AQ_F_1600005_20190129_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Wilmington Regional Office
AIR QUALITY Atlantic Veneer Corporation
NC Facility ID 1600005
Inspection Report County/FIPS:Carteret/031
Date: 01/29/2019
Facility Data Permit Data
Atlantic Veneer Corporation Permit 03453/R23
2457 Lennoxville Road Issued 11/7/2016
Beaufort,NC 28516 Expires 10/31/2024
Lat: 34d 42.5710m Long:76d 37.7250m Class/Status Synthetic Minor
SIC: 2435/Hardwood Veneer And Plywood Permit Status Active
NAICS: 321211 /Hardwood Veneer and Plywood Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Scott Van der Werf Michael Kraszeski Scott Van der Werf MACT Part 63: Subpart 6J
Plant Engineer President Plant Engineer NSPS: Subpart Dc
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 01/28/2019
Inspector's Name Tony Sabetti
Inspector's Signature: l Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: Z �� On-Site Inspection Result Compliance
Total Actual emissions in TONSIYEAR:
TSP S02 NOX VOC CO PM10 * HAP
2015 26.91 1.88 11.99 2.22 32.33 20.35 2045.28
2010 21.06 4.43 7.22 1.79 11.04 9.47 1067.19
* Highest HAP Emitted inpounds)
Five Year Violation History:
Date Letter Type Rule Violated Violation Resolution Date
08/09/2017 NOV 21) .1904 Air Curtain Burners 07/25/2017
01/24/2017 NOV Part 63 -NESHAP/GACT Subpart JJJJJJ Industrial, 03/16/2017
Commercial and Institutional Boilers at Area Sources
10/29/2015 NOV Part 63 -NESHAP/GACT Subpart JJJJJJ Industrial, 12/08/2015
Commercial and Institutional Boilers at Area Sources
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

Directions to the Facility from WiRO
Highway 17 North to Jacksonville, Highway 24 East to Morehead City, Highway 70 East to the
Beaufort, right on Lennoxville Road to Atlantic Veneer.
Compliance Inspection
Contact for the inspection was made with Scott Van der Werf, plant engineer. The facility was
operating during the inspection. Personnel should wear safety shoes, safety glasses, head
protection (hard-hat), and hearing protection (ear plugs) during inspections.
Compliance History
Atlantic Veneer Corporation has had three NOVs during the past 5 years. October 29, 2015 for
not performing a tune up on boiler 1. Failure to conduct biannual tune ups for ES-Boiler 2 and 3
were not done within 25 months of the previous tune ups, a NOV dated 1/24/17 was issued.
NOV dated 8/9/17 for operating an unauthorized air curtain burner to open burn wood waste.
Plant Description
Atlantic Veneer Corporation makes hardwood veneers. Logs are brought to the facility,
debarked and sawed to length, logs are soaked in log vats to aid in slicing, and the veneers are
then sliced from the logs. The veneer strips are dried in steam heated driers. All plywood
operations were stopped on December 15, 2009. Boiler 3 was removed in spring of 2018.
Air Permit Number 03453R23
Atlantic Veneer Corporation is hereby authorized to construct and operate the air emissions
sources and/or air cleaning devices and appurtenances described below:
Emission Emission Source Control Control System
Source ID Description System ID Description
ES-Boiler 1 one wood-fired boiler (28.7 CD-I one multi-cyclone with a dual
(NSPS, million Btu per hour chamber (primary has 16 tubes
NESHAP) maximum heat input, 1998 with 9 inch diameters and
model) secondary has 44 tubes with 6
inch diameters)
ES-Boiler 2 one No. 6 low-sulfur fuel oil-
(NSPS, fired boiler(27.2 million Btu N/A N/A
NESHAP) per hour maximum heat input,
1996 model)
[�N
S-Boiler 3 one wood waste-fired boiler CD-3 one dual multi-cyclone with (10)
(NSPS, (17.48 million Btu per hour nine-inch diameter tubes each
ESHAP) maximum heat input, 1989
model)
ES-4 one clipper line F CD-4 one simple cyclone (72 inches in
diameter)
ES-5 one clipper line CD-5 one simple cyclone (72 inches in
diameter) CD-5

Emission Emission Source Control Control System
Source ID Description System ID Description
ES-6A one sawmill hog CD-6A one simple cyclone (72 inches in
diameter) CD-6A in series with
CD-613, one simple cyclone (96
inches in diameter)
ES-6B one sawmill and veneer mill CD-6B one simple cyclone (96 inches in
wood waste transport system diameter) CD-6B follows CD-
6A one simple cyclone (72
inches in diameter)
ES-7 clipper room wood waste C547 one bag-filter (1,600 square feet
transport system of filter area) CD-7
ES-8 planer wood waste transport 6-8 ffonesimple cyclone (72 inches in
system diameter) CD-8
ES-17 one hammer-mill CD-6B one simple cyclone (96 inches in
diameter) CD-6B follows CD-
6A one simple cyclone (72
inches in diameter)
ATTACHMENT to Permit No. 03453R23,November 7, 2016
Insignificant/Exempt Activities
Source Exemption Source of Source of Title V
Regulation TAPS? Pollutants?
IES-21-25 - five (5) steam- F2Q .0102(h)(5) NoF No
heated veneer dryers
A. SPECIFIC CONDITIONS AND LIMITATIONS
Condition No. A (1) - Applicable DAQ Rules Permittee shall comply with applicable
Environmental Management Commission Regulations, including Title 15A North Carolina
Administrative Code (NCAC), Subchapter 2D .0202, 2D .0503, 2D .0504, 2D .0512, 2D .0515, 2D
.0516, 2D .0521, 2D .0524 (40 CFR 60, Subpart De), 2D .0535, 2D .0540, 2D .0611, 2D .1111 (40
CFR 63, Subpart JJJJJJ), and 2Q .0315.
Condition No. A (2) - 15A NCAC 2D .0202, "Registration of Air Pollution Sources" - Atlantic
Veneer Corporation shall submit and document air pollutants emitted for the 2023 calendar year.
Condition No. A (3) - 15A NCAC 2D .0503 "Particulates from Fuel Burning Indirect Heat
Exchangers," particulate matter emissions from the fuel burning indirect heat exchangers shall not
exceed the allowable emission rates listed below:

Source lEmission Limit(lbs./million Btu)
one No. 6 (low Sulfur fuel oil-fired boiler (27.2 MM 0.46
Btu/hr. maximum heat input, ID No. ES-2)
Condition No. A (4) - 15A NCAC 2D .0504 "Particulates from Wood Burning Indirect Heat
Exchangers," particulate matter emissions from the wood burning indirect heat exchangers shall
not exceed the allowable emission rates listed below:
Source Emission Limit
(Ibs./million Btu)
one wood-fired boiler (28.7 million Btu per hour maximum heat input, 0.51
1998 model, ID No. ES-Boiler 1)
one wood-waste/No. 6 fuel oil-fired boiler(17.48 million Btu per hour 0.62
maximum heat input, ID No. ES-Boiler 3)
Condition No. A (5) - 15A NCAC 2D .0512 "Particulates from Wood Products Finishing
Plants," Atlantic Veneer Corporation is properly operating adequate duct work and collection
devices on all particulate emitting sources and all collection devices are permitted and approved by
the Commission.
Condition No. A (6) - 15A NCAC 2D .0515, "Particulates from Miscellaneous Industrial
Processes" Particulate matter emissions from the emission sources are being controlled by
approved collection devices listed on the air permit
Condition No. A (7) There is no fly ash re-injected into any of the Boilers (11)Nos. Boiler 1, Boiler
2, or Boiler 3).
Condition No. A (8) - 15A NCAC 2D .0516 "Sulfur Dioxide from Combustion Sources
Boilers are firing ultra low sulfur fuel oil.
Condition No. A (9) - 15A NCAC 2D .0521, "Control of Visible Emissions" Visible emissions
were evaluated from emission sources including boilers 1 and 2, all cyclones and baghouse. All did
not exceed more than 20 percent opacity at the time of the inspection.
Condition No. A (10) - 15A NCAC 2D .0524 NSPS 40 CFR 60, Subpart De, Wood- fired boiler
ES-Boiler 1, low-sulfur fuel oil-fired boiler ES-Boiler 2, and wood-waste-fired boiler ES-Boiler 3.
NSPS record keeping and semiannual reporting of fuel oil shipment and sulfur content is being
done. January 28, 2018 reported 6 fuel oil shipments for previous six months, all 0.0015% sulfur
content.
Condition No. A (11) - 15A NCAC 2D .0535, "Excess Emissions Reporting and Malfunctions",
No reported excess emissions during the compliance period.

Condition No. A (12) - 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission
Sources," No substantive complaints have been received during the compliance period.
Condition No. A (13) - 15A NCAC 2D .0611, "Monitoring Emissions from other Sources"
Cyclone Requirements- Inspection and maintenance requirements were verified during the
compliance inspection. Log book records were reviewed during the inspection. Cyclone CD-8 was
replaced on 6/15/18 it was verified as a like for like replacement.
Condition No. A (14) - 15A NCAC 2D .0611, "Monitoring Emissions from other Sources"
Fabric Filters Requirements— Inspection and maintenance requirements were verified during the
compliance inspection. Log book records were reviewed during the inspection. Bag filters were
replaced on 5/4/18 on CD-7.
Condition No. A (15) - 15A NCAC 2D .0611, "Monitoring Emissions from other Sources"
Multi-cyclone Requirements—Inspection and maintenance requirements were verified during the
compliance inspection. Log book records were reviewed during the inspection.
Condition No. A (16) - NESHAP for Area Sources: Industrial, Commercial, and Institutional
Boilers" Subpart JJJJJJ, one wood-fired boiler (28.7 million Btu per hour maximum heat input,
1998 model, ID No. ES-Boiler 1), one No. 6 low-sulfur fuel oil-fired boiler(27.2 million Btu per
hour maximum heat input, 1996 model, ID No. ES-Boiler 2), and one wood-waste-fired boiler
(17.48 million Btu per hour maximum heat input, 1989 model, ID No. ES-Boiler 3.
Compliance Dates - The owner or operator of an existing source is required to comply with the
tune-up and the energy assessment requirements no later than March 21, 2014.
Tune-ups
Tune ups for ES-Boiler 1, ES-Boiler 2 and ES-Boiler 3 were conducted on February 2"a and 3`a
2017.
Energy Assessment
A one-time initial energy assessment was complete on March 5, 2014 and in compliance with the
required due date.
Initial Notification of Compliance Status
NOCS was received as required by July 19, 2014.
Recordkeepinp Requirements
Copies of all required notifications, maintain Tune-up records, copy the Energy Assessment and
records of non-waste determinations.
Malfunction Records
Records of the occurrence and duration of each malfunction of the boiler, or of the associated air
pollution control and monitoring equipment. Records of actions taken during periods of
malfunction to minimize emissions in accordance with the general duty to minimize emissions in 40

CFR 63.11205(a), including corrective actions to restore the malfunctioning boiler, air pollution
control, or monitoring equipment to its normal or usual manner of operation.
Record Retention
Facility must keep each record for 5 years following the date of each recorded action.
Condition No. A (17) - 15A NCAC 2Q .0315 "Synthetic Minor Facilities," to avoid the
applicability of 15A NCAC 2Q .0501, Atlantic Veneer has the following limits:
Most recent synthetic minor report was received on January 28, 2019.
PM-10 LIMIT
PM-10 actual emissions less than 100 tons per year, the hours of operation of the two wood boilers
shall be limited as Boiler ES-1 shall not operate more than 8,736 hours per year. Boiler ES-3 shall
not operate more than 4,904 hours per year.
For CY 2018 Boiler 1 = 7348 hours and Boiler 3 = 0 hours.
SO2 LIMIT
SO2 actual emissions shall not produce SO2 emissions greater than 57 ton/yr.
For CY 2018 actual SO2 emissions were .02 tons.
Inspection Summary
From the observed information, recommend accept this facility as operating in compliance with
applicable EMC Air Quality Regulations at this time.