AQ_F_2100078_20100622_EI_Fac-EI-Rpt

• L �n
FAU 1G\TM&FLYNN u
June 16, 2010
Robert Fisher
Regional Air Quality Supervisor
Washington Regional Office
943 Washington Square Mall
Washington,NC 37889
Subject: Required Annual Point Source Air Pollutant Emissions Inventory for RY2009
Dear Mr. Fisher-
Enclosed are the required AERO documents, certification, and supporting documents for
Carolina Classic Boats(Facility: 2100078).
Please contact me at 678-942-1402 or Barrett.louthan(a�,faulknerflynn.com if there any
problems with the enclosed documents.
Sincerely,
Garrett Louthan, P.E.
Project Manager
�� V E
JUN 2 2 2010
f �!
DAQ WARO
WARO COPY

Inventory Certification Form(Title V)
Facility Name: Carolina Classic Boats Inc Facility ID : 2100078
109 Anchors Way Permit: 08550
Edenton,NC 27932 County : Chowan
DAQ Region : WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2009
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is Mac Privott
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A
NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one
of the following:
1.For a corporation: a president,secretary,treasurer,or vice—president of the corporation in charge of a principal
business function,or any other person who performs similar policy or decision making functions for the overall
operation of one or more manufacturing,production, or operating facilities applying for a or subject to a permit and
either
i. the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25
million(in second quarter 1980 dollars); or
ii. the delegation of authority to such representatives is approved in advance by the permitting authority;
2. For partnership or sole propietorship; a general partner or the proprietor,respectively;
3. for a muncipality, state, federal, or other public agency includes the chief executive officer having responsibility for the
overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA).
CERTIFICATION STATEMENT:
I Responsible Official,read andsign after all submissions are fin
certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained
in this air emissions report,including attached calculations and documentation, is true,accurate and complete. (Subject to legal
enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2))
Responsible Official's Signature Below use blue ink): Date Signed:
Printed Name: M�aacc/Privott (� ,
Si nature:
This form applies to Title V facilities. If this facility is not classified as Title V,please telephone your regional office Emission
Inventory contact at once for proper forms.
Email address of Responsible Official: Vy\ci
Lal
UN 2 2 ui0Information on this Form cannot be held confideaQ VVtiRO
1

As entered in AERO
Facility Name: Carolina Classic Boats Inc Facility ID : 2100078
109 Anchors Way Permit: 08550
Edenton,NC 27932 County : Chowan
DAQ Region :WARO
Listing of Emission Sources and Control Devices on Permit. See instructions
`ES ID on DES Description #CS ID CS Description CD ID's
Air Permit
ES-01 fiberglass lamination/gelcoating
operation[MACT VVVV]
I-1 Diesel—fired hot water heater;0.5
million Btu per hour heat input
" --� r '
r'
�I
L-D�-WA-RO-
1
1

As entered in AERO
Facility Name: Carolina Classic Boats Inc Facility ID :2100078
109 Anchors Way Permit : 08550
Edenton,NC 27932 County :Chowan
DAQ Region :WARO
Emission Source & Operating Scenario List — See Instructions
*ES Group ID *ES ID #OS ID SOS Description
fiberglass lamination/gelcoating
ES-01 1 operation with 10,800 square feet of
area
1-1 NONE INONE
2

As entered in AERO
Facility Name: Carolina Classic Boats Inc Facility ID :2100078
109 Anchors Way Permit : 08550
Edenton,NC 27932 County : Chowan
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2009
1. Emission Source ID(from permit)or ES-01
Emission Source Group ID
2. Emission Source Description: fiberglass lamination/gelcoating operation with 10,800 square feet of area
3. Operating Scenario ID/Description: OS— 1/fiberglass lamination/gelcoating operation with 10,800 square feet of
area
4. SCC Number/Description: 31401517/13oat Manufacturing
5. Throughputtunits in 2009: 14 EACH/yr
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) o Sulfur o Ash Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information :None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9.Emission Release Point ERP Information: Sources vented to more than one ERP use additional ntry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-1 VERTICAL STACK 20 2.71 72 55.02 19041.46 Vertical
3

Operating Scenario: OS — 1 Emission Source/Group ID: ES-01
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2009)
Hours per Day ( 24 ) Days per Week ( 7 ) Weeks per Year ( 52 )
11.Typical Start & End Times For Operating Scenario: Start: 0 End: 2359
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec arch—May une—Aug. ept.—Nov.
009 25% 009 25% 009 25% 009 25%
13. Actual Emissions per Pollutant Listed :
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Control
GHG CAS GHG Estimation Efficiency Emission Ef Control
Pollutants Pollutants Method Code (Net after Factor
Tons/Year See Instructions all controls
2009
Criteria Emissions— Emission Control
(NAAQS) Pollutant Criteria Estimation Efficiency Emission Ef Control
Pollutants Code Pollutants Method Code (Net after Factor
(Tons/Year) (See Instructions) all controls)
2009
CO CO 08
NOx NOx 08
TSP TSP 08
PM10 P1,410 08
PM2.5 PM2.5 08
S02 S02 08
VOC VOC 1.5 08
HAP/TAP Emissions Emission Control
Pollutants (In Alphabetical CAS HAP/TAPS Estimation Efficiency Emission EF Control
Order) (see instructions) (Pounds/Year) Method Code (Net after all Factor
See Instructions controls)
2009
Dimeth 1 plithalate 131-11-3 372.5 03
Methyl ethyl ketone 78-93-3 17.3 03
Methyl methacr late 80-62-6 145.4 09
Methylene diphenyl
diisocyanate (MDI) 101-68-8 73 03
(Component of POMTV)
Styrene 100-42-5 1934.4 09
Toluene 108-88-3 4 03
X lene 1330-20-7 4 03
4

Facility Total CY 2009 Emissions Summary
As entered in AERO
Facility Name: Carolina Classic Boats Inc Facility ID : 2100078
109 Anchors Way Permit: 08550
Edenton,NC 27932 County : Chowan
DAQ Region :WARO
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory-Calendar Year 2009
Record Facility-Wide Totals From all Permitted and Non-Permitted Air Pollutant Emission Sources
Green House Gases Pollutants(GHG)
Actual Emissions Tons/Year
Pollutant CAS 2009 1 2008 1 % Difference
Criteria Pollutants
Actual Emissions Tons/Year)
Pollutant CAS 2009 2008 % Difference
CO CO 0.0 Not reported N/A
NOx NOx 0.0 Not reported N/A
PM(TSP) TSP 0.0 Not reported N/A
PM 10 PM 10 0.0 Not reported N/A
PM2.5 PM2.5 0.0 Not reported N/A
S02 S02 0.0 Not reported N/A
VOC VOC 1.5 5.6 -73.21429%
Hazardous Air Pollutants APS)and/or Toxic Air Pollutants TAPs
Actual Emissions Pounds/Year
Pollutant I CAS I 2009 1 2008 % Difference
Pollutant Grou :Pol c clic Or anic Matter(Specific Compounds from OA PS for TV Group Sum:73
Methylene diphenyl
diisocyanate(MDI) 101-68-8 73.0 118 -38.135593%
(Component of POMTV)
Dimeth 1 phthalate 131-11-3 372.5 1335 -72.09738%
Methyl ethyl ketone 78-93-3 17.3 71 -75.633804%
Methyl methac late 80-62-6 145.4 655 -77.80153%
Styrene 100-42-5 1934.4 7292 -73.4723%
Toluene 108-88-3 4.0 9 -55.555557%
X lene 1330-20-7 4.0 1 9 -55.555557%
6

As entered in AERO
Facility Name: Carolina Classic Boats Inc Facility ID : 2100078
109 Anchors Way Permit: 08550
Edenton,NC 27932 County :Chowan
DAQ Region :WARO
Comments From Facility:
7

Note: VOC includes HAP, units are Ibs
Year Month HAP VOC Non-HAP VOC
2009 January 832 988 156 2009 Summary
February 274 343 69 HAP VOC
2,541 3,007 Ibs
March 812 950 138 1.27 1.50 tons 84% HAP to VOC
April 14 32 17
May 315 401 86
June 186 186 0
July 0 0 0
August 107 107 0
September 0 0 0
October 0 0 0
November 0 0 0
December 0 0 0

AIR QUALITY CONTROL 2009 1 2 3 4 5 6 7 8 9 10 1t 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Nd use4 airlce
PGC TGC PGC PGC VE 2043 0 35 d'-ft vea niAComiavee VE TGC VE PGC
HAP Content 0.45 0.45 0.2 0.244 0.325 0.244 0.47 0.32 0.32 0.25 0.327894 0.34 0.433 0.342 0.33 0.335 0.338 0.34 0.343 0.345 0.333 0.35 0.35 0.46 0.331 0.418 0,43 0.33 0.36 0.36
OLD. DCDP DCDP DCDP GEL RESIN
Star 208711 am GEL CEL GEL GEL GEL RESIN GEL COAT RESIN UNSATURATED
CATALYST LIGHT POLY GEL POLY COAT COAT COAT COAT COAT RESIN RESIN RESIN UNSATURATED RESIN RESIN RESIN RESIN RESIN RESIN RESIN COAT SOUTHERN UNSATURATED POLYESTER
MEKP CATALYST WEIONT BOND COAT BOND ORANGE SANG SAND BILGE HFSAND SEA VINYLESTER UNSATURATED UNSATURATED POLYETER UNSATURATED UNSATURATED RESIN SOLUTION SOLUTION SOLUTION SOLUTION RESIN SOLUTION ORANGE RESIN SEA POLYESTER PRE RETARDANT
RECEIVED INVOICE INV. VENDOR CLEAR MEKP RED ACETONE PIDDY WINTER DRAY SUMMER TOOL WHITE WHITE WHITE WHITE BREEZE 120-T825 POLYESTER POLYSTFR 230-78M POLYESTER POLYESTER VINYL ESTER 102%TD is-ID 'M321 5/1955 VINYL ESTER t011fi]D POLYCOR VINYL-ESTER BREEZE FIRE RETARDANT WINTER HANDI-AM II
DATE DATE . NAME 30124s 301249 40001 211484 21300S .11. 21- 37021 207827 530234 SHIM SM705 R5216 784-7512J0 73D417411 712338140 187-1-43 197-782" HUTACA-35 1-11-10,45 H-A- HB3-5 iut A FK-25 H834RF- -0-aCA-11 HS3I 45 SOBOTr 120-T325 55559 1-25 79J123 FOM0350
.3- 948A368 P2A3100 B3 e395 -:25 5794W%397 519TV%119S 517-00111 P1475102 P2499300 P2a5770 P211111A %5�YJ-071 7847512- 5797W9022.
LBS Las L85 1LB3 PAILS SeM LBS PAILS Seal Las Las LBS lPS Les LBS Les. LBS L68. Las. LHB. iUi LBS. Las. Las. ISS, LBS LBS. 1B5. Lea 56 r-s Les LB3. LBS. LBS
OWdetr P9.18 11'4A P LSS. PTA P9'20 P9'21 113-
No prm/rases kr OacemOer
DECEMBER TOTALS
megprams 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
YEARLY TOTALS,bs 224 640 4247 70 20 0 2 0 0 0 1100 3M 0 1B4o 0 0 20140 470 0 0 0 12000 0 0 0 0 45 0 0 0 0 120 0 0 0
Emissions,FaGOr-Styrene 0.126 0,126 196 OA26 278 0.445 0.445 0.445 OA45 0."5 102 74 71 T7 77 74 74 74 74 74 74 ill 74 89 102 71
Emissions Factor-MINA 30 69 60 60 75 56 45 30
EMISSIONS.LBS 3.1% 3.1% 11.1% 12A% 5.1% 3.9% 3.9% #DIV/0! 3.7% 0.0 4.5% 0.0% 0.0% #DIV/0!
styrene 10-2-s 1.764 0.61488 0 OD61488 0 0 0 122.375 476.2835 0 93.84 0 0 775.39 18.095 0 0 0 444 0 0 0 0 2.0025 0 0 0 0 1,934
MMA some 0 0 0 0 0 0 144.375 0 1.0125 0 145
MEKP 13%-2341 76.16 217.6 0 294
Dimethyl Phthalate 131-1141 96.32 275.2 0 372
MEK 7s-93a 4.48 128 0 17
2,2,4-Trimethyl-1,3 e4445oa "A 128 0 173
Nola:ANSVACMABCPA UEF-1-2007 was the
referee ce nsulted to determine emissions factors for Additional materials used(quantifies based On ratio of boats mfc.this year versus last)
both styrene and methyl mebacrylim.MSDS were reviewed to determine H U-AP-"it.-.
The meximum ooDoommtion listed was used in all cases.Certified product data sheets were used in 1.Rustoleum:42 x 15 oz.cans=39 bs,xylem(10%)=41DS,MEK(10%)=4 bs,Toluene(10%)=4 Ds.ethyl benzene
feu of MSDS where available. (5%)=2 lbs.Concentrations taken from MSDS.
2.Handi Foam:Net material weight 30 this eaol container.5 Containers used during 2DO9=120 bs.MIDI=60%therefore
MDI emissions for year=72 be.
3.Kwik Foam:4-12-tanS used during 2009.Each can contains approximately 1 pound Of material oonlair"30%
III Therefore,2008 emissions for year=1 Ib.

CAROLINA CLASSIC BOATS
AIR QUALITY CONTROL 2009 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Na�.w NI1�
PGC TGC PGC PGC VE - 0.35 VE TGC VE PGC
HAP Content 0.45 0.45 0.2 0.244 0.325 0.244 0.47 0.32 0.32 0.25 0.327894 0.34 0.433 0.342 0.33 0.335 0.338 0.34 0.343 0.345 0.333 0.35 0.35 0." 0.331 0.418 0.43 0.33 0.36 0.36
OLD• DCDP DCDP DCDP DEL REV.
21" 200711 M. GEL GEL OEL GEL GEL RE&N GEL COAT RESIN UNSATURATED
CATALYST IJGHT POLY GEL POLY COAT COAT COAT COAT COAT RESIN RE91N PE991 UNSAM"I'm REeM RESM RESM RESM -N RESIN RESS1 COAT DOUTNERN UNSATURATED POLYESTER
.w CATALYST WEIGHT SONO COAT BOND ORANGE SAND SAND SLOE HF-SAND SEA WNYL£STER MSATURATED UNSATURATED POLYSMA UNSATURATED UNSATURATED KM SOLUTION SOWT1011 SOI m SOLUTION RESIN SOLUTION ORANGE RESIN SEA POLYESTER RISE RETARDANT
RECENED INVOKE MV. VENDOR CLEAR I-P RED ACETONE PUDDY WINTER GRAY SU R TOOL WHITE WIRE MIRE WHITE BREEZE 12 7825 POLYESTER P YSTER 2M-7926 POLYESTER POLYESTER VINYLS MR 1a50TD -WID 544a1 SM955 Mn ESTER +021030 POLYCOR NNYL£STFA BREEZE nRE RETARDANT W Ilk 11ANDI-11
DATE DATE 0 NANE M1246 301249 40001 2+1484 21M5 517140 21300t 37a7 M U7 WWU 530620 W703 aa18 794-751- 7}3 M 113436+43 197-79M43 197.7a&31 HSI-ACAJ5 H100XNAJ3 HS34AAA-W H034 45 H834RFK-25 HOLAPKJO WI A-11 HS-RAA45 504077 IN-70Z 8514a 7a1425 TaJ423 FOBO-250
1-1 B39W 6E 395 7W90226
BS 8 -A- 5 I32 5776W90332S 579-90391 5 II 5 5 t P74751N P2499300 205--1 5770 P4 5-YJA71 7047512J 519 L LBS LOS LBS PANS SON 9LBS PNL950N LBS 7LOS LOS LSS Les j1 LOS 06 LBS. LBS LOS. W- LIS. - LBS. LOS. LeS. Lin, LSS, LSS. M. LOS P5600233P LSS M. 1e3. LSS
-.1- P9.10 - Les. -A W. -21 M3.19
styrene 1a0J24 20% 24.41/6 332% 24.4% 42% 30% 30% 25% 27.8% 30% 43% 33.8% 33% 35% 35% 34% 34.3% 34% 34.0% 34% 34% 46% 35% 39% 43% 31%
MMA 90024 2% 4.6% 4% 4% 5% 3.7% 3% 2%
MEKP 133$.=� 34.0% 34.0%
DIITlsthyl PlNhalate 131-11a 43.0% 43.0%
MEK 7wa4 2.0% 2.01/6
2.2A.TDNOOryP
1A9H.N14801
O.W.- 6910004 20.0% 20.0%
UYJO03 1,W2009 143/11787 TRIDENT JC
1e2009 t/d2009 IOT3435 COp `M 32 96 702 35 4 480C
1R2009 1Y a117VO HIXION 920
1I142009 1/122009 9212 11EIKN 9EOC
1202009 17192009 4080933 COMPOSITE 32 fi4 351 M 2
12T2009 1262009 4084811 COMPOSITE 32 32 Ml 550
JANUARY TOTALS 96 In 1404 70 9 080 9M 9IW 4800 30
11�0MnnN O.WSLM O.W.12 0.0.305M ILWIIS 0.61NO 14 0 0 0 0 0 0 ILUS10 0 0.417M2 0 0 4.3% 0 0 0 0 .177M 0 0 0 a 0 0 0 0 0 0.013808
2ll200B ]22009 4a8Bfi33 COMPOSITE u 351 4
2N02009 2020D9 4 D15 COMPOSITE 32 .1 2AW 45
27172009 2I17WA 143411916 TRIDENT DISTRIBUTION 60
22172 2/192009 4098002 COMPOSITE 32 550
2232009 T232009 4099834 COMPOSITE 4
FEBRUARY TOTAt9 In 7a S 850 240a 45 b
mpgn•Is 0 00800008 611SW2 0 000M2N 0 0 0 a 0 0 4LUINS 0 0 0 0 0 0 a 0 0 1.- 0 0 0 0 OA-12 0 0 0 0 0.027218
3N2W9 32M09 410WI COMPOSITE 32 84 351
118=S d1120a9 t11083 COMPOSTS 560
YN2000 923TMD9 4114M0 COMPOSnE 32 32 2 1100 240C
YlNJ00B 3242009 a154555 HEXION 9600
y312009 3D0200B 4t 1B300 COLpOSRE >? 84
IIIIRCH TOTALS 9I 1. 331 2 INS N00 9000 2400
11I40i1R1N O.OLIBLM O.OTL179 0.15921M 0 O.BOWUT2 0 0 0 0 0 03tlM 0.49SM 0 0 0 0 4.35-1 0 0 0 0 1.OSM4 a 0 0 0 0 0 0 0 0 0
42t200B 4202009 4129989 COMPOSITE 32
AMIL TOTALS a
I141OAp- 0 0.01451a 0 0 0 0 0 0 0 0 0 0 9 0 0 9 0 0 0 o a a o a a 0 a a 0 a a o
dt22009 dtt200B 4141744 COMPOSITE 32 32 358 4 550 240p
0M52009 d182009 1431121%M-T DISTFIBUT10N 30
v18=N v14209 9217SMOI ION 9M
d19R009 57&We 4t Mo COMPOSTS 32 351
5 IWI) S28ZN09 41-1 COMPOSITE Bd
MY TOTALS a In 7M 4 - 9M 2400 30
111p4gr4m4 O.01gta 0.0100000 0.321SM4 0 a.00L+Y 0 a 0 0 0 0 01 0 0.411`312 0 0 0 0 0 0 0 1.09I64 0 0 0 0 0 0 0 0 0 0.09008
.d12009 5292009 9171E1(ION 940
82!l00B dtT 9 1-56M7 COAfO6ITE 365 z 650
d182009 d152009 4188909 COM9+OSnE 385
e23rzoD9 e22rzom 4112506 coMPOBITE so
JIVE TOTALS no 2 0!0 3S0 f4o
n�pynllN 0 0 0111120 0 0 0 00009072 0 0 a O.21W 0]N4S 0 0 0 a 0.420184 0 0 0 0 O 0 0 a 0 0 0 0 0 0 0
!/u p47rJ14at bJ.y
JULY TmA
nvp49rr1r 0 0 o a o 0 0 0 0 0 0 0 0 0 a 9 0 0 0 0 0 0 0 0 0 a a a o 0 0 0
d102009 d10 8,102a09 4205077 COINOSIM 550
8252009 02I2 4212830 COMPOSITE 351
8=K0 77J WR .-la H OON '
AUGUST TOTALS .1 0 0 9a0 0 4)0
npgn.lr o 0 O.ta21M a o a 0 0 0 a 0 02494S a 0 0 0 0 -31a 0 0 a o 0 a 0 0 0 o a a 0 0
Ab PrtMMt b S,.-,
8EPIEIEER TOTALS
•.o.ol.N. o 0 0 o I a 0 0 0 a 0 0 o a 0 0 0 0 0 0 0 a o a 0 0 0 0 a a 0 0
N0 Pl.rmet b LboO✓
OCTOBER TOTALS
..Bgr.I. 0 0 a 0 0 0 0 0 0 a o 0 0 0 0 o s 0 0 0 0 0 0 o a o a a o a 0 0
N0P1tP040t6b2b.Nrnear
NOVBBER TOTALS
mplgnRN o 0 0 0 0 0 a 0 0 0 a 0 0 0 0 0 0 0 0 0 0 0 0 a 0 0 a 0 a a 0 0

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