HomeMy WebLinkAboutAQ_F_1400164_20220224_CMPL_InspRpt NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Pine Mountain Finishing, Inc.
NC Facility ID 1400164
Inspection Report County/FIPS: Caldwell/027
Date: 02/24/2022
Facility Data Permit Data
Pine Mountain Finishing, Inc. Permit 01475/R18
2670 Alfred Hartley Road Issued 8/24/2017
Lenoir,NC 28645 Expires 7/31/2025
Lat: 35d 52.9420m Long: 8 1 d 28.7140m Class/Status Small
SIC: 2511 /Wood Household Furniture Permit Status Active
NAICS: 337122/Nonupholstered Wood Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Gary Scott Gary Scott Gary Scott MACT Part 63: Subpart 6J
President President President
(828)726-8002 (828)726-8002 (828)726-8002
Compliance Data
Comments:
Inspection Date 02/24/2022
Inspector's Name Bob Graves
Inspector's Signature: 0 Operating Status Operating
Compliance Status Compliance- inspection
Action Code FCE
Date of Signature: 3 Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 * HAP
2016 0.2100 --- --- 13.00 --- 0.0200 2077.00
2011 0.2500 --- --- 10.16 --- 0.0300 2684.00
* Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE: None
Date Test Results Test Method(s) Source(s)Tested
L-
1) Location: Pine Mountain Finishing, Inc. is located at 2670 Alfred Hartley Road in Lenoir,
NC. Caldwell County.
Pine Mountain Finishing, Inc.
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Directions: From Lenoir, take Hwy 321 south and turn left onto Mt. Herman Road (just before
Caldwell Community College). Travel approx. 1 mile to a four way stop sign and turn left onto
Freezer Locker Road, which turns into Alfred Hartley Road. The facility will be on the right.
2) Facility Overview: Pine Mountain Finishing repairs/refinishes imported wood furniture,
contracts raw wood finishing, and refinishes furniture for antique dealers. This facility is
permitted under Air Permit No. 01475R18, effective from August 24, 2017, until July 31, 2025.
Last compliance inspection conducted on January 23, 2020 by Bob Graves.
Safety: Safety Shoes, eye/ear protection.
Facility Contacts: Verified the contacts based on FACFINDER printout. Weston Scott will be a back-up
contact if the facility contact is not available.
Process Description: This facility repairs/refinishes imported wood furniture, contracts raw
wood finishing, and refinishes furniture for antique dealers.
Current throughputs: 2021
Employees: 21
Hours: 36-40 hrs/wk, 51 wks/yr
Inspection Overview: On February 24, 2022, I, Bob Graves met with Gary Scott, President, and
Weston Scott, facility back-up contact. No odor concerns were observed entering the facility
property. I observed the facility in operation with no VE from the outside stacks, bagfilter or
ductwork. A second email for the facility: niki(cz,pinemountainfinishing.q! t.
3) Emission Sources:
Emission Emission Source Control Control System
Source ID Description System ID Description
ES-2 woodworking and dust control system CD-2 one bagfilter
(3,060 square feet of filter area)
one furniture finishing operation including:
1,2,3,4,5,6, eight dry filter-type spray booths
7 and 8 N/A N/A
NSPS,NESHAP
9 and 10 #Ftwo--wash-off tanks T� _ N/A N/A
Pine Mountain Finishing, Inc.
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During the inspection, I observed the following sources:
S'
ID No. Description NSP SP Comments
I One dry filter-type spray booth installed on Y Observed not in operation. Applies a water-based
metal and wood finishing operations. stain.
2 One dry filter-type spray booth installed on Y Observed not in operation. This is currently a wash
metal and wood finishing operations. coat booth.
3 One dry filter-type spray booth installed on Y Observed in operation. This is currently a glaze
metal and wood finishing operations. booth.No VE observed from outside stack.
4 One dry filter-type spray booth installed on Y Observed not in operation. This is currently a
metal and wood finishing operations. sealer/toner booth.
5 One dry filter-type spray booth installed on Y Observed in operation. This is currently a lacquer
metal and wood finishing operations. booth.No VE observed from outside stack.
6 One dry filter-type spray booth installed on Y Observed not in operation. This is currently a
metal and wood finishing operations. lacquer/shade booth.
7 One dry filter-type spray booth installed on Y Observed in operation. This is currently a lacquer
metal and wood finishing operations. booth. No VE observed from outside stack.
One dry filter-type spray booth installed on
g Y This booth is not installed.
metal and wood finishing operations.
Two wash-off tanks installed on metal and
9& 10 Y one tank has been removed.
wood finishing operations.
These items are on site but 3 are not hooked up or
N/A Four bagfilters N used. One is used for the woodworking company
inside the building. Records are maintained
monthly. I observed in operation with no VE.
This boiler is listed on an attachment to the
permit as exempt/insignificant activity. This
I l One No.2 oil-fired boiler(2.6 MBtu/Hour) N item was only used for comfort heat in the winter;
however, it is currently disabled and not
operational. Boiler has not operated in the past five
years. Disconnected.
Seven drying ovens(5 with small electric Observed four small electric ovens in operation.
I3 elements and 2 used for air drying only). N These items are listed on an attachment to the
permit as exempt/insignificant activities.
ES-2: I inspected the woodworking in operation and found good connections to duct work from
collection system. I observed the bagfilter exhaust and observed no visible emissions. The
facility trailer dust collection system appears to be in good condition. Sawdust drops from the
cyclone into the top of trailer where it is augured to the front of the trailer. I did not observe any
dust accumulating around the sides of the trailer. The cyclone was operating with 0-5% VE.
Pine Mountain Finishing, Inc.
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4) Regulatory Review:
A.3 2D.0512—Particulate control from Wood Finishing Plants. In compliance. All
sources appeared to be adequately controlled.
A.4 2D.0515 —Particulate Control from Misc. Industrial Processes. In compliance.
All spray booths appeared to have adequate control.
A.5 2D.0521 —Visible Emissions. In compliance. I did not observe any visible
emissions during my inspection.
A.6 2D.0524—NSPS (furniture finishing). In compliance. This facility does not paint
metal.
A.8 2D.0540—Fugitive Dust Control. In compliance. I did not observe excess dust
from haul roads or other fugitive dust sources.
A.9 2D.0611 —Fabric Filter Requirements.
a. Inspection and Maintenance Requirements - To comply with the
provisions of this permit and ensure that emissions do not exceed the
regulatory limits, the Permittee shall perform, at a minimum, an annual
(for each 12-month period following the initial inspection) internal
inspection of each bagfilter system. In addition, the Permittee shall
perform periodic inspections and maintenance as recommended by the
equipment manufacturer.
b. Recordkeeping Requirements - The results of all inspections and any
variance from manufacturer's recommendations or from those given in this
permit (when applicable) shall be investigated with corrections made and
dates of actions recorded in a logbook. Records of all maintenance
activities shall be recorded in the logbook. The logbook (in written or
electronic format) shall be kept on-site and made available to DAQ
personnel upon request.
In compliance. The facility performs monthly inspections. The logbook
last monthly entry was recorded on 2/9/2022.
A.10 GACT Subpart HHHHHH—Miscellaneous Surface Coating that utilize coatings
that contain compounds of chromium (Cr), lead (Pb), manganese (Mn), nickel
(Ni), or cadmium (Cd) to coat a plastic and/or metal substrate on a part or
product. In compliance. This facility uses no coatings that contain any of the
heavy metals.
r
Pine Mountain Finishing, Inc.
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A.11 2D.1806— Odors. Permittee shall not operate the facility without implementing
management practices or installing and operating odor control equipment
sufficient to prevent odorous emissions from the facility from causing or
contributing to objectionable odors beyond the facility's boundary. In
compliance. I did not detect any odors before entering property.
A.12 2Q.0711 —TAP Emission Limit Requirement. Appeared in compliance. Last
permit review indicates compliance.
A.13 2Q.0803 —Exclusionary Rule Requirements. In compliance. Last annual report
indicated compliance.
A.14 Subpart JJJJJJ. In compliance. Facility states they are not subject to this rule.
Boiler is disconnected and no longer operational.
Reporting requirements: Annual report due by March 1 for VOC. Received by ARO and
demonstrated compliance
5) Five Year Compliance History: No documented violations at this facility in the past 5 years.
6) Stack Test: No stack test since the last inspection.
7) 112R Status: facility is not subject to 112R reporting requirements
8) Conclusion/Compliance Statement: Based on review of records and visual observations, this
facility appeared to be operating in compliance with applicable rules and regulations at the
time of this inspection.