HomeMy WebLinkAboutAQ_F_2100080_20041109_EI_Cmb-EI-File •
rc
2003 Emissions Inventory Review/Data Tracking Form
Facility Name: 5 ✓f' �u '�
County/Premise Number: 5D CJtvTo Assigned to: L r (Ck , Confidential?
Initial Review/Data Entry
❑ If confidential information received,it has been properly labeled and stored. Sanitized copies have been
received for public use.
❑ Two copies of inventory were received and forms were signed by responsible official.
Inventory Review/Database Entry
❑ Forms appear to be complete ❑ Calculations and control efficiencies
supporting emissions appear correct
❑ Calculations appear to add up ok ❑ All permitted sources and required
significant activities are quantified
❑ All compliance issues resulting from review are being addressed. (i.e.toxics,emission limitations
exceeded,unpennitted sources)
❑ All volatile HAPS/TAPS are included in the VOC total
❑ All appropriate ID numbers are entered where they should be(Source,Stack)
❑ All changes made in the review by AQ staff are in both copies of the inventory before sending to
Central Office.
Comments:
Signature: y 1 24
Date Billing Contact General Data updated in FEES database i 1.
Date Emissions Data loaded into IMPAQ database
Remember: Confidential copies must be properly handled! /''( /,,,'1 T,�K�
(S:W1R\_ADM1N\2002 Emission Inventories\WARD inventory review form.doc)
Facility Total CY 2003 Emission Summary Recorded in ED jl Facility ID #: 2100080
Facility Name: Albemarle Sportfishing Boats ((JJ Permit #(s): 08995R01
Criteria Pollutants Actual Emissions % Difference
(Tons/Year)
Pollutant CAS CY 2003 CY 2002
from ED from Fees
CO Co 0.020000 Not NIA
Reported
NOx NOx 0.090000 Not N/A
Reported
PM(TSP) TSP 2.18 1.53 42.5%
PM 10 PM 10 1.08 0.760000 42.1`%,
PM2.5 PM2.5 1.08 0.760000 42.1%,
S02 S02 1.40 Not N/A
Reported
VOC (Meeting Federal Definition as vOC 24.50 22.60 8.4%
photochemically reactive)
Hazardous Air Pollutants (HAPs) Actual Emissions % Difference
and/or Toxic Air Pollutants (TAPS) (Pounds/Year)
Pollutant CAS CY 2003 CY 2002
from ED from Fees
Polycyclic Organic Matter (Specific Compounds from OAQPS for 43.00 32.72 31.4%
T l)
Methylene diphenyl diisocyanate (MDI) (Component 101-68-8 43.00 32.72 31.4%,
of POMTV)
Naphthalene (Component of POMTV) 91-20-3 0.003100 Not N/A
Reported
Nickel& Compounds, sum total mass, inc elemental 0.004000 Not N/A
Reported
Nickel Unlisted Compounds (Specify& Component NIC-Other 0.004000 Not N/A
of NIC) Reported
Mercury & Compounds-all total mass, inc Hg Vapor 0.004000 Not N/A
Reported
Mercury Unlisted Compounds (Specify& Component HGC-Other 004000 Not N/A
of HGC) Reported
Manganese & compounds 0.007900 Not
Reported
11/09/2004 Page 1 of 4
Facility Total CY 2003 Emission Summary Recorded in ED Facility ID#: 2100080
Facility Name: Albemarle Sportfishing Boats Permit#(s): 08995ROI
Hazardous Air Pollutants (HAPs) Actual Emissions % Difference
and/or Toxic Air Pollutants (TAPs) (Pounds/Year)
Pollutant CAS CY 2003 CY 2002
from ED from Fees
Manganese & compounds 0.007900 Not N/A
Reported
Manganese Unlisted Compounds (Specify& MNC-Other .007900 Not VA
Component of MNC) Reported
Lead and Lead compounds 0.011900 Not
Reported
Lead Unlisted Compounds (Specify and Component PBC-Other 011900 Not N/;A
of PBQ Reported
Glycol ethers (total all individual glycol ethers See 42.03 Not `%1
http://d`aq.state.nc.us/toxics/glycolq Reported
Butoxy Ethanol 2- (Butyl Cellusolve) (Component of 111-76-2 42.03 Not `/1'k
GLYET) Reported
Cobalt compounds 16.22 2.45 562.0%
Cobalt Unlisted Compound(Specify&Component of COC-other 6.22 2.45 561.9%
COC)
Chromium-AIL/Total(Inc Chromium (VI) categories, metal and 0.004000 Not N/A
Others) Reported
Chromium Unlisted Compounds (Specify& CRC-Other 0.004000 Not NIA
Component of CRC) 11 Reported
Cadmium & compounds (total mass ine elemental metal) 0.004000 Not
Reported
Cadmium Unlisted Compounds (Specify& CDC-Other .004000 Not N/A
Component of CDC) Reported
Beryllium & compounds (Total mass) 0.004000 Not N/A
Reported
Beryllium Compound, Unlisted(Specify& BEC-Other 0.004000 Not N/A
Component of BEC) Reported
Arsenic& Compounds (total mass of elemental AS, arsine and all 0.005300 Not N/A
inorganic compounds) Reported
Arsenic Unlisted Compounds (Specify& Component ASC-Other A.005300 Not N
of ASC) Reported
Aniline 62-53-3 1.63 1.78 -8.4%
Benzene 7143-2 1.97 2.09 -5.9%
11/09/2004 Page 2 of 4
Facility Total CY 2003 Emission Summary Recorded in ED Facility ID #: 2100080
Facility Name: Albemarle Sportfishing Boats Permit#(s): 08995R0I
Hazardous Air Pollutants (HAPs) Actual Emissions % Difference
and/or Toxic Air Pollutants (TAPs) (Pounds/Year)
Pollutant CAS CY 2003 CY 2002
from ED from Fees
Cumene 98-82-8 0.400000 0.130000 207.7%
Dibutylphthalate 84-74-2 Not 12.24 N/A
Reported
Dimethyl phthalate 131-11-3 3,037.00 3,346.15 -9.2%
Ethyl acetate 141-78-6 68.00 0.700000 9,614.3`1,
Ethyl benzene 100-41-4 195.01 59.02 230.40/0
Fluorides (sum of all fluoride compounds) 16984-48-8 0. 51100 Not N/A
Reported
Fonnaldehyde 50-00-0 .451800 Not N/A
Reported
Hexane, n- 110-54-3 392.00 184.56 11.2.41%,
Hydroquinone 123-31-9 .010000 0.020000 -500%
Methanol 67-56-1 79.00 66.94 18.0%,
Methyl chloroform 71-55-6 .002200 Not N/A
Reported
Methyl ethyl ketone 78-93-3 220.00 124.10 77.30/0
Methyl isobutyl ketone 108-10-1 24.00 16.89 42.1.`%
Methyl methacrylate 80-62-6 3,095.00 2,747.67 12.6%
Methylene chloride 75-09-2 73.00 142.30 -48.7%
Polycyclic Organic Matter (Inc PAH, dioxins, etc. POM 0.031100 Not N/A
NC & AP 42 historic amorphous glob) Reported
Propylene oxide 75-56-9 0.030000 Not N/A
Reported
Selenium Compounds SEC 0.019800 Not N/A
Reported
Styrene 100-42-5 31,432.00 29,387.10 7.0%
Toluene 108-88-3 475.75 120.15 296.0`%,
1 1/09/2004 Page 3 of 4
Facility Total CY 2003 Emission Summary Recorded in ED Facility ID #: 2100080
Facility Name: Albemarle Sportfishing Boats Permit#(s): 08995ROl
Hazardous Air Pollutants (HAPs) Actual Emissions Difference
and/or Toxic Air Pollutants (TAPS) (Pounds/Year)
Pollutant CAS CY 2003 CY 2002
from ED from Fees
Toluene diisocyanate, 2,6 91-08-7 0 50000 Not N'
Reported
Toluidine, o- 95-53-4 1.63 1.78 -8.4%
Xylene 1330-20-7 750.01 161.82 363.5%
DAQ's Comments Regardin.- Inventory
11/09/2004 Page 4 of 4
June 17, 2004
Mr. Rob Fisher www.albemarleboats.com
North Carolina Department of Environment and Natural Resources P.O.Box 349
Division of Air Quality,
943 Washington Square Mall 140 Midway Drive
Washington,North Carolina 27889 Edenton,NC 27932
Reference: 2003 Annual Air Emissions Inventory, Supporting Documentation
Albemarle Sportfishing Boats, Inc.
Edenton,North Carolina; Chowan County
Facility ID#2100080
Dear Mr. Fisher,
Enclosed please find two copies of the 2003 Annual Air Emissions Inventory, Supporting
Documentation for Albemarle Sportfishing Boats, Inc. (Albemarle). This document
provides the supplemental documentation and calculations for the 2003 reporting year
emissions data presented in Albemarle's electronic submittal. The second page in this
document presents a signed certification page. We hope this report, along with the AERO
electronic submittal, will provide your office with all the information needed for the annual
emissions inventory.
Please do not hesitate to contact Ramona Phillips at (252) 482-7423 ext. 231 if you have
any questions regarding the enclosed material.
Sincerely,
Alb rl Sp
co ell
Boats, Inc.
0 �1
D
cc: L. Pavlides—TRC Environmental Corp.
JUN 17 2C04
p AQ ORO
phone 252.482.7600
fax 252.482.8289
V, W
TRC
Customer-Focused Solutions
2003 Annual Air Emissions Inventory
Supporting Documentation
Albemarle Sportfishing Boats, Inc.
Edenton, North Carolina
Chowan County
Facility ID 2100080
Permit# 08995R01
Prepared for:
Albemarle Sportfishing Boats, Inc.
140 Midway Drive
Edenton, North Carolina 27932
Prepared by:
TRC Environmental Corporation
(TRC Project No.42356.0010.00002)
500 Glenwood Avenue
Raleigh, North Carolina
FjuN 17 2004 Lei 1
June 2004 r. +;r,o(�
Albemarle Sportfishing Boats, Inc.
Edenton, North Carolina
Chowan County
Facility ID#2100080
Permit#08995R01
2003 Annual Emissions Inventory
Supporting Documentation
Table of Contents
Inventory Certification Form
General Information Form
Discussion
Material Usage
Gelcoat Purchases
Resin Purchases
Other Suppliers Purchases
Local Purchases
Boiler Calculations
8.9 MMBtu/hour Boiler Emissions
Fuel Oil Combustion Emissions Calculator (Input & Output screens)
Liquified Petroleum Gas Combustion Emissions Calculator
(Input & Output screens)
Summary Calculations
Percent Material Breakout Per Emission Source
Styrene Emissions
HAP / TAP Emissions
Criteria Pollutant Emissions
Inventory Certification Form(Title V)
Facility Name: Albemarle Sportfishing Boats Facility ID : 2100080
104 Midway Drive Permit : 08995
P O Box 349 County : Chowan
Edenton,NC 27932 DAQ Region :Washington
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2003
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is J Harrell
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A
NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one
of the following:
1.For a corporation: a president,secretary,treasurer,or vice—president of the corporation in charge of a
principal business function,or any other person who performs similar policy or decision making functions for
the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject
to a permit and either
i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25
million(in second quarter 1980 dollars); or
ii.the delegation of authority to such representatives is approved in advance by the permitting authority;
2.For partnership or sole propietorship; a general partner or the proprietor,respectively;
3.for a muncipality,state,federal,or other public agency includes the chief executive officer having responsibility
for the overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA).
CERTIFICATIONSTATEMENT:
(Important: Legally Responaible Official. d and sign fter all submissions are 1
certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained
in this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal
enalities of up to $10,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2))
Responsible Official's ature Below use blue ink): Date Si ed: 7 ul N E 20d tf
Printed Name: J e
i nature:
This form appli Title V facilities. If this facility is not classified as Title V,please telephone your regional office Emission
Inventory contact at once for proper forms.
Email address of Responsible Official: S t I10 �1���.n�r�1 b a�,L.co,
Information on this Form cannot be held confidential
22
Facility Name: lbeloar-l : ,.X1�t ��s� ✓r� ! ac2fs lw, Facilit ID:
North Carolina Departifient of Environment and Natural Resources
Division of Air Quality
General Information
If any information already provided to DAO has changed or otherwise is incorrect or,please provide corrections. You may leave
blanks where the
//information is unchanged(except Facility ID and Name).
Physical(911)Address of Facility: L�/ �� ✓Y
Name of Responsible Official:
Title: Telephone#: -
e-mail Address:
Mailing Address of Responsible Official: /yD
Ecie,, !VC .z 7i 3.,Z
Facility Technical/Permit Mailing Contact:
Title: Telephone#: -
e-mail Address:
Mailing Address of Technical/Permit mailing contact: /7� lYl�i�i✓«W r,✓C
Inspection Contact:
Title: Telephone#: -
e-mail Address:
Billing/Invoice Contact:
Title: Telephone#:
e-mail Address:
Billing/Invoice Company:
Billing/Invoice Address:
Standard Industrial Classification(SIC)Code(s):
North American Industry Classification System(NAICS
—six digit)Code(s)—If known:
(see instructions)
Report Prepared by: Telephone#:
E-Mail Address:
Provide to Appropriate DAO Regional Office as needed.
Information on This Form cannot be held confidential.
i
Albemarle Sportfishing Boats, Inc.
Edenton, North Carolina
Chowan County
Facility ID#2100080
Permit#08995R01
Discussion
The North Carolina Department of Environment and Natural Resources requires
Albemarle Sportfishing Boats, Inc. (Albemarle) to submit an air pollutant emissions
inventory for the facility located at 140 Midway Drive in Edenton, NC for calendar
year 2003 by June 30, 2004.
Albemarle contracted with TRC Enviromental Corporation to assist with the
development of emission estimates shown in the supporting calculations on the
attached forms, and with the completion of the inventory submittal using the AQ on-
line AERO software.
The estimates were completed using information provided to TRC Environmental
Corporation by Albemarle concerning operation during the year 2003. Published
emission factors and material balances were used, where applicable.
Assumptions are defined with appropriate calculations which are provided on the
enclosed supporting calculations for the following emission sources.
* One assembly room (ES-1) with ventilation system and associated exhaust vents
* One lamination room (ES-2) with ventilation system and associated exhaust vents
equipped with dry filters (Liner Lamination)
* One lamination room (ES-3) with ventilation system and associated exhaust vents
equipped with dry filters (Deck Lamination)
* One lamination room (ES-4) with ventilation system and associated exhaust vents
equipped with dry filters (Hull Lamination)
* One 8.9 MMBtu/hr boiler (ES-5)
Albemarle Sportfishing Boats, Inc.
Edenton, North Carolina
Chowan County
Facility ID#2100080
Permit#08995R01
2003 Annual Emissions Inventory
Material Usage
ALBEMARLE SPORTFISHING BOATS GELCOAT PURCHASES-2003 2003 AIR EMISSIONS INVENTORY
Edenton,NC
GELCOATS
Name Gelcoat Hi Porf Wht Gelcoat Iso Wht Gelcoat Speed Patch Gelcoat Slow Patch Gelcoat Tooling Blk Gelcoat Tooling Green Gelcoat Tooling Orng
I.D. 225201 206583 37022 37023 37026 37036 37027
Lbs. Purch. 47,119 1,546 481 60 1,195 9 350
Chemical Name Cas.No. % Ibs % Ibs % Ibs % Ibs % Ibs % Ibs % Ibs
Alumina silicate 1332-58-7 5.00 77.30
Carbon black 1333-86-4 1.00 15.46 0.14 1.67
Calcium carbonate 1317-65-3 1.00 15.46
Cobalt c ds 1.00 15.46 0.08 0.39 0.14 0.50
Iron oxide 1309-37-1 1.00 15.46
Methyl methac late 80-62-6 10.00 4711.90 5.00 77.30 4.46 53.24 4.95 0.45 4.65 16.28
Silica 112926-00-8 5.00 2355.95 6.00 92.76 5.00 24.05 5.00 0.45 5.00 17.50
St rene 100-42-5 29.00 13664.51 36.00 556.56 50.12 241.09 58.06 34.84 43.25 516.84 42.29 3.81 1 42.05 147.19
Talc 14807-96-6 5.00 77.30
Titanium dioxide 13463-67-7 20.00 9423.80 5.00 77.30
Unsaturated poly.resin 36.00 16962.84 34.00 525.64 50.00 240.50 40.00 1 24.00 52.16 623.25 47.76 4.30 48.15 168.54
voc/Ibs voc(non-styrene) 10.0% 4711.9 5.0% 77.3 0.0% 0.0 58.1% 34.8 4.5% 53.2 47.2% 4.3 4.7% 16.3
solids/Ibs solids 61.0% 28742.6 59.0% 912.1 55.1% 1 264.9 40.0% 24.0 52.3% 624.9 1 52.8% 4.7 53.3% 1 186.5
GELCOATS
Name Gelcoat Alicon Backcoat Toast Gray Brushable Armorcote Off-Wht Duratec 904-040 Duratec 707.007 Bon Quicksand Primer
I.D. 213558 511607 517140 206825 51612 51533 522781
Lbs. Purch. 1,300 550 12,267 83 214 694 130
Chemical Name Cas.No. % Ibs % Ibs % Ibs % Ibs % Ibs % Ibs % Ibs
Alumina silicate 1332-58-7 10.00 1226.70 10,00 69.40
Carbon black 1333-86-4 0.06 7.73 0.06 0.44
Calcium carbonate 1317-65-3
Cobalt c ds
Dimeth I hthalate 131-11-3 30.00 39.00
Ethyl Acetate 141-78-6 2.00 13.88 10.00 13.00
Iron oxide 1309-37-1
Methyl Ethyl Ketone 78-93-3 4.20 8.99 11 50 79.81
Methyl methac late 80-62-6 4.00 52.00 4.38 537A2 9.86 8.19
Silica 112926-00-8
Styrene 100-42-5 24.00 312.00 32.00 176.00 30.82 3780.69 28.71 23.83 37.30 79.82 22.10 153.37 12,50 16.25
Talc 14807-96-6 1 20.00 2453.40
Titanium dioxide 13463-67-7 20.00
Unsaturated poly.resin 45.00 5520.15 40.00
X lene 1330-20-7 1.00 6.94
voc/Ibs voc(non-styrene) 4.0% 52.0 0.0% 0.0 4.4% 537.4 9.9% 8.2 4.2% 9.0 14.5% 100.6 1 40.0% 52.0
solids/Ibs solids 72.0% 936.0 60.0% 330.0 75.1% 9208.0 61.4% 51.0 60.0% 128.4 1 10.1°/ 69.8 1 0.0% 0.0
Note: Brush-applied products are highlighted.
K:\NCINVENTORIES\2003 InventoriesWlbemarleBoats\Forms 2003.xis,Gelcoats Page 1 of 2 Last Updated:06/14/2004
J
ALBEMARLE SPORTFISHING BOATS GELCOAT PURCHASES-2003 2003 AIR EMISSIONS INVENTORY
Edenton,NC
Total Lbs Total Lbs
Total Lbs Spray- Brush- Annual Annual Annual Annual
Gelcoat Applied Applied Usage Usage Usage Usage
65,998 Gelcoats Gelcoats in in in In
51,644 14,354 ES-1 ES-2 ES-3 ES-4
Chem.Name Lbs. Lbs. Lbs. Lbs. Lbs. Lbs.
Alum.silicate 69 1,304 1,296 27 26 23
Carbon black 2.1 23 23 0.8 0.8 0.7
Cal.carbonate 0 15 15 0 0 0
Cobalt cpds 0.5 15.8 15.8 0.2 0.2 0.2
Dimeth I hthalate 39 0 1 14 14 11
Ethyl Acetate 27 0 1 9 9 8
Iron oxide 0 15 15 0 0 0
Methyl Ethyl Ketone 89 0 2 31 31 25
Methyl methacrylate 4,842 615 707 1,696 1,696 1,358
Silica 2,374 117 163 831 831 665
Styrene 15,094 4,613 4,883 5,294 5,290 4,240
Talc 0 2,531 2,513 6 4 8
Titanium dioxide 9,424 77 265 3,299 1 3,298 2,639
Uns.poly.resin 17,759 6,310 1 6,622 6,231 6,225 4,991
X lene 7 0 0 2 2 2
Lbs voc(non-styrene) 5,007 650 745 1,754 1,754 1,404
Lbs solids 31,074 10,409 10.959 10,901 10,892 8,732
KANCINVENTORIES0003 Inventories\AlbemarleBoats\Forms 2003.xls,Gelcoats Page 2 of 2 Last Updated:06/14/2004
ALBEMARLE SPORTSFISHING BOATS RESIN PURCHASES-2003 2003 AIR EMISSIONS INVENTORY
Edenton,NC
RESINS
Resin GP Bulk Resin GP Drum ArmorStar Tooling Resin West System 105
Name 040-3712 040-4221 IVEXC 400 040-2989 Hydrex Resin Epoxy Resin
I.D. 203781 101201D 528010 37895 33350-99
Lbs. Purch. 305,180 12,700 310 5,111 13,790 7
Chemical Name Cas.No. %, Ibs % Ibs % Ibs % Ibs %, Ibs % Ibs
Alpha methyl styrene 98-83-9 4 12.40 3 414 3 0.2
Ethylene Glycol Monobut I Ether 111-76-2 0.30 0.021
Styrene 100-42-5 41.18 125,673 40.81 5,183 33.92 105.15 46.92 2,398 43.50 5,999
Unsaturated poly.resin 58.82 179,507 59.19 7,517 50.00 155.00 53.08 2,713 55.50 7,653 70.00 4.90
%voc/Ibs voc(non-styrene) 0.0% 0.0 0.0% 0.0 4.0% 12 0.0% 0.0 3.0% 414 7.7% 0.5
%solids/Ibs solids 58.8% 179,507 59.2% 7,517 50.0% 155 53.1% 2,713 55.5% 7653 70.0% 4.9
Total Lbs Annual Annual Annual Annual
Resin Usage in Usage in Usage in Usage in
337,098 ES-1 ES-2 ES-3 ES-4
Chem.Name Total Lbs Total Lbs Total Lbs Total Lbs Total Lbs
Alpha methyl styrene 426 9 107 107 205
Ethylene Glycol Monobutyl Ether 0.02 0.00 1 0.01 0.01 0.01
Styrene 139,358 2787 34840 34840 66892
Uns.poly.resin 197,550 3951 49387 49387 94824
Lbs voc(non-styrene) 426 9 107 107 205
Lbs solids 197,550 3,951 49,387 49,387 94,824
K:\NCINVENTORIES\2003 InventoriesWlbemarle Boats\Forms 2003.xis,Resins Last Updated: 06/14/2004
ALBEMARLE SPORTFISHING BOATS OTHER SUPPLIERS PURCHASES-2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name Release Stripper Core-Bond B71 Poly-Bond B46 F Lu erox DHD-9 Lupersol DHD-9 Red 135-80 Mold Cleaner
Mfg. Finish Kare ATC ATC Atofina Organic Peroxides Finish Kare
Category Misc. Material Misc. Material Misc. Material Catalyst Catalyst Misc. Material
I.D. 50551 213007 212996 23219 23220
Lbs. Purch. 27 4,292 3,600 2,176 5,334 108
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs % Lbs % Lbs
Aniline 62-53-3 0.030% 1.60
Benzene 71-43-2 0.035% 1.87
Bisphenol-A 80-05-7
n-But I Alcohol 71-36-3
C clohexane 110-82-7
Dimeth I phthalate 131-11-3 56.2% 2998
Ethyl Benzene 100-41-4
Ethylene Glycol Monobutyl Ether 111-76-2
Hexane, n- 110-54-3
MEK 78-93-3 2.0% 43.5 1.0% 53.3
Styrene 100-42-5 30.00% 1288 30.40% 1094
Toluene 108-88-3 60% 65
Toluidine, o- 95-53-4 0.03% 1.60
X lene 1330-20-7
VOC 15.0% 4.1 1 30.00% 1288 30.40% 1094 98.0% 2132 96.7% 5158 60.0% 65
VOC/Lbs VOC(non-styrene) 15.0% 1 4.1 1 0.0% 0.0 0.0% 0.0 98.0% 2132 96.7% 5158 60.0% 65
K:\NCINVETORIES\2003 InventorieslAlbemarleBoats\Forms 2003.xls,Other Suppliers Page 1 of 6 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS OTHER SUPPLIERS PURCHASES-2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name Fairing Compound#1201 Laminex Fillet Honey Wax Partall Film#10 KantStik Sealer
Mfg. ArJay Technologies Bondo Specialty Products Rexco Specialty Products
Category Misc. Material Misc. Material Misc. Material Misc. Material Misc. Material
I.D. 29650 50545 50555
Lbs. Purch. 41 290 82 32 56
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs % Lbs
Aniline 62-53-3
Benzene 71-43-2
Bis henol-A 80-05-7
n-But I Alcohol 71-36-3 2.0% 0.6
C clohexane 110-82-7
Dimethyl phthalate 131-11-3
Ethyl Benzene 100-41-4 15% 8.4
Ethylene Glycol Monobutyl Ether 111-76-2
Hexane, n- 110-54-3
M EK 78-93-3
Styrene 100-42-5 20% 8.2 40% 116
Toluene 108-88-3
Toluidine, o- 95-53-4
X lene 1330-20-7 40% 22
VOC 20.0% 8.2 40.0% 116 75.0% 62 2.0% 1 95.0% 53
VOC/Lbs VOC(non-styrene) 0.0% 0 0.0% 0 75.0% 62 1 2.0% 1 1 95.0% 53
Qtrly says 34%voc Qtrly says 95%voc
K:\NCINVETORIES\2003 InventoriesWbemarleBoats\Forms 2003.xls,Other Suppliers Page 2 of 6 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS OTHER SUPPLIERS PURCHASES-2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name D natron D nalite Filler B35 Poly-Bond Adhesive Toluene Frekote Wolo 5-gal AirTac2 Adhesive
Mfg. Bondo Corporation ATC Loctite AirTech International
Category Misc. Material Misc. Material Misc. Material Misc. Material Misc. Material
I.D. 29629F 530521 75106 83633 519692
Lbs. Purch. 978 9 23 2 12
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs % Lbs
Aniline 62-53-3
Benzene 71-43-2
Bis henol-A 80-05-7
n-But I Alcohol 71-36-3
C clohexane 110-82-7 20% 2.40
Dimethyl phthalate 131-11-3
Ethyl Benzene 100-41-4
Ethylene Glycol Monobutyl Ether 111-76-2
Hexane, n- 110-54-3 1 2.0% 0.24
M EK 78-93-3
Styrene 100-42-5 20% 195.60 26% 2.34
Toluene 108-88-3 100.0% 23.00
Toluidine, o- 95-53-4
X lene 1330-20-7
VOC 20.0% 195.6 26.0% 2.3 100.0% 23.0 99.0% 2.0 75.0%
VOC/Lbs VOC(non-styrene) 0.0% 0 0.0% 0 100.0% 23 99.0% 2 75.0% t±9�
K:\NCINVETORIES\2003 Inventories\AlbemarleBoats\Forms 2003.xis,Other Suppliers Page 3 of 6 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS OTHER SUPPLIERS PURCHASES-2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name 800A Clear Sealant #68 Ed ewax Primer T0006 Conv. D9001 Fairing D6001 Awl Prep T0115 Plus
Mfg. Duratec Finish Kare US Paint US Paint US Paint US Paint Wax
Category Misc. Material Misc. Material Misc. Material Misc. Material Misc. Material Misc. Material
I.D. 51611 50571
Lbs. Purch. 8 33 46 40 48 109
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs % Lbs % Lbs
Aniline 62-53-3
Benzene 71-43-2
Bisphenol-A 80-05-7
n-But I Alcohol 71-36-3 18.0% 8.3
C clohexane 110-82-7
Dimeth I phthalate 131-11-3
Ethyl Benzene 100-41-4 0.1% 0.04 0.7% 0.31 12.3% 13
Ethylene Glycol Monobutyl Ether 111-76-2 9.5% 3.78 4.7% 2.26
Hexane, n- 110-54-3
MEK 78-93-3 17.9% 8.2
Styrene 100-42-5 59.8% 4.78
Toluene 108-88-3 19.8% 9.1 6.7% 2.69
Toluidine, o- 95-53-4
X lene 1330-20-7 2.6% 1.26 49% 53
VOC 59.8% 4.8 44.7% 15 1 99.7% 1 46 22.1% 8.8 17.7% 8.5 100.0% 109
%VOC/Lbs VOC(non-styrene) 0.0% 0 44.7% 15 99.7% 46 22.1% 8.8 17.7% 8.5 100.0% 109
K:\NCINVETORIES\2003 InventoriesWlbemarleBoats\Forms 2003.xls,Other Suppliers Page 4 of 6 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS OTHER SUPPLIERS PURCHASES-2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name Sanding D8003 Conv. D3011 Proseal 15 MM53239 209 Hardener West
Mfg. US Paint US Paint Adtech Plastic Sys Gou eon S stem
Category Misc. Material Misc. Material Misc. Material Misc. Material
1.D.
Lbs. Purch. 35 43 8 6
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs
Aniline 62-53-3
Benzene 71-43-2
Bis henol-A 80-05-7 17.0% 1.36
n-But I Alcohol 71-36-3 4.5% 1.56
C clohexane 110-82-7
Dimeth I phthalate 131-11-3
Ethyl Benzene 100-41-4 0.2% 0.07 0.2% 0.07
Ethylene Glycol Monobutyl Ether 111-76-2 3.4% 1.44
Hexane, n- 110-54-3
MEK 78-93-3 1 5.8% 2.04
Styrene 100-42-5
Toluene 108-88-3 1.1% 0.39 6% 2,61
Toluidine, o- 95-53-4
X lene 1330-20-7
VOC 31.2% 11 19.0% 8.2 0.0% 0.0 1 7.7% 0.5
VOC/Lbs VOC(non-styrene) 31.2% 11 19.0% 1 8.2 1 0.0% 0.0 7.7% 0.5
K:\NCINVETORIES\2003 Inventories\AlbemarleBoats\Forms 2003.xls,Other Suppliers Page 5 of 6 Last Updated:0 6/1 412 00 4
ALBEMARLE SPORTFISHING BOATS OTHER SUPPLIERS PURCHASES-2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name FACILITY
Mfg, TOTALS Annual Annual Annual Annual
Category Usage in Usage in Usage in Usage in
I.D. Pounds ES-1 ES-2 ES-3 ES-4
Lbs. Purch. 17,438
Chemical Name CAS No.
Aniline 62-53-3 1.6 0.03 0.4 0.4 0.8
Benzene 71-43-2 1.9 0.04 0.5 0.5 0.9
Bis henol-A 80-05-7 1.4 1.4 0.0 0.0 0.0
n-But I Alcohol 71-36-3 10.5 10.5 0.0 0.0 0.0
C clohexane 110-82-7 2.4 2.4 0.0 0.0 0.0
Dimeth I phthalate 131-11-3 2998 59.95 749.4 749.4 1438.9
Ethyl Benzene 100-41-4 22.2 22.2 0.0 0.0 0.0
Ethylene Glycol Monobutyl Ether 111-76-2 7.5 7.5 0.0 0.0 0.0
Hexane, n- 110-54-3 0.2 0.2 0.0 0.0 0.0
MEK 78-93-3 107.1 12 24 24 46
Styrene 100-42-5 2709 2709 0.0 0.0 0.0
Toluene 108-88-3 102.6 102.6 0.0 0.0 0.0
Toluidine, o- 95-53-4 1.6 0.03 0.4 0.4 0.8
X lene 1330-20-7 77.1 1 77.1 0.0 0.0 0.0
VOC 10434
%VOC/Lbs VOC(non-styrene) 7715 571 1823 1823 3499
Note:Of Other Suppliers Purchases,only catalysts are used in ES-2,
ES-3,&ES-4.
K:\NCINVETORIES\2003 InventoriesWlbemarleBoats\Forms 2003.xls,Other Suppliers Page 6 of 6 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS LOCAL PURCHASES - 2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name Matterhorn White Paint Grey Paint/Spray Flat Black Paint/Spray Dewaxer/Ellett Bros, Imperial Comp. & Finish.
Mfg. Valspar/Lilly Krylon Krylon Pettit 3M
Category Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material (Local) Misc. Material Local
Lbs. Purch. 3 65 162 86 186
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs % Lbs
Benzo I Peroxide 94-36-0
Cobalt Compounds Cobalt Cmpds
Cumene 98-82-8
C clohexane 110-82-7
Ethyl Acetate 141-78-6
Ethyl Benzene 100-41-4 1.0 0.03 2.0 3.2 20.0 17.2
Ethyl Ether 60-29-7
Ethylene Glycol Monobutyl Ethe 111-76-2
Hexane, n- 110-54-3
H droquinone 123-31-9
MIDI 101-68-8
MEK 78-93-3
Methanol 67-56-1
Methylene chloride 75-09-2 80.0 68.8
MIBK 108-10-1
Methyl Methac late 80-62-6
Propylene Oxide 75-56-9
Styrene 100-42-5
Toluene 108-88-3 8.0 0.2 25.0 16.3
Toluene-2,4/2,6-di-isocyanate 26471-62-5
X lene 1330-20-7 20.0 17.2 1.0 1.9
VOC 1 10.5 0.3 33.4 21.7 44.2 71.6 100.0 86.0 32.7 60.8
%VOC/Lbs VOC(non-styrene) 10.5% 0.3 33.4% 21 7 44.2% 71.6 100% 86.0 32.7% 60.8
1. MSDS listed CAS#for both ethyl benzene and xylene under one quantity of 20%. As a worse case scenario, both are listed as 20%.
K:\NCINVENTORIES\2003 InventoriesWbemarle BoatsTorms 2003.xls,Local Materials Page 1 of 9 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS LOCAL PURCHASES - 2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name Starting Fluid/MACs Superbond 494 Fast Foam T-9 Spray Lube Quicktack Spray Adhesiv
Mfg. Valvoline Loctite FOMO Boeshield Camie-Campbell
Category Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local
Lbs. Purch. 3 1 102 140 231
Chemical Name CAS No. % Lbs % I Lbs I % I Lbs I % I Lbs I % I Lbs
Benzo I Peroxide 94-36-0
Cobalt Compounds Cobalt Cmpds
Cumene 98-82-8
C clohexane 110-82-7
Ethyl Acetate 141-78-6
Ethyl Benzene 100-41-4
Ethyl Ether 60-29-7 21.0 0.6
Ethylene Glycol Monobutyl Ethe 111-76-2
Hexane, n- 110-54-3 2.8 0.1 25.0 57.8
H dro uinone 123-31-9 0.5 0.01
MIDI 101-68-8 13.0 13.3
M EK 78-93-3
Methanol 67-56-1
Methylene chloride 75-09-2
MIBK 108-10-1
Methyl Methac late 80-62-6
Propylene Oxide 75-56-9
Styrene 100-42-5
Toluene 108-88-3
Toluene-2,4/2,6-di-isocyanate 26471-62-5
X lene 1330-20-7
VOC 100.0 3.0 94.7 0.9 13.0 13.3 67.0 93.8 54.1 125.0
VOC/Lbs VOC(non-styrene) 100% 3.0 94.7% 0.9 13.00% 13.3 67.0% 93.8 54.1% 125.0
K:\NCINVENTORIES\2003 Inventories\Albemarle BoatsTorms 2003.xls,Local Materials Page 2 of 9 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS LOCAL PURCHASES - 2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name Sherwin Williams Denatured Alcohol Clear Wood Finish Trim Seal Poly. Sealer Awl-grip Paint- Black
Mfg. E.E.Zimmerman Kardol Deft Advance Finish US Paint BP201
Category Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local
Lbs. Purch. 38 396 722 33 1,214
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs % Lbs
Benzo I Peroxide 94-36-0
Cobalt Compounds Cobalt Cmpds
Cumene 98-82-8
C clohexane 110-82-7
Ethyl Acetate 141-78-6
Ethyl Benzene 100-41-4 1.0 7.2 2.0 23.8
Ethyl Ether 60-29-7
Ethylene Glycol Monobutyl Ethe 111-76-2
Hexane, n- 110-54-3
H dro uinone 123-31-9
MIDI 101-68-8
M EK 78-93-3
Methanol 67-56-1 16.9 66.9
Methylene chloride 75-09-2
MIBK 108-10-1 1.0 4.0
Methyl Methac late 80-62-6
Propylene Oxide 75-56-9
Styrene 100-42-5
Toluene 108-88-3 6.3 2.1
Toluene-2,4/2,6-di-isocyanate 26471-62-5
X lene 1 1330-20-7 5.0 36.1 34.9 11.5 8.0 97.1
VOC 1 100.0 1 38.0 17.9 70.9 74.0 1 534.3 1 46.9 15.5 1 21.1 1 256.2
VOC/Lbs VOC(non-styrene) 100.0% 38.0 17.9% 70.9 74.0% 534.3 46.9% 15.5 21.1% 256.2
KANCINVENTORIES\2003 Inventories\Albemarle Boats\Forms 2003.xls,Local Materials Page 3 of 9 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS LOCAL PURCHASES - 2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name Awl rip Paint-Grn/Blue High Strength Marine Fill Lubri and Anti-Seize Awl-grip Primer Conv. Contact Cement
Mfg. US Paint 3M Loctite US Paint D9016 DAP
Category Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local
Lbs. Purch. 199 217 6 140 1,114
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs % Lbs
Benzo I Peroxide 94-36-0
Cobalt Compounds Cobalt Cmpds 0.2 0.4
Cumene 98-82-8
C clohexane 110-82-7
Ethyl Acetate 141-78-6
Ethyl Benzene 100-41-4 1.8 3.6
Ethyl Ether 60-29-7
Ethylene Glycol Monobutyl Ethe 11 1-76-2
Hexane, n- 110-54-3 30.0 334.2
H droquinone 123-31-9
MIDI 101-68-8
M EK 78-93-3
Methanol 67-56-1
Methylene chloride 75-09-2 65.0 3.9
MIBK 108-10-1
Methyl Methac late 80-62-6
Propylene Oxide 75-56-9 0.5 0.03
Styrene 100-42-5 30.0 65.1
Toluene 108-88-3 1 20.0 222.8
Toluene-2,4/2,6-di-isocyanate 26471-62-5
X lene 1330-20-7 7.0 13.9 3.0 4.2
VOC 20.0 39.8 30.0 65.1 1.1 0.1 36.5 51.1 63.0 701.8
VOC/Lbs VOC(non-styrene) 20.0% 39.8 0.0% 0.0 1.1% 0.1 36.5% 51.1 63.0% 701.8
KANCINVENTORIES0003 InventoriesWlbemarle Boats\Forms 2003.xls,Local Materials Page 4 of 9 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS LOCAL PURCHASES - 2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name Awl-grip Primer D8022 Z- rip Lite Wt. 3 Filler Black Spray Paint-Gloss Tape Primer 94 Primocon Underwater
Mfg. US Paint Evercoat Krylon 3M Interlux Primer
Category Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local
Lbs. Purch. 1,201 488 83 10 39
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs % Lbs
Benzo I Peroxide 94-36-0
Cobalt Compounds Cobalt Cmpds
Cumene 98-82-8 1.0 0.4
C clohexane 110-82-7 50.0 5.0
Ethyl Acetate 141-78-6 5.0 0.5
Ethyl Benzene 100-41-4 0.5 5.9
Ethyl Ether 60-29-7
Ethylene Glycol Monobutyl Ethe 111-76-2
Hexane, n- 110-54-3
H dro uinone 123-31-9
MD) 101-68-8
M EK 78-93-3
Methanol 67-56-1
Methylene chloride 75-09-2
MIBK 108-10-1
Methyl Methac late 80-62-6
Propylene Oxide 75-56-9
Styrene 100-42-5 20.0 97.6
Toluene 108-88-3 1 1 11.0 9.1
Toluene-2,4/2,6-di-isocyanate 26471-62-5
X lene 1330-20-7 2.0 24.0 2.0 1.7 40.0 1.0 0A
VOC 33.9 407.1 20.0 97.6 46.0 38.2 94.0 9.4 27.0 10.5
%VOC/Lbs VOC(non-styrene) 33.9% 407.1 0.0% 0.0 46.0% 38.2 94.0% 9.4 27.0% 10.5
K:\NCINVENTORIES\2003 InventoriesWlbemarle Boats\Forms 2003.xls,Local Materials Page 5 of 9 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS LOCAL PURCHASES - 2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name SD-20 Cleaner K119 Lacquer Thinner A0420 Adhesive MA550 Adhesive 3624 Expand.Spray Foam
Mfg. Spartan Sherwin Williams ITW Plexus ITW Plexus Geocel
Category Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local
Lbs. Purch. 429 394 206 81 100
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs % Lbs
Benzo I Peroxide 94-36-0
Cobalt Compounds Cobalt Cmpds
Cumene 98-82-8
C clohexane 110-82-7
Ethyl Acetate 141-78-6
Ethyl Benzene 100-41-4 1 0.8 3.2
Ethyl Ether 60-29-7
Ethylene Glycol Monobutyl Ethe 111-76-2 8.0 34.3
Hexane, n- 110-54-3
H dro uinone 123-31-9
MDI 101-68-8 30.0 30.0
M EK 78-93-3
Methanol 67-56-1 3.0 11.8
Methylene chloride 75-09-2
MIBK 108-10-1 5.0 19.7
Methyl Methac late 80-62-6 85.0 175.1 85.0 68.9
Propylene Oxide 75-56-9
Styrene 100-42-5
Toluene 108-88-3 31.0 122.1
Toluene-2,4/2,6-di-isocyanate 26471-62-5
X lene 1330-20-7 5.0 19.7
VOC 8.0 34.3 80.1 315.6 85.0 1 175.1 1 85.0 68.9 1 30.0 1 30.0
VOC/Lbs VOC(non-styrene) 8.0% 34.3 80.1% 315.6 85.0% 175.1 85.0% 68.9 30.0% 1 30.0
K:INCINVENTORIES\2003 InventoriesWbemarle Boats\Forms 2003.xls,Local Materials Page 6 of 9 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS LOCAL PURCHASES - 2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name Butane Fuel Perform. 2000 Silicon Marine Premium Filler M60 Bilge Cleaner Hi-Low Paste Wax
Mfg. Master Appliance R.J. Ackaway 3M Meguriars Finish Kare
Category Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local
Lbs. Purch. 26 58 162 556 49
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs % Lbs
Benzo I Peroxide 94-36-0
Cobalt Compounds Cobalt Cm ds
Cumene 98-82-8
C clohexane 110-82-7
Ethyl Acetate 141-78-6
Ethyl Benzene 100-41-4 15 24.3 15 83.4
Ethyl Ether 60-29-7
Ethylene Glycol Monobutyl Ethe 111-76-2
Hexane, n- 110-54-3
H dro uinone 123-31-9
M D I 101-68-8
M EK 78-93-3
Methanol 67-56-1
Methylene chloride 75-09-2
MIBK 108-10-1
Methyl Methac late 80-62-6
Propylene Oxide 75-56-9
Styrene 100-42-5
Toluene 108-88-3
Toluene-2,4/2,6-di-isocyanate 26471-62-5
X lene 1330-20-7 1 40.0 64.8 40.0 222.4
VOC 1 100.0 26.0 100.0 58.0 0.6 0.9 0.6 3.1 44.7 21.9
%VOC/Lbs VOC(non-styrene) 100.0% 26.0 100.0% 58.0 1 0.6% 0.9 0.6% 3.1 44.7% 21.9
K:NCINVENTORIES\2003 Inventories\Albemarle Boats\Forms 2003.xls,Local Materials Page 7 of 9 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS LOCAL PURCHASES - 2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name BPO/5 Green Paste 780 Sand Lube HD Corrosion Inhibitor QD Contact Cleaner Sealer FP272
Mfg. ATC Finish Kare CRC CRC ICA
Category Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local Misc. Material Local
Lbs. Purch. 51 81 2 3 234
Chemical Name CAS No. % Lbs % Lbs % Lbs % Lbs % Lbs
Benzo I Peroxide 94-36-0 52.0 26.5
Cobalt Compounds Cobalt Cmpds
Cumene 98-82-8
C clohexane 110-82-7
Ethyl Acetate 141-78-6
Ethyl Benzene 100-41-4 15 0.5
Ethyl Ether 60-29-7
Ethylene Glycol Monobutyl Ethe 111-76-2
Hexane, n- 110-54-3 10.0 0.2
H droquinone 123-31-9
MDI 101-68-8
M E K 78-93-3 7.0 16.4
Methanol 67-56-1
Methylene chloride 75-09-2
MIBK 108-10-1
Methyl Methac late 80-62-6
Propylene Oxide 75-56-9
Styrene 100-42-5
Toluene 108-88-3
Toluene-2,4/2,6-di-isocyanate 26471-62-5
X lene 1330-20-7 40.0 1.2 34.0 79.6
VOC 1 1 20.0 1 10.2 0.9 0.7 79.0 1 1.6 1 0.6 1 0.0 56.0 131.0
VOC/Lbs VOC(non-styrene) 20.0% 10.2 1 0.9% 0.7 79.0% 1.6 0.6% 0.0 56.0% 131.0
K:\NCINVENTORIES\2003 InventoriesWbemarle Boats\Forms 2003.xis,Local Materials Page 8 of 9 Last Updated:06/14/2004
ALBEMARLE SPORTFISHING BOATS LOCAL PURCHASES - 2003 2003 AIR EMISSIONS INVENTORY
Edenton, NC
Name Catalyst C376A Gloss OP385G90 Norfolk Retardant D1015 FACILITY ES-1 ES-2 ES-3 ES-4
Mfg. ICA ICA ICA TOTALS Usage Usage Usage Usage
Category Misc. Material Local Misc. Material Local Misc. Material Local Pounds
Lbs. Purch. 165 140 89 9,705
Chemical Name CAS No. % Lbs % Lbs 7/7---7 Lbs
Benzo I Peroxide 94-36-0 26.5 26.5 0.0 0.0 0.0
Cobalt Compounds Cobalt Cmpds 0.4 0.4 0.0 0.0 0.0
Cumene 98-82-8 0.4 0.4 0.0 0.0 0.0
C clohexane 110-82-7 5.0 5.0 0.0 0.0 0.0
Ethyl Acetate 141-78-6 25.0 41.3 41.8 1 41.8 0.0 1 0.0 0.0
Ethyl Benzene 100-41-4 172 172 0.0 0.0 0.0
Ethyl Ether 60-29-7 0.6 0.6 0.0 0.0 0.0
Ethylene Glycol Monobutyl Ethe 111-76-2 34.3 34.3 0.0 0.0 0.0
Hexane, n- 110-54-3 392 392 0.0 0.0 0.0
H dro uinone 123-31-9 0.01 0.01 0.0 0.0 0.0
MDI 101-68-8 43 43 0.0 0.0 0.0
MEK 78-93-3 6.0 8.4 25 25 0.0 0.0 0.0
Methanol 67-56-1 79 79 0.0 0.0 0.0
Methylene chloride 75-09-2 73 73 0.0 0.0 0.0
MIBK 108-10-1 24 24 0.0 0.0 0.0
Methyl Methac late 80-62-6 244 244 0.0 0.0 0.0
Propylene Oxide 75-56-9 0.03 0.03 0.0 0.0 0.0
Styrene 100-42-5 163 163 0.0 0.0 0.0
Toluene 108-88-3 373 373 0.0 0.0 0.0
Toluene-2,4/2,6-di-isocyanate 26471-62-5 0.15 0.25 0.25 0.25 0.0 0.0 0.0
X lene 1330-20-7 9.0 14.9 40.0 56.0 666 666 0.0 0.0 0.0
VOC 1 76.2 1 125.7 1 60.0 1 84.0 100.0 89.0 13988 3988 0.0 0.0 0.0
%VOC/Lbs VOC(non-styrene) 76.2% 125.7 160.0% 84.0 100.0% 89.0 3825 3825 0 0 0
K:\NCINVENTORIES\2003 Inventories\Albemarle Boats\Forms 2003.xls,Local Materials Page 9 of 9 Last Updated:06i14/2004
Albemarle Sportfishing Boats, Inc.
Edenton, North Carolina
Chowan County
Facility ID#2100080
Permit#08995R01
2003 Annual Emissions Inventory
Boiler Calculations
Albemarle Sportfishing Boats
Edenton, North Carolina
Chowan County
8.9 MMBtu/hour Boiler Emissions -CY 2003
During 2003, the boiler used No. 2 Fuel Oil for heating and liquid petroleum (LP)gas as an auxiliary fuel
during initial firing. The following is an emissions summary from the Fuel Oil Combustion Emissions
Calculator(Revision C 3/19/2003)and the Liquefied Petroleum Gas (LPG) Combustion Emissions Calculator
(7/31/2002). The input and output spreadsheets for these emission calculators are attached. Note that the
output spreadsheets limit the significant figures for the criteria pollutants to 2 figures right of the decimal.
The following table shows these figures in scientific notation.
2003 Usage
No. 2 Fuel Oil 9,412 gallons
LP Gas 250 pounds
No. 2 Fuel Oil LP Gas Total
Actual Emissions Actual Emissions Actual Emissions
Criteria Pollutants lb/hr tons/yr Ib/hr tons/yr Ib/hr tons/yr
Total PM 0.2128 1.55E-02 3.90E-02 1.19E-05 2.52E-01 1.55E-02
PM 10 0.0645 4.71 E-03 3.90E-02 1.19E-05 1.04E-01 4.72E-03
PM 2.5 0.0161 1.18E-03 3.90E-02 1.19E-05 5.51 E-02 1.19E-03
SO2 19.2317 1.40E+00 8.70E-04 2.66E-07 1.92E+01 1.40E+00
NOx 1.2899 9.41 E-02 1.36E+00 4.15E-04 2.65E+00 9.45E-02
CO 0.3225 2.35E-02 1.85E-01 5.64E-05 5.07E-01 2.36E-02
VOCs 0.0129 9.41 E-041 4.87E-02 1.49E-05 6.16E-02 9.56E-04
No. 2 Fuel Oil Total Actual
Actual Emissions Emissions
Toxic/ Hazardous Air Pollutants lb/hr Ib/yr tons/ r
Arsenic &compounds 3.61 E-05 0.0053 2.64E-06
Benzene 0.000177 0.0259 1.29E-05
Beryllium &compounds 2.71E-05 0.0040 1.98E-06
Cadium &compounds 2.71 E-05 0.0040 1.98E-06
Chromium -All/Total 2.71 E-05 0.0040 1.98E-06
Ethylbenzene 5.27E-05 0.0077 3.85E-06
Fluorides (sum fluoride compounds) 0.002406 0.3511 1.76E-04
Formaldehyde 0.003096 0.4518 2.26E-04
Lead and Lead compounds 8.13E-05 0.0119 5.93E-06
Manganese &compounds 5.42E-05 0.0079 3.95E-06
Mercury&compounds 2.71 E-05 0.0040 1.98E-06
Methyl chloroform 1.52E-05 0.0022 1.11E-06
Naphthalene 2.15E-05 0.0031 1.57E-06
Nickle &compounds 2.71 E-05 0.0040 1.98E-06
POM rates uncontrolled 0.000213 0.0311 1.55E-05
Selenium compounds 0.000135 0.0198 9.88E-06
Toluene 0.005138 0.7499 3.75E-04
Xylene 9.03E-05 0.0132 6.59E-06
Total HAP 0.009246 1.3494 6.75E-04
FUEL OIL COMBUSTION EMISSIONS CALCULATOR REVISION C 3/19/2003-INPUT SCREEN
Instructions: Enter emission source/facility data on the"INPUT"tab/screen. The air emission results and summary of input data are viewed/printed on
the"OUTPUT"tab/screen. The different tabs are on the bottom of this screen.
This spreadsheet is for your use only and should be used with caution.DENR does not guarantee the accuracy of the information contained. This
NCDENR spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current information available. DENR is not
responsible for errors or omissions that may be contained herein.
Directions:Enter and select information in the boxes that are highlighted in blue:
I COMPANY NAME: Albemarle Sportfishing Boats
FACILITY ID NUMBER: 2100080
PERMIT NUMBER 08995ROl
I FACILITY CITY: Edenton
FACILITY COUNTY: lChowan
SPREADSHEET PREPARED BY: L.P.-TRC
IEMISSION SOURCE DESCRIPTION: No.2 oil-fired Boiler
EMISSION SOURCE ID NO.: ES-05
LATEST CONSTRUCTION/MODIFICATION DATE: 2001
ISELECT THE TYPE OF BOILER FROM THE LISTS BELOW: 24
Boilers=>100 mmBtu/hr Boilers=>100 mmBtu/hr(cont'd)
1= No.6 oil-fired,normal firing(U) 16= No.2 oil-fired(C)
2= No.6 oil-fired,normal firing(1) 17= No.2 oil-fired,LNB/FGR(U,I)
I 3= No.6 oil-fired,normal firing(C) 18= No.2 oil-fired,LNB/FGR C
4= No.6 oil-fired,normal firing,low Nox burner(U)
5= No.6 oil-fired,normal firing,low Nox burner(1) 19= Vertical fired utility boiler
6= No.6 oil-fired,normal firing,low Nox burner(C)
7= No.6 oil-fired,tangential firing(U) Small Boilers<100 mmBtulhr
I 8= No.6 oil fired,tangential firing,low Nox burner(U) 20= No.6 oil-fired(1)
9= No.5 oil-fired,normal firing(U) 21= No.6 oil-fired(C)
10= No.5 oil-fired,normal firing(1) 22= No.5 oil-fired(C)
11= No.5 oil-fired,tangential firing(U) 23= No.4 oil-fired(C)
12= No.4 oil-fired,normal firing(U) 24= No.2 oil-fired(1)
I 13= No.4 oil-fired,normal firing(1) 25= No.2 oil-fired(C)
14= No.4 oil-fired,tangential firing(U)
15= No.2 oil-fired U,I 26= Residential Furnace
Note.The emission factors for fuel oil-fired boilers depend on the boiler size and application type.In the listing of boiler types.the following notation is used:U=Utility boilers
(producing steam for the generation of electricity),I=Industrial boilers(generating steam or hot water for process heat,electricity generation,or space heat),C=
I Commercial or institutional(used for space heating of commercial or instutional facilities)and residential(furnaces used for space heating purposes).Please be sure to select
the proper boiler from the lists above.
EMISSION SOURCE INPUT DATA
MAXIMUM HEAT INPUT(MILLION BTU PER HOUR): 8.90 MMBTU/HR
ACTUAL ANNUAL FUEL USAGE(GALLONS PER YEAR): 9,412.0 GAL/YR
MAXIMUM ANNUAL FUEL USAGE(GALLONS PER YEAR) 564956.5 GAL/YR
IMAXIMUM FUEL SULFUR CONTENT(%): 2,10 %
FUEL HEATING VALUE(BTU/GAL): 1138,000 BTU/GAL
DEFAULT WILL APPEAR AS FOLLOWS:
I150000 BTU/GAL FOR No.6,5,and 4 FUEL OIL
140000 BTU/GAL ALL OTHERS
TYPE OVER NUMBER AT RIGHT IF YOU HAVE SITE SPECIFIC DATA
ICONTROL DEVICE INPUT DATA
Note Select the type of control devices from the pull-down menus below. Default control effiencies will appear for each control device that is selected. The user may
enter a different control efficiency to override these values if site specific data is available.
ITYPE OF PARTICULATE CONTROL: AVERAGE PARTICULATE CONTROL EFF.:
NONQ/ ER
TYPE OF POSTCOMBUSTION SULFUR DIOXIDE CONTROL: AVERAGE SULFUR DIOXIDE CONTROL EFF.:
II NONE/OTHER
TYPE OF NITROGEN OXIDE CONTROL: �J AVERAGE NITROGEN OXIDE CONTROL EFF.:
INONEIOTHER I-
REQUESTED PERMIT LIMITATIONS(IF APPLICABLE)u
REQUESTED MAXIMUM FUEL USAGE LIMIT(GALLONS PER YEAR) 564956.5 GAUYR
I REQUESTED MAXIMUM FUEL SULFUR CONTENT(%) 2.1 %
(TYPEOVER IF NECESSARY-DEFAULT VALUES ARE THE CALCULATED POTENTIAL AND THE MAXIMUM SULFUR CONTENT AS SHOWN
IN THE EMISSION SOURCE INPUT DATA SECTION
FUEL OIL COMBUSTION EMISSIONS CALCULATOR REVISION C 3/19/2003-OUTPUT SCREEN
Instructions: Enter emission source/facility data on the"INPUT"tab/screen. The air emission results and summary of
input data are viewed/printed on the"OUTPUT"tab/screen. The different tabs are on the bottom of this screen.
4•
��. This spreadsheet is for your use only and should be used with caution.DENR does not guarantee the accuracy of the information contained. This
spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current information available. DENR is not
NCDENRresponsible for errors or omissions that may be contained herein.
SOURCE FACILITY/USERI I .0 EE
COMPANY: Albemarle Sportffshing Boats MAX HEAT INPUT: 8.90 MMBTU/HR
FACILITY ID NO.: 2100080 FUEL HEAT VALUE: 138,000 BTU/GAL
PERMIT NUMBER: 08995ROl ACTUAL ANNUAL FUEL USAGE: 9,412 GAL/YR
FACILITY CITY: Edenton MAXIMUM ANNUAL FUEL USAGE: 564,957 GAL/YR
FACILITY COUNTY: Chowan MAXIMUM SULFUR CONTENT: 2.1 %
USER NAME: L.P.-TRC REQUESTED PERMIT LIMITATIONS
EMISSION SOURCE DESCRIPTION: No.2 oil-fired Boiler MAX.FUEL USAGE: 564,957 GAL/YR
EMISSION SOURCE ID NO.: ES-05 MAX.SULFUR CONTENT: 2.1 %
TYPE OF CONTROL DEVICES POLLUTANT CONTROL EFF.
NONE/OTHER PM 0
NONE/OTHER S02 0
NONE/OTHER NOx 0
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMSSIONS EMISSION FACTOR
(AFTER CONTROLS/LIMITS) (BEFORE CONTROLS/LIMITS) I (AFTER CONTROLS/LIMITS) IV 03 al)
AIR POLLUTANT EMITTED Ib/hr tons/ r Ib/hr tons/ r Ib/hr tons/ r uncontrolled controlled
TOTAL PARTICULATE MATTER PM FPM+CPM 0.21 0.02 0.21 0.93 0.21 0.93 3.30E+00 3.30E+00
FILTERABLE PM(FPM) 0.13 0.01 0.13 0.56 0.13 0.56 2.00E+00 2.00E+00
CONDENSABLE PM(CPM) 0.08 0.01 0.08 0.37 0.08 0.37 1.30E+00 1.30E+00
FILTERABLE PM<10 MICRONS(PM10) 0.06 0.00 0.06 0.28 0.06 0.28 1.00E+00 1.00E+00
FILTERABLE PM<2.5 MICRONS(PM2.5) 0.02 0.00 0.02 0.07 0.02 0.07 2.50E-01 2.50E-01
SULFUR DIOXIDE S02 19.23 1.40 19.23 84.24 19.23 84.24 2.98E+02 2.98E+02
NITROGEN OXIDES NOx 1.29 0.09 1.29 5.65 1.29 5.65 2.00E+01 2.00E+01
CARBON MONOXIDE CO 0.32 0.02 0.32 1.41 0.32 1.41 5.00E+00 5.00E+00
VOLATILE ORGANIC COMPOUNDS VOC 0.01 0.00 0.01 0.06 0.01 0.06 2.00E-01 2.00E-01
LEAD 0.00 0.00 0.00 0.00 0.00 0.00 1.26E-03 1.26E-03
TOXIC'/HAZARDOUS AIR'POLLUTANT EMISSIONS INFORMATION`
ACTUAL EMISSIONS POTENTIAL EMSSIONS EMISSION FACTOR
CAS (AFTER CONTROLS I LIMITS) (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) (lb/103 gal)
TOXIC I HAZARDOUS AIR POLLUTANT NUMBER Ib/hr Ib!r Ib/hr Ib/yr Ib/hr Ib/yr uncontrolled controlled
Antimony&compounds (H SBC O.0E+00 O.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.00E+00 O.00E+00
Arsenic&compounds (TH) ASC 3.6E-05 5.3E-03 3.6E-05 3.2E-01 3.6E-05 3.2E-01 5.60E-04 5.60E-04
Benzene (TH) 71432 1.8E-04 2.6E-02 1.8E-04 1.6E+00 1.8E-04 1.6E+00 2.75E-03 2.75E-03
Beryllium&compounds (H) BEC 2.7E-05 4.0E-03 2.7E-05 2.4E-01 2.7E-05 2.4E-01 4.20E-04 4.20E-04
Cadium&compounds (TH) CDC 2.7E-05 4.0E-03 2.7E-05 2.4E-01 2.7E-05 2.4E-01 4.20E-04 4.20E-04
Chromium-All/Total (H) CRC 2.7E-05 4.0E-03 2.7E-05 2.4E-01 2.7E-05 2.4E-01 4.20E-04 4.20E-04
Cobalt compounds (H) COC 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.00E+00 0.00E+00
Eth (benzene (H) 100414 5.3E-05 7.7E-03 5.3E-05 4.6E-01 5.3E-05 4.6E-01 8.17E-04 8.17E-04
Fluorides(sum fluoride compounds) IT) 16984488 2.4E-03 3.5E-01 2.4E-03 2.1E+01 2.4E-03 2.1 E+01 3.73E-02 3.73E-02
Formaldehyde (TH) 50000 3.1 E-03 4.5E-01 3.1 E-03 2.7E+01 3.1 E-03 2.7E+01 4.80E-02 4.80E-02
Lead and Lead compounds (H) PBC 8.1 E-05 1.2E-02 8.1 E-05 7.1E-01 8.1 E-05 7.1 E-01 1.26E-03 1.26E-03
Manganese&compounds (TH) MNC 5.4E-05 7.9E-03 5.4E-05 4.7E-01 5.4E-05 4.7E-01 8.40E-04 8.40E-04
Mercury&compounds (TH) HGC 2.7E-05 4.0E-03 2.7E-05 2.4E-01 2.7E-05 2.4E-01 4.20E-04 4.20E-04
Methyl chloroform (TH) 71566 1.5E-05 2.2E-03 1.5E-05 1.3E-01 1.5E-05 1.3E-01 2.36E-04 2.36E-04
Napthalene H 91203 2.1E-05 3.1 E-03 2.1 E-05 1.9E-01 2.1 E-05 1.9E-01 3.33E-04 3.33E-04
Nickle&compounds (H) NIC 2.7E-05 4.0E-03 2.7E-05 2.4E-01 2.7E-05 2.4E-01 4.20E-04 4.20E-04
Phosphorus Metal,Yellow or White (H) 7723140 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.00E+00 0.00E+00
POM rates uncontrolled (H) POM 2.1 E-04 3.1 E-02 2.1 E-04 1.9E+00 2.1 E-04 1.9E+00 3.30E-03 3.30E-03
Selenium compounds (H) SEC 1.4E-04 2.0E-02 1.4E-04 1.2E+00 1.4E-04 1.2E+00 2.10E-03 2.10E-03
Toluene (TH) 108883 5.1E-03 7.5E-01 5.1E-03 4.5E+01 5.1E-03 4.5E+01 7.97E-02 7.97E-02
Xylene (TH) 1330207 9.0E-05 1.3E-02 9.0E-05 7.9E-01 9.0E-05 7.9E-01 1.40E-03 1.40E-03
Total HAP (H) 9.2E-03 1.3E+00 9.2E-03 8.1E+01 9.2E-03 8.1E+01 1.4E-01 1.4E-01
Larget HAP (H) 5.14E-03 7.50E-01 5.14E-03 4.50E+01 5.14E-03 4.50E+01 7.97E-02 7.97E-02
TOM AIR POLLUTANT EMSSIONS'1NFORMA77ON R PERNI777NG PURPOSES..:`
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS I LIMITATIONS EMISSION FACTOR
(lb/103 I)
TOXIC AIR POLLUTANT CAS Num. Ib/hr lb/day lb/yr uncontrolled 1controlled
Arsenic&compounds (TH) ASC 3.61 E-05 8.67E-04 3.16E-01 5.60E-04 5.60E-04
Benzene (TH) 71432 1.77E-04 4.26E-03 1.55E+00 2.75E-03 2.75E-03
Cadium&compounds (TH) CDC 2.71 E-05 6.50E-04 2.37E-01 4.20E-04 4.20E-04
Fluorides(sum fluoride compounds) IT) 16984488 2.41 E-03 5.77E-02 2.11E+01 3.73E-02 3.73E-02
Formaldehyde (TH) 50000 3.10E-03 7.43E-02 2.71E+01 4.80E-02 4.80E-02
Manganese&compounds (TH) MNC 5.42E-05 1.30E-03 4.75E-01 8.40E-04 8.40E-04
Mercury&compounds (TH) HGC 2.71E-05 6.50E-04 2.37E-01 4.20E-04 4.20E-04
Methyl chloroform (TH 71566 1.52E-05 3.65E-04 1.33E-01 2.36E-04 2.36E-04
Toluene (TH) 108883 5.14E-03 1.23E-01 4.50E+01 7.97E-02 7.97E-02
Xylene (TH 1330207 9.03E-05 2.17E-03 7.91E-01 1.40E-03 1.40E-03
LIQUEFIED PETROLEUM GAS (LPG) COMBUSTION EMISSIONS CALCULATOR 7/31/2002 - INPUT SCREEN
Instructions: Enter emission source/facility data on the "INPUT"tab/screen. The air emission results and summary of input data are
viewed /printed on the"OUTPUT"tab/screen. The different tabs are on the bottom of this screen.
A74
i
This spreadsheet is for your use only and should be used with caution. DENR does not guarantee the accuracy of the information contained.
NCDENR
This spreadsheet is subject to continual revision and updating. It is your responsibility to be aware of the most current information
available. DENR is not responsible for errors or omissions that may be contained herein.
Directions:Enter and select information in the boxes in the column on the right:
FIELDS SELECTIONS
COMPANY NAME: Albemarle Sportfishing Boats
FACILITY ID NUMBER: 2100080
PERMIT NUMBER 08995ROl
FACILITY CITY: Edenton
FACILITY COUNTY: Chowan
SPREADSHEET PREPARED BY: 1L.P. -TRC
EMISSION SOURCE ID NO.: Boiler
MAXIMUM HEAT INPUT(MILLION BTU PER HOUR): 8.90 MMBTU/HR
TYPE OF BOILER: ICOMMERCIAL
(TYPE OVER NUMBER AT RIGHT IF YOU HAVE SITE SPECIFIC DATA) DEFAULTS VALUES AS FOLLOWS:
FUEL HEATING VALUE(BTU/LB): 90,500 BTU/GAL 90,500 BTU/GAL
PERCENT PROPANE: 97.50 % 97.50 %
PERCENT BUTANE: 2.50 % 2.50 %
SULFUR CONTENT: 0.1 GRAINS/100 FT 0.1 GRAINS/100 FT3
ANNUAL HOURS OF OPERATION: 8760 HOURS 8760 HOURS
ACTUAL YEARLY FUEL USAGE (GALLONS PER YEAR): 60 GAL/YR
CALCULATED POTENTIAL YEARLY USAGE(GALLONS PER YEAR) 861,481 GAL/YR
REQUESTED ANNUAL LIMITATION (GALLONS PER YEAR) 861,481 GAL/YR
(TYPEOVER AS NECESSARY- DEFAULT IS POTENTIAL)
NOX CONTROL IF PRESENT(DEFAULT IS ZERO) 0 % 0 %
- - - - - - - - - - - - - - - - -
LIQUEFIED PETROLUEM GAS (LPG) COMBUSTION EMISSIONS CALCULATOR 7/31/2002 - OUTPUT SCREEN
Instructions: Enter emission source/facility data on the "INPUT" tab/screen. The air emission results and summary
of input data are viewed / printed on the "OUTPUT" tab/screen. The different tabs are on the bottom of this screen.
This spreadsheet is for your use only and should be used with caution. DENR does not guarantee the accuracy of the
ENR information contained. This spreadsheet is subject to continual revision and updating. It is your responsibility to be
NCD aware of the most current information available. DENR is not responsible for errors or omissions that may be
contained herein.
SOURCE/FACILITY/USER INPUT SUMMARY FROM INPUT SCREEN
COMPANY: Albemarle SpOrtflShlflg Boats FACILITY ID NO.: 2100080PERMIT NUMBER: 08995ROI
EMISSION SOURCE DESCRIPTION: 8.9 MMBTU/HR FIRED BOILER FACILITY CITY: Edenton
EMISSION SOURCE ID NO.: Boiler FACILITY COUNTY: Chowan
SPREADSHEET PREPARED BY: L.P. -TRC LPG Make U %)
ACTUAL FUEL THROUGHPUT: 60 GAL/YR FUEL HEAT VALUE: 90,500 BTU/LB Propane: 97.50
POTENTIAL FUEL THROUGHPUT: 861,481 GAL/YR BOILER TYPE: COMMERCIAL Butane: 2.50
REQUESTED MAX. FUEL THRPT: 861,481 GAL/YR
CRITERIA AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMSSIONS EMISSION FACTOR
(AFTER CONTROLS!LIMITS) (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/mmBtu
AIR POLLUTANT EMITTED Ib/hr tons/ r Ib/hr tons/yr Ib/hr tons/ r uncontrolled controlled
PARTICULATE MATTER (PM) 0.04 0.00 0.04 0.17 0.04 0.17 0.004 0.004
PARTICULATE MATTER<10 MICRONS (PM10) 0.04 0.00 0.04 0.17 0.04 0.17 0.004 0.004
PARTICULATE MATTER<2.5 MICRONS (PM25) 0.04 0.00 0.04 0.17 0.04 0.17 0.004 0.004
SULFUR DIOXIDE S02 0.00 0.00 0.00 0.00 0.00 0.00 9.78E-05 9.78E-05
NITROGEN OXIDES NOx 1.36 0.00 1.36 5.96 1.36 5.96 0.153 0.153
CARBON MONOXIDE CO) 1 0.18 0.00 0.18 0.81 0.18 0.81 0.021 0.021
VOLATILE ORGANIC COMPOUNDS VOC) 1 0.05 0.00 0.05 0.21 0.05 0.21 0.005 0.005
TOXIC/HAZARDOUS AIR POLLUTANT EMISSIONS INFORMATION
ACTUAL EMISSIONS POTENTIAL EMSSIONS EMISSION FACTOR
CAS (AFTER CONTROLS i LIMITS) (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/mm Btu
TOXIC/HAZARDOUS AIR POLLUTANT NUMBER Ib/hr tons/yr Ib/hr tons/yr Ib/hr tons/yr uncontrolled controlled
TOXIC AIR POLLUTANT EMISSIONS INFORMATION FOR PERMITTING PURPOSES
EXPECTED ACTUAL EMISSIONS AFTER CONTROLS/LIMITATIONS EMISSION FACTOR
Ib/mmBtu
TOXIC AIR POLLUTANT CAS Num, Ib/hr lb/day Ib/yr uncontrolled controlled
Albemarle Sportfishing Boats, Inc.
Edenton, North Carolina
Chowan County
Facility ID#2100080
Permit#08995R01
2003 Annual Emissions Inventory
Summary Calculations
ALBEMARLE SPORTFISHING BOATS,INC. 2003 AIR EMISSIONS INVENTORY
Edenton,NC
PERCENT MATERIAL BREAKOUT PER EMISSION SOURCE
Spray-Applied Hand-Applied
Gel Coats' Gel Coat 2 Resins3
Source % Breakout % Breakout % Breakout
of Usage of Usage of Usage
ES-1 2% 99.31% 2%
ES-2 35% 0.24% 25%
ES-3 35% 0.15% 25%
ES-4 28% 0.30% 48%
Total 100% 100% 100%
1. All gelcoats are primarily spray-applied, except those listed in the next column.
2. The following gelcoats are mainly hand-applied: Gray Brushable
(517140), White Brushable(206583), Speed Patch (37022)and Slow Patch
(37023).
3. Resins includes Catalysts
Note: All other materials are hand-applied in ES-1.
K:\NCINVENTORIES\2003 Inventodes\AlbemarleBoats\Forms 2003.xIs,ES Breakout Last Updated:06/14/2004
i
ALBEMARLE SPORTFISHING BOATS STYRENE EMISSIONS 2003 AIR EMISSIONS INVENTORY
Edenton, NC Facility Wide (Pounds)
STYRENE EMISSION ESTIMATES (Using NMMA Factors)
Total Loss Total Loss Total Loss Total Loss Total Loss
Material Matl Used %Styrene %Hand Loss %Magnum Loss Factor' Facility ES-1 ES-2 ES-3 ES-4
(Ibs) Factor Guns/Spray (Ibs) (Ibs) (Ibs) (Ibs) (Ibs)
Vinyl Resin ` 337,098 41% 10 0.12 90 0.122 16,974 339 4,243 4,243 8,147
Spray-Applied Gelcoat' 51,644 29.2% 10 0.12 90 0.5 6,973 139 2,441 2,441 1,953
Hand-Applied Gelcoat' 14,354 32.1% 100 4,613 4,581 11 7 14
Miscellaneous
Arjay Fairing Compound 41 20.0% 100 8 8 0 0 0
Bondo Laminex Fillet 290 40.0% 100 116 116 0 0 0
D natron D nalite Filler 978 20.0% 100 196 196 0 0 0
Poly-Bond B35 9 26.0% 100 2 2 0 0 0
Core-Bond B71 4292 30.0% 100 1,288 1,288 0 0 0
Poly-Bond B46 F 3600 30.4% 100 1,094 1,094 0 0 0
Duratec 800A Clear Seal 8 59.8% 100 5 5 0 0 0
High Strength Marine Filler 217 30.0% 100 65 65 0 0 0
Z-grip Lite Weight 3 Filler 488 20.0% 100 98 98 0 0 0
TOTAL STYRENE EMISSIONS 31,432 7,932 6,695 6,691 10,114
Percent styrene calculated as total pounds of styrene from all gelcoats or resins(as applicable)divided by total Ibs used of each material.
' The loss factors for resins and gelcoats are based on NCDAQ guidance (1998 letter from K.Overcash to J.McKnight), except for the 0.122 loss factor for resin-spray lay-up.
Albemarle uses Magnum FIT non-atomizing (flowcoating)guns. This loss factor value is based on an emission factor study conducted by Engineering Environmental Consulting
Services in November 1998 for the flowcoater emission factors used in the Unified Emission Model developed for the NMMA and the Composites Fabricators Association (CFA).
K:\INVENTORIES\2003 InventoriesWlbemarle Boats\Forms 2003, Styrene Last Updated: 06/14/2004
ALBEMARLE SPORTFISHING BOATS HAP/TAP EMISSIONS 2003 AIR EMISSIONS INVENTORY
Edenton, NC Facility Wide(Pounds)
HAPITAP Material Containing Matl Used °%Hand %Spray Loss Total Loss Total Loss Total Loss Total Loss Total Loss Total Loss
HAPITAP Lbs %HAP I TAP' Layup Loss Factor Factor Facility Ibs ES-1 Ibs ES-2 Ibs ES-3 Ibs ES-4 Ibs ES-5 Ibs
Aniline In Other Matl catalysts 5,334 0.030% 1.6 0.03 0.4 0.4 0.8
Arsenic&compounds Boiler 0.005 0.005
Benzene Other Matl,Boiler 5,334 0.035% 1.9 0.04 0.5 0.5 0.9 0.026
Benzo 1 Peroxide In Local Materials 51 52% 26.5 26.5 0 0 0
Beryllium&compounds Boiler 0.004 0.004
Sis henol-A In Other Matl catalysts 8 17% 1.4 1.4 0 0 0
n-Butyl Alcohol In Other Matl catalysts 113 9% 10.5 10.5 0 0 0
Cadmium&compounds Boiler 0.004 0.004
Chromium-All/Total Boiler 0.004 0.004
Cumene In Local Materials 39 1% 0.4 0.4 0 0 0
C clohexane In Other&Local Matls 22 34% 7.4 7.4 0 0 0
Dimeth l hthalate Other Matl&Gelcoats 5,464 56% 3,037 61 763 763 1 1450
Ethyl Acetate Local Matl&Gelcoats 999 7% 69 42 9 9 8
Ethyl Benzene Other&Local,Boiler 5,033 3.9% 195 195 0 0 0 0.008
Glycol Ethers Resins,Other&Local 567 7.4% 42 42 0.01 0.01 0.01
Fluorides Boiler 0.35 0.35
Formaldehyde Boiler 0.45 0.45
Hexane,n- In Other&Local Matls 1,362 28.8% 392 392 0 0 0
H dro uinone In Local Materials 1 0.5% 0.01 0.01 0 0 0
Lead&compounds Boiler 0.012 0.012
Man anese&compounds Boiler 0.008 0.008
MDI In Local Materials 202 21.4% 43 43 0 0 0
Mercury&compounds Boiler 0.004 0.004
Methanol In Local Materials 790 10.0% 79 79 0 0 0
Methyl Chloroform Boiler 0.002 0.002
MEK Gelcoat,Other&Local 8,499 2.6% 221 39 55 55 71
Methylene chloride In Local Materials 92 79.0% 73 73 0 0 0
MIBK In Local Materials 790 3.0% 24 24 0 0 0
Methyl methac late' Gelcoats S ra -A 50,056 9.7% 10 0.12 90 0.5 2,237 45 783 783 626
Methyl methac late" Gelcoats Hand-A 13,813 4.5°% 100 615 1 12 215 2115 172
Methyl methacrylate In Local Materials 287 85.0% 244 2" 0 0 0
Naphthalene Boiler .003 0.003
Nickel&compounds Boiler 0.004 0.004
POM Boiler 0.031 0.031
Propylene Oxide In Local Materials 6 0.5% 0.03 0.03 0 0 0
Selenium&compounds Boiler 0.020 0.020
Styrene SEE PREVIOUS TABLE 31,432 7,932 6,695 6,691 10,114
Toluene Other&Local,Boiler 1,987 24.0% 476 475 0 0 0 0.75
Toluidine,o- In some catalysts 5,334 0.03% 1.6 0.03 0.4 0.4 0.8
Toluene-2,412,6-di-isocyanare In Local Materials 165 15.0% 0.25 0.25 0 0 0
Xylene Gel,Other,Local,Boiler 6,474 11.6% 751 744 2 2 2 0.013
HAPITAP Material Containing Matl Used %HAPITAP %Spray % %Hand °%Filter Lbs.Emitted
HAPITAP Used App Overspray App Efficient
Cobalt C s Gelcoats(Spray-A 350 0.1% 90% 20% 10% 90% 0.01 0.000 0.003 0.003 0.003
Cobalt cpds Gelcoats Hand-A 2,027 0.8% 0% -- 100% -- 15.8 15.7 0.04 0.02 0.05
Cobalt cpds In Local Materials 217 0.2% 1 1 0.4 0.4 0 0 0
TOTAL HAPS 39,996 10,504 8,525 8,521 12,445 2
`Assumed same portion of MMA is bound chemically as is styrene.
'Percent HAPITAP is average calculated as total Ibs of HAPITAP(Total Loss Facility)divided by total Ibs of material used(Lbs Used).
Bold Pollutants are HAPs and/or TAPs,Italicized Pollutants are applicable to SARA 313 and Form R.
K:\NCINVENTORIES\2003 lnventoriesWAlbemarleBoats\Forms 2003.xIs,HARTAP_Emissions Last Updated:06/14/2004
I
ALBEMARLE SPORTFISHING BOATS CRITERIA POLLUTANT EMISSIONS 2003 AIR EMISSIONS INVENTORY
Edenton, NC Facility Wide
PM EMISSION ESTIMATES
Material Lbs Used %Solid Solid Lbs. %Gun App. %Overspray Emissions %Filter Lbs.Emitted Lbs.Emitted Lbs.Emitted Lbs.Emitted Lbs.Emitted Lbs.Emitted
Eff. Facility(Ibs) ES-1(Ibs) ES-2(Ibs) ES-3(Ibs) ES-4(Ibs) ES-5(Ibs)
Resin 337,098 58.6% 197,550 90% 20% 35,559.0 90% 3,556 71 889 889 1,707 0
Gel S ra -A 51,644 80.3% 41,483 90% 20% 7,467.0 90% 747 15 261 261 209 0
Catalysts 7,510 2.9% 220 90% 20% 39.5 90% 4.0 0.1 1.0 1.0 1.9 0
Boiler Emissions 31 31
TOTAL PM EMISSIONS LBS 4,338 86 1,151 1,151 1,918 31
TOTAL PM EMISSIONS(TONS) 2.17 0.04 0.58 0.58 0.96 0.02
TOTAL PM10 EMISSIONS LBS` 2,169 43 576 576 959 16
TOTAL PM10 EMISSIONS(TONS)- 1.08 0.02 0.29 0.29 0.48 0.01
TOTAL PM2.5 EMISSIONS LBS" 2,169 43 576 576 959 16
TOTAL PM2.5 EMISSIONS(TONS)` 1.08 0.02 0.29 0.29 0.48 0.01
Assume 50°%of PM emissions are PM-10 and PM2.5
VOC EMISSION ESTIMATES
FACILITY ES-1 ES-2 ES-3 ES-4 ES-5
Total Styrene Emissions(Ibs) 31,432 7,932 6,695 6,691 10,114 0
Total Non-Styrene VOCs(Ibs) 17,624 5,150 3,683 3,683 5,108 0
Boiler VOC Emissions(Ibs) 2 2
Total VOCs(Ibs) 49,058 13,081 10,379 10,374 15,222 2
Total VOCs(tons) 24.5 6.5 5.2 5.2 7.6 0.001
OTHER CRITERIA POLLUTANTS
FACILITY(ES-5)
Ibslyr tonslyr
S02 Emissions 2,807 1.4
NOx Emissions 189 0.1
CO Emissions 47 0.02
K:\NCINVENTORIES\2003 lnventories\AlbemarleBoats\Forms 2003.xls,Criteria Emissions Last Updated:06/14/2004