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HomeMy WebLinkAboutAQ_F_0700113_20050922_EI_Fac-EI-Rpt Facility Name: Impressions Marketing Group,Inc. Facility ID :0700113 234 Springs Road Permit : 08992 R 0 Z Washington,NC 27889 County: Beaufort DAQ Region : Washington North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2004 These forms must be completed And returned even If the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is Randy Roark This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.03046)which define the responsible official as the following: 1.For corporations,by principal executive officer of at least the level of vice—president,or his duly authorized representative,if such representative is responsible for overall operation of the facility from which the emissions described in the permit application fonn originates 2.for partnership or limited partnership,by a general partner 3.for a sole proprietorship,by the proprietor 4.for muncipal,state federal,or other public entity,by a principal executive officer,ranking elected official,or other duly authorized employee �ERTIFICATION STATEMENT: certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal enalities of up to$10,000 per occurrence and possible imprisonment as outlined in G.S. §143-215.3(a)(2)) es onsible Official's Si ature Below use blue ink : Date Signed: e-e Printed Name: Randy Roar 6 Signature: ox C6t--i C This form applies to Non Title V fac' 'es.Ifthis facility is classified as Title V,please telephone your regional office Emission Inventory Contact at once'or proper forms and classification. i� ' �1�� C�� Email address of Responsible Official: l�k- t Information on this Form cannot be held confidential 10 Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, NC 27889 County: Beaufort DAQ Region: Washington Listing of Emission Sources-See instructions ES ID ES Description Forms Completed Did Not Operate Not Required to Report SB-1 SD-100 Semi-Down draft spray booth X with dry filter controls ES-1 Manual roller coating with contact X adhesives ES-7 Woodworking operations X SB-2 SDD-1000 Side-Down draft spray X booth with dry filter controls Form Completed=Form printed and completed. Please return this completed Form with your submittal. Be sure to fill in with'X'or similar mark if the Emission Source did not operate and/or if it was Not required to report. Facility Total CY 2004 Emissions Summary Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, NC 27889 County: Beaufort DAQ Region: Washington North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory - Calendar Year 2004 Record Facility-Wide Totals From all Permitted and Non-Permitted Air Pollutant Emission Sources Criteria Pollutants De Minimus Actual Emissions Reporting level (Tons ear) Tons Reported CY 1999 CY 2004 Carbon Monoxide(CO) 0.5 2 (Error) Oxides of Nitro en Ox 0.5 2 Error PM/TSP -Particulate 0.5 7 (Error) 28.81 Matter PM - 10 0.5 5(Error) 2.44 PM -2.5 0.5 5 (Error) Sulfur Dioxide(S02) 0.5 -- VOC 0.5 39 (Error) 2.38 Below and following: Enter, in Alphabetical Order,All HAPs/TAPS Required by Instructions (Sum Source Emissions From Emission Source/Operating Scenario Forms) Hazardous Air Poll utants(HAPs) CAS De Minimus Actual Emissions and/or Toxic Air Pollutants(TAPs) (see instructions) Reporting level ounds/Year (Pounds) CY1999 CY2004 Formaldehyde 50-00-0 10 0 (Error) Hexane, n- 110-54-3 100 7 (Error) Naphthalene (Component of 83329/PO 91-20-3 1 0 Error Phenol 108-95-2 100 0(Error) Phenol 108-95-2 100 4 (Error) Styrene 10042-5 100 0 (Error) Styrene 10042-5 100 581 (Error) Toluene 108-88-3 100 0 Error Ethyl Acetate 141786 10 45.72 Methyl Isobutyl Ketone 108101 10 358.01 Hexane, n 110543 100 0.00 Methyl Ethyl Ketone 78933 100 560.04 Toulene 108883 100 2,937.67 X lene 1330207 100 857.02 Pollutants "specified" to add to Pollutant List: Pollutant Name CAS ."Attach supporting documentation and calculations. Report any quantity above the threshold shown on the pollutant list on the website http://daq.state.nc.us/monitor/eminv/forms (If using a blank form,you do not need to replicate the CY 1999 emissions column except to point out errors) Information on this form cannot be held confidential Comments regarding this emissions sum (identify by field or general): Fields of information marked with(error)are incorrect. Impressions Marketing Group, Inc did not exist in Washington North Carolina at that time. Inventory Prepared By Albert G Klemm Telephone Number 252-974-2121 Fax Number 252-974-2121 Email Address al theklemms.com The 2004 preparer is a Facility employee or consultant X 1 9/20/05 Emissions Inventory 2004 Report - Summary - Pollutants VOC - Calculations SBA Spray Booth 1 Pollutant lb By Pollutant&VOC Usage Calculated from 2004 Code or Paint LogCAS Total lb TAP HAP VOC Ethyl Acetate 141786 45.72 45.72 0.00 45.72 Methyl Isobut I Ketone 108101 159.45 159.45 159.45 159.45 Hexane, n 110543 0 0 0.00 0 Methyl Ethyl Ketone 78933 356.52 356.52 356.52 356.52 Toulene 108883 1401.31 1401.31 1401.31 1401.31 X lene 1330207 454.94 454.94 454.94 454.94 Total 2417.94 2372.22 2417.94 Tons 1.21 1.19 1.21 Potential weeks of operation 50 Estimated weeks of operation 32 Average lb per unit 25 Average units per cycle 30 Average cycles per shift 6 Maximum size per unit 48 X 96 Average units per shift 180 Operational Days 160 Est#display ieces 28,800 SB-2 Spray Booth 2 Pollutant lb By Pollutant&VOC Usage recorded from 7/04 Code or start-up CAS Total lb TAP HAP VOC Ethyl Acetate 141786 0.00 0.00 0.00 0.00 Methyl Isobut I Ketone 108101 128.63 128.63 128.63 128.63 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 203.52 203.52 203.52 203.52 Toulene 108883 1102.78 1102.78 1102.78 1102.78 X lene 1330207 332.15 332.15 332.15 332.15 Total 1767.08 1767.08 1767.08 Tons 0.88 0.88 0.88 Potential weeks of operation 24 Estimated weeks of operation 12 Average lb per unit 25 Average units per cycle 30 Average cycles per shift 6 Maximum size per unit 48 X 96 Average units per shift 180 Operational Days 60 Est#display ieces 10,800 9/20/05 Emissions Inventory 2004 Report - Summary - Pollutants VOC - Calculations ES-1 Manual Roller Pollutant lb By Pollutant&VOC Usage Calculated from 2004 Code or Total lb TAP HAP VOC Ethyl Acetate 141786 0.00 0.00 0.00 0.00 Methyl Isobut I Ketone 108101 69.93 69.93 69.93 69.93 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 0.00 0.00 0.00 0.00 Toulene 108883 433.58 433.58 433.58 433.58 X lene 1330207 69.93 69.93 69.93 69.93 Total 573.44 573.44 573.44 Tons 0.29 0.29 0.29 Total Plant - Pollutants &VOC Pollutant lb By Pollutant&VOC Code or Total Plant 2004 CAS Total lb TAP HAP VOC Ethyl Acetate 141786 45.72 45.72 0.00 45.72 Methyl Isobut I Ketone 108101 358.01 358.01 358.01 358.01 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 560.04 560.04 560.04 560.04 Toulene 108883 2937.67 2937.67 2937.67 2937.67 X lene 1330207 857.02 857.02 857.02 857.02 Total 4758.46 4712.74 4758.46 Tons 2.38 2.36 2.38 Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, NC 27889 County: Beaufort DAQ Region: Washington Emission Source/Operating Scenario Data North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory - Calendar Year 2004 1.Emission Source ID(from permit) or Emission Source Group ID ES-1 2.Emission Source Description: Manual roller roating with contact adhesives 3. Operating Scenario Description: Laminate coated with adhesive and attached to wood board 4.SCC Description: Not Applicable 5. Throughput/units in 2004: (e.g. production or fuel use): 6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content (Btu/units) / 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information Order CS-ID CD ID Control Device Description as listed inpermit) N/A N/A N/A N/A 9.Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP (in feet) Circle(enter#): (F) (Feet/sec) Flow Rate Description Rectangle(L x W) (Acfp) (in 0.1 feet) N/A N/A N/A N/A N/A N/A N/A N/A 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004) Hours per Day(12 ) Days per Week(5 ) Weeks per Year(50) 11. Typical Start& End Times For Operating Scenario: Start:_6:00AM_End:_6:00PM_ 12.Seasonal Periods Percent Annual Throu h ut: Jan-Feb+Dec 25% March-May 25% 1 June-Aug. 25% Sept.-Nov. 25% Emission Source ID: ES-1 13. Actual Emissions per Pollutant Listed for: Attach calculations and documentation of emission factors or other estimation methods used. Criteria Pollutant Emissions- Emission Estimation Control Efficiency (NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls) (Tons/Year) for year 2004 (see Instructions) CO CO NOx NOx PM(TSP) PM(TSP) PM10 PM10 PM2.5 PM2.5 S02 S02 VOC VOC 0.29 02 HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency (In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls) Instructions) (Pounds/Year)for year 2004 (see Instructions) Ethyl Acetate 141786 0 02 Methyl Isobutyl 108101 69.93 02 Ketone Hexane, n 110543 0 02 Methyl Ethyl Ketone 78933 0 02 Toulene 108883 433.58 02 Xylene 1330207 69.93 02 Emission Source ID: ES-1 Comments regarding this Operating Scenario(identify by field orgeneral): Original glue has been eliminated and replaced with nonhazardous glue that has no reportable pollutants or VOC. Lacquer thinner is used for clean-up. If you do not provide all information your inventory will be deemed incomplete and returned to you To review detailed instructions or other information,go to web page: http://daq.state.ne.us/monitor/eminv/forms/ Most information on this form is not subject to claims as confidential business information. The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005. If pre-filled information is incorrect,please strike over and replace with correct information September 20, 2005 Emissions Inventory 2004 Report - Calculations ES-1 Adhesives used in 2004 were non hazardous. MSDS available. Lacquer thinner used for clean-up Quantity Quantity Description Quantity % Gal. lb/Gal Lb. IFL-Sherwin Williams - Brenntag LT-190 Lacquer Thinner 229.35 6.43 1474.72 Ethyl Acetate 0.0% 0.00 0.00 Methyl lsobutyl Ketone 5.0% 10.88 69.93 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 31.0% 67.43 433.58 Xylene 5.0% 10.88 69.93 lb By Pollutant&VOC Total 2004 Pollutant Code or CAS Total lb TAP HAP VOC Ethyl Acetate 141786 0.00 0.00 0.00 0.00 Methyl Isobut I Ketone 108101 69.93 69.93 69.93 69.93 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 0.00 0.00 0.00 0.00 Toulene 108883 433.58 433.58 433.58 433.58 X lene 1330207 69.93 69.93 69.93 69.93 Total 573.45 673.45 573.45 Tons 0.29 0.29 0.29 Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, NC 27889 County: Beaufort DAQ Region: Washington Emission Source/Operating Scenario Data North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory - Calendar Year 2004 1.Emission Source ID (from permit) or Emission Source Group ID 2.Emission Source Description: Woodworking_ erations 3.Operating Scenario Description: I, Material vented from CNC woodworking machinery to DISA Dgafilter 4.SCC Description: Not Applicable 5.Throughput/units in 2004: (e.g. production or fuel use): 3.089,102 board/ft 6. Fuel Information(If fuel is used) %Sulfur %Ash Heat Content (Btu/units) / 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): _1000/0 8. Control Device Information Order CS-ID CD ID Control Device Description as listed inpermit) N/A 310439 N/A Bagfilter 3246 square feet of filter area 9. Emission Release Point(ERP)Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP (in feet) Circle(enter#): (F) (Feettsm) Flow Rate Description Rectangle(L x W) (Acfm) (in 0.1 feet) N/A N/A N/A N/A N/A N/A N/A N/A 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004) Hours per Day(16) Days per Week(5) Weeks per Year(50) 11.Typical Start& End Times For Operating Scenario: Start:_6:00AM_End:_10:00PM_ 12.Seasonal Periods Percent Annual Throughput: --T-- Jan-Feb+Dec 25% March-May 25% 1 June-Aug. 25% Sept.-Nov. 25% Emission Source ID: ES-7 13. Actual Emissions per Pollutant Listed for: Attach calculations and documentation of emission factors or other estimation methods used. Criteria Pollutant Emissions- Emission Estimation Control Efficiency (NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls) (Tons/Year) for year 2004 (See Instructions) CO CO NOx NOx PM(TSP) PM(TSP) 28.81 2 98.9% PM10 PM10 2.44 2 98.9% PM2.5 PM2.5 S02 S02 VOC VOC HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency (In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls) Instructions) (Pounds/Year)for year 2004 (See Instructions) Emission Source ID: ES-7 Comments regarding this Operating Scenario(identify by field orgeneral): If you do not provide all information your inventory will be deemed incomplete and returned to you To review detailed instructions or other information,go to web page: http://daq.state.nc.us/monitor/eminv/forms/ Most information on this form is not subject to claims as confidential business information. The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005. If pre-filled information is incorrect, please strike over and replace with correct information 9/15/05 ES-7, DISA Bag Filter, 2004 Emissions Inventory Tonnage of Waste Pick-ups Ave tons per operating lb per 16 lb Per Day Days Total lb Tons da hr da lb per hour 1477.23 250 369,308 184.7 0.74 1,477.23 92.33 Note: Tonnage of waste pick-ups appears excessive. I need to understand the system of weighing and the affects of moisture on waste in container. Tonnage of Wood products Processed Ave tons per Ibs per Sheets Processed lb.@ 2.5 lb per operating lb per 16 hr Operating Processed board/ft s .ft. Tons day Work Days day our 219,9051 3,089,102 7,722,755 3,861 15.45 1 250 30,891.02 1,930.69 TSP& PM-10 Factors -Source 2D.0512 % of Work % TSP PM-100 % PM-10 Sawing 70 1 18 1.89 Milling 30 10 NA 100 16.6 1.32 % TSP 15.6 % PM-10 1.32 Category Waste Ib/hr Factor Ib/hr lb/day lb/year Ton/year %TSP 92.33 0.156 14.40 230.45 57,612 28.81 PM-10 92.33 0.0132 1.22 19.50 4,875 2.44 Page 1 September 15,2005 Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products PART# DESCRIPTION UNIT QTY ONHAND 2004 Usage Board Ft. FLK112510 PARTICLEBOARD 1.5.60. 120 SHT 0 187 9,350 FLK118310 PARTICLEBOARD 1.125*36*121 SHT 0 88 2,640 FLK118312 PARTICLEBOARD 1.125*36*144 SHT 8 349 12,564 FLK11838 PARTICLEBOARD 1.125*36*96 SHT 28 999 23,976 FLK118412 PARTICLEBOARD 1.125*48*144 SHT 0 122 5,856 FLK11848 PARTICLEBOARD 1.125*48`96 SHT 0 860 27,520 FLK118510 PARTICLEBOARD 1.125.60.120 SHT 27 60 3,000 FLK118512 PARTICLEBOARD 1.125`60*144 SHT 0 304 18,240 FLK11858 PARTICLEBOARD 1.125`60*96 SHT 17 317 12,680 FLK1248 PARTICLEBOARD .5.48.96 SHT 41 526 16,832 FLK1412 PARTICLEBOARD 1 •48'144 SHT 0 243 11,664 FLK1456 PARTICLEBOARD .25.61*73 SHT 0 17 510 FLK148 PARTICLEBOARD 1 •48.96 SHT 90 1041 33,312 FLK1512 PARTICLEBOARD 1 '60` 144 SHT 2 145 8,700 FLK158 PARTICLEBOARD 1 '60'96 SHT 2 1364 54,560 FLK34310 PARTICLEBOARD .75 36`120 EA 262 259 7,770 FLK34312 PARTICLEBOARD.75.36. 144 EA 0 1581 56,916 FLK34410 PARTICLEBOARD .75'48'120 EA 229 570 22,800 FLK34412 PARTICLEBOARD .75'48.144 EA 0 645 30,960 FLK3446 PARTICLEBOARD .75'48'72 SHT 31 152 3,648 FLK3448 PARTICLEBOARD.75.48'96 SHT 0 1613 51,616 FLK34510 PARTICLEBOARD.75'80'120 SHT 80 709 35,450 FLK34512 PARTICLEBOARD.75'60'144 SHT 89 26M 158,280 FLK3458 PARTICLEBOARD.75.60.96 SHT 142 4345 173,800 FLK58512 PARTICLEBOARD.625`60'144 SHT 4 53 3,180 FLK-B-1 FLK:DO NOT USE SF 0 41200 41,200 FLK-B-34 FLK:DO NOT USE SF 0 82302 82,302 FLK-B-58 FLK:DO NOT USE SF 2160 21160 21,160 LAMFOR-SUR101-123012 SURRELLALMONDINE IZ30'144 SHT 1 8 240 LAMFOR-SUR306-123012 SURRELL GINGER ROOT 1/2'30'144 SHT 0 42 1,260 LAMFOR-SUR306-123612 SURRELL GINGER ROOT 1/2.36'145 SHT 1 9 324 MDF11258 MDF 1.5`60.96 SHT 16 545 21,806 MDF11858 MDF 1-1/8 5 X 8 EA 12 56 2,240 MDF12412 MDF.5'48.144 SHT 120 219 10,512 MDF1248 MDF .5'48`96 SHT 5 197 6,304 MDF12MM412 MDF 12MM'48`144 SHT 0 180 8,640 MDF1412 MDF 1 '49' 145 SHT 9 14 672 MOF1458 MDF 1/4.5"8'• 0 14 560 MOF1512 MDF 1 `61 '145 SHT 0 50 3,000 MDF158 MDF 1 •60.96 SHT 28 102 4,080 MDF34410 MDF: .75'48.120 SHT 0 118 4,720 MOF34412 MDF: .75'48'144 SHT 0 364 17,472 MDF3448 MDF: .75.48.96 SHT 2 95 3,040 MDF3448-UL MDF:ULTRA LITE 3/4.48.96 SH 0 69 2,208 MDF34510 IMDF .75.80*120 SHT 2 100 5,000 MDF34512 MDF: .75'60.144 SHT 0 124 7,440 1 September 15,2005 Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products PART# DESCRIPTION UNIT CITY ONHAND 2004 Usage Board Ft. MDF3458 MDF:.75.60'96 SHT 21 290 9,280 MDF3459 MDF .75`60`108 EA 0 67 3,015 MOF5848 MDF.625'48'96 SHT 10 48 1,536 MDF5858 MDF.625'60'96 SHT 143 168 6,720 MDFPRM-34410-WHITE MDF: .75'49'121 PRIMED WHITE SH 106 237 9,480 MDFPRM-34412-WHITE MDF:.75'49'145 PRIMED WHITE SH 188 341 16,368 MDFPRM-34512-WHITE MDF:.75*49.145 PRIMED WHITE SH 0 98 4,704 MEL-ACBEECH-3448 MEL:ACADIA BEECH.75'49'97 G2 SHT 0 49 1,568 MEL-ACBEECH-3456 MEL:ACADIA BEECH.75'61.72 G2S SHT 1 162 4,860 MEL-ACBEECH-3458 MEL:ACADIA BEECH.75.61.97 G2 SHT 33 50 2,000 MEL-ACBEECH-3459-G2S MEL:ACADIA BEECH.75'61.109G2 SHT 5 225 9,000 MEL-AFRCLMBA-34512G2 MEL:AFRICAN LIMBA.75.5'12 G2 SHT 0 10 600 MEL-ALMBLK-3459-G2 MEL:ALMND/BLACK.75'61'109 G2 SHT 98 497 19,880 MEL-ALMCORG-3458 MEL ALMOND/C ORANGE.75*61*97 EA 515 2561 102,440 MEL-ALMCORG-3459 MEL ALMOND/C ORANGE.75'61*109 EA 0 4161 187,245 MEL-ALMOND-3448 MEL:ALMOND.75.49'97 G2S SHT 304 4003 128,096 MEL-ALMOND-3458-G2 MEL:ALMOND.75'61.97 G2S SHT 1 263 8812 352,480 MEL-ALMOND-3459 MEL:ALMOND.75*61'109 G2S SHT 123 1024 46,080 MEL-ALVMEMPHIS-3448 MEL:ALIVE IN MEMPHIS 48*96 G2 SH 0 201 6,432 MEL-ANTIQUEW-3458 MEL:ANTIQUE WHT.75'61.97 G2S SHT 0 109 4,360 MEL-ANTIQUEW-3459 MEL:ANTIQUE WHT.75'61.109 G2 SHT 0 137 6,165 MEL-BLACK-158-G2S MEL:BLACK 1"-61.97 G2S SHT 141 818 32,720 MEL-BLK-1248-G2S MEL.BLACK.5.49'97"G2S EA 127 11 352 MEL-BLK-148-G2 MEL:BLACK 1-48'96 G2S SHT 0 26 832 MEL-BLK-3448-G2S MEL:BLACK.75'49'97 G2S SHT 0 604 19,328 MEL-BLK-3458-G2S MEL:BLACK.75'61*97 G2S SHT 1 0 2275 91,000 MEL-BLK-3459-G2S MEL:BLACK.75'61.109 G2S SHT 0 405 18,225 MEL-BLK-5848-G2S MEL:BLACK.625.49.97 G2S SHT 85 55 1,760 MEL-BLKSPA-34% MEL.BLACK/SPA WHT 75*61.109 EA 0 249 11,205 MEL-CACTUS-3458-G2S MEL:CACTUS STAR .75*61*97 G2 SH 52 586 26,370 MEL-CACTUS-3459-G2S MEL:CACTUS STAR.75'61*109 G2 SH 0 21 945 MEL-CARNWH-1248G1 S MEL:CARNATION WHT.5'49'97G1 S EA 31 550 17,600 MEL-CARSAG-3459-G2 75*61.108 SHT 0 59 2,655 MEL-CGOSPR-34410G2S MEL:CNGO SPRUCE.75'49'120 G2 EA 174 171 8,208 MEL-CGOSPR-3448G2S MEL:CNGO SPRUCE.75'49'97 G2 EA 0 18 576 MEL-CGOSPR-3449G2S MEL:CNGO SPRUCE.75'49'109 G2 EA 0 284 10,224 MEL-CGOSPR-3458G2S MEL:CNGO SPRUCE.75'61'97 G2 EA 103 459 18,360 MEL-CHAMP-1248G1 S MEL:CHAMPAGNE.5'49.97 IS SHT 1 7 239 7,648 MEL-CHAMP-3459G2S MEL:CHAMPAGNE.75'61.109 2S SHT 60 414 18,630 MEL-CRNCHERY-148-G2 MEL:CROWN CHERRY 1"'49'97 G2 SHT 0 30 960 MEL-CRNCHERY-3448-G2 MEL:CROWN CHERRY.75'49'97 G2 SHT 0 131 4,192 MEL-CTSORNG-3458G2S MEL:CITRUS ORANGE.75'61*972S SHT 0 194 7,760 MEL-CTSORNG-3459G2S MEL:CITRUS ORANGE.75.61.109 SHT 122 1977 88,965 MEL-DOESKIN-34MG2S MEL:DOESKIN .75*61.97 SHT 0 185 7,400 MEL-EVETIGRIS-3458G2 IMEL:EVENING TIGRIS.75'61.97 EA 104 1 200 1 8,000 MEL-EVETIGRIS 3459G2 MEL: EVENING TIGRIS.75*61.109 EA 0 180 8,100 2 September 15,2005 Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products PART# DESCRIPTION UNIT OTY ONHAND 2004 Usage Board Ft. MEL-FIBERS-158-G2MDF MEL:FIBERS#991 1. . 24 81 97G2 MDF SHT 0 960 MEL-FIBERS-158-G2S MEL:FIBERS#Nl 1.61.97G2S SHT 84 101 4,040 MEL-FOLK-11456 MEL:FOLKSTONE 1.25*61*73 G2S SHT 0 479 14,376 MEL-FOLK-3446 MEL:FOLKSTONE.75'49'72 G2S SHT 0 117 2,808 MEL-FOLK-3448 MEL:FOLKSTONE.75*49*97 G2S SHT 348 1604 51,328 MEL-FOLK-3449 MEL:FOLKSTONE.75'48'109 G2S SHT 44 352 12,672 MEL-FOLK-34510 MEL:FOLKSTONE.75'61.120 G2S SHT 0 50 2,500 MEL-FOLK-3458 MEL:FOLKSTONE.75.61'97 G2S SHT 0 47 1,504 MEL-FOLK-3459 MEL:FOLKSTONE.75*61.109 G2S SHT 0 258 11,610 MEL-FORSBLACK-34510 MEL: BLACK/FOSYTHIA.75'5'10 SH 7 25 1,250 MEL-FORSBLACK-34512 MEL:BLACK/FOSYTHIA.75'5'12 SH 60 37 2,220 MEL-FORSYTHIA-34510 MEL:FORSYTHIA.75'61'120 G2S SH 0 100 5,000 MEL-FORSYTHIA-34512 MEL: FORSYTHIA.75'61*144 G2S SH 10 82 4,920 MEL-FORSYTHIA-34592S MEL:FORSYTHIA.75'61.109 G2S SH 24 131 5,895 MEL-FROSTYW-3459 MEL:FROSTY WHT.75.61'109 G2S SHT 13 51 2,295 1259GIMDF MEL:GROVE MYRTLE.5.61.109 G1 SHT 0 268 12,060 MEL-GRVMYRTL-1248G1 MDF:GROVE MYRTLE.5.49.97 G1 SHT 0 327 10,464 MEL-GRVMYRTL-1259G1 MEL:GROVE MYRTLE.5'61'109 GI SHT 11 45 2,025 MEL-HRMAPLE-11859M2 MEL: HDRCK MAPLE 1.125*60*109 EA 0 54 2,430 MEL-HRMAPLE-159G2S MEL HRDRCK MAPLE 1*61*109G2S SHT 0 36 1,620 MEL-HRMAPLE-3448 MEL:HDRCK MAPLE.75'49'97 G2S SHT 0 126 4,032 MEL-HRMAPLE-34512 MEL:HDRK MAPLE.75'61'144 G2S SHT 1 485 29,100 MEL-HRMAPLE-3458 MEL: HDRCK MAPLE.75'61'97 G2S SHT 0 129 5,160 MEL-HRMAPLE-3458MDF MEL:HDRCK MAPLE.75.61`97 G1 S SHT 0 28 1,120 MEL-HRMAPLE-3459 MEL: HDRK MAPLE.75'61'109 G2S SHT 0 205 9,225 MEL-JUTE-3448-G2S MEL:JUTE.75 X 49 X 97 G2S SHT 66 211 6,752 MEL-JUTE-3459-G2S MEL:JUTE.75 X 61 X 109 G2S SHT 30 103 4,635 MEL-KENMAP-3449 MEL:KENSINGTON.75*49*109 G2S SH 0 321 10,272 MEL-KENMAP-3459 MEL:KENSINGTON.75*61.109 G2S SH 55 1181 53,145 MEL-MREDNVHITE-3459 MEL:MANRED/WHITE 3/4 60.108 SH 0 31 1,395 MEL-MRED-3449 MEL:MANDRIN RED.75'49'109 G2 SHT 0 60 2,160 MEL-MRED-34510 MEL:MANDRIN RED.75'61*120 G2 SHT 0 26 1,300 MEL-MRED-34510-GIS MEL:MANDRINRED.75.61.120G1S SHT 73 31 1,550 MEL-MRED-34512 MEL:MANDRIN RED.75'61'144 G2 SHT 0 52 3,120 MEL-MRED-3458 MEL:MANDRIN RED.75'61.97 G2S SHT 0 231 9,240 MEL-MRED-3459G2S MEL:MANDRIN RED.75'61.109 G2 SH 1 509 22,905 MEL-NATTIGR►S-3458G2 MEL:NAT TIGRIS.75'61.97 G2S EA 68 76 3,040 MEL-PUTTY-3448 MEL:PUTTY.75'49'97 G2S SHT 0 13 416 MEL-RIVIERA-3448-G2 MEL:RIVIERA MAPLE.75'48'96 SH 1 0 205 6,560 MEL-RIVIERA-3458-G2 MEL: RIVIERA MAPLE.75'60'96 SH 50 100 4,000 MEL-SAGUARO-11858 G2 MEL:SAGUARO 1.125*61.97 G2S SHT 21 36 1,440 MEL-SAGUARO-3448 MEL:SAGUARO.75*49*97 G2S SHT 80 282 9,024 MEL-SAGUARO-3448G1 F MEL:SAGUARO.75*49*97 G1 S FLK EA 0 44 1,408 3449G1MID MEL:SAGUARO.75'49.109 G1 MDF SH 0 12 432 MEL-SAGUARO-3458 MEL:SAGUARO.75*61*97 G2S SHT 6 113 4,520 MEL-SAGUARO-3458MG1 MEL:SAGUARO 3/4 5 X 8 MDF Gt S SHT 22 207 8,280 3 September 15,2005 Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products PART# DESCRIPTION UNIT CITY ONHAND 2004 Usage Board Ft. MEL-SPAWHT-148 MEL:SPA WHT.75'48.960 G2S SH 95 1586 50,752 MEL-SPAWHT-3458 MEL:SPA WHT.75'61.97 G2S SH 21 294 11,760 MEL-SPAWHT-3459G2S MEL:SPA WHT.75'61.109 G2S SH 0 8 360 MEL-STIGRIS-11858 MEL SAFFRON TIGRIS 1.125*61*97 SHT 20 79 3,160 MEL-TRUEWHITE-3459 MEL:TRUE WHITE.75'61'109 G2S SHT 5 27 1,215 MEL-VANMAP3459-G2S MEL:VANIL MPLE .75'80'109 G2 SH 4 7 315 MEL-WHITE-1248 MEL:WHITE.5'49.97 G2S EA 23 17 544 MEL-WHITE-3458 MEL:WHITE.75'61.97 G2S SHT 45 54 2,160 MEL-WHITE-5848 MEL.WHITE.625'48'96 G2S SHT 133 1589 50,848 MEL-WHITE-5858 MEL.WHITE.625'60'96 G2S SHT 0 161 6,440 PLY-ACFIR-148 PLY FIR ACX 1"4 X 8 EA 0 6 192 PLY-BENDAU8 PLY LAUAN BENDING 1/8 4 X 8 SHT 0 67 2,144 PLY-BEND-3848 PLY LAUAN BENDING 3/8 4 X 8 SHT 0 104 3,328 PLY-BEND-3884 PLY LAUAN BENDING 318 8 X 4 SHT 0 66 2,112 PLY-CCX-3448 PLY CDX .75*48*96 SHT 0 773 24,736 PLY-CONST-1248 PLY:CONST GRADE.5-48-96' EA 0 124 3,968 PLY-CONST-3448 PLY:CONST GRADE 3/4.4'8 SHT 0 4965 158,880 PLY-CONST-3848 PLY:CONST GRADE 3/8'4'8,COX SHT 0 3 96 PLY-LAUAN-1448 PLY LAUAN INT.25'48'96 SHT 0 575 18,400 BRCH3448 .75 EA 0 32 1,024 PLY-MAP-MDF-3448-PS PLY MAPLE NAT 3/4 4X8 MDF AA SHT 0 2 64 PLY-MARINE-3448 PLY:MARINE 3/4.4'8 SHT 0 118 1 3,776 PLY-MARINE-3848 PLY:MARINE 3/8'4'8 SHT 0 15 480 PLY-T1-11-5848.8 PLY TI-11 .625'48'96 8"OC SHT 0 682 21,824 219,905 3,089,102 4 2/16/05 Impressions Marketing Group, Washington Plant DISA Air Filtration System Flow Diagram ThermwoodIr Vega Sander Torwegge eai CNC Weeke CNC Bander BHC350 Optimat 310 Air Weeke CNC Bander Saw Filtration Dust Collector Weeke CNC Weeke CNC Bander Saw Top Master V Groover Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, NC 27889 County: Beaufort DAQ Region: Washington Emission Source/Operating Scenario Data North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory - Calendar Year 2004 1.Emission Source ID(from permit) or Emission Source Group ID B-1 2.Emission Source Description: SD-1000 Semi-Down draft spray booth with dry filter controls 3. Operating Scenario Description: Spay nainting.of»arts for display industry 4.SCC Description: Not Aonlicablc 5.Throughput/units in 2004: (e.g. production or fuel use): 28,800 components for retail display cabinetry(est) 6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content (Btu/units) / 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): _1000/8 8. Control Device Information Order CS-ID CD ID Control Device Description as listed inpermit) N/A N/A N/A N/A 9. Emission Release Point ERP Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP (in feet) Circle(mom#) (F) (Feet/sec) Flow Rate Description Rectangle(L x W) (Acfm) (in 0.1 fed) N/A NIA N/A N/A N/A N/A N/A N/A 10. 0 Operating Schedule: (Source/ erating Scenario that best characterizes Calendar Year 2004) P g OP Hours per Day(8) Days per Week(5 ) Weeks per Year(30) 11.Typical Start& End Times For Operating Scenario: Start:_7:00AM_End: 3:00PM 12.Seasonal Periods Percent Annual Throu h ut: Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25%_17� Emission Source ID: SB-1 13. Actual Emissions per Pollutant Listed for: Attach calculations and documentation of emission factors or other estimation methods used. Criteria Pollutant Emissions- Emission Estimation Control Efficiency (NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls) (Tons/Year) for year 2004 (See Instructions) CO CO N Ox NOx PM(TSP) PM(TSP) PM10 PM10 PM2.5 PM2.5 S02 S02 VOC VOC 1.21 02 HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency (In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls) Instructions) (Pounds/Year)for year 2004 (See Instructions) Ethyl Acetate 141786 45.72 02 Methyl Isobutyl 108101 159.45 02 Ketone Hexane, n 110543 0.00 02 Methyl Ethyl Ketone 78933 356.52 02 Toulene 108883 1,401.31 02 X lene 1330207 454.94 02 Emission Source ID: SB-1 Comments regarding this Operating Scenario(identify by field orgeneral): Item 2 — corrected to read SD-1000 in place of SD-100 If you do not provide all information your inventory will be deemed incomplete and returned to you To review detailed instructions or other information,go to web page: http://daq.state.nc.us/monitor/eminv/forms/ Most information on this form is not subject to claims as confidential business information. The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005. If pre-filled information is incorrect, please strike over and replace with correct information 9/17/05 Emmissions Inventory 2004 Report - Calculations S131 Quantity Quantity Description Quantity % Gal. lb/Gal Lb. MagnaMax Precatalyzed Lacquer MC 14812 (Black Lacquer) ML Campbell 23.07 7.88 181.82 Ethyl Acetate 5.0% 1.15 9.09 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 0.0% 0.00 0.00 X lene 0.0% 0.00 0.00 IFL -Sherwin Williams - Brenntag LT-190 Lacquer Thinner 495.95 6.43 3188.93 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 5.0% 24.80 159.45 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 31.0% 153.74 988.58 X lene 5.0% 24.80 159.45 MagnaMax Precatalyzed Lacquer W29714 (HD Beige) ML Campbell 30.78 8.59 Ethyl Acetate 8.0% 2.46 21.15 Methyl Isobut I Ketone 0.0% 0 0.00 Hexane, n 0.0% 0 0.00 Methyl Ethyl Ketone 0.0% 0 0.00 Toulene 0.0% 0 0.00 X lene 0.0% 0 0.00 MagnaMax Precatalyzed Lacquer W29714 (Atrium White) ML Campbell 19.38 8.59 Ethyl Acetate 8.0% 1.55 13.32 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 0.0% 0.00 0.00 X lene 0.0% 0.00 0.00 Sherwood Wood Surfacer& Flat Lacquer , Flat White White Primer), P65W1 916.56 9.64 8835.64 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 4.0% 36.66 353.43 Toulene 4.0% 36.66 353.43 X lene 3.0% 27.50 1 1 265.07 9/17/05 Emmissions Inventory 2004 Report - Calculations S131 Quantity Quantity Description Quantity % Gal. lb/Gal Lb. PROMAR 400 Interior Latex, Black, B30B400 (Flat Black Latex) 92.34 9.63 889.23 Ethyl Acetate 0.0% 0 0.00 Methyl Isobut I Ketone 0.0% 0 0.00 Hexane, n 0.0% 0 0.00 Meth I Ethyl Ketone 0.0% 0 0.00 Toulene 0.0% 0 0.00 X lene 0.0% 0 0.00 MagnaMax Precatalyzed Lacquer W29714 (Safety Orange) ML Campbell 2.01 8.59 Ethyl Acetate 8.0% 0.16 1.38 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 0.0% 0.00 0.00 X lene 0.0% 0.00 0.00 MagnaMax Precatalyzed Lacquer W29714 (HS Green) ML Campbell 1.14 8.59 9.79 Ethyl Acetate 8.0% 0.09 0.78 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 0.0% 0.00 0.00 X lene 0.0% 0.00 0.00 MagnaSand Precat Sealer MC115049 ML Campbell 79.80 7.46 595.31 Ethyl Acetate 0.0% 0.00 0.00 Methyl isobutyl Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 0.0% 0.00 0.00 X lene 0.0% 0.00 0.00 Precat 200 Precatalyzed Lacquer C24114(Clear Lacquer) ML Campbell 92.34 7.40 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 8.0% 7.39 54.67 X lene 4.0% 1 3.69 27.33 9/17/05 Emmissions Inventory 2004 Report - Calculations SB1 Quantity Quantity Description Quantity % Gal. lb/Gal Lb. OPEX ro cuction Lacquer, Semi-Glosss White L61W38 (Semigloss White) Sherwin Williams 9.12 8.48 77.34 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 4.0% 0.36 3.09 Toulene 6.0% 0.55 4.64 Xylene 4.0% 1 0.36 1 1 3.09 Pollutant lb By Pollutant&VOC Usage Calculated from 2004 Code or Paint Log CAS Total lb TAP HAP VOC Ethyl Acetate 141786 45.72 45.72 0.00 45.72 Methyl Isobut I Ketone 108101 159.45 159.45 159.45 159.45 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 356.52 356.52 356.52 356.52 Toulene 108883 1401.31 1401.31 1401.31 1401.31 X lene 1330207 454.94 454.94 454.94 454.94 Total 2417.94 2372.22 2417.94 Tons 1.21 1.19 1.21 Potential weeks of operation 50 Estimated weeks of operation 32 Average lb per unit 25 Average units per cycle 30 Average cycles per shift 6 Maximum size per unit 48 X 96 Average units per shift 180 Operational Days 160 Est#display ieces 28,800 Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, County: Beaufort 9 NC 27889 ty DAQ Region: Washington Emission Source/Operating Scenario Data North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory - Calendar Year 2004 1. Emission Source ID(from permit) or Emission Source Group ID 2.Emission Source Description: SDD-1000 Semi-Down draft spray booth with drv_filter controls 3.Operating Scenario Description: Spray painting of parts for display industry 4.SCC Description: Not Applicable 5. Throughput/units in 2004: (e.g. production or fuel use): 10,800 components for retail display cabinetry(est) 6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content (Btu/units) / 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 1000/0 8. Control Device Information Order CS-ID CD ID Control Device Description as listed inpermit) N/A N/A N/A N/A 9.Emission Release Point(ERP)Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP (in feet) Circle(enter it): (F) (Feet/sec) Flow Rate Description Rectangle(L x W) (Acfm) (in 0.1 feet) N/A NIA N/A N/A N/A N/A N/A N/A 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004) Hours per Day (8) Days per Week(5) Weeks per Year(50) 11. Typical Start& End Times For Operating Scenario: Start:_7:00AM_End:_3:00PM_ 12. Seasonal Periods Percent Annual Throu h ut: Jan-Feb+Dec 0a/o March-May 0% June-Aug. 100% Sept.-Nov. 90% Emission Source ID: SB-2 13. Actual Emissions per Pollutant Listed for: Attach calculations and documentation of emission factors or other estimation methods used. Criteria Pollutant Emissions- Emission Estimation Control Efficiency (NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls) (Tons/Year)for year 2004 (see Instructions) CO CO NOx NOx PM(TSP) PM(TSP) PM10 PM10 PM2.5 PM2.5 S02 S02 VOC VOC 0.88 02 HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency (In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls) Instructions) (Pounds/Year)for year 2004 (See Instructions) Ethyl Acetate 141786 0 02 Methyl lsobutyl 108101 128.63 02 Ketone Hexane, n 110543 0 02 Methyl Ethyl Ketone 78933 203.52 02 Toulene 108883 1,102.78 02 Xylene 1330207 332.15 02 Emission Source ID: SB-2 Comments regarding this Operating Scenario(identify by field orgeneral): 12. Seasonal Periods— Spray booth put in operation in August. S ra booth is only used when painting of A specific product is required. (Whites only) If you do not provide all information your inventory will be deemed incomplete and returned to you To review detailed instructions or other information,go to web page: htti):Hdaq.state.ne.us/monitor/eminv/forms/ Most information on this form is not subject to claims as confidential business information. The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005. If pre-filled information is incorrect,please strike over and replace with correct information i 9/16/05 Emissions Inventory 2004 Report - Calculations SB2 Quantity Quantity Description Quantity % Gal. lb/Gal Lb. IFL -Sherwin Williams - Brenntag LT-190 Lacquer Thinner 400.09 6.43 2572.58 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 5.0% 20.00 128.63 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 31.0% 124.03 797.50 X lene 5.0% 20.00 128.63 OPEX 161 Prodcuction Lacquer, Semi-Glosss White L61W38 (Semigloss White) Sherwin Williams 600.00 8.48 5088.00 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 4.0% 24.00 203.52 Toulene 1 6.0% 36.00 305.28 X lene 4.0% 24.00 203.52 Pollutant lb By Pollutant&VOC Usage recorded from 7/04 Code or start-up CAS Total lb TAP HAP VOC Ethyl Acetate 141786 0.00 0.00 0.00 0.00 Methyl Isobut I Ketone 108101 128.63 128.63 128.63 128.63 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 203.52 203.52 203.52 203.52 Toulene 108883 1102.78 1102.78 1102.78 1102.78 X lene 1330207 332.15 332.15 332.15 332.15 Total 1767.08 1767.08 1767.08 Tons 0.88 0.88 0.88 Potential weeks of operation 24 Estimated weeks of operation 12 Average lb per unit 25 Average units per cycle 30 Average cycles per shift 6 Maximum size per unit 48 X 96 Average units per shift 180 Operational Days 60 Est#display ieces 10,800 Miscellaneous Information attached. Albert G Klemm, September 22, 2005 Month and Year mac, Page 1 DISA NFK-2000 Filter System Loci and Check Sheet Daily PM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Check for proper operation �5 KS A 2S j� � Ensure waste is being n/� contained in dumpster f2,� � 1�) ' �S I� ;`�, � D Ensure waste is being {� ( spread evenly a Ensure hanging bags are �f t secured and not damaged /2 �� r Monthl -Check Grease bearings on fan motors. �2S Grease auger bearings and check V belts. Visually inspect all other V S belts Clean out side area around 2s DISA Filter System Instructions: 1. Initial all other blocks as item is completed. 2. Record any unusual conditions and actions taken on log sheet. 3. Perform monthly PM during last week of each month. Month and Year w� ��� Zoe Page 2 DISA NFK-2000 Filter System Log and Check Sheet Date & Initials_ Comment I Page 1 4/28/04 DISA NFK2000 Filter System - 6 Month PM A. On the day before PM is scheduled, inspect machine while running. 1. Survey filter system, listen for any unusual noises and vibration. Note and correct during PM. 2. Walk around filter system, inspect visually. Look for damaged or loose components, unusual smell and extreme heat. Also, look for excessive dust leaks. Note and correct during PM. 3. Ensure you have all the required parts before performing the PM 4. Check for proper machine operation. Note and correct any problems during PM. B. Perform daily, weekly and monthly PM while performing 6 month PM. C. Observe all safety and lockout procedures during PM performance. Lockout DISA Filter System at main disconnect as required. D. Note: This PIVI is to be performed in a anticipated manner. During inspection, note any parts that are in acceptable condition now but will need to be replace during the next 6 month PM. Order these parts in time for that PM and replace during PM. Procedure !I Drawing attachment identify the specific maintenance to be performed A. Figure 1 Maintenance. Item # 1. Microswitch in filter hopper section door, check that the system stops when door is open 2. Filter hopper section, check for wear and accumulation of material. 3. Filter bag, check for damage, holes and leaks. 4. Filter bags, check securing in tubular plate. 5. Filter bags, check suspension. 6. Check valves, check for function and wear. 7. Filter housing, check for function and wear. 8. Filter doors, check excess pressure - opening function. 9. Filter top plates, check tightness at joints. 10. Exhaust grids, return air filters, injection bags, check, clean or replace. 11. Dampers for outlet air, return air (mixing damper, summer/winter damper, and similar). Check and function test. 12. Fire damper, check and test microswitch. 13. General function testing, Including power control functions, particularly j safety functions. i i Page 2 DISA NFK2000 Filter System - 6 Month PM 4/28/04 B. Figure 2 Maintenance Efr Item # 1. Lubricate flange bearings with SKF lithium grease LGMT3 or equivalent. 2. Check shaft for velocity monitor for wear. 3. Drive chain wheel with slot, check for wear. 4. Check bushing for wear. 5. V belts, check for tension and wear. Always replace belts in sets if applicable. 6. Check and clean electric motor. 7. Check tubular shaft gear. Change oil in shaft gear TA and shaft gear STM on a yearly basis. Inspect old oil for contamination. Shell Omala 320 or equivalent is specified. 8. Check function of velocity monitor. C. Figure 3 Maintenance Ln Item # 9. Lift roll for chain, check for wear. 10. 12-tooth plastic sprocket, check for wear. 11. Sleeve, check for wear. 12. Chain, including carriers, check for wear. 13. Chain master link including split, check for wear. 14. Scrapers, check for wear, replace if required. D. Figure 4 Maintenance Item # 15. Slide rail, check for wear, replace if required. 16. Tightening shaft, check for wear. q 17. Toothed wheel without slot, check for wear. 18. Bushing, check for wear. 19. Bushing for tightening spindle, check for wear. 20. Spacer, check and lubricate, 21. Threaded spindle, check for wear and lubrication. Adjust and tighten chain. Ensure chain has not stretched excessively and matching sprockets aren't excessively worn. 22. Hand wheel for threaded spindle, Check and lubricate. 23. Lock handle for hand wheel, check and lubricate. Page 3 DISA NFK2000 Filter System - 6 Month PM 4/28/04 E. Norfab Rotary Valve NRS. (Figure 5) 1. Clean gear motor. 2. Check rotor housing, shaft seal, etc., outside and motor bracket for wear. 3. Check rotor housing inside for wear and tramp material. 4. Check rotary valve shaft for wear. 5. Check and grease rotary valve bearings - Castrol LM or similar. 6. Change V belts. 7. Check connected transport pipes. F. Lenze gear motors - if applicable - Inspect, change oil every 3 years, type CLP 460 mineral oil or equivalent. G. Fan Motors 1. Check fan housing, fan inlet and outlet for signs of wear and corrosion. 2. Check fan housing for vibration and signs of wear, clean. 3. Check flexible connections for wear and leaks. At the same time check electrical connections for static electricity. 4. Lubricate beatings. 5. Check V belts. Replace in sets if worn. Adjust as required. 6. Check belt guard for corrosion. 7. Check sealing of shaft/fan housing and lubricate. 8. Check electrical connection for bypass of static electricity for signs of corrosion. s. Clean outside of motors and fans. 10 Grease any fittings. Wipe excess grease from fittings. Shell Avania 3 or equivalent. H. Dodge Screw Conveyor y r Drive 1. Clean and inspect drive. Change V Belts. 2, Change oil in reducer, clean magnetic drain plug, Mobil 626 synthetic oil or non detergent automotive gear oil Is recommended. Cycle can be extended to one year with synthetic oil. Note any contamination in old oil. It could indicate wear in the reducer. 1. Inspect all ductwork. Make necessary repairs. Page 4 DISA NFK2000 Filter System - 6 Month PM 4/28/04 J. Electrical - inspect and clean control panel. Inspect all system wiring. { Ensure all conduit and connectors are in good condition. Check wiring to u drives and subassemblies. Ensure water tight connections are water tight. Check main disconnects, ensure equipment is properly grounded. K. Miscellaneous -Although the instruction manual appears to be complete, it deals in a large part with assemblies. There may be additional items requiring maintenance, note them so they can be addressed as we learn more about the DISA filter system. L. Ensure that system is re-assembled properly and no fasteners are missing. M. Clean up work area. Ensure there are no tools laying around.N. Ensure proper system operation upon completion of PM. �- O. Order any parts that are needed to correct an problems corrected during PM. Schedule repair when parts are received. not Comments s � °`vim L Parts Ordered Quantity Part Description Part Number Maintenance Supervisor -L' Date 67 Page 5 4/28/04 DISA NFK2000 Filter System - 6 Month PM Drawing Attachment Figure 1 Figure 2 Figure 3 Figure 4 y Y, Figure 5 - Pictured is auger assembly in instruction manual. Ours has a belt drive and is mounted separately. Facility Name: Impressions Marketing Group,Inc. Facility ID :0700113 234 Springs Road Permit : 08992 R 0 Z Washington,NC 27889 County: Beaufort DAQ Region : Washington North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2004 These forms must be completed And returned even If the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is Randy Roark This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.03046)which define the responsible official as the following: 1.For corporations,by principal executive officer of at least the level of vice—president,or his duly authorized representative,if such representative is responsible for overall operation of the facility from which the emissions described in the permit application fonn originates 2.for partnership or limited partnership,by a general partner 3.for a sole proprietorship,by the proprietor 4.for muncipal,state federal,or other public entity,by a principal executive officer,ranking elected official,or other duly authorized employee �ERTIFICATION STATEMENT: certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained this air emissions report,including attached calculations and documentation,is true,accurate and complete. (Subject to legal enalities of up to$10,000 per occurrence and possible imprisonment as outlined in G.S. §143-215.3(a)(2)) es onsible Official's Si ature Below use blue ink : Date Signed: e-e Printed Name: Randy Roar 6 Signature: ox C6t--i C This form applies to Non Title V fac' 'es.Ifthis facility is classified as Title V,please telephone your regional office Emission Inventory Contact at once'or proper forms and classification. i� ' �1�� C�� Email address of Responsible Official: l�k- t Information on this Form cannot be held confidential 10 Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, NC 27889 County: Beaufort DAQ Region: Washington Listing of Emission Sources-See instructions ES ID ES Description Forms Completed Did Not Operate Not Required to Report SB-1 SD-100 Semi-Down draft spray booth X with dry filter controls ES-1 Manual roller coating with contact X adhesives ES-7 Woodworking operations X SB-2 SDD-1000 Side-Down draft spray X booth with dry filter controls Form Completed=Form printed and completed. Please return this completed Form with your submittal. Be sure to fill in with'X'or similar mark if the Emission Source did not operate and/or if it was Not required to report. Facility Total CY 2004 Emissions Summary Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, NC 27889 County: Beaufort DAQ Region: Washington North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory - Calendar Year 2004 Record Facility-Wide Totals From all Permitted and Non-Permitted Air Pollutant Emission Sources Criteria Pollutants De Minimus Actual Emissions Reporting level (Tons ear) Tons Reported CY 1999 CY 2004 Carbon Monoxide(CO) 0.5 2 (Error) Oxides of Nitro en Ox 0.5 2 Error PM/TSP -Particulate 0.5 7 (Error) 28.81 Matter PM - 10 0.5 5(Error) 2.44 PM -2.5 0.5 5 (Error) Sulfur Dioxide(S02) 0.5 -- VOC 0.5 39 (Error) 2.38 Below and following: Enter, in Alphabetical Order,All HAPs/TAPS Required by Instructions (Sum Source Emissions From Emission Source/Operating Scenario Forms) Hazardous Air Poll utants(HAPs) CAS De Minimus Actual Emissions and/or Toxic Air Pollutants(TAPs) (see instructions) Reporting level ounds/Year (Pounds) CY1999 CY2004 Formaldehyde 50-00-0 10 0 (Error) Hexane, n- 110-54-3 100 7 (Error) Naphthalene (Component of 83329/PO 91-20-3 1 0 Error Phenol 108-95-2 100 0(Error) Phenol 108-95-2 100 4 (Error) Styrene 10042-5 100 0 (Error) Styrene 10042-5 100 581 (Error) Toluene 108-88-3 100 0 Error Ethyl Acetate 141786 10 45.72 Methyl Isobutyl Ketone 108101 10 358.01 Hexane, n 110543 100 0.00 Methyl Ethyl Ketone 78933 100 560.04 Toulene 108883 100 2,937.67 X lene 1330207 100 857.02 Pollutants "specified" to add to Pollutant List: Pollutant Name CAS ."Attach supporting documentation and calculations. Report any quantity above the threshold shown on the pollutant list on the website http://daq.state.nc.us/monitor/eminv/forms (If using a blank form,you do not need to replicate the CY 1999 emissions column except to point out errors) Information on this form cannot be held confidential Comments regarding this emissions sum (identify by field or general): Fields of information marked with(error)are incorrect. Impressions Marketing Group, Inc did not exist in Washington North Carolina at that time. Inventory Prepared By Albert G Klemm Telephone Number 252-974-2121 Fax Number 252-974-2121 Email Address al theklemms.com The 2004 preparer is a Facility employee or consultant X 1 9/20/05 Emissions Inventory 2004 Report - Summary - Pollutants VOC - Calculations SBA Spray Booth 1 Pollutant lb By Pollutant&VOC Usage Calculated from 2004 Code or Paint LogCAS Total lb TAP HAP VOC Ethyl Acetate 141786 45.72 45.72 0.00 45.72 Methyl Isobut I Ketone 108101 159.45 159.45 159.45 159.45 Hexane, n 110543 0 0 0.00 0 Methyl Ethyl Ketone 78933 356.52 356.52 356.52 356.52 Toulene 108883 1401.31 1401.31 1401.31 1401.31 X lene 1330207 454.94 454.94 454.94 454.94 Total 2417.94 2372.22 2417.94 Tons 1.21 1.19 1.21 Potential weeks of operation 50 Estimated weeks of operation 32 Average lb per unit 25 Average units per cycle 30 Average cycles per shift 6 Maximum size per unit 48 X 96 Average units per shift 180 Operational Days 160 Est#display ieces 28,800 SB-2 Spray Booth 2 Pollutant lb By Pollutant&VOC Usage recorded from 7/04 Code or start-up CAS Total lb TAP HAP VOC Ethyl Acetate 141786 0.00 0.00 0.00 0.00 Methyl Isobut I Ketone 108101 128.63 128.63 128.63 128.63 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 203.52 203.52 203.52 203.52 Toulene 108883 1102.78 1102.78 1102.78 1102.78 X lene 1330207 332.15 332.15 332.15 332.15 Total 1767.08 1767.08 1767.08 Tons 0.88 0.88 0.88 Potential weeks of operation 24 Estimated weeks of operation 12 Average lb per unit 25 Average units per cycle 30 Average cycles per shift 6 Maximum size per unit 48 X 96 Average units per shift 180 Operational Days 60 Est#display ieces 10,800 9/20/05 Emissions Inventory 2004 Report - Summary - Pollutants VOC - Calculations ES-1 Manual Roller Pollutant lb By Pollutant&VOC Usage Calculated from 2004 Code or Total lb TAP HAP VOC Ethyl Acetate 141786 0.00 0.00 0.00 0.00 Methyl Isobut I Ketone 108101 69.93 69.93 69.93 69.93 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 0.00 0.00 0.00 0.00 Toulene 108883 433.58 433.58 433.58 433.58 X lene 1330207 69.93 69.93 69.93 69.93 Total 573.44 573.44 573.44 Tons 0.29 0.29 0.29 Total Plant - Pollutants &VOC Pollutant lb By Pollutant&VOC Code or Total Plant 2004 CAS Total lb TAP HAP VOC Ethyl Acetate 141786 45.72 45.72 0.00 45.72 Methyl Isobut I Ketone 108101 358.01 358.01 358.01 358.01 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 560.04 560.04 560.04 560.04 Toulene 108883 2937.67 2937.67 2937.67 2937.67 X lene 1330207 857.02 857.02 857.02 857.02 Total 4758.46 4712.74 4758.46 Tons 2.38 2.36 2.38 Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, NC 27889 County: Beaufort DAQ Region: Washington Emission Source/Operating Scenario Data North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory - Calendar Year 2004 1.Emission Source ID(from permit) or Emission Source Group ID ES-1 2.Emission Source Description: Manual roller roating with contact adhesives 3. Operating Scenario Description: Laminate coated with adhesive and attached to wood board 4.SCC Description: Not Applicable 5. Throughput/units in 2004: (e.g. production or fuel use): 6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content (Btu/units) / 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 8. Control Device Information Order CS-ID CD ID Control Device Description as listed inpermit) N/A N/A N/A N/A 9.Emission Release Point(ERP) Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP (in feet) Circle(enter#): (F) (Feet/sec) Flow Rate Description Rectangle(L x W) (Acfp) (in 0.1 feet) N/A N/A N/A N/A N/A N/A N/A N/A 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004) Hours per Day(12 ) Days per Week(5 ) Weeks per Year(50) 11. Typical Start& End Times For Operating Scenario: Start:_6:00AM_End:_6:00PM_ 12.Seasonal Periods Percent Annual Throu h ut: Jan-Feb+Dec 25% March-May 25% 1 June-Aug. 25% Sept.-Nov. 25% Emission Source ID: ES-1 13. Actual Emissions per Pollutant Listed for: Attach calculations and documentation of emission factors or other estimation methods used. Criteria Pollutant Emissions- Emission Estimation Control Efficiency (NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls) (Tons/Year) for year 2004 (see Instructions) CO CO NOx NOx PM(TSP) PM(TSP) PM10 PM10 PM2.5 PM2.5 S02 S02 VOC VOC 0.29 02 HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency (In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls) Instructions) (Pounds/Year)for year 2004 (see Instructions) Ethyl Acetate 141786 0 02 Methyl Isobutyl 108101 69.93 02 Ketone Hexane, n 110543 0 02 Methyl Ethyl Ketone 78933 0 02 Toulene 108883 433.58 02 Xylene 1330207 69.93 02 Emission Source ID: ES-1 Comments regarding this Operating Scenario(identify by field orgeneral): Original glue has been eliminated and replaced with nonhazardous glue that has no reportable pollutants or VOC. Lacquer thinner is used for clean-up. If you do not provide all information your inventory will be deemed incomplete and returned to you To review detailed instructions or other information,go to web page: http://daq.state.ne.us/monitor/eminv/forms/ Most information on this form is not subject to claims as confidential business information. The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005. If pre-filled information is incorrect,please strike over and replace with correct information September 20, 2005 Emissions Inventory 2004 Report - Calculations ES-1 Adhesives used in 2004 were non hazardous. MSDS available. Lacquer thinner used for clean-up Quantity Quantity Description Quantity % Gal. lb/Gal Lb. IFL-Sherwin Williams - Brenntag LT-190 Lacquer Thinner 229.35 6.43 1474.72 Ethyl Acetate 0.0% 0.00 0.00 Methyl lsobutyl Ketone 5.0% 10.88 69.93 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 31.0% 67.43 433.58 Xylene 5.0% 10.88 69.93 lb By Pollutant&VOC Total 2004 Pollutant Code or CAS Total lb TAP HAP VOC Ethyl Acetate 141786 0.00 0.00 0.00 0.00 Methyl Isobut I Ketone 108101 69.93 69.93 69.93 69.93 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 0.00 0.00 0.00 0.00 Toulene 108883 433.58 433.58 433.58 433.58 X lene 1330207 69.93 69.93 69.93 69.93 Total 573.45 673.45 573.45 Tons 0.29 0.29 0.29 Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, NC 27889 County: Beaufort DAQ Region: Washington Emission Source/Operating Scenario Data North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory - Calendar Year 2004 1.Emission Source ID (from permit) or Emission Source Group ID 2.Emission Source Description: Woodworking_ erations 3.Operating Scenario Description: I, Material vented from CNC woodworking machinery to DISA Dgafilter 4.SCC Description: Not Applicable 5.Throughput/units in 2004: (e.g. production or fuel use): 3.089,102 board/ft 6. Fuel Information(If fuel is used) %Sulfur %Ash Heat Content (Btu/units) / 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): _1000/0 8. Control Device Information Order CS-ID CD ID Control Device Description as listed inpermit) N/A 310439 N/A Bagfilter 3246 square feet of filter area 9. Emission Release Point(ERP)Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP (in feet) Circle(enter#): (F) (Feettsm) Flow Rate Description Rectangle(L x W) (Acfm) (in 0.1 feet) N/A N/A N/A N/A N/A N/A N/A N/A 10.Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004) Hours per Day(16) Days per Week(5) Weeks per Year(50) 11.Typical Start& End Times For Operating Scenario: Start:_6:00AM_End:_10:00PM_ 12.Seasonal Periods Percent Annual Throughput: --T-- Jan-Feb+Dec 25% March-May 25% 1 June-Aug. 25% Sept.-Nov. 25% Emission Source ID: ES-7 13. Actual Emissions per Pollutant Listed for: Attach calculations and documentation of emission factors or other estimation methods used. Criteria Pollutant Emissions- Emission Estimation Control Efficiency (NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls) (Tons/Year) for year 2004 (See Instructions) CO CO NOx NOx PM(TSP) PM(TSP) 28.81 2 98.9% PM10 PM10 2.44 2 98.9% PM2.5 PM2.5 S02 S02 VOC VOC HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency (In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls) Instructions) (Pounds/Year)for year 2004 (See Instructions) Emission Source ID: ES-7 Comments regarding this Operating Scenario(identify by field orgeneral): If you do not provide all information your inventory will be deemed incomplete and returned to you To review detailed instructions or other information,go to web page: http://daq.state.nc.us/monitor/eminv/forms/ Most information on this form is not subject to claims as confidential business information. The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005. If pre-filled information is incorrect, please strike over and replace with correct information 9/15/05 ES-7, DISA Bag Filter, 2004 Emissions Inventory Tonnage of Waste Pick-ups Ave tons per operating lb per 16 lb Per Day Days Total lb Tons da hr da lb per hour 1477.23 250 369,308 184.7 0.74 1,477.23 92.33 Note: Tonnage of waste pick-ups appears excessive. I need to understand the system of weighing and the affects of moisture on waste in container. Tonnage of Wood products Processed Ave tons per Ibs per Sheets Processed lb.@ 2.5 lb per operating lb per 16 hr Operating Processed board/ft s .ft. Tons day Work Days day our 219,9051 3,089,102 7,722,755 3,861 15.45 1 250 30,891.02 1,930.69 TSP& PM-10 Factors -Source 2D.0512 % of Work % TSP PM-100 % PM-10 Sawing 70 1 18 1.89 Milling 30 10 NA 100 16.6 1.32 % TSP 15.6 % PM-10 1.32 Category Waste Ib/hr Factor Ib/hr lb/day lb/year Ton/year %TSP 92.33 0.156 14.40 230.45 57,612 28.81 PM-10 92.33 0.0132 1.22 19.50 4,875 2.44 Page 1 September 15,2005 Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products PART# DESCRIPTION UNIT QTY ONHAND 2004 Usage Board Ft. FLK112510 PARTICLEBOARD 1.5.60. 120 SHT 0 187 9,350 FLK118310 PARTICLEBOARD 1.125*36*121 SHT 0 88 2,640 FLK118312 PARTICLEBOARD 1.125*36*144 SHT 8 349 12,564 FLK11838 PARTICLEBOARD 1.125*36*96 SHT 28 999 23,976 FLK118412 PARTICLEBOARD 1.125*48*144 SHT 0 122 5,856 FLK11848 PARTICLEBOARD 1.125*48`96 SHT 0 860 27,520 FLK118510 PARTICLEBOARD 1.125.60.120 SHT 27 60 3,000 FLK118512 PARTICLEBOARD 1.125`60*144 SHT 0 304 18,240 FLK11858 PARTICLEBOARD 1.125`60*96 SHT 17 317 12,680 FLK1248 PARTICLEBOARD .5.48.96 SHT 41 526 16,832 FLK1412 PARTICLEBOARD 1 •48'144 SHT 0 243 11,664 FLK1456 PARTICLEBOARD .25.61*73 SHT 0 17 510 FLK148 PARTICLEBOARD 1 •48.96 SHT 90 1041 33,312 FLK1512 PARTICLEBOARD 1 '60` 144 SHT 2 145 8,700 FLK158 PARTICLEBOARD 1 '60'96 SHT 2 1364 54,560 FLK34310 PARTICLEBOARD .75 36`120 EA 262 259 7,770 FLK34312 PARTICLEBOARD.75.36. 144 EA 0 1581 56,916 FLK34410 PARTICLEBOARD .75'48'120 EA 229 570 22,800 FLK34412 PARTICLEBOARD .75'48.144 EA 0 645 30,960 FLK3446 PARTICLEBOARD .75'48'72 SHT 31 152 3,648 FLK3448 PARTICLEBOARD.75.48'96 SHT 0 1613 51,616 FLK34510 PARTICLEBOARD.75'80'120 SHT 80 709 35,450 FLK34512 PARTICLEBOARD.75'60'144 SHT 89 26M 158,280 FLK3458 PARTICLEBOARD.75.60.96 SHT 142 4345 173,800 FLK58512 PARTICLEBOARD.625`60'144 SHT 4 53 3,180 FLK-B-1 FLK:DO NOT USE SF 0 41200 41,200 FLK-B-34 FLK:DO NOT USE SF 0 82302 82,302 FLK-B-58 FLK:DO NOT USE SF 2160 21160 21,160 LAMFOR-SUR101-123012 SURRELLALMONDINE IZ30'144 SHT 1 8 240 LAMFOR-SUR306-123012 SURRELL GINGER ROOT 1/2'30'144 SHT 0 42 1,260 LAMFOR-SUR306-123612 SURRELL GINGER ROOT 1/2.36'145 SHT 1 9 324 MDF11258 MDF 1.5`60.96 SHT 16 545 21,806 MDF11858 MDF 1-1/8 5 X 8 EA 12 56 2,240 MDF12412 MDF.5'48.144 SHT 120 219 10,512 MDF1248 MDF .5'48`96 SHT 5 197 6,304 MDF12MM412 MDF 12MM'48`144 SHT 0 180 8,640 MDF1412 MDF 1 '49' 145 SHT 9 14 672 MOF1458 MDF 1/4.5"8'• 0 14 560 MOF1512 MDF 1 `61 '145 SHT 0 50 3,000 MDF158 MDF 1 •60.96 SHT 28 102 4,080 MDF34410 MDF: .75'48.120 SHT 0 118 4,720 MOF34412 MDF: .75'48'144 SHT 0 364 17,472 MDF3448 MDF: .75.48.96 SHT 2 95 3,040 MDF3448-UL MDF:ULTRA LITE 3/4.48.96 SH 0 69 2,208 MDF34510 IMDF .75.80*120 SHT 2 100 5,000 MDF34512 MDF: .75'60.144 SHT 0 124 7,440 1 September 15,2005 Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products PART# DESCRIPTION UNIT CITY ONHAND 2004 Usage Board Ft. MDF3458 MDF:.75.60'96 SHT 21 290 9,280 MDF3459 MDF .75`60`108 EA 0 67 3,015 MOF5848 MDF.625'48'96 SHT 10 48 1,536 MDF5858 MDF.625'60'96 SHT 143 168 6,720 MDFPRM-34410-WHITE MDF: .75'49'121 PRIMED WHITE SH 106 237 9,480 MDFPRM-34412-WHITE MDF:.75'49'145 PRIMED WHITE SH 188 341 16,368 MDFPRM-34512-WHITE MDF:.75*49.145 PRIMED WHITE SH 0 98 4,704 MEL-ACBEECH-3448 MEL:ACADIA BEECH.75'49'97 G2 SHT 0 49 1,568 MEL-ACBEECH-3456 MEL:ACADIA BEECH.75'61.72 G2S SHT 1 162 4,860 MEL-ACBEECH-3458 MEL:ACADIA BEECH.75.61.97 G2 SHT 33 50 2,000 MEL-ACBEECH-3459-G2S MEL:ACADIA BEECH.75'61.109G2 SHT 5 225 9,000 MEL-AFRCLMBA-34512G2 MEL:AFRICAN LIMBA.75.5'12 G2 SHT 0 10 600 MEL-ALMBLK-3459-G2 MEL:ALMND/BLACK.75'61'109 G2 SHT 98 497 19,880 MEL-ALMCORG-3458 MEL ALMOND/C ORANGE.75*61*97 EA 515 2561 102,440 MEL-ALMCORG-3459 MEL ALMOND/C ORANGE.75'61*109 EA 0 4161 187,245 MEL-ALMOND-3448 MEL:ALMOND.75.49'97 G2S SHT 304 4003 128,096 MEL-ALMOND-3458-G2 MEL:ALMOND.75'61.97 G2S SHT 1 263 8812 352,480 MEL-ALMOND-3459 MEL:ALMOND.75*61'109 G2S SHT 123 1024 46,080 MEL-ALVMEMPHIS-3448 MEL:ALIVE IN MEMPHIS 48*96 G2 SH 0 201 6,432 MEL-ANTIQUEW-3458 MEL:ANTIQUE WHT.75'61.97 G2S SHT 0 109 4,360 MEL-ANTIQUEW-3459 MEL:ANTIQUE WHT.75'61.109 G2 SHT 0 137 6,165 MEL-BLACK-158-G2S MEL:BLACK 1"-61.97 G2S SHT 141 818 32,720 MEL-BLK-1248-G2S MEL.BLACK.5.49'97"G2S EA 127 11 352 MEL-BLK-148-G2 MEL:BLACK 1-48'96 G2S SHT 0 26 832 MEL-BLK-3448-G2S MEL:BLACK.75'49'97 G2S SHT 0 604 19,328 MEL-BLK-3458-G2S MEL:BLACK.75'61*97 G2S SHT 1 0 2275 91,000 MEL-BLK-3459-G2S MEL:BLACK.75'61.109 G2S SHT 0 405 18,225 MEL-BLK-5848-G2S MEL:BLACK.625.49.97 G2S SHT 85 55 1,760 MEL-BLKSPA-34% MEL.BLACK/SPA WHT 75*61.109 EA 0 249 11,205 MEL-CACTUS-3458-G2S MEL:CACTUS STAR .75*61*97 G2 SH 52 586 26,370 MEL-CACTUS-3459-G2S MEL:CACTUS STAR.75'61*109 G2 SH 0 21 945 MEL-CARNWH-1248G1 S MEL:CARNATION WHT.5'49'97G1 S EA 31 550 17,600 MEL-CARSAG-3459-G2 75*61.108 SHT 0 59 2,655 MEL-CGOSPR-34410G2S MEL:CNGO SPRUCE.75'49'120 G2 EA 174 171 8,208 MEL-CGOSPR-3448G2S MEL:CNGO SPRUCE.75'49'97 G2 EA 0 18 576 MEL-CGOSPR-3449G2S MEL:CNGO SPRUCE.75'49'109 G2 EA 0 284 10,224 MEL-CGOSPR-3458G2S MEL:CNGO SPRUCE.75'61'97 G2 EA 103 459 18,360 MEL-CHAMP-1248G1 S MEL:CHAMPAGNE.5'49.97 IS SHT 1 7 239 7,648 MEL-CHAMP-3459G2S MEL:CHAMPAGNE.75'61.109 2S SHT 60 414 18,630 MEL-CRNCHERY-148-G2 MEL:CROWN CHERRY 1"'49'97 G2 SHT 0 30 960 MEL-CRNCHERY-3448-G2 MEL:CROWN CHERRY.75'49'97 G2 SHT 0 131 4,192 MEL-CTSORNG-3458G2S MEL:CITRUS ORANGE.75'61*972S SHT 0 194 7,760 MEL-CTSORNG-3459G2S MEL:CITRUS ORANGE.75.61.109 SHT 122 1977 88,965 MEL-DOESKIN-34MG2S MEL:DOESKIN .75*61.97 SHT 0 185 7,400 MEL-EVETIGRIS-3458G2 IMEL:EVENING TIGRIS.75'61.97 EA 104 1 200 1 8,000 MEL-EVETIGRIS 3459G2 MEL: EVENING TIGRIS.75*61.109 EA 0 180 8,100 2 September 15,2005 Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products PART# DESCRIPTION UNIT OTY ONHAND 2004 Usage Board Ft. MEL-FIBERS-158-G2MDF MEL:FIBERS#991 1. . 24 81 97G2 MDF SHT 0 960 MEL-FIBERS-158-G2S MEL:FIBERS#Nl 1.61.97G2S SHT 84 101 4,040 MEL-FOLK-11456 MEL:FOLKSTONE 1.25*61*73 G2S SHT 0 479 14,376 MEL-FOLK-3446 MEL:FOLKSTONE.75'49'72 G2S SHT 0 117 2,808 MEL-FOLK-3448 MEL:FOLKSTONE.75*49*97 G2S SHT 348 1604 51,328 MEL-FOLK-3449 MEL:FOLKSTONE.75'48'109 G2S SHT 44 352 12,672 MEL-FOLK-34510 MEL:FOLKSTONE.75'61.120 G2S SHT 0 50 2,500 MEL-FOLK-3458 MEL:FOLKSTONE.75.61'97 G2S SHT 0 47 1,504 MEL-FOLK-3459 MEL:FOLKSTONE.75*61.109 G2S SHT 0 258 11,610 MEL-FORSBLACK-34510 MEL: BLACK/FOSYTHIA.75'5'10 SH 7 25 1,250 MEL-FORSBLACK-34512 MEL:BLACK/FOSYTHIA.75'5'12 SH 60 37 2,220 MEL-FORSYTHIA-34510 MEL:FORSYTHIA.75'61'120 G2S SH 0 100 5,000 MEL-FORSYTHIA-34512 MEL: FORSYTHIA.75'61*144 G2S SH 10 82 4,920 MEL-FORSYTHIA-34592S MEL:FORSYTHIA.75'61.109 G2S SH 24 131 5,895 MEL-FROSTYW-3459 MEL:FROSTY WHT.75.61'109 G2S SHT 13 51 2,295 1259GIMDF MEL:GROVE MYRTLE.5.61.109 G1 SHT 0 268 12,060 MEL-GRVMYRTL-1248G1 MDF:GROVE MYRTLE.5.49.97 G1 SHT 0 327 10,464 MEL-GRVMYRTL-1259G1 MEL:GROVE MYRTLE.5'61'109 GI SHT 11 45 2,025 MEL-HRMAPLE-11859M2 MEL: HDRCK MAPLE 1.125*60*109 EA 0 54 2,430 MEL-HRMAPLE-159G2S MEL HRDRCK MAPLE 1*61*109G2S SHT 0 36 1,620 MEL-HRMAPLE-3448 MEL:HDRCK MAPLE.75'49'97 G2S SHT 0 126 4,032 MEL-HRMAPLE-34512 MEL:HDRK MAPLE.75'61'144 G2S SHT 1 485 29,100 MEL-HRMAPLE-3458 MEL: HDRCK MAPLE.75'61'97 G2S SHT 0 129 5,160 MEL-HRMAPLE-3458MDF MEL:HDRCK MAPLE.75.61`97 G1 S SHT 0 28 1,120 MEL-HRMAPLE-3459 MEL: HDRK MAPLE.75'61'109 G2S SHT 0 205 9,225 MEL-JUTE-3448-G2S MEL:JUTE.75 X 49 X 97 G2S SHT 66 211 6,752 MEL-JUTE-3459-G2S MEL:JUTE.75 X 61 X 109 G2S SHT 30 103 4,635 MEL-KENMAP-3449 MEL:KENSINGTON.75*49*109 G2S SH 0 321 10,272 MEL-KENMAP-3459 MEL:KENSINGTON.75*61.109 G2S SH 55 1181 53,145 MEL-MREDNVHITE-3459 MEL:MANRED/WHITE 3/4 60.108 SH 0 31 1,395 MEL-MRED-3449 MEL:MANDRIN RED.75'49'109 G2 SHT 0 60 2,160 MEL-MRED-34510 MEL:MANDRIN RED.75'61*120 G2 SHT 0 26 1,300 MEL-MRED-34510-GIS MEL:MANDRINRED.75.61.120G1S SHT 73 31 1,550 MEL-MRED-34512 MEL:MANDRIN RED.75'61'144 G2 SHT 0 52 3,120 MEL-MRED-3458 MEL:MANDRIN RED.75'61.97 G2S SHT 0 231 9,240 MEL-MRED-3459G2S MEL:MANDRIN RED.75'61.109 G2 SH 1 509 22,905 MEL-NATTIGR►S-3458G2 MEL:NAT TIGRIS.75'61.97 G2S EA 68 76 3,040 MEL-PUTTY-3448 MEL:PUTTY.75'49'97 G2S SHT 0 13 416 MEL-RIVIERA-3448-G2 MEL:RIVIERA MAPLE.75'48'96 SH 1 0 205 6,560 MEL-RIVIERA-3458-G2 MEL: RIVIERA MAPLE.75'60'96 SH 50 100 4,000 MEL-SAGUARO-11858 G2 MEL:SAGUARO 1.125*61.97 G2S SHT 21 36 1,440 MEL-SAGUARO-3448 MEL:SAGUARO.75*49*97 G2S SHT 80 282 9,024 MEL-SAGUARO-3448G1 F MEL:SAGUARO.75*49*97 G1 S FLK EA 0 44 1,408 3449G1MID MEL:SAGUARO.75'49.109 G1 MDF SH 0 12 432 MEL-SAGUARO-3458 MEL:SAGUARO.75*61*97 G2S SHT 6 113 4,520 MEL-SAGUARO-3458MG1 MEL:SAGUARO 3/4 5 X 8 MDF Gt S SHT 22 207 8,280 3 September 15,2005 Impressions Marketing Group, Inc. - 2004 Emissions Inventory ES-7, Wood Products PART# DESCRIPTION UNIT CITY ONHAND 2004 Usage Board Ft. MEL-SPAWHT-148 MEL:SPA WHT.75'48.960 G2S SH 95 1586 50,752 MEL-SPAWHT-3458 MEL:SPA WHT.75'61.97 G2S SH 21 294 11,760 MEL-SPAWHT-3459G2S MEL:SPA WHT.75'61.109 G2S SH 0 8 360 MEL-STIGRIS-11858 MEL SAFFRON TIGRIS 1.125*61*97 SHT 20 79 3,160 MEL-TRUEWHITE-3459 MEL:TRUE WHITE.75'61'109 G2S SHT 5 27 1,215 MEL-VANMAP3459-G2S MEL:VANIL MPLE .75'80'109 G2 SH 4 7 315 MEL-WHITE-1248 MEL:WHITE.5'49.97 G2S EA 23 17 544 MEL-WHITE-3458 MEL:WHITE.75'61.97 G2S SHT 45 54 2,160 MEL-WHITE-5848 MEL.WHITE.625'48'96 G2S SHT 133 1589 50,848 MEL-WHITE-5858 MEL.WHITE.625'60'96 G2S SHT 0 161 6,440 PLY-ACFIR-148 PLY FIR ACX 1"4 X 8 EA 0 6 192 PLY-BENDAU8 PLY LAUAN BENDING 1/8 4 X 8 SHT 0 67 2,144 PLY-BEND-3848 PLY LAUAN BENDING 3/8 4 X 8 SHT 0 104 3,328 PLY-BEND-3884 PLY LAUAN BENDING 318 8 X 4 SHT 0 66 2,112 PLY-CCX-3448 PLY CDX .75*48*96 SHT 0 773 24,736 PLY-CONST-1248 PLY:CONST GRADE.5-48-96' EA 0 124 3,968 PLY-CONST-3448 PLY:CONST GRADE 3/4.4'8 SHT 0 4965 158,880 PLY-CONST-3848 PLY:CONST GRADE 3/8'4'8,COX SHT 0 3 96 PLY-LAUAN-1448 PLY LAUAN INT.25'48'96 SHT 0 575 18,400 BRCH3448 .75 EA 0 32 1,024 PLY-MAP-MDF-3448-PS PLY MAPLE NAT 3/4 4X8 MDF AA SHT 0 2 64 PLY-MARINE-3448 PLY:MARINE 3/4.4'8 SHT 0 118 1 3,776 PLY-MARINE-3848 PLY:MARINE 3/8'4'8 SHT 0 15 480 PLY-T1-11-5848.8 PLY TI-11 .625'48'96 8"OC SHT 0 682 21,824 219,905 3,089,102 4 2/16/05 Impressions Marketing Group, Washington Plant DISA Air Filtration System Flow Diagram ThermwoodIr Vega Sander Torwegge eai CNC Weeke CNC Bander BHC350 Optimat 310 Air Weeke CNC Bander Saw Filtration Dust Collector Weeke CNC Weeke CNC Bander Saw Top Master V Groover Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, NC 27889 County: Beaufort DAQ Region: Washington Emission Source/Operating Scenario Data North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory - Calendar Year 2004 1.Emission Source ID(from permit) or Emission Source Group ID B-1 2.Emission Source Description: SD-1000 Semi-Down draft spray booth with dry filter controls 3. Operating Scenario Description: Spay nainting.of»arts for display industry 4.SCC Description: Not Aonlicablc 5.Throughput/units in 2004: (e.g. production or fuel use): 28,800 components for retail display cabinetry(est) 6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content (Btu/units) / 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): _1000/8 8. Control Device Information Order CS-ID CD ID Control Device Description as listed inpermit) N/A N/A N/A N/A 9. Emission Release Point ERP Information: (Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP (in feet) Circle(mom#) (F) (Feet/sec) Flow Rate Description Rectangle(L x W) (Acfm) (in 0.1 fed) N/A NIA N/A N/A N/A N/A N/A N/A 10. 0 Operating Schedule: (Source/ erating Scenario that best characterizes Calendar Year 2004) P g OP Hours per Day(8) Days per Week(5 ) Weeks per Year(30) 11.Typical Start& End Times For Operating Scenario: Start:_7:00AM_End: 3:00PM 12.Seasonal Periods Percent Annual Throu h ut: Jan-Feb+Dec 25% March-May 25% June-Aug. 25% Sept.-Nov. 25%_17� Emission Source ID: SB-1 13. Actual Emissions per Pollutant Listed for: Attach calculations and documentation of emission factors or other estimation methods used. Criteria Pollutant Emissions- Emission Estimation Control Efficiency (NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls) (Tons/Year) for year 2004 (See Instructions) CO CO N Ox NOx PM(TSP) PM(TSP) PM10 PM10 PM2.5 PM2.5 S02 S02 VOC VOC 1.21 02 HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency (In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls) Instructions) (Pounds/Year)for year 2004 (See Instructions) Ethyl Acetate 141786 45.72 02 Methyl Isobutyl 108101 159.45 02 Ketone Hexane, n 110543 0.00 02 Methyl Ethyl Ketone 78933 356.52 02 Toulene 108883 1,401.31 02 X lene 1330207 454.94 02 Emission Source ID: SB-1 Comments regarding this Operating Scenario(identify by field orgeneral): Item 2 — corrected to read SD-1000 in place of SD-100 If you do not provide all information your inventory will be deemed incomplete and returned to you To review detailed instructions or other information,go to web page: http://daq.state.nc.us/monitor/eminv/forms/ Most information on this form is not subject to claims as confidential business information. The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005. If pre-filled information is incorrect, please strike over and replace with correct information 9/17/05 Emmissions Inventory 2004 Report - Calculations S131 Quantity Quantity Description Quantity % Gal. lb/Gal Lb. MagnaMax Precatalyzed Lacquer MC 14812 (Black Lacquer) ML Campbell 23.07 7.88 181.82 Ethyl Acetate 5.0% 1.15 9.09 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 0.0% 0.00 0.00 X lene 0.0% 0.00 0.00 IFL -Sherwin Williams - Brenntag LT-190 Lacquer Thinner 495.95 6.43 3188.93 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 5.0% 24.80 159.45 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 31.0% 153.74 988.58 X lene 5.0% 24.80 159.45 MagnaMax Precatalyzed Lacquer W29714 (HD Beige) ML Campbell 30.78 8.59 Ethyl Acetate 8.0% 2.46 21.15 Methyl Isobut I Ketone 0.0% 0 0.00 Hexane, n 0.0% 0 0.00 Methyl Ethyl Ketone 0.0% 0 0.00 Toulene 0.0% 0 0.00 X lene 0.0% 0 0.00 MagnaMax Precatalyzed Lacquer W29714 (Atrium White) ML Campbell 19.38 8.59 Ethyl Acetate 8.0% 1.55 13.32 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 0.0% 0.00 0.00 X lene 0.0% 0.00 0.00 Sherwood Wood Surfacer& Flat Lacquer , Flat White White Primer), P65W1 916.56 9.64 8835.64 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 4.0% 36.66 353.43 Toulene 4.0% 36.66 353.43 X lene 3.0% 27.50 1 1 265.07 9/17/05 Emmissions Inventory 2004 Report - Calculations S131 Quantity Quantity Description Quantity % Gal. lb/Gal Lb. PROMAR 400 Interior Latex, Black, B30B400 (Flat Black Latex) 92.34 9.63 889.23 Ethyl Acetate 0.0% 0 0.00 Methyl Isobut I Ketone 0.0% 0 0.00 Hexane, n 0.0% 0 0.00 Meth I Ethyl Ketone 0.0% 0 0.00 Toulene 0.0% 0 0.00 X lene 0.0% 0 0.00 MagnaMax Precatalyzed Lacquer W29714 (Safety Orange) ML Campbell 2.01 8.59 Ethyl Acetate 8.0% 0.16 1.38 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 0.0% 0.00 0.00 X lene 0.0% 0.00 0.00 MagnaMax Precatalyzed Lacquer W29714 (HS Green) ML Campbell 1.14 8.59 9.79 Ethyl Acetate 8.0% 0.09 0.78 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 0.0% 0.00 0.00 X lene 0.0% 0.00 0.00 MagnaSand Precat Sealer MC115049 ML Campbell 79.80 7.46 595.31 Ethyl Acetate 0.0% 0.00 0.00 Methyl isobutyl Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 0.0% 0.00 0.00 X lene 0.0% 0.00 0.00 Precat 200 Precatalyzed Lacquer C24114(Clear Lacquer) ML Campbell 92.34 7.40 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 8.0% 7.39 54.67 X lene 4.0% 1 3.69 27.33 9/17/05 Emmissions Inventory 2004 Report - Calculations SB1 Quantity Quantity Description Quantity % Gal. lb/Gal Lb. OPEX ro cuction Lacquer, Semi-Glosss White L61W38 (Semigloss White) Sherwin Williams 9.12 8.48 77.34 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 4.0% 0.36 3.09 Toulene 6.0% 0.55 4.64 Xylene 4.0% 1 0.36 1 1 3.09 Pollutant lb By Pollutant&VOC Usage Calculated from 2004 Code or Paint Log CAS Total lb TAP HAP VOC Ethyl Acetate 141786 45.72 45.72 0.00 45.72 Methyl Isobut I Ketone 108101 159.45 159.45 159.45 159.45 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 356.52 356.52 356.52 356.52 Toulene 108883 1401.31 1401.31 1401.31 1401.31 X lene 1330207 454.94 454.94 454.94 454.94 Total 2417.94 2372.22 2417.94 Tons 1.21 1.19 1.21 Potential weeks of operation 50 Estimated weeks of operation 32 Average lb per unit 25 Average units per cycle 30 Average cycles per shift 6 Maximum size per unit 48 X 96 Average units per shift 180 Operational Days 160 Est#display ieces 28,800 Facility Name: Impressions Marketing Group, Inc. Facility ID: 0700113 234 Springs Road Permit: 08992R02 Washington, County: Beaufort 9 NC 27889 ty DAQ Region: Washington Emission Source/Operating Scenario Data North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory - Calendar Year 2004 1. Emission Source ID(from permit) or Emission Source Group ID 2.Emission Source Description: SDD-1000 Semi-Down draft spray booth with drv_filter controls 3.Operating Scenario Description: Spray painting of parts for display industry 4.SCC Description: Not Applicable 5. Throughput/units in 2004: (e.g. production or fuel use): 10,800 components for retail display cabinetry(est) 6. Fuel Information(If fuel is used) %Sulfur %Ash Heat content (Btu/units) / 7. Capture Efficiency (%of Emissions from this Process Vented to Control Device or Stack): 1000/0 8. Control Device Information Order CS-ID CD ID Control Device Description as listed inpermit) N/A N/A N/A N/A 9.Emission Release Point(ERP)Information: Sources vented to more than one ERP use additional entry lines): ERP ID ERP Type Height Diameter Temperature Velocity Volume ERP (in feet) Circle(enter it): (F) (Feet/sec) Flow Rate Description Rectangle(L x W) (Acfm) (in 0.1 feet) N/A NIA N/A N/A N/A N/A N/A N/A 10. Operating Schedule: (Source/Operating Scenario that best characterizes Calendar Year 2004) Hours per Day (8) Days per Week(5) Weeks per Year(50) 11. Typical Start& End Times For Operating Scenario: Start:_7:00AM_End:_3:00PM_ 12. Seasonal Periods Percent Annual Throu h ut: Jan-Feb+Dec 0a/o March-May 0% June-Aug. 100% Sept.-Nov. 90% Emission Source ID: SB-2 13. Actual Emissions per Pollutant Listed for: Attach calculations and documentation of emission factors or other estimation methods used. Criteria Pollutant Emissions- Emission Estimation Control Efficiency (NAAQS) Pollutants Code Criteria Pollutants Method Code (Net after all controls) (Tons/Year)for year 2004 (see Instructions) CO CO NOx NOx PM(TSP) PM(TSP) PM10 PM10 PM2.5 PM2.5 S02 S02 VOC VOC 0.88 02 HAP/TAP Pollutants CAS Emissions Emission Estimation Control Efficiency (In Alphabetical Order) (see HAP/TAPS Method Code (Net after all controls) Instructions) (Pounds/Year)for year 2004 (See Instructions) Ethyl Acetate 141786 0 02 Methyl lsobutyl 108101 128.63 02 Ketone Hexane, n 110543 0 02 Methyl Ethyl Ketone 78933 203.52 02 Toulene 108883 1,102.78 02 Xylene 1330207 332.15 02 Emission Source ID: SB-2 Comments regarding this Operating Scenario(identify by field orgeneral): 12. Seasonal Periods— Spray booth put in operation in August. S ra booth is only used when painting of A specific product is required. (Whites only) If you do not provide all information your inventory will be deemed incomplete and returned to you To review detailed instructions or other information,go to web page: htti):Hdaq.state.ne.us/monitor/eminv/forms/ Most information on this form is not subject to claims as confidential business information. The emission inventory must be returned(Postmarked)to the appropriate DAQ regional office by October 02,2005. If pre-filled information is incorrect,please strike over and replace with correct information i 9/16/05 Emissions Inventory 2004 Report - Calculations SB2 Quantity Quantity Description Quantity % Gal. lb/Gal Lb. IFL -Sherwin Williams - Brenntag LT-190 Lacquer Thinner 400.09 6.43 2572.58 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 5.0% 20.00 128.63 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 0.0% 0.00 0.00 Toulene 31.0% 124.03 797.50 X lene 5.0% 20.00 128.63 OPEX 161 Prodcuction Lacquer, Semi-Glosss White L61W38 (Semigloss White) Sherwin Williams 600.00 8.48 5088.00 Ethyl Acetate 0.0% 0.00 0.00 Methyl Isobut I Ketone 0.0% 0.00 0.00 Hexane, n 0.0% 0.00 0.00 Methyl Ethyl Ketone 4.0% 24.00 203.52 Toulene 1 6.0% 36.00 305.28 X lene 4.0% 24.00 203.52 Pollutant lb By Pollutant&VOC Usage recorded from 7/04 Code or start-up CAS Total lb TAP HAP VOC Ethyl Acetate 141786 0.00 0.00 0.00 0.00 Methyl Isobut I Ketone 108101 128.63 128.63 128.63 128.63 Hexane, n 110543 0.00 0.00 0.00 0.00 Methyl Ethyl Ketone 78933 203.52 203.52 203.52 203.52 Toulene 108883 1102.78 1102.78 1102.78 1102.78 X lene 1330207 332.15 332.15 332.15 332.15 Total 1767.08 1767.08 1767.08 Tons 0.88 0.88 0.88 Potential weeks of operation 24 Estimated weeks of operation 12 Average lb per unit 25 Average units per cycle 30 Average cycles per shift 6 Maximum size per unit 48 X 96 Average units per shift 180 Operational Days 60 Est#display ieces 10,800 Miscellaneous Information attached. Albert G Klemm, September 22, 2005 Month and Year mac, Page 1 DISA NFK-2000 Filter System Loci and Check Sheet Daily PM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Check for proper operation �5 KS A 2S j� � Ensure waste is being n/� contained in dumpster f2,� � 1�) ' �S I� ;`�, � D Ensure waste is being {� ( spread evenly a Ensure hanging bags are �f t secured and not damaged /2 �� r Monthl -Check Grease bearings on fan motors. �2S Grease auger bearings and check V belts. Visually inspect all other V S belts Clean out side area around 2s DISA Filter System Instructions: 1. Initial all other blocks as item is completed. 2. Record any unusual conditions and actions taken on log sheet. 3. Perform monthly PM during last week of each month. Month and Year w� ��� Zoe Page 2 DISA NFK-2000 Filter System Log and Check Sheet Date & Initials_ Comment I Page 1 4/28/04 DISA NFK2000 Filter System - 6 Month PM A. On the day before PM is scheduled, inspect machine while running. 1. Survey filter system, listen for any unusual noises and vibration. Note and correct during PM. 2. Walk around filter system, inspect visually. Look for damaged or loose components, unusual smell and extreme heat. Also, look for excessive dust leaks. Note and correct during PM. 3. Ensure you have all the required parts before performing the PM 4. Check for proper machine operation. Note and correct any problems during PM. B. Perform daily, weekly and monthly PM while performing 6 month PM. C. Observe all safety and lockout procedures during PM performance. Lockout DISA Filter System at main disconnect as required. D. Note: This PIVI is to be performed in a anticipated manner. During inspection, note any parts that are in acceptable condition now but will need to be replace during the next 6 month PM. Order these parts in time for that PM and replace during PM. Procedure !I Drawing attachment identify the specific maintenance to be performed A. Figure 1 Maintenance. Item # 1. Microswitch in filter hopper section door, check that the system stops when door is open 2. Filter hopper section, check for wear and accumulation of material. 3. Filter bag, check for damage, holes and leaks. 4. Filter bags, check securing in tubular plate. 5. Filter bags, check suspension. 6. Check valves, check for function and wear. 7. Filter housing, check for function and wear. 8. Filter doors, check excess pressure - opening function. 9. Filter top plates, check tightness at joints. 10. Exhaust grids, return air filters, injection bags, check, clean or replace. 11. Dampers for outlet air, return air (mixing damper, summer/winter damper, and similar). Check and function test. 12. Fire damper, check and test microswitch. 13. General function testing, Including power control functions, particularly j safety functions. i i Page 2 DISA NFK2000 Filter System - 6 Month PM 4/28/04 B. Figure 2 Maintenance Efr Item # 1. Lubricate flange bearings with SKF lithium grease LGMT3 or equivalent. 2. Check shaft for velocity monitor for wear. 3. Drive chain wheel with slot, check for wear. 4. Check bushing for wear. 5. V belts, check for tension and wear. Always replace belts in sets if applicable. 6. Check and clean electric motor. 7. Check tubular shaft gear. Change oil in shaft gear TA and shaft gear STM on a yearly basis. Inspect old oil for contamination. Shell Omala 320 or equivalent is specified. 8. Check function of velocity monitor. C. Figure 3 Maintenance Ln Item # 9. Lift roll for chain, check for wear. 10. 12-tooth plastic sprocket, check for wear. 11. Sleeve, check for wear. 12. Chain, including carriers, check for wear. 13. Chain master link including split, check for wear. 14. Scrapers, check for wear, replace if required. D. Figure 4 Maintenance Item # 15. Slide rail, check for wear, replace if required. 16. Tightening shaft, check for wear. q 17. Toothed wheel without slot, check for wear. 18. Bushing, check for wear. 19. Bushing for tightening spindle, check for wear. 20. Spacer, check and lubricate, 21. Threaded spindle, check for wear and lubrication. Adjust and tighten chain. Ensure chain has not stretched excessively and matching sprockets aren't excessively worn. 22. Hand wheel for threaded spindle, Check and lubricate. 23. Lock handle for hand wheel, check and lubricate. Page 3 DISA NFK2000 Filter System - 6 Month PM 4/28/04 E. Norfab Rotary Valve NRS. (Figure 5) 1. Clean gear motor. 2. Check rotor housing, shaft seal, etc., outside and motor bracket for wear. 3. Check rotor housing inside for wear and tramp material. 4. Check rotary valve shaft for wear. 5. Check and grease rotary valve bearings - Castrol LM or similar. 6. Change V belts. 7. Check connected transport pipes. F. Lenze gear motors - if applicable - Inspect, change oil every 3 years, type CLP 460 mineral oil or equivalent. G. Fan Motors 1. Check fan housing, fan inlet and outlet for signs of wear and corrosion. 2. Check fan housing for vibration and signs of wear, clean. 3. Check flexible connections for wear and leaks. At the same time check electrical connections for static electricity. 4. Lubricate beatings. 5. Check V belts. Replace in sets if worn. Adjust as required. 6. Check belt guard for corrosion. 7. Check sealing of shaft/fan housing and lubricate. 8. Check electrical connection for bypass of static electricity for signs of corrosion. s. Clean outside of motors and fans. 10 Grease any fittings. Wipe excess grease from fittings. Shell Avania 3 or equivalent. H. Dodge Screw Conveyor y r Drive 1. Clean and inspect drive. Change V Belts. 2, Change oil in reducer, clean magnetic drain plug, Mobil 626 synthetic oil or non detergent automotive gear oil Is recommended. Cycle can be extended to one year with synthetic oil. Note any contamination in old oil. It could indicate wear in the reducer. 1. Inspect all ductwork. Make necessary repairs. Page 4 DISA NFK2000 Filter System - 6 Month PM 4/28/04 J. Electrical - inspect and clean control panel. Inspect all system wiring. { Ensure all conduit and connectors are in good condition. Check wiring to u drives and subassemblies. Ensure water tight connections are water tight. Check main disconnects, ensure equipment is properly grounded. K. Miscellaneous -Although the instruction manual appears to be complete, it deals in a large part with assemblies. There may be additional items requiring maintenance, note them so they can be addressed as we learn more about the DISA filter system. L. Ensure that system is re-assembled properly and no fasteners are missing. M. Clean up work area. Ensure there are no tools laying around.N. Ensure proper system operation upon completion of PM. �- O. Order any parts that are needed to correct an problems corrected during PM. Schedule repair when parts are received. not Comments s � °`vim L Parts Ordered Quantity Part Description Part Number Maintenance Supervisor -L' Date 67 Page 5 4/28/04 DISA NFK2000 Filter System - 6 Month PM Drawing Attachment Figure 1 Figure 2 Figure 3 Figure 4 y Y, Figure 5 - Pictured is auger assembly in instruction manual. Ours has a belt drive and is mounted separately.