AQ_F_2100078_20030701_EI_Cmb-EI-File

2002 Emissions Inventory Review/Data Tracking Form
Facility Name: C c:J,--1t)h t c cv S i , t-�
County/Premise Number: c)4007Y Assigned to: i Confidential?
Initial Review/Data Entry
❑ If confidential information received, it has been properly labeled and stored. Sanitized copies have been
received for public use.
❑ Two copies of inventory were received and forms were signed by responsible official.
Inventory Review/Database Entry
Forms appear to be complete ❑ Calculations and control efficiencies
supporting emissions appear correct
Calculations appear to add up ok ❑ All permitted sources and required
significant activities are quantified
❑ All compliance issues resulting from review are being addressed. (i.e. toxics, emission limitations
exceeded,unpermitted sources)
❑ All volatile HAPS/TAPS are included in the VOC total
All appropriate ID numbers are entered where they should be(Source,Stack)
All changes made in the review by AQ staff are in both copies of the inventory before sending to
Central Office.
Comments:
Signature:
Date Billing Contact & General Data updated in FEES database
Date Emissions Data loaded into IMPAQ database
Remember: Confidential copies must be properly handled!
(S:\AIR\ ADMIN\2002 Emission Inventories\WARD inventory review form.doc)

• 109 Anchors Way
P O Box 968
Edenton,NC 27932
Carolina, Classic Boats
June 28, 2003
Betsy Haddleston
NC DENR
Washington Regional Office
943 Washington Square Mall
Washington,NC 27889
Dear Ms Haddleston:
Please find enclosed 2 copies of the Emission Inventory submittal with attachments
for CY—2002. Submittal pages 3-13 and attachments Al to A4.
Sincerely,
Ch p Brackett
fir �
. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inventory Certification Form(Title V)
Facility Name: Carolina Classic Boats Inc Facility ID : 2100078
109 Anchors Way Permit: 08550
Edenton,NC 27932 County : Chowan
DAQ Region : Washington
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2002
These forms must be completed and returned even if the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is Mac Privott
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A
NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one
of the following:
1. For a corporation: a president,secretary,treasurer,or vice—president of the corporation in charge of a
principal business function,or any other person who performs similar policy or decision making functions for
the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject
to a permit and either
i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25
million(in second quarter 1980 dollars); or
ii.the delegation of authority to such representatives is approved in advance by the permitting authority;
2.For partnership or sole propietorship; a general partner or the proprietor,respectively;
3.for a muncipality,state,federal,or other public agency includes the chief executive officer having responsibility
for the overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA).
CERTIFICATIONSTATEMENT:
(Important: Legally Resl2on5ible Official.read and sign after all submissions are final.)
certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained
in this air emissions report, including attached calculations and documentation, is true, accurate and complete. (Subject to legal
enalities of up to$10,000 per occurrence and possible imprisonment as outlined in G.S.§143-512.3(a)(2))
Responsible Official's Signature Below use blue ink): Date Signed: .z?- ,;ZUc) 1
Printed Name: Mac Privott
Signature:
This form ies toti fapfities. If this facility is not classified as Title V,please telephone your regional office Emission
Inventory contact at once for proper forms.
Email address of Responsible Official:
Information on this Form cannot be held confidential
13

Facility Name: Carolina Classic Boats Inc Facility ID : 2100078
109 Anchors Way Permit: 08550
Edenton,NC 27932 County : Chowan
DAQ Region :Washington
Listing of Emission Sources and Control Devices on Permit. See instructions
*ES ID on *ES Description *CS ID *CS Description * CD ID's
Air Permit
fiberglass lamination/gelcoating
ES1 operation with 10,800 square feet
of area
If blank,no data recorded in DAQ System.
* CD=Control Device.
* CS=Control System.
ES=Emission Source.
2003
3

t �
Facility Name: Carolina Classic Boats Inc Facility ID : 2100078
109 Anchors Way Permit: 08550
Edenton,NC 27932 County : Chowan
DAQ Region : Washington
Emission Source & Operating Scenario List — See Instructions
*ES Group ID *ES ID *OS ID *OS Description Forms Did Not Not Required
Completed Operate to Report
fiberglass lamination/gelcoating
ES I 1 operation with 10,800 square feet o
area
Blank, if not part of a group.
*ES=Emission Source
'OS=Operating Scenario
Form Completed=Form printed and completed.
Please return this completed Form with your submittal.Be sure to fill in with'X'or similar mark if the ES or OS did not
operate and/or if it was Not required to report.
4

A
Facility Name: Carolina Classic Boats Inc Facility ID :2100078
109 Anchors Way Permit: 08550
Edenton,NC 27932 County : Chowan
DAQ Region :Washington
Emission Source/Operating Scenario Data
(Data resulted from information entered into the system previously)
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2002
1. Emission Source ID(from permit)or ES 1
Emission Source Group ID
2. Emission Source Description: fiberglass lamination/gelcoating operation with 10,800 square feet of area
3. Operating Scenario ID/Description: OS— 1/fiberglass lamination/gelcoating operation with 10,800 square feet of
area
4. SCC Number/Description: 31401515Boat Manufacturing
5. Throughputtunits in 2002: NA LB/yr
(e.g.production or fuel use):
6. Fuel Information (if fuel is used) /o Sulfur /o Ash Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control 100
Device or Stack):
8. Control Device Information:None
Order CS—ID CD ID Control Device Description
as listed inpermit)
9.Emission Release Point RP Information: Sources vented to more than one ERP use additional ntry fines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow ERP Description
(in feet) Circle(enter ft (F•) (Feet/sec) Rate(Acfm)
Rectangle(L x W)
in 0.1 feet)
EP-1 IVERTICAL STACKI 20 2.71 1 72 55.02 19041.46 Vertical
5

Operating Scenario: OS— 1 Emission Source/Group ID: ES1
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2002)
Hours per Day ( ? ) Days per Week (5 I�L) Weeks per Year (50 )
11.Typical Start&End Times For Operating Scenario: Start: 0530 End:IYO—O
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec c % arch—Mayj % �une—Aug_ % Sept.—Nov.
002 002 �"' 002 002
13. Actual Emissions per Pollutant Listed
Attach calculations and documentation of emission factors or other estimation methods used.
Criteria Emissions— Emission Estimation Control Efficiency
(NAAQS)Pollutants Pollutant Code Criteria Pollutants Method Code (Net after all controls)
(Tons ear) (See Instructions)
2001 2002
CO CO O 08
NOx NOx O 08
TSP TSP 0.80 .91 03
PM10 PM10 0.80 O. ?,1 03
PM2.5 PM2.5 0 O 03
S02 S02 0 08
VOC VOC 15.50 1 b . 07 09
HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency
(In Alphabetical Order) (see instructions) HAP/TAPS Method Code (Net after all controls)
(Pounds/Year) (See Instructions)
2001 2002
Butoxy Ethanol 2—
(Butyl Cellusolve) 111-76-2 3.75 3 .7s 03
(Component of
GLYET
Methylene diphenyl
diisocyanate(MDI) 101-68-8 26 C � 03
(Component of
POMTV
Dimeth 1 phthalate 131-11-3 2739 7 I O 03
Hexane,n— 110-54-3 963.50 "J $• 7 s 03
Methanol 67-56-1 3.75 1•-71 03
Methyl methac late 80-62-6 902 1330 03
Styrene 100-42-5 25588 25,359 03
Toluene 108-88-3 763 (053 . b L 03
X lene 1330-20-7 45 q5 03
Kc 78-43- 3 /h S/.S- 03
6

7

Operating Scenario: OS— 1 Emission Source/Group ID:ES
Comments repardin2 this Operating Scenario(identify by field or general):
NA
If you do not provide all information your inventory will be deemed incomplete and returned to you
To review detailed instructions or other information,go to web page: h!W://dag.state.nc.us/monitor/eminv/`forms/
Most information on this form is not subject to claims as confidential business information.
The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by June 30,2003.
If pre—filled information is incorrect,please strike over and replace with correct information.
8

Facility Name: Carolina Classic Boats Inc Facility ID : 2100078
109 Anchors Way Permit : 08550
Edenton,NC 27932 County : Chowan
DAQ Region : Washington
Emission Source/Operating Scenario Data(Blank for new)
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2002
1. Emission Source ID(from permit) A'Q
or Emission Source Group ID �" ,`
2. Emission Source Description:
3. Operating Scenario ID/Description:
4. SCC Description:
5. Throughputlunits in 2002:
(e.g.production or fuel use):
6. Fuel Information (If fuel is used) ro
Sulfur /o Ash Heat Content
Btu/units
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information
Order CS—ID Control Devices ID Control Device Description
as listed in ermit
9. Emission Release Point ERP Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume Flow Rate ERP Description
(in feet) Circle(enter#): (F) (Feet/sec) (Acfm)
Rectangle(L x W)
in 0.1 feet)
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2002)
Hours per Day ( ) Days per Week ( ) Weeks per Year ( )
11.Typical Start& End Times For Operating Scenario: Start: End:
12. Seasonal Periods Percent Annual Throu h ut:
an—Feb +Dec % arch—May % [lune—Aug. % Sept.—Nov. %
9

13. Actual Emissions per Pollutant Listed for
Attach calculations and documentation of emission factors or other estimation methods used.
Emissions— Emission Estimation
Criteria pollutant Code Criteria Pollutants Method Code Control Efficiency
(NAAQS)Pollutants Tons/Year for year 2002 (See Instructions) (Net after all controls)
CO CO
NOx NOx
PM TSP PM TSP
PM10 PM10
PM2.5 PM2.5
S02 S02
VOC VOC
Emissions Emission Estimation Control Efficiency
HAP/TAP Pollutants CAS HAP/TAPS Method Code y
(In Alphabetical Order) (see instructions) (Net after all controls)
(Pounds/Year)for year 2002 (See Instructions)
Comments regarding this Operating Scenario(identify by field or general):
If you do not provide all information your inventory will be deemed incomplete and returned to you
To review detailed instructions or other information,go to web page: http://dag.state.ne.us/monitor/eminv/forms/
Most information on this form is not subject to claims as confidential business information.
The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by June 30,2002.
If pre—filled information is incorrect,please strike over and replace with correct information.
10

Facility Total CY 2002 Emissions Summary
Facility Name: Carolina Classic Boats Inc Facility ID : 2100078
109 Anchors Way Permit: 08550
Edenton,NC 27932 County : Chowan
DAQ Region : Washington
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2002
Record Facility—Wide Totals From all Permitted and Non—Permitted Air Pollutant Emission Sources
Criteria Pollutants De Minimus Actual Emissions
Reporting level (Tons/Year)
(Tons) CY 2001 CY 2002
Carbon Monoxide CO 0.5 d
Oxides of Nitro en OX 0.5
PM/TSP—Particulate Matter 0.5 0.8 O
PM- 10 0.5 0.8 O. B �
PM—2.5 0.5 0
Sulfur Dioxide SOz 0.5
VOC 0.5 15.5 1 G. 0'7
Below and following: Enter,in Alphabetical Order,All HAPs/TAPs Required by Instructions
(Sum Source Emissions From Emission Source/Operating Scenario Forms)
Hazardous Air Pollutants(HAPs) CAS De Minimus Actual Emissigns
and/or Toxic Air Pollutants(TAPs) (see instructions) Reporting level (Pounds/Year)
(Pounds) CY 2001 CY 2002
Dimethyl phthalate 131-11-3 10 2739 17710
Hexane,n— 110-54-3 100 963.5 1 q S.75S'
Methanol 67-56-1 1000 3.75 3.7Y
Methyl methacrylate 80-62-6 1000 902 a•33 v
Methylene diphenyl diisocyanate(MDI)(Component of 101-68-8 10 26 Z S
POMTV)
Styrene 100-42-5 100 25588 as3,s9
Toluene 108-88-3 100 763 65,3•1.L
Xylene 1330-20-7 100 45 hHs
Butoxy Ethanol 2—(Butyl Cellusolve)(Component of 111-76-2 100 3.75 3.75
GLYET)
MeAd qA1 fie. Zr- 93 -?
11

Pollutants "specified" to add to Pollutant List:
Pollutant Name CAS
" Attach supporting documentation and calculations.Report any quantity above the threshold shown on the pollutant
list on the website http://daq.state.nc.us/monitor/eminv/forms
(If using a blank form,you do not need to replicate the CY 2001 emissions column except to point out errors)
Information on this form cannot be held confidential
2001 2002
Inventory Prepared By Chip Brackett Od jbt-a-clo-ff
Telephone Number [phone] .33
Fax Number [phone] UnQ A14?1- 14/099
Email Address [e-mail]
The 2002 preparer is a Facility employee or consultant
12

2002 Form R Calculations
Total Yearly Material Usage 435,686 Ibs
Total Styrene emissions 25,359 Ibs
Total MMA Emissions 2,330 Ibs
INPUT VALUES COMPUTED VALUES
Material Material Vapor Yearly FRP CFA UEF Styrene CFA UEF MMA
Material Process Styrene MMA Suppressant Material Process Styrene Emission MMA Emission
Description Description Content Content Effectiveness Usage Code Emission Rate Emission Rate
Factor Factor
(percent) (percent) (%of effect) (lb/yr) (lb/lb resin) (lb/yr) (lb/lb resin) (lb/yr)
Sand White 5776W90332 Gelcoat Spray 30.2 4.0 0% 34,203 G 13.44% 4,597 3.00% 1,026
Sea Breeze 5776W90081 Gelcoat Spray 15.7 4.0 0% 3,890 G 6.99% 272 3.00% 117
Tooling Red 783-R90015 Gelcoat Spray 35.0 4.0 0% 4,981 G 16.76% 835 3.00% 149
Comp 1 Gel Gray 206711 Gelcoat Spray 36 4.0 0% 506 G 17.80% 90 3.00% 15
Gelcoat White 205899 Gelcoat Spray 30.2 4.0 0% 33,806 G 13.44% 4,544 3.00% 1,014
Orange Tooling 37027 Non-atomized 42 4.0 0% 180 N 4.92% 9 3.00% 5
Resin 712 6658 Non-atomized 36.8 0% 206,340 N 4.11% 8,476 0.00% 0
Comp 1 Lam Resin 203480 Non-atomized 39.242 0% 9,500 N 4.49% 427 0.00% 0
Resin 712 6659 Non-atomized 36.8 0% 122,378 N 4.11% 5,027 0.00% 0
Vinyl Ester Resin 120-7825 Non-atomized 45.9 0% 19,196 N 5.54% 1,063 0.00% 0
Poly Bond Manual 27 2.0 0% 216 H 3.39% 7 1.50% 3
Lightweight Putty Manual 20 0% 490 H 2.51% 12 0.00% 0
* * 0% 0 0.00% 0 0.00% 0
* * 0% 0 0.00% 0 0.00% 0
* * 0% 0 0.00% 0 0.00% 0
* * * 0% 0 * 0.00% 0 0.00% 0
Manual Resin non-suppressed = H
Non-Atomized Resin non-suppressed = N
Gelcoat Spray non-suppressed = G
i
I
coji" clO ;C
SU' 0210001)d'

CFA UEF - Unified Emission Factors for Styrene
0% VSE Vapor Suppressant Effectiveness-see note below
Factor Adjustments
Styrene Base Vapor Controlled Covered Add-on %of CFA UEF
APPLICATION Monomer Emission ;uppressant Spraying Cure Control Add-on Styrene Emission
METHOD Content Factor Factor Factor Factor Factor Control Factors
(%wt) (%styrene) (%) (%) (%) (°,6) (%) (lb/ton) (%resin) (%styrene)
yorn yorn a,b,orn
Manual Resin 27.0% 12.6% n1 100% n/a� 100% 0% 0% 68 3.4% 12.6%
Mechanical Resin 35.0% 1 20.0% 100% E_n-]100% F_n 1 100% 0% 0% 140 7.0% 20.0%
Non-Atomized Resin 38.0% 11.4% F—n—] 100% nia F n—] 100% 0% 0% 86 4.3% 11.4%
Gelcoat Spray 30.2% 1 44.5% n/a y 7394 J n/a 0% 0% 196 9.8% 32.5%
Filament Resin 35.0% 18.9% F—n—] 100% n/gM J' n/a 1 0% 1 0% 1 133 6.6% 18.9%
NOTES
Type Y for"yes,"N for"no,"A for"after rollout,"or B for"before rollout,"where indicated
CFA does not recommend these models for computing factors outside the range from 33%to 50%styrene.
Factors below 33%assume a fixed lower bound factor at 33%,expressed as%styrene.
VSE is the vapor suppressant effectiveness for each resin and suppressant formulation. This value is determined
for each suppressed material(as applied)using the CFA Vapor Suppressant Effectiveness Test method.
See the UEF Technical Discussion report for details on the various techniques and factors listed above.
required input values n/a not applicable calculated values-do not change
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NC VOC calculations 2002 HAPS— TAPS
Name MEK-P clear MEK-P RED Aerosol Paint Lac uer Thinner Mold Cleaner Partall#10 Disc Adhesive Contact Cement Kwik Foam SD20 CL`ANe/�
Mfg. Norox Norox Rust-Oleum Dupont Dexter/Rudolph 3M DAP Da
Category Catalyst Catalyst I Misc Cleaning Cleaning Misc Misc Misc Misc Misc
I.D. 301246 3012491 8 1 112 1 12 15 12 5 6 2 6 1 13 2 3 8
Lbs. Purchase 1216 50881 300 151 48 7 27 2648 84 600
Chemical Name CAS No. % Lbs. I % Lbs. % Lbs. I % Lbs. % Lbs. % Lbs. I % Lbs. % Lbs. % Lbs. Lbs.
Dimeth I Phthalate 131-11-3 43 5221 43 2188
MEK 78-93-3 2 251 2 102 50 24 50 13.5
X lol 1330-20-7 15 45
Toluene 108-88-3 30 90 25 3.75 50 24 80 5.6 1 0.27 20 530
N-Hexane 110-54-3 25 3.75 30 795
MDI 101-68-8 30 25 48
Methanol 67-56-1 25 3.75
2-Buto ethanol 111-76-2 25 3.75
547 2290 1351 151 13,771 1325 25 48
Total tCC 4452 l�tj
m e-A y l Y%eA ac rr J,7c •2 3-7 d I{►t
S-� zS-JY 4 ►trl
3z FYI Ids
�Q��I��4 ��J!%c At7rIPJ Yk-
TD` a l 000,76
4_3

PM10 Solids calculations 2002
Namel Glass Chop HD m Rub Co ound A uaBuff 2000 Finesse Ill Microshine
Mfg. Ownes Co ning Evercoat Matchless Metal 3M Evercoat
Category Solid Solid Solid Solid Solid
I.D.
14 2 10 1 10 3 10 2 10 1
Purchase 1250 430 450 17 375
emical Nai CAS No. % Lbs. % Lbs. % Lbs. % Lbs. % Lbs.
Fiberglass 65997-17-3 100 1250
Aluminum 1344-28-1 20 86 20 90 5 1 20 75
Crystalline 14464-46-1 15 64.5 15 57
Total
1250 150.5 90 1 132 1623.5 PM10
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