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HomeMy WebLinkAboutAQ_F_0800044_20100423_EI_Fac-EI-Rpt knLen'tory Certification Form(Title V) Facility Name: Avoca Incorporated Facility ID : 0800044 841 Avoca Farm Road Permit: 01819 PO Box 129 W R RO COPY County: Bertie Merry Hill,NC 27957 DAQ Region : WARO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2009 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is David Peele This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the following: 1. For a corporation: a president, secretary,treasurer, or vice—president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars); or ii. the delegation of authority to such representatives is approved in advance by the permitting authority; 2.For partnership or sole propietorship;a general partner or the proprietor,respectively; 3. for a muncipality, state,federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g., a Regional Administrator of EPA). CERTIFICATION STATEMENT* a=ortant: Legally Responsible fi i l r f certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained in this air emissions report,including attached calculations and documentation, is true,accurate and complete. (Subject to legal enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's Signature Bel use blue ink): Date Signed: ` 2% U'C ev Printed Name: David Peele Si ature: 4,6 �(�Z�,_ This form applies to Title V facilities.If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. Email address of Responsible Official: david.peele@avocainc.com Ra � Information on this Form cannot be held confide A°P 2 3 ?010 DAQ WARO 141,6 �O copy Facility Total CY 2009 Emission Summary Recorded in ED Facility ID #: 0800044 Facility Name: Avoca Incorporated Permit#(s): 01819T36 Green House Gases Pollutants (GHG) Actual Emissions Tons/Yr % Difference Pollutant CAS CY 2009 CY 2008 from ED from Fees Nitrous Oxide (N20) 10024972 0.047500 0.051000 -6.91)/`0 Methane (CH4) 74-82-8 0.024700 0.036000 -31.4% Carbon Dioxide (CO2) 124389 8,967.15 9,388.47 -4.5% CO2 equivalent (sum of individual GHG pollutant emission times their 8,148.83 metric tons 1995 IPCC Global Warming Potential (GWP), converted to metric tons) Criteria Pollutants Actual Emissions % Difference (Tons/Year) Pollutant CAS CY 2009 CY 2008 from ED I from Fees CO CO 2.37 2.27 4.6% NOx NOx 11.33 10.56 7.3% PM(TSP) T'SP 0.920000 0.907000 1.4% PM10 PM10 0.520000' 0.497000 4.6% PM2.5 PM2.5 0.230000 0.187000 23.0% S02 ' S02 16.94 17.85 -5.1% VOC (�� fit` VOC 309.15 416.18 -25.7% Hazardous Air Pollutants (HAPs) Actual Emissions `% Difference and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2009 CY 2008 from ED from Fees Polycyclic Organic Matter(Specific Compounds from OAQPS for 1.09 1.23 -11.4 Ti9 Benzo(a)pyrene (Component of 833291POMTV& 50-32-8 0.000160 0.000300 N/A 5655317PAH) Naphthalene (Component of 833291POMTV) 91-20-3 1.09 1.23 -10.8% Polycyclic Organic Matter(7 PAH Compounds for NIF) 0.000160 0.000300 N/A f,r. Tv-1004 06/08/2010 WARO COPY Page 1 of 4 Facility Total CY 2009 Emission Summary Recorded in ED Facility ID #: 0800044 Facility Name: Avoca Incorporated Permit#(s): 01819T36 Hazardous Air Pollutants (HAPs) Actual Emissions '%o Difference and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2009 CY 2008 from ED from Fees Polyeyelie Organic Matter (7 P.41I Compounds for NIF) 0.000160 0.000300 1 Benzo(a)pyrene (Component of 833291POMTV& 50-32-8 0.000160 0.000300 N/A 5655317PAH) Nickel& Compounds, sum total mass includes elemental 2.00 2.07 -3.4% Nickel Unlisted Compounds (Component of NIC - N1C-other 2.00 2.07 -3.2% Specify) Mercury& Compounds-all total mass includes Hg Vapor 0.333970 0.345090 -3.2% Mercury Unlisted Compounds-Specify Compound HGC-Other 0.333970 0.345090 -3.2% (Component of HGC) Manganese & compounds 1.56 1.61 -3.1% Manganese Unlisted Compounds-Specify MNC-Other 1.56 1.61 -3.2% Compound(Component of MNC) Lead& compounds 0.990760 1.02 -2.9% Lead Unlisted Compounds -Specify Compound NBC-other 0.990760 1.02 -3.2% (Component of PBC) Chromium (VI)Non-Specific Compounds, as Chrom(VI) 0.023150 0.023930 -3.3 (Component CRC) Chromium (VI)Non-Specific Unlisted Compounds - NSCR6-Other 0.023150 0.023930 -3.3% Specify Compound(Component of NSCR6& CRC) Chromium-All/Total (includes Chromium(VI) categories, metal 6.48 6.70 -3.3% and others Chromium (VI)Non-Specific Unlisted Compounds - NSCR6-other 0.023150 0.023930 -3.3°ro Specify Compound(Component of NSCR6& CRC) Chromium Unlisted Compounds -Specify CRC-other 6.46 6.67 -3.2°/0 Compound(Component of CRC) Cadmium & compounds (total mass includes elemental metal) 1.22 1.26 -3.2 Cadmium Unlisted Compounds-Specify Compound CDC-Other 1 .22 1.26 -3.2% (Component of CDC) 06/08/2010 Page 2 of 4 Facility Total CY 2009 Emission Summary Recorded in ED Facility ID #: 0800044 Facility Name: Avoca Incorporated Permit#(s): 01819T36 Hazardous Air Pollutants (HAPs) Actual Emissions `%, Difference and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2009 CY 2008 from ED from Fees Beryllium & compounds (Total mass) 0.278300 0.287580 -3.2% Beryllium Unlisted Compounds-Specify Compound BEC-Other 0.278300 0.287580 -3.2% (Component of BEC) Arsenic & Compounds (total mass of elemental AS, arsine and all 0.467550 0.483130 -3.2% inorganic com ounds Arsenic Unlisted Compounds -Specify Compound ASC-Other 0.467550 0.483130 --1 (Component of ASQ IJ Acetaldehyde W9 _ 75-07-0 0.643470 0.204400 214.8'Vo Acrolein �� 107-02-8 0.077990 0.030240 157.9% Benzene 71-43-2 0.953290 1.28 -25.4%, Chloroform 67-66-3 Not 2,453.00 N/A Reported Ethyl acetate 141-78-6 11.446.56 7.276.74 57.3`%o Ethyl benzene 10041-4 0.050210 0.051880 -3.2% Formaldehyde 50-00-0 27.04 27.28 -0.9% Hexane isomers, except n-hexane HEXANEISO 503,760.02 621,228.96 -18.9% Hexane, n- ��'� ,1�gsJ"7r/ 110-54-3 53,480.12 133,597.81 -60.0% Methanol (methyl alcohol) 67-56-1 44,782.05 64,389.64 -30.5% Toluene 108-88-3 5.24 5.47 -4.2% Xylene (mixed isomers) 1330-20-7 0.238980 0.353140 -32.3% Xylene, o- 95-47-6 0.086050 0.088920 -3.2% Largest Individual HAP Hexane, n- 53,480.12 lbs Total HAP Emissions 8,310.93 lbs 06/08/2010 Page 3 of 4 Annual Air Emissions Inventory Summary 2009 Totals Facility ID#:0800044 Recrystallization Sclarsolide Biomass Botanical Plant Other Pollutant Boller#1 Boiler#2 Boller#3 Gen NI Gen#2 Gen#J Gen#4 Pk-Gen Rotocel Recovery Nutrient EVG WWTP Totals Units (SFG) (SDE) Extraction Extraction Processes Extraction CO 3125.8E 3632.01 2203.11 1.17 1.96 3.01 0.00 17.15 8984.310 Tons/Yr Methane 0.00828 ii.00966o 0.00582 0.00019 0.00031 0.00048 0.00000 0.00553 0.030 Tons(Yr Nitrous Oxide 0.01552 0.01820 0.01165 0.00003 0.00004 0.00007 0.00000 0.00055 0.048 Tons/YrTSP 0.2754085 0.3200013 0.194107 0.008278674 0.013797062 0,02119935 0 0.08893919 Tons/Yr 20 PM-10 0.13770425 0.16000065 0.0970535 0,008278674 0.013797062 0.02119935 0 0.0889397E 0.0.92 Tons/Yr 0.034428063 0.040000163 0.024263375 0.008278674 1 0.013797062 0.02119935 1 0 .0.08693919 1 Sox 5.88820105 8.8180278E 4,1344791 0.007744568 1 0.01290692E 0.01983185 0.22E Tons/Yr 0 0.08133021 NOx 3.304902 3.8400156 2.3292841 0.117770814 0.196274327 0.30157785 18.93E Tons/Yr 0 1.2387800E VOC 0.02754085 0.03200013 0.01E-107 0.009817E-4 0.016022394 11 327 Tons/Yr 0.0248196 0 0.10096164 154.31075 21.78 18.14597 22.2585 78.9635 0 12.87 0.57 309.103 Tons/Yr CO 0.68852125 0.80000325 0.4852675 0.02537013 0.047281318 0.06496575 0 0.26642655 Tons/Yr Arsenic .373 A e 0,040956084 0.068273201 0.10490259 0 0.430208766 2 / 0.004940499 0.00823373 0.012651225 0 0.051883065 .373 644 Yr 0.163096914 0 Lbs Lbs(Yr .18950477 0.114950165 0. enzene 0.059020042 0.088576278 0.04159713 0.08304E-09 0 0..468 Lbs/Yr Benzo a ene L 1.67345E-05 2.57126E-05 0953 Lbs/Yr Be Ium 0.112800458 0.068422718 0.000105449 0.00016 Lbs/Yr Bulanol 0.278 Lbs/Yr a m m 0.426883175 0.496002015 0.30088585 0.00 0.000 Lbs/Yr Calcium hydroxide 1.224 Lbs/Yr Chloroform 0.00 0.000 LbWr Chromium 2.252290713 2.818970631 1.587407048 0 0.00 0.000 Lbs/Yr -Chromium N 01007986847 0.009280038 0.005629103 8.457 Lbs/Yr Ethanol-100% 0.023 Lbs/Yr SDA M192.56I 00 Lbs/Yr 1272.2E 2969.08 .372 Lbs/Yr elate 2043 0 9211 .318 Lbs/Yr Ethyl benzene 0.01748844 0.020320083 0.012325795 Elh enediamine 50 Lbs/Yr 0 00 LbsNr ormaldeh a 9.086828049 10.55812289 6.404366353 0.063024744 0.105035694 0.1613886 0 . 41 Lbs/Yr Hexane Isomers 304331.661712.447 29203.152 156439.58 0 12073.163 9.998 LN•Hexane 4289.83861 32538.493 15313.B48 1243.7736 0 86.13747 ..92 Lbs/Yr He are IsomersN-He ane 0.00 0 Lbs/Yr Isobut atxlale 0.00 00 Lbs/Yr Iso ro acetate 4358 .840 Lbs/Yr Lead Compounds 0.345810127 0.401569631 0.243584874 -15580 0.D0 -15580.000 Lbs/Yr an anese 0.54385637E 0.831682586 0.383167218 0.991 Lbs/Yr Menu 0.118487796 0.13538055 0.082107261 0 1,559 Lbs/Yr Methanol 0.334 Lbs/Yr 43512.55 131.83 0.00 1137.67 44782.049 Lbs/Yr Na Nickel a 0.35640614 0.414113882 0.25719366E 0.004528236 0.007548328 0.017596098 0 0.04756415 1.093 Lbs/Yr Nkkal 0.698986773 0.812163299 0.492643566 1.093 Lbs/Yr SUINr Oloxlde 0.00 0.000 Lbs/Yr o uene 1.708834334 1.965288065 1.204239828 0.015222078 .02530644 0.05593893 0 0.22E-07282 0.00 5.242 Lbs/Yr X ene 0.015222078 0.025386781 0.03697E-5 0 0.15E65593 0.23E Lbs/Yr o-X ene 0.299919857 0.348481478 0.211382523 0.860 Lbs/Yr ii DAQ WARD 1 Page 1 of 2 Annual Air Emissions Inventory Facility ID#:0800044 Boilers : OS-1 Year: 2009 Total Run Time: 15558.3 Hrs/Yr Efficiency: 85 % Sulfur Content: 0.3 Number 2 Fuel: 141000 Btu/Gal Fuel Usage(gallons) Boiler Operation(Hours) Arsenic VOC Emissions Emissions Total Total (Lbs.) (Lbs) Month Boiler#1 Boiler#2 Boiler#3 Boiler Fuel Boiler#1 Boiler#2 Boiler#3 [Hours Boiler Used January: 22830.0 35309.4 9098.1 67237.5 638.6 46b.5 348.2 1452.3 0.040 13.448 February: 12333.8 23965.8 25551.0 61850.6 460.0 146.0 567.8 1173.8 0.037 12.370 March: 1796.9 34731.7 15465.4 51994.0 182.2 590.7 474.6 1247.5 0.031 10.399 April: 20120.1 11907.4 0.0 32027.5 562.8 330 5 0.0 893.3 0.019 6.406 May: 19444.4 27437.3 2126.8 49008.5 543.9 508.7 112.7 1165.3 0.029 9.802 June: 50221.2 49325.6 61675.7 161222.5 714.3 6971 696.9 2108.3 0.095 32.245 July: 52860.0 38864.1 66933.0 158657.1 739.3 711.0 743.7 2194.0 0.094 31.731 August: 15189.4 18346.6 13257.0 46793.0 411.6 269.6 294.6 975.8 0.028 9.359 September: 15444.0 18371.5 0.0 33815.5 432.0 307.2 0 0 739.2 0.020 6.763 October: 22322.3 13790.2 0.0 36112.5 624.4 602.6 0.0 1227.0 0.021 7.223 November: 21332.0 25290.0 0.0 46622.0 596.7 604.0 0.0 1200.7 0.028 9.324 December: 21514.4 22661.7 0.0 1 44176.1 601.8 579.3 0.0 1181.1 0.026 8.835 Total: 275408.5 320001.3 194107.0 1 789516.8 6507.E 1 5812.2 1 3238.5 15558.3 0.468 157.903 Boiler# ID# GPH Hi-Fire Gals/Hr Hr/Yr Gals/Yr 1 H-161 143 42.3 6507.6 275408.5 2 H-102 143 55.1 5812 22 320001.3 3 H-103 180 59.9 3238.5 194107.0 Total 46 6 157.315201 15558.3 789516.8 Criteria Pollutants Criteria Emisson Factor Boiler#1 Boiler#2 Boiler#3 Total Pollutants Lbs./1000 al. Tons/Yr Tons/Yr TonsNr Tons/Yr TSP 2.00 0.275 0.320 0.194 0.790 PM-10 1.00 0.138 0.160 0.097 0.395 PM-2.5 0.25 0.034 0.040 0.024 0.099 Sox 42.60 5.866 6.816 4.134 16.817 Nox 24.00 3.305 3.840 2.329 9,474 VOC 0.20 0.028 0.032 0.019 0.079 CO 5.00 0.689 0.800 0.485 1.974 Hazardous Air Pollutants Hazardous Air Emisson Factor Boiler#1 Boiler#2 Boiler#3 Total Pollutants (lbs/1000 gal) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) Arsenic 5.92E-04 0.163 0.190 0,115 0.468 Benzene 2.14E-04 0.059 0.069 0.042 0.169 Beryllium 3.53E-04 0.097 0.113 0.068 0.278 Cadmium 1.55E-03 0.427 1 0.496 0.301 1.224 Chromium 8.18E-03 2.252 2.617 1.587 6.457 0 , O Z Chromium VI 2.90E-05 0.008 0.009 0.00E 1 0.023 Ethyl benzene 6.35E-05 0.017 0.020 0,012 1 0.050 Formaldehyde 3.30E-02 9.087 10,558 6.404 26,049 Lead 1.25E-03 0.346 0.402 0 244 0.991 Manganese 1.97E-03 0.544 0.632 0.383 1.559 Mercury 4,23E-04 0,116 0.135 0 082 0.334 Na thalene 1.29E-03 0.356 0.414 0.251 1.022 Nickel 2.54E-03 0,699 0,812 0.493 2.004 G:\Environmental\Air Permit\Air ReportsWnnual Air Emissions Inventory\2009 Report\2009 AAE Calc Page 2 of 2 Annual Air Emissions Inventory Facility ID#:0800044 Boilers : OS-1 Toluene 6.20E-03 1 1.709 1.985 1.204 4.898 o-X lene 1.09E-03 1 0.300 0.348 0.211 0.860 Green House Gas Pulutants Emission Boiler#1 Boiler#2 Boiler#3 Boiler#1 Boiler#2 Boiler#3 Total GHG Pollutant Factor (Ibs/hr) (Ibs/hr) (lbslhr) (tons/yr) (tons/yr) (tons/yr) (tonslyr) (Ibs/1000 gal) COZ 22700.00 960.69 1249.79 1360.58 3125.89 3632.01 2203.11 8961.02 Methane (CH4) 0.06 0.0025 0.0033 0.0036 0.0083 0.0096 0.0058 0.0237 Nitrous Oxide (N20) 0.12 0.0051 0.0066 0.0072 0.0165 0.0192 0.0116 0.0474 G:1EnvironmentaMir PermitWr ReportslAnnual Air Emissions Inventory\2009 Report12009 AAE Calc Page 1 of 2 Annual Air Emissions Inventory Facility ID#: 0800044 Generators : OS-2 Year: 2009 Total Run Time: 154.3 Hrs/Yr Efficiency: 75 Sulfur Content: 0.3 % Number 2 Fuel: 141000 Btu/Gal Fuel Usage(gallons) VOC Month E101 E102 E103 E104 Pk-Gen Total (Lbs.) January: 22.5 37.5 60.0 288.0 408.0 21.249 February: 30.0 50.0 40.0 120.0 6.250 March: 37.5 62.5 100.0 72.0 272.0 14.166 April: 30.0 50.0 80.0 324.0 484.0 25.207 May: 37.5 62.5 10&0 0.0 200.0 10.416 June: 30.0 50.0 80.0 684.0 844.0 43.956 July: 22.5 37.5 60.0 1908.0 2028.0 105.618 August: 37.5 62.5 100.0 450.0 650.0 33.852 September: 33.8 5&3 90.0 72.0 252.1 13.129 October: 37.5 62.5 100.0 36.0 236.0 12.291 November: 30.0 50.0 80.0 72.0 232.0 12.083 December: 30.0 50.0 80.0 72.0 232.0 12.083 Total: 378.8 631.3 970.0 0.0 3978.0 5958.1 310.3 Heat Rate Generator No. ID# Bhp hp Hr/Yr Gals/Hr Gals/Yr mm Btu/Hr mm Btu/Yr 1 E 101 587 440 25.3 15.0 378.8 2.12 53.41 2 E102 760 570 25.3 25.0 631.3 3.53 89.01 3 E103 603 452 48.5 20.0 970.0 2.82 136.77 4 E 104 534 401 0.0 20.0 0.0 2.82 0.00 Pk-Gen Pk-Gen 1 2670 2003 55.3 72.0 3978.0 10.15 560.90 Total 5154 3866 154 152 5958.1 21 840 Criteria Pollutants Emisson Factor Gen.#1 Gen.#2 Gen.#3 Gen.#4 Pk-Gen Total (Lb/mm BTU) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) TSP 0.31 0.008 0.014 0.021 0.000 0.087 0.130 PM-10 0.31 0.008 0.014 0.021 0.000 0.087 0.130 PM-2.5 0.31 0.008 0.014 0.021 0.000 0.087 0.130 Sox 0.29 0.008 0.013 0.020 0.000 0.081 0.122 Nox 4.41 0.118 0.196 0.302 0.000 1.237 1.852 VOC 0.36 0.010 0.016 0.025 0.000 0.101 0.151 CO 0.95 0.025 0.042 0.065 0.000 0.266 0.399 Hazardous/Toxic Emisson Factor Gen.#1 Gen.#2 Gen.#3 Gen.#4 Pk-Gen Total irPollutants (Lbjm BTU) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) Acetaldehyde 7.67E-04 0.041 0.068 0.105 0.000 0.430 0.644 1 U Acrolein 9.25E-05 0.005 0.008 0.013 0.000 0.052 0.078 Benzene --9-3a -84- 0.050 1 0.083 0.128 0.000 0.523 0.784 Benzo a rene 1.88E-07 0.000 0.000 0.000 0.000 0.000 0.000 Formaldehyde 1.18E-03 0.063 0.105 0.161 0.000 0.662 0.991 Na thalene 8.48E-05 0.005 0.008 0.012 0.000 0.048 0.071 Toluene 4.09E-04 0.022 0.036 0.056 0.000 0.229 0.344 X lene 2.85E-04 0.015 0.025 0.039 0.000 1 0.160 0.239 C:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2009 Report\2009 AAE Calc Page 1 Page 2 of 2 Annual Air Emissions Inventory Facility ID#: 0800044 Generators : OS-2 Green House Gas Pulutants GHG Pollutant Emisson Factor E101 E102 E103 E104 Total Lb/mm BTU tons/ r tons/ r tons/ r tons/ r tons/ r CO2 43.99 1.17 1.96 3.01 0.00 6.14 Methane 0.007 0.000187 0.0003115 0.0004787 0.0000000 0.00098 (CH4) Nitrous Oxide 0.001 0.000027 0.0000445 0.0000684 0.0000000 0.000140 (N20) Green House Gas Pulutants for Peak Generator GHG Pollutant Emisson Factor Ibs/yr tons/yr (Ibs/hp-hr) CO2 0.31 34306.38 17.15 Methane (CH4) 0.0001 11.07 0.0055 Nitrous Oxide 0.00001 1.11 0.000 55 (N20) C:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2009 Report\2009 AAE Calc Page 2 Annual Air Emissions Inventory Facility ID#: 0800044 Fire Pumps Data used for inventory only! Year. 2009 Total Run Time: 0.0 Hrs/Yr Efficiency: 75 % Sulfur Content: 0.3 % Number 2 Fuel: 141000 Btu/Gal Gallons Hours Gallons/ Month Fuel Operated hour Used January: 30.0 1.5 20.0 February: 40.0 2.0 20.0 March: 80.0 4.0 20.0 April: 40.0 2.0 20.0 May: 50.0 2.5 20.0 June: 40.0 2.0 20.0 July: 30.0 1.5 20.0 August: 40,0 1 2.0 20.0 September: 30.0 1.5 20.0 October: 50.0 2.5 20.0 November: 40.0 2.0 20.0 December: 40.0 2.0 20.0 Total: 510.0 25.5 20.0 Annual Air Emissions Inventory Facility ID#: 0800044 Butanol: OS-7, OS-10 Year: 2009 Info: Lbs/Gal = 6.76 Monthly Inventory of Butanol (gallons): Month Beginning Received Max Used Ending Invento Lbs Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 December: 0 0 0 Gallons of Butanol used during the year: 0 Lbs. Of Butanol used during the year: Lbs. of Butanol used by Misc., QA, and R&D: Lbs. of Butanol sent to hazardous waste: Lbs. of Butanol sent to wwt: Lbs. of Butanol emitted during year: 0 C:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2009 Report\2009 AAE Calc Annual Air Emissions Inventory Facility ID#: 0800044 Calcium hydroxide Year: 2009 Common Name : Lime Monthly Inventory of Calcium hydroxide (pounds): Month Beginning Received Max Used Ending Invento Lbs Inventory January: 0.0 0.0 0.0 February: 0.0 0.0 0.0 March: 0.0 0.0 0.0 April: 0.0 0.0 0.0 May: 0.0 0.0 0.0 June: 0.0 0.0 0.0 July: 0.0 0.0 0.0 August: 0.0 0.0 0.0 September: 0.0 0.0 0.0 October: 0.0 0.0 0.0 November: 0.0 0.0 0.0 December: 0.0 0.0 0.0 Lbs. Of Lime used during the year: 0.00 Lbs./Hr. of Lime Uploaded (design): 33000 Operation Time (hours): Lbs/Hr of Lime Emitted (design): 0.135 Lbs/Year of Lime Emitted: 0.000 Tons/Year of Lime Emitted: 0.000 Annual Air Emissions Inventory Facility ID#: 0800044 Chloroform : OS-9 Year: 2009 Info: Lbs/Gal = 12.35 Monthly Inventory of Chloroform (pounds): Month Beginning Received Max Used Ending Inventory Inventory January: 13444 13444 13444 February: 13444 13444 13444 March: 13444 13444 13444 April: 13444 13444 13444 May: 13444 13444 13444 June: 13444 13444 13444 July: 13444 13444 13444 August: 13444 13444 13444 September: 13444 13444 13444 October: 13444 13444 13444 November: 13444 13444 13444 December: 13444 13444 13444 Lbs. of chloroform used during the year: 0 Lbs. of chloro. used by Misc., QA, and R&D: Lbs. of chloro. used by EVG: 0 Lbs. EVG Produced: Lbs. of chloroform sent to hazardous waste: Pounds of chloroform sent to WWT: Pounds of chloroform emitted during year: OS-9 0 C:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2009 Report\2009 AAE Calc Annual Air Emissions Inventory Facility ID#:0800044 Ethyl acetate : OS-6&OS-7 Year: 2009 Info: Lbs/Gal= 7.50 Monthly Inventory of Ethyl acetate fpoundsl: Month.Beginning Invent oW 1 Bulk Drums Ethyl acetate Used in SDA Alcohol a; Total Beginning Beginning New Recovered Recovered In Max Monthly Total Ending Ethyl acetate Month Beginning New Recovered Received New Used Used Drums (Lbs) Used(Lbs.) Inventory Month Emitted Lbs.Inventory Inventory Inventory (Lbs.) Janua 12881„, !38§1 9000 663.00 8086.88 1583.12 12881 7166.8 5714 Janua 36.67 Februa : 5714 3218 2496 148.00 _ 4329,38 1938,3.8 5714 2539.0 3175 February: 17.23 March: 3175 3070 105 3175 0.0 3175 March: 29.26 April: 3175 3070 105 67.00 _ 3175 67.0 3108 Aril: 20.15 -May: 3108 3003 105 _ 3108 0.0 3108 May: 48.66 June: 3108 3003 105 3108 0.0 3108 June: 7.52 July: 3108 3003 105 3108 0.0 3108 July: 7.88 August: 3108 3003 105 219.00 3108 219.0 2889 August: 3.63 September: 2889 2784 105 3272.0 338.00 6161 338.0 5823 September: 28.94 October: 5823 5718 105 555.00 _ 5823 555.0 5268 October: 0.30 November: 5268 5163 105 5268 0.0 5268 November: 50.20 December: 5268 5163 105 369.00 _ 5268 369.0 1 4899 December: 0.00 Lbs.of Ethyl acetate used during the year: 11446.32 Misc.Lbs.of Ethyl acetate used(PNE):OS-7 9210.76 Lbs.of Ethyl acetate used In SFG:OS-6 2043.00 Lbs.of Ethyl acetate VOC from SDA Ethanol Loss(PNE):OS-7 192.56 Lbs.of Ethyl acetate VOC from SDA Ethanol Loss(Crown Process): Total Lbs,of Ethyl acetate emitted during year: 11446.32 Annual Air Emissions Inventory Facility ID#: 0800044 Ethylenediamine : OS-31 Year: 2009 All ethylenediamine is contained and Info: Lbs/Gal = 7.50 shipped off-site with the product. Monthly Inventory of Ethylenediamine (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 1985. 14888 1985 February: 1985 14888 1985 March: 1985 14888 1985 April: 1985 14888 1985 May: 1985 14888 1985 June: 1985 14888 1985 July: 1985 14888 1985 August: 1985 14888 1985 September: 1985 14888 1985 October: 1985 14888 1985 November: 1985 14888 1985 December: 1985 14888 1985 Total Gallons of Eth lenediamine Used: 0 Total Lbs. Eth lenediamine Used: 0 Gallons sent to Hazardous Waste: Lbs. Eth lenediamine set to Hazardous Waste: 0 Total Gallons sent to WWT: 0 Total Lbs. sent to WWT: 0 Total Lbs. Eth lenediamine Emitted: OS-31 0 Annual Air Emissions Inventory Facility ID#: 0800044 Ethanol (100%) - OS-7 Year: 2009 Info: Lbs/Gal = 6.58 Monthly Inventory of Ethanol (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 3630 23896 3630 February: 3630 23896 3630 March: 3630 23896 3630 � April: 3630 23896 3630 May: 3630 23896 3630 June: 3630 23896 3630 Jul 6 3 30 2389 6 3630 August: 3630 23896 3630 September: 3630 23896 3630 October: 3630 23896 3630 November: 3630 23896 3630 December: 3630 23896 3630 Total Gallons of Ethanol Used: 0 Total Lbs. Ethanol Used: 0 Gallons sent to Hazardous Waste: Lbs. Ethanol set to Hazardous Waste: 0 Total Gallons sent to WWT: 0 Total Lbs. sent to WWT: 0 Total Lbs. of Ethanol Emitted as VOC: 0 Gallons to VOC (Lbs.) WWT 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Annual Air Emissions Inventory Facility ID#:0800044 Ethanol-SDA:OS-7&OS-10 .su5- 3 f.•„ „_ ( .,.i,r . 19.OS-27,OS-32 INCLUDED WITH OS-10 a 1.,,� p_ ,.)e ?,K ter+• ,,F':' ;,s I€ ib�' €?bs"' ;` „aX�a ,...,r.�r _ ...«.e.. .n��k•..,c �`,.n�� •,„k, .�.� ,w,..,&ta.. � T2 r Year. � 2009 . Info: Lbs/Gal= 6.87 %SDA Ethyl acetate= 4.54 Monthly Inventory of Ethanol(gallons), Monthly Beginning Inventory Bulk Drums Total SDA Bulk SDA in Drums Total SDA SDA to Ethyl SDA Max SDA on Y SDA SDA SDA in Drums SDA Hand Ending SDA Used SDA Used WWT SDA VOC Acetate Month Beginning Beginning Beginning SDA Used Recovered Inventory (gallons)Received Transferred Received Recovered Inventory Inventory Inventory Used (Lbs) ry (9 ) (Lbs.) (Lbs.) (Lbs.) Emitted -. ,__�_ T __---- ------- - (Lbs.) Janua 18714 '10976 7738�.. 6041.0 1510.3 4369 170065 18876 5879 40390.4 39582.E 80Z8 36.67 February: 1887E 15507 3369 25910 _7687_ __ 1517 129675 16114 2762 18971.8 18592.4 379.4 17.23 March: 16114 1291E 3198 10983,0 " 8902.0 _ 142 4354 _ 186156 22407 4690 32223.5 31579.0 644.5 1 29.28 April: 22407 14997 7410 5787.0 8875.0 _ _ 525 169 193690 24963 3231 22194.6 21750.7 443.9 20.15 May: 24963 1790s 7054 4903. 7 . _ 324 _ 273 205179 22066 7800 53586.3 52518.5 1071.8 48.68 June: 2206E 15063 7003 5743.0- 1208 0 _ 191045 26603 1206 8285.2 8119.5 165.7 7.52 July: 26603 19600 7003 1609 0 -- _------- ---- _- 155 500 182760 25339W-464O 8680.6 8507.0 173.6I August: 25339 17991 7348 582.0 _ 174079 ff 3998.3 3918.4 80.0 September: 24757 17409 7348 12090.0 1389.0 _ 6029 253139 -31878,8 -31239.3 -ti37.5 October: 41487 28110 13377 48.0 _ 285018 329.8 323.2 6.8 November: 41439 28082 13377 '. 5394.0 _ 5678.0 4190 _ 1830_ 321743 55282.9 54177.2 1105.7December: 38786 27778 11008 266460 38786 0.0 0.0 0.0 Total Gallons of SDA Used: 30868.8 Total Lbs.SDA Used: 212068.6 Gallons sent to Hazardous Waste: Lbs.SDA Ethanol sent to Hazardous Waste: 0.00 Total Gallons sent to WWT: 30251.41 Total Lbs.sent to WWT: 207827.22 Total SDA Ethanol VOC's 4241.37 Lbs.Botanical Extraction Ethanol Emitted:OS-10 7272. 99 -' Lbs.PNE Ethanol Emitted:OS-7 2969.08 - Misc.Lbs.SDA Ethanol Emitted: _ Total Lbs.of SDA Ethanol Emitted: 4241,37 Page 1 of 4 Annual Air Emissions Inventory Facility ID#:0800044 Hexane OS-4, OS-5, OS-6, OS-10, OS-28, OS-29 OS-13.OS-14,OS-15.OS-16,OS-17,OS-20,OS-21,OS-22.OS-23.OS-32 ALL INCLUDED WITH OS-4 OS-18.OS-19 INCLUDED WITH OS-10:OS-30 INCLUDED WITH OS-28 Year: 2009 Info: Lbs/Gal= 5.50 Monthly Inventory of LP Hexane-34.4%(gallons): Month Beginning Received Max Used Ending Inventory Invento Lbs January: 5798 4178 54868 1185 8791 February: 8791 48351 1223 7568 March: 7568 41624 1094 6474 April: 6474 35607 858 5616 May: 5616 30888 5616 June: 5616 30888 5616 July: 5616 30888 5616 August: 5616 30888 5616 September: 5616 4390 55033 561 9445 October: 9445 51948 1606 7839 November: 7839 43115 482 7357 December: 7357 40464 1085 6272 Monthly Inventory of HP Hexane-95%(gallons): Month Beginning Received Max Used Ending Inventory Inventory Lbs January: 3006 16533 722.36 2284 February: 2284 12560 54927 1734 March: 1734 9539 1734 April: 1734 9539 376.36 1358 May: 1358 7469 348.18 11010 June: 1010 5554 1 1010 Jul : 1010 5554 11010 August: 1010 5554 924.91 185 September: 85 5964 33269 670.91 5378 October: 5378 29579 1377,09 4001 November: 4001 22005 1030 2971 December: 2971 16340 228 2743 Monthly Inventory of IsoHexane-2.5%(gallons): Month Beginning Received Max Used Ending Inventory Inventory Lbs January: 34473 7611 231462 3872 38212 February: 38212 210166 4728 33484 March: 33484 184162 33484 April: 33484 184162 33484 May: 33484 14834 265749 6356 41962 June: 41962 33189 413331 1 28248 46903 July: 46903 32751 438097 40978 38676 August: 38676 212718 2485 ' 36191 September: 36191 199051 179 36012 October: 36012 198066 6A 36006 November: 36006 198031 36006 December: 1 36006 198031 36006 Page 2 of 4 Total Hexane Values Gallons of LP Hexane Used: 8094.00 Gallons of N-Hexane Used: 9191.94 Gallons of HP Hexane Used: 6227.08 Lbs.of N-Hexane Used: 50555.67 Gallons of IsoHexane Used: 86852.40 Gallons of Hexane Isomers Used: 91981.54 Total Gallons of Hexanes Used: 101173.48 Lbs.of Hexane Isomers Used: 505898.47 Total Lbs.of Hexanes Used: 556454.14 Sclareolide(SIDE)Operation:OS-5 Percent N-Hexane in Solvent: 34.4 Gallons of Hexane Used in SDE: 8094.00 ` Lbs.of Fugitive Hexane from SDE: 44021.96 Lbs.of Hexane Used in SDE: 44517 Lbs.of Fugitive N-Hexane from 15143.55 SDE: Lbs.of Fugitive Hex Isomers from Lbs.of SDE Product: 99008.58 SDE: 28878.40 Lb.Hexane per Lb.of SDE 0.005 Product: Lbs.Hexane in SDE Product: 495.04 Lbs.N-Hexane in SDE Product: 170.29 Accountable Lbs.of Hexane Lost: 495.04 Accountable and Fugitive Lbs. 44517.00 Hexane Emitted Accountable Lbs.of N-Hex Lost: 170.29 Accountable and Fugitive Lbs. 15313.85 N-Hex Emitted: Accountable Lbs.of Hex Isomers 324.75 Accountable and Fugitive Lbs.Hex 29203.15 Lost: Isomers Emitted: Lbs.of Hexane Sent as Hazardous 9180.05 Waste: Lbs.of N-Hex Sent as Hazadarous 2g37.616 Waste: Lbs.of Hex Isomers in Hazardous Waste: 6242.434 Sclareol Recrvstallization(SFG)Operation:OS-6 Percent N-Hexane in Solvent: 95 Gallons of Hexane Used in SFG: 6227.08 Lbs.of Fugitive Hexane from SFG 33802.92 Lbs.of Hexane Used in SFG: 34248.94 Lbs.of Fugitive N-Hexane from 32112.77 SFG: Lbs.of Fugitive Hex Isomers from Lbs.of SFG Product: 89204 1690.15 SFG: Lb.Hexane per Lb.of SFG 0.005 Product: Lbs.Hexane in SFG Product: 446.02 Lbs.N-Hexane in SFG Product: 423.72 Accountable Lbs.of Hexane Lost: 446.02 Accountable and Fugitive Lbs. 34248.94 Hexane Emitted: Accountable Lbs.of N-Hex Lost: 423.72 Accountable and Fugitive Lbs. 32536.49 N-Hex Emitted: Accountable Lbs.of Hex Isomers 22.30 Accountable and Fugitive Lbs.Hex 1712.45 Lost: Isomers Emitted: i Page 3 of 4 Rotocel,Concrete,&Recovery Operations:OS 4 Gallons of Hexane Used: 56113.00 Gallons sent to WWT: 1237489 Lbs.of Hexane Used: 308621.5 Lbs.Waste Water per Gal.Waste 8.34 Water: Percentage of N-Hexane in Solvent: 1.39 Wt%of Hexane in Waste Water: 0.014 Lbs,of Hexane Sent as Hazardous Waste: 6684.8 Lbs.Hexane Lost in Waste Water: 1444.89 Lbs.of N-Hex Sent as Hazadarous 9292 Lbs.N-Hexane Lost in Waste Waste: . Water: 20.08 Lbs.of Hex Isomers in Hazardous Waste: 6591.88 Accountable Lbs.of Hexane Lost: 40870.97 Lbs.Hex per day exiting Mineral Oil Scrubber from MO tests): 47.17 Accountable Lbs.of N-Hex Lost: 568.11 Days of MO Unit operation: 67 Accountable Lbs.of Hex Isomers 40302.86 Lost: Lbs.of Hex exiting MO Unit: 3160.39 Lbs.of N-Hex exiting MO Unit: 43.93 Lbs.of Hex Isomers exiting MO Unit: 3116.46 Total Lbs.Hexane Lost as Fugitive: 267750.53 Lbs.Sage Processed: 32642380, Total Lbs.N-Hex Lost as Fugitive: 3721.73 Lbs.Hexane per Lbs.of Spent 0.001111 Total Lbs.Hex Isomers Lost as 264028.80 Sage(from Desolvitizer tests): Fugitive: Lbs.Hexane in Spent Sage: 36265.68 Lbs.N-Hexane in Spent Sage: 504.09 Lbs.Hexane per Day from A-1 Vent Cond. 0.000815 Days A-1 Operated: 67 Accountable and Fugitive Lbs. 308621.5 Hexane Emitted: Lbs.Hex Exiting A-1 Vent: 0.055 Accountable and Fugitive Lbs. 4289.84 / N-Hex Emitted: Lbs.N-Hex Exiting A-1 Vent: 0.000759 Accountable and Fugitive Lbs.Hex 304331.66 Isomers Emitted: Page 4 of 4 Biomass Extraction Operation:OS-28 Gallons of Hexane Used: 28714.00' s.of Fugitive exane from Bio Extraction: 157683.35 Lbs.of Fugitive N-Hexane from Bio Lbs.of Hexane Used: 157927 Extraction: 1243.77 Lbs.of Biomass Product: 1202435.1_. Lbs.of Fugitive Hex Isomers from 156439.58 Bio Extraction: %n-Hexane -0.79 Lbs.Hexane as Hazardous Waste 243.65 Lbs.n-Hexane as Hazardous Waste t::1'92 Bo tanical Extraction Operation:OS-10 Gallons of Hexane Used: Lbs.of Fugitive Hexane from 0 Bot Extraction: Lbs.of Hexane Used: 0 Lbs.of Fugitive N-Hexane from Bot 0 Extraction: Lbs.of Botanical Product: Lbs.of Fugitive Hex Isomers from 0 Bot Extraction: %n-Hexane Plant Nutrient Extraction M-13 Operation:OS-29 Gallons of Hexane Used: 2025.40 Lbs.of Fugitive Hexane from 11139.7 PNE: Lbs.of Fugitive N-Hexane from Lbs.o, Hexane Used: 11139.7 PNE: 88.00363 Lbs.of PNE Product: 25.872 Lbs.of Fugitive Hex Isomers from 11051.69637 PNE: %n-Hexane 0.79 i Totals for All Operations Fugitive Lbs.N-Hex.Emitted: 53999.98 Total Lbs.n-Hexane Released: 53471.96 Fugitive Lbs.Hex Isomers Emitted: 462088.62 Total Lbs.Hex Isomers Released: 502738.53 Accountable Lbs.n-Hexane Lost: 1162.12 Total Lbs.N-Hexane Sent Off Site: 92.92 Accountable Lbs.Hex Isomers 40649.91 Total Lbs.Hex Isomers Sent Off 6591.88 Lost: Site: Total Lbs.Hexane Sent Off Site: 6684.80 Annual Summary:Maximum n-Hexane On-Hand Total Hexane Total Total N-Hexane Month (Gallons) n-Hexane (Lbs.) Gallons January: 49287 5938 32658.3 February: 42786 4907 26985.8 March: 41692 4556 25060.4 April: 40458 3924 21583.8 EEMay: 48588 3806 20930.3 June: 53529 3929 21609.7 Jul 45302 3723 20478.5 August: 41892 2783 15304.1 September: 50835 9032 49675.0 October: 47846 7209 39652.2 November: 46334 6077 1 33422.1 December: 45021 5513 30321.2 Max Hexane Max N-Hexane Max N-Hexane Maximum Hexane On-Hand Gal. Gal. Lbs. 53529 9032 49675 Annual Air Emissions Inventory Facility ID#: 0800044 Heptane : OS-6 Year: 2009 Info: Lbs/Gal = 5.70 Monthly Inventory of Heptane (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 496 2827 496 February: 496 2827 496 March: 496 2827 496 April: 496 2827 496 May: 496 2827 496 June: 496 2827 496 July: 496 2827 496 August: 496 2827 496 September: 496 2827 496 October: 496 2827 496 November: 496 2827 496 December: 496 2827 496 Sclareol Recrystallization (SFG) Operation Percent N-Heptane in Solvent: 0.85 Gallons of Heptane Used in 000 Lbs. of Fugitive Heptane SFG: . from SFG: 0.00 Lbs. of Heptane Used in 0 Lbs. of Fugitive N-Heptane SFG: from SFG: 0.00 Lbs. of Fugitive Hept. Lbs. of SFG Product: Isomers from SFG: 0.00 Lb. Heptane per Lb. of SFG 0.005 Product: Lbs. Hexane in SFG Product: 0 Lbs. N-Heptane in SFG Product: 0.00 Accountable Lbs. of Hexane 000 Accountable and Fugitive Lost: . Lbs. Heptane Emitted: 0.00 Accountable Lbs. of N-Hept. 000 Accountable and Fugitive Lost: . Lbs. N-He t. Emitted: 0.00 Accountable Lbs. of Hept. 0 Accountable and Fugitive Isomers Lost: .00 Lbs. Hept. Isomers Emitted: 0.00 Annual Air Emissions Inventory Facility ID#: 0800044 Hydrochloric Acid : OS-7 Year: 2009 Info: Lbs/Gal = Monthly Inventory of Hydrochloric Acid Obs): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 2000'''' 0 1098 902 October: 902 0 902 November: 902 0 169.6 732 December: 732 0 732 Annual Air Emissions Inventory Facility ID#: 0800044 Isobutyl acetate: OS-7, OS-10 Year: 2009 Info: Lbs/Gal = 7.22 Monthly Inventory of Isobutyl acetate (gallons): Beginning Max Used Ending Month Inventory Received (Lbs) New Used Recovered Recovered Inventory _ Used January: 138 2648 20116 416 1377 3747 February: 3747 27055 845 2902 March: 2902 20955 2902 April: 2902 1323 30507 1334 1377 1514 May: 1514 10933 1514 June: 1514 10933 1514 July: 1514 10933 _ 1514 August: 1514 10933 1514 September: 1514 10933 1514 October: 1514 10933 1514 November: 1514 10933 1514 December: 1514 10933 1514 Gallons of IBAC used during the year @ PNE (OS-7): _ 3972 Lbs. Of IBAC used during the year @ PNE (OS-7): _ 28678 Gallons of IBAC used during the year @ (OS-10): Lbs. Of IBAC used during the year @ (OS-10): _ 0 Lbs. of IBAC used by Misc., QA, and R&D: Lbs. of IBAC sent to hazardous waste: 24320 Lbs. of IBAC sent to wwt: _ Lbs. of IBAC emitted during year: 4358 Annual Air Emissions Inventory Facility ID#: 0800044 Isopropyi acetate: OS-7, Os-10 Year: 2009 Info: Lbs/Gal = Monthly Inventory of Isopropyl acetate (pounds): Month Beginning Received Max Used Ending Invento Lbs Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 1 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 December: 0 0 0 Lbs. of IPAC used during the year @ PNE (OS-7): 0 Lbs. of IPAC used during the year @ (OS-10): Lbs. of IPAC used by Misc., QA, and R&D: Lbs. of IPAC sent to hazardous waste: 15580 Lbs. of IPAC sent to wwt: Lbs. of IPAC emitted during year: -15580 Page 1 of 2 Annual Air Emissions Inventory Facility ID#: 0800044 Methanol: Os-4, OS-i, OS-9 OS-13, OS-14. OS-15, OS-16, OS-17, OS-27, OS-32 INCLUDED WITH OS-4 Year: 2009 Info: Lbs/Gal = 6.60 Specifice Gravity = 0.793 Monthly Inventory of Methanol (gallons): Beginning Max Ending Month InventoryReceived Lbs Used Inventory January: 14737 97264 998.7 13738 February: 13738 90673 13738 March: 13738 90673 13738 April: 13738 90673 13738 May: 13738 12186.0 171100 25924 June: 25924 5990.0 210634 8225.0 23689 July: 23689 6114.0 196702 12658.0 17145 August: 17145 113159 206.0 16939 September: 16939 111799 16939 October: 16939 1 111799 16939 November: 16939 111799 16939 December: 16939 111799 16939 Maximum Gallons On-Hand: 31914.3 Maximum Lbs. On-Hand: 210634.38 Gallons Used per Year: 22087.7 Lbs. Used per Year: 145778.82 Sclareoi Recovery Operation: OS-4 Total Lbs. McOH Used: 139187.4 Avg. % MeoH thru Pods: 85 Avg. % McOH in WW: 13.2 Avg. Gal/Min Thru Pods: 9 Avg. Gals/Min Sent to WWTP: 2.8 Number of Stream Days 67 Number of Stream Days: 67 Total Gal. Thru Pods: 868320 Total Gal. of WW to WWTP: 270144 Total Gal. McOH Thru Pods: 738072 Total Lbs. of WW to WWTP: 2253000.96 Total Lbs. McOH Thru Pods: 4871275.20 Total Lbs. of McOH to WWTP: 95674.85 Total Lbs. Fugitive Emissions from Recovery: 43512.55 Accountable Lbs. Emissions of Total Accountable and Fugitve McOH from WWTP during 1073.08 Emissions from Recovery: 44585.62 et c e — I I,,d Avg. RemoEalficiency of WWTP: 98.88 � �9 Page 2 of 2 EVG Operation: OS-9 Gallons of McOH Used: 0 Accountable Emissions of Gallons of McOH to WWT: 0 McOH from WWTP during 0.00 Total Lbs. of McOH to WWT: 0.00 EVG: Total Lbs. Fugitive Emissions 0.00 Total Accountable and Fugitve 0.00 from EVG: Emissions from EVG: PNE Operation: OS-7 Gallons of McOH Used: 998.7 Accountable Emissions of Gallons of McOH to WWT: 978.726 McOH from WWTP during 64.60 Total Lbs. of McOH to WWT: 6459.5916 PNE: Total Accountable and Fugitve 196.42 Total Lbs. Emissions PNE: 131.8284 Emissions from PNE: Totals for All Methanol Operations Lbs. of Emissions from Misc., 131.8284 Total Lbs. McOH Thru System: 4871275.20 Lab: Total Lbs. McOH to WWTP: 102134.45 Lbs. Fugivtive Emissions from 0.00EVG: Removal Efficiency of WWTP: 98`9 Lbs. Fugivtive Emissions from 43512.55 Recovery: Lbs.Accountable Emissions 1137,67 Total Lbs. Fugitive Emissions: 43644.37 from WWTP: ----- Total Lbs. McOH Treated at 102134.45 Total Lbs. McOH Released: 44782.05 WWTP: Total Lbs. McOH Recycled On- 4724358.71 Site: i 1"p Q - 'Kla l SARA 313 R Reporting Facility ID#: 0800044 Maganese 200 Info: Potassium permanganate contains 33-35% Manganese. Monthly Inventory of Potassium Permanganate (pounds: Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 16537 16537 16537 February: 16537 16537 16537 March: 16537 16537 16537 April: 16537 16537 16537 May: 16537 16537 16537 June: 16537 16537 16537 Jul : 16537 16537 16537 August: 16537 16537 16537 September: 16537 1 16537 16537 October: 16537 16537 16537 November: 16537 16537 16537 December: 16537 16537 16537 Max Lbs. Potassium Permanganate on Hand: 16537 Lbs. of Potassium Permanganate used during the year: 0 Max Lbs. Maganese on Hand: 5623 Lbs. of Maganese used: 0 Percentage Maganese sent On-Site: 100 Percentage Maganese sent Off-Site: 0 Lbs. Maganese Shipped On-Site: 0 Lbs. Maganese Shipped Oft-Site: 0 Annual Air Emissions Inventory Facility ID#: 0800044 Sulfur dioxide Year: 2009 info: Lbs/Gal = Monthl Invento of Sulfur dioxide (pounds): Y rY (p ) Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 i December: 0 , 0 0 Lbs. of Sulfur dioxide used during the year: 0 Lbs. of Sulfur dioxide used by Misc., QA, and R&D: Lbs. of Sulfur dioxide sent to hazardous waste: Lbs. of Sulfur dioxide sent to wwt: Lbs. of Sulfur dioxide emitted during year: 0 Annual Air Emissions Inventory Facility ID#: 0800044 Toluene Year: 2009 Info: Lbs/Gal = 7.23 Monthly Inventory of Toluene (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 920 6652 920 February: 920 6652 920 March: 920 6652 920 April: 920 6652 920 May: 920 6652 920 June: 920 6652 920 July: 920 6652 920 August: 920 6652 920 September: 920 6652 920 October: 920 6652 920 November: 920 6652 920 December: 920 6652 920 November: 920 6652 920 December: 920 6652 920 Gallons of Toluene used during the year: 0.00 Lbs. of Toluene used during the year: 0.00 Lbs. of Toluene sent to hazardous waste: Total Gal. of Toluene sent to WWTP: Specific Gravity of WW: 8.60 Avg. ppm Toluene in WW: 800.00 Lbs. of Toluene sent to WWTP: 0.00 Lbs. of Toluene used by Misc, Labs, etc..- Fugitive Toluene Loss in Process: Lbs. of Toluene emitted during year: 0.00 Annual Air Emissions Inventory Facility ID#: 0800044 Plant Material Grinder : OS-3 Year: 2009 The Plant Material Grinder (OS-3) is operated in building ID # 1003-4. The grinder has a filter which captures 99 + % of all particulates. There are no solvents, HAP/TAPS, or VOC associated with the grinder's operation. Essentially there are no emissions associated with the plant material grinder. Monthly VOC's YEAR: 2009 Lbs of VOC Emissions TOTAL SOURCE CHEMICAL TOTAL JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC (tons) (Ibs.) BOILERS #2 Fuel Oil 13.448 12.370 10.399 6.406 9.802 32.245 31.731 9.359 6.763 7.223 9.324 8.835 157.903 0.079 GENERATORS #2 Fuel Oil 21.249 6.250 14.166 25.207 10.416 43.956 105.618 33.852 13.129 12.291 12.083 12.083 310.298 0,155 -VG Chloroform 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Methanol 0.00 0.00 Ethyl acetate 36.71 17.25 29.29 20.17 13.97 7.53 7.89 3.63 -28.98 0.30 27.17 0.00 134.94 0.07 from SDA Ethyl acetate 6819.80 2391.00 ' 29.26, 20 15 13.91 0,23 9274.35 4.64 Eth lediamine 0.00 0.00 Ethanol-100% 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PNE Ethanol-SDA 807.81 379A4 644.47 443.89R303 1165.70 173.61 79.97 -637.54 6.60 597.80 0.00 2969.05 1.48 H drochloric Acid 0.00 0.00 0.00 0.000 0.00 0.00 0.00 1098.00 0.00 169.60 0.00 1267. 00 0.63 Hexane_ 8883,60 2220.90 1064,80 12169.30 6.08,n-Hexane 0.00 0.00 0.00 0.000 0.00 0.00 70.18 17.55 8.41 0.00 0.00 96.14 0.05 Isohexane 0.00 0.00 0.00 0.000 0.00 0.00 8813.42 2203.35 1056.39 0.00 0.00 12073.16 6.04 Isobut I acetate 60.07 122.00 0.00 192.630 0.00 0.00 0.00 0.00 0.00 1 0.00 0.00 374.70 0.19 Methanol 131.83 1 1 1 131.83 0.07 Biomass Hexane 21296.00 26004.00 34958.00 36498.00 39171.00 157927.00 78.96 Extraction n-Hexane 168.24 205.43 0.00 0.00 276.17 288.33 309.45 0.00 0.00 0.00 0.00 0.00 1247.62 0.62 Isohexane 21127.76 25798.57 0.00 0.00 34681.83 36209.67 38861.55 0.00 0.00 0.00 0.00 0.00 156679.38 78.34 Ethyl acetate 0.00 0.00 0.00 0.00 34.75 0.00 0.00 0.00 0.00 0.00 23.08 0.00 57.83 0.03 Botanical Ethanol-SDA 764.49 I . 507.80 1272.29 . :. 0.64 Extraction Hexane 0.00 0.00 n-Hexane 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0,00 0.00 0.00 Isohexane 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Hexane 1118866.00 186208.00 3547.50 , 308621.50 154.31 Rotocel& n-Hexane 0.00 0.00 0.00 0.00 0.00 1652.24 2588.29 49.31 0.00 0.00 0.00 0.00 4289.84 2.14 Recovery Isohexane 0.00 0.00 0.00 0.00 0.00 117213.76 183619.71 3498.19 0.00 0.00 0.00 0.00 304331.66 152.17 Methanol 8894,69 39098.99 -4481.14 43512.54 21.76 Hexane 6517.50 6726.50 6017.00 4719.00 0.00 0.00 0.00 0.00 3085.50 8833.00 2651.00 5967.50 44517.00 22.26. Sclareolide n-Hexane 2085.60 2152.48 1925.44 1510.08 0.00 0.00 0.00 0.00 987.36 2826.56 848.32 1909.60 14245.44 7.12 Isohexane 4431.90 4574.02 4091.56 3208.92 0.00 0.00 0.00 0.00 2098.14 6006.44 1802.68 4057.90 30271.56 15.14 Ethyl acetate 347.00 148.00 67.00 219.00 -338.00 555.00 369.00 2043.00 1.02 Hexane 3972.98 3020.99 0.00 2069.98 1914.99 0.00 0.00 5087.01 3690.01 7574.00. 5665.00 1254.00 34248.94 17.12 Recrystallization n-Hexane 3774.33 2869.94 0.00 1966.48 1819.24 0.00 0.00 4832.65 3505.50 7195.30 538135 1191.30 32536.49 16.27 (SFG) Isohexane 198.65 151.05 0.00 103.50 95.75 0.00 0.00 254.35 184.50 378.70 283,25 62.70 1712.45 0.86 He tane 0.00 N-He tane 0.00 VWVTP I Methanol 64.60 603.49 1 410.47 59.15 1137,71 0.57 TOTAL LBS.VOC 40089.00 38827.79 6744.58 7564.44 38027.62 165111.85 265207.31 13441.93 9785.79 1805120 9662.86 7611.42 632297.08 316.15 TOTAL TONS VOC 20.04 19.41 3.37 3.78 19.01 82.56 132.60 6.72 4.89 9.03 4.83 3.81 316.15 1 0.16 knLen'tory Certification Form(Title V) Facility Name: Avoca Incorporated Facility ID : 0800044 841 Avoca Farm Road Permit: 01819 PO Box 129 W R RO COPY County: Bertie Merry Hill,NC 27957 DAQ Region : WARO North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2009 These forms must be completed and returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is David Peele This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition.40 CFR Part 70.2 defines a responsible as meaning one of the following: 1. For a corporation: a president, secretary,treasurer, or vice—president of the corporation in charge of a principal business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either i.the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars); or ii. the delegation of authority to such representatives is approved in advance by the permitting authority; 2.For partnership or sole propietorship;a general partner or the proprietor,respectively; 3. for a muncipality, state,federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g., a Regional Administrator of EPA). CERTIFICATION STATEMENT* a=ortant: Legally Responsible fi i l r f certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained in this air emissions report,including attached calculations and documentation, is true,accurate and complete. (Subject to legal enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's Signature Bel use blue ink): Date Signed: ` 2% U'C ev Printed Name: David Peele Si ature: 4,6 �(�Z�,_ This form applies to Title V facilities.If this facility is not classified as Title V,please telephone your regional office Emission Inventory contact at once for proper forms. Email address of Responsible Official: david.peele@avocainc.com Ra � Information on this Form cannot be held confide A°P 2 3 ?010 DAQ WARO 141,6 �O copy Facility Total CY 2009 Emission Summary Recorded in ED Facility ID #: 0800044 Facility Name: Avoca Incorporated Permit#(s): 01819T36 Green House Gases Pollutants (GHG) Actual Emissions Tons/Yr % Difference Pollutant CAS CY 2009 CY 2008 from ED from Fees Nitrous Oxide (N20) 10024972 0.047500 0.051000 -6.91)/`0 Methane (CH4) 74-82-8 0.024700 0.036000 -31.4% Carbon Dioxide (CO2) 124389 8,967.15 9,388.47 -4.5% CO2 equivalent (sum of individual GHG pollutant emission times their 8,148.83 metric tons 1995 IPCC Global Warming Potential (GWP), converted to metric tons) Criteria Pollutants Actual Emissions % Difference (Tons/Year) Pollutant CAS CY 2009 CY 2008 from ED I from Fees CO CO 2.37 2.27 4.6% NOx NOx 11.33 10.56 7.3% PM(TSP) T'SP 0.920000 0.907000 1.4% PM10 PM10 0.520000' 0.497000 4.6% PM2.5 PM2.5 0.230000 0.187000 23.0% S02 ' S02 16.94 17.85 -5.1% VOC (�� fit` VOC 309.15 416.18 -25.7% Hazardous Air Pollutants (HAPs) Actual Emissions `% Difference and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2009 CY 2008 from ED from Fees Polycyclic Organic Matter(Specific Compounds from OAQPS for 1.09 1.23 -11.4 Ti9 Benzo(a)pyrene (Component of 833291POMTV& 50-32-8 0.000160 0.000300 N/A 5655317PAH) Naphthalene (Component of 833291POMTV) 91-20-3 1.09 1.23 -10.8% Polycyclic Organic Matter(7 PAH Compounds for NIF) 0.000160 0.000300 N/A f,r. Tv-1004 06/08/2010 WARO COPY Page 1 of 4 Facility Total CY 2009 Emission Summary Recorded in ED Facility ID #: 0800044 Facility Name: Avoca Incorporated Permit#(s): 01819T36 Hazardous Air Pollutants (HAPs) Actual Emissions '%o Difference and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2009 CY 2008 from ED from Fees Polyeyelie Organic Matter (7 P.41I Compounds for NIF) 0.000160 0.000300 1 Benzo(a)pyrene (Component of 833291POMTV& 50-32-8 0.000160 0.000300 N/A 5655317PAH) Nickel& Compounds, sum total mass includes elemental 2.00 2.07 -3.4% Nickel Unlisted Compounds (Component of NIC - N1C-other 2.00 2.07 -3.2% Specify) Mercury& Compounds-all total mass includes Hg Vapor 0.333970 0.345090 -3.2% Mercury Unlisted Compounds-Specify Compound HGC-Other 0.333970 0.345090 -3.2% (Component of HGC) Manganese & compounds 1.56 1.61 -3.1% Manganese Unlisted Compounds-Specify MNC-Other 1.56 1.61 -3.2% Compound(Component of MNC) Lead& compounds 0.990760 1.02 -2.9% Lead Unlisted Compounds -Specify Compound NBC-other 0.990760 1.02 -3.2% (Component of PBC) Chromium (VI)Non-Specific Compounds, as Chrom(VI) 0.023150 0.023930 -3.3 (Component CRC) Chromium (VI)Non-Specific Unlisted Compounds - NSCR6-Other 0.023150 0.023930 -3.3% Specify Compound(Component of NSCR6& CRC) Chromium-All/Total (includes Chromium(VI) categories, metal 6.48 6.70 -3.3% and others Chromium (VI)Non-Specific Unlisted Compounds - NSCR6-other 0.023150 0.023930 -3.3°ro Specify Compound(Component of NSCR6& CRC) Chromium Unlisted Compounds -Specify CRC-other 6.46 6.67 -3.2°/0 Compound(Component of CRC) Cadmium & compounds (total mass includes elemental metal) 1.22 1.26 -3.2 Cadmium Unlisted Compounds-Specify Compound CDC-Other 1 .22 1.26 -3.2% (Component of CDC) 06/08/2010 Page 2 of 4 Facility Total CY 2009 Emission Summary Recorded in ED Facility ID #: 0800044 Facility Name: Avoca Incorporated Permit#(s): 01819T36 Hazardous Air Pollutants (HAPs) Actual Emissions `%, Difference and/or Toxic Air Pollutants (TAPS) (Pounds/Year) Pollutant CAS CY 2009 CY 2008 from ED from Fees Beryllium & compounds (Total mass) 0.278300 0.287580 -3.2% Beryllium Unlisted Compounds-Specify Compound BEC-Other 0.278300 0.287580 -3.2% (Component of BEC) Arsenic & Compounds (total mass of elemental AS, arsine and all 0.467550 0.483130 -3.2% inorganic com ounds Arsenic Unlisted Compounds -Specify Compound ASC-Other 0.467550 0.483130 --1 (Component of ASQ IJ Acetaldehyde W9 _ 75-07-0 0.643470 0.204400 214.8'Vo Acrolein �� 107-02-8 0.077990 0.030240 157.9% Benzene 71-43-2 0.953290 1.28 -25.4%, Chloroform 67-66-3 Not 2,453.00 N/A Reported Ethyl acetate 141-78-6 11.446.56 7.276.74 57.3`%o Ethyl benzene 10041-4 0.050210 0.051880 -3.2% Formaldehyde 50-00-0 27.04 27.28 -0.9% Hexane isomers, except n-hexane HEXANEISO 503,760.02 621,228.96 -18.9% Hexane, n- ��'� ,1�gsJ"7r/ 110-54-3 53,480.12 133,597.81 -60.0% Methanol (methyl alcohol) 67-56-1 44,782.05 64,389.64 -30.5% Toluene 108-88-3 5.24 5.47 -4.2% Xylene (mixed isomers) 1330-20-7 0.238980 0.353140 -32.3% Xylene, o- 95-47-6 0.086050 0.088920 -3.2% Largest Individual HAP Hexane, n- 53,480.12 lbs Total HAP Emissions 8,310.93 lbs 06/08/2010 Page 3 of 4 Annual Air Emissions Inventory Summary 2009 Totals Facility ID#:0800044 Recrystallization Sclarsolide Biomass Botanical Plant Other Pollutant Boller#1 Boiler#2 Boller#3 Gen NI Gen#2 Gen#J Gen#4 Pk-Gen Rotocel Recovery Nutrient EVG WWTP Totals Units (SFG) (SDE) Extraction Extraction Processes Extraction CO 3125.8E 3632.01 2203.11 1.17 1.96 3.01 0.00 17.15 8984.310 Tons/Yr Methane 0.00828 ii.00966o 0.00582 0.00019 0.00031 0.00048 0.00000 0.00553 0.030 Tons(Yr Nitrous Oxide 0.01552 0.01820 0.01165 0.00003 0.00004 0.00007 0.00000 0.00055 0.048 Tons/YrTSP 0.2754085 0.3200013 0.194107 0.008278674 0.013797062 0,02119935 0 0.08893919 Tons/Yr 20 PM-10 0.13770425 0.16000065 0.0970535 0,008278674 0.013797062 0.02119935 0 0.0889397E 0.0.92 Tons/Yr 0.034428063 0.040000163 0.024263375 0.008278674 1 0.013797062 0.02119935 1 0 .0.08693919 1 Sox 5.88820105 8.8180278E 4,1344791 0.007744568 1 0.01290692E 0.01983185 0.22E Tons/Yr 0 0.08133021 NOx 3.304902 3.8400156 2.3292841 0.117770814 0.196274327 0.30157785 18.93E Tons/Yr 0 1.2387800E VOC 0.02754085 0.03200013 0.01E-107 0.009817E-4 0.016022394 11 327 Tons/Yr 0.0248196 0 0.10096164 154.31075 21.78 18.14597 22.2585 78.9635 0 12.87 0.57 309.103 Tons/Yr CO 0.68852125 0.80000325 0.4852675 0.02537013 0.047281318 0.06496575 0 0.26642655 Tons/Yr Arsenic .373 A e 0,040956084 0.068273201 0.10490259 0 0.430208766 2 / 0.004940499 0.00823373 0.012651225 0 0.051883065 .373 644 Yr 0.163096914 0 Lbs Lbs(Yr .18950477 0.114950165 0. enzene 0.059020042 0.088576278 0.04159713 0.08304E-09 0 0..468 Lbs/Yr Benzo a ene L 1.67345E-05 2.57126E-05 0953 Lbs/Yr Be Ium 0.112800458 0.068422718 0.000105449 0.00016 Lbs/Yr Bulanol 0.278 Lbs/Yr a m m 0.426883175 0.496002015 0.30088585 0.00 0.000 Lbs/Yr Calcium hydroxide 1.224 Lbs/Yr Chloroform 0.00 0.000 LbWr Chromium 2.252290713 2.818970631 1.587407048 0 0.00 0.000 Lbs/Yr -Chromium N 01007986847 0.009280038 0.005629103 8.457 Lbs/Yr Ethanol-100% 0.023 Lbs/Yr SDA M192.56I 00 Lbs/Yr 1272.2E 2969.08 .372 Lbs/Yr elate 2043 0 9211 .318 Lbs/Yr Ethyl benzene 0.01748844 0.020320083 0.012325795 Elh enediamine 50 Lbs/Yr 0 00 LbsNr ormaldeh a 9.086828049 10.55812289 6.404366353 0.063024744 0.105035694 0.1613886 0 . 41 Lbs/Yr Hexane Isomers 304331.661712.447 29203.152 156439.58 0 12073.163 9.998 LN•Hexane 4289.83861 32538.493 15313.B48 1243.7736 0 86.13747 ..92 Lbs/Yr He are IsomersN-He ane 0.00 0 Lbs/Yr Isobut atxlale 0.00 00 Lbs/Yr Iso ro acetate 4358 .840 Lbs/Yr Lead Compounds 0.345810127 0.401569631 0.243584874 -15580 0.D0 -15580.000 Lbs/Yr an anese 0.54385637E 0.831682586 0.383167218 0.991 Lbs/Yr Menu 0.118487796 0.13538055 0.082107261 0 1,559 Lbs/Yr Methanol 0.334 Lbs/Yr 43512.55 131.83 0.00 1137.67 44782.049 Lbs/Yr Na Nickel a 0.35640614 0.414113882 0.25719366E 0.004528236 0.007548328 0.017596098 0 0.04756415 1.093 Lbs/Yr Nkkal 0.698986773 0.812163299 0.492643566 1.093 Lbs/Yr SUINr Oloxlde 0.00 0.000 Lbs/Yr o uene 1.708834334 1.965288065 1.204239828 0.015222078 .02530644 0.05593893 0 0.22E-07282 0.00 5.242 Lbs/Yr X ene 0.015222078 0.025386781 0.03697E-5 0 0.15E65593 0.23E Lbs/Yr o-X ene 0.299919857 0.348481478 0.211382523 0.860 Lbs/Yr ii DAQ WARD 1 Page 1 of 2 Annual Air Emissions Inventory Facility ID#:0800044 Boilers : OS-1 Year: 2009 Total Run Time: 15558.3 Hrs/Yr Efficiency: 85 % Sulfur Content: 0.3 Number 2 Fuel: 141000 Btu/Gal Fuel Usage(gallons) Boiler Operation(Hours) Arsenic VOC Emissions Emissions Total Total (Lbs.) (Lbs) Month Boiler#1 Boiler#2 Boiler#3 Boiler Fuel Boiler#1 Boiler#2 Boiler#3 [Hours Boiler Used January: 22830.0 35309.4 9098.1 67237.5 638.6 46b.5 348.2 1452.3 0.040 13.448 February: 12333.8 23965.8 25551.0 61850.6 460.0 146.0 567.8 1173.8 0.037 12.370 March: 1796.9 34731.7 15465.4 51994.0 182.2 590.7 474.6 1247.5 0.031 10.399 April: 20120.1 11907.4 0.0 32027.5 562.8 330 5 0.0 893.3 0.019 6.406 May: 19444.4 27437.3 2126.8 49008.5 543.9 508.7 112.7 1165.3 0.029 9.802 June: 50221.2 49325.6 61675.7 161222.5 714.3 6971 696.9 2108.3 0.095 32.245 July: 52860.0 38864.1 66933.0 158657.1 739.3 711.0 743.7 2194.0 0.094 31.731 August: 15189.4 18346.6 13257.0 46793.0 411.6 269.6 294.6 975.8 0.028 9.359 September: 15444.0 18371.5 0.0 33815.5 432.0 307.2 0 0 739.2 0.020 6.763 October: 22322.3 13790.2 0.0 36112.5 624.4 602.6 0.0 1227.0 0.021 7.223 November: 21332.0 25290.0 0.0 46622.0 596.7 604.0 0.0 1200.7 0.028 9.324 December: 21514.4 22661.7 0.0 1 44176.1 601.8 579.3 0.0 1181.1 0.026 8.835 Total: 275408.5 320001.3 194107.0 1 789516.8 6507.E 1 5812.2 1 3238.5 15558.3 0.468 157.903 Boiler# ID# GPH Hi-Fire Gals/Hr Hr/Yr Gals/Yr 1 H-161 143 42.3 6507.6 275408.5 2 H-102 143 55.1 5812 22 320001.3 3 H-103 180 59.9 3238.5 194107.0 Total 46 6 157.315201 15558.3 789516.8 Criteria Pollutants Criteria Emisson Factor Boiler#1 Boiler#2 Boiler#3 Total Pollutants Lbs./1000 al. Tons/Yr Tons/Yr TonsNr Tons/Yr TSP 2.00 0.275 0.320 0.194 0.790 PM-10 1.00 0.138 0.160 0.097 0.395 PM-2.5 0.25 0.034 0.040 0.024 0.099 Sox 42.60 5.866 6.816 4.134 16.817 Nox 24.00 3.305 3.840 2.329 9,474 VOC 0.20 0.028 0.032 0.019 0.079 CO 5.00 0.689 0.800 0.485 1.974 Hazardous Air Pollutants Hazardous Air Emisson Factor Boiler#1 Boiler#2 Boiler#3 Total Pollutants (lbs/1000 gal) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) Arsenic 5.92E-04 0.163 0.190 0,115 0.468 Benzene 2.14E-04 0.059 0.069 0.042 0.169 Beryllium 3.53E-04 0.097 0.113 0.068 0.278 Cadmium 1.55E-03 0.427 1 0.496 0.301 1.224 Chromium 8.18E-03 2.252 2.617 1.587 6.457 0 , O Z Chromium VI 2.90E-05 0.008 0.009 0.00E 1 0.023 Ethyl benzene 6.35E-05 0.017 0.020 0,012 1 0.050 Formaldehyde 3.30E-02 9.087 10,558 6.404 26,049 Lead 1.25E-03 0.346 0.402 0 244 0.991 Manganese 1.97E-03 0.544 0.632 0.383 1.559 Mercury 4,23E-04 0,116 0.135 0 082 0.334 Na thalene 1.29E-03 0.356 0.414 0.251 1.022 Nickel 2.54E-03 0,699 0,812 0.493 2.004 G:\Environmental\Air Permit\Air ReportsWnnual Air Emissions Inventory\2009 Report\2009 AAE Calc Page 2 of 2 Annual Air Emissions Inventory Facility ID#:0800044 Boilers : OS-1 Toluene 6.20E-03 1 1.709 1.985 1.204 4.898 o-X lene 1.09E-03 1 0.300 0.348 0.211 0.860 Green House Gas Pulutants Emission Boiler#1 Boiler#2 Boiler#3 Boiler#1 Boiler#2 Boiler#3 Total GHG Pollutant Factor (Ibs/hr) (Ibs/hr) (lbslhr) (tons/yr) (tons/yr) (tons/yr) (tonslyr) (Ibs/1000 gal) COZ 22700.00 960.69 1249.79 1360.58 3125.89 3632.01 2203.11 8961.02 Methane (CH4) 0.06 0.0025 0.0033 0.0036 0.0083 0.0096 0.0058 0.0237 Nitrous Oxide (N20) 0.12 0.0051 0.0066 0.0072 0.0165 0.0192 0.0116 0.0474 G:1EnvironmentaMir PermitWr ReportslAnnual Air Emissions Inventory\2009 Report12009 AAE Calc Page 1 of 2 Annual Air Emissions Inventory Facility ID#: 0800044 Generators : OS-2 Year: 2009 Total Run Time: 154.3 Hrs/Yr Efficiency: 75 Sulfur Content: 0.3 % Number 2 Fuel: 141000 Btu/Gal Fuel Usage(gallons) VOC Month E101 E102 E103 E104 Pk-Gen Total (Lbs.) January: 22.5 37.5 60.0 288.0 408.0 21.249 February: 30.0 50.0 40.0 120.0 6.250 March: 37.5 62.5 100.0 72.0 272.0 14.166 April: 30.0 50.0 80.0 324.0 484.0 25.207 May: 37.5 62.5 10&0 0.0 200.0 10.416 June: 30.0 50.0 80.0 684.0 844.0 43.956 July: 22.5 37.5 60.0 1908.0 2028.0 105.618 August: 37.5 62.5 100.0 450.0 650.0 33.852 September: 33.8 5&3 90.0 72.0 252.1 13.129 October: 37.5 62.5 100.0 36.0 236.0 12.291 November: 30.0 50.0 80.0 72.0 232.0 12.083 December: 30.0 50.0 80.0 72.0 232.0 12.083 Total: 378.8 631.3 970.0 0.0 3978.0 5958.1 310.3 Heat Rate Generator No. ID# Bhp hp Hr/Yr Gals/Hr Gals/Yr mm Btu/Hr mm Btu/Yr 1 E 101 587 440 25.3 15.0 378.8 2.12 53.41 2 E102 760 570 25.3 25.0 631.3 3.53 89.01 3 E103 603 452 48.5 20.0 970.0 2.82 136.77 4 E 104 534 401 0.0 20.0 0.0 2.82 0.00 Pk-Gen Pk-Gen 1 2670 2003 55.3 72.0 3978.0 10.15 560.90 Total 5154 3866 154 152 5958.1 21 840 Criteria Pollutants Emisson Factor Gen.#1 Gen.#2 Gen.#3 Gen.#4 Pk-Gen Total (Lb/mm BTU) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) (Tons/Yr) TSP 0.31 0.008 0.014 0.021 0.000 0.087 0.130 PM-10 0.31 0.008 0.014 0.021 0.000 0.087 0.130 PM-2.5 0.31 0.008 0.014 0.021 0.000 0.087 0.130 Sox 0.29 0.008 0.013 0.020 0.000 0.081 0.122 Nox 4.41 0.118 0.196 0.302 0.000 1.237 1.852 VOC 0.36 0.010 0.016 0.025 0.000 0.101 0.151 CO 0.95 0.025 0.042 0.065 0.000 0.266 0.399 Hazardous/Toxic Emisson Factor Gen.#1 Gen.#2 Gen.#3 Gen.#4 Pk-Gen Total irPollutants (Lbjm BTU) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) (Lbs/Yr) Acetaldehyde 7.67E-04 0.041 0.068 0.105 0.000 0.430 0.644 1 U Acrolein 9.25E-05 0.005 0.008 0.013 0.000 0.052 0.078 Benzene --9-3a -84- 0.050 1 0.083 0.128 0.000 0.523 0.784 Benzo a rene 1.88E-07 0.000 0.000 0.000 0.000 0.000 0.000 Formaldehyde 1.18E-03 0.063 0.105 0.161 0.000 0.662 0.991 Na thalene 8.48E-05 0.005 0.008 0.012 0.000 0.048 0.071 Toluene 4.09E-04 0.022 0.036 0.056 0.000 0.229 0.344 X lene 2.85E-04 0.015 0.025 0.039 0.000 1 0.160 0.239 C:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2009 Report\2009 AAE Calc Page 1 Page 2 of 2 Annual Air Emissions Inventory Facility ID#: 0800044 Generators : OS-2 Green House Gas Pulutants GHG Pollutant Emisson Factor E101 E102 E103 E104 Total Lb/mm BTU tons/ r tons/ r tons/ r tons/ r tons/ r CO2 43.99 1.17 1.96 3.01 0.00 6.14 Methane 0.007 0.000187 0.0003115 0.0004787 0.0000000 0.00098 (CH4) Nitrous Oxide 0.001 0.000027 0.0000445 0.0000684 0.0000000 0.000140 (N20) Green House Gas Pulutants for Peak Generator GHG Pollutant Emisson Factor Ibs/yr tons/yr (Ibs/hp-hr) CO2 0.31 34306.38 17.15 Methane (CH4) 0.0001 11.07 0.0055 Nitrous Oxide 0.00001 1.11 0.000 55 (N20) C:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2009 Report\2009 AAE Calc Page 2 Annual Air Emissions Inventory Facility ID#: 0800044 Fire Pumps Data used for inventory only! Year. 2009 Total Run Time: 0.0 Hrs/Yr Efficiency: 75 % Sulfur Content: 0.3 % Number 2 Fuel: 141000 Btu/Gal Gallons Hours Gallons/ Month Fuel Operated hour Used January: 30.0 1.5 20.0 February: 40.0 2.0 20.0 March: 80.0 4.0 20.0 April: 40.0 2.0 20.0 May: 50.0 2.5 20.0 June: 40.0 2.0 20.0 July: 30.0 1.5 20.0 August: 40,0 1 2.0 20.0 September: 30.0 1.5 20.0 October: 50.0 2.5 20.0 November: 40.0 2.0 20.0 December: 40.0 2.0 20.0 Total: 510.0 25.5 20.0 Annual Air Emissions Inventory Facility ID#: 0800044 Butanol: OS-7, OS-10 Year: 2009 Info: Lbs/Gal = 6.76 Monthly Inventory of Butanol (gallons): Month Beginning Received Max Used Ending Invento Lbs Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 December: 0 0 0 Gallons of Butanol used during the year: 0 Lbs. Of Butanol used during the year: Lbs. of Butanol used by Misc., QA, and R&D: Lbs. of Butanol sent to hazardous waste: Lbs. of Butanol sent to wwt: Lbs. of Butanol emitted during year: 0 C:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2009 Report\2009 AAE Calc Annual Air Emissions Inventory Facility ID#: 0800044 Calcium hydroxide Year: 2009 Common Name : Lime Monthly Inventory of Calcium hydroxide (pounds): Month Beginning Received Max Used Ending Invento Lbs Inventory January: 0.0 0.0 0.0 February: 0.0 0.0 0.0 March: 0.0 0.0 0.0 April: 0.0 0.0 0.0 May: 0.0 0.0 0.0 June: 0.0 0.0 0.0 July: 0.0 0.0 0.0 August: 0.0 0.0 0.0 September: 0.0 0.0 0.0 October: 0.0 0.0 0.0 November: 0.0 0.0 0.0 December: 0.0 0.0 0.0 Lbs. Of Lime used during the year: 0.00 Lbs./Hr. of Lime Uploaded (design): 33000 Operation Time (hours): Lbs/Hr of Lime Emitted (design): 0.135 Lbs/Year of Lime Emitted: 0.000 Tons/Year of Lime Emitted: 0.000 Annual Air Emissions Inventory Facility ID#: 0800044 Chloroform : OS-9 Year: 2009 Info: Lbs/Gal = 12.35 Monthly Inventory of Chloroform (pounds): Month Beginning Received Max Used Ending Inventory Inventory January: 13444 13444 13444 February: 13444 13444 13444 March: 13444 13444 13444 April: 13444 13444 13444 May: 13444 13444 13444 June: 13444 13444 13444 July: 13444 13444 13444 August: 13444 13444 13444 September: 13444 13444 13444 October: 13444 13444 13444 November: 13444 13444 13444 December: 13444 13444 13444 Lbs. of chloroform used during the year: 0 Lbs. of chloro. used by Misc., QA, and R&D: Lbs. of chloro. used by EVG: 0 Lbs. EVG Produced: Lbs. of chloroform sent to hazardous waste: Pounds of chloroform sent to WWT: Pounds of chloroform emitted during year: OS-9 0 C:\Environmental\Air Permit\Air Reports\Annual Air Emissions Inventory\2009 Report\2009 AAE Calc Annual Air Emissions Inventory Facility ID#:0800044 Ethyl acetate : OS-6&OS-7 Year: 2009 Info: Lbs/Gal= 7.50 Monthly Inventory of Ethyl acetate fpoundsl: Month.Beginning Invent oW 1 Bulk Drums Ethyl acetate Used in SDA Alcohol a; Total Beginning Beginning New Recovered Recovered In Max Monthly Total Ending Ethyl acetate Month Beginning New Recovered Received New Used Used Drums (Lbs) Used(Lbs.) Inventory Month Emitted Lbs.Inventory Inventory Inventory (Lbs.) Janua 12881„, !38§1 9000 663.00 8086.88 1583.12 12881 7166.8 5714 Janua 36.67 Februa : 5714 3218 2496 148.00 _ 4329,38 1938,3.8 5714 2539.0 3175 February: 17.23 March: 3175 3070 105 3175 0.0 3175 March: 29.26 April: 3175 3070 105 67.00 _ 3175 67.0 3108 Aril: 20.15 -May: 3108 3003 105 _ 3108 0.0 3108 May: 48.66 June: 3108 3003 105 3108 0.0 3108 June: 7.52 July: 3108 3003 105 3108 0.0 3108 July: 7.88 August: 3108 3003 105 219.00 3108 219.0 2889 August: 3.63 September: 2889 2784 105 3272.0 338.00 6161 338.0 5823 September: 28.94 October: 5823 5718 105 555.00 _ 5823 555.0 5268 October: 0.30 November: 5268 5163 105 5268 0.0 5268 November: 50.20 December: 5268 5163 105 369.00 _ 5268 369.0 1 4899 December: 0.00 Lbs.of Ethyl acetate used during the year: 11446.32 Misc.Lbs.of Ethyl acetate used(PNE):OS-7 9210.76 Lbs.of Ethyl acetate used In SFG:OS-6 2043.00 Lbs.of Ethyl acetate VOC from SDA Ethanol Loss(PNE):OS-7 192.56 Lbs.of Ethyl acetate VOC from SDA Ethanol Loss(Crown Process): Total Lbs,of Ethyl acetate emitted during year: 11446.32 Annual Air Emissions Inventory Facility ID#: 0800044 Ethylenediamine : OS-31 Year: 2009 All ethylenediamine is contained and Info: Lbs/Gal = 7.50 shipped off-site with the product. Monthly Inventory of Ethylenediamine (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 1985. 14888 1985 February: 1985 14888 1985 March: 1985 14888 1985 April: 1985 14888 1985 May: 1985 14888 1985 June: 1985 14888 1985 July: 1985 14888 1985 August: 1985 14888 1985 September: 1985 14888 1985 October: 1985 14888 1985 November: 1985 14888 1985 December: 1985 14888 1985 Total Gallons of Eth lenediamine Used: 0 Total Lbs. Eth lenediamine Used: 0 Gallons sent to Hazardous Waste: Lbs. Eth lenediamine set to Hazardous Waste: 0 Total Gallons sent to WWT: 0 Total Lbs. sent to WWT: 0 Total Lbs. Eth lenediamine Emitted: OS-31 0 Annual Air Emissions Inventory Facility ID#: 0800044 Ethanol (100%) - OS-7 Year: 2009 Info: Lbs/Gal = 6.58 Monthly Inventory of Ethanol (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 3630 23896 3630 February: 3630 23896 3630 March: 3630 23896 3630 � April: 3630 23896 3630 May: 3630 23896 3630 June: 3630 23896 3630 Jul 6 3 30 2389 6 3630 August: 3630 23896 3630 September: 3630 23896 3630 October: 3630 23896 3630 November: 3630 23896 3630 December: 3630 23896 3630 Total Gallons of Ethanol Used: 0 Total Lbs. Ethanol Used: 0 Gallons sent to Hazardous Waste: Lbs. Ethanol set to Hazardous Waste: 0 Total Gallons sent to WWT: 0 Total Lbs. sent to WWT: 0 Total Lbs. of Ethanol Emitted as VOC: 0 Gallons to VOC (Lbs.) WWT 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Annual Air Emissions Inventory Facility ID#:0800044 Ethanol-SDA:OS-7&OS-10 .su5- 3 f.•„ „_ ( .,.i,r . 19.OS-27,OS-32 INCLUDED WITH OS-10 a 1.,,� p_ ,.)e ?,K ter+• ,,F':' ;,s I€ ib�' €?bs"' ;` „aX�a ,...,r.�r _ ...«.e.. .n��k•..,c �`,.n�� •,„k, .�.� ,w,..,&ta.. � T2 r Year. � 2009 . Info: Lbs/Gal= 6.87 %SDA Ethyl acetate= 4.54 Monthly Inventory of Ethanol(gallons), Monthly Beginning Inventory Bulk Drums Total SDA Bulk SDA in Drums Total SDA SDA to Ethyl SDA Max SDA on Y SDA SDA SDA in Drums SDA Hand Ending SDA Used SDA Used WWT SDA VOC Acetate Month Beginning Beginning Beginning SDA Used Recovered Inventory (gallons)Received Transferred Received Recovered Inventory Inventory Inventory Used (Lbs) ry (9 ) (Lbs.) (Lbs.) (Lbs.) Emitted -. ,__�_ T __---- ------- - (Lbs.) Janua 18714 '10976 7738�.. 6041.0 1510.3 4369 170065 18876 5879 40390.4 39582.E 80Z8 36.67 February: 1887E 15507 3369 25910 _7687_ __ 1517 129675 16114 2762 18971.8 18592.4 379.4 17.23 March: 16114 1291E 3198 10983,0 " 8902.0 _ 142 4354 _ 186156 22407 4690 32223.5 31579.0 644.5 1 29.28 April: 22407 14997 7410 5787.0 8875.0 _ _ 525 169 193690 24963 3231 22194.6 21750.7 443.9 20.15 May: 24963 1790s 7054 4903. 7 . _ 324 _ 273 205179 22066 7800 53586.3 52518.5 1071.8 48.68 June: 2206E 15063 7003 5743.0- 1208 0 _ 191045 26603 1206 8285.2 8119.5 165.7 7.52 July: 26603 19600 7003 1609 0 -- _------- ---- _- 155 500 182760 25339W-464O 8680.6 8507.0 173.6I August: 25339 17991 7348 582.0 _ 174079 ff 3998.3 3918.4 80.0 September: 24757 17409 7348 12090.0 1389.0 _ 6029 253139 -31878,8 -31239.3 -ti37.5 October: 41487 28110 13377 48.0 _ 285018 329.8 323.2 6.8 November: 41439 28082 13377 '. 5394.0 _ 5678.0 4190 _ 1830_ 321743 55282.9 54177.2 1105.7December: 38786 27778 11008 266460 38786 0.0 0.0 0.0 Total Gallons of SDA Used: 30868.8 Total Lbs.SDA Used: 212068.6 Gallons sent to Hazardous Waste: Lbs.SDA Ethanol sent to Hazardous Waste: 0.00 Total Gallons sent to WWT: 30251.41 Total Lbs.sent to WWT: 207827.22 Total SDA Ethanol VOC's 4241.37 Lbs.Botanical Extraction Ethanol Emitted:OS-10 7272. 99 -' Lbs.PNE Ethanol Emitted:OS-7 2969.08 - Misc.Lbs.SDA Ethanol Emitted: _ Total Lbs.of SDA Ethanol Emitted: 4241,37 Page 1 of 4 Annual Air Emissions Inventory Facility ID#:0800044 Hexane OS-4, OS-5, OS-6, OS-10, OS-28, OS-29 OS-13.OS-14,OS-15.OS-16,OS-17,OS-20,OS-21,OS-22.OS-23.OS-32 ALL INCLUDED WITH OS-4 OS-18.OS-19 INCLUDED WITH OS-10:OS-30 INCLUDED WITH OS-28 Year: 2009 Info: Lbs/Gal= 5.50 Monthly Inventory of LP Hexane-34.4%(gallons): Month Beginning Received Max Used Ending Inventory Invento Lbs January: 5798 4178 54868 1185 8791 February: 8791 48351 1223 7568 March: 7568 41624 1094 6474 April: 6474 35607 858 5616 May: 5616 30888 5616 June: 5616 30888 5616 July: 5616 30888 5616 August: 5616 30888 5616 September: 5616 4390 55033 561 9445 October: 9445 51948 1606 7839 November: 7839 43115 482 7357 December: 7357 40464 1085 6272 Monthly Inventory of HP Hexane-95%(gallons): Month Beginning Received Max Used Ending Inventory Inventory Lbs January: 3006 16533 722.36 2284 February: 2284 12560 54927 1734 March: 1734 9539 1734 April: 1734 9539 376.36 1358 May: 1358 7469 348.18 11010 June: 1010 5554 1 1010 Jul : 1010 5554 11010 August: 1010 5554 924.91 185 September: 85 5964 33269 670.91 5378 October: 5378 29579 1377,09 4001 November: 4001 22005 1030 2971 December: 2971 16340 228 2743 Monthly Inventory of IsoHexane-2.5%(gallons): Month Beginning Received Max Used Ending Inventory Inventory Lbs January: 34473 7611 231462 3872 38212 February: 38212 210166 4728 33484 March: 33484 184162 33484 April: 33484 184162 33484 May: 33484 14834 265749 6356 41962 June: 41962 33189 413331 1 28248 46903 July: 46903 32751 438097 40978 38676 August: 38676 212718 2485 ' 36191 September: 36191 199051 179 36012 October: 36012 198066 6A 36006 November: 36006 198031 36006 December: 1 36006 198031 36006 Page 2 of 4 Total Hexane Values Gallons of LP Hexane Used: 8094.00 Gallons of N-Hexane Used: 9191.94 Gallons of HP Hexane Used: 6227.08 Lbs.of N-Hexane Used: 50555.67 Gallons of IsoHexane Used: 86852.40 Gallons of Hexane Isomers Used: 91981.54 Total Gallons of Hexanes Used: 101173.48 Lbs.of Hexane Isomers Used: 505898.47 Total Lbs.of Hexanes Used: 556454.14 Sclareolide(SIDE)Operation:OS-5 Percent N-Hexane in Solvent: 34.4 Gallons of Hexane Used in SDE: 8094.00 ` Lbs.of Fugitive Hexane from SDE: 44021.96 Lbs.of Hexane Used in SDE: 44517 Lbs.of Fugitive N-Hexane from 15143.55 SDE: Lbs.of Fugitive Hex Isomers from Lbs.of SDE Product: 99008.58 SDE: 28878.40 Lb.Hexane per Lb.of SDE 0.005 Product: Lbs.Hexane in SDE Product: 495.04 Lbs.N-Hexane in SDE Product: 170.29 Accountable Lbs.of Hexane Lost: 495.04 Accountable and Fugitive Lbs. 44517.00 Hexane Emitted Accountable Lbs.of N-Hex Lost: 170.29 Accountable and Fugitive Lbs. 15313.85 N-Hex Emitted: Accountable Lbs.of Hex Isomers 324.75 Accountable and Fugitive Lbs.Hex 29203.15 Lost: Isomers Emitted: Lbs.of Hexane Sent as Hazardous 9180.05 Waste: Lbs.of N-Hex Sent as Hazadarous 2g37.616 Waste: Lbs.of Hex Isomers in Hazardous Waste: 6242.434 Sclareol Recrvstallization(SFG)Operation:OS-6 Percent N-Hexane in Solvent: 95 Gallons of Hexane Used in SFG: 6227.08 Lbs.of Fugitive Hexane from SFG 33802.92 Lbs.of Hexane Used in SFG: 34248.94 Lbs.of Fugitive N-Hexane from 32112.77 SFG: Lbs.of Fugitive Hex Isomers from Lbs.of SFG Product: 89204 1690.15 SFG: Lb.Hexane per Lb.of SFG 0.005 Product: Lbs.Hexane in SFG Product: 446.02 Lbs.N-Hexane in SFG Product: 423.72 Accountable Lbs.of Hexane Lost: 446.02 Accountable and Fugitive Lbs. 34248.94 Hexane Emitted: Accountable Lbs.of N-Hex Lost: 423.72 Accountable and Fugitive Lbs. 32536.49 N-Hex Emitted: Accountable Lbs.of Hex Isomers 22.30 Accountable and Fugitive Lbs.Hex 1712.45 Lost: Isomers Emitted: i Page 3 of 4 Rotocel,Concrete,&Recovery Operations:OS 4 Gallons of Hexane Used: 56113.00 Gallons sent to WWT: 1237489 Lbs.of Hexane Used: 308621.5 Lbs.Waste Water per Gal.Waste 8.34 Water: Percentage of N-Hexane in Solvent: 1.39 Wt%of Hexane in Waste Water: 0.014 Lbs,of Hexane Sent as Hazardous Waste: 6684.8 Lbs.Hexane Lost in Waste Water: 1444.89 Lbs.of N-Hex Sent as Hazadarous 9292 Lbs.N-Hexane Lost in Waste Waste: . Water: 20.08 Lbs.of Hex Isomers in Hazardous Waste: 6591.88 Accountable Lbs.of Hexane Lost: 40870.97 Lbs.Hex per day exiting Mineral Oil Scrubber from MO tests): 47.17 Accountable Lbs.of N-Hex Lost: 568.11 Days of MO Unit operation: 67 Accountable Lbs.of Hex Isomers 40302.86 Lost: Lbs.of Hex exiting MO Unit: 3160.39 Lbs.of N-Hex exiting MO Unit: 43.93 Lbs.of Hex Isomers exiting MO Unit: 3116.46 Total Lbs.Hexane Lost as Fugitive: 267750.53 Lbs.Sage Processed: 32642380, Total Lbs.N-Hex Lost as Fugitive: 3721.73 Lbs.Hexane per Lbs.of Spent 0.001111 Total Lbs.Hex Isomers Lost as 264028.80 Sage(from Desolvitizer tests): Fugitive: Lbs.Hexane in Spent Sage: 36265.68 Lbs.N-Hexane in Spent Sage: 504.09 Lbs.Hexane per Day from A-1 Vent Cond. 0.000815 Days A-1 Operated: 67 Accountable and Fugitive Lbs. 308621.5 Hexane Emitted: Lbs.Hex Exiting A-1 Vent: 0.055 Accountable and Fugitive Lbs. 4289.84 / N-Hex Emitted: Lbs.N-Hex Exiting A-1 Vent: 0.000759 Accountable and Fugitive Lbs.Hex 304331.66 Isomers Emitted: Page 4 of 4 Biomass Extraction Operation:OS-28 Gallons of Hexane Used: 28714.00' s.of Fugitive exane from Bio Extraction: 157683.35 Lbs.of Fugitive N-Hexane from Bio Lbs.of Hexane Used: 157927 Extraction: 1243.77 Lbs.of Biomass Product: 1202435.1_. Lbs.of Fugitive Hex Isomers from 156439.58 Bio Extraction: %n-Hexane -0.79 Lbs.Hexane as Hazardous Waste 243.65 Lbs.n-Hexane as Hazardous Waste t::1'92 Bo tanical Extraction Operation:OS-10 Gallons of Hexane Used: Lbs.of Fugitive Hexane from 0 Bot Extraction: Lbs.of Hexane Used: 0 Lbs.of Fugitive N-Hexane from Bot 0 Extraction: Lbs.of Botanical Product: Lbs.of Fugitive Hex Isomers from 0 Bot Extraction: %n-Hexane Plant Nutrient Extraction M-13 Operation:OS-29 Gallons of Hexane Used: 2025.40 Lbs.of Fugitive Hexane from 11139.7 PNE: Lbs.of Fugitive N-Hexane from Lbs.o, Hexane Used: 11139.7 PNE: 88.00363 Lbs.of PNE Product: 25.872 Lbs.of Fugitive Hex Isomers from 11051.69637 PNE: %n-Hexane 0.79 i Totals for All Operations Fugitive Lbs.N-Hex.Emitted: 53999.98 Total Lbs.n-Hexane Released: 53471.96 Fugitive Lbs.Hex Isomers Emitted: 462088.62 Total Lbs.Hex Isomers Released: 502738.53 Accountable Lbs.n-Hexane Lost: 1162.12 Total Lbs.N-Hexane Sent Off Site: 92.92 Accountable Lbs.Hex Isomers 40649.91 Total Lbs.Hex Isomers Sent Off 6591.88 Lost: Site: Total Lbs.Hexane Sent Off Site: 6684.80 Annual Summary:Maximum n-Hexane On-Hand Total Hexane Total Total N-Hexane Month (Gallons) n-Hexane (Lbs.) Gallons January: 49287 5938 32658.3 February: 42786 4907 26985.8 March: 41692 4556 25060.4 April: 40458 3924 21583.8 EEMay: 48588 3806 20930.3 June: 53529 3929 21609.7 Jul 45302 3723 20478.5 August: 41892 2783 15304.1 September: 50835 9032 49675.0 October: 47846 7209 39652.2 November: 46334 6077 1 33422.1 December: 45021 5513 30321.2 Max Hexane Max N-Hexane Max N-Hexane Maximum Hexane On-Hand Gal. Gal. Lbs. 53529 9032 49675 Annual Air Emissions Inventory Facility ID#: 0800044 Heptane : OS-6 Year: 2009 Info: Lbs/Gal = 5.70 Monthly Inventory of Heptane (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 496 2827 496 February: 496 2827 496 March: 496 2827 496 April: 496 2827 496 May: 496 2827 496 June: 496 2827 496 July: 496 2827 496 August: 496 2827 496 September: 496 2827 496 October: 496 2827 496 November: 496 2827 496 December: 496 2827 496 Sclareol Recrystallization (SFG) Operation Percent N-Heptane in Solvent: 0.85 Gallons of Heptane Used in 000 Lbs. of Fugitive Heptane SFG: . from SFG: 0.00 Lbs. of Heptane Used in 0 Lbs. of Fugitive N-Heptane SFG: from SFG: 0.00 Lbs. of Fugitive Hept. Lbs. of SFG Product: Isomers from SFG: 0.00 Lb. Heptane per Lb. of SFG 0.005 Product: Lbs. Hexane in SFG Product: 0 Lbs. N-Heptane in SFG Product: 0.00 Accountable Lbs. of Hexane 000 Accountable and Fugitive Lost: . Lbs. Heptane Emitted: 0.00 Accountable Lbs. of N-Hept. 000 Accountable and Fugitive Lost: . Lbs. N-He t. Emitted: 0.00 Accountable Lbs. of Hept. 0 Accountable and Fugitive Isomers Lost: .00 Lbs. Hept. Isomers Emitted: 0.00 Annual Air Emissions Inventory Facility ID#: 0800044 Hydrochloric Acid : OS-7 Year: 2009 Info: Lbs/Gal = Monthly Inventory of Hydrochloric Acid Obs): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 2000'''' 0 1098 902 October: 902 0 902 November: 902 0 169.6 732 December: 732 0 732 Annual Air Emissions Inventory Facility ID#: 0800044 Isobutyl acetate: OS-7, OS-10 Year: 2009 Info: Lbs/Gal = 7.22 Monthly Inventory of Isobutyl acetate (gallons): Beginning Max Used Ending Month Inventory Received (Lbs) New Used Recovered Recovered Inventory _ Used January: 138 2648 20116 416 1377 3747 February: 3747 27055 845 2902 March: 2902 20955 2902 April: 2902 1323 30507 1334 1377 1514 May: 1514 10933 1514 June: 1514 10933 1514 July: 1514 10933 _ 1514 August: 1514 10933 1514 September: 1514 10933 1514 October: 1514 10933 1514 November: 1514 10933 1514 December: 1514 10933 1514 Gallons of IBAC used during the year @ PNE (OS-7): _ 3972 Lbs. Of IBAC used during the year @ PNE (OS-7): _ 28678 Gallons of IBAC used during the year @ (OS-10): Lbs. Of IBAC used during the year @ (OS-10): _ 0 Lbs. of IBAC used by Misc., QA, and R&D: Lbs. of IBAC sent to hazardous waste: 24320 Lbs. of IBAC sent to wwt: _ Lbs. of IBAC emitted during year: 4358 Annual Air Emissions Inventory Facility ID#: 0800044 Isopropyi acetate: OS-7, Os-10 Year: 2009 Info: Lbs/Gal = Monthly Inventory of Isopropyl acetate (pounds): Month Beginning Received Max Used Ending Invento Lbs Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 1 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 December: 0 0 0 Lbs. of IPAC used during the year @ PNE (OS-7): 0 Lbs. of IPAC used during the year @ (OS-10): Lbs. of IPAC used by Misc., QA, and R&D: Lbs. of IPAC sent to hazardous waste: 15580 Lbs. of IPAC sent to wwt: Lbs. of IPAC emitted during year: -15580 Page 1 of 2 Annual Air Emissions Inventory Facility ID#: 0800044 Methanol: Os-4, OS-i, OS-9 OS-13, OS-14. OS-15, OS-16, OS-17, OS-27, OS-32 INCLUDED WITH OS-4 Year: 2009 Info: Lbs/Gal = 6.60 Specifice Gravity = 0.793 Monthly Inventory of Methanol (gallons): Beginning Max Ending Month InventoryReceived Lbs Used Inventory January: 14737 97264 998.7 13738 February: 13738 90673 13738 March: 13738 90673 13738 April: 13738 90673 13738 May: 13738 12186.0 171100 25924 June: 25924 5990.0 210634 8225.0 23689 July: 23689 6114.0 196702 12658.0 17145 August: 17145 113159 206.0 16939 September: 16939 111799 16939 October: 16939 1 111799 16939 November: 16939 111799 16939 December: 16939 111799 16939 Maximum Gallons On-Hand: 31914.3 Maximum Lbs. On-Hand: 210634.38 Gallons Used per Year: 22087.7 Lbs. Used per Year: 145778.82 Sclareoi Recovery Operation: OS-4 Total Lbs. McOH Used: 139187.4 Avg. % MeoH thru Pods: 85 Avg. % McOH in WW: 13.2 Avg. Gal/Min Thru Pods: 9 Avg. Gals/Min Sent to WWTP: 2.8 Number of Stream Days 67 Number of Stream Days: 67 Total Gal. Thru Pods: 868320 Total Gal. of WW to WWTP: 270144 Total Gal. McOH Thru Pods: 738072 Total Lbs. of WW to WWTP: 2253000.96 Total Lbs. McOH Thru Pods: 4871275.20 Total Lbs. of McOH to WWTP: 95674.85 Total Lbs. Fugitive Emissions from Recovery: 43512.55 Accountable Lbs. Emissions of Total Accountable and Fugitve McOH from WWTP during 1073.08 Emissions from Recovery: 44585.62 et c e — I I,,d Avg. RemoEalficiency of WWTP: 98.88 � �9 Page 2 of 2 EVG Operation: OS-9 Gallons of McOH Used: 0 Accountable Emissions of Gallons of McOH to WWT: 0 McOH from WWTP during 0.00 Total Lbs. of McOH to WWT: 0.00 EVG: Total Lbs. Fugitive Emissions 0.00 Total Accountable and Fugitve 0.00 from EVG: Emissions from EVG: PNE Operation: OS-7 Gallons of McOH Used: 998.7 Accountable Emissions of Gallons of McOH to WWT: 978.726 McOH from WWTP during 64.60 Total Lbs. of McOH to WWT: 6459.5916 PNE: Total Accountable and Fugitve 196.42 Total Lbs. Emissions PNE: 131.8284 Emissions from PNE: Totals for All Methanol Operations Lbs. of Emissions from Misc., 131.8284 Total Lbs. McOH Thru System: 4871275.20 Lab: Total Lbs. McOH to WWTP: 102134.45 Lbs. Fugivtive Emissions from 0.00EVG: Removal Efficiency of WWTP: 98`9 Lbs. Fugivtive Emissions from 43512.55 Recovery: Lbs.Accountable Emissions 1137,67 Total Lbs. Fugitive Emissions: 43644.37 from WWTP: ----- Total Lbs. McOH Treated at 102134.45 Total Lbs. McOH Released: 44782.05 WWTP: Total Lbs. McOH Recycled On- 4724358.71 Site: i 1"p Q - 'Kla l SARA 313 R Reporting Facility ID#: 0800044 Maganese 200 Info: Potassium permanganate contains 33-35% Manganese. Monthly Inventory of Potassium Permanganate (pounds: Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 16537 16537 16537 February: 16537 16537 16537 March: 16537 16537 16537 April: 16537 16537 16537 May: 16537 16537 16537 June: 16537 16537 16537 Jul : 16537 16537 16537 August: 16537 16537 16537 September: 16537 1 16537 16537 October: 16537 16537 16537 November: 16537 16537 16537 December: 16537 16537 16537 Max Lbs. Potassium Permanganate on Hand: 16537 Lbs. of Potassium Permanganate used during the year: 0 Max Lbs. Maganese on Hand: 5623 Lbs. of Maganese used: 0 Percentage Maganese sent On-Site: 100 Percentage Maganese sent Off-Site: 0 Lbs. Maganese Shipped On-Site: 0 Lbs. Maganese Shipped Oft-Site: 0 Annual Air Emissions Inventory Facility ID#: 0800044 Sulfur dioxide Year: 2009 info: Lbs/Gal = Monthl Invento of Sulfur dioxide (pounds): Y rY (p ) Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 0 0 0 February: 0 0 0 March: 0 0 0 April: 0 0 0 May: 0 0 0 June: 0 0 0 July: 0 0 0 August: 0 0 0 September: 0 0 0 October: 0 0 0 November: 0 0 0 i December: 0 , 0 0 Lbs. of Sulfur dioxide used during the year: 0 Lbs. of Sulfur dioxide used by Misc., QA, and R&D: Lbs. of Sulfur dioxide sent to hazardous waste: Lbs. of Sulfur dioxide sent to wwt: Lbs. of Sulfur dioxide emitted during year: 0 Annual Air Emissions Inventory Facility ID#: 0800044 Toluene Year: 2009 Info: Lbs/Gal = 7.23 Monthly Inventory of Toluene (gallons): Month Beginning Received Max Used Ending Inventory Lbs Inventory January: 920 6652 920 February: 920 6652 920 March: 920 6652 920 April: 920 6652 920 May: 920 6652 920 June: 920 6652 920 July: 920 6652 920 August: 920 6652 920 September: 920 6652 920 October: 920 6652 920 November: 920 6652 920 December: 920 6652 920 November: 920 6652 920 December: 920 6652 920 Gallons of Toluene used during the year: 0.00 Lbs. of Toluene used during the year: 0.00 Lbs. of Toluene sent to hazardous waste: Total Gal. of Toluene sent to WWTP: Specific Gravity of WW: 8.60 Avg. ppm Toluene in WW: 800.00 Lbs. of Toluene sent to WWTP: 0.00 Lbs. of Toluene used by Misc, Labs, etc..- Fugitive Toluene Loss in Process: Lbs. of Toluene emitted during year: 0.00 Annual Air Emissions Inventory Facility ID#: 0800044 Plant Material Grinder : OS-3 Year: 2009 The Plant Material Grinder (OS-3) is operated in building ID # 1003-4. The grinder has a filter which captures 99 + % of all particulates. There are no solvents, HAP/TAPS, or VOC associated with the grinder's operation. Essentially there are no emissions associated with the plant material grinder. Monthly VOC's YEAR: 2009 Lbs of VOC Emissions TOTAL SOURCE CHEMICAL TOTAL JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC (tons) (Ibs.) BOILERS #2 Fuel Oil 13.448 12.370 10.399 6.406 9.802 32.245 31.731 9.359 6.763 7.223 9.324 8.835 157.903 0.079 GENERATORS #2 Fuel Oil 21.249 6.250 14.166 25.207 10.416 43.956 105.618 33.852 13.129 12.291 12.083 12.083 310.298 0,155 -VG Chloroform 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Methanol 0.00 0.00 Ethyl acetate 36.71 17.25 29.29 20.17 13.97 7.53 7.89 3.63 -28.98 0.30 27.17 0.00 134.94 0.07 from SDA Ethyl acetate 6819.80 2391.00 ' 29.26, 20 15 13.91 0,23 9274.35 4.64 Eth lediamine 0.00 0.00 Ethanol-100% 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 PNE Ethanol-SDA 807.81 379A4 644.47 443.89R303 1165.70 173.61 79.97 -637.54 6.60 597.80 0.00 2969.05 1.48 H drochloric Acid 0.00 0.00 0.00 0.000 0.00 0.00 0.00 1098.00 0.00 169.60 0.00 1267. 00 0.63 Hexane_ 8883,60 2220.90 1064,80 12169.30 6.08,n-Hexane 0.00 0.00 0.00 0.000 0.00 0.00 70.18 17.55 8.41 0.00 0.00 96.14 0.05 Isohexane 0.00 0.00 0.00 0.000 0.00 0.00 8813.42 2203.35 1056.39 0.00 0.00 12073.16 6.04 Isobut I acetate 60.07 122.00 0.00 192.630 0.00 0.00 0.00 0.00 0.00 1 0.00 0.00 374.70 0.19 Methanol 131.83 1 1 1 131.83 0.07 Biomass Hexane 21296.00 26004.00 34958.00 36498.00 39171.00 157927.00 78.96 Extraction n-Hexane 168.24 205.43 0.00 0.00 276.17 288.33 309.45 0.00 0.00 0.00 0.00 0.00 1247.62 0.62 Isohexane 21127.76 25798.57 0.00 0.00 34681.83 36209.67 38861.55 0.00 0.00 0.00 0.00 0.00 156679.38 78.34 Ethyl acetate 0.00 0.00 0.00 0.00 34.75 0.00 0.00 0.00 0.00 0.00 23.08 0.00 57.83 0.03 Botanical Ethanol-SDA 764.49 I . 507.80 1272.29 . :. 0.64 Extraction Hexane 0.00 0.00 n-Hexane 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0,00 0.00 0.00 Isohexane 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Hexane 1118866.00 186208.00 3547.50 , 308621.50 154.31 Rotocel& n-Hexane 0.00 0.00 0.00 0.00 0.00 1652.24 2588.29 49.31 0.00 0.00 0.00 0.00 4289.84 2.14 Recovery Isohexane 0.00 0.00 0.00 0.00 0.00 117213.76 183619.71 3498.19 0.00 0.00 0.00 0.00 304331.66 152.17 Methanol 8894,69 39098.99 -4481.14 43512.54 21.76 Hexane 6517.50 6726.50 6017.00 4719.00 0.00 0.00 0.00 0.00 3085.50 8833.00 2651.00 5967.50 44517.00 22.26. Sclareolide n-Hexane 2085.60 2152.48 1925.44 1510.08 0.00 0.00 0.00 0.00 987.36 2826.56 848.32 1909.60 14245.44 7.12 Isohexane 4431.90 4574.02 4091.56 3208.92 0.00 0.00 0.00 0.00 2098.14 6006.44 1802.68 4057.90 30271.56 15.14 Ethyl acetate 347.00 148.00 67.00 219.00 -338.00 555.00 369.00 2043.00 1.02 Hexane 3972.98 3020.99 0.00 2069.98 1914.99 0.00 0.00 5087.01 3690.01 7574.00. 5665.00 1254.00 34248.94 17.12 Recrystallization n-Hexane 3774.33 2869.94 0.00 1966.48 1819.24 0.00 0.00 4832.65 3505.50 7195.30 538135 1191.30 32536.49 16.27 (SFG) Isohexane 198.65 151.05 0.00 103.50 95.75 0.00 0.00 254.35 184.50 378.70 283,25 62.70 1712.45 0.86 He tane 0.00 N-He tane 0.00 VWVTP I Methanol 64.60 603.49 1 410.47 59.15 1137,71 0.57 TOTAL LBS.VOC 40089.00 38827.79 6744.58 7564.44 38027.62 165111.85 265207.31 13441.93 9785.79 1805120 9662.86 7611.42 632297.08 316.15 TOTAL TONS VOC 20.04 19.41 3.37 3.78 19.01 82.56 132.60 6.72 4.89 9.03 4.83 3.81 316.15 1 0.16