AQ_F_1800081_20200225_CMPL_InspRpt

NORTH CAROLINA,DIVISION OF Mooresville Regional Office
AIR QUALITY Meghan Blake Industries,Inc. dba FRAMECO
NC Facility ID 1800081
Inspection Report County/FIPS: Catawba/035
Date: 02/19/2020
Facility Data Permit Data
Meghan Blake Industries,Inc. dba FRAMECO Permit 01555/RI0
3229 Plateau Road Issued 8/6/2014
Newton,NC 28658 Expires 7/31/2022
Lat: 35d 37.3800m Long: 8ld 22.4980m Class/Status Small
SIC: 2511 /Wood Household Furniture Permit Status Active
NAICS: 337122/Nonupholstered Wood Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
IF-Facility Contact Authorized Contact Technical Contact SEP
John Jolly Melinda Litten Melinda Litten MACT Part 63: Subpart 6J
Maintenance Manager President President
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 02/19/2020
Inspector's Name Robert Papuga
Inspector's Signature: � �'� Operating Status Operating
�L Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: - S' Z d Z On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2013 0.0500 0.1300 0.0400 --- 0.0100 0.0500 0.0015
2008 0.0300 0.0200 0.0600 0.0100 0.0300 0.0023
*Highest HAP Emitted inPounds)
[L_a�_te
vYear Violation History:None
Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE: None
Date Test Results Test Methods) Source(s)Tested

Meghan Blake Industries, Inc. dba FRAMECO
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Type Action: X Full Compliance _Partial Compliance _Complaint Other:
Evaluation Evaluation/Reinspection Investigation
Data Date submitted for initial review 02/21/2020 _IBEAM INFO,WARNING/OB,NOD,NOV,NRE
Tracking: X IBEAM Document
X IBEAM Inspection,list date inspected _IBEAM LAT/LONG,Facility Locked
X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked
X IBEAM Inspection,pollutants/programs checked _IBEAM Complaint
X_IBEAM Planning,Next Inspection Date 02/01/2022
Directions to Facility: Travel from Mooresville to Newton via Highway 150 West;take Highway 16
North to Newton;take Highway 10 West to Propst Cross Roads (Highway 127 is on the right); at the
intersection turn left onto Plateau Road. The plant is located 0.2 mile on the right at 3229 Plateau Road.
Safety Equipment: Safety glasses are required, and safety shoes are recommended.
Safety Concerns: None noted.
Facility LAT/Long:A review of the facility's coordinates on"Map of Regulated AQ Facilities"indicates
that the facility's latitude and longitude coordinates are accurate.
Email Contacts: During the inspection I reviewed the IBEAM facility contact information and updates
were made in IBEAM.
1. The purpose of this site visit was to conduct a routine air quality inspection. This facility
manufactures wooden furniture frames. The plant operates 9 hours per day Monday through
Thursday and 4 hours per day on Friday,50 weeks per year. Mr.John Jolly,Maintenance Manager,
accompanied me during this inspection.
2. Facility Contact Information:
During the inspection, I verified the facility contact information in IBEAM. The facility contact
was updated to Mr. John Jolly.
3. Compliance history:
No problems have been noted in the last five years by DAQ, prior to this inspection. The current
compliance status is discussed in the following sections.
4. Observations of permitted air emission sources and control devices:
Emission Emission Source Control Control System
Source ID Description System ID Description
WW-1 woodwaste collection CO2, CO3, C01 cyclone(ID No. CO2, 12.4 feet in diameter)
system installed in series with cyclone(ID No. CO3, 7.3
feet in diameter)and in series with bagfilter(ID
No. CO 1,3,100 square feet of filter area)

Meghan Blake Industries,Inc. dba FRAMECO.
February 19,2020
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Emission Emission Source Control Control System
Source ID . Description System ID I Description
Observed: The woodworking equipment consisting of planers, sanders, and saws are vented to the
main cyclone(ID No. CO2; 12.4 feet in diameter). The main cyclone is vented to a bagfilter(ID No.
CO1). Bagfilter COI exhaust can be vented to the outdoor atmosphere or returned back into the plant.
Collected woodwaste from Bagfilter CO 1 and Cyclone CO2, is pneumatically conveyed to a woodwaste
storage bin via transfer cyclone(ID No. CO3; 7.3 feet in diameter). Transfer Cyclone CO3 vents into
Bagfilter CO 1. The transfer cyclone is mounted on top of the woodwaste storage bin. Collected
woodwaste drops from the cyclone into the woodwaste storage bin. The bin is emptied into a trailer as
needed.
The system was operating with the bagfilter exhaust vented back into the plant and no-visible emissions .
observed.
WH-I wood hog CO3, COI cyclone(ID No. CO3, 7.3 feet in diameter)
installed in series with bagfilter(ID No. COI,
3,100 square feet of filter area)
Observed: Wood hog woodwaste is pneumatically conveyed to Cyclone ID No. CO3. The cyclone
vents to Bagfilter COI as described above. The system was operating with no visible emissions
lobserved.
----------------
5. Observations of insignificant air emission sources and control devices listed on the current permit:
Source Exemption Regulation Description and Observations
I-B 1 -No. 2 fuel oil-fired 2Q .0102 (c)(2)(B)(i)(Il) Observed: A review of the boiler plate
boiler(3.5 million BTU per indicates that the York Shipley- SeamPak
hour maximum heat input) boiler was constructed in 1971. The boiler
firing rate is 29.5 gallons per hour. The
boiler is used for comfort heat. The boiler
was operating during this inspection.
The boiler is subject to Subpart 6J.The
Notification of Compliance Status was
submitted on July 19,2012. A tune-up is
required by March 21,2014. The tune-up
was performed on February 6, 2014. Tune-
ups are required every five years. The last
tune-up was on November 27,2018.
IES-2—diesel fuel 2Q .0102(c)(1)(D)(i) [Observed: The tank is used to store fuel
aboveground storage tank r the No. 2 fuel oil-fired boiler.
(5,000 gallons capacity)
6. Observations of air emission sources and control devices not listed on the current permit:

Meghan Blake Industries,Inc. dba FRAMECO
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a. None observed.
7. Compliance with specific permit conditions and limitations:
a. Condition A.2. — 'Emissions Inventory Requirement". At least 90 days prior to the
expiration date of the permit, the Permittee shall submit the air pollution emission
inventory report. The report shall be submitted to the Regional Supervisor, DAQ. The
report shall document air pollutants emitted for the 2021 calendar year.
Observed: The report is not due at this time.
b. Condition A.3. — 15A NCAC 2D .0512 "Particulates From Wood Products Finishing
Plants". Provide adequate duct work and properly designed collectors to control
woodworking particulates.
Observed: Wood particulate appeared to be properly controlled. No sawdust waste was
observed at exhaust point around the bagfilter, and the ductwork appears to be properly
maintained. Compliance with this permit condition was indicated.
C. Condition AA — 15A NCAC 2D .0521, "Control of Visible Emissions". The facility is
limited to 20 percent opacity.
Observed: No visible emissions were observed at the facility. Compliance with this
stipulation was indicated.
d. Condition A.S. — "Notification Requirement". Notify DAQ of excess emission that last
more than four hours that result from a malfunction, a breakdown of process or control
equipment or any other abnormal conditions.
Observed: Mr.Jolly stated that there had been no excess emissions to report. Compliance
with this stipulation was indicated.
e. Condition A.6.- 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources"
requires the facility to develop and submit a fugitive dust control plan if the facility cause
or contribute to substantive dust complaints.
Observed: No complaints have been received regarding fugitive dust from this facility
during the last 5 years. No fugitive dust emissions were observed during the inspection.
Compliance with this permit condition was indicated.
f. Condition A.7. & 8. —Bagfilter and Cyclone I & M Requirements. Conduct an annual
internal inspection of the bagfilter and cyclones. In addition,perform periodic inspections
and maintenance as recommended by the equipment manufacturer and list corrections
made and dates of actions in a logbook
Observed: Inspections were conducted on May 29, 2019. The previous inspection was
conducted on July 21,2018. The logbook was properly maintained. Compliance with this
permit condition was indicated.

Meghan Blake Industries,Inc. dba FRAMECO
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g. Condition A.9. — 15A NCAC 2D .IIII "Generally Available Control Technology"
(Subpart JJJJJJ). The facility is subject to the Boiler GACT—Subpart 6J. This Rule applies
to the No. 2 fuel oil-fired boiler (ID No. I-B 1, 3.5 million Btu per hour maximum heat
input). The boiler is considered an existing unit since it was constructed prior to June 4,
2010.
The facility must implement a tune-up program as a management practice. The boiler will
not require an energy assessment since it is rated at less than 10 million Btu per hour.The
boiler is less than 5 million Btu and is classified a Small Oil-Fired Unit. A boiler tune-up
is required every 5 years. The existing unit must achieve compliance with the tune-up
requirements by March 21,2014.
The facility must comply with the notification, recordkeeping and reporting requirements
under General Provisions—Subpart A. The facility must also submit a signed statement in
the Notification of Compliance Status report that indicates that they have conducted a
tune-up of the boiler by July 19,2012(extended to July 19,2013).They must also maintain
documentation on file that demonstrates compliance with the tune-ups.
Observed: The records indicate that the tune-up was performed on November 27, 2018.
Compliance was indicated.
8. NESHAP/NSPS Review
The plant has no generators of fire pumps that could be subject to NESHAP 4Z. The facility has
no gasoline storage tanks that could be subject to NESHAP 6C. Boiler ID No. I-B 1 is subject to
the Boiler NESHAP—Subpart 6J(permit condition A.9).
9. Summary of changes needed to the current permit:
None.
10. Compliance assistance offered during the inspection:
None.
11. Section 112(r)applicability:
This facility does not appear to be subject to the requirements of the Chemical Accident Release
Prevention Program, Section 112(r) of the Clean Air Act.
12. Compliance determination:
Based on my observations,this facility appeared to be in compliance with the applicable air quality
regulations at the time of the inspection.
RJP:Ihe
c: MRO File
https://neconnect.sharepoint.com/sites/DAQ-MRO/Counties/CATAWBA/00081/INSPECT 20200219.docx

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