HomeMy WebLinkAboutAQ_F_0700113_20050922_EI_Fac-EI-Rpt Facility Name: Impressions Marketing Group,Inc. Facility ID :0700113
234 Springs Road Permit : 08992 R 0 Z
Washington,NC 27889 County: Beaufort
DAQ Region : Washington
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2004
These forms must be completed And returned even If the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is Randy Roark
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A
NCAC 2Q.03046)which define the responsible official as the following:
1.For corporations,by principal executive officer of at least the level of vice—president,or his duly authorized
representative,if such representative is responsible for overall operation of the facility from which the emissions
described in the permit application fonn originates
2.for partnership or limited partnership,by a general partner
3.for a sole proprietorship,by the proprietor
4.for muncipal,state federal,or other public entity,by a principal executive officer,ranking elected official,or other duly
authorized employee
�ERTIFICATION STATEMENT:
certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained
this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal
enalities of up to$10,000 per occurrence and possible imprisonment as outlined in G.S. §143-215.3(a)(2))
es onsible Official's Si ature Below use blue ink : Date Signed: e-e
Printed Name: Randy Roar
6 Signature: ox C6t--i C
This form applies to Non Title V fac' 'es.Ifthis facility is classified as Title V,please telephone your regional office
Emission Inventory Contact at once'or proper forms and classification.
i� ' �1�� C��
Email address of Responsible Official: l�k-
t
Information on this Form cannot be held confidential
10
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, NC 27889 County: Beaufort
DAQ Region: Washington
Listing of Emission Sources-See instructions
ES ID ES Description Forms Completed Did Not Operate Not Required to
Report
SB-1 SD-100 Semi-Down draft spray booth X
with dry filter controls
ES-1 Manual roller coating with contact X
adhesives
ES-7 Woodworking operations X
SB-2 SDD-1000 Side-Down draft spray X
booth with dry filter controls
Form Completed=Form printed and completed.
Please return this completed Form with your submittal. Be sure to fill in with'X'or similar mark if the Emission
Source did not operate and/or if it was Not required to report.
Facility Total CY 2004 Emissions Summary
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, NC 27889 County: Beaufort
DAQ Region: Washington
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2004
Record Facility-Wide Totals From all Permitted and Non-Permitted Air Pollutant Emission Sources
Criteria Pollutants De Minimus Actual Emissions
Reporting level (Tons ear)
Tons Reported CY 1999 CY 2004
Carbon Monoxide(CO) 0.5 2 (Error)
Oxides of Nitro en Ox 0.5 2 Error
PM/TSP -Particulate 0.5 7 (Error) 28.81
Matter
PM - 10 0.5 5(Error) 2.44
PM -2.5 0.5 5 (Error)
Sulfur Dioxide(S02) 0.5 --
VOC 0.5 39 (Error) 2.38
Below and following: Enter, in Alphabetical Order,All HAPs/TAPS Required by Instructions
(Sum Source Emissions From Emission Source/Operating Scenario Forms)
Hazardous Air Poll utants(HAPs) CAS De Minimus Actual Emissions
and/or Toxic Air Pollutants(TAPs) (see instructions) Reporting level ounds/Year
(Pounds) CY1999 CY2004
Formaldehyde 50-00-0 10 0 (Error)
Hexane, n- 110-54-3 100 7 (Error)
Naphthalene (Component of 83329/PO 91-20-3 1 0 Error
Phenol 108-95-2 100 0(Error)
Phenol 108-95-2 100 4 (Error)
Styrene 10042-5 100 0 (Error)
Styrene 10042-5 100 581 (Error)
Toluene 108-88-3 100 0 Error
Ethyl Acetate 141786 10 45.72
Methyl Isobutyl Ketone 108101 10 358.01
Hexane, n 110543 100 0.00
Methyl Ethyl Ketone 78933 100 560.04
Toulene 108883 100 2,937.67
X lene 1330207 100 857.02
Pollutants "specified" to add to Pollutant List:
Pollutant Name CAS
."Attach supporting documentation and calculations. Report any quantity above the threshold shown on the
pollutant list on the website http://daq.state.nc.us/monitor/eminv/forms
(If using a blank form,you do not need to replicate the CY 1999 emissions column except to point out errors)
Information on this form cannot be held confidential
Comments regarding this emissions sum (identify by field or general):
Fields of information marked with(error)are incorrect. Impressions Marketing Group, Inc
did not exist in Washington North Carolina at that time.
Inventory Prepared By Albert G Klemm
Telephone Number 252-974-2121
Fax Number 252-974-2121
Email Address al theklemms.com
The 2004 preparer is a Facility employee or consultant X
1
9/20/05
Emissions Inventory 2004 Report - Summary - Pollutants VOC - Calculations
SBA Spray Booth 1
Pollutant lb By Pollutant&VOC
Usage Calculated from 2004 Code or
Paint LogCAS Total lb TAP HAP VOC
Ethyl Acetate 141786 45.72 45.72 0.00 45.72
Methyl Isobut I Ketone 108101 159.45 159.45 159.45 159.45
Hexane, n 110543 0 0 0.00 0
Methyl Ethyl Ketone 78933 356.52 356.52 356.52 356.52
Toulene 108883 1401.31 1401.31 1401.31 1401.31
X lene 1330207 454.94 454.94 454.94 454.94
Total 2417.94 2372.22 2417.94
Tons 1.21 1.19 1.21
Potential weeks of operation 50
Estimated weeks of operation 32
Average lb per unit 25
Average units per cycle 30
Average cycles per shift 6
Maximum size per unit 48 X 96
Average units per shift 180
Operational Days 160
Est#display ieces 28,800
SB-2 Spray Booth 2
Pollutant lb By Pollutant&VOC
Usage recorded from 7/04 Code or
start-up CAS Total lb TAP HAP VOC
Ethyl Acetate 141786 0.00 0.00 0.00 0.00
Methyl Isobut I Ketone 108101 128.63 128.63 128.63 128.63
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 203.52 203.52 203.52 203.52
Toulene 108883 1102.78 1102.78 1102.78 1102.78
X lene 1330207 332.15 332.15 332.15 332.15
Total 1767.08 1767.08 1767.08
Tons 0.88 0.88 0.88
Potential weeks of operation 24
Estimated weeks of operation 12
Average lb per unit 25
Average units per cycle 30
Average cycles per shift 6
Maximum size per unit 48 X 96
Average units per shift 180
Operational Days 60
Est#display ieces 10,800
9/20/05
Emissions Inventory 2004 Report - Summary - Pollutants VOC - Calculations
ES-1 Manual Roller
Pollutant lb By Pollutant&VOC
Usage Calculated from 2004 Code or Total lb TAP HAP VOC
Ethyl Acetate 141786 0.00 0.00 0.00 0.00
Methyl Isobut I Ketone 108101 69.93 69.93 69.93 69.93
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 0.00 0.00 0.00 0.00
Toulene 108883 433.58 433.58 433.58 433.58
X lene 1330207 69.93 69.93 69.93 69.93
Total 573.44 573.44 573.44
Tons 0.29 0.29 0.29
Total Plant - Pollutants &VOC
Pollutant lb By Pollutant&VOC
Code or
Total Plant 2004 CAS Total lb TAP HAP VOC
Ethyl Acetate 141786 45.72 45.72 0.00 45.72
Methyl Isobut I Ketone 108101 358.01 358.01 358.01 358.01
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 560.04 560.04 560.04 560.04
Toulene 108883 2937.67 2937.67 2937.67 2937.67
X lene 1330207 857.02 857.02 857.02 857.02
Total 4758.46 4712.74 4758.46
Tons 2.38 2.36 2.38
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, NC 27889 County: Beaufort
DAQ Region: Washington
Emission Source/Operating Scenario Data
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2004
1.Emission Source ID(from permit)
or Emission Source Group ID ES-1
2.Emission Source Description:
Manual roller roating with contact adhesives
3. Operating Scenario Description:
Laminate coated with adhesive and attached to wood board
4.SCC Description:
Not Applicable
5. Throughput/units in 2004:
(e.g. production or fuel use):
6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content
(Btu/units) /
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
as listed inpermit)
N/A N/A N/A N/A
9.Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP
(in feet) Circle(enter#): (F) (Feet/sec) Flow Rate Description
Rectangle(L x W) (Acfp)
(in 0.1 feet)
N/A N/A N/A N/A N/A N/A N/A N/A
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004)
Hours per Day(12 ) Days per Week(5 ) Weeks per Year(50)
11. Typical Start& End Times For Operating Scenario: Start:_6:00AM_End:_6:00PM_
12.Seasonal Periods Percent Annual Throu h ut:
Jan-Feb+Dec 25% March-May 25% 1 June-Aug. 25% Sept.-Nov. 25%
Emission Source ID: ES-1
13. Actual Emissions per Pollutant Listed for:
Attach calculations and documentation of emission factors or other estimation methods used.
Criteria Pollutant Emissions- Emission Estimation Control Efficiency
(NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls)
(Tons/Year) for year 2004 (see Instructions)
CO CO
NOx NOx
PM(TSP) PM(TSP)
PM10 PM10
PM2.5 PM2.5
S02 S02
VOC VOC 0.29 02
HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency
(In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls)
Instructions) (Pounds/Year)for year 2004 (see Instructions)
Ethyl Acetate 141786 0 02
Methyl Isobutyl 108101 69.93 02
Ketone
Hexane, n 110543 0 02
Methyl Ethyl Ketone 78933 0 02
Toulene 108883 433.58 02
Xylene 1330207 69.93 02
Emission Source ID: ES-1
Comments regarding this Operating Scenario(identify by field orgeneral):
Original glue has been eliminated and replaced with nonhazardous glue that has no reportable pollutants or VOC.
Lacquer thinner is used for clean-up.
If you do not provide all information your inventory will be deemed incomplete and returned to you
To review detailed instructions or other information,go to web page: http://daq.state.ne.us/monitor/eminv/forms/
Most information on this form is not subject to claims as confidential business information.
The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005.
If pre-filled information is incorrect,please strike over and replace with correct information
September 20, 2005
Emissions Inventory 2004 Report - Calculations ES-1
Adhesives used in 2004 were non hazardous. MSDS available. Lacquer thinner used for clean-up
Quantity Quantity
Description Quantity % Gal. lb/Gal Lb.
IFL-Sherwin Williams -
Brenntag LT-190 Lacquer
Thinner 229.35 6.43 1474.72
Ethyl Acetate 0.0% 0.00 0.00
Methyl lsobutyl Ketone 5.0% 10.88 69.93
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 31.0% 67.43 433.58
Xylene 5.0% 10.88 69.93
lb By Pollutant&VOC
Total 2004 Pollutant Code or CAS Total lb TAP HAP VOC
Ethyl Acetate 141786 0.00 0.00 0.00 0.00
Methyl Isobut I Ketone 108101 69.93 69.93 69.93 69.93
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 0.00 0.00 0.00 0.00
Toulene 108883 433.58 433.58 433.58 433.58
X lene 1330207 69.93 69.93 69.93 69.93
Total 573.45 673.45 573.45
Tons 0.29 0.29 0.29
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, NC 27889 County: Beaufort
DAQ Region: Washington
Emission Source/Operating Scenario Data
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2004
1.Emission Source ID (from permit)
or Emission Source Group ID
2.Emission Source Description:
Woodworking_ erations
3.Operating Scenario Description: I,
Material vented from CNC woodworking machinery to DISA Dgafilter
4.SCC Description:
Not Applicable
5.Throughput/units in 2004:
(e.g. production or fuel use): 3.089,102 board/ft
6. Fuel Information(If fuel is used) %Sulfur %Ash Heat Content
(Btu/units) /
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack): _1000/0
8. Control Device Information
Order CS-ID CD ID Control Device Description
as listed inpermit)
N/A 310439 N/A Bagfilter 3246 square feet of filter area
9. Emission Release Point(ERP)Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP
(in feet) Circle(enter#): (F) (Feettsm) Flow Rate Description
Rectangle(L x W) (Acfm)
(in 0.1 feet)
N/A N/A N/A N/A N/A N/A N/A N/A
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004)
Hours per Day(16) Days per Week(5) Weeks per Year(50)
11.Typical Start& End Times For Operating Scenario: Start:_6:00AM_End:_10:00PM_
12.Seasonal Periods Percent Annual Throughput:
--T--
Jan-Feb+Dec 25% March-May 25% 1 June-Aug. 25% Sept.-Nov. 25%
Emission Source ID: ES-7
13. Actual Emissions per Pollutant Listed for:
Attach calculations and documentation of emission factors or other estimation methods used.
Criteria Pollutant Emissions- Emission Estimation Control Efficiency
(NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls)
(Tons/Year) for year 2004 (See Instructions)
CO CO
NOx NOx
PM(TSP) PM(TSP) 28.81 2 98.9%
PM10 PM10 2.44 2 98.9%
PM2.5 PM2.5
S02 S02
VOC VOC
HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency
(In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls)
Instructions) (Pounds/Year)for year 2004 (See Instructions)
Emission Source ID: ES-7
Comments regarding this Operating Scenario(identify by field orgeneral):
If you do not provide all information your inventory will be deemed incomplete and returned to you
To review detailed instructions or other information,go to web page: http://daq.state.nc.us/monitor/eminv/forms/
Most information on this form is not subject to claims as confidential business information.
The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005.
If pre-filled information is incorrect, please strike over and replace with correct information
9/15/05
ES-7, DISA Bag Filter, 2004 Emissions Inventory
Tonnage of Waste Pick-ups
Ave tons per
operating lb per 16
lb Per Day Days Total lb Tons da hr da lb per hour
1477.23 250 369,308 184.7 0.74 1,477.23 92.33
Note: Tonnage of waste pick-ups appears excessive. I need to understand the system of weighing and the
affects of moisture on waste in container.
Tonnage of Wood products Processed
Ave tons per Ibs per
Sheets Processed lb.@ 2.5 lb per operating lb per 16 hr Operating
Processed board/ft s .ft. Tons day Work Days day our
219,9051 3,089,102 7,722,755 3,861 15.45 1 250 30,891.02 1,930.69
TSP& PM-10 Factors -Source 2D.0512
% of Work % TSP PM-100 % PM-10
Sawing 70 1 18 1.89
Milling 30 10 NA
100 16.6 1.32
% TSP 15.6
% PM-10 1.32
Category Waste Ib/hr Factor Ib/hr lb/day lb/year Ton/year
%TSP 92.33 0.156 14.40 230.45 57,612 28.81
PM-10 92.33 0.0132 1.22 19.50 4,875 2.44
Page 1
September 15,2005
Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products
PART# DESCRIPTION UNIT QTY ONHAND 2004 Usage Board Ft.
FLK112510 PARTICLEBOARD 1.5.60. 120 SHT 0 187 9,350
FLK118310 PARTICLEBOARD 1.125*36*121 SHT 0 88 2,640
FLK118312 PARTICLEBOARD 1.125*36*144 SHT 8 349 12,564
FLK11838 PARTICLEBOARD 1.125*36*96 SHT 28 999 23,976
FLK118412 PARTICLEBOARD 1.125*48*144 SHT 0 122 5,856
FLK11848 PARTICLEBOARD 1.125*48`96 SHT 0 860 27,520
FLK118510 PARTICLEBOARD 1.125.60.120 SHT 27 60 3,000
FLK118512 PARTICLEBOARD 1.125`60*144 SHT 0 304 18,240
FLK11858 PARTICLEBOARD 1.125`60*96 SHT 17 317 12,680
FLK1248 PARTICLEBOARD .5.48.96 SHT 41 526 16,832
FLK1412 PARTICLEBOARD 1 •48'144 SHT 0 243 11,664
FLK1456 PARTICLEBOARD .25.61*73 SHT 0 17 510
FLK148 PARTICLEBOARD 1 •48.96 SHT 90 1041 33,312
FLK1512 PARTICLEBOARD 1 '60` 144 SHT 2 145 8,700
FLK158 PARTICLEBOARD 1 '60'96 SHT 2 1364 54,560
FLK34310 PARTICLEBOARD .75 36`120 EA 262 259 7,770
FLK34312 PARTICLEBOARD.75.36. 144 EA 0 1581 56,916
FLK34410 PARTICLEBOARD .75'48'120 EA 229 570 22,800
FLK34412 PARTICLEBOARD .75'48.144 EA 0 645 30,960
FLK3446 PARTICLEBOARD .75'48'72 SHT 31 152 3,648
FLK3448 PARTICLEBOARD.75.48'96 SHT 0 1613 51,616
FLK34510 PARTICLEBOARD.75'80'120 SHT 80 709 35,450
FLK34512 PARTICLEBOARD.75'60'144 SHT 89 26M 158,280
FLK3458 PARTICLEBOARD.75.60.96 SHT 142 4345 173,800
FLK58512 PARTICLEBOARD.625`60'144 SHT 4 53 3,180
FLK-B-1 FLK:DO NOT USE SF 0 41200 41,200
FLK-B-34 FLK:DO NOT USE SF 0 82302 82,302
FLK-B-58 FLK:DO NOT USE SF 2160 21160 21,160
LAMFOR-SUR101-123012 SURRELLALMONDINE IZ30'144 SHT 1 8 240
LAMFOR-SUR306-123012 SURRELL GINGER ROOT 1/2'30'144 SHT 0 42 1,260
LAMFOR-SUR306-123612 SURRELL GINGER ROOT 1/2.36'145 SHT 1 9 324
MDF11258 MDF 1.5`60.96 SHT 16 545 21,806
MDF11858 MDF 1-1/8 5 X 8 EA 12 56 2,240
MDF12412 MDF.5'48.144 SHT 120 219 10,512
MDF1248 MDF .5'48`96 SHT 5 197 6,304
MDF12MM412 MDF 12MM'48`144 SHT 0 180 8,640
MDF1412 MDF 1 '49' 145 SHT 9 14 672
MOF1458 MDF 1/4.5"8'• 0 14 560
MOF1512 MDF 1 `61 '145 SHT 0 50 3,000
MDF158 MDF 1 •60.96 SHT 28 102 4,080
MDF34410 MDF: .75'48.120 SHT 0 118 4,720
MOF34412 MDF: .75'48'144 SHT 0 364 17,472
MDF3448 MDF: .75.48.96 SHT 2 95 3,040
MDF3448-UL MDF:ULTRA LITE 3/4.48.96 SH 0 69 2,208
MDF34510 IMDF .75.80*120 SHT 2 100 5,000
MDF34512 MDF: .75'60.144 SHT 0 124 7,440
1
September 15,2005
Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products
PART# DESCRIPTION UNIT CITY ONHAND 2004 Usage Board Ft.
MDF3458 MDF:.75.60'96 SHT 21 290 9,280
MDF3459 MDF .75`60`108 EA 0 67 3,015
MOF5848 MDF.625'48'96 SHT 10 48 1,536
MDF5858 MDF.625'60'96 SHT 143 168 6,720
MDFPRM-34410-WHITE MDF: .75'49'121 PRIMED WHITE SH 106 237 9,480
MDFPRM-34412-WHITE MDF:.75'49'145 PRIMED WHITE SH 188 341 16,368
MDFPRM-34512-WHITE MDF:.75*49.145 PRIMED WHITE SH 0 98 4,704
MEL-ACBEECH-3448 MEL:ACADIA BEECH.75'49'97 G2 SHT 0 49 1,568
MEL-ACBEECH-3456 MEL:ACADIA BEECH.75'61.72 G2S SHT 1 162 4,860
MEL-ACBEECH-3458 MEL:ACADIA BEECH.75.61.97 G2 SHT 33 50 2,000
MEL-ACBEECH-3459-G2S MEL:ACADIA BEECH.75'61.109G2 SHT 5 225 9,000
MEL-AFRCLMBA-34512G2 MEL:AFRICAN LIMBA.75.5'12 G2 SHT 0 10 600
MEL-ALMBLK-3459-G2 MEL:ALMND/BLACK.75'61'109 G2 SHT 98 497 19,880
MEL-ALMCORG-3458 MEL ALMOND/C ORANGE.75*61*97 EA 515 2561 102,440
MEL-ALMCORG-3459 MEL ALMOND/C ORANGE.75'61*109 EA 0 4161 187,245
MEL-ALMOND-3448 MEL:ALMOND.75.49'97 G2S SHT 304 4003 128,096
MEL-ALMOND-3458-G2 MEL:ALMOND.75'61.97 G2S SHT 1 263 8812 352,480
MEL-ALMOND-3459 MEL:ALMOND.75*61'109 G2S SHT 123 1024 46,080
MEL-ALVMEMPHIS-3448 MEL:ALIVE IN MEMPHIS 48*96 G2 SH 0 201 6,432
MEL-ANTIQUEW-3458 MEL:ANTIQUE WHT.75'61.97 G2S SHT 0 109 4,360
MEL-ANTIQUEW-3459 MEL:ANTIQUE WHT.75'61.109 G2 SHT 0 137 6,165
MEL-BLACK-158-G2S MEL:BLACK 1"-61.97 G2S SHT 141 818 32,720
MEL-BLK-1248-G2S MEL.BLACK.5.49'97"G2S EA 127 11 352
MEL-BLK-148-G2 MEL:BLACK 1-48'96 G2S SHT 0 26 832
MEL-BLK-3448-G2S MEL:BLACK.75'49'97 G2S SHT 0 604 19,328
MEL-BLK-3458-G2S MEL:BLACK.75'61*97 G2S SHT 1 0 2275 91,000
MEL-BLK-3459-G2S MEL:BLACK.75'61.109 G2S SHT 0 405 18,225
MEL-BLK-5848-G2S MEL:BLACK.625.49.97 G2S SHT 85 55 1,760
MEL-BLKSPA-34% MEL.BLACK/SPA WHT 75*61.109 EA 0 249 11,205
MEL-CACTUS-3458-G2S MEL:CACTUS STAR .75*61*97 G2 SH 52 586 26,370
MEL-CACTUS-3459-G2S MEL:CACTUS STAR.75'61*109 G2 SH 0 21 945
MEL-CARNWH-1248G1 S MEL:CARNATION WHT.5'49'97G1 S EA 31 550 17,600
MEL-CARSAG-3459-G2 75*61.108 SHT 0 59 2,655
MEL-CGOSPR-34410G2S MEL:CNGO SPRUCE.75'49'120 G2 EA 174 171 8,208
MEL-CGOSPR-3448G2S MEL:CNGO SPRUCE.75'49'97 G2 EA 0 18 576
MEL-CGOSPR-3449G2S MEL:CNGO SPRUCE.75'49'109 G2 EA 0 284 10,224
MEL-CGOSPR-3458G2S MEL:CNGO SPRUCE.75'61'97 G2 EA 103 459 18,360
MEL-CHAMP-1248G1 S MEL:CHAMPAGNE.5'49.97 IS SHT 1 7 239 7,648
MEL-CHAMP-3459G2S MEL:CHAMPAGNE.75'61.109 2S SHT 60 414 18,630
MEL-CRNCHERY-148-G2 MEL:CROWN CHERRY 1"'49'97 G2 SHT 0 30 960
MEL-CRNCHERY-3448-G2 MEL:CROWN CHERRY.75'49'97 G2 SHT 0 131 4,192
MEL-CTSORNG-3458G2S MEL:CITRUS ORANGE.75'61*972S SHT 0 194 7,760
MEL-CTSORNG-3459G2S MEL:CITRUS ORANGE.75.61.109 SHT 122 1977 88,965
MEL-DOESKIN-34MG2S MEL:DOESKIN .75*61.97 SHT 0 185 7,400
MEL-EVETIGRIS-3458G2 IMEL:EVENING TIGRIS.75'61.97 EA 104 1 200 1 8,000
MEL-EVETIGRIS 3459G2 MEL: EVENING TIGRIS.75*61.109 EA 0 180 8,100
2
September 15,2005
Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products
PART# DESCRIPTION UNIT OTY ONHAND 2004 Usage Board Ft.
MEL-FIBERS-158-G2MDF MEL:FIBERS#991 1. . 24 81 97G2 MDF SHT 0 960
MEL-FIBERS-158-G2S MEL:FIBERS#Nl 1.61.97G2S SHT 84 101 4,040
MEL-FOLK-11456 MEL:FOLKSTONE 1.25*61*73 G2S SHT 0 479 14,376
MEL-FOLK-3446 MEL:FOLKSTONE.75'49'72 G2S SHT 0 117 2,808
MEL-FOLK-3448 MEL:FOLKSTONE.75*49*97 G2S SHT 348 1604 51,328
MEL-FOLK-3449 MEL:FOLKSTONE.75'48'109 G2S SHT 44 352 12,672
MEL-FOLK-34510 MEL:FOLKSTONE.75'61.120 G2S SHT 0 50 2,500
MEL-FOLK-3458 MEL:FOLKSTONE.75.61'97 G2S SHT 0 47 1,504
MEL-FOLK-3459 MEL:FOLKSTONE.75*61.109 G2S SHT 0 258 11,610
MEL-FORSBLACK-34510 MEL: BLACK/FOSYTHIA.75'5'10 SH 7 25 1,250
MEL-FORSBLACK-34512 MEL:BLACK/FOSYTHIA.75'5'12 SH 60 37 2,220
MEL-FORSYTHIA-34510 MEL:FORSYTHIA.75'61'120 G2S SH 0 100 5,000
MEL-FORSYTHIA-34512 MEL: FORSYTHIA.75'61*144 G2S SH 10 82 4,920
MEL-FORSYTHIA-34592S MEL:FORSYTHIA.75'61.109 G2S SH 24 131 5,895
MEL-FROSTYW-3459 MEL:FROSTY WHT.75.61'109 G2S SHT 13 51 2,295
1259GIMDF MEL:GROVE MYRTLE.5.61.109 G1 SHT 0 268 12,060
MEL-GRVMYRTL-1248G1 MDF:GROVE MYRTLE.5.49.97 G1 SHT 0 327 10,464
MEL-GRVMYRTL-1259G1 MEL:GROVE MYRTLE.5'61'109 GI SHT 11 45 2,025
MEL-HRMAPLE-11859M2 MEL: HDRCK MAPLE 1.125*60*109 EA 0 54 2,430
MEL-HRMAPLE-159G2S MEL HRDRCK MAPLE 1*61*109G2S SHT 0 36 1,620
MEL-HRMAPLE-3448 MEL:HDRCK MAPLE.75'49'97 G2S SHT 0 126 4,032
MEL-HRMAPLE-34512 MEL:HDRK MAPLE.75'61'144 G2S SHT 1 485 29,100
MEL-HRMAPLE-3458 MEL: HDRCK MAPLE.75'61'97 G2S SHT 0 129 5,160
MEL-HRMAPLE-3458MDF MEL:HDRCK MAPLE.75.61`97 G1 S SHT 0 28 1,120
MEL-HRMAPLE-3459 MEL: HDRK MAPLE.75'61'109 G2S SHT 0 205 9,225
MEL-JUTE-3448-G2S MEL:JUTE.75 X 49 X 97 G2S SHT 66 211 6,752
MEL-JUTE-3459-G2S MEL:JUTE.75 X 61 X 109 G2S SHT 30 103 4,635
MEL-KENMAP-3449 MEL:KENSINGTON.75*49*109 G2S SH 0 321 10,272
MEL-KENMAP-3459 MEL:KENSINGTON.75*61.109 G2S SH 55 1181 53,145
MEL-MREDNVHITE-3459 MEL:MANRED/WHITE 3/4 60.108 SH 0 31 1,395
MEL-MRED-3449 MEL:MANDRIN RED.75'49'109 G2 SHT 0 60 2,160
MEL-MRED-34510 MEL:MANDRIN RED.75'61*120 G2 SHT 0 26 1,300
MEL-MRED-34510-GIS MEL:MANDRINRED.75.61.120G1S SHT 73 31 1,550
MEL-MRED-34512 MEL:MANDRIN RED.75'61'144 G2 SHT 0 52 3,120
MEL-MRED-3458 MEL:MANDRIN RED.75'61.97 G2S SHT 0 231 9,240
MEL-MRED-3459G2S MEL:MANDRIN RED.75'61.109 G2 SH 1 509 22,905
MEL-NATTIGR►S-3458G2 MEL:NAT TIGRIS.75'61.97 G2S EA 68 76 3,040
MEL-PUTTY-3448 MEL:PUTTY.75'49'97 G2S SHT 0 13 416
MEL-RIVIERA-3448-G2 MEL:RIVIERA MAPLE.75'48'96 SH 1 0 205 6,560
MEL-RIVIERA-3458-G2 MEL: RIVIERA MAPLE.75'60'96 SH 50 100 4,000
MEL-SAGUARO-11858 G2 MEL:SAGUARO 1.125*61.97 G2S SHT 21 36 1,440
MEL-SAGUARO-3448 MEL:SAGUARO.75*49*97 G2S SHT 80 282 9,024
MEL-SAGUARO-3448G1 F MEL:SAGUARO.75*49*97 G1 S FLK EA 0 44 1,408
3449G1MID MEL:SAGUARO.75'49.109 G1 MDF SH 0 12 432
MEL-SAGUARO-3458 MEL:SAGUARO.75*61*97 G2S SHT 6 113 4,520
MEL-SAGUARO-3458MG1 MEL:SAGUARO 3/4 5 X 8 MDF Gt S SHT 22 207 8,280
3
September 15,2005
Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products
PART# DESCRIPTION UNIT CITY ONHAND 2004 Usage Board Ft.
MEL-SPAWHT-148 MEL:SPA WHT.75'48.960 G2S SH 95 1586 50,752
MEL-SPAWHT-3458 MEL:SPA WHT.75'61.97 G2S SH 21 294 11,760
MEL-SPAWHT-3459G2S MEL:SPA WHT.75'61.109 G2S SH 0 8 360
MEL-STIGRIS-11858 MEL SAFFRON TIGRIS 1.125*61*97 SHT 20 79 3,160
MEL-TRUEWHITE-3459 MEL:TRUE WHITE.75'61'109 G2S SHT 5 27 1,215
MEL-VANMAP3459-G2S MEL:VANIL MPLE .75'80'109 G2 SH 4 7 315
MEL-WHITE-1248 MEL:WHITE.5'49.97 G2S EA 23 17 544
MEL-WHITE-3458 MEL:WHITE.75'61.97 G2S SHT 45 54 2,160
MEL-WHITE-5848 MEL.WHITE.625'48'96 G2S SHT 133 1589 50,848
MEL-WHITE-5858 MEL.WHITE.625'60'96 G2S SHT 0 161 6,440
PLY-ACFIR-148 PLY FIR ACX 1"4 X 8 EA 0 6 192
PLY-BENDAU8 PLY LAUAN BENDING 1/8 4 X 8 SHT 0 67 2,144
PLY-BEND-3848 PLY LAUAN BENDING 3/8 4 X 8 SHT 0 104 3,328
PLY-BEND-3884 PLY LAUAN BENDING 318 8 X 4 SHT 0 66 2,112
PLY-CCX-3448 PLY CDX .75*48*96 SHT 0 773 24,736
PLY-CONST-1248 PLY:CONST GRADE.5-48-96' EA 0 124 3,968
PLY-CONST-3448 PLY:CONST GRADE 3/4.4'8 SHT 0 4965 158,880
PLY-CONST-3848 PLY:CONST GRADE 3/8'4'8,COX SHT 0 3 96
PLY-LAUAN-1448 PLY LAUAN INT.25'48'96 SHT 0 575 18,400
BRCH3448 .75 EA 0 32 1,024
PLY-MAP-MDF-3448-PS PLY MAPLE NAT 3/4 4X8 MDF AA SHT 0 2 64
PLY-MARINE-3448 PLY:MARINE 3/4.4'8 SHT 0 118 1 3,776
PLY-MARINE-3848 PLY:MARINE 3/8'4'8 SHT 0 15 480
PLY-T1-11-5848.8 PLY TI-11 .625'48'96 8"OC SHT 0 682 21,824
219,905 3,089,102
4
2/16/05
Impressions Marketing Group, Washington Plant
DISA Air Filtration System Flow Diagram
ThermwoodIr Vega Sander Torwegge eai
CNC
Weeke CNC Bander
BHC350 Optimat 310
Air
Weeke CNC Bander Saw Filtration
Dust
Collector
Weeke CNC
Weeke CNC Bander Saw
Top Master
V Groover
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, NC 27889 County: Beaufort
DAQ Region: Washington
Emission Source/Operating Scenario Data
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2004
1.Emission Source ID(from permit)
or Emission Source Group ID B-1
2.Emission Source Description:
SD-1000 Semi-Down draft spray booth with dry filter controls
3. Operating Scenario Description:
Spay nainting.of»arts for display industry
4.SCC Description:
Not Aonlicablc
5.Throughput/units in 2004:
(e.g. production or fuel use): 28,800 components for retail display cabinetry(est)
6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content
(Btu/units) /
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack): _1000/8
8. Control Device Information
Order CS-ID CD ID Control Device Description
as listed inpermit)
N/A N/A N/A N/A
9. Emission Release Point ERP Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP
(in feet) Circle(mom#) (F) (Feet/sec) Flow Rate Description
Rectangle(L x W) (Acfm)
(in 0.1 fed)
N/A NIA N/A N/A N/A N/A N/A N/A
10. 0 Operating Schedule: (Source/ erating Scenario that best characterizes Calendar Year 2004)
P g OP
Hours per Day(8) Days per Week(5 ) Weeks per Year(30)
11.Typical Start& End Times For Operating Scenario: Start:_7:00AM_End: 3:00PM
12.Seasonal Periods Percent Annual Throu h ut:
Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25%_17�
Emission Source ID: SB-1
13. Actual Emissions per Pollutant Listed for:
Attach calculations and documentation of emission factors or other estimation methods used.
Criteria Pollutant Emissions- Emission Estimation Control Efficiency
(NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls)
(Tons/Year) for year 2004 (See Instructions)
CO CO
N Ox NOx
PM(TSP) PM(TSP)
PM10 PM10
PM2.5 PM2.5
S02 S02
VOC VOC 1.21 02
HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency
(In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls)
Instructions) (Pounds/Year)for year 2004 (See Instructions)
Ethyl Acetate 141786 45.72 02
Methyl Isobutyl 108101 159.45 02
Ketone
Hexane, n 110543 0.00 02
Methyl Ethyl Ketone 78933 356.52 02
Toulene 108883 1,401.31 02
X lene 1330207 454.94 02
Emission Source ID: SB-1
Comments regarding this Operating Scenario(identify by field orgeneral):
Item 2 — corrected to read SD-1000 in place of SD-100
If you do not provide all information your inventory will be deemed incomplete and returned to you
To review detailed instructions or other information,go to web page: http://daq.state.nc.us/monitor/eminv/forms/
Most information on this form is not subject to claims as confidential business information.
The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005.
If pre-filled information is incorrect, please strike over and replace with correct information
9/17/05
Emmissions Inventory 2004 Report - Calculations S131
Quantity Quantity
Description Quantity % Gal. lb/Gal Lb.
MagnaMax Precatalyzed
Lacquer MC 14812 (Black
Lacquer) ML Campbell 23.07 7.88 181.82
Ethyl Acetate 5.0% 1.15 9.09
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 0.0% 0.00 0.00
X lene 0.0% 0.00 0.00
IFL -Sherwin Williams -
Brenntag LT-190 Lacquer
Thinner 495.95 6.43 3188.93
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 5.0% 24.80 159.45
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 31.0% 153.74 988.58
X lene 5.0% 24.80 159.45
MagnaMax Precatalyzed
Lacquer W29714 (HD Beige)
ML Campbell 30.78 8.59
Ethyl Acetate 8.0% 2.46 21.15
Methyl Isobut I Ketone 0.0% 0 0.00
Hexane, n 0.0% 0 0.00
Methyl Ethyl Ketone 0.0% 0 0.00
Toulene 0.0% 0 0.00
X lene 0.0% 0 0.00
MagnaMax Precatalyzed
Lacquer W29714 (Atrium
White) ML Campbell 19.38 8.59
Ethyl Acetate 8.0% 1.55 13.32
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 0.0% 0.00 0.00
X lene 0.0% 0.00 0.00
Sherwood Wood Surfacer&
Flat Lacquer , Flat White
White Primer), P65W1 916.56 9.64 8835.64
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 4.0% 36.66 353.43
Toulene 4.0% 36.66 353.43
X lene 3.0% 27.50 1 1 265.07
9/17/05
Emmissions Inventory 2004 Report - Calculations S131
Quantity Quantity
Description Quantity % Gal. lb/Gal Lb.
PROMAR 400 Interior Latex,
Black, B30B400 (Flat Black
Latex) 92.34 9.63 889.23
Ethyl Acetate 0.0% 0 0.00
Methyl Isobut I Ketone 0.0% 0 0.00
Hexane, n 0.0% 0 0.00
Meth I Ethyl Ketone 0.0% 0 0.00
Toulene 0.0% 0 0.00
X lene 0.0% 0 0.00
MagnaMax Precatalyzed
Lacquer W29714 (Safety
Orange) ML Campbell 2.01 8.59
Ethyl Acetate 8.0% 0.16 1.38
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 0.0% 0.00 0.00
X lene 0.0% 0.00 0.00
MagnaMax Precatalyzed
Lacquer W29714 (HS Green)
ML Campbell 1.14 8.59 9.79
Ethyl Acetate 8.0% 0.09 0.78
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 0.0% 0.00 0.00
X lene 0.0% 0.00 0.00
MagnaSand Precat Sealer
MC115049 ML Campbell 79.80 7.46 595.31
Ethyl Acetate 0.0% 0.00 0.00
Methyl isobutyl Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 0.0% 0.00 0.00
X lene 0.0% 0.00 0.00
Precat 200 Precatalyzed
Lacquer C24114(Clear
Lacquer) ML Campbell 92.34 7.40
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 8.0% 7.39 54.67
X lene 4.0% 1 3.69 27.33
9/17/05
Emmissions Inventory 2004 Report - Calculations SB1
Quantity Quantity
Description Quantity % Gal. lb/Gal Lb.
OPEX ro cuction
Lacquer, Semi-Glosss White
L61W38 (Semigloss White)
Sherwin Williams 9.12 8.48 77.34
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 4.0% 0.36 3.09
Toulene 6.0% 0.55 4.64
Xylene 4.0% 1 0.36 1 1 3.09
Pollutant lb By Pollutant&VOC
Usage Calculated from 2004 Code or
Paint Log CAS Total lb TAP HAP VOC
Ethyl Acetate 141786 45.72 45.72 0.00 45.72
Methyl Isobut I Ketone 108101 159.45 159.45 159.45 159.45
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 356.52 356.52 356.52 356.52
Toulene 108883 1401.31 1401.31 1401.31 1401.31
X lene 1330207 454.94 454.94 454.94 454.94
Total 2417.94 2372.22 2417.94
Tons 1.21 1.19 1.21
Potential weeks of operation 50
Estimated weeks of operation 32
Average lb per unit 25
Average units per cycle 30
Average cycles per shift 6
Maximum size per unit 48 X 96
Average units per shift 180
Operational Days 160
Est#display ieces 28,800
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, County: Beaufort
9 NC 27889 ty
DAQ Region: Washington
Emission Source/Operating Scenario Data
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2004
1. Emission Source ID(from permit)
or Emission Source Group ID
2.Emission Source Description:
SDD-1000 Semi-Down draft spray booth with drv_filter controls
3.Operating Scenario Description:
Spray painting of parts for display industry
4.SCC Description:
Not Applicable
5. Throughput/units in 2004:
(e.g. production or fuel use): 10,800 components for retail display cabinetry(est)
6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content
(Btu/units) /
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack): 1000/0
8. Control Device Information
Order CS-ID CD ID Control Device Description
as listed inpermit)
N/A N/A N/A N/A
9.Emission Release Point(ERP)Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP
(in feet) Circle(enter it): (F) (Feet/sec) Flow Rate Description
Rectangle(L x W) (Acfm)
(in 0.1 feet)
N/A NIA N/A N/A N/A N/A N/A N/A
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004)
Hours per Day (8) Days per Week(5) Weeks per Year(50)
11. Typical Start& End Times For Operating Scenario: Start:_7:00AM_End:_3:00PM_
12. Seasonal Periods Percent Annual Throu h ut:
Jan-Feb+Dec 0a/o March-May 0% June-Aug. 100% Sept.-Nov. 90%
Emission Source ID: SB-2
13. Actual Emissions per Pollutant Listed for:
Attach calculations and documentation of emission factors or other estimation methods used.
Criteria Pollutant Emissions- Emission Estimation Control Efficiency
(NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls)
(Tons/Year)for year 2004 (see Instructions)
CO CO
NOx NOx
PM(TSP) PM(TSP)
PM10 PM10
PM2.5 PM2.5
S02 S02
VOC VOC 0.88 02
HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency
(In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls)
Instructions) (Pounds/Year)for year 2004 (See Instructions)
Ethyl Acetate 141786 0 02
Methyl lsobutyl 108101 128.63 02
Ketone
Hexane, n 110543 0 02
Methyl Ethyl Ketone 78933 203.52 02
Toulene 108883 1,102.78 02
Xylene 1330207 332.15 02
Emission Source ID: SB-2
Comments regarding this Operating Scenario(identify by field orgeneral):
12. Seasonal Periods— Spray booth put in operation in August. S ra booth is only used when painting of
A specific product is required. (Whites only)
If you do not provide all information your inventory will be deemed incomplete and returned to you
To review detailed instructions or other information,go to web page: htti):Hdaq.state.ne.us/monitor/eminv/forms/
Most information on this form is not subject to claims as confidential business information.
The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005.
If pre-filled information is incorrect,please strike over and replace with correct information
i
9/16/05
Emissions Inventory 2004 Report - Calculations SB2
Quantity Quantity
Description Quantity % Gal. lb/Gal Lb.
IFL -Sherwin Williams -
Brenntag LT-190 Lacquer
Thinner 400.09 6.43 2572.58
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 5.0% 20.00 128.63
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 31.0% 124.03 797.50
X lene 5.0% 20.00 128.63
OPEX 161 Prodcuction
Lacquer, Semi-Glosss White
L61W38 (Semigloss White)
Sherwin Williams 600.00 8.48 5088.00
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 4.0% 24.00 203.52
Toulene 1 6.0% 36.00 305.28
X lene 4.0% 24.00 203.52
Pollutant lb By Pollutant&VOC
Usage recorded from 7/04 Code or
start-up CAS Total lb TAP HAP VOC
Ethyl Acetate 141786 0.00 0.00 0.00 0.00
Methyl Isobut I Ketone 108101 128.63 128.63 128.63 128.63
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 203.52 203.52 203.52 203.52
Toulene 108883 1102.78 1102.78 1102.78 1102.78
X lene 1330207 332.15 332.15 332.15 332.15
Total 1767.08 1767.08 1767.08
Tons 0.88 0.88 0.88
Potential weeks of operation 24
Estimated weeks of operation 12
Average lb per unit 25
Average units per cycle 30
Average cycles per shift 6
Maximum size per unit 48 X 96
Average units per shift 180
Operational Days 60
Est#display ieces 10,800
Miscellaneous Information attached.
Albert G Klemm, September 22, 2005
Month and Year mac,
Page 1
DISA NFK-2000 Filter System Loci and Check Sheet
Daily PM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Check for proper operation �5 KS A 2S j� �
Ensure waste is being n/�
contained in dumpster f2,� � 1�) ' �S I� ;`�, � D
Ensure waste is being {� (
spread evenly a
Ensure hanging bags are �f t
secured and not damaged /2 �� r
Monthl -Check
Grease bearings on fan
motors. �2S
Grease auger bearings and
check V belts.
Visually inspect all other V S
belts
Clean out side area around 2s
DISA Filter System
Instructions: 1. Initial all other blocks as item is completed.
2. Record any unusual conditions and actions taken on log sheet.
3. Perform monthly PM during last week of each month.
Month and Year w� ��� Zoe
Page 2
DISA NFK-2000 Filter System Log and Check Sheet
Date & Initials_ Comment
I
Page 1
4/28/04
DISA NFK2000 Filter System - 6 Month PM
A. On the day before PM is scheduled, inspect machine while running.
1. Survey filter system, listen for any unusual noises and vibration. Note
and correct during PM.
2. Walk around filter system, inspect visually. Look for damaged or loose
components, unusual smell and extreme heat. Also, look for excessive
dust leaks. Note and correct during PM.
3. Ensure you have all the required parts before performing the PM
4. Check for proper machine operation. Note and correct any problems
during PM.
B. Perform daily, weekly and monthly PM while performing 6 month PM.
C. Observe all safety and lockout procedures during PM performance.
Lockout DISA Filter System at main disconnect as required.
D. Note: This PIVI is to be performed in a anticipated manner. During
inspection, note any parts that are in acceptable condition now but
will need to be replace during the next 6 month PM. Order these
parts in time for that PM and replace during PM.
Procedure
!I
Drawing attachment identify the specific maintenance to be performed
A. Figure 1 Maintenance.
Item #
1. Microswitch in filter hopper section door, check that the system stops
when door is open
2. Filter hopper section, check for wear and accumulation of material.
3. Filter bag, check for damage, holes and leaks.
4. Filter bags, check securing in tubular plate.
5. Filter bags, check suspension.
6. Check valves, check for function and wear.
7. Filter housing, check for function and wear.
8. Filter doors, check excess pressure - opening function.
9. Filter top plates, check tightness at joints.
10. Exhaust grids, return air filters, injection bags, check, clean or replace.
11. Dampers for outlet air, return air (mixing damper, summer/winter
damper, and similar). Check and function test.
12. Fire damper, check and test microswitch.
13. General function testing, Including power control functions, particularly j
safety functions. i
i
Page 2
DISA NFK2000 Filter System - 6 Month PM 4/28/04
B. Figure 2 Maintenance Efr
Item #
1. Lubricate flange bearings with SKF lithium grease LGMT3 or
equivalent.
2. Check shaft for velocity monitor for wear.
3. Drive chain wheel with slot, check for wear.
4. Check bushing for wear.
5. V belts, check for tension and wear. Always replace belts in sets if
applicable.
6. Check and clean electric motor.
7. Check tubular shaft gear. Change oil in shaft gear TA and shaft gear
STM on a yearly basis. Inspect old oil for contamination. Shell Omala
320 or equivalent is specified.
8. Check function of velocity monitor.
C. Figure 3 Maintenance
Ln
Item #
9. Lift roll for chain, check for wear.
10. 12-tooth plastic sprocket, check for wear.
11. Sleeve, check for wear.
12. Chain, including carriers, check for wear.
13. Chain master link including split, check for wear.
14. Scrapers, check for wear, replace if required.
D. Figure 4 Maintenance
Item #
15. Slide rail, check for wear, replace if required.
16. Tightening shaft, check for wear. q
17. Toothed wheel without slot, check for wear.
18. Bushing, check for wear.
19. Bushing for tightening spindle, check for wear.
20. Spacer, check and lubricate,
21. Threaded spindle, check for wear and lubrication. Adjust and tighten
chain. Ensure chain has not stretched excessively and matching
sprockets aren't excessively worn.
22. Hand wheel for threaded spindle, Check and lubricate.
23. Lock handle for hand wheel, check and lubricate.
Page 3
DISA NFK2000 Filter System - 6 Month PM 4/28/04
E. Norfab Rotary Valve NRS. (Figure 5)
1. Clean gear motor.
2. Check rotor housing, shaft seal, etc., outside and motor bracket
for wear.
3. Check rotor housing inside for wear and tramp material.
4. Check rotary valve shaft for wear.
5. Check and grease rotary valve bearings - Castrol LM or similar.
6. Change V belts.
7. Check connected transport pipes.
F. Lenze gear motors - if applicable - Inspect, change oil every 3 years, type
CLP 460 mineral oil or equivalent.
G. Fan Motors
1. Check fan housing, fan inlet and outlet for signs of wear and
corrosion.
2. Check fan housing for vibration and signs of wear, clean.
3. Check flexible connections for wear and leaks. At the same time
check electrical connections for static electricity.
4. Lubricate beatings.
5. Check V belts. Replace in sets if worn. Adjust as required.
6. Check belt guard for corrosion.
7. Check sealing of shaft/fan housing and lubricate.
8. Check electrical connection for bypass of static electricity for signs
of corrosion.
s. Clean outside of motors and fans.
10 Grease any fittings. Wipe excess grease from fittings. Shell Avania 3
or equivalent.
H. Dodge Screw Conveyor
y r Drive
1. Clean and inspect drive. Change V Belts.
2, Change oil in reducer, clean magnetic drain plug, Mobil 626 synthetic
oil or non detergent automotive gear oil Is recommended. Cycle can
be extended to one year with synthetic oil. Note any contamination in
old oil. It could indicate wear in the reducer.
1. Inspect all ductwork. Make necessary repairs.
Page 4
DISA NFK2000 Filter System - 6 Month PM 4/28/04
J. Electrical - inspect and clean control panel. Inspect all system wiring. {
Ensure all conduit and connectors are in good condition. Check wiring to u
drives and subassemblies. Ensure water tight connections are water tight.
Check main disconnects, ensure equipment is properly grounded.
K. Miscellaneous -Although the instruction manual appears to be complete, it
deals in a large part with assemblies. There may be additional items
requiring maintenance, note them so they can be addressed as we learn
more about the DISA filter system.
L. Ensure that system is re-assembled properly and no fasteners are missing.
M. Clean up work area. Ensure there are no tools laying around.N. Ensure proper system operation upon completion of PM. �-
O. Order any parts that are needed to correct an
problems corrected during PM. Schedule repair when parts are received.
not
Comments
s �
°`vim L
Parts Ordered
Quantity Part Description
Part Number
Maintenance Supervisor
-L' Date 67
Page 5
4/28/04
DISA NFK2000 Filter System - 6 Month PM
Drawing Attachment
Figure 1 Figure 2
Figure 3 Figure 4
y Y, Figure 5 - Pictured is auger
assembly in instruction manual.
Ours has a belt drive and is
mounted separately.
Facility Name: Impressions Marketing Group,Inc. Facility ID :0700113
234 Springs Road Permit : 08992 R 0 Z
Washington,NC 27889 County: Beaufort
DAQ Region : Washington
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory—Calendar Year 2004
These forms must be completed And returned even If the facility did not operate or emissions were zero
The legally defined "Responsible Official" of record for your facility is Randy Roark
This person or one that meets the definition below must sign this certification form.
The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A
NCAC 2Q.03046)which define the responsible official as the following:
1.For corporations,by principal executive officer of at least the level of vice—president,or his duly authorized
representative,if such representative is responsible for overall operation of the facility from which the emissions
described in the permit application fonn originates
2.for partnership or limited partnership,by a general partner
3.for a sole proprietorship,by the proprietor
4.for muncipal,state federal,or other public entity,by a principal executive officer,ranking elected official,or other duly
authorized employee
�ERTIFICATION STATEMENT:
certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained
this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal
enalities of up to$10,000 per occurrence and possible imprisonment as outlined in G.S. §143-215.3(a)(2))
es onsible Official's Si ature Below use blue ink : Date Signed: e-e
Printed Name: Randy Roar
6 Signature: ox C6t--i C
This form applies to Non Title V fac' 'es.Ifthis facility is classified as Title V,please telephone your regional office
Emission Inventory Contact at once'or proper forms and classification.
i� ' �1�� C��
Email address of Responsible Official: l�k-
t
Information on this Form cannot be held confidential
10
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, NC 27889 County: Beaufort
DAQ Region: Washington
Listing of Emission Sources-See instructions
ES ID ES Description Forms Completed Did Not Operate Not Required to
Report
SB-1 SD-100 Semi-Down draft spray booth X
with dry filter controls
ES-1 Manual roller coating with contact X
adhesives
ES-7 Woodworking operations X
SB-2 SDD-1000 Side-Down draft spray X
booth with dry filter controls
Form Completed=Form printed and completed.
Please return this completed Form with your submittal. Be sure to fill in with'X'or similar mark if the Emission
Source did not operate and/or if it was Not required to report.
Facility Total CY 2004 Emissions Summary
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, NC 27889 County: Beaufort
DAQ Region: Washington
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2004
Record Facility-Wide Totals From all Permitted and Non-Permitted Air Pollutant Emission Sources
Criteria Pollutants De Minimus Actual Emissions
Reporting level (Tons ear)
Tons Reported CY 1999 CY 2004
Carbon Monoxide(CO) 0.5 2 (Error)
Oxides of Nitro en Ox 0.5 2 Error
PM/TSP -Particulate 0.5 7 (Error) 28.81
Matter
PM - 10 0.5 5(Error) 2.44
PM -2.5 0.5 5 (Error)
Sulfur Dioxide(S02) 0.5 --
VOC 0.5 39 (Error) 2.38
Below and following: Enter, in Alphabetical Order,All HAPs/TAPS Required by Instructions
(Sum Source Emissions From Emission Source/Operating Scenario Forms)
Hazardous Air Poll utants(HAPs) CAS De Minimus Actual Emissions
and/or Toxic Air Pollutants(TAPs) (see instructions) Reporting level ounds/Year
(Pounds) CY1999 CY2004
Formaldehyde 50-00-0 10 0 (Error)
Hexane, n- 110-54-3 100 7 (Error)
Naphthalene (Component of 83329/PO 91-20-3 1 0 Error
Phenol 108-95-2 100 0(Error)
Phenol 108-95-2 100 4 (Error)
Styrene 10042-5 100 0 (Error)
Styrene 10042-5 100 581 (Error)
Toluene 108-88-3 100 0 Error
Ethyl Acetate 141786 10 45.72
Methyl Isobutyl Ketone 108101 10 358.01
Hexane, n 110543 100 0.00
Methyl Ethyl Ketone 78933 100 560.04
Toulene 108883 100 2,937.67
X lene 1330207 100 857.02
Pollutants "specified" to add to Pollutant List:
Pollutant Name CAS
."Attach supporting documentation and calculations. Report any quantity above the threshold shown on the
pollutant list on the website http://daq.state.nc.us/monitor/eminv/forms
(If using a blank form,you do not need to replicate the CY 1999 emissions column except to point out errors)
Information on this form cannot be held confidential
Comments regarding this emissions sum (identify by field or general):
Fields of information marked with(error)are incorrect. Impressions Marketing Group, Inc
did not exist in Washington North Carolina at that time.
Inventory Prepared By Albert G Klemm
Telephone Number 252-974-2121
Fax Number 252-974-2121
Email Address al theklemms.com
The 2004 preparer is a Facility employee or consultant X
1
9/20/05
Emissions Inventory 2004 Report - Summary - Pollutants VOC - Calculations
SBA Spray Booth 1
Pollutant lb By Pollutant&VOC
Usage Calculated from 2004 Code or
Paint LogCAS Total lb TAP HAP VOC
Ethyl Acetate 141786 45.72 45.72 0.00 45.72
Methyl Isobut I Ketone 108101 159.45 159.45 159.45 159.45
Hexane, n 110543 0 0 0.00 0
Methyl Ethyl Ketone 78933 356.52 356.52 356.52 356.52
Toulene 108883 1401.31 1401.31 1401.31 1401.31
X lene 1330207 454.94 454.94 454.94 454.94
Total 2417.94 2372.22 2417.94
Tons 1.21 1.19 1.21
Potential weeks of operation 50
Estimated weeks of operation 32
Average lb per unit 25
Average units per cycle 30
Average cycles per shift 6
Maximum size per unit 48 X 96
Average units per shift 180
Operational Days 160
Est#display ieces 28,800
SB-2 Spray Booth 2
Pollutant lb By Pollutant&VOC
Usage recorded from 7/04 Code or
start-up CAS Total lb TAP HAP VOC
Ethyl Acetate 141786 0.00 0.00 0.00 0.00
Methyl Isobut I Ketone 108101 128.63 128.63 128.63 128.63
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 203.52 203.52 203.52 203.52
Toulene 108883 1102.78 1102.78 1102.78 1102.78
X lene 1330207 332.15 332.15 332.15 332.15
Total 1767.08 1767.08 1767.08
Tons 0.88 0.88 0.88
Potential weeks of operation 24
Estimated weeks of operation 12
Average lb per unit 25
Average units per cycle 30
Average cycles per shift 6
Maximum size per unit 48 X 96
Average units per shift 180
Operational Days 60
Est#display ieces 10,800
9/20/05
Emissions Inventory 2004 Report - Summary - Pollutants VOC - Calculations
ES-1 Manual Roller
Pollutant lb By Pollutant&VOC
Usage Calculated from 2004 Code or Total lb TAP HAP VOC
Ethyl Acetate 141786 0.00 0.00 0.00 0.00
Methyl Isobut I Ketone 108101 69.93 69.93 69.93 69.93
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 0.00 0.00 0.00 0.00
Toulene 108883 433.58 433.58 433.58 433.58
X lene 1330207 69.93 69.93 69.93 69.93
Total 573.44 573.44 573.44
Tons 0.29 0.29 0.29
Total Plant - Pollutants &VOC
Pollutant lb By Pollutant&VOC
Code or
Total Plant 2004 CAS Total lb TAP HAP VOC
Ethyl Acetate 141786 45.72 45.72 0.00 45.72
Methyl Isobut I Ketone 108101 358.01 358.01 358.01 358.01
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 560.04 560.04 560.04 560.04
Toulene 108883 2937.67 2937.67 2937.67 2937.67
X lene 1330207 857.02 857.02 857.02 857.02
Total 4758.46 4712.74 4758.46
Tons 2.38 2.36 2.38
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, NC 27889 County: Beaufort
DAQ Region: Washington
Emission Source/Operating Scenario Data
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2004
1.Emission Source ID(from permit)
or Emission Source Group ID ES-1
2.Emission Source Description:
Manual roller roating with contact adhesives
3. Operating Scenario Description:
Laminate coated with adhesive and attached to wood board
4.SCC Description:
Not Applicable
5. Throughput/units in 2004:
(e.g. production or fuel use):
6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content
(Btu/units) /
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack):
8. Control Device Information
Order CS-ID CD ID Control Device Description
as listed inpermit)
N/A N/A N/A N/A
9.Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP
(in feet) Circle(enter#): (F) (Feet/sec) Flow Rate Description
Rectangle(L x W) (Acfp)
(in 0.1 feet)
N/A N/A N/A N/A N/A N/A N/A N/A
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004)
Hours per Day(12 ) Days per Week(5 ) Weeks per Year(50)
11. Typical Start& End Times For Operating Scenario: Start:_6:00AM_End:_6:00PM_
12.Seasonal Periods Percent Annual Throu h ut:
Jan-Feb+Dec 25% March-May 25% 1 June-Aug. 25% Sept.-Nov. 25%
Emission Source ID: ES-1
13. Actual Emissions per Pollutant Listed for:
Attach calculations and documentation of emission factors or other estimation methods used.
Criteria Pollutant Emissions- Emission Estimation Control Efficiency
(NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls)
(Tons/Year) for year 2004 (see Instructions)
CO CO
NOx NOx
PM(TSP) PM(TSP)
PM10 PM10
PM2.5 PM2.5
S02 S02
VOC VOC 0.29 02
HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency
(In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls)
Instructions) (Pounds/Year)for year 2004 (see Instructions)
Ethyl Acetate 141786 0 02
Methyl Isobutyl 108101 69.93 02
Ketone
Hexane, n 110543 0 02
Methyl Ethyl Ketone 78933 0 02
Toulene 108883 433.58 02
Xylene 1330207 69.93 02
Emission Source ID: ES-1
Comments regarding this Operating Scenario(identify by field orgeneral):
Original glue has been eliminated and replaced with nonhazardous glue that has no reportable pollutants or VOC.
Lacquer thinner is used for clean-up.
If you do not provide all information your inventory will be deemed incomplete and returned to you
To review detailed instructions or other information,go to web page: http://daq.state.ne.us/monitor/eminv/forms/
Most information on this form is not subject to claims as confidential business information.
The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005.
If pre-filled information is incorrect,please strike over and replace with correct information
September 20, 2005
Emissions Inventory 2004 Report - Calculations ES-1
Adhesives used in 2004 were non hazardous. MSDS available. Lacquer thinner used for clean-up
Quantity Quantity
Description Quantity % Gal. lb/Gal Lb.
IFL-Sherwin Williams -
Brenntag LT-190 Lacquer
Thinner 229.35 6.43 1474.72
Ethyl Acetate 0.0% 0.00 0.00
Methyl lsobutyl Ketone 5.0% 10.88 69.93
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 31.0% 67.43 433.58
Xylene 5.0% 10.88 69.93
lb By Pollutant&VOC
Total 2004 Pollutant Code or CAS Total lb TAP HAP VOC
Ethyl Acetate 141786 0.00 0.00 0.00 0.00
Methyl Isobut I Ketone 108101 69.93 69.93 69.93 69.93
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 0.00 0.00 0.00 0.00
Toulene 108883 433.58 433.58 433.58 433.58
X lene 1330207 69.93 69.93 69.93 69.93
Total 573.45 673.45 573.45
Tons 0.29 0.29 0.29
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, NC 27889 County: Beaufort
DAQ Region: Washington
Emission Source/Operating Scenario Data
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2004
1.Emission Source ID (from permit)
or Emission Source Group ID
2.Emission Source Description:
Woodworking_ erations
3.Operating Scenario Description: I,
Material vented from CNC woodworking machinery to DISA Dgafilter
4.SCC Description:
Not Applicable
5.Throughput/units in 2004:
(e.g. production or fuel use): 3.089,102 board/ft
6. Fuel Information(If fuel is used) %Sulfur %Ash Heat Content
(Btu/units) /
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack): _1000/0
8. Control Device Information
Order CS-ID CD ID Control Device Description
as listed inpermit)
N/A 310439 N/A Bagfilter 3246 square feet of filter area
9. Emission Release Point(ERP)Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP
(in feet) Circle(enter#): (F) (Feettsm) Flow Rate Description
Rectangle(L x W) (Acfm)
(in 0.1 feet)
N/A N/A N/A N/A N/A N/A N/A N/A
10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004)
Hours per Day(16) Days per Week(5) Weeks per Year(50)
11.Typical Start& End Times For Operating Scenario: Start:_6:00AM_End:_10:00PM_
12.Seasonal Periods Percent Annual Throughput:
--T--
Jan-Feb+Dec 25% March-May 25% 1 June-Aug. 25% Sept.-Nov. 25%
Emission Source ID: ES-7
13. Actual Emissions per Pollutant Listed for:
Attach calculations and documentation of emission factors or other estimation methods used.
Criteria Pollutant Emissions- Emission Estimation Control Efficiency
(NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls)
(Tons/Year) for year 2004 (See Instructions)
CO CO
NOx NOx
PM(TSP) PM(TSP) 28.81 2 98.9%
PM10 PM10 2.44 2 98.9%
PM2.5 PM2.5
S02 S02
VOC VOC
HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency
(In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls)
Instructions) (Pounds/Year)for year 2004 (See Instructions)
Emission Source ID: ES-7
Comments regarding this Operating Scenario(identify by field orgeneral):
If you do not provide all information your inventory will be deemed incomplete and returned to you
To review detailed instructions or other information,go to web page: http://daq.state.nc.us/monitor/eminv/forms/
Most information on this form is not subject to claims as confidential business information.
The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005.
If pre-filled information is incorrect, please strike over and replace with correct information
9/15/05
ES-7, DISA Bag Filter, 2004 Emissions Inventory
Tonnage of Waste Pick-ups
Ave tons per
operating lb per 16
lb Per Day Days Total lb Tons da hr da lb per hour
1477.23 250 369,308 184.7 0.74 1,477.23 92.33
Note: Tonnage of waste pick-ups appears excessive. I need to understand the system of weighing and the
affects of moisture on waste in container.
Tonnage of Wood products Processed
Ave tons per Ibs per
Sheets Processed lb.@ 2.5 lb per operating lb per 16 hr Operating
Processed board/ft s .ft. Tons day Work Days day our
219,9051 3,089,102 7,722,755 3,861 15.45 1 250 30,891.02 1,930.69
TSP& PM-10 Factors -Source 2D.0512
% of Work % TSP PM-100 % PM-10
Sawing 70 1 18 1.89
Milling 30 10 NA
100 16.6 1.32
% TSP 15.6
% PM-10 1.32
Category Waste Ib/hr Factor Ib/hr lb/day lb/year Ton/year
%TSP 92.33 0.156 14.40 230.45 57,612 28.81
PM-10 92.33 0.0132 1.22 19.50 4,875 2.44
Page 1
September 15,2005
Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products
PART# DESCRIPTION UNIT QTY ONHAND 2004 Usage Board Ft.
FLK112510 PARTICLEBOARD 1.5.60. 120 SHT 0 187 9,350
FLK118310 PARTICLEBOARD 1.125*36*121 SHT 0 88 2,640
FLK118312 PARTICLEBOARD 1.125*36*144 SHT 8 349 12,564
FLK11838 PARTICLEBOARD 1.125*36*96 SHT 28 999 23,976
FLK118412 PARTICLEBOARD 1.125*48*144 SHT 0 122 5,856
FLK11848 PARTICLEBOARD 1.125*48`96 SHT 0 860 27,520
FLK118510 PARTICLEBOARD 1.125.60.120 SHT 27 60 3,000
FLK118512 PARTICLEBOARD 1.125`60*144 SHT 0 304 18,240
FLK11858 PARTICLEBOARD 1.125`60*96 SHT 17 317 12,680
FLK1248 PARTICLEBOARD .5.48.96 SHT 41 526 16,832
FLK1412 PARTICLEBOARD 1 •48'144 SHT 0 243 11,664
FLK1456 PARTICLEBOARD .25.61*73 SHT 0 17 510
FLK148 PARTICLEBOARD 1 •48.96 SHT 90 1041 33,312
FLK1512 PARTICLEBOARD 1 '60` 144 SHT 2 145 8,700
FLK158 PARTICLEBOARD 1 '60'96 SHT 2 1364 54,560
FLK34310 PARTICLEBOARD .75 36`120 EA 262 259 7,770
FLK34312 PARTICLEBOARD.75.36. 144 EA 0 1581 56,916
FLK34410 PARTICLEBOARD .75'48'120 EA 229 570 22,800
FLK34412 PARTICLEBOARD .75'48.144 EA 0 645 30,960
FLK3446 PARTICLEBOARD .75'48'72 SHT 31 152 3,648
FLK3448 PARTICLEBOARD.75.48'96 SHT 0 1613 51,616
FLK34510 PARTICLEBOARD.75'80'120 SHT 80 709 35,450
FLK34512 PARTICLEBOARD.75'60'144 SHT 89 26M 158,280
FLK3458 PARTICLEBOARD.75.60.96 SHT 142 4345 173,800
FLK58512 PARTICLEBOARD.625`60'144 SHT 4 53 3,180
FLK-B-1 FLK:DO NOT USE SF 0 41200 41,200
FLK-B-34 FLK:DO NOT USE SF 0 82302 82,302
FLK-B-58 FLK:DO NOT USE SF 2160 21160 21,160
LAMFOR-SUR101-123012 SURRELLALMONDINE IZ30'144 SHT 1 8 240
LAMFOR-SUR306-123012 SURRELL GINGER ROOT 1/2'30'144 SHT 0 42 1,260
LAMFOR-SUR306-123612 SURRELL GINGER ROOT 1/2.36'145 SHT 1 9 324
MDF11258 MDF 1.5`60.96 SHT 16 545 21,806
MDF11858 MDF 1-1/8 5 X 8 EA 12 56 2,240
MDF12412 MDF.5'48.144 SHT 120 219 10,512
MDF1248 MDF .5'48`96 SHT 5 197 6,304
MDF12MM412 MDF 12MM'48`144 SHT 0 180 8,640
MDF1412 MDF 1 '49' 145 SHT 9 14 672
MOF1458 MDF 1/4.5"8'• 0 14 560
MOF1512 MDF 1 `61 '145 SHT 0 50 3,000
MDF158 MDF 1 •60.96 SHT 28 102 4,080
MDF34410 MDF: .75'48.120 SHT 0 118 4,720
MOF34412 MDF: .75'48'144 SHT 0 364 17,472
MDF3448 MDF: .75.48.96 SHT 2 95 3,040
MDF3448-UL MDF:ULTRA LITE 3/4.48.96 SH 0 69 2,208
MDF34510 IMDF .75.80*120 SHT 2 100 5,000
MDF34512 MDF: .75'60.144 SHT 0 124 7,440
1
September 15,2005
Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products
PART# DESCRIPTION UNIT CITY ONHAND 2004 Usage Board Ft.
MDF3458 MDF:.75.60'96 SHT 21 290 9,280
MDF3459 MDF .75`60`108 EA 0 67 3,015
MOF5848 MDF.625'48'96 SHT 10 48 1,536
MDF5858 MDF.625'60'96 SHT 143 168 6,720
MDFPRM-34410-WHITE MDF: .75'49'121 PRIMED WHITE SH 106 237 9,480
MDFPRM-34412-WHITE MDF:.75'49'145 PRIMED WHITE SH 188 341 16,368
MDFPRM-34512-WHITE MDF:.75*49.145 PRIMED WHITE SH 0 98 4,704
MEL-ACBEECH-3448 MEL:ACADIA BEECH.75'49'97 G2 SHT 0 49 1,568
MEL-ACBEECH-3456 MEL:ACADIA BEECH.75'61.72 G2S SHT 1 162 4,860
MEL-ACBEECH-3458 MEL:ACADIA BEECH.75.61.97 G2 SHT 33 50 2,000
MEL-ACBEECH-3459-G2S MEL:ACADIA BEECH.75'61.109G2 SHT 5 225 9,000
MEL-AFRCLMBA-34512G2 MEL:AFRICAN LIMBA.75.5'12 G2 SHT 0 10 600
MEL-ALMBLK-3459-G2 MEL:ALMND/BLACK.75'61'109 G2 SHT 98 497 19,880
MEL-ALMCORG-3458 MEL ALMOND/C ORANGE.75*61*97 EA 515 2561 102,440
MEL-ALMCORG-3459 MEL ALMOND/C ORANGE.75'61*109 EA 0 4161 187,245
MEL-ALMOND-3448 MEL:ALMOND.75.49'97 G2S SHT 304 4003 128,096
MEL-ALMOND-3458-G2 MEL:ALMOND.75'61.97 G2S SHT 1 263 8812 352,480
MEL-ALMOND-3459 MEL:ALMOND.75*61'109 G2S SHT 123 1024 46,080
MEL-ALVMEMPHIS-3448 MEL:ALIVE IN MEMPHIS 48*96 G2 SH 0 201 6,432
MEL-ANTIQUEW-3458 MEL:ANTIQUE WHT.75'61.97 G2S SHT 0 109 4,360
MEL-ANTIQUEW-3459 MEL:ANTIQUE WHT.75'61.109 G2 SHT 0 137 6,165
MEL-BLACK-158-G2S MEL:BLACK 1"-61.97 G2S SHT 141 818 32,720
MEL-BLK-1248-G2S MEL.BLACK.5.49'97"G2S EA 127 11 352
MEL-BLK-148-G2 MEL:BLACK 1-48'96 G2S SHT 0 26 832
MEL-BLK-3448-G2S MEL:BLACK.75'49'97 G2S SHT 0 604 19,328
MEL-BLK-3458-G2S MEL:BLACK.75'61*97 G2S SHT 1 0 2275 91,000
MEL-BLK-3459-G2S MEL:BLACK.75'61.109 G2S SHT 0 405 18,225
MEL-BLK-5848-G2S MEL:BLACK.625.49.97 G2S SHT 85 55 1,760
MEL-BLKSPA-34% MEL.BLACK/SPA WHT 75*61.109 EA 0 249 11,205
MEL-CACTUS-3458-G2S MEL:CACTUS STAR .75*61*97 G2 SH 52 586 26,370
MEL-CACTUS-3459-G2S MEL:CACTUS STAR.75'61*109 G2 SH 0 21 945
MEL-CARNWH-1248G1 S MEL:CARNATION WHT.5'49'97G1 S EA 31 550 17,600
MEL-CARSAG-3459-G2 75*61.108 SHT 0 59 2,655
MEL-CGOSPR-34410G2S MEL:CNGO SPRUCE.75'49'120 G2 EA 174 171 8,208
MEL-CGOSPR-3448G2S MEL:CNGO SPRUCE.75'49'97 G2 EA 0 18 576
MEL-CGOSPR-3449G2S MEL:CNGO SPRUCE.75'49'109 G2 EA 0 284 10,224
MEL-CGOSPR-3458G2S MEL:CNGO SPRUCE.75'61'97 G2 EA 103 459 18,360
MEL-CHAMP-1248G1 S MEL:CHAMPAGNE.5'49.97 IS SHT 1 7 239 7,648
MEL-CHAMP-3459G2S MEL:CHAMPAGNE.75'61.109 2S SHT 60 414 18,630
MEL-CRNCHERY-148-G2 MEL:CROWN CHERRY 1"'49'97 G2 SHT 0 30 960
MEL-CRNCHERY-3448-G2 MEL:CROWN CHERRY.75'49'97 G2 SHT 0 131 4,192
MEL-CTSORNG-3458G2S MEL:CITRUS ORANGE.75'61*972S SHT 0 194 7,760
MEL-CTSORNG-3459G2S MEL:CITRUS ORANGE.75.61.109 SHT 122 1977 88,965
MEL-DOESKIN-34MG2S MEL:DOESKIN .75*61.97 SHT 0 185 7,400
MEL-EVETIGRIS-3458G2 IMEL:EVENING TIGRIS.75'61.97 EA 104 1 200 1 8,000
MEL-EVETIGRIS 3459G2 MEL: EVENING TIGRIS.75*61.109 EA 0 180 8,100
2
September 15,2005
Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products
PART# DESCRIPTION UNIT OTY ONHAND 2004 Usage Board Ft.
MEL-FIBERS-158-G2MDF MEL:FIBERS#991 1. . 24 81 97G2 MDF SHT 0 960
MEL-FIBERS-158-G2S MEL:FIBERS#Nl 1.61.97G2S SHT 84 101 4,040
MEL-FOLK-11456 MEL:FOLKSTONE 1.25*61*73 G2S SHT 0 479 14,376
MEL-FOLK-3446 MEL:FOLKSTONE.75'49'72 G2S SHT 0 117 2,808
MEL-FOLK-3448 MEL:FOLKSTONE.75*49*97 G2S SHT 348 1604 51,328
MEL-FOLK-3449 MEL:FOLKSTONE.75'48'109 G2S SHT 44 352 12,672
MEL-FOLK-34510 MEL:FOLKSTONE.75'61.120 G2S SHT 0 50 2,500
MEL-FOLK-3458 MEL:FOLKSTONE.75.61'97 G2S SHT 0 47 1,504
MEL-FOLK-3459 MEL:FOLKSTONE.75*61.109 G2S SHT 0 258 11,610
MEL-FORSBLACK-34510 MEL: BLACK/FOSYTHIA.75'5'10 SH 7 25 1,250
MEL-FORSBLACK-34512 MEL:BLACK/FOSYTHIA.75'5'12 SH 60 37 2,220
MEL-FORSYTHIA-34510 MEL:FORSYTHIA.75'61'120 G2S SH 0 100 5,000
MEL-FORSYTHIA-34512 MEL: FORSYTHIA.75'61*144 G2S SH 10 82 4,920
MEL-FORSYTHIA-34592S MEL:FORSYTHIA.75'61.109 G2S SH 24 131 5,895
MEL-FROSTYW-3459 MEL:FROSTY WHT.75.61'109 G2S SHT 13 51 2,295
1259GIMDF MEL:GROVE MYRTLE.5.61.109 G1 SHT 0 268 12,060
MEL-GRVMYRTL-1248G1 MDF:GROVE MYRTLE.5.49.97 G1 SHT 0 327 10,464
MEL-GRVMYRTL-1259G1 MEL:GROVE MYRTLE.5'61'109 GI SHT 11 45 2,025
MEL-HRMAPLE-11859M2 MEL: HDRCK MAPLE 1.125*60*109 EA 0 54 2,430
MEL-HRMAPLE-159G2S MEL HRDRCK MAPLE 1*61*109G2S SHT 0 36 1,620
MEL-HRMAPLE-3448 MEL:HDRCK MAPLE.75'49'97 G2S SHT 0 126 4,032
MEL-HRMAPLE-34512 MEL:HDRK MAPLE.75'61'144 G2S SHT 1 485 29,100
MEL-HRMAPLE-3458 MEL: HDRCK MAPLE.75'61'97 G2S SHT 0 129 5,160
MEL-HRMAPLE-3458MDF MEL:HDRCK MAPLE.75.61`97 G1 S SHT 0 28 1,120
MEL-HRMAPLE-3459 MEL: HDRK MAPLE.75'61'109 G2S SHT 0 205 9,225
MEL-JUTE-3448-G2S MEL:JUTE.75 X 49 X 97 G2S SHT 66 211 6,752
MEL-JUTE-3459-G2S MEL:JUTE.75 X 61 X 109 G2S SHT 30 103 4,635
MEL-KENMAP-3449 MEL:KENSINGTON.75*49*109 G2S SH 0 321 10,272
MEL-KENMAP-3459 MEL:KENSINGTON.75*61.109 G2S SH 55 1181 53,145
MEL-MREDNVHITE-3459 MEL:MANRED/WHITE 3/4 60.108 SH 0 31 1,395
MEL-MRED-3449 MEL:MANDRIN RED.75'49'109 G2 SHT 0 60 2,160
MEL-MRED-34510 MEL:MANDRIN RED.75'61*120 G2 SHT 0 26 1,300
MEL-MRED-34510-GIS MEL:MANDRINRED.75.61.120G1S SHT 73 31 1,550
MEL-MRED-34512 MEL:MANDRIN RED.75'61'144 G2 SHT 0 52 3,120
MEL-MRED-3458 MEL:MANDRIN RED.75'61.97 G2S SHT 0 231 9,240
MEL-MRED-3459G2S MEL:MANDRIN RED.75'61.109 G2 SH 1 509 22,905
MEL-NATTIGR►S-3458G2 MEL:NAT TIGRIS.75'61.97 G2S EA 68 76 3,040
MEL-PUTTY-3448 MEL:PUTTY.75'49'97 G2S SHT 0 13 416
MEL-RIVIERA-3448-G2 MEL:RIVIERA MAPLE.75'48'96 SH 1 0 205 6,560
MEL-RIVIERA-3458-G2 MEL: RIVIERA MAPLE.75'60'96 SH 50 100 4,000
MEL-SAGUARO-11858 G2 MEL:SAGUARO 1.125*61.97 G2S SHT 21 36 1,440
MEL-SAGUARO-3448 MEL:SAGUARO.75*49*97 G2S SHT 80 282 9,024
MEL-SAGUARO-3448G1 F MEL:SAGUARO.75*49*97 G1 S FLK EA 0 44 1,408
3449G1MID MEL:SAGUARO.75'49.109 G1 MDF SH 0 12 432
MEL-SAGUARO-3458 MEL:SAGUARO.75*61*97 G2S SHT 6 113 4,520
MEL-SAGUARO-3458MG1 MEL:SAGUARO 3/4 5 X 8 MDF Gt S SHT 22 207 8,280
3
September 15,2005
Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products
PART# DESCRIPTION UNIT CITY ONHAND 2004 Usage Board Ft.
MEL-SPAWHT-148 MEL:SPA WHT.75'48.960 G2S SH 95 1586 50,752
MEL-SPAWHT-3458 MEL:SPA WHT.75'61.97 G2S SH 21 294 11,760
MEL-SPAWHT-3459G2S MEL:SPA WHT.75'61.109 G2S SH 0 8 360
MEL-STIGRIS-11858 MEL SAFFRON TIGRIS 1.125*61*97 SHT 20 79 3,160
MEL-TRUEWHITE-3459 MEL:TRUE WHITE.75'61'109 G2S SHT 5 27 1,215
MEL-VANMAP3459-G2S MEL:VANIL MPLE .75'80'109 G2 SH 4 7 315
MEL-WHITE-1248 MEL:WHITE.5'49.97 G2S EA 23 17 544
MEL-WHITE-3458 MEL:WHITE.75'61.97 G2S SHT 45 54 2,160
MEL-WHITE-5848 MEL.WHITE.625'48'96 G2S SHT 133 1589 50,848
MEL-WHITE-5858 MEL.WHITE.625'60'96 G2S SHT 0 161 6,440
PLY-ACFIR-148 PLY FIR ACX 1"4 X 8 EA 0 6 192
PLY-BENDAU8 PLY LAUAN BENDING 1/8 4 X 8 SHT 0 67 2,144
PLY-BEND-3848 PLY LAUAN BENDING 3/8 4 X 8 SHT 0 104 3,328
PLY-BEND-3884 PLY LAUAN BENDING 318 8 X 4 SHT 0 66 2,112
PLY-CCX-3448 PLY CDX .75*48*96 SHT 0 773 24,736
PLY-CONST-1248 PLY:CONST GRADE.5-48-96' EA 0 124 3,968
PLY-CONST-3448 PLY:CONST GRADE 3/4.4'8 SHT 0 4965 158,880
PLY-CONST-3848 PLY:CONST GRADE 3/8'4'8,COX SHT 0 3 96
PLY-LAUAN-1448 PLY LAUAN INT.25'48'96 SHT 0 575 18,400
BRCH3448 .75 EA 0 32 1,024
PLY-MAP-MDF-3448-PS PLY MAPLE NAT 3/4 4X8 MDF AA SHT 0 2 64
PLY-MARINE-3448 PLY:MARINE 3/4.4'8 SHT 0 118 1 3,776
PLY-MARINE-3848 PLY:MARINE 3/8'4'8 SHT 0 15 480
PLY-T1-11-5848.8 PLY TI-11 .625'48'96 8"OC SHT 0 682 21,824
219,905 3,089,102
4
2/16/05
Impressions Marketing Group, Washington Plant
DISA Air Filtration System Flow Diagram
ThermwoodIr Vega Sander Torwegge eai
CNC
Weeke CNC Bander
BHC350 Optimat 310
Air
Weeke CNC Bander Saw Filtration
Dust
Collector
Weeke CNC
Weeke CNC Bander Saw
Top Master
V Groover
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, NC 27889 County: Beaufort
DAQ Region: Washington
Emission Source/Operating Scenario Data
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2004
1.Emission Source ID(from permit)
or Emission Source Group ID B-1
2.Emission Source Description:
SD-1000 Semi-Down draft spray booth with dry filter controls
3. Operating Scenario Description:
Spay nainting.of»arts for display industry
4.SCC Description:
Not Aonlicablc
5.Throughput/units in 2004:
(e.g. production or fuel use): 28,800 components for retail display cabinetry(est)
6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content
(Btu/units) /
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack): _1000/8
8. Control Device Information
Order CS-ID CD ID Control Device Description
as listed inpermit)
N/A N/A N/A N/A
9. Emission Release Point ERP Information: (Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP
(in feet) Circle(mom#) (F) (Feet/sec) Flow Rate Description
Rectangle(L x W) (Acfm)
(in 0.1 fed)
N/A NIA N/A N/A N/A N/A N/A N/A
10. 0 Operating Schedule: (Source/ erating Scenario that best characterizes Calendar Year 2004)
P g OP
Hours per Day(8) Days per Week(5 ) Weeks per Year(30)
11.Typical Start& End Times For Operating Scenario: Start:_7:00AM_End: 3:00PM
12.Seasonal Periods Percent Annual Throu h ut:
Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25%_17�
Emission Source ID: SB-1
13. Actual Emissions per Pollutant Listed for:
Attach calculations and documentation of emission factors or other estimation methods used.
Criteria Pollutant Emissions- Emission Estimation Control Efficiency
(NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls)
(Tons/Year) for year 2004 (See Instructions)
CO CO
N Ox NOx
PM(TSP) PM(TSP)
PM10 PM10
PM2.5 PM2.5
S02 S02
VOC VOC 1.21 02
HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency
(In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls)
Instructions) (Pounds/Year)for year 2004 (See Instructions)
Ethyl Acetate 141786 45.72 02
Methyl Isobutyl 108101 159.45 02
Ketone
Hexane, n 110543 0.00 02
Methyl Ethyl Ketone 78933 356.52 02
Toulene 108883 1,401.31 02
X lene 1330207 454.94 02
Emission Source ID: SB-1
Comments regarding this Operating Scenario(identify by field orgeneral):
Item 2 — corrected to read SD-1000 in place of SD-100
If you do not provide all information your inventory will be deemed incomplete and returned to you
To review detailed instructions or other information,go to web page: http://daq.state.nc.us/monitor/eminv/forms/
Most information on this form is not subject to claims as confidential business information.
The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005.
If pre-filled information is incorrect, please strike over and replace with correct information
9/17/05
Emmissions Inventory 2004 Report - Calculations S131
Quantity Quantity
Description Quantity % Gal. lb/Gal Lb.
MagnaMax Precatalyzed
Lacquer MC 14812 (Black
Lacquer) ML Campbell 23.07 7.88 181.82
Ethyl Acetate 5.0% 1.15 9.09
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 0.0% 0.00 0.00
X lene 0.0% 0.00 0.00
IFL -Sherwin Williams -
Brenntag LT-190 Lacquer
Thinner 495.95 6.43 3188.93
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 5.0% 24.80 159.45
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 31.0% 153.74 988.58
X lene 5.0% 24.80 159.45
MagnaMax Precatalyzed
Lacquer W29714 (HD Beige)
ML Campbell 30.78 8.59
Ethyl Acetate 8.0% 2.46 21.15
Methyl Isobut I Ketone 0.0% 0 0.00
Hexane, n 0.0% 0 0.00
Methyl Ethyl Ketone 0.0% 0 0.00
Toulene 0.0% 0 0.00
X lene 0.0% 0 0.00
MagnaMax Precatalyzed
Lacquer W29714 (Atrium
White) ML Campbell 19.38 8.59
Ethyl Acetate 8.0% 1.55 13.32
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 0.0% 0.00 0.00
X lene 0.0% 0.00 0.00
Sherwood Wood Surfacer&
Flat Lacquer , Flat White
White Primer), P65W1 916.56 9.64 8835.64
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 4.0% 36.66 353.43
Toulene 4.0% 36.66 353.43
X lene 3.0% 27.50 1 1 265.07
9/17/05
Emmissions Inventory 2004 Report - Calculations S131
Quantity Quantity
Description Quantity % Gal. lb/Gal Lb.
PROMAR 400 Interior Latex,
Black, B30B400 (Flat Black
Latex) 92.34 9.63 889.23
Ethyl Acetate 0.0% 0 0.00
Methyl Isobut I Ketone 0.0% 0 0.00
Hexane, n 0.0% 0 0.00
Meth I Ethyl Ketone 0.0% 0 0.00
Toulene 0.0% 0 0.00
X lene 0.0% 0 0.00
MagnaMax Precatalyzed
Lacquer W29714 (Safety
Orange) ML Campbell 2.01 8.59
Ethyl Acetate 8.0% 0.16 1.38
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 0.0% 0.00 0.00
X lene 0.0% 0.00 0.00
MagnaMax Precatalyzed
Lacquer W29714 (HS Green)
ML Campbell 1.14 8.59 9.79
Ethyl Acetate 8.0% 0.09 0.78
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 0.0% 0.00 0.00
X lene 0.0% 0.00 0.00
MagnaSand Precat Sealer
MC115049 ML Campbell 79.80 7.46 595.31
Ethyl Acetate 0.0% 0.00 0.00
Methyl isobutyl Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 0.0% 0.00 0.00
X lene 0.0% 0.00 0.00
Precat 200 Precatalyzed
Lacquer C24114(Clear
Lacquer) ML Campbell 92.34 7.40
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 8.0% 7.39 54.67
X lene 4.0% 1 3.69 27.33
9/17/05
Emmissions Inventory 2004 Report - Calculations SB1
Quantity Quantity
Description Quantity % Gal. lb/Gal Lb.
OPEX ro cuction
Lacquer, Semi-Glosss White
L61W38 (Semigloss White)
Sherwin Williams 9.12 8.48 77.34
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 4.0% 0.36 3.09
Toulene 6.0% 0.55 4.64
Xylene 4.0% 1 0.36 1 1 3.09
Pollutant lb By Pollutant&VOC
Usage Calculated from 2004 Code or
Paint Log CAS Total lb TAP HAP VOC
Ethyl Acetate 141786 45.72 45.72 0.00 45.72
Methyl Isobut I Ketone 108101 159.45 159.45 159.45 159.45
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 356.52 356.52 356.52 356.52
Toulene 108883 1401.31 1401.31 1401.31 1401.31
X lene 1330207 454.94 454.94 454.94 454.94
Total 2417.94 2372.22 2417.94
Tons 1.21 1.19 1.21
Potential weeks of operation 50
Estimated weeks of operation 32
Average lb per unit 25
Average units per cycle 30
Average cycles per shift 6
Maximum size per unit 48 X 96
Average units per shift 180
Operational Days 160
Est#display ieces 28,800
Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113
234 Springs Road Permit: 08992R02
Washington, County: Beaufort
9 NC 27889 ty
DAQ Region: Washington
Emission Source/Operating Scenario Data
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Air Pollutant Point Source Emissions Inventory - Calendar Year 2004
1. Emission Source ID(from permit)
or Emission Source Group ID
2.Emission Source Description:
SDD-1000 Semi-Down draft spray booth with drv_filter controls
3.Operating Scenario Description:
Spray painting of parts for display industry
4.SCC Description:
Not Applicable
5. Throughput/units in 2004:
(e.g. production or fuel use): 10,800 components for retail display cabinetry(est)
6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content
(Btu/units) /
7. Capture Efficiency
(%of Emissions from this Process Vented to Control
Device or Stack): 1000/0
8. Control Device Information
Order CS-ID CD ID Control Device Description
as listed inpermit)
N/A N/A N/A N/A
9.Emission Release Point(ERP)Information: Sources vented to more than one ERP use additional entry lines):
ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP
(in feet) Circle(enter it): (F) (Feet/sec) Flow Rate Description
Rectangle(L x W) (Acfm)
(in 0.1 feet)
N/A NIA N/A N/A N/A N/A N/A N/A
10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004)
Hours per Day (8) Days per Week(5) Weeks per Year(50)
11. Typical Start& End Times For Operating Scenario: Start:_7:00AM_End:_3:00PM_
12. Seasonal Periods Percent Annual Throu h ut:
Jan-Feb+Dec 0a/o March-May 0% June-Aug. 100% Sept.-Nov. 90%
Emission Source ID: SB-2
13. Actual Emissions per Pollutant Listed for:
Attach calculations and documentation of emission factors or other estimation methods used.
Criteria Pollutant Emissions- Emission Estimation Control Efficiency
(NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls)
(Tons/Year)for year 2004 (see Instructions)
CO CO
NOx NOx
PM(TSP) PM(TSP)
PM10 PM10
PM2.5 PM2.5
S02 S02
VOC VOC 0.88 02
HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency
(In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls)
Instructions) (Pounds/Year)for year 2004 (See Instructions)
Ethyl Acetate 141786 0 02
Methyl lsobutyl 108101 128.63 02
Ketone
Hexane, n 110543 0 02
Methyl Ethyl Ketone 78933 203.52 02
Toulene 108883 1,102.78 02
Xylene 1330207 332.15 02
Emission Source ID: SB-2
Comments regarding this Operating Scenario(identify by field orgeneral):
12. Seasonal Periods— Spray booth put in operation in August. S ra booth is only used when painting of
A specific product is required. (Whites only)
If you do not provide all information your inventory will be deemed incomplete and returned to you
To review detailed instructions or other information,go to web page: htti):Hdaq.state.ne.us/monitor/eminv/forms/
Most information on this form is not subject to claims as confidential business information.
The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005.
If pre-filled information is incorrect,please strike over and replace with correct information
i
9/16/05
Emissions Inventory 2004 Report - Calculations SB2
Quantity Quantity
Description Quantity % Gal. lb/Gal Lb.
IFL -Sherwin Williams -
Brenntag LT-190 Lacquer
Thinner 400.09 6.43 2572.58
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 5.0% 20.00 128.63
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 0.0% 0.00 0.00
Toulene 31.0% 124.03 797.50
X lene 5.0% 20.00 128.63
OPEX 161 Prodcuction
Lacquer, Semi-Glosss White
L61W38 (Semigloss White)
Sherwin Williams 600.00 8.48 5088.00
Ethyl Acetate 0.0% 0.00 0.00
Methyl Isobut I Ketone 0.0% 0.00 0.00
Hexane, n 0.0% 0.00 0.00
Methyl Ethyl Ketone 4.0% 24.00 203.52
Toulene 1 6.0% 36.00 305.28
X lene 4.0% 24.00 203.52
Pollutant lb By Pollutant&VOC
Usage recorded from 7/04 Code or
start-up CAS Total lb TAP HAP VOC
Ethyl Acetate 141786 0.00 0.00 0.00 0.00
Methyl Isobut I Ketone 108101 128.63 128.63 128.63 128.63
Hexane, n 110543 0.00 0.00 0.00 0.00
Methyl Ethyl Ketone 78933 203.52 203.52 203.52 203.52
Toulene 108883 1102.78 1102.78 1102.78 1102.78
X lene 1330207 332.15 332.15 332.15 332.15
Total 1767.08 1767.08 1767.08
Tons 0.88 0.88 0.88
Potential weeks of operation 24
Estimated weeks of operation 12
Average lb per unit 25
Average units per cycle 30
Average cycles per shift 6
Maximum size per unit 48 X 96
Average units per shift 180
Operational Days 60
Est#display ieces 10,800
Miscellaneous Information attached.
Albert G Klemm, September 22, 2005
Month and Year mac,
Page 1
DISA NFK-2000 Filter System Loci and Check Sheet
Daily PM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Check for proper operation �5 KS A 2S j� �
Ensure waste is being n/�
contained in dumpster f2,� � 1�) ' �S I� ;`�, � D
Ensure waste is being {� (
spread evenly a
Ensure hanging bags are �f t
secured and not damaged /2 �� r
Monthl -Check
Grease bearings on fan
motors. �2S
Grease auger bearings and
check V belts.
Visually inspect all other V S
belts
Clean out side area around 2s
DISA Filter System
Instructions: 1. Initial all other blocks as item is completed.
2. Record any unusual conditions and actions taken on log sheet.
3. Perform monthly PM during last week of each month.
Month and Year w� ��� Zoe
Page 2
DISA NFK-2000 Filter System Log and Check Sheet
Date & Initials_ Comment
I
Page 1
4/28/04
DISA NFK2000 Filter System - 6 Month PM
A. On the day before PM is scheduled, inspect machine while running.
1. Survey filter system, listen for any unusual noises and vibration. Note
and correct during PM.
2. Walk around filter system, inspect visually. Look for damaged or loose
components, unusual smell and extreme heat. Also, look for excessive
dust leaks. Note and correct during PM.
3. Ensure you have all the required parts before performing the PM
4. Check for proper machine operation. Note and correct any problems
during PM.
B. Perform daily, weekly and monthly PM while performing 6 month PM.
C. Observe all safety and lockout procedures during PM performance.
Lockout DISA Filter System at main disconnect as required.
D. Note: This PIVI is to be performed in a anticipated manner. During
inspection, note any parts that are in acceptable condition now but
will need to be replace during the next 6 month PM. Order these
parts in time for that PM and replace during PM.
Procedure
!I
Drawing attachment identify the specific maintenance to be performed
A. Figure 1 Maintenance.
Item #
1. Microswitch in filter hopper section door, check that the system stops
when door is open
2. Filter hopper section, check for wear and accumulation of material.
3. Filter bag, check for damage, holes and leaks.
4. Filter bags, check securing in tubular plate.
5. Filter bags, check suspension.
6. Check valves, check for function and wear.
7. Filter housing, check for function and wear.
8. Filter doors, check excess pressure - opening function.
9. Filter top plates, check tightness at joints.
10. Exhaust grids, return air filters, injection bags, check, clean or replace.
11. Dampers for outlet air, return air (mixing damper, summer/winter
damper, and similar). Check and function test.
12. Fire damper, check and test microswitch.
13. General function testing, Including power control functions, particularly j
safety functions. i
i
Page 2
DISA NFK2000 Filter System - 6 Month PM 4/28/04
B. Figure 2 Maintenance Efr
Item #
1. Lubricate flange bearings with SKF lithium grease LGMT3 or
equivalent.
2. Check shaft for velocity monitor for wear.
3. Drive chain wheel with slot, check for wear.
4. Check bushing for wear.
5. V belts, check for tension and wear. Always replace belts in sets if
applicable.
6. Check and clean electric motor.
7. Check tubular shaft gear. Change oil in shaft gear TA and shaft gear
STM on a yearly basis. Inspect old oil for contamination. Shell Omala
320 or equivalent is specified.
8. Check function of velocity monitor.
C. Figure 3 Maintenance
Ln
Item #
9. Lift roll for chain, check for wear.
10. 12-tooth plastic sprocket, check for wear.
11. Sleeve, check for wear.
12. Chain, including carriers, check for wear.
13. Chain master link including split, check for wear.
14. Scrapers, check for wear, replace if required.
D. Figure 4 Maintenance
Item #
15. Slide rail, check for wear, replace if required.
16. Tightening shaft, check for wear. q
17. Toothed wheel without slot, check for wear.
18. Bushing, check for wear.
19. Bushing for tightening spindle, check for wear.
20. Spacer, check and lubricate,
21. Threaded spindle, check for wear and lubrication. Adjust and tighten
chain. Ensure chain has not stretched excessively and matching
sprockets aren't excessively worn.
22. Hand wheel for threaded spindle, Check and lubricate.
23. Lock handle for hand wheel, check and lubricate.
Page 3
DISA NFK2000 Filter System - 6 Month PM 4/28/04
E. Norfab Rotary Valve NRS. (Figure 5)
1. Clean gear motor.
2. Check rotor housing, shaft seal, etc., outside and motor bracket
for wear.
3. Check rotor housing inside for wear and tramp material.
4. Check rotary valve shaft for wear.
5. Check and grease rotary valve bearings - Castrol LM or similar.
6. Change V belts.
7. Check connected transport pipes.
F. Lenze gear motors - if applicable - Inspect, change oil every 3 years, type
CLP 460 mineral oil or equivalent.
G. Fan Motors
1. Check fan housing, fan inlet and outlet for signs of wear and
corrosion.
2. Check fan housing for vibration and signs of wear, clean.
3. Check flexible connections for wear and leaks. At the same time
check electrical connections for static electricity.
4. Lubricate beatings.
5. Check V belts. Replace in sets if worn. Adjust as required.
6. Check belt guard for corrosion.
7. Check sealing of shaft/fan housing and lubricate.
8. Check electrical connection for bypass of static electricity for signs
of corrosion.
s. Clean outside of motors and fans.
10 Grease any fittings. Wipe excess grease from fittings. Shell Avania 3
or equivalent.
H. Dodge Screw Conveyor
y r Drive
1. Clean and inspect drive. Change V Belts.
2, Change oil in reducer, clean magnetic drain plug, Mobil 626 synthetic
oil or non detergent automotive gear oil Is recommended. Cycle can
be extended to one year with synthetic oil. Note any contamination in
old oil. It could indicate wear in the reducer.
1. Inspect all ductwork. Make necessary repairs.
Page 4
DISA NFK2000 Filter System - 6 Month PM 4/28/04
J. Electrical - inspect and clean control panel. Inspect all system wiring. {
Ensure all conduit and connectors are in good condition. Check wiring to u
drives and subassemblies. Ensure water tight connections are water tight.
Check main disconnects, ensure equipment is properly grounded.
K. Miscellaneous -Although the instruction manual appears to be complete, it
deals in a large part with assemblies. There may be additional items
requiring maintenance, note them so they can be addressed as we learn
more about the DISA filter system.
L. Ensure that system is re-assembled properly and no fasteners are missing.
M. Clean up work area. Ensure there are no tools laying around.N. Ensure proper system operation upon completion of PM. �-
O. Order any parts that are needed to correct an
problems corrected during PM. Schedule repair when parts are received.
not
Comments
s �
°`vim L
Parts Ordered
Quantity Part Description
Part Number
Maintenance Supervisor
-L' Date 67
Page 5
4/28/04
DISA NFK2000 Filter System - 6 Month PM
Drawing Attachment
Figure 1 Figure 2
Figure 3 Figure 4
y Y, Figure 5 - Pictured is auger
assembly in instruction manual.
Ours has a belt drive and is
mounted separately.