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HomeMy WebLinkAboutAQ_F_2100078_20050629_EI_Cmb-EI-File 2004 Emissions Inventory Review/Data Tracking Form Facility Name: County/Premise Number: Assigned to: Confidential? Initial Review /Data Entry ❑ If confidential information received,it has been properly labeled and stored. Sanitized copies have been received for public use. 21"Two copies of inventory were received and forms were signed by responsible official. Inventory Review/Database Entry 8-iForms appear to be complete ❑ Calculations and control efficiencies supporting emissions appear correct ❑ Calculations appear to add up ok ❑ All permitted sources and required significant activities are quantified ❑' All compliance issues resulting from review are being addressed. (i.e.toxics,emission limitations exceeded,unpermitted sources) 0 All volatile HAPS/TAPS are included in the VOC total 9 All appropriate ID numbers are entered where they should be(Source,Stack) ❑ All changes made in the review by AQ staff are in both copies of the inventory before sending to Central Office. Comments: Signature: S Date Billing Contact & General Data updated in FEES database Date Emissions Data loaded into LUPAQ database Remember: Confidential copies must be properly handled! (S:\AIR\_ADMTN\2004 Emission Inventories\WARD inventory review form.doc) Inventory Certification Form(Title V) Facility Name: Carolina Classic Boats Inc Facility ID : 2100078 109 Anchors Way Permit : 08550 Edenton,NC 27932 County : Chowan DAQ Region : Washington North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2004 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is Mac Privott This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the following: 1.For a corporation: a president,secretary,treasurer,or vice—president of the corporation in,charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars); or ii. the delegation of authority to such representatives is approved in advance by the permitting authority; 2.For partnership or sole propietorship; a general partner or the proprietor,respectively; 3. for a muncipality,state,federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA). CERTIFICATION STATEMENT: (Important: all n ible Official,Ecad and sign after all submissions are final certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained in this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal enalities of up to$10,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's Signature Below use blue ink): Date Signed: to - OS Printed Name: Mac Privott A Si ature: 4 ' This form applies to Title V facilities.If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. nD Email address of Responsible Official: mac@carolinaclassicboats.com ll n u JUN 2 :� 2C05 Information on this Form cannot be held confident al ;1() I 12 Facility Name: Carolina Classic Boats Inc Facility ID : 2100078 109 Anchors Way Permit : 08550 , Edenton,NC 27932 County : Chowan DAQ Region : Washington Emission Source & Operating Scenario List — See Instructions DES Group ID *ES ED *OS ED *OS Description Forms Did Not Not Required Completed Operate to Report fiberglass lamination/gelcoating ES 1 1 operation with 10,800 square feet of X area Blank,if not part of a group. 'ES=Emission Source `OS=Operating Scenario Form Completed=Form printed and completed. Please return this completed Form with your submittal.Be sure to fill in with 'X' or similar mark if the ES or OS did not operate and/or if it was Not required to report. , 4 Facility Name: Carolina Classic Boats Inc Facility ID : 2100078 109 Anchors Way Permit: 08550 Edenton,NC 27932 County: Chowan DAQ Region : Washington Emission Source/Operating Scenario Data (Data resulted from information entered into the system previously) North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2004 1. Emission Source ID(from permit)or ES 1 Emission Source Group ID 2. Emission Source Description: fiberglass lamination/gelcoating operation with 10,800 square feet of area 3. Operating Scenario ID/Description: OS— 1/fiberglass lamination/gelcoating operation with 10,800 square feet of area 4. SCC Number/Description: 31401515/Boat Manufacturing 5. Throughput/units in 2004: 69 Boats (e.g.production or fuel use): /yr 6. Fuel Information (If fuel is used) /o Sulfur /o Ash Heat Content Btu/units / 7. Capture Efficiency (%of Emissions from this Process Vented to Control 100 Device or Stack): 8. Control Device Information :None Order CS—ID CD ID Control Device Description as listed in ermit 9.Emission Release Point RP Information: Sources vented to more than one ERP use additional ntry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description (in feet) Circle(enter#): (F) (Feet/sec) Rate(Acfm) Rectangle(L x W) in 0.1 feet) EP-1 IVERTICAL STACK 20 1 2.71 72 1 55.02 19041.46 Vertical 5 Facility ID: 2100078 Operating Scenario: OS — 1 Permit: 08550 Emission Source/Group ID: ES 1 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004) Hours per Day ( 10 ) Days per Week ( 5.5 ) Weeks per Year ( 50 ) 11.Typical Start&End Times For Operating Scenario: Start: 0700 End: 17001 12. Seasonal Periods Percent Annual Throu h ut: an—Feb +Dec 25 % arch—May 25 % une—Aug. 25 % Sept.—Nov. 25 2004 2004 2004 2004 13. Actual Emissions per Pollutant Listed : Attach calculations and documentation of emission factors or other estimation methods used. Emissions— Emission Estimation Criteria Pollutant Code Criteria Pollutants Method Code Control Efficiency (NAAQS)Pollutants (Net after all controls) (Tons Year) (See Instructions) 2003 2004 TSP TSP 0.41 0.0044 02 99 PM10 PM10 0.4 0.0043 02 99 VOC VOC 9.6 1 11.9 09 HAP/TAP Pollutants CAS Emissions Emission Estimation HAP/TAPS Method Code Control Efficiency (In Alphabetical Order) (see instructions) (Net after all controls) (Pounds/Year) (See Instructions) 2003 2004 Butoxy Ethanol 2— \\ (Butyl Cellusolve) 111-76-2 3.75 < 100 •��.M 03 (Component of GLYET Dimeth 1 phthalate 131-11-3 2325.4 2669 03 Hexane n— 110-54-3 798.75 643 03 Methanol 67-56-1 3.75 < 100 r_w_ 03 Methyl ethyl ketone 78-93-3 254.7 159 03 Methyl methacr late 80-62-6 1185 1206 09 Methylene diphenyl diisocyanate(MDI) 101-68-8 155 90 03 (Component of 83329/POMTV Styrene 100-42-5 17432 19,095 09 Toluene 108-88-3 690.8 429 03 X lene 1330-20-7 50 35 03 6 Facility ID: 2100078 Operating Scenario: OS — 1 Permit: 08550 Emission Source/Group ID: ES 1 Comments relZardin2 this Operating Scenario (identify by field or general): Question#10: Facility typically operates a half day on Saturday. Questions#8&#13: A dust collector was installed during 2003 to ca ture to im rove indoor air quality for employees. The collector has a 99% removal efficiency and discharges outside the production building. If you do not provide all information your inventory will be deemed incomplete and returned to you To review detailed instructions or other information,go to web page: http://daU.state.nc.us/monitor/eminv/forms/ Most information on this form is not subject to claims as confidential business information. The emission inventory must be returned(Postmarked) to the appropriate DAQ regional office by June 30, 2005. If pre—filled information is incorrect,please strike over and replace with correct information. , 7 Facility Name: Carolina Classic Boats Inc Facility ID : 2100078 109 Anchors Way Permit : 08550 Edenton,NC 27932 County : Chowan DAQ Region : Washin n Emission Source/Operating Scenario Data (Blank for new) North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 200 1. Emission Source ID (from permit) or Emission Source Group ID 2. Emission Source Description: 3. Operating Scenario ID/Description: 4. SCC Description: 5. Throughput/units in 2004: NA / (e.g.production or fuel use): 6. Fuel Information (If fuel is used) % Sulfur %Ash Heat Content / Btu/units 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information Order CS—ID Control Devices ID Control Device Description as listed inpermit) 9. Emission Release Point ERP Infor ation: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height is eter Temperature(F) Velocity Volume Flow Rate ERP Description (in feet) Ci le(enter#): (Feet/see) (Acfm) ectangle(L x W) in 0.1 feet) 10. Operating Schedul . (Source/Operating Scenario that best characterizes Calendar Year 2004) Hours per Day ( ) Days per Week ( ) Weeks per Year ( ) 11. Typical Start End Times For Operating Scenario: Start: End: 12. Seasonal eriods Percent Annual Throu h ut: -70/0 Jan—Feb ec % arch—May % une—Aug. % Sept.—Nov. 77 13. Actual Emissions per Pollutant Listed for Attach calculations and documentation of emission factors or other estimation methods used. , Emissions— Emission Estimation Criteria pollutant Code Criteria Pollutants Method Code Cont 1 Efficiency (NAAQS)Pollutants (Net fter all controls) Tons/Year for year 2004 (See Instructions) CO CO NOx NOx PM TSP PM TSP PM10 PM10 PM2.5 PM2.5 S02 S02 VOC VOC Emissions Emiss n Estimation HAP/TAP Pollutants CAS HAP/TAPS ethod Code Control Efficiency (In Alphabetical Order) (see instructions) (Net after all controls) (Pounds/Year)for year 2004 (See Instructions) Comments re ardin this Operatin2 Scenario G/entifvby field or eneral : If you do not rovide all information your inventory will be deemed incomplete and returned to you To review detaile instructions or other information,go to web page: htt :/n /dag,state.ne.us/monitor/eminv/form / Mos information on this form is not subject to claims as confidential business information. The emission ' ventory must be returned(Postmarked)to the appropriate DAQ regional office by June 30,2005. pre—filled information is incorrect, please strike over and replace with correctinformation. 9 Facility Total CY 2004 Emissions Summary Facility Name: Carolina Classic Boats Inc Facility ID : 2100078 109 Anchors Way Permit : 08550 Edenton,NC 27932 County : Chowan DAQ Region : Washington North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2004 Record Facility—Wide Totals From all Permitted and Non—Permitted Air Pollutant Emission Sources Criteria Pollutants De Minimus Actual Emissions Reporting level (Tons/Year) (Tons) CY 2003 CY 2004 Carbon Monoxide CO 0.5 — Oxides of Nitro en Ox 0.5 — PM/TSP—Particulate Matter 0.5 0.41 0.0044 PM_ 10 0.5 0.4 0.0043 PM—2.5 0.5 — Sulfur Dioxide S02 0.5 — VOC 0.5 9.6 11.9 Below and following: Enter,in Alphabetical Order,All HAPs/TAPS Required by Instructions (Sum Source Emissions From Emission Source/Operating Scenario Forms) Hazardous Air Pollutants(HAPs) CAS De Minimus Actual Emissions and/or Toxic Air Pollutants(TAPs) (see instructions) Reporting level (Pounds/Year) (Pounds) CY 2003 CY 2004 Butoxy Ethanol 2—(Butyl Cellusolve) (Component of 111-76-2 100 3.75 < 100 GLYET) Dimethyl phthalate 131-11-3 10 2325.4 2669 Hexane,n— 110-54-3 100 798.75 643 Methanol 67-56-1 1000 3,75 < 1000 Methyl ethyl ketone 78-93-3 100 254.7 159 Methyl methacrylate 80-62-6 1000 1185 1206 Methylene diphenyl diisocyanate(MDI) (Component of 101-68-8 10 155 90 83329/POMTV) Styrene 100-42-5 100 17432 19,095 Toluene 108-88-3 100 690.8 429 Xylene 1330-20-7 100 50 35 10 E= Pollutants "specified" to add to Pollutant List: Pollutant Name CAS Attach supporting documentation and calculations. Report any quantity above the threshold shown on the pollutant list on the website http://daq.state.nc.us/monitor/eminv/forms (If using a blank form,you do not need to replicate the CY 2003 emissions column except to point out errors) Information on this form cannot be held confidential 2003 2004 Inventory Prepared By Chip Brackett Lee Faulkner, P.E., CSP Telephone Number (508)942-3233 (540) 767-4150 Fax Number (252)482-4099 (540) 985-9538 Email Address chipbrackett@hotmail.com / Lee.Faulkner@faulknerflynn.com The 2004 preparer is a Facility employee or consultant Information on this Form cannot be held confidential 11