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HomeMy WebLinkAboutAQ_F_2100073_20060628_EI_Fac-EI-Rpt r acuity i otai t-Y zuu3 r.mission niummary xecoraea in r.L r acuity iu m /.I vvv Facility Name: Regulator Marine Inc Permit#(s): 07132T07 Criteria Pollutants Actual Emissions % Difference (Tons/Year) Pollutant CAS CY 2005 CY 2004 from ED from Fees PM(TSP) TSP 0.840000 0.670000 25.4% PM10 PM10 0.840000 0.670000 25.4% VOC (Meeting Federal Definition as VOC 64.20 51.04 25.8% photochemically reactive) Air Pollutants HAPs Actual Emissions % Difference Hazardous A ( ) and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2005 CY 2004 from ED from Fees Polycyclic Organic Matter(Specific Compounds from OAQPSfor 190.00 683.00 -72.2% T Methylene diphenyl diisocyanate (MDI) 101-68-8 190.00 683.00 -72.2% (Component of 833291POMM Diethyl aniline, N,N- 121-69-7 44.00 51.00 -13.7% Hexane, n- 110-54-3 537.40 188.00 185.9% Methyl ethyl ketone 78-93-3 Not 393.06 N/A Reported Methyl methacrylate 80-62-6 6,664.00 8,858.00 -24.8% Styrene 10042-5 107,633.00 82,963.00 29.7% Toluene 108-88-3 853.00 114.00 648.2% DAO's Comments Regardine Inventory Paae 1 of 1 R667UZ70R THE FINEST IN OFFSHORE SPORTFISHING BOATS NCDENR/Washington Regional Offim Division of Air Quality r 943 Washington Square M,,iII --- --� Washington, NC 27889 t ; Subject: Required Annual Point Source Emissions Inventory for Calendar Year 2005 Dear Sir/Madam: The Department of Environment and Natural Resources has requested the Regulator Marine, Inc. submit an air pollutant emissions inventory for the calendar year 2005, by .tune 30, 2006. Regulator Marine, Inc. has developed these emissions estimates and supplied the requested supporting documents. These estimates have been developed using information concerning calendar year 2005 and the use of published emissions factors,.as applicable. Assumptions are defined as used and sample calculations are provided for understanding purposes. The source at Regulator Marine, Inc. is a boat manufacturing operation, which consists of one Lamination/gel-coat room controlled by exhaust fans with dry mesh filters. Air Emissions Inventory content The following attachments summarize the emissions inventory content: 1. CY 2005 Material Usage and Calculation Spreadsheets (by month) 2. Summary Table Please find the enclosed attachments for 2005 Air Emissions Inventory for Regulator Marine, Inc. Please contact me at (252) 482-3837 with any questions concerning the information presented. Sincerely, Erik Wiborg Dicl. regulatormarine.com P.O. Box 49, 187 Peanut Drive • Edenton, North Carolina 27932 • 252.482,3837 Inventory Certification Form(Title V) Facility Name: Regulator Marine Inc Facility ID : 2100073 187 Peanut Drive t ` l Permit : 07132 Edenton, NC 27932 County : Chowan ; ' 1 DAQ Region : WARO North Carolina Depar -- enit Qf Environment and Nauwr esources 'vision of Air nkt� " Air Pollutant Point Sourc E s Inventory—Calendar Year 2005 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is Erik R. Wiborg This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition. 40 CFR Part 70.2 defines a responsible as meaning one of the following: 1. For a corporation: a president,secretary, treasurer,or vice—president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i. the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars);or ii. the delegation of authority to such representatives is approved in advance by the permitting authority; 2. For partnership or sole propietorship; a general partner or the proprietor,respectively; 3. for a muncipality, state,federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g., a Regional Administrator of EPA). CERTIFICATION STATEMENT: (Important: Legally Resl2on6ible Official read and sign after all submissions are finau certify that I am the responsible official for this facility, as described above,and hereby certify that the information contained in this air emissions report, including attached calculations and documentation, is true,accurate and complete. (Subject to legal enalities of up to $10,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's Signature Below use blue ink): Date Signed: Printed Name: Erik R. Wiborg Signature: This form applies to Title V faci ' 'es. If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. Email address of Responsible Official: 2r► o� I( ��c�,tOrmar•�t e• Conn Information on this Form cannot be held confidential WGRO Copy 1 Facility Name: Regulator Marine, Inc. Facility ID: 2100073 North Carolina Department of Environment and Natural Resources Division of Air Quality General Information If any information already provided to DAO has changed or otherwise is incorrect or,please provide corrections You may leave blanks where the information is unchanged(except Facility ID and Name). Physical(911)Address of Facility: 187 Peanut Drive Edenton, NC 27932 Name of Responsible Official: Erik R.Wiborg Title: Facilities Manager Telephone#: _q 2 j482-3837 e-mail Address: erik@regulatormarine.com Mailing Address of Responsible Official: 187 Peanut Drive Edenton, NC 27932 Facility Technical/Permit Mailing Contact: Erik R.Wiborg Title: Facilities Manager Telephone#: _(252}482-3837 e-mail Address: erik@regulatormarine.com Mailing Address of Technical/Permit mailing contact: 187 Peanut Drive Edenton, NC 27932 Inspection Contact: Erik R.Wiborg Title: Facilities Manager Telephone#• _(252)482-3837 e-mail Address: erik@regulatormarine.com Billing/Invoice Contact: Erik R.Wiborg Title: Facilities Manager Telephone#: e-mail Address: erik@regulatormarine.com Billing/Invoice Company: Regulator Marine, Inc. Billing/Invoice Address: 1157 Peanutnve Edenton, N 27932 Standard Industrial Classification(SIC)Code(s): 3732 North American Industry Classification System(NAICS —six digit)Code(s)—If known: 336612 (see instructions) Report Prepared by: Gary T.Yoder Telephone#: 919-783-7777 E-Mail Address: yodergt@obg.com Provide to Appropriate DAQ Regional Office as needed. Information on This Form cannot be held confidential. Instructions: General Information Form Facility Name: This is the name of the facility as appears on the air permit and should agree with the name on record with the NC Secretary of State. A name change will likely require a permit change and involve a fee. Facility ID:Please provide correct Identification Number,as shown on your air permit and all correspondence with DAQ. Physical (911) Address of Facility: This is the `91 V address that one would use to locate the facility on a street map(The address that would direct emergency vehicles to the facility,for example). Responsible Official: The name of the legally responsible official for the facility as defined in the facility air permit and in NC Statutes and Rules. Facility Technical/Permit Mailing Contact: Verify the name, title, and telephone number (including area code) of the responsible representative from your facility,who serves as the primary DAQ facility contact. Add the correct e-mail address if available. This person should be familiar with the details of the permit,the inventory report and the facility,so that he or she can answer detailed questions. Facility Mailing Address (if different from physical address): This is the mailing address used for routine business correspondence with your facility, and the responsible party, at the physical address on Form A. Please make pen and ink changes in the pre-printed information as necessary. Inspection Contact: The name of the person at the facility that an inspector from DAQ should contact, if different from the Facility Technical Contact. Billing[Invoice Company/Address(if different from facility or corporate address):Verify the name and address appropriate for invoices for air pollutant permit billing purposes. Billing/Invoice Contact& Title:This is the person who should receive invoices or be contacted for billing clarifications,etc.. Standard Industrial Classification(SIC)and North American Industrial Classification System(NAICS)Codes:Provide 4- digit primary Standard Industrial Classification (SIC) code(s), and/or six-digit North American Industry Classification System (NAICS)Codes as appropriate for your facility.If more than one of either code is applicable to your facility,then enter the ones that best describe the main operations in the left-most position,and each additional code according to its ranking of significance to your facility. It will not be possible for all codes to be automatically cross-referenced between SIC and NAIC, so you will likely need to consult NAICS documentation. The NAICS is available on line,in paper text,Compact Disk(CD-ROM)from the Superintendent of Documents,and on the Internet athttp://www.ntis.izov/products/bestsellers/naics.asp?loc=4-2-0. If only codes from one of the two systems are to be provided,the NAICS is the preferred. TRI Facility ID Number 27932RGLTR187PE Toxic Chemical,Category,or Generic Name Styrene SECTION 8.11. Submit additional optional information on source reduction, recycling, or pollution control activities. f1 I Regulator Marine,Inc. Edenton,NC Decemeber 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumene methylbenze Butanone MMA Total VOC (lbs) Ob/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) Ob/mo) (lb/mo) (lb/mo) (lb/mo) POLY-BOND B39R Adhesive 7029.00 1715.08 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1715.08 POLY-BOND B46F Adhesive 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 CORE BOND Adhesive 613.80 193.96 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 193.96 CONTACT CEMENT Glue 66.31 0.00 13.26 0.00 19.89 0.00 0.00 0.00 0.00 0.00 33.16 DURATEC GREY SFC PRIMER Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sfc cleaner 28.19 0.00 14.09 0.00 0.00 0.00 0.00 0.00 14.09 0.00 28.19 MARBOCOAT Mold Release agent 28.02 0.00 22.42 0.00 0.00 0.00 0.00 0.00 0.00 0.00 22.42 OSCARS Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 308.16 177.09 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 177.09 MMA(EA.) Putty 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 MOLD RELEASE Mold Release 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Totals 2086.1 49.8 0.0 19.9 0.0 0.0 0.0 14.1 0.0 2169.9 Total VOC Misc.Materials Ob/mo) Resin Gelcoat Usage Methyl Dec-05 Styrene TPD Benzene Methacrylate MEK Hexylene Glycol Dimethylaniline MDI Usage Emission Emission Emission Emission Emission Emission Emission Emission Material Name Description Ob/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (Ibhno) (%by wt) Factor (Ibhno) (%by wt) Factor (lb/mo) (%by wt) Factor. (Ibhno) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) Lupersol DDM-9-Clear Resin Catalyst 320.00 58.00 100.00 185.60 36.00 0.50 0.58 6.00 100.00 19.20 Lupersol DDM-9-Red Resin Catalyst 928.00 58.00 100.00 538.24 0.0004 100.00 0.004 36.00 0.50 1.67 6.00 100.00 55.68 RLPS-1401 Resin 1000.00 33.62 11.90 40.01 VBXC-4521 Resin 41540.00 31.74 11.90 1569.09 CCP DX 04OB-534-012 Resin(trial) 400.00 34.77 11.90 16.55 963 L1088 Midnight Blue Gel Coat 250.00 23.23 50.40 29.27 5.84 78.60 11.48 953 WJ728 Fountain White Gel Coat 3160.00 28.52 50.40 454.22 5.00 78.60 124.06 953 GA717 Sea Foam Gel Coat 150.00 22.09 50.40 16.70 6.16 78.60 7.26 967 WK130 White Barrier Coat Gel Coat 1545.00 31.70 50.40 246.82 78.60 0.00 953 BJ112 Black Gel Coat 144.00 28.79 50.40 20.89 9.69 78.60 10.97 953 LT019 Medium Blue Gel Coat 100.00 28.59 50.40 14.41 8.22 78.60 6.46 967 XK-104 Armor Shield MC Barrier Gel Coat 280.00 29.02 50.40 40.95 4.99 78.60 10.99 Divilette Bonding Putty 298.16 40.00 7.50 8.94 1.00 100.00 2.98 Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 Pour Foam Foam 4496.80 47.00 1.00 21.13 2457.86 723.84 0.004 171.23 2.25 74.88 2.98 21.13 Total Gel Coat and Resin(lb/mo) 48569.00 3454.17 lb/mo VOC Resin/GC 5624.06 lb/mo VOC Grand Total 2.81 ton/mo VOC Grand Total Regulator Marine,Inc. Edenton,NC Novemeber 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumene methylbenze Butanone MM[A Total VOC (lbs) (1Wmo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) POLY-BOND B39R Adhesive 7966.20 1943.75 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1943.75 POLY-BOND B46F Adhesive 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 CORE BOND Adhesive 418.50 132.25 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 132.25 CONTACT CEMENT Glue 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 DURATEC GREY SIC PRIMER Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sfc cleaner 56.38 0.00 28.19 0.00 0.00 0.00 0.00 0.00 28.19 0.00 56.38 MARBOCOAT Mold Release agent 21.02 0.00 16.81 0.00 0.00 0.00 0.00 0.00 0.00 0.00 16.81 OSCARS Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 MMA(EA.) Putty 106.08 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 68.95 68.95 MOLD RELEASE Mold Release 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Totals 2076.0 45.0 0.0 0.0 0.0 0.0 0.0 28.2 69.0 2218.1 Total VOC Misc.Materials(lb/mo) Resin Gelcoat Usage Methyl Nov-05 Styrene TPD Benzene Methacrylate MEK Hexylene Glycol Dimethylaniline MDI Usage Emission Emission Emission Emission Emission Emission Emission Emission Material Name Description (lb/mo) (%by wt) Factor (lb/nro) (9 by wt) Factor (lb/mo) (%by wt) Factor (Ib/mo) (%by wt) Factor (Ib✓mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (Ih✓mo) (%by wt) Factor (lb/mo) Lupersol DDM-9-Clear Resin(catalyst) 384.00 58.00 100.00 222.72 36.00 0.50 0.69 6.00 100.00 23.04 Lupersol DDM-9-Red Resin(catalyst) 1600.00 58.00 100.00 928.00 0.0004 100.00 0.01 36.00 0.50 2.98 6.00 100.00 9600 RIPS-1401 Resin 44460.00 33.62 11.90 1778.96 VBXC-4521 Resin 42900.00 31.74 11.90 1620.46 953 WH172 Blue Tone Pigmented production GC 77.00 29.04 50.40 11.27 5.00 78.60 3.02 963 YJ033 Yellow Pigmented production GC 250.00 22.04 50.40 27.78 6.13 78.60 12.05 953 WK317 Ice Blue Pigmented production GC 47.00 29.02 50.40 6.87 4.99 78.60 1.84 953 WJ728 Fountain White Pigmented production GC 11275.00 28.52 50.40 1620.68 5.00 78.60 442.66 %7 WK130 White Barrier Coat Pigmented production GC 2575.00 31.70 50.40 411.36 78.60 0.00 953 BJ 112 Black Pigmented production GC 150.00 28.79 50.40 21.76 9.69 78.60 11.42 Divilette Bonding Putty 216.84 40.00 7.50 6.51 1.00 100.00 2.17 Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 Pour Foam Foam 2810.50 47.00 1.00 13.21 5505.65 1150.72 0.01 471.01 3.57 11904 2.17 13.21 Total Gel Coat and Resin(lb/mo) 101734.00 7265.4 Ib/mo VOC Resin/GC 9483.5 Ih/mo VOC Grand Total 4.74 ton/mo VOC Grand Total l Regulator Marine,Inc. Edenton.NC October 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumene methylbenze Butanone MMA Total VOC (lbs) (lb/mo) (lb/mo) (lh/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) POLY-BOND B39R Adhesive 9840.60 2401.11 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2401.11 POLY-BOND B46F Adhesive 85.44 25.97 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 25.97 CORE BOND Adhesive 251.10 79.35 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 79.35 CONTACT CEMENT Glue 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 DURATEC GREY SFC PRIMER Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sfc cleaner 112.76 0.00 56.38 0.00 0.00 0.00 0.00 0.00 56.38 0.00 112.76 MARBOCOAT Mold Release agent 49.04 0.00 39.23 0.00 0.00 0.00 0.00 0.00 0.00 0.00 39.23 OSCARS Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 136.96 78.71 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 78.71 MMA(EA.) Putty 53.04 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 34.48 34.48 MOLD RELEASE Mold Release 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Totals 2585.1 95.6 0.0 0.0 0.0 0.0 0.0 56.4 34.5 2771.6 Total VOC Misc.Materials(lb/mo) Resin Gelcoat Usage Methyl Oct-05 Styrene TPD Benzene Methacrylate MEK Hexylene Glycol Dimethylaniline SIDI Usage Emission Emission Emission Emission Emission Emission Emission I{mission Material Name Description (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor 0b(mo) (%by wt) Factor (lb/mo) (%by wt) Factor (1h✓mo) (%by wt) Factor (lb/mo) (7r by wt) Factor 0b/mo) (%by wt) Factor (Ib/mo) (c/by wt) Factor 1lb/n,o) Lupersol DDM-9-Clear Resin(catalyst) 384.00 58.00 100.00 222.72 36.00 0.50 0.69 6.00 100.00 23.04 Lupersol DDM-9-Red Resin(catalyst) 1408.00 58.00 100.00 816.64 0.0004 100.00 0.01 36.00 0.50 '_5; 6.00 10000 84.48 049-2989 Resin 1000.00 47.03 11.90 55.96 RLPS-1401 Resin 3500.00 33.62 11.90 140.04 VBXC-4521 Resin 86080.00 31.74 11.90 3251.50 963 LA626 Flag Blue Pigmented production GC 450.00 22.87 50.40 51.96 5.90 78.60 20.87 963 YJ033 Yellow Pigmented production GC 400.00 22.04 50.40 44.44 6.13 78.60 19.28 963 IJ088 Midnight Blue Pigmented production GC 43.00 23.23 50.40 5.03 5.84 78.60 1.98 953 GA951 Aqua Mist Pigmented production GC 100.00 26.85 50.40 13.53 8.83 78.60 6.94 953 WJ728 Fountain White Pigmented production GC 13500.00 28.52 50.40 1940.50 5.00 78.60 530.02 953 GA717 Sea Foam Pigmented production GC 345.00 22.09 50.40 38.41 6.16 78.60 16.70 953 WK317 Ice Blue Pigmented production GC 48.00 29.02 50.40 7.02 4.99 78.60 1.88 967 WK130 White Barrier Coat Pigmented production GC 3090.00 31.70 50.40 493.64 78.60 0.00 953 LH244 Stars&Stripes Pigmented production GC 531.00 28.38 50.40 75.95 9.49 78.60 39.60 953 BJI 12 Black Pigmented production GC 400.00 28.79 50.40 58.03 9.69 78.60 30.46 953 LM19 Medium Blue Pigmented production GC 45.00 28.59 50.40 6.48 8.22 78.60 2.91 953 U066 Carolina Blue Pigmented production GC 796.00 29.02 50.40 116.42 4.99 78.60 31.25 953 GJ050 Green Pigmented production GC 150.00 28.39 50.40 21.46 9.55 78.60 11.26 953 NJI54 Moon Dust Pigmented production GC 100.00 27.30 50.40 13.76 9.02 79.60 7.09 945 B201 Black Tooling Tooling Gel 90.00 43.25 50.40 19.62 4.46 78.60 3.15 Divilette Bonding Putty 487.89 40.00 7.50 14.64 1.00 100.00 4.88 I Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 Pour Foam Foam 2248.40 47.00 1.00 10.57 6368.30 1039.36 0.01 723.39 +23 107.52 4.88 10.57 Total Gel Coat and Resin(lb/mo) 110578.00 8257.2 lb/mo VOC Resin/GC 11028.8 lb/mo VOC Grand Total 5.51 tonhno VOC Grand Total 1 Regulator Marine,Inc. Edenton,NC September 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumene methylbenze Butanone MMA Total VOC (lbs) (lb/mo) (lb/mo) (lb/mo) (Ib/mo) (Ib/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) POLY-BOND B39R Adhesive 20618.40 5030.89 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 5030.89 POLY-BOND B46F Adhesive 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 CORE BOND Adhesive 1171.80 370.29 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 370.29 CONTACT CEMENT Glue 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 DURATEC GREY SFC PR]MER Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sfc cleaner 98.66 0.00 49.33 0.00 0.00 0.00 0.00 0.00 49.33 0.00 98.66 MARBOCOAT Mold Release agent 63.05 0.00 50.44 0.00 0.00 0.00 0.00 0.00 0.00 0.00 50.44 OSCARS Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 136.96 78.71 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 78.71 MMA(EA.) Putty 53.04 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 34.48 34.48 MOLD RELEASE Mold Release 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Totals 5479.9 99.8 0.0 0.0 0.0 0.0 0.0 49.3 34.5 5663.5 Total VOC Misc.Materials(lb/mo) Resin Gelcoat Usage Methyl September-05 Styrene TPD Benzene Methacrylate MEK Hexylene Glycol Dimethylaniline MDI Usage Emission Emission Emission Emission Emission Emission Emission Emission Material Name Description (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (ih/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) Lupersol DDM-9-Clear Resin(catalyst) 480.00 58.00 100.00 278.40 36.00 0.50 0.86 6.00 100.00 28.80 Lupersol DDM-9-Red Resin(catalyst) 1376.00 58.00 100.00 798.08 0.0004 100.00 0.01 36.00 0.50 2.48 6.00 100.00 82.56 RLPS-1401 Resin 3000.00 33.62 11.90 120.04 VBXC-4521 Resin 83400.00 31.74 11.90 3150.27 963 LA626 Flag Blue Pigmented production GC 150.00 22.87 50.40 17.29 5.90 78.60 6.96 963 YJ033 Yellow Pigmented production GC 350.00 22.04 50.40 38.89 6.13 78.60 16.87 963 L1088 Midnight Blue Pigmented production GC 230.00 23.23 50.40 26.93 5.84 78.60 10.56 953 GA951 Aqua Mist Pigmented production GC 250.00 26.85 50.40 33.83 8.83 78.60 17.35 953 WJ728 Fountain White Pigmented production GC 15440.00 28.52 50.40 2219.36 5.00 78.60 606.19 953 GJ146 New Teal Pigmented production GC 42.00 27.77 50.40 5.88 9.31 78.60 3.07 967 BJ244 Black Barrier Coat Pigmented production GC 1010.00 31.77 50.40 161.73 78.60 0.00 967 WK130 White Barrier Coat Pigmented production GC 515.00 31.70 50.40 82.27 78.60 0.00 953 LH244 Stars&Stripes Pigmented production GC 87.00 28.38 50.40 12.44 9.49 78.60 6.49 953 BJ112 Black Pigmented production GC 376.00 28.79 50.40 54.55 9.69 78.60 28.63 953 L1019 Medium Blue Pigmented production GC 137.00 28.59 50.40 19.74 8.22 78.60 8.85 953 WK317 Ice Blue Pigmented production GC 144.00 29.02 50.40 21.06 4.99 78.60 5.65 991 WK342 HP33 Fountain White Pigmented production GC 570.00 23.57 50.40 67.71 6.59 78.60 29.52 953 WH172 Blue Tone Pigmented production GC 1390.00 29.04 50.40 203.42 5.00 78.60 54.59 945 B201 Black Tooling Tooling Gel 90.00 43.25 50.40 19.62 4.46 78.60 3.15 945 YA058 Orange Tooling Tooling Gel 45.00 42.50 50.40 9.64 4.48 78.60 1.58 Divilette Bonding Putty 677.63 40.00 7.50 20.33 1.00 100.00 6, I Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 7 Pour Foam Foam 4496.80 47.00 1.00 21.13 6284.99 107648 o n I 799.47 1.34 111.36 6.78 21.13 Total Gel Coat and Resin(lb/mo) 107091.00 8303.E lb/mo VOC Resin/GC 13967.0 lh/mo VOC Grand Total 6.98 ton/mo VOC Grand Total Regulator Marine,Inc. Edenton,NC August 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumene methylbenze Butanone MMA Total VOC (lbs) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) pb/mo) (lb/mo) (lb/mo) POLY-BOND B39R Adhesive 10777.80 2629.78 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2629.78 POLY-BOND B46F Adhesive 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 CORE BOND Adhesive 837.00 264.49 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 264.49 CONTACT CEMENT Glue 1127.29 0.00 225.46 0.00 338.19 0.00 0.00 0.00 0.00 0.00 563.65 DURATEC GREY SFC PRIM]Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sfc cleaner 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 MARBOCOAT Mold Release agent 49.04 0.00 39.23 0.00 0.00 0.00 0.00 0.00 0.00 0.00 39.23 OSCARS Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 4t0.88 236.12 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 236.12 MMA(EA.) Putty 39.78 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 25.86 25.86 MOLD RELEASE Mold Release 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Totals 3130.4 264.7 0.0 338.2 0.0 0.0 0.0 0.0 25.9 3759.13 Total VOC Misc.Materials(lb/mo) Resin Gelcoat Usage Methyl Aug-05 Styrene TPD Benzene Methacrylate MEK Hexylene Glycol Dimethylaniline MDI Usage Emission Emission Emission Emission Emission Emission Emission Emission Material Name Description (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) Lupersol DDM-9-Clear Resin(catalyst) 320.00 58.00 100.00 185.60 36.00 0.50 0.58 6.00 100.00 19.20 Lupersol DDM-9-Red Resin(catalyst) 1248.00 58.00 100.00 723.84 0.0004 100.00 0.00 36.00 0.50 2.25 6.00 100.00 74.88 049-2989 Resin 500.00 47.03 11.90 27.98 RLPS-1401 Resin 1500.00 33.62 11.90 60.02 VBXC4521 Resin 78120.00 31.74 11.90 2950.83 963 LA626 Flag Blue Pigmented production GC 288.00 22.87 50.40 33.19 5.90 78.60 13.36 963 GA717 Sea Foam Pigmented production GC 250.00 22.09 50.40 27.83 6.16 78.60 12.10 963 L1088 Midnight Blue Pigmented production GC 93.00 23.23 50.40 10.89 5.84 78.60 4.27 953 L1066 Carolina Blue Pigmented production GC 532.00 26.68 50.40 71.53 9.76 78.60 36.64 953 WJ728 Fountain White Pigmented production GC 12720.00 28.85 50.40 1849.67 5.00 78.60 499.40 953 GJ050 Green Pigmented production GC 46.00 28.39 51.40 6.71 9.55 79.60 3.50 953 YJ033 Yellow Pigmented production GC 450.00 26.71 50.40 60.57 8.79 78.60 31.09 967 WK130 White Barrier Coat Pigmented production GC 1545.00 31.70 50.40 246.82 953 LH244 Stars&Stripes Pigmented production GC 43.00 28.38 50.40 6.15 9.49 78.60 3.21 953 BJ1 12 Black Pigmented production GC 139.00 28.79 50.40 20.17 9.69 78.60 10.59 Divilette Bonding Putty 271.05 40.00 7.50 8.13 1.00 100.00 2.71 Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 Pour Foam Foam 3372.60 47.00 1.00 15.85 5380.48 909.44 0.00 614.15 2.82 94.08 2.71 15.85 Total Gel Coat and Resin(1b/mo) 96226,00 7019.54 lb/mo VOC Resin/GC 10778.67 lb/mo VOC Grand Total 5.39 ton/mo VOC Grand Total Regulator Marine,Inc. Edenton,NC July 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumcne methylbenze Butanone MMA Total VOC (lbs) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (Ib/mo) (lb/mo) POLY-BOND B39R Adhesive 15932.40 3887.51 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3887.51 POLY-BOND B46F Adhesive 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 CORE BOND Adhesive 837.00 264.49 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 264.49 CONTACT CEMENT Glue 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 DURATEC GREY SFC PRIMER Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sfc cleaner 169.14 0.00 84.57 0.00 0.00 0.00 0.00 0.00 84.57 0.00 169.14 MARBOCOAT Mold Release agent 14.01 0.00 11.21 0.00 0.00 0.00 0.00 0.00 0.00 0.00 11.21 OSCARS Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 410.88 236.12 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 236.12 MMA(EA.) Putty 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 MOLD RELEASE Mold Release 86.40 0.00 0.00 0.78 0.00 17.28 0.60 4.32 0.00 0.00 22.98 Totals 4388.1 95.8 0.8 0.0 17.3 0.6 4.3 84.6 0.0 4591.4 Total VOC Misc.Materials Resin Gelcoat Usage Methyl Jul-05 Styrene TPD Benzene Methacrylate MEK Hexylene Glycol Dimelhylaniline MDI Usage Emission Emission Emission Emission Emission Emission Emission Emission Material Name Description (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) Lupersol DDM-9-Clear Resin(catalyst) 128.00 58.00 100.00 74.24 36.00 0.50 0.23 6.00 100.00 7.68 Lupersol DDM-9-Red Resin(catalyst) 928.00 58.00 100.00 538.24 0.0004 100.00 0.00 36.00 0.50 1.67 6.00 100.00 55.68 RLPS-1401 Resin 1000.00 33.62 11.90 40.01 VBXC-4521 Resin 117320.00 31.74 11.90 4431.53 953 W1728 Fountain White Pigmented production GC 9645.00 28.85 50.40 1402.52 5.00 78.60 378.67 953 BJ112 Black Pigmented production GC 198.00 28.79 50.40 28.73 9.69 78.60 15.08 963 LA626 Flag Blue Pigmented production GC 344.00 22.87 50.40 39.64 5.90 78.60 15.96 967 WK130 White Barrier Coat Pigmented production GC 1030.00 31.70 50.40 164.55 953 1JO66 Carolina Blue Pigmented production GC 450.00 26.68 50.40 60.51 8.76 78.60 30.99 953 WH172 Blue Tore Pigmented production GC 396.00 29.04 50.40 57.95 5.00 78.60 15.55 953 LH244 Stars&Stripes Pigmented production GC 43.00 28.38 50.40 6.15 9.49 78.60 3.21 953 YJ033 Yellow Pigmented production GC 354.00 26.71 50.40 47.65 8.79 78.60 24.46 945 B201 Black Tooting Tooling Gel 45.00 43.25 50.40 9.81 4.46 78.60 1.58 Divilettc Bonding Putty 325.26 40.00 7.50 9.76 1.00 100.00 3.25 Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 Pour Foam Foam 3372.60 1 47.00 1.00 15.85 6298.80 612.48 0.00 485.49 1.90 63.36 3.25 15.85 Total Gel Coat and Resin(lb/mo) 130780.00 7481.14 lb/mo VOC Rcsin/GC 12072.58 lb/mo VOC Grand Total 6.04 ton/mo VOC Grand Total Regulator Marine,Inc. Edenton,NC June 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumene methylbenze Butanone MMA Total VOC (lbs) (lb/mo) (lb/mo) (Ib/mo) (lb/mo) (Ib/mo) (Ih/mo) (lb/mo) (lb/mo) (Ib/mo) (lb/mo) POLY-BOND B39R Adhesive 14058.00 3430.15 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3430.15 POLY-BOND B46F Adhesive 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 CORE BOND Adhesive 864.90 273.31 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 273.31 CONTACT CEMENT Glue 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 DURATEC GREY SFC PRIMER Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sfc cleaner 49.33 0.00 24.67 0.00 0.00 0.00 0.00 0.00 24.67 0.00 49.33 MARBOCOAT Mold Release agent 14.01 0.00 11.21 0.00 0.00 0.00 0.00 0.00 0.00 0.00 11.21 OSCARS Mold Release agent 42.03 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 342.40 196.76 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 196.76 MMA(EA.) Putty 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 MOLD RELEASE Mold Release 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Totals 3900.2 35.9 0.0 0.0 0.0 0.0 0.0 24.7 0.0 3960.8 Total VOC Misc.Materials(Ib/mo) Resin Gelcoat Usage Methyl Jun-05 Styrene TPD Benzene Methacrylate MEK Hexylene Glycol Dimethylaniline MDI Usage Emission Emission Emission Emission Emission Emission Emission Emission Material Name Description 0b/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (Iblmo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor 011/mo) L.upersol DDM-9-Clear Resin(catalyst) 384.00 58.00 100.00 222.72 36.00 0.50 0.69 6.00 100.00 23.04 Lupersol DDM-9-Red Resin(catalyst) 1504.00 58.00 100.00 872.32 0.0004 100.00 0.01 36.00 0.50 2.71 6.00 100.00 90.24 RLPS-1401 Resin 2452.00 33.62 11.90 98.11 VBXC-4521 Resin 82860.00 31.74 11.90 3129.87 953 WJ728 Fountain White Pigmented production GC 16062.00 28.85 50.40 2335.64 5.00 78.60 630.61 953 BJ 112 Black Pigmented production GC 148.00 28.79 50.40 21.47 9.69 78.60 11.27 963 LA626 Flag Blue Pigmented production GC 200.00 22.87 50.40 23.05 5.90 78.60 9.28 967 WK130 White Barrier Coat Pigmented production GC 515.00 31.70 50.40 82.27 Divilette Bonding Putty 569.21 40.00 7.50 17.08 1.00 100.00 5.69 Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 Pour Foam Foam 2248.40 47.00 1.00 10.57 5707.49 1095.04 0.01 651.15 3.40 113.28 5.69 10.57 Total Gel Coat and Resin(lb/mo) 102237.0 7586.63 lb/mo VOC Resin/GC 11547.39 lb/mo VOC Grand Total 5.77 ton/mo VOC Grand Total Regulator Marine,Inc. Edenton,NC May 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumene methylbenze Butanone MMA Total VOC (lbs) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (Ib/mo) (lb/mo) (lb/mo) (lb/mo) POLY-BOND B39R Adhesive 14995.20 3658.83 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3658.83 POLY-BOND B46F Adhesive 5.34 1.62 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.62 CORE BOND Adhesive 502.20 158.70 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 158.70 CONTACT CEMENT Glue 99.47 0.00 19.89 0.00 29.84 0.00 0.00 0.00 0.00 0.00 49.73 DURATEC GREY SFC PRIMER Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sic cleaner 42.28 0.00 21.14 0.00 0.00 0.00 0.00 0.00 21.14 0.00 42.28 MARBOCOAT Mold Release agent 14.01 0.00 11.21 0.00 0.00 0.00 0.00 0.00 0.00 0.00 11.21 OSCARS Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 342.40 196.76 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 196.76 MMA(EA.) Putty 66.30 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 43.10 43.10 MOLD RELEASE Mold Release 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Totals 4015.9 52.2 0.0 29.8 0.0 0.0 0.0 21.1 43.1 4162.2 Total VOC Misc.Materials(lb/mo) Resin Gelcoat Usage Methyl May-05 Styrene TPD Benzene Methacrylate MEK Hexylene Glycol Dimethylaniline MDI Usage Emission Emission Emission Emission Emission Emission Emission Emission Material Name Description pb/mo) (%by wt) Factor (Ih/mo) (%by wt) Factor (lb/mo) (%by wt) Factor Ob/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (Ib/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (Ib/mo) (%by wt) Factor 0h1mo) Lupersol DDM-9-Clear Resin(catalyst) 384.00 58.00 100.00 222.72 36.00 0.50 0.69 6.00 100.00 23.04 Lupersol DDM-9-Red Resin(catalyst) 1344.00 58.00 100.00 779.52 0.0004 100.00 0.01 36.00 0.50 2.42 6.00 100.00 80.64 049-2989 Resin 540.00 47.03 11.90 30.22 VBXC-3721 Resin 41540.00 31.94 11.90 1578.98 RLPS-1401 Resin 2000.00 33.62 11.90 80.03 VBXC-4521 Resin 40640.00 31.74 11.90 1535.09 953 WH172 Blue Tone Pigmented production GC 149.00 29.04 50.40 21.81 5.00 78.60 5.85 953 WJ728 Fountain White Pigmented production GC 11945.00 28.85 50.40 1736.97 5.00 79.60 468.97 953 BJ112 Black Pigmented production GC 104.00 28.79 50.40 15.09 9.69 78.60 7.92 953 LH244 Stars&Stripes Pigmented production GC 193.00 28.38 50.40 27.60 9.49 78.60 14.39 967 WK130 White Barrier Coat Pigmented production GC 1030.00 31.70 50.40 164.55 953 GJ146 Teal Pigmented production GC 100.00 27.77 50.40 14.00 9.31 78.60 7.32 953 WK317 Ice Blue Pigmented production GC 245.00 29.02 50.40 35.83 4.99 78.60 9.62 963 GA717 Sea Foam Pigmented production GC 45.00 22.09 50.40 5.01 6.16 78.60 2.18 953 YJ033 Yellow Pigmented production GC 466.00 26.71 50.40 62.73 8.79 78.60 32.20 945 B201 Black Tooling Tooling Orel. 45.00 43.25 50.40 9.81 4.46 78.60 1.58 945 YA058 Orange Tooling Tooling Gel 45.00 42.50 50.40 9.64 4.48 78.60 1.58 Divilette Bonding Putty 298.16 40.00 7.50 8.94 1.00 100.00 2.98 Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 Pour Foam Foam 2248.40 147.00 1.00 10.57 5336.29 779.52 0.01 551.60 2.42 80.64 2.98 10.57 Total Gel Coat and Resin(lb/mo) 9899Z0 6764.02 lb/mo VOC Resin/GC 10926.26 lb/mo VOC Grand Total 5.46 ton/mo VOC Grand Total Regulator Marine,Inc. Edenton,NC April 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumene methylbenze Butanone MMA Total VOC (lbs) (lb/mo) (lb/mo) (lb/mo) (1b/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) POLY-BOND B39R Adhesive 19681.20 4802.21 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4802.21 POLY-BOND B46F Adhesive 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 CORE BOND Adhesive 1534.50 494.90 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 484.90 CONTACT CEMENT Glue 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 DURATEC GREY SFC PRIMER Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sfc cleaner 105.71 0.00 52.85 0.00 0.00 0.00 0.00 0.00 52.85 0.00 105.71 MARBOCOAT Mold Release agent 7.01 0.00 5.60 0.00 0.00 0.00 0.00 0.00 0.00 0.00 5.60 OSCARS Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 616.32 354.17 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 354.17 MMA(EA.) Putty 39.78 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 25.86 25.86 MOLD RELEASE Mold Release 86.40 0.00 0.00 0.78 0.00 17.28 0.60 4.32 0.00 0.00 22.98 Totals 5641.3 58.5 0.8 0.0 17.3 0.6 4.3 52.9 25.9 5801.44 Total VOC Misc.Materials(lb/mo) Resin Gelcoat Usage Methyl Apr-05 Styrene TPD Benzene Methacrylate MEK Hexylene Glycol Dimethylanifine MDI Usage Emission Emission Emission Emission Emission Emission Emission Emission Material Name Description (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (Ih/mo) (%by wt) Factor (Ih/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) Lupersol DDM-9-Clear Resin(catalyst) 256.00 58.00 100.00 148.48 36.00 0.50 0.46 6.00 100.00 15.36 Lupersol DDM-9-Red Resin(catalyst) 1248.00 58.00 100.00 723.84 0.0004 100.00 0.00 36.00 0.50 2.25 6.00 100.00 74.88 049-2989 Resin 40.00 47.03 11.90 2.24 VBXC-3721 Resin 77200.00 31.94 11.90 2934.45 953 WH172 Blue Tone Pigmented production GC 1078.00 29.04 50.40 157.76 5.00 78.60 42.34 953 WJ728 Fountain White Pigmented production GC 6280.00 28.85 50.40 913.20 5.00 78.60 246.56 953 BJ112 Black Pigmented production GC 443.00 28.79 50.40 64.27 9.69 78.60 33.74 953 LH244 Stars&Stripes Pigmented production GC 193.00 28.38 50.40 27.60 9.49 78.60 14.39 967 WK130 White Barrier Coat Pigmented production GC 3090.00 31.70 50.40 493.64 953 L1066 Carolina Blue Pigmented production GC 1104.00 26.68 50.40 148.44 8.76 78.60 76.04 953 WK317 Ice Blue Pigmented production GC 290.00 29.02 50.40 42.42 4.99 78.60 11.38 963 GA717 Sea Foam Pigmented production GC 90.00 22.09 50.40 10.02 6.16 78.60 4.36 953 YJ033 Yellow Pigmented production GC 400.00 26.71 50.40 53.84 8.79 78.60 27.64 953 NJ154 Moon Dust Pigmented production GC 146.00 27.30 50.40 20.09 9.02 78.60 10.35 953 RJ034 Red Pigmented production GC 144.00 27.61 50.40 20.04 8.62 78.60 9.75 963 LA626 Flag Blue Pigmented production GC 605.00 22.87 50.40 69.72 5.84 78.60 27.79 Divilette Bonding Putty 433.68 40.00 7.50 13.01 1.00 100.00 4.34 Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 Pour Foam Foam 4496.80 47.00 1.00 21.13 4970.73 872.32 0.00 504.34 2.71 90.24 4.34 21.13 Total Gel Coat and Resin(Ib/mo) 91103.0 6465.81 Ib/mo VOC Resin/GC 12267.26 lb/mo VOC Grand Total 6.13 ton/mo VOC Grand Total Regulator Marine,Inc. Edenton,NC March 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumene methylbenze Butanone MMA Total VOC (Ibs) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) POLY-BOND B39R Adhesive 12652.20 3087.14 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3087.14 POLY-BOND B46F Adhesive 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 CORE BOND Adhesive 864.90 273.31 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 273.31 CONTACT CEMENT Glue 99.47 0.00 19.89 0.00 29.84 0.00 0.00 0.00 0.00 0.00 49.73 DURATEC GREY SFC PRIMER Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sfc cleaner 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 MARBOCOAT Mold Release agent 35.03 0.00 28.02 0.00 0.00 0.00 0.00 0.00 0.00 0.00 28.02 OSCARS Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 410.88 236.12 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 236.12 MMA(EA.) Putty 26.52 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 17.24 17.24 MOLD RELEASE Mold Release 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Totals 3596.6 47.9 0.0 29.8 0.0 0.0 0.0 0.0 17.2 3691.6 Total VOC Misc.Materials(Ib/mo) Resin Gelcoat Usage Methyl Mar-05 Styrene TPD Benzene Methacrylate MEK Hexylene Glycol Dimethylaniline MDI Usage Emission Emission Emission Emission Emission Emission Emission Emission Material Name Description (lb/mo) (%by wt) Factor 0b/mo) (%by wt) Factor pb/mo) (%by wt) Factor (tb/mo) (%by wt) Factor 0b/mo) (%by wt) Factor (Ibhno) (%by wt) Factor (lb/no) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) Lupersol DDM-9-Clear Resin(catalyst) 480.00 58.00 100.00 278.40 36.00 0.50 0.86 6.00 100.00 28.80 Lupersol DDM-9-Red Resin(catalyst) 1472.00 58.00 100.00 853.76 0.0004 100.00 0.01 36.00 0.50 2.65 6.00 100.00 88.32 RLPS-1401 Resin 1500.00 33.62 11.90 60.02 VBXC-3721 Resin 184420.00 31.94 11.90 7009.98 953 WH172 Blue Tone Pigmented production GC 347.00 29.04 50.40 50.78 5.00 78.60 13.63 953 WJ728 Fountain White Pigmented production GC 6910.00 28.85 50.40 1004.81 5.00 78.60 271.29 953 BJ112 Black Pigmented production GC 150.00 28.79 50.40 21.76 9.69 78.60 11.42 953 AJ320 Whisper Gray Pigmented production GC 150.00 26.67 50.40 20.16 8.76 78.60 10.33 967 WK130 White Barrier Coat Pigmented production GC 1545.00 31.70 50.40 246.82 953 1JO66 Carolina Blue Pigmented production GC 420.00 26.68 50.40 56.47 8.76 78.60 28.93 953 WK317Ice Blue Pigmented production GC 236.00 29.02 50.40 34.52 4.99 78.60 9.26 963 GA717 Sea Foam Pigmented production GC 195.00 22.09 50.40 21.71 6.16 78.60 9.44 953 YJ033 Yellow Pigmented production GC 100.00 26.71 50.40 13.46 8.79 78.60 6.91 953 LL028 Martin Blue Pigmented production GC 92.00 27.55 50.40 12.77 9.21 78.60 6.66 953 LT019 Medium Blue Pigmented production GC 100.00 28.59 50.40 14.41 8.22 78.60 6.46 963 IJ088 Midnight Blue Pigmented production GC 100.00 23.23 50.40 11.71 5.84 78.60 4.59 945 B201 Black Tooling Tooling GC 45.00 43.25 50.40 9.81 4.46 78.60 1.58 Divilette Bonding Putty 216.84 40.00 7.50 6.51 1.00 100.00 2.17 Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 Pour Foam Foam 3372.60 47.00 1.00 15.85 8595.70 1132.16 0.01 380.50 3.51 117.12 2.17 15.85 Total Gel Coat and Resin lb/mo) 196265.0 115.91 lb/mo VOC Resin/GC 3807.46 lb/mo VOC Grand Total 1.90 ton/mo VOC Grand Total Regulator Marine,Inc. Edenton,NC February 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumene methylbenze Butanone MMA Total VOC (lbs) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) POLY-BOND B39R Adhesive 15932.40 3887.51 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3887.51 POLY-BOND B46F Adhesive 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 CORE BOND Adhesive 613.80 193.96 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 193.96 CONTACT CEMENT Glue 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 DURATEC GREY SFC PRIMER Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sic cleaner 28.19 0.00 14.09 0.00 0.00 0.00 0.00 0.00 14.09 0.00 28.19 MARBOCOAT Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 OSCARS Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 MMA(EA.) Putty 53.04 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 34.48 34.48 MOLD RELEASE Mold Release 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Totals 4081.5 14.1 0.0 0.0 0.0 0.0 0.0 14.1 34-5 4144.1 Total VOC Misc.Materials Resin Gelcoat Usage Methyl Feb-05 Styrene TPD Benzene Metbacrylate MEK Hexylene Glycol Dimethylaniline MDI Usage Emission Emission Emission Emission Emission Emission Emission Emission Material Name Description (lb/mo) (%by wt) Factor (lb/mo) (%by%*0 Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) Lupersol DDM-9-Clear Resin(catalyst) 384.00 58.00 100.00 222.72 36.00 0.50 0.69 6.00 100.00 23.04 Lupersol DDM-9-Red Resin(catalyst) 1344.00 58.00 100.00 779.52 0.0004 100.00 0.01 36.00 0.50 2.42 6.00 100.00 80.64 049-2989 Resin 540.00 47.03 11.90 30.22 RLPS-1401 Resin 2000.00 33.62 11.90 80.03 VBXC-4521 Resin 40640.00 31.74 11.90 1535.09 VBXC-3721 Resin 41540.00 31.94 11.90 1579.98 953 WHi 72 Blue Tone Pigmented production GC 149.00 29.04 50.40 21.81 5.00 78.60 5.85 953 WJ728 Fountain White Pigmented production GC 11945.00 28.85 50.40 1736.97 5.00 78.60 468.97 953 BJ112 Black Pigmented production GC 104.00 28.79 50.40 15.09 9.69 78.60 7.92 953 GJ146 Teal Pigmented production GC 100.00 27.77 50.40 14.00 9.31 78.60 7.32 967 WK130 White Barrier Coat Pigmented production GC 1030.00 31.70 50.40 164.55 953 LH244 Stars&Stripes Pigmented production GC 193.00 28.38 50.40 27.60 9.49 78.60 14.39 953 WK317 Ice Blue Pigmented production GC 245.00 29.02 50.40 35.83 4.99 78.60 9.62 963 GA717 Sea Foam Pigmented production GC 45.00 22.09 50.40 5.01 6.16 78.60 2.18 945 B201 Black Tooling Tooling GC 45.00 43.25 50.40 9.81 4.46 78.60 1.58 945 YA058 Orange Tooling Tooling GC 45.00 42.50 50.40 9.64 4.48 78.60 1.58 Divilette Bonding Putty 406.58 40.00 7.50 12.20 1.00 100.00 4.07 Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 Pour Foam Foam 6183.10 47.00 1.00 29.06 5276.82 1002.24 0.01 519.41 3.11 103.68 4.07 29.06 Total Gel Coat and Resin(1b/mo) 98531.00 164.55 Ib/mo VOC Resin/GC 4308.68 Ib/mo VOC Grand Total 2.15 ton/mo VOC Grand Total Regulator Marine,Inc. Edenton,NC January 2005 Material Usage and Emissions Material Description Usage Styrene Toluene Xylene Hexane IPA Cumene methylbenze Butanone MMA Total VOC (Ibs) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (lb/mo) (Ib/mo) (lb/mo) (Ib/mo) (lb/mo) (lb/mo) POLY-BOND B39R Adhesive 7497.60 1829.41 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1829.41 POLY-BOND B46F Adhesive 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 CORE BOND Adhesive 1004.40 317.39 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 317.39 CONTACT CEMENT Glue 66.31 0.00 13.26 0.00 19.89 0.00 0.00 0.00 0.00 0.00 33.16 DURATEC GREY SFC PRIMER Tooling surfacing primer 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ZYVAX Sic cleaner 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 MARBOCOAT Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 OSCARS Mold Release agent 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PATCHAID Patch 273.92 157.41 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 157.41 MMA(EA.) Putty 26.52 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 17.24 17.24 MOLD RELEASE Mold Release 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Totals 2304.2 133 0.0 19.9 0.0 0.0 0.0 0.0 17.2 Resin,Gelcoat,Putty,and Foam Usage 2 554.61 Total VOC Misc.Materials(lb/mo) Methyl Jan-05 Styrene TPD Benzene Methacrylate MEK Hexylene Glycol Dimethylaniine MDI Usage Emission Emission Emission Emission Emission Emission Emission Emission Material Name Description (lb/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (Ib/mo) (%by wt) Factor (Ib/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (Ibhuo) (%by wt) Factor (Ib/mo) (%by wt) Factor (lb/mo) (%by wt) Factor (lb/mo) Lupersol DDM-9-Clear Resin(catalyst) 512.00 36.00 0.50 0.92 6.00 100.00 30.72 Lupersol DDM-9-Red Resin(catalyst) 896.00 58.00 100.00 519.68 0.0004 100.00 0.00 36.00 0.50 1.61 6.00 100.00 53.76 049-2989 Resin 500.00 47.03 11.90 27.98 953 L1066 Carolina Blue Pigmented production GC 50.00 26.68 50.40 6.72 8.76 78.60 3.44 953 WJ728 Fountain White Pigmented production GC 12264.00 28.85 50.40 1783.36 5.00 78.60 481.49 963 WJ825 White Pigmented production GC 52.00 19.26 50.40 5.05 8.46 78.60 3.46 963 YJ033 Yellow Pigmented production GC 50.00 22.04 50.40 5.56 6.13 78.60 2.41 967 WK130 White Barrier Coat Pigmented production GC 2060.00 31.70 50.40 329.09 Divilette Bonding Putty 243.95 40.00 7.50 7.32 1.00 100.00 2.44 Orange Vinyl Ester Putty Bonding Putty 0.00 20.60 7.50 0.00 8.80 1 W.00 0.00 Pour Foam Foam 1124.20 1 47.00 1.00 5.28 2165.08 519.68 0.00 490.80 2.53 84.48 2.44 5.28 Total Gel Coat and Resin(lb/mo) 14976.00 3270.30 lb/mo VOC Resin/GC 5624.91 Ib/mo VOC Grand Total 2.81 ton/mo VOC Grand Total REGULATOR MARINE, INC. - EDENTON, NC CY 2005 NORTH CAROLINA AIR EMISSIONS INVENTORY SUMMARY OF EMISSIONS VOLATILE ORGANIC COMPOUNDS HAP/TAP (lb/yr) VOCs (lb/yr) Styrene 107633 107633 Benzene 0.06 0.06 Methyl Methacrylate (MMA) 6664 6664 Toluene 853 853 Hexane 537 537.4 Dimethylaniline 44 44 Methylenediphenyl Diisocyante (MDI) 190 190 MEK N/A 35 Hexylene glycol N/A 1160 Trimethyl pentanediol diisobutyrate (TPD) N/A 10913 Isopropyl Alcohol (IPA) N/A 17 Cumene N/A 1 .2 Trimethyl Benzene N/A 8.6 Butanone N/A 345.3 VOC GRAND TOTAL (lb/yr) 128,403 VOC GRAND TOTAL (tpy) 64.2 PARTICULATE MATTER Toal Resin and Gel Coat (non-tooling) 1 ,197,087 Ib/yr PM to Filters (I% overspray) 11 ,971 Ib/yr Mesh Filter Control Eff. 86% PM/PM-10 Emission Rate 1,676 Ib/yr PM/PM-10 Emission Rate 0.84 tpy Average % by wt. of Cobalt in Materials 2.30% Cobalt Emissoin Rate as PM 0.4 Ib/yr HAP GRAND TOTAL 115922.8 lb/yr Note: Mesh filter control efficiency based on manufacturer information.