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Home My WebLink AboutAQ_F_1400155_20220302_CMPL_CAV-Rpt NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY B& E Woodturning, Inc. NC Facility ID 1400155 Compliance Assurance Visit(CAV) Report County/FIPS: Caldwell/027 Date: 03/02/2022 Facility Data Permit Data B &E Woodturning, Inc. Permit n/a 2395 Howard Arnett Road Issued n/a Lenoir,NC 28645 Expires n/a Lat: 35d 55.3117m Long: 81 d 31.9950m Class/Status Permit Exempt SIC: 2426/Hardwood Dimension& Flooring Permit Status Inactive NAICS: 321912/Cut Stock, Resawing Lumber,and Planing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Sammy Greer Sandra Poarch Kris Siemer MALT Part 63: Subpart 6J Operations Mgr. Vice-President Office Manager (828)758-2843 (828)758-2843 (828)758-2843 Compliance Data Comments: ICAV Date 03/02/2022 Inspector's Name Bob Graves Inspector's Signature: �� Operating Status Operating Compliance Status Compliance—procedural requirements Date of Signature: 31312,,, J�2i Action Code FCE CAV Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 * HAP 2014 0.3400 0.3700 0.0200 --- 0.0100 0.1700 0.2000 2009 0.0100 0.0700 0.0200 --- 0.0100 0.0100 0.1600 * Highest HAP Emitted(in pounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested 1. Location: B & E Woodturning Inc. is located at 2395 Howard Arnett Road in Lenoir, NC. Caldwell County. B & E Woodturning, Inc. Page 2 Directions: From Lenoir, take Hwy 321N to NuWay Circle and turn right. Follow road to Howard Arnett Road (right fork). This road turns into Long Branch Road. The facility is located on the left. 2. Facility Overview: B & E Woodturning manufactures woodturnings for the furniture industry. This facility is now permit exempt effective from November 30, 2016. Last compliance inspection conducted on February 4, 2020 by Richard Morris. Safety Contacts: safety shoes, eye and ear protection. Facility Contacts: Verified the contacts based on FACFINDER printout. Correct as listed. Process Description: Various saws, routers, and sanders are used to cut, shape and form components for the furniture industry Current throughputs: 2021 Employees: 16 Hours: 36 hrs./wk., 50 wks./yr. Production: 228 tons wood dust 3. Emission Sources are: Emission Source Control Control System Source ID Description System ID i Description Emission ES-1 one wood waste collection system one bagfilter(4,676 square feet IF-____._ . I CD FTD-1 of filter area) ES-2 one wood waste transfer/truck loading operation Insignificant/Exempt Activities Exemption Source of Source of Title Source F Regulation TAPs? V Pollutants? I-1 - one No. 2 fuel oil-fired boiler(1.27 million Btu per 2Q .0102 h p ) O( )( )()O........... Yes Yes our maximum heat input rate; installed in 2004 c 2 B i I I-2 - one sanding operation with bagfilter control(not 2Q .0102 venting to atmosphere) (c)(1)(L)(xii) N0 No i .......... Inspection Observations: On March 2, 2022, I, Bob Graves arrived on-site and met with Sandra Poarch, Vice-President, and Kris Siemer, Office Manager, and Sammy Greer, Operations Manager. Ms. Poarch and Ms. Siemer gave access to records. Mr. Greer gave a tour of the facility. B & E Woodturning, Inc. Page 3 a) The bagfilter logbook is kept in the front office and I was able to examine its entries. LCC Environmental performs the repairs and maintenance work on the bag house. Invoices documented repairs on the bag house by LLC Environmental on 1/28/2022 and 2/3/2022. B & E conducts monthly visual inspections that include checking for dust leaks, ductwork, bag filter checks, and structural integrity. The logbook showed multiple monthly entries. In Compliance. b) Talked about NESHAP (6J) requirements. They have a 1.27 million Btu/hr. #2 fuel oil-fired boiler and performed their required tune up on December 13, 2013. This is a seasonal boiler, so the next tune-up was due in 5 years before January 13, 2019. They did not perform the required tune-up and were issued a NOD on February 6, 2019. They had the tune-up performed on February 4, 2019 by Link Boiler. Compliance Assurance Visit review: ID No. Description Comments This system was observed in operation. All connections to ductwork looked good ES-1 ES- One bagfilter(4,676 square feet of filter area) installed on a with no obvious holes. There is a two- 21 wood waste collection system and a wood waste transfer/truck trailer truck load out. I did not observe controlled loading operation. any excess dust around the trailers by CD indicating good capture Magnahelic FTD-1 reading was 1.5 inches H2O at bag house. During the CAV,bag house was venting into the building. Used for comfort heat only. Permitting not required due to size. This was not in I-1 One boiler rated at 1 MMBtu/Hr. #2 fuel-oil. operation at the time of site visit. The boiler was built in 2002 by Smith Cast Iron Boilers. I did not observe any visible emissions from the stack. Regulatory Review: 2D.0512 —Particulate Control. In compliance. All sources appeared to be adequately controlled. 2D.0521 —Visible Emissions. In compliance. I did not observe any visible emissions during my CAV. Bagfilter Maintenance: The bagfilter inspection and maintenance is no longer required. I inspected the bagfilter logbook and found recent entries. LCC Environmental performs the repairs and maintenance work on the bag house. Invoices documented repairs on the bag house by LLC Environmental on 1/28/2022 and 2/3/2022. B & E conducts monthly visual inspections that include checking for dust leaks, ductwork, bag filter checks, and structural integrity. The logbook showed multiple monthly entries. In Compliance. B & E Woodturning, Inc. Page 4 63.11223(d) - Seasonal boilers must conduct a tune-up every 5 years as specified in paragraphs (b) (1) through (7) of this section. Each 5-year tune-up must be conducted no more than 61 months after the previous tune-up. For a new or reconstructed seasonal boiler,the first 5-year tune-up must be no later than 61 months after the initial startup. You may delay the burner inspection specified in paragraph (b) (1) of this section and inspection of the system controlling the air- to-fuel ratio specified in paragraph(b) (3) of this section until the next scheduled unit shutdown, but you must inspect each burner and system controlling the air- to-fuel ratio at least once every 72 months. Seasonal boilers are not subject to the emission limits in Table 1 to this subpart or the operating limits in Table 3 to this subpart. This rule requires a boiler tune-up every 61 months for seasonal boilers. Last tune-up was performed on December 13, 2013. Tune-up was due before January 13, 2019 and was not been performed. NOD issued on February 6, 2019. Tune- up was completed by Link Boiler on February 4, 2019. Now in compliance. Next Tune-up due in 61 months, March 2024. Reporting requirements: There are no reporting requirements for this facility. 4. Compliance History: There have been no violations at this facility in past 5 years. As mentioned above, a Notice of Deficiency (NOD) was issued on February 6, 2019, to address the failure to comply with 40 CFR Part 63, Subpart JJJJJJ. 5. Stack Test: none since the last inspection. 6. 112R Status: Based on the facility's inventory, it was decided that they are not subject to I I2R reporting requirements. 7. Comments and Compliance Statement: Based on review of records and visual observations, this facility appeared to be operating in compliance with the rules and regulations at the time of this compliance assurance visit.