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HomeMy WebLinkAboutAQ_F_1400164_20220224_CMPL_InspRpt NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Pine Mountain Finishing, Inc. NC Facility ID 1400164 Inspection Report County/FIPS: Caldwell/027 Date: 02/24/2022 Facility Data Permit Data Pine Mountain Finishing, Inc. Permit 01475/R18 2670 Alfred Hartley Road Issued 8/24/2017 Lenoir,NC 28645 Expires 7/31/2025 Lat: 35d 52.9420m Long: 8 1 d 28.7140m Class/Status Small SIC: 2511 /Wood Household Furniture Permit Status Active NAICS: 337122/Nonupholstered Wood Household Furniture Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Gary Scott Gary Scott Gary Scott MACT Part 63: Subpart 6J President President President (828)726-8002 (828)726-8002 (828)726-8002 Compliance Data Comments: Inspection Date 02/24/2022 Inspector's Name Bob Graves Inspector's Signature: 0 Operating Status Operating Compliance Status Compliance- inspection Action Code FCE Date of Signature: 3 Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 * HAP 2016 0.2100 --- --- 13.00 --- 0.0200 2077.00 2011 0.2500 --- --- 10.16 --- 0.0300 2684.00 * Highest HAP Emitted(in pounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s)Tested L- 1) Location: Pine Mountain Finishing, Inc. is located at 2670 Alfred Hartley Road in Lenoir, NC. Caldwell County. Pine Mountain Finishing, Inc. Page 2 Directions: From Lenoir, take Hwy 321 south and turn left onto Mt. Herman Road (just before Caldwell Community College). Travel approx. 1 mile to a four way stop sign and turn left onto Freezer Locker Road, which turns into Alfred Hartley Road. The facility will be on the right. 2) Facility Overview: Pine Mountain Finishing repairs/refinishes imported wood furniture, contracts raw wood finishing, and refinishes furniture for antique dealers. This facility is permitted under Air Permit No. 01475R18, effective from August 24, 2017, until July 31, 2025. Last compliance inspection conducted on January 23, 2020 by Bob Graves. Safety: Safety Shoes, eye/ear protection. Facility Contacts: Verified the contacts based on FACFINDER printout. Weston Scott will be a back-up contact if the facility contact is not available. Process Description: This facility repairs/refinishes imported wood furniture, contracts raw wood finishing, and refinishes furniture for antique dealers. Current throughputs: 2021 Employees: 21 Hours: 36-40 hrs/wk, 51 wks/yr Inspection Overview: On February 24, 2022, I, Bob Graves met with Gary Scott, President, and Weston Scott, facility back-up contact. No odor concerns were observed entering the facility property. I observed the facility in operation with no VE from the outside stacks, bagfilter or ductwork. A second email for the facility: niki(cz,pinemountainfinishing.q! t. 3) Emission Sources: Emission Emission Source Control Control System Source ID Description System ID Description ES-2 woodworking and dust control system CD-2 one bagfilter (3,060 square feet of filter area) one furniture finishing operation including: 1,2,3,4,5,6, eight dry filter-type spray booths 7 and 8 N/A N/A NSPS,NESHAP 9 and 10 #Ftwo--wash-off tanks T� _ N/A N/A Pine Mountain Finishing, Inc. Page 3 During the inspection, I observed the following sources: S' ID No. Description NSP SP Comments I One dry filter-type spray booth installed on Y Observed not in operation. Applies a water-based metal and wood finishing operations. stain. 2 One dry filter-type spray booth installed on Y Observed not in operation. This is currently a wash metal and wood finishing operations. coat booth. 3 One dry filter-type spray booth installed on Y Observed in operation. This is currently a glaze metal and wood finishing operations. booth.No VE observed from outside stack. 4 One dry filter-type spray booth installed on Y Observed not in operation. This is currently a metal and wood finishing operations. sealer/toner booth. 5 One dry filter-type spray booth installed on Y Observed in operation. This is currently a lacquer metal and wood finishing operations. booth.No VE observed from outside stack. 6 One dry filter-type spray booth installed on Y Observed not in operation. This is currently a metal and wood finishing operations. lacquer/shade booth. 7 One dry filter-type spray booth installed on Y Observed in operation. This is currently a lacquer metal and wood finishing operations. booth. No VE observed from outside stack. One dry filter-type spray booth installed on g Y This booth is not installed. metal and wood finishing operations. Two wash-off tanks installed on metal and 9& 10 Y one tank has been removed. wood finishing operations. These items are on site but 3 are not hooked up or N/A Four bagfilters N used. One is used for the woodworking company inside the building. Records are maintained monthly. I observed in operation with no VE. This boiler is listed on an attachment to the permit as exempt/insignificant activity. This I l One No.2 oil-fired boiler(2.6 MBtu/Hour) N item was only used for comfort heat in the winter; however, it is currently disabled and not operational. Boiler has not operated in the past five years. Disconnected. Seven drying ovens(5 with small electric Observed four small electric ovens in operation. I3 elements and 2 used for air drying only). N These items are listed on an attachment to the permit as exempt/insignificant activities. ES-2: I inspected the woodworking in operation and found good connections to duct work from collection system. I observed the bagfilter exhaust and observed no visible emissions. The facility trailer dust collection system appears to be in good condition. Sawdust drops from the cyclone into the top of trailer where it is augured to the front of the trailer. I did not observe any dust accumulating around the sides of the trailer. The cyclone was operating with 0-5% VE. Pine Mountain Finishing, Inc. Page 4 4) Regulatory Review: A.3 2D.0512—Particulate control from Wood Finishing Plants. In compliance. All sources appeared to be adequately controlled. A.4 2D.0515 —Particulate Control from Misc. Industrial Processes. In compliance. All spray booths appeared to have adequate control. A.5 2D.0521 —Visible Emissions. In compliance. I did not observe any visible emissions during my inspection. A.6 2D.0524—NSPS (furniture finishing). In compliance. This facility does not paint metal. A.8 2D.0540—Fugitive Dust Control. In compliance. I did not observe excess dust from haul roads or other fugitive dust sources. A.9 2D.0611 —Fabric Filter Requirements. a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12-month period following the initial inspection) internal inspection of each bagfilter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. b. Recordkeeping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on-site and made available to DAQ personnel upon request. In compliance. The facility performs monthly inspections. The logbook last monthly entry was recorded on 2/9/2022. A.10 GACT Subpart HHHHHH—Miscellaneous Surface Coating that utilize coatings that contain compounds of chromium (Cr), lead (Pb), manganese (Mn), nickel (Ni), or cadmium (Cd) to coat a plastic and/or metal substrate on a part or product. In compliance. This facility uses no coatings that contain any of the heavy metals. r Pine Mountain Finishing, Inc. Page 5 A.11 2D.1806— Odors. Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. In compliance. I did not detect any odors before entering property. A.12 2Q.0711 —TAP Emission Limit Requirement. Appeared in compliance. Last permit review indicates compliance. A.13 2Q.0803 —Exclusionary Rule Requirements. In compliance. Last annual report indicated compliance. A.14 Subpart JJJJJJ. In compliance. Facility states they are not subject to this rule. Boiler is disconnected and no longer operational. Reporting requirements: Annual report due by March 1 for VOC. Received by ARO and demonstrated compliance 5) Five Year Compliance History: No documented violations at this facility in the past 5 years. 6) Stack Test: No stack test since the last inspection. 7) 112R Status: facility is not subject to 112R reporting requirements 8) Conclusion/Compliance Statement: Based on review of records and visual observations, this facility appeared to be operating in compliance with applicable rules and regulations at the time of this inspection.