AQ_F_1400226_20220222_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Caldwell Cabinets of NC, LLC
NC Facility ID 1400226
Inspection Report County/FIPS: Caldwell/027
Date: 02/22/2022
Facility Data Permit Data
Caldwell Cabinets of NC, LLC Permit 10413/R00
3441 Hickory Blvd. SW Issued 12/9/2014
Hudson,NC 28638 Expires 11/30/2022
Lat: 35d 49.8832m Long: 81 d 27.3999m Class/Status Small
SIC: 2434/Wood Kitchen Cabinets Permit Status Active
NAICS: 33711 /Wood Kitchen Cabinet and Countertop Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
James Hamrick Amy Moore James Hamrick
Operations Manager Member Officer Operations Manager
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 02/22/2022.
Inspector's Name Bob Graves
Inspector's Signature: it.e�Nam✓ Operating Status Operating
Compliance Status Compliance -inspection
Action Code FCE
Date of Signature: 1 ` 1-z2 Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 * HAP
No emissions inventory on record.The emissions inventory is due 09/01/2022.
* Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
Inspection Report:
1) Location: Caldwell Cabinets of NC, LLC is located at 3441 Hickory Blvd. SW in
Hudson, NC. Caldwell County.

Caldwell Cabinets of NC, LLC
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Directions: From ARO, take I-40 east Jamestown Road exit 100. Follow Jamestown
Rd. to Hwy 70 East. Follow to hwy 18/64. Follow 18/64 to Lenoir. In Lenoir turn
right onto Southwest Blvd and go to end that joins into 321 South. Follow to Hudson
and go past Mission Road red light and look on right for 3441 address.
2) Facility Overview
Safety: safety shoes and glasses.
Facility Contacts: correct as listed. Verified the contacts based on FACFINDER
printout. Reba Walker is the new invoice contact with a mailing address at PO Box
547, Hudson,NC. Her e-mail address is: [e-mail].
Overview: Caldwell Cabinets of NC is a woodworking facility that produces cabinets
for industry. This facility is permitted under Air Permit No. 10413R00, effective
from December 9, 2014, until November 30, 2022. Last compliance inspection was
performed by Richard Morris on December 3, 2019.
Current throughputs: 2021
Employees: 30
Hours of operation: 40-48 hrs./wk., 52 wks./yr.
Inspection Observations: On February 22, 2022, I (Bob Graves) arrived at the
facility. No dust or odors were observed offsite of the facility's property. I met with
the facility contact, James Hamrick, Operations Manager. Mr. Hamrick gave a tour of
the facility and access to records. The facility was operating on the day of inspection.
All woodworking equipment are connected to the dust collection system and
appeared to be in good condition. I observed the bagfilter while operating and found
that it is currently venting to the inside of the building. The bagfilter's duct work and
dust loading trailer appeared to be in good condition. The dry filter paint booth was
not in operation. The spray booth filters are changed about every two weeks.
Based on my conversation with Mr. Hamrick, we discussed the following:
a) The facility's business was increasing in 2021, but has been slower so far in 2022.
We also discussed their upcoming permit renewal.
Process Description:
Various tools including a cnc, table saws, and sanders are used to manufacture
custom cabinets.

Caldwell Cabinets of NC, LLC
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3) Emission Source and Regulatory Review:
Permitted Sources are:
Emission Emission Source Control Control System
Source ID F Description System ID Description
ES-1 woodworking and dust collection system CD-1 one bag filter
(1,607 square feet of filter area)
Insignificant Sources:
None
Stipulation Review:
A.2 Permit Renewal. Emission inventory and permit required 90 days prior to
permit expiration.
A.3 Particulate Control Requirement. The Permittee shall not discharge
particulate matter caused by the working, sanding, or finishing of wood
without providing, as a minimum for its collection, adequate duct work
and properly designed collectors. In compliance. All woodworking
equipment was connected to dust control system. The duct work inside
and outside the building appeared to be in good condition.
A.4 Visible Emissions. In compliance. No emissions observed.
A.6 Fugitive Dust Control. In compliance. The only source for fugitive dust
is the parking lot which is small, and gravel covered.
A.7 Fabric Filter Requirements. In compliance. I reviewed their bagfilter
logbook. I observed good record keeping documentation. The facility
keeps records on bag filter replacement, maintenance and repair. Last
inspection dated February 4, 2022.
A.8 Control of Odorous Emissions. In compliance. I did not detect any dust
or odors before entering the facility property and during the inspection.
4) Reporting requirements:
There are no reporting requirements in this permit.
5) Compliance History Review:
There have been no violations at this facility since permit issuance in December 2014.
6) Stack Test Review:
There is no stack test requirement.
7) 112R Status: Based on the facility's inventory, it was decided that they are not
subject to 112R reporting requirements.

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8) Compliance Assistance and Recommendation:
We discussed their upcoming permit renewal. Later, I emailed the facility the small
business assistance link. No recommendations were discussed during the inspection.
8) Conclusion/Compliance Statement:
Based on review of records and visual observations, this facility appeared to be
operating in compliance with the Air Quality standards and regulations at the time of
this inspection.