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HomeMy WebLinkAboutAQ_F_0900043_20180305_CMPL_InspRpt NORTH,CAROLINA DIVISION OF Fayetteville Regional Office _ AIR QUALITY North Carolina Renewable Power-Elizabethtown, LLC Inspection Report NC Facility ID 0900043 Date: 03/05/2018 County/FIPS:Bladen/017 Facility Data Permit Data North Carolina Renewable Power-Elizabethtown,LLC Permit 05455/T22 7' 3100 West Broad Street Issued 1/4/2017 J Elizabethtown,NC 28337 Expires 12/31/2021 Lat:34d 38.8086m Long: 78d 38.4900m Classification Title V ' SIC: 4911 /Electric Services Permit Status Active NAICS: 221112/Fossil Fuel Electric Power Generation Current Permit Application(s)None Contact Data Program Applicability 4, Facility Contact Authorized Contact Technical Contact SIP/Title V/PSD Steven Ingle Steven Ingle Steven Ingle MACT Part 63: Subpart 6J, Subpart ZZZZ i Vice President- Vice President- Vice President- Engineering Engineering Engineering (205)545-8759 (205)545-8759 (205)545-8759 Compliance Data Comments: Inspection Date 03/05/2018 Inspector's Name Stephen Allen Inspector's Signature: Operating Status Operating Compliance Code Compliance-inspection Action Code FCE j Date of Signature: 3 /S/ On-Site Inspection Result Compliance P Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2016 --- --- --- --- F 2015 --- --- --- --- 2014 --- --- --- C *Highest HAP Emitted inpounds) Five Year Violation History:None ( Date Letter Type Rule Violated Violation Resolution Date f 1 Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested j I { i p I I 1 i f i I. DIRECTIONS TO SITE: From FRO,take Hwy 87 South about 20 miles. Turn left onto Business Hwy 87 W(Broad Street)toward Elizabethtown. Travel for about 1.5 miles. The facility is located on the left, behind Peanut Processors,Inc. # H. SAFETY: Standard FRO safety gear. r s M. FACILITY DESCRIPTION: North Carolina Renewable Power—Elizabethtown,LLC is the current name of a facility that has a long list of previous owners,with the current owners purchasing the facility in August 2014. Previously known as Elizabethtown Energy,LLC,the facility is an old coal burning power plant,which houses two boilers and is permitted to combust myriad fuels.The facility will likely undergo modification similar to that performed at its sister plant in Lumberton,Robeson County(Facility ID 7800166),to allow the boilers to burn primarily non-CISWI wood fuel,with some percentage of j poultry litter to produce steam for energy production. IV. INSPECTION SUMMARY: On 21 February 2018,1, Stephen Allen of DAQ FRO,arrived at North Carolina Renewable Power—Elizabethtown,LLC in Elizabethtown,Bladen County.Upon arrival,I found the gate to be chained and locked, and there was no apparent activity at the facility. The facility has been shutdown since 2009. Mark Fowler;the technical/permit contact for the Lumberton facility, returned my voicemail on 3/26/2018. Mr.Fowler stated there are currently no plans to resume operations at the Elizabethtown facility and they may get rid of the air permit because they do not plan to reopen the facility. V. PERMITTED EMISSION SOURCES: f *No sources were observed to be operating,nor have any sources operated at the facility since 2009* CD-lA3 and two selective non-catalytic reduction CD-1B3 systems(300 lb/hr aqueous ammonia injection rate each) CD-1A2 and two multiclones(132 Nos.tubes each, ES-lA,and two coal/natural gas/No.2 and No.4 CD-lB2 9 inches in diameter each) ES-1B fuel oil/tire derived fuel/pelletized paper fuel/flyash briquette/non- (PSD; CISWI subject wood-fired steam, CAM; electric generating,boilers(215 two dry sorbent injection systems(50 GACT,Subpart million Btu per hour heat input,each) CD-lA4 and lb/hr sodium bicarbonate or sodium JJJJJJ) including over-fire air systems CD-1B4 sesquicarbonate(trona)injection rate r each) CD-lA and two bagfilters(each not to exceed CD-lB 3.26:1 air-to-cloth ratio) ES-2A,and ES-2 B CD-2A and two bagfilters(64 square feet of filter two coal bunkers CD-2B area,each) SD ES-3 one fly ash silo with wet slurry CD-3 one silo binvent filter(400 square feet SD pugmill for unloading of filter area) ES-4 one bottom ash silo with a retractable one silo binvent filter(100 square feet bulk unloading spout and enclosed CD-4 SD vent return of filter area) CD-5A and two in-line filters(one per pump) CD-5B k, one simple cyclone(42 inches in ES-5A,and CD-SC diameter)located on the fly ash silo ES-5B two ash system vacuum transport pumps (PSD) CD-5D one bagfilter(528 square feet of filter area)located on the fly ash silo one simple cyclone(42 inches in CD-5E diameter)located on the bottom ash silo ES-6 coal unloading/storage and transfer Wetsup wet suppression/chemical binder SD ES-15 aqueous ammonia storage tank None N/A 7,100 gallons maximum capacity) ES-1 diesel-fired emergency-use fire pump f (GACT,Subpart (340 horsepower maximum capacity) None N/A ZZZZ [$}P I y 4 k k k i i k 4 k k i 7 k S 1 E� i fk t 1 VI. INSIGNIFICANT ACTIVITIES: moil= IES-2 one diesel fuel oil storage tank IES-3 one fire pump fuel oil storage tank IES-4 one solvent parts cleaner IES-5 one turbine lube oil tank vent IES-6 one cooling tower IES-7 tire shredders IES-8 truck dumper No. 1 for receiving biomass fuel IES-9 truck dumper No.2 for receiving biomass fuel i IES-10 fuel storage piles IES-11 fuel material handling including conveyors,front-end loader/dozer and other vehicular traffic in the fuel yard IES-13 one sorbent silo IES-14 one bottom and sifting ash bunker 9 i VII. NON-COMPLIANCE HISTORY SINCE 2010: 05/15/2015 NOD issued for late quarterly report. 03/25/2014 NOD for failure to conduct an energy assessment IAW NESHAP 6J requirements. OV/NRE for continuing late ACC submittal.Facility was assessed a$2 171 03/09/2011 N g ty , enforcement on 15 April 2011,which was paid in full on 17 May 2011 i 03/11/2010 NOV for late ACC. VIII. RISK MANAGEMENT(112r): This facility does not store any 112(r)subject materials above threshold limits. Therefore,the facility is not required to maintain a written Risk Management Plan(RMP). r: IX. CONCLUSION AND RECOMMENDATIONS: North Carolina Renewable Power—Elizabethtown,LLC appeared to be IN COMPLLANCE with their air quality permit at the time of the inspection due to being shut down. PINK SHEET ADDITIONS: None /sea i