance to Avoca, Incorporated's Title V Air Quality Permit, I am forwarding the Inventory Certification Form and supporting documentation for the Annual Air Emissions Inventory. The inventory was submitted on March 15,2012 via the AERO program. The attached certification form and copies of spreadsheets and calculations used in creating this inventory are being submitted to fulfill the requirements of the annual report. If there are any questions or comments concerning the included documentation or inventory report please contact me at(252)325-0335. Sincerely, CalW Brian Conner Environmental, Health, &Safety Manager Avoca, Incorporated it I 1`1 252-482-2133 • Fax: 252-482-8622 Mauins: P.O. Box 129, Merry Hill, NC 27957 • shimins: 841 Avoca Farm Road, Merry Hill, NC 27957 Page 1 of 2 Annual Air Emissions Inventory Facility ID#:0800044 Boilers : OS-1 Year: 2011 Total Run Time: 16571.0 HrsNr Efficiency: 85 % Sulfur Content 0.0015 % Number 2 Fuel: 141000 BtufGal Fuel Useas(oallons) Boller Operation(Hours) Arsenic VOC Emissions Emissions Total Total Month Boller#1 Boller02 Boller03 Boller Boller#1 Boiler#2 Boller#3 Boller (�) 0.bs1 Fuel Used Hours January: 21038,9 21310.6 23130.0 -- 65479.5 588.5 555.2 514.0 1657.7 0.039 13.096 February: 22980.1 23091.5 433.9 46505.5 642.8 634.3 67.5 1344.6 0.028 9.301 March: 8079.3 8773.2 29529.0 46381.5 364.1 284.7 656.2 1305.0 0.027 9.276 April: 12168,6 5709.7 13628.3 31506.6 378.2 422.3 336.5 1137.0 0.019 6.301 May: 17528.2 6470.3 17806.5 41805.0 490.3 478.2 395.7 1364.2 0.025 8.361 June: 20820.8 51671.7 24399.0 96891.5 582.4 566.5 542.2 1691.1 0.057 19.378 Jul - 21861.1 54153.9 26689.5 - 1027D4.5 611.5 603.0 593.1 1807.6 0.061 20.541 Au ust: - 23856.0 63811.5 25929.0 113596,5 667.3 634.9 576.2 1878.4 0.067 22.719 Se tember. 91181.9 70978.1 20758.5- 112918.5 592.5 609.4 461.3 1663.2 0.067 22.584 October. 2D860.1 57957.9 16546.5 95364.5 583.5 600.9 367.7 1552.1 0.056 19.073 November: 5798.7 3777.9 913.5 10490.1 - 162.2 160.9 21.0 344,1 0.006 2,098 December: - 9863.4 - 13344.1 2173.5 25381.0 275.9 501:8 48.3- 826.0 0.015 5.076 Total: 206037.1 381050.4 201937.2 789024.7 5939.2 8052.1 4579.7 18571.0 0.467 167.805 Boller# ID# I GPH HI-Fire I GalsIHr HrfYr Galafy 1 H•101 143 34.7 5939.2 206037.1 2 H-102 143 63.0 6052.1 381050.4 3 H-103 180 44.1 4579.7 201937.2 Total 466 141.74672 18571 789024.7 Criteria Pollutants Criteria Emisson Factor Boller#1 Boller#2 Boller#3 Total Pollutants LbsJ1000 al. ons/Yr onslYr TonsNr onslYr TSP 2.00 0.206 0.381 0.202 0.789 PM-10 1.00 0.103 0.191 0.101 0.395 PM-2.5 0.25 0.026 0.048 0.025 0.099 Sox 42.60 4.389 8.116 4.301 16.806 Nox 24.00 2.472 4.573 2.423 9.468 VOC 0.20 0.021 0.038 0.020 0.079 CO 5.00 0.516 0.953 0.505 1.973 Hazardous Air Pollutants Hazardous Air Emisson Factor Boller#1 Boller#2 Boller#3 Total Pollutants (lbsl1000 gal) (LbsNr) (LbsNO (Lbs/Yr) (LbslYr) Arsenic 5.92E-04 0.122 0.226 0.120 0.467 � 1 Benzene 2.14E-04 0.044 0.082 0.043 0.169 Beryllium 3.53E-04 0.073 0.134 0.071 0.278 L '� Cadmium 1.55E-03 0.319 0.591 0.313 1.223 Chromium 8,18E-03 1.685 3.116 1.651 6.453 *1� e�( I� Chromium VI 2.90E-05 0.0 0.011 0.0 0.0 V n Ethyl benzene 6.35E-05 0.013 13 0.024 0.013 13 0.050 50 � I[look, ►/V�,r/��'Irpr/� "r Flouride 3.73E-02 7.685 14.213 7.532 2OA31 Formaldehyde 3.30E-02 6.798 12,572 6.663 26.033 R Lead 1.25E-03 0.259 0.478 0.253 0.990 Manganese 1.97E-03 0.407 0.752 0.399 1.558 Mercury 4.23E-04 0.087 0.161 0.085 0.334 Napthalene 1.29E-03 0.267 0.493 0.261 1.021 Nickel 2.54E-03 0.523 0.967 0.513 2.003 Toluene 6.20E-03 1.278 2.364 1.253 4.895 o-X lene 1.09E-04 1 0.022 0,041 0.022 0.086 H:1EnvironmemallAir PennhWir ReportsWnnual Air Emissions Inventory@011 ReporH2O11 AAE Calc Page 2 or 2 Annual Air Emissions Inventory Facility ID#:0800044 Boilers : OS-1 Green House Gas Pulutants Emission Boller#1 Boller#2 Boiler#3 Boller#1 Boller#2 Boiler#3 Total GHG Pollutant Factor (Ibs/1000 gal) (lbs/hr) (lbslhr) (Ibs/hr) (tonslyr) (tonslyr) (tonslyr) (tonslyr) CO2 22700.00 787.49 1429.23 1000.93 2338.52 4324.92 2291.99 8955.43 Methane 0.06 0.0021 0.0038 0.0026 0.0062 0.0114 0.0061 0.0237 (CH4) Nitrous Oxide 0.12 0.0042 0.0076 0.0053 0.0124 0.0229 1 0.0121 0.0473 (Nz0) H:1EnvironmentahAir PermiVAir ReportslAnnual Air Emissions Inventory12011 Report12011 AAE Calc Page 1 of 2 Annual Air Emissions Inventory �^ Facility ID#:0800044 P`G Generators : OS-2 l' of Year: 2011 _1r. Total Run Time: 479.5 Hrs/Yr Efficiency: 75 % Sulfur Content: 0.0015 % Number 2 Fuel: 141000 Btu/Gal Fuel Usage(gallons) VOC Month E101 E102 E103 E104 Pk-Gen Total (Lbs.) January: 30.0 50.0 60.0 144.0 284.0 14.791 February: 30.0 50.0 40.0 0.0 120.0 6.250 March: 30.0 50.0 70.0 72.0 222.0 11.562 April: 37.5 87.5 120.0 468.0 713.0 37.133 May: 37.5 62.5 100.0 360.0 560.0 29.165 June: 142.5 237.5 1 240.0 936.0 1556.0 81.036 July: 37.5 62.5 50.0 828.0 978.0 50.934 August: 1192.5 1987.5 3180.0 540.0 6900.0 359.352 September: 30.0 50.0 80.0 0.0 160.0 8.333 October: 30.0 50.0 80.0 216.0 376.0 19.582 November: 30.0 50.0 80.0 36.0 196.0 10.208 December: 22.5 37.5 60.0 36.0 156.0 8.124 Total: 1650.0 2775.0 4160.0 0.0 3636.0 12221.0 636.5 Heat Rate Generator No. ID# Bho hp Hr/Yr Gals/Hr GalsNr mm Btu1Hr mm Btu/Yr 1 E101 587 440 110.0 15.0 1650.0 2.12 232.65 2 E102 760 570 111.0 25.0 2775.0 3.53 391.28 3 E103 603 452 208.0 20.0 4160.0 2.82 586.56 4 E104 534 401 0.0 20.0 0.0 2.82 0.00 Pk-Gen Pk-Gen 2670 2003 50.5 72.0 3636.0 10.15 512.68 Total 5154 3866 480 152 12221.0 21 1723 Criteria Emisson Factor Gen.#1 Gen.#2 Gen.#3 Gen.94 Pk-Gen Total Pollutants (Lb/mm BTU) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) TSP 0.31 0.036 0.061 0.091 0.000 0.079 0.267 PM-10 0.31 0.036 0.061 0.091 0.000 0.079 0.267 PM-2.5 0.31 0.036 0.061 0.091 0.000 0.079 0.267 Sox 0.29 0.034 0.057 0.085 0.000 0.074 0.250 Nox 4.41 0.513 0.863 1.293 0.000 1.130 3.800 VOC 0.36 1 0.042 1 0.070 0.106 0.000 0.092 1 0.310 CO 0.95 0.111 1 0.186 0.279 0.000 0.244 1 0.819 Hazardous/Toxic Emisson Factor Gen.#1 Gen.#2 Gen.#3 Gen.#4 Pk-Gen Total Air Pollutants (Lb/mm BTU) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) Acetaldehyde 7.67E-04 0.178 0.300 0.450 0.000 0.393 1.322 Acrolein 9.25E-05 0.022 0.036 0.054 0.000 0.047 0.159 Arsenic 4.00E-06 0.001 0.002 0.002 0.000 0.002 0.007 Benzene 9.33E-04 0.217 0.365 0.547 0.000 0.478 1.608 Benzo a rene 1.88E-07 0.000 0.000 0.000 0.000 0.000 0.00032 Beryllium 3.00E-06 0.001 0.001 0.002 0.000 0.002 0.00517 Cadmium 3.00E-06 0.001 0.001 0.002 0.000 0.002 0,00517 Formaldehyde 1.18E-03 0.275 0.462 0.692 0.000 0.605 2.033 Na thalene 8.48E-05 0.020 0.033 0.050 0.000 0.043 0.146 Toluene 4.09E-04 0.095 0.160 0.240 0.000 0.210 0.705 Wane 2.85E-04 0.066 0.112 0.167 0.000 0.146 0.491 GAEnvironmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2011 Report\2011 AAE Calc Page 1 Page 2 of 2 Annual Air Emissions Inventory Facility ID#:0800044 Generators : OS-2 Green House Gas Pulutants GHG Pollutant Emisson Factor E101 E102 E103 E104 Total (Lb/gal. tons/ r tons/ r tons/ r tons/ r tons/ r CO2 2.0600000 1.70 2.86 4.28 0.00 8.84 Methane 0.0003289 0.00 0.00 0.00 0.00 0.00141 (CH4) Nitrous Oxide 0.0000470 0.00 0.00 0.00 0.00 0.000202 (N20) Green House Gas Pulutants for Peak Generator Emission Factor GHG Pollutant (Lb/gal.) ibs/yr tons/yr CO2 2.0600000 7490.16 3.75 Methane 0.0003289 1.20 0.0006 (CH4) Nitrous Oxide 0.0000470 0.17 0.00009 (N20) G:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2011 Report\2011 AAE Calc Page 2 Annual Air Emissions Inventory Facility ID#:0800044 Fire Pumps Data used for inventory only! Year: 2011 Total Run Time: 23.5 Hrs/Yr Efficiency: 75 % Sulfur Content: 15 ppm Cetane# 40 Number 2 Fuel: 141000 Btu/Gal Gallons Hours Gallons/ VOC Month Fuel Used Operated hour (lbs.) January: 40.0 2.0 20.0 2.083 February: 40.0 1 2.0 20.0 2.083 March: 40.0 2.0 20.0 2.083 April: 30.0 1.5 20.0 1.562 May: 50.0 2.5 20.0 2.604 June: 40.0 2.0 20.0 2.083 July: 60.0 3.0 20.0 3.125 August: 30.0 1.5 20.0 1.562 September: 40.0 2.0 20.0 2.083 October: 40.0 2.0 20.0 2.083 November: 30.0 1.5 20.0 1.562 December. 30.0 1.5 20.0 1.562 Total: 1 470.0 23.5 20.0 24.5 Heat Rate FP ID# Bhp hp Hr/Yr Gals/Hr Gals/Yr mm mm Btu/Hr Btu/Yr FP FP 0 23.5 20.0 470.0 2.82 66.27 Criteria Emisson Factor (Lb/mm FP Pollutants BTU) (TonsNr TSP 0.31 0.010 PM-10 0.31 0.010 PM-2.5 0.31 0.010 Sox 0.29 0.010 Nox 4.41 0.146 VOC 0.36 0.012 CO 0.95 0.031 Green House Gases Hazardous/Toxi Emisson Factor (Lb/mm FP GHG Emisson Factor E101 c Air Pollutants BTU) (Lbs/Yr) Pollutant Lbl al. tons/ r CO2 2.0600000 0.484 Acetaldehyde 7.67E-04 0.051 Methane 0.0003289 0.000000 Nitrous Acrolein 9.25E-05 0.006 Oxide 0.0000470 0.000000 (N2O) Arsenic 4.00E-06 0.0003 Benzene 9.33E-04 0.062 Benzo a rene 1.88E-07 0.00001 Beryllium 3.00E-06 0.0002 Cadmium 3.00E-06 0.0002 Formaldehyde 1.18E-03 0.078 Na thalene 8.48E-05 0.006 Toluene 4.09E-04 0.027 X lene 2.85E-04 0.019 Annual Air Emissions Inventory Facility ID#: 0800044 Biomass Boilers : ES-BB1 & ES-BB2 Fuel Source : Wood Chips Year: 2011 Total Run Time: 2436.0 Hrs/Yr Wood Chips 8000000 BTU/ton Boiler Operation (Hours) Wood Chips Burned (Tons) NOx Emissons (Lbs.1 CO Emissions (lbs.) Month ES-BB1 ES-BB2 Total Boiler ES-BB1 ES-BB2 Total Wood ES-BB1 ES-BB2 Total ES-BB1 ES-BB2 Total Hours Chips January: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 February: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 March: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 April: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 May: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 June: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 July: 0.0 1 0.0 0.0 0.0 1 0.000 0.0 0.0 0.0 August: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 Se tember: 0.0 0.0 0.0 0.0 0.000 0.0 0.0 0.0 October: 1 354.0 186.0 540.0 205.0 100.0 305.0 111.5 54.4 165.920 1.3 0.6 2.0 November: 648.0 480.0 1128.0 474.0 320.0 794.0 257.9 174.1 431.936 3.0 2.0 5.1 December: 384.0 384.0 768.0 1 414.0 414.0 828.0 1 225.2 225.2 4 2 2.6 2.6 5.3 Total: 1386.0 1 1050.0 2436.0 1 1093.0 834.0 1927.0 594.6 453.7 1048.3) 1 7.0 5.3 1-- T .3 Z � 0.01 i Q,✓ S L� } Annual Air Emissions Inventory Facility ID#: 0800044 Butanol: OS-7, OS-10 Year: 2011 Info: Lbs/Gal= 6.76 Monthly Inventory of Butanol (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 0 0 0 February: 0 0 0 March: 1 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 December: 0 0 0 Gallons of Butanol used during the year: 0 Lbs. Of Butanol used during the year: Lbs. of Butanol used by Misc., CIA, and R&D: Lbs. of Butanol sent to hazardous waste: Lbs. of Butanol sent to wwt: Lbs. of Butanol emitted during year: 0 H:\Environmental\Air PermitkAir Reports\Annual Air Emissions Inventory\2011 Report\2011 AAE Calc Annual Air Emissions Inventory Facility ID#: 0800044 Calcium hydroxide Year: 2011 Common Name : Lime Monthlv In entory of Calcium h droxide (pounds): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 0.0 0.0 0.0 February: 0.0 0.0 0.0 March: 0.0 0.0 0.0 April: 0.0 0.0 0.0 May: 0.0 0.0 0.0 June: 0.0 0.0 0.0 July: 0.0 0.0 0.0 August: 0.0 0.0 0.0 September: 0.0 0.0 0.0 October: 0.0 0.0 0.0 November: 0.0 0.0 0.0 December: 0.0 1 0.0 0.0 Lbs. Of Lime used during the year: 0.00 Lbs./Hr. of Lime Uploaded (design): 33000 Operation Time (hours): Lbs/Hr of Lime Emitted (design): 0.135 Lbs/Year of Lime Emitted: 0.000 Tons/Year of Lime Emitted: 0.000 Annual Air Emissions Inventory Facility ID#: 0800044 Chloroform : OS-9 Year: 2011 Info: Lbs/Gal = 12.35 Monthly Inventory of Chloroform (pounds): Month Beginning Received Max Used Ending Inventory Inventory January: 13696 13696 1 13696 Februarv: 13696 13696 1 13696 March: 13696 13696 13696 April: 13696 13696 527.0 13169 May: 13169 13169 919.0 12250 June: 12250 12250 12250 July: 12250 12250 1275.0 10975 August: 10975 10975 10975 September: 10975 10975 1824.0 9151 October: 9151 9151 November: 9151 9151 5400.0 14551 393.0 1 December: 14158 1 14158 1599.0 12559 Lbs. of chloroform used during the year: 6537 Lbs. of chloro. used by Misc., CIA, and R&D: Lbs. of chloro. used by EVG: 6537 Lbs. EVG Produced: 3498 Lbs. of chloroform sent to hazardous waste: 450 Pounds of chloroform sent to WWT: Pounds of chloroform emitted during year: OS-9 6087 H:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2011 Report\2011 AAE Calc Annual Air Emissions Inventory Facility ID#:0800044 Ethyl acetate : OS-6 &OS-7 Year: Info: Lbs/Gal= 7.60 Monthly Inventory of Ethyl acetate(pounda): Month Beginning Inventory Bulk Drums Ethyl acetate Used in SDA Alcohol Total Beginning Beginning New Recovered Recovered In Max Monthly Total Ending Ethyl acetate Month Beginning New Recovered Received New Used Used Drums (Lbs) Used(Lbs.) Inventory Month Emitted(Lbs.) Inventory Inventory Inventory January: '- 3945 3945 0 701.00 3945 701.0 3244 January: 36.87 February: 3244 3244 0 75.00 3244 75.0 3169 February: 52.42 March: 3169 3169 0 2271.00 3169 2271.0 898 March: 2.13 April: BOB 898 0 3320.0 299.00 4218 299.0 3919 April: 24.91 May: 3919 3919 0 381.00 3919 381.0 3536 May: 19.38 June: 3538 3538 0 2579.00 3538 2579.0 959 June: 18.87 July: 959 959 0 3320.0 450.00 4279 Jul 4.83 0 3829 40Au August: 382 3829 1001.00 9 28 August 9.63 28 0September: 28 2828 728.00 2828 728.0 2100 September. 0.00 October. 2100 2100 0 964.00 2100 964.0 1136 October. 31.84 November: 1136 1136 0 3320.0 1051.00 4456 1051.0 3405 November: 17.50 December: 3405 3405 0 439.00 3405 439.0 29M December: 44.29 Lbs.of Ethyl acetate used during the year: 11201.67 Misc.Lbs.of Ethyl acetate used(PNE):OS-7 3807.00 Lbs.of Ethyl acetate used in SFG:OS-6 7132.00 i 7 Lba.of Ethyl acetate VOC from SDA Ethanol Loss(PNE):0S-7 � Lbs.0f Ethyl acetate VOC from SDA Ethanol Loss 122 73 Crown Process Gallons sent to Hazardous Waste: 586.67 Lbs.Sent to Hazardous Waste: 4400.00 Total lbs.of Ethyl acetate emitted during year: 6801.67 Annual Air Emissions Inventory Facility ID#: 0800044 Ethvlenediamine : OS-31 Year: 2011 Info: Lbs/Gal = 7.50 All ethylenediamine is contained and shipped off-site with the product. Monthly Inventory of Ethvlenediamine (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 1985 14888 1985 February: 1985 14888 1985 March: 1985 14888 1985 April: 1985 14888 1985 May: 1985 14888 1985 June: 1985 14888 1985 July: 1985 14888 1985 August: 1985 14888 1985 September: 1985 14888 1985 October: 1985 14888 1985 November: 1985 14888 1985 December: 1985 14888 1985 Total Gallons of Eth lenediamine Used: 0 Total Lbs. Eth lenediamine Used: 0 Gallons sent to Hazardous Waste: Lbs. Eth lenediamine set to Hazardous Waste: 0 Total Gallons sent to WWT: 0 Total Lbs. sent to WWT: 0 Total Lbs. Eth lenediamine Emitted: OS-31 0 Annual Air Emissions Inventory Facility ID#: 0800044 Ethanol (100%) - OS-7 Year: 1 2011' Info: Lbs/Gal = 6.58 Monthly Inventory of Ethanol (gallons): Beginning Max Ending Gallons to Month InventoryReceived Lbs Used Recovered inventoryWWT VOC (Lbs.) January: 4412 29046 4412 0 0 February: 4412 660 33391 5072 0 0 March: 5072 33391 5072 0 0 April: 5072 33391 5072 0 0 May: 5072 33391 5072 0 0 June: 5072 33391 5072 0 0 July: 5072 33391 5072 0 0 August: 5072 33391 5072 0 0 September: 5072 33391 5072 0 0 October: 5072 33391 5072 0 0 November: 5072 33391 1 1 0 0 December: 5072 33391 1 1 5072 0 0 Total Gallons of Ethanol Used: 0 Total Lbs. Ethanol Used: 0 Gallons sent to Hazardous Waste: Lbs. Ethanol set to Hazardous Waste: 0 Total Gallons sent to WWT: 0 Total Lbs. sent to WWT: 0 Total Lbs. of Ethanol Emitted as VOC: 0 Annual Air Emissions Inventory Facility IDS:0800044 Ethanol-SDA:OS-7&OS-10 OS-18.05-19.OS-27.OS42INCLUDED WITH 05-10.� J. t 5 xt e+ t r 4 Year: 2011 Info: LbslGsl• 6.87 %SDA Ethyl acetate- 4.54 Monthly Inventory of Ethanol IjBig2nsl: Monthly Bealnnina Inventory Bulk Drums 6748".2 SDA Bulk SDA In Drums Max SDA on Total SDA BOA as Ethyl SDA SDA SDA In Drums SDA In Drums SDA Ending SDA Used SDA Used SDA VOC Acetate Month g Beginning Beginning SDA Used SDA Disposed Hand WWT ry Inventory Inventory Received Transferred Received Used Recovered (�) Inventory (gallons) (Lbs.) (�) (Lbs.) Emlttetl Janus": 0 36120.8 22381.3 5383.0 1067Z0 4766 438M 57974 5911 40007.9 39795.7 8122 36.87 Februe . 1 30826.8 27147.4 11946.0 5427.0 6932 3955 480351 61617 8404 57732.7 66578.1 1154.7 62.42 March: 6 37345.8 24170.8 5349.0 1061.0 74 794 4068 459366 52456 341 2343.4 2296.6 46.9 2.13 HI: 41633.8 20822.7 3994.0 429078 58462 3994 27438.8 26890.0 S46.8 24.91 May: 37639.8 20822.7 19490.0 17214 0 14108 535M 74846 3106 21339.6 20912.8 426.8 12.38 June: 2 39915.8 34930.5 3120.0 213 308 514193 718M 3025 20778.3 203677 415.6 18.87 Jul : 7 36795.8 36026.0 1 774.0 493416 71048 774 5317.4 5211.0 106.3 4.93 Au cast: 71047.7 36021.8 35026.0 15M.0 488098 69504 1544 10607.3 10395.1 212.1 9.83 Ss mbeC 89503.7 34477.8 35028.0 477490 89501 0 0.0 0.0 0.0 0.00 October. 69ll 344T7.8 135026.0 r W9B.0 5105.0 522132 70897 5105 35071.4 34369.9 701.4 31.84 November. 70898.7 35870.8 35028.0 8572.0 2805.0 532210 74684 2805 19270.4 18884.9 385.4 17.50 December. 1 74683.7 1 39837.8 135028.0 7100.0 512940 1 67664 1 7100 1 48777.0 47801.5 975.5 44.29 Total Gallons of SDA Used: 42108.3 Total Lbs.SDA Used: 289284.0 Gallons sent to Hacardous Waste: Lbs.SDA Ethanol set to Hatardous Waste: 0.00 Total Gallons sent W W WT: 41266.13 Total Lbs.sent W W WT: 283498.34 Total BOA Ethanol VOC's 5795.68 Lbs.Botanical EsbacBon Ethanol Emitted:05-10 2ZO124 Lbs.PNE Ethanol Emitted:03-7 083.M Misc.Lbs.SDA Ethanol Emllted: Total Lbs.of SDA Ethanol Emitted: 5785.68 Page 1 of 4 Annual Air Emissions Inventory Facility ID#:0800044 Hexane OS4, OS-5, OS-6, OS-10. OS-28, OS-29 OS-13 OS-14 OS-15 OS-16 OS-17 OS-20 OS-21,OS-22 OS-23 OS-32 ALL INCLUDED WITH OS-4 OS-18 OS-19 INCLUDED WITH OS-10•OS-30 INCLUDED WITH OS-28 Year: 2011 Info: LbslGal= 5.50 Monthly Inventory of LP Hexane-34.4%(gallons): Month eginning Received Max Used Ending Inventory InveJanuary: 10328. 56804 1823 - 8505 February: 85D5 46778 1102 7403 March: 7403 4472 85313 2027 9848 April: 9848 54164 1039 88D9 May: 8809 48450 226 8583 June: 8583 47207 1146 7437 July: 7437 4382 85005 1479 10340 Au ust 10340 56870 1 2044 8296 September. 8296 4023 67755 1 1539 10780 October: 10780 59290 1243 9537 November. 9537 52454 2043 7494 December: 7494 3876 62535 1279 1OD91 Monthly Inventory of HP Hexane-9501,(gallons): Month Beginning Received Max Used Ending Inventory InvJanuary: - 1089 59M 358 731 February: 731 5909 36520 941 5699 March: 5699 31345 236 5463 April: 5463 30047 542 4921 May: 4921 27066 1046 3875 June: 3875 21313 1236 2639 Jul ; 2639 14515 1424 1215 Au ust 1215 - 8883 1286 -71 Se tember. -71 5906 32093 15121 4323 October. 4323 1 23777 1392 1 2931 November. 2931 18121 1917 1014 December. 1014 1 1 5577 1 1401 387 Monthly Inventory of IsoHexane-2.5%laallonsl: Month Beginning Received Mbs ax Used Ending Inventory January: 41688 229284 41688 February; 41688 229284 41688 March: 41688 229284 992 40696 April: 40696 223828 4D696 May: 40696 8729 271838 2030 47395 June: 47395 25375. 400235 20103 52667 July: 52667 19460 396699 18234 53893 Au ust: 53893 12652 365998 16939 1 49606 Se tember. 49606 19710 1 381238 25051 44265 October: 44265 23479 372592 38082 29662 NovamMr. 29662 163141 29662 December: 29662 163141 29682 Page 2 of 4 Monthly Emissions of IsoHexane from Biomass Bollers(Lbs.l: Percent n-Hexane: 0.24 Month Material Emissions Hexane Emitted n-Hexane Hexane Isomers Burned Factor Lbs. Emitted Lbs. Emitted Lbs. January: 0 0 February: 0 0 March: 0 0 April: 0 0 May: 0 0 June: 0 0 JUI : 0 0 Au ust: 0 0 September: 0 0 October. 0 0 November. 0 0 December. 0 0 Total Hexane Values Gallons of LP Hexane Used: 16990.00 Gallons of N-Hexane Used: 18269.68 Gallons of HP Hexane Used: 13291.00 Lbs.of N-Hexane Used: 100463.25 Gallons of IsoHexane Used: 121431.00 Gallons of Hexane Isomers Used: 133442.32 Total Gallons of Hexanes Used: 151712.00 Lbs.of Hexane Isomers Used: 733932.75 Total Lbs.of Hexanes Used: 834416 Sclareolide(SIDE)Operation:OS-5 Percent N-Hexane In Solvent: 39-4 Gallons of Hexane Used In SDE: 16990.00 Lbs,of Fugitive Hexane from SDE: 92021.79 Lbs.of Hexane Used In SDE: 93445 Lbs.ofFugitive - exane from 36256 58 SDE: Lbs.of SDE Product: 284642.26 Lbs.of Fugitive Hex Isomers hone 55765.20 SDE: Lb.Hexane per Lb.of SDE 0.005 Product Lbs.Hexane in SDE Product 1423.21 Lbs.N-Hexane In SIDE Product: 560.75 Accountable Lbs.of Hexane Lost: 1423.21 Accountable and Fugitive Lba. 93445 00 Hexane Emitted: Accountable Lbs.of N-Hex Lost: 560.75 Accountable and Fugitive Lbs. 36817 33 N-Hex Emitted: Accountable Lbs.of Hex Isomers 862 47 Accountable and Fugitive Lbs.Hex 56627 67 Lost: Isomers Emitted: Lbs.of Hexane Sent as Hazardous 9300 Waste: Lbs.of N-Hex Sent as Hazadarous 2976 Waste: Lbs.of Hex Isomers in Hazardous 6324 Waste: Page 3 of 4 Sclarsol Recrvstallization fSFGI Operation:OS-6 Percent N-Hexane in Solvent: 91.4 Gallons of Hexane Used in SFG 13291.00 Lbs.of Fugitive Hexane from SFG 71426.37 Lbs.of Hexane Used in SFG: 73100.5 Lbs.of Fugitive N-Hexane from 65263.70 SFG: Lbs.of SFG Product: 334826 Lbs.of Fugitive Hex Isomers from 6142.67 SFG: Lb.Hexane per Lb.of SFG 0.005 Product: Lbs.Hexane in SFG Product: 1674.13 Lbs.N-Hexane In SFG Product: 1530.15 Accountable Lbs.of Hexane Lost 1874.13 Accountable and Fugitive Lbs. 73100 50 Hexane Emitted: Accountable Lbs.of N-Hex Lost: 1530.15 Accountable and Fugitive Lbs. 66813.86 N-Hex Emitted: Accountable Lbs.of Hex Isomers t43 98 Accountable and Fugitive Lbs,Hex 8286.64 Lost: Isomers Emitted: Lbs.of Hexane Sent as Hazardous 22100 Waste: Lbs.of N-Hex Sent as Hazadarous 20995 Waste: Lbs.of Hex Isomers in Hazardous 1105 Waste: Rotocel Concrete 8 Recovery Operations:OSd Gallons of Hexane Used: 120439.00 Gallons sent to W WT: 2495632 Lbs.of Hexane Used: 662414.5 Lbs.Waste Water per Gal.Waste 8.34 Water: Percentage of N-Hexane in 0.161 Wt-/,of Hexane in Waste Water: 0.014 Solvent: Lbs.of Hexane Sent as Hazardous 6561 Lbs.Hexane Lost In Waste Water: 2913.90 Waste: s.o - ex Sent as aza arous 10 56 - exane Lost n Waste 4.69 Waste: Water. Lbs.of Hex Isomers in Hazardous 6550.44 Accountable Lbs.of Hexane Lost: 88736.01 Waste: Lbs.Hex per day exiting Mineral -41.60 Accountable Lbs.of N-Hex Lost 142.87 Oil Scrubber from MO tests Days of MO Unit operation: 135 Accountable Lbs.of Hex Isomer 88593.15 Lost Lbs.of Hex exiting MO Unit: 5616 Lbs.of N-Hex exiting MO Unit 9.04 Lbs.of Hex Isomers exiting MO 5606 96 Total Lbs.Hexane Lost as Fugitive: 567117.49 Unit: Lbs.Sage Processed: 5012 8820 Total Lbs.N-Hex Lost as Fugitive: 913.06 Lbs.Hexane per Lbs.of Spent 0.001600 Total Lbs.Hex Isomers Lost as 566204.43 Sage(from Desolvitizer tests): Fugitive: Lbs.Hexane in Spent Sage: 80206.11 Lbs.N-Hexane in Spent Sage: 129.13 Lbs.Hexane per Day from A-1 0.000815 Vent Gond. Days A-1 Operated: 135 Accounta 9 an ug tive ba. 655853.5 Hexane Emitted: Lbs.Hex Exiting A-1 Vent: 0.110 Accountable an ugitive s. 1055.92 N-Hex Emitted: Lbs.N-Hex Exiting A-1 Vent 0.000177 ccounta a an ugitive Los.Hex 654797.58 Isomers Emitted: Page 4 of Biomass Extraction Operation:OS-28 Gallons o1 Hexane Used: s.of Fugitive Hexane from 0 Bio Extraction: Lbs.of Hexane Used: 0 L s.o ug ve -Hexane from Bio 0.00 Extraction: Lbs.of Biomass Product Lbs.o ugitive Hex Isomers from 0.00 Bio Extraction: %n-Hexane 0.17 Botanical Extraction Operation:OS-10 Gallons of Hexane Used: Lbs.of Fugitive Hexane from 0 Bot Extraction: Lbs.of Hexane Used: 0 Lbs.o ug va -Hexane from Rot 0 Extraction: Lbs.of Botanical Product: L­bs­.orFugltive Hex Isomers from 0 Bot Extraction: %n-Hexane Plant Nutrient Extraction(M-131 Ooerotion:OS-29 Gallons of Hexane Used: 992.00 s.of Fugitive Hexane from 5456 PNE: Lbs.of Hexane Used: 5456 •of ug UPNE:Hexane from 6.5472 .o Fugitive Hex isomers rom Lbs.of PNE Product: -733.5 PNE: 5449A528 %n-Hexane 0.12 Lbs.of exane Sent as Hazardous 20600 Waste: Lbs.of N- ex Sent as Haza arous 24.72 Waste: 15i.—TRex isomers in Hazardouc 20575 28 Waste: Totals for All Operations Fugitive Lbs.N-Hex.Emitted: ID8602.56 Total Lbs.n-Hexane Released: 104693.66 Fugitive Lbs.Hex Isomers 633561.75 Total Lba.Hex Isomers Released: 723161.34 Emitted: Accountable Lbs.n-Hexane Lost: 2233.77 Total Lbs.N-Hexane Sent OH Site: 3011.28 Accountable Lbs.Hex Isomers 89599 59 Total Lbs.Hex Isomers Sent OH 33448 72 Lost: Site: Total Lbs.Hexane Sent Off Site: 36461.00 Annual Summary:Maximum n-Hexane On-Hand Total Hexane Total Total N-Hexane . Month (Gallons) n-Hexane (Lbs.) Gallons January: 50924 4458 24520.4 February: 54790 8825 48538.7 March: 56007 9359 51472-4 April: 54426 8511 46811.8 May: 59853 7613 41869.8 June: 62743 6204 34119.6 July: 854" 5810 31957.1 Auclust 57831 1 3827 21050.8 September. 59368 8663 47646.9 October: 1 42130 6578 36178.1 November. 1 38170 4103 22566.1 December. 1 39366 1 3 19816.6 Max Hexane Max N-Hexane Max N-Hexane Maximum Hexane On-Hand Gal. Gal. Lbs. 65448 9359 51472 Annual Air Emissions Inventory Facility ID#: 0800044 Heptane : OS-6 Year: 2011 Info: Lbs/Gal = 5.70 Mont Iv Inventorvof Heptane allons : Month Beginning Received Max Used Ending Invento Lbs Inventory January: 496 2827 496 February: 496 2827 496 March: 496 2827 496 April: 496 2827 496 May: 496 2827 496 June: 496 2827 496 July: 496 2827 496 August: 496 2827 496 September: 496 2827 496 October: 496 2827 496 November: 1 496 2827 496 December: 1 496 2827 496 Sclareol Recrystallization (SFG) Operation Percent N-Heptane in 0.85 Solvent: Gallons of Heptane Used in 0.00 Lbs. of Fugitive Heptane 0.00 SFG: from SFG: Lbs. of Heptane Used in 0 Lbs. of Fugitive N-Heptane 0.00 SFG: from SFG: Lbs. of SFG Product: Lbs. of Fugitive Hept. 0.00 Isomers from SFG: NJ Lb. Heptane per Lb. of SFG 0.0 55 Product: Lbs. Hexane in SFG Product: 0 Lbs. N-Heptane in SFG 0.00 Product: Accountable Lbs. of Hexane 0.00 Accountable and Fugitive 0.00 Lost: Lbs. Heptane Emitted: Accountable Lbs. of N-Hept. 0.00 Accountable and Fugitive 0.00 Lost: Lbs. N-He t. Emitted: Accountable Lbs. of Hept. 0.00 Accountable and Fugitive 0.00 Isomers Lost: Lbs. He t. Isomers Emitted: Lbs. of Heptane Sent as Hazardous Waste: Annual Air Emissions Inventory Facility 0"": 0800044 Hydrochloric Acid : OS-7 Year: 2011 Info: Lbs/Gal = Monthly Inventory of Hydrochloric Acid (Ibs): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 732 0 0 February: 0 0 0 March: 0 0 0 April; 0 0 0 May: v i U June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 1 0 1 1 0 December: 0 1 0 1 1 0 Annual Air Emissions Inventory Facility ID#: 0800044 Isobutvl acetate: OS-7, OS-10 Year: 1 2011 Info: Lbs/Gal = 7.22 Monthly Inventory of Isobutvl acetate (gallons): Beginning Max Used Ending Month Received Recovered Recovered Inventory (Lbs) New Used Used Inventory January: 1514 10931 1514 February: 1514 10931 1514 March: 1514 10931 1514 April: 1514 10931 1514 May: 1514 10931 1514 June: 1514 10931 1514 July: 1514 10931 1514 August: 1514 10931 1514 September: 1514 10931 1514 October: 1514 10931 1514 November: 1514 10931 1514 December: 1514 10931 1514 Gallons of IBAC used during the year @ PNE (OS-7): 0 Lbs. Of IBAC used during the year @ PNE (OS-7): 0 Gallons of IBAC used during the year @(OS-10): Lbs. Of IBAC used during the year OS-10): 0 Lbs. of IBAC used by Misc., QA, and R&D: Lbs. of IBAC sent to hazardous waste: Lbs. of IBAC sent to wwt: Lbs. of IBAC emitted during year: 0 Annual Air Emissions Inventory Facility ID#: 0800044 Isopropyl acetate: OS-7, OS-10 Year: 2011 Info: Lbs/Gal = Monthly Inventory of Isopropyl acetate (pounds): Month Beginning Received Max Used Ending Inventory (Lbs) Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 1 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 December: 0 0 0 Lbs. of IPAC used during the year PNE (OS-7): 0 Lbs. of IPAC used during the year @ (OS-10): Lbs. of IPAC used by Misc., QA, and R&D: Lbs. of IPAC sent to hazardous waste: Lbs. of IPAC sent to wwt: Lbs. of IPAC emitted during year: 0 Annual Air Emissions Inventory Summary 2011 Totals Facility ID#:0800044 Pollutant Boiler et J4M4 Boiler F3 aeon Gen 82 Den N e•II N Pk-0 Fire Pum Blomaaa Rofml Plem P rF Recry•Wlix•Uon SGareoiWe Bbmue 8alrllcY NYtfbnt EVG V/W7P OOI•r TOGIa UnIN BWlara ISFGI (BDEi EaVr4bn Ealr•d0on PrOda•••e CO 23W.52 2261.99 170 2W 428 O.W 3,75 0.48 T.Wr Me11wIw O.OW18 000600 0.00027 0.00048 O.Mall &MOO O.00060 0.00 0.026 T.n ' N U.Oxi" 0012W 001212 000WI 000001 0.=10 0.MOO OODOD9 000 0. TOnWr TSP 02W0]71 0201 T2 00360M7 0.OM647 OW091W 0 007918478 001027185 1.066 T.na r PM-10 0.103018M 0100B686 0.03606W5 O.OBOWIB25 O.OBOHIW 0 001916/]8 0.01027185 0672 TonslVr PM-2.5 002575b3a 002524215 003606075 O.DBOW]625 D09081M 00)9161)e 00102)185 .3)0 TonWr d. 4 W1 03) 5 0.05873481 WM512 OON3 00980B15 lt. TaOWf Nok 24n4452 242324W O.St2BB325 0.M2)813)5 1.2B33W8 0 1.13W O.t1612535 0.52 - 13.9W TonWr VCC 0.020W371 O.0 IO 0.=193n O.W1an 007W265 0.1055Ma 0 1M OOIIWM 32T92075 6541 40.11 46.T225 .41 4.W, 0.57 W 489491 T.Wr 00 0.51609275 0.952628 05W843 01105W7 0.185855825 1 027WI6 0 1 0.2435211 1003147825 am 2 M TdniNr A %IdM de 0.1T 4255 0.3WID7925 0.M989152 0.393222492 0OSW2909 1 1.372 IDWr A Neln 0,0215M125 GONI929M 0.05125W 0 OW742253 O.OD812969 0.1ee Lba/Yr Awenic 0.12201171 0.22MMW7 0.11BS8 1 0.DD09306 0.W15651 0.002341i24 0 0.0020M7W 000026M8 0.74 Lba/Tr Benxen• 0.M153751 0M1659101 0NU75142 0/1706245 O.WM69575 O.W728W8 0 0.4783287W O.W182261 I Ino LDWI Benz a rune 4.3 -0 1.35591E45 0.00011W73 0 6.63831E-05 1.2459E-05 OOOW LDWr Ilium 0.07MW78 0.1W320280 O.W1182M3 00 OWN 0WI17 5 0.WI759M 0 01101538028 OOW19W1 028 Lb ' Bulanol 0.W 000a LbWr cadmium 0,31M7!M 0.5BW]8 000/2 0,31=206 0. 097W eWI1 5 0. 175908 0 0.001538028 0.00019M1 1.M Lb , Celaum h rodde O.W 0.000 LbL r Chlorolorm BOB7 0. 0087.00D Lbs r Chromium 1AB4971d0I 3.116=171 1.651N24M 6,453 Lbs r Chromium IV 0.0M97M76 00110504e2 0 MSWJ70 00D Lbs r ENerw1-1001L 0,00 0000 Lbs r ElhanN-SDA 1 270.24 3a82.N 1 O.W 5786 M Ub r MA 9. 1 7132 12273 3W7 1IMI 670 Lb r Mil benb 0013W3H8 1 00241967 0.012823012 0.= I EMYIm iamine 0 0 ODO LDWI Fl.0. ].68518]63 1421317M 7,532257N 79431 LEWr Falmeideh 67979800n 126723769 6.0627169n 0.274527 0.41617N5 089214W 0 0614w" 00781W 211145 LSWr ne lsomwf 664797570M3 SM7.] 0 0.00 We,4W 723161 311 Lb , NJle.ena IOM.M431 =13.957 3681i.M 0 &W 0W72 04683.659 LbIINf H bne I... 0,00 LbW1 N-He tan• O.OD Lbwr Isobm lecNela 0 0.00 0.DDO LbWr Isom iecetale 0.00 0W 0.000 LbWr lead Com ands 0.256555457 OA741WI47 0253410992 O.m LbslTf Me mesa 0.4W71n35 0.)5216349 0.398624033 1 1 1 0 1558 Lb ' Mara 008715MO3 0 1116431 O.Oa511W3a 0334 LDWr MMhanol 13W14.93 SW.n 114B.44 4%7.13 137 . 1 LOWr Na below 06M.232611 0.40117M 0201326931 001972 M O.W31801 O.W9T402a8 0 OOa3d7aB25 0.005619] 1.1n Lbattr NickN a5229T218 0.9671M915 0.51251MI1 Lbvyr Su117 Diaude 0.00 0.000 L r Toluene 1.2]82W1W 22 OII8682 1252 ISM O.OBS 5385 0.18003f475 0.239803W 0 0.20BBBa18/ 0. 710N3 0.00 5. 7 LBW' % ens m&)6 5 0,1115133] 0.1871898 0 0.1d6112M OO1WM 5 0.510 Lb•11r o-% • 1 0.=4374/ 1 0.041498388 1 0021MMI I I 1 0.066 lbe//r unn n n� N o O N Q) r Page 1 of 2 Annual Air Emissions Inventory Facility ID#: 0800044 Methanol: OS-4, OS-7, OS-9 OS-13, OS-14, OS-15, OS-16, OS-17, OS-27, OS-32 INCLUDED WITH OS-4 Year: 2011 Info: Lbs/Gal = 6.62 Specifice Gravity= 0.793 Monthly Inventory of Methanol (gallons): Month Beginning Received j Max Used Recovered Ending Inventory Lbs Invento January: 21109 1 139742 1 21109 February: 21109 1 139742 21109 March: 21109 139742 21109 April: 21109 4400,0 168870 3076.6 22432 May: 22432 13427.0 237389 442.0 35417 June: 35417 6774.0 279307 6146.0 36045 July: 36045 440.0 241533 9251.0 27234 August: 27234 180292 10394.0 16840 September: 16840 8743.0 169362 9977.0 15606 October: 15606 103314 8369.0 7237 November: 7237 6160.0 88691 1935.0 11462 December: 11462 75881 2041.0 9421 Maximum Gallons On-Hand: 42191.4 Maximum Lbs. On-Hand: 279307.068 Gallons Used per Year: 51632 Lbs. Used per Year: 341801.192 Sclareol Recovery Operation: OS-4 Total Gal. of Methanol Used: 39138 Total Lbs. McOH Used: 259093.56 Avg. % MeoH thru Pods: 85 Avg. % McOH in WW: 9.3 Avg. Gal/Min Thru Pods: 9 Avg. Gals/Min Sent to WWTP: 1.06 Number of Stream Days 135 Number of Stream Days: 135 Total Gal. Thru Pods: 1749600 Total Gal.of WW to WWTP: 4431060 Total Gal. McOH Thru Pods: 1487160 Total Lbs. of WW to WWTP: 36955040.4 Total Lbs. McOH Thru Pods: 9844999.20 Total Lbs. of McOH to WWTP: 128278.63 Total Lbs. Fugitive Emissions 130814.93 from Recovery: Avg. Removal Efficiency of Total Accountable and Fugitve WWTP: 97.68 Emissions from Recovery: 133791.00 Accountable Emissions of McOH from WWTP during 2976.06 Recovery: Page 2 of 2 EVG Operation: OS-9 Gallons of McOH Used: 8674 Accountable Emissions of Gallons of McOH to WWT: 8500.52 McOH from WWTP during JU227 5.47 Total Lbs. of McOH to WWT: 56273.44 EVG: Total Lbs. Fugitive Emissions 1148.44 Total Accountable and Fugitve3 9 from EVG: ✓ Emissions from EVG: PNE Operation: OS-7 Gallons of McOH Used: 3819.6 Accountable Emissions of Gallons of McOH to WWT: 3743.208 Mc OH from WWTP during 495.60 C v�f'N Total Lbs. of McOH to WWT: 24780.03696 PNE: Total Accountable and Fugitve Qc �� Total Lbs. Emissions PNE: 505.71504 1001.32 \� e(" E missions from PNE: AV C /Totals for All Methanol Operations Total Lbs. McOH Thru System: 9844999.20 Lbs. of Emissions from Misc., Lab: 505.71504 Total Lbs. McOH to WWTP: 209332.11 Lbs. Fugivtive Emissions from EVG: 1148.44 Removal Efficiency of WWTP: 2976.06 Lbs. Fugivtive Emissions from Recovery: 130814.93 Lbs.Accountable Emissions 4597.13 Total Lbs. Fugitive Emissions: 132469.09 from WWTP: Total Lbs. McOH Treated at 209332.11 Total Lbs. McOH Released: 137066.22 WWTP: Total Lbs. McOH Recycled On-Site: 9635667.09 Annual Air Emissions Inventory '1'4 ln1 nOnn/1A Fgcl'PLY P,': VVVVVY4 Maqanese Year: 2011 Info: Potassium permanganate contains 33-35% Manganese. Month1v In entory of Potassium Permanganate (pounds Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 16537 16537 16537 February: 16537 16537 16537 March: 16537 16537 16537 April: 16537 16537 16537 lfia ' 10537 i6537 10537 June: 16537 16537 16537 July: 16537 16537 16537 August: 16537 16537 16537 September: 16537 16537 16537 October: 16537 16537 16537 November: 16537 16537 16537 December: 16537 16537 16537 Max Lbs. Potassium Permanganate on Hand. 16537 Lbs. of Potassium Permanganate used during the year: 0 Max Lbs. Maganese on Hand: 5623 Lbs. of Maganese used: 0 Percentage Maganese sent On-Site: 100 Percentage Maganese sent Off-Site: 0 Lbs. Maganese Shipped On-Site: 0 Lbs. Maganese Shipped Off-Site: 0 Annual Air Emissions Inventory Facility ID#: 0800044 Sulfur dioxide Year: 2011 Info: Lbs/Gal = Monthly Inventory of Sulfur dioxide (pounds): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 December: 0 0 0 Lbs. of Sulfur dioxide used during the year: 0 Lbs.of Sulfur dioxide used by Misc., CIA, and R&D: Lbs. of Sulfur dioxide sent to hazardous waste: Lbs. of Sulfur dioxide sent to wwt: Lbs. of Sulfur dioxide emitted during year: 0 Annual Air Emissions Inventory Facility ID#: 0800044 Toluene Year: 2011- Info: Lbs/Gal = 7.23 Monthly Inventory of Toluene (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 920 6652 920 February: 920 6652 920 March: 920 6652 920 April: 920 6652 920 May: 920 6652 920 June: 920 6652 920 July: 920 6652 920 August: 920 6652 920 September: 920 6652 920 October: 1 920 6652 920 November: 920 6652 920 December: 920 6652 920 November: 920 6652 920 December: 920 6652 920 Gallons of Toluene used during the year: 0.00 Lbs. of Toluene used during the year: 0.00 Lbs. of Toluene sent to hazardous waste: Total Gal. of Toluene sent to WWTP: Specific Gravity of WW: 8.60 Avg. ppm Toluene in WW: 800.00 Lbs. of Toluene sent to WWTP: 0.00 Lbs. of Toluene used by Misc, Labs, etc.: Fugitive Toluene Loss in Process: Lbs. of Toluene emitted during year: 0.00 Annual Air Emissions Inventory Facility ID#: 0800044 Plant Material Grinder : OS-3 Year: 2011 The Plant Material Grinder (OS-3) is operated in building ID # 1003-4. The grinder has a filter which captures 99 + % of all particulates. There are no solvents, HAP/TAPS, or VOC associated with the grinders operation. Essentially there are no emissions associated with the plant material grinder.