AQ_F_0700122_20180807_CMPL_InspRpt (4)

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NORTH CAROLINA DIVISION OF Washington Regional Office
AIR QUALITY Fountain Powerboats
NC Facility ID 0700122
Inspection Report Date: 08/22/2018 County/FIPS: Beaufort/013
Facility Data Permit Data
Fountain Powerboats Permit 06175/T12
1653 Whichards Beach Road SR 1166 Issued 5/13/2016
Washington,NC 27889 Expires 4/30/2021
Lat: 35d 31.3270m Long: 77d 2.8530m Classification Title V
SIC: 3732/Boat Building And Repairing Permit Status Active
NAICS: 336612/Boat Building Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP Title V
David Hardison David Hardison Paul Zawila MACT Part 63: Subpart V V V V
Vice President of Vice President of Senior Environmental
Engineering Engineering Engineer
[phone] [phone] [phone]
Comments: The facility appeared
Data
to operate in compliance with all applicable air i
quality regulations and permit conditions at the time of inspection. Inspection Date 08/07/2018
Inspector's Name Yongcheng Chen
*c�
Operating Status Operating
Inspector's Signature: Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: 8/22/2018 On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP SO2 NOX VOC CO PMIO *HAP
2016 0.4900 --- --- 15.05 --- 0.2500 20170.00
2015 0.3600 --- --- 11.46 --- 0.1800 14429.00
2014 0.2900 --- --- 9.29 --- 0.1500 11680.70
*Hi est HAP Emitted in oand
s
Five Year Violation History:None
Performed Stack Tests since last FCE:None
Location
Fountain Powerboats, Inc. is located at 1653 Whichards Beach Road, Washington,NC. Traveling
17 South of Washington, approximately 1.5 miles from Washington take a left onto Whichards
Beach Road. The facility is located on the left approximately one mile.
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Process Description:
Fountain Powerboats manufactures fiberglass boats in open molds. The finished boats are 20-48
feet in length encompassing four(4) brands; Baja, Fountain, Donzi,Pro-Line and Custom
Marine.Normal operating hours are: 8-10 hours per day and 4 or 5 days per week.
The air permit was split into two Title V permits. One for Fountain Powerboats (Pro-Line, will
keep the current air permit, with about 40 employees and 40,000 sf area: Building ID Nos. 11
and 15), and one for Iconic (Baja, Fountain, Donzi, applied for a new air permit on 4/24/2017,
with about 80 employees and 200,000 sf area: Building ID Nos. 3, 4, 5, 10, 16, 17, and 19).
Iconic got a new air permit on 7/19/2017. Fountain Powerboats' permit has only the emission
sources Building ID Nos. 11 and 15 as their permit item list.
I,Yongcheng Chen, conducted an annual air permit inspection with the assistance of nobody.
The site was not in operation this year so far. All the emission sources were moved out to
Florida. David Hardison, Vice President of Engineering was not on site and his office was empty
and closed. These two buildings contain no emission sources and will be sold to Iconic in two
weeks.
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LIST OF PERMITTED SOURCES:
Emission Source Emission Source Description Control Control
Device Device
Description
Building ID No. 11 Cruiser Lamination, gel coating C-11 Dry filters
(ID No. ES-11)
(MACT Subpart
VVVV
Building ID No. 15 Tooling C-15 Dry filters
(ID No. ES-15)
(MACT Subpart
VVVV
Regulatory Review:
2.1 - EMISSION SOURCES AND CONTROL DEVICES
E. Building ID No. 11 (ID No. ES-11; Cruiser Lamination)
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This building is used for the gel-coating, laminating, and assembly of decks and hulls of cruisers.
15A NCAC 2D .0515 - Particulates from Miscellaneous Industrial Processes
Particulate matter emissions are controlled by a dry filter system. To ensure compliance,
monthly visual inspections of the filters are required and the results recorded. In addition, annual
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internal inspections for structural integrity of the dry filter system are required. This permitted
source is not in operation and used for storage. Compliance is indicated.
A semiannual report is required by January 30 and July 30 of each calendar year. The 2017
reports have been submitted as required and indicate compliance. The last report was received
on 1/26/2018. Compliance is indicated.
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15A NCAC 2D .0521 - Control of Visible Emissions
The operation is limited to 20 percent opacity visible emissions. Visible emissions are controlled
by a dry filter system. To ensure compliance monthly inspections are required and the results are
recorded. This permitted source is not in operation and used for storage. Compliance is
indicated.
A semiannual report is required by January 30 and July 30 of each calendar year. The 2017
reports have been submitted as required and indicate compliance. The last report was received
on 1/26/2018. Compliance is indicated.
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There were no visible emissions observed during this inspection Compliance is indicated.
15A NCAC 2D .1806 —Control and Prohibition of Odorous Emissions.
The facility is required to prevent objectionable odors beyond the facility's boundary. There
were no objectionable odors detected during this inspection. There is no history complaints laints of
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objectionable odors involving this facility. Compliance is indicated.
F. Building ID No. 15 (ID No. ES-15; Tooling)
This building is used for the manufacture of the molds or tooling.
15A NCAC 2D .0515 -Particulates from Miscellaneous Industrial Processes
Particulate matter emissions are controlled by a dry filter system. To ensure compliance,
monthly visual inspections of the filters are required and the results recorded. In addition, annual
internal inspections for structural integrity of the dry filter system are required. This permitted
source is not in operation and is used for storage. Compliance is indicated.
A semiannual report is required by January 30 and July 30 of each calendar year. The 2017
reports have been submitted as required and indicate compliance. The last report was received
on 1/26/2018. Compliance is indicated.
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15A NCAC 2D .0521 - Control of Visible Emissions
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The operation is limited to 20 percent opacity visible emissions. Visible emissions are controlled
by a dry filter system. To ensure compliance monthly inspections are required and the results are
recorded. This permitted source is not in operation. Compliance is indicated.
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A semiannual report is required by January 30 and July 30 of each calendar year. The 2017
reports have been submitted as required and indicate compliance. The last report was received
on 1/26/2018. Compliance is indicated.
There were no visible emissions observed during this inspection Compliance is indicated.
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15A NCAC 2D .1806—Control and Prohibition of Odorous Emissions.
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The facility is required to prevent objectionable odors beyond the facility's boundary. There
were no objectionable odors detected during this inspection. There is no history of complaints of
objectionable odors involving this facility. Compliance is indicated.
2.2 - MULTIPLE EMISSION SOURCES
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A. All Emission Sources
15A NCAC 2Q .0317: Avoidance Conditions
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This condition allows for the avoidance of PSD by limiting facility wide VOC emissions to less
than 250 tons per consecutive 12-month period(PSD minor).
The facility is required to calculate and record monthly VOC emissions. A review of the log
book indicated that VOC emissions were 7.76 tons for 2017. Compliance is indicated.
A semiannual report is required by January 30 and July 30 of each calendar year. The emissions
must be calculated for each of the 12-month periods over the past 17 months. The 2017 reports
have been submitted as required and indicate compliance. The last report was received on
1/26/2018. Compliance is indicated.
15A NCAC 2D .0958 -Work Practices for Sources of Volatile Organic Compounds
The VOC usage at this facility is subject to this Rule. The facility must comply with the work
practice standards in 2D .0958 (c) and the parts cleaning standards of 2D .0958 (d).
To ensure compliance, monthly inspections are performed and the results are recorded. Since the
facility was not operating this year, compliance is indicated.
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A semiannual report is required by January 30 and July 30 of each calendar year. The 2017
reports have been submitted as required and indicate compliance. The last report was received
on 1/26/2018. Compliance is indicated.
There were no rags left out, neither open containers nor other compliance issues observed during
this inspection. Compliance is indicated.
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15A NCAC 2 .071 Q 1 - Toxic Air Pollutants Emissions Limitation Requirement
In accordance with the permit, the Permittee shall maintain records of operational information
demonstrating that the TAP emissions do not exceed the TPERs as listed below:
TPERs Limitations
Pollutant Carcinogen Chronic Acute Systemic Acute
(CAS Number) s Toxicants Toxicants Irritants
lb/ rAlb/day) lb/hr lb/hr
Ethyl Acetate
141-78-6 36
Methyl Ethyl
Ketone 78 22.4
78-93-3
Methyl Isobutyl
Ketone 52 7.6
108-10-1
Toluene 14.4
108-88-3 98
Xylene
1330-20-7 57 16.4
Formaldehyde
50-0-0 0.04
n-Hexane
110-54-3 23
A review of the records indicated emission rates are well below the TPERs.
Compliance is indicated.
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15A NCAC 2D .1100 - Toxic Air Pollutants Emissions Limitation Requirement
For each of the below listed TAP's, the facility shall not exceed the modeled emission limits:
EMISSION SOURCE TOXIC AIR EMISSION MAXIMUUM
POLLUTANT LIMIT ACTUAL
Building No. 11 (ID No. ES-11), Styrene (100-42-5) 82.61b/hr 13.0 lb/hr
Building No. 15 ID No. ES-15
To demonstrate compliance,the facility is required to report within 30 days after each calendar
year quarter, the maximum emission rate of each TAP listed above from the various sources.
The 2017 reports have been submitted as required and indicate compliance with the emission
limits. The last report was received on 1/26/2018. Compliance is indicated.
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B. 15A NCAC 2D .1111 —MACT - 40 CFR Part 63, Subpart VVVV
The facility is complying with the open molding emission limit by using the emissions averaging
option. They must assure that the emission limit established by 40 CFR 63.5698, equation 1, is
not exceeded using the procedures set in 40 CFR 63.5704(a). Compliance using the emissions
averaging option is demonstrated on a 12-month rolling-average basis and is determined at the
end of every month(12 times per year). The effective date was August,2005. The facility had
one year to collect data since it is a 12-month rolling standard. For the fabric adhesive operations,
the HAP content has to be< 5%to comply with the MALT. The effective date was August,
2004.
Fountain Powerboats submitted the initial notification requirement for the NESHAP on
December 14, 2001.
The facility is required to submit reports for each 6-month period ending on July 30 and
December 31. The report must evaluate compliance with the open molding emission limit for
each 12-month averaging period ending on each 6-month that the report covers. The report must
be submitted within 60 days after the end of the reporting period.
The 2017 reports have been submitted as required and indicate compliance with the open
molding emission limit. The last report was received on 1/26/2018. For the 12-month period
ending December 2017 the NESHAP HAP limit is 8.99 tons and the MACT Model Point is 7.76
tons. Compliance is indicated.
Monitoring/Recordkeeping/Beporting:
The facility monitoring/recordkeeping/reporting requirements have been met as noted above in the
regulatory review. I reviewed the report for the past 12 months for 2017. Compliance was indicated.
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Compliance history (5-years):
There have been no compliance issues.
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Comments, Conclusions and Recommendations:
The facility appeared to operate in compliance with all applicable air quality regulations and permit
conditions at the time of inspection.
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