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HomeMy WebLinkAboutAQ_F_1600005_20141126_PRMT_Permit NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory John E. Skvarla, III
Governor Secretary
November 26, 2014
Mr. Michael Kraszeski
President
Atlantic Veneer Corporation
P. O. Box 660
Beaufort,NC 28516
Subject: Air Permit No. 03453R22
Atlantic Veneer Corporation
Beaufort, Carteret County,North Carolina
Permit Class: Synthetic Minor
Facility ID# 1600005
Dear Mr. Kraszeski:
In accordance with your completed application received August 28, 2014, we are forwarding
herewith Permit No. 03453R22 to Atlantic Veneer Corporation, Beaufort, Carteret County, North
Carolina for the construction and operation of air emissions sources or air cleaning devices and
appurtenances. Additionally, any emissions activities determined from your air permit application
as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been listed for
information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the records
retention requirements are contained in General Condition 2 of the General Conditions and
Limitations.
If any parts, requirements, or limitations contained in this permit are unacceptable to you,
you have the right to request a formal adjudicatory hearing within 30 days following receipt of this
permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of
the entire permit. This hearing request must be in the form of a written petition, conforming to G.S.
150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative
Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal
adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings.
Unless a request for a hearing is made pursuant to G.S. 15013-23,this air permit shall be final and
binding.
You may request modification of your air permit through informal means pursuant to G.S.
15013-22. This request must be submitted in writing to the Director and must identify the specific
provisions or issues for which the modification is sought. Please note that the permit will become
Wilmington Regional Office-Division of Air Quality
127 Cardinal Drive Extension,Wilmington,North Carolina 28405
Phone:910-796-7215/FAX:910-350-2004
Internet:www.ncdenr.aov
An Equal Opportunity\Affirmative Action Employer-Made in part by recycled paper
Michael Kraszeski
November 26, 2014
Page 2
final and binding regardless of a request for informal modification unless a request for a hearing is
also made under G.S. 150B-23.
Unless exempted y a condition of this permit or the regulations, construction of new
air pollution sources or air cleaning devices, or modifications to the sources or air cleaning
devices described in this permit must be covered under a permit issued by the Division of Air
Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may
subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143-
215.114B.
This permit shall be effective from November 26, 2014 until January 1, 2017, is
nontransferable to future owners and operators, and shall be subject to the conditions and limitations
as specified therein.
This permit revision is the result of a request for a permit modification for the addition of
one sawmill and veneer mill wood waste transport system (ES-6B) and one simple cyclone (CD-
6B), and the addition of one existinz emission source; one hammermill(ES-17) with control
device CD-6B. The Permittee is responsible for carefully reading the entire permit and
evaluating the requirements of each permit stipulation. The Permittee shall comply with all
terms, conditions, requirements, limitations and restrictions set forth in this permit.
Noncompliance with any permit condition is grounds for enforcement action, for permit
termination, revocation and reissuance, or modification, or for denial of a permit renewal
application.
Should you have any questions concerning this matter,please contact Linda Willis at 910-
796-7235.
Sincerely,
Brad Newland,
Wilmington R inal Supervisor
Division of Air Quality
Enclosures
c: Wilmington Regional Office
WiRO Permit Coordinator
IBeam Doc Mod
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF AIR QUALITY
AIR PERMIT NO. 03453R22
Issue Date:November 26, 2014 Effective Date: November 26, 2014
Expiration Date: January 1, 2017 Replaces Permit: 03453R21
To construct and operate air emission source(s) and/or air cleaning device(s), and for the
discharge of the associated air contaminants into the atmosphere in accordance with the provisions
of Article 21 B of Chapter 143, General Statutes of North Carolina(NCGS) as amended, and other
applicable Laws, Rules and Regulations,
Atlantic Veneer Corporation
2457 Lennoxville Road
Beaufort, Carteret County,North Carolina
Permit Class: Synthetic Minor
Facility ID# 1600005
(the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air
cleaning devices and appurtenances described below:
Emission Emission Source Control Control System
Source ID Description System ID Description
ES-Boiler 1 (NSPS, one wood-fired boiler(28.7 million CD-1 one multicyclone with a dual chamber
NESHAP) Btu per hour maximum heat input, (primary has 16 tubes with 9 inch
1998 model) diameters and secondary has 44 tubes
with 6 inch diameters)
ES-Boiler 2(NSPS, one No. 6 low-sulfur fuel oil-fired
NESHAP) boiler(27.2 million Btu per hour N/A N/A
maximum heat input, 1996 model)
ES-Boiler 3(NSPS, one woodwaste-fired boiler(17.48 CD-3 one dual multicyclone with(10)nine-
NESHAP) million Btu per hour maximum heat inch diameter tubes each
input, 1989 model)
ES-4 one clipper line CD-4 I
one simple cyclone(72 inches in
diameter)
ES-5 one clipper line CD-5 one simple cyclone(72 inches in
diameter)CD-5
ES-6A one sawmill hog CD-6A one simple cyclone(72 inches in
diameter)CD-6A in series with CD-6B,
one simple cyclone(96 inches in
diameter)
ES-6B one sawmill and veneer mill wood CD-6B one simple cyclone(96 inches in
waste transport system diameter)CD-6B follows CD-6A one
simple cyclone(72 inches in diameter)
Permit No. 03453R22
Page 2
Emission Emission Source Control Control System
Source ID Description System ID Description
ES-7 i clipper room wood waste transport CD-7 one ba filter(1,600 square feet of filter
system area)CD-7
ES-8 planer wood waste transport system CD-8 one simple cyclone(72 inches in
diameter)CD-8
ES-17 one hammermill CD-6B one simple cyclone(96 inches in
diameter)CD-6B follows CD-6A one
simple cyclone(72 inches in diameter)
in accordance with the completed application 1600005.1413 received August 28, 2014 including any
plans, specifications, previous applications, and other supporting data, all of which are filed with the
Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are
incorporated as part of this permit.
This permit is subject to the following specified conditions and limitations including any
TESTING, REPORTING, OR MONITORING REQUIREMENTS:
A. SPECIFIC CONDITIONS AND LIMITATIONS
I. Any air emission sources or control devices authorized to construct and operate above must
be operated and maintained in accordance with the provisions contained herein. The
Permittee shall comply with applicable Environmental Management Commission
Regulations, including Title 15A North Carolina Administrative Code (NCAC),2D .0202,
2D .0503, 2D .0504, 2D .0512, 2D .0515, 2D .0516, 2D .0521, 2D .0524 (40 CFR 60,
Subpart Dc), 2D .0535, 2D .0540, 2D .0611, 2D .I 111 (40 CFR 63, Subpart JJJJJJ), and 2Q
.0315.
2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee,
at least 90 days prior to the expiration date of this permit, shall request permit renewal by
letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q
.0203(i), no permit application fee is required for renewal of an existing air permit(without
a modification request). The renewal request(with AA application form) should be
submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration
date of this permit, the Permittee shall submit the air pollution emission inventory report
(with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C.
General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ
and shall document air pollutants emitted for the 2015 calendar year.
3. PARTICULATE CONTROL REQUIREMENT- As required by 15A NCAC 2D .0503
"Particulates from Fuel Burning Indirect Heat Exchangers," particulate matter emissions
from the fuel burning indirect heat exchangers shall not exceed the allowable emission rates
listed below:
Permit No. 03453R22
Page 3
Emission Limit
a
Source (lbs/million Btu)
one No. 61ow-sul ur fuel oil-fired boiler(27.2 million Btu per hour
0.46
maximum heat input, 1996 model, ID No. ES-Boiler 2)
..........................................................................._.._. .........................................................._..........................._.........._...................................................................................................................._. ................................................_............._.................
........!
4. PARTICULATE CONTROL REQUIREMENT- As required by 15A NCAC 2D .0504
"Particulates from Wood Burning Indirect Heat Exchangers," particulate matter emissions
from the wood burning indirect heat exchangers shall not exceed the allowable emission
rates listed below:
Emission Limit
Source i (lbs/million Btu)
one wood-fired boiler(28.7 million Btu per hour maximum heat � �'
input, 1998 model, ID No. ES-Boiler 1) 0.51
one woodwaste/No. 6 fuel oil-fired boiler(17.48 million Btu per
hour maximum heat input, ID No. ES-Boiler 3) ; 0.62
5. PARTICULATE CONTROL REQUIREMENT-As required by 15A NCAC 2D .0512
"Particulates from Wood Products Finishing Plants," the Permittee shall not discharge
particulate matter caused by the working, sanding, or finishing of wood without providing,
as a minimum for its collection, adequate duct work and properly designed collectors, or
other such devices as approved by the Commission.
6. PARTICULATE CONTROL REQUIREMENT-As required by 15A NCAC 2D .0515
"Particulates from Miscellaneous Industrial Processes," particulate matter emissions from
the emission sources shall not exceed allowable emission rates. The allowable emission rates
are,as defined in 15A NCAC 2D .0515,a function of the process weight rate and shall be
determined by the following equation(s), where P is the process throughput rate in tons per
hour(tons/hr) and E is the allowable emission rate in pounds per hour (lbs/hr).
E=4.10 * (P) 0'61 for P < 30 tons/hr, or
E = 55 * (P) 0 ' - 40 for P> 30 tons/hr.
7. The collected flyash shall not be re-injected into any of the Boilers (ID Nos. Boiler 1, Boiler
2, or Boiler 3).
8. SULFUR DIOXIDE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0516
"Sulfur Dioxide Emissions from Combustion Sources," sulfur dioxide emissions from the
boilers shall not exceed 2.3 pounds per million Btu heat input.
9. VISIBLE EMISSIONS CONTROL REQUIREMENT-As required by 15A NCAC 2D
.0521 "Control of Visible Emissions," visible emissions from the emission sources,
manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged
Permit No. 03453R22
Page 4
over a six-minute period, except that six-minute periods averaging not more than 87 percent
opacity may occur not more than once in any hour nor more than four times in any 24-hour
period. However, sources which must comply vVith 15A NCAC 2D .0524 "Ne.v Source
Performance Standards" or .1110 "National Emission Standards for Hazardous Air
Pollutants" must comply with applicable visible emissions requirements contained therein.
10. 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS" - For one wood-
fired boiler (28.7 MM Btu/hr maximum heat input, 1998 model, ID No. ES-Boiler 1), one
No. 6 low-sulfur fuel oil-fired boiler(27.2 million Btu per hour maximum heat input, 1996
model, ID No. ES-Boiler 2), and one woodwaste-fired boiler(17.48 MM Btu/hr maximum
heat input, 1989 model, ID No. ES-Boiler 3),the Permittee shall comply with all applicable
provisions, including the notification,testing, reporting, recordkeeping, and monitoring
requirements contained in Environmental Management Commission Standard 15A NCAC
2D .0524 "New Source Performance Standards" (NSPS) as promulgated in 40 CFR 60,
Subpart De, including Subpart A "General Provisions."
a. NSPS Recordkeeping Requirements- In addition to any other recordkeeping
requirements of the EPA, the Permittee is required to maintain records as follows:
i. The amounts of each fuel combusted during each month; and
ii. All records required under this section shall be maintained for a period of two
years following the date of such record.
b. NSPS Reporting Requirements - In addition to any other notification requirements to
the Environmental Protection Agency (EPA), the Permittee is required to NOTIFY
the Regional Supervisor, DAQ, in WRITING, of the following:
i. The sulfur content of the residual oil combusted in an affected source shall
not exceed 0.5 percent by weight. Within 30 days after each six-month
period of the calendar year(by January 30 for the previous six-month period
between July and December and by July 30 for the previous six-month period
between January and June), the Permittee must submit in writing to the
Regional Supervisor, DAQ, the sulfur content of the residual oil combusted
in an affected source. If fuel supplier certification is used to demonstrate
compliance, fuel supplier certification shall include the following
information:
A. The name of the oil supplier;
B. The location of the oil when the sample was drawn for analysis to
determine the sulfur content of the oil, specifically including whether
the oil was sampled as delivered to an affected facility, or whether the
sample was drawn from the oil in storage at the oil supplier's or oil
refiner's facility, or other location;
C. The sulfur content of the oil from which the shipment came (or of the
shipment itself);
Permit No. 03453R22
Page 5
D. The method used to determine the sulfur content of the oil; and
E. A certified statement signed by the owner or operator of an affected
ource that the-reeo ds fuel-supplier--c-ertifcatien-subsea
represent all of the fuel combusted during the reporting period.
11.NOTIFICATION REQUIREMENT-As required by 15A NCAC 2D .0535, the Permittee of
a source of excess emissions that last for more than four hours and that results from a
malfunction, a breakdown of process or control equipment or any other abnormal
conditions, shall:
a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time
of the Division's next business day of becoming aware of the occurrence and
describe:
i. the name and location of the facility,
ii. the nature and cause of the malfunction or breakdown,
iii. the time when the malfunction or breakdown is first observed,
iv. the expected duration, and
V. an estimated rate of emissions.
b. Notify the Director or his designee immediately when the corrective measures have
been accomplished.
This reporting requirement does not allow the operation of the facility in excess of
Environmental Management Commission Regulations.
12. FUGITIVE DUST CONTROL REQUIREMENT -As required by 15A NCAC 2D .0540
"Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary. If substantive complaints or excessive fugitive
dust emissions from the facility are observed beyond the property boundaries for six minutes
in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or
operator may be required to submit a fugitive dust plan as described in 2D .0540(f).
"Fugitive dust emissions" means particulate matter that does not pass through a process
stack or vent and that is generated within plant property boundaries from activities such as:
unloading and loading areas,process areas stockpiles, stock pile working,plant parking lots,
and plant roads (including access roads and haul roads).
13. CYCLONE REQUIREMENTS -As required by 15A NCAC 213 .0611,particulate matter
emissions shall be controlled as described in the permitted equipment list.
Permit No. 03453R22
Page 6
a. Inspection and Maintenance Requirements - To comply with the provisions of this
permit and ensure that emissions do not exceed the regulatory limits,the Permittee
shall perform an annual (for each 12 month period following the initial inspection)
inspection of the cyclone system. in-addition, a Permittee shall perform periodic
inspections and maintenance (I&M) as recommended by the manufacturer.
b. Recordkeeping Requirements - The results of all inspections and any variance from
the manufacturer's recommendations or from those given in this permit(when
applicable) shall be investigated with corrections made and dates of actions recorded
in a cyclone logbook. Records of all maintenance activities shall be recorded in the
logbook. The cyclone logbook(in written or electronic format) shall be kept on-site
and made available to DAQ personnel upon request.
14. FABRIC FILTER REQUIREMENTS includingcge filters, baghouses, and other dry
filter particulate collection devices - As required by 15A NCAC 2D .0611, particulate matter
emissions shall be controlled as described in the permitted equipment list.
a. Inspection and Maintenance Requirements - To comply with the provisions of this
permit and ensure that emissions do not exceed the regulatory limits,the Permittee
shall perform, at a minimum, an annual (for each 12 month period following the
initial inspection) internal inspection of each bagfilter system. In addition, the
Permittee shall perform periodic inspections and maintenance as recommended by
the equipment manufacturer.
b. Recordkeeping Requirements - The results of all inspections and any variance from
manufacturer's recommendations or from those given in this permit (when
applicable) shall be investigated with corrections made and dates of actions recorded
in a logbook. Records of all maintenance activities shall be recorded in the logbook.
The logbook(in written or electronic format) shall be kept on-site and made
available to DAQ personnel upon request.
15. MULTI-CYCLONE REQUIREMENTS -As required by 15A NCAC 2D .0611, particulate
matter emissions shall be controlled as described in the permitted equipment list.
a. Inspection and Maintenance Requirements - To comply with the provisions of this
permit and ensure that emissions do not exceed the regulatory limits, the Permittee
shall perform an annual (for each 12 month period following the initial inspection)
internal inspection of the multi-cyclone system. In addition,the Permittee shall
perform periodic inspections and maintenance (I&M) as recommended by the
manufacturer.
b. Recordkeeping Requirements - The results of all inspections and any variance from
the manufacturer's recommendations or from those given in this permit(when
applicable) shall be investigated with corrections made and dates of actions recorded
in a multi-cyclone logbook. Records of all maintenance activities shall be recorded in
the logbook. The multi-cyclone logbook(in written or electronic format) shall be
kept on-site and made available to DAQ personnel upon request.
Permit No. 03453R22
Page 7
16. GENERALLY AVAILABLE CONTROL TECHNOLOGY - For the one wood-fired boiler
(28.7 million Btu per hour maximum heat input, 1998 model, ID No. ES-Boiler 1), one No.
6 low-sulfur fuel oil-fired boiler(27.2 million Btu per hour maximum heat input, 1996
in�co el, ID No. ES-Boiler 2), and one woodwaste-fired-boiler(17.48-million Btu-per-hour
maximum heat input, 1989 model, ID No. ES-Boiler 3), the Permittee shall comply with all
applicable provisions, including the notification,testing, and monitoring requirements
contained in Environmental Management Commission Standard 15A NCAC 2D .I 111, as
promulgated in 40 CFR 63, Subpart JJJJJJ, " National Emission Standards for Hazardous
Air Pollutants for Area Sources: Industrial, Commercial, and Institutional Boilers",
including Subpart A "General Provisions."
a. Compliance Dates (40 CFR 63.11196) -The owner or operator of an existing source
is required to comply with the tune-up and the energy assessment requirements no
later than" larch 21,2014.
nLV_Lb. Compliance Requirements - As required by 15A NCAC 2D .I 111,the Permittee
shall comply with the following requirements:
i. General Duty Clause (40 CFR 63.11205(a)) - At all times the Permittee shall
operate and maintain any affected source, including associated air pollution
control equipment and monitoring equipment, in a manner consistent with
safety and good air pollution control practices for minimizing emissions.
ii. Boiler Tune-up (40 CFR 63.11223) - An initial boiler tune-up is required by
March 21,2014. If the unit is not operating on the required date for a tune-
up,the tune-up must be conducted within thirty days of startup. The
Permittee shall comply with the following with respect to the tune-up:
A. Periodic tune-ups: A biennial tune-up is required and shall be
conducted no more than 25 months after the previous tune-up. The
following units are only required to conduct a tune-up every five
years: seasonal boilers (shutdown for 7 consecutive months or 210
consecutive days each 12-month period due to seasonal conditions;
only biomass or oil), limited-use boilers, and units with oxygen trim
systems, as defined in 40 CFR 63.11237. Each five-year tune-up must
be conducted within 61 months of the previous tune-up.
B. Fuel required for the tune-up: The Permittee shall conduct the tune-up
while burning the type of fuel (or fuels in the case of boilers that
routinely burn two types of fuels at the same time) that provided the
majority of the heat input to the boiler over the 12 months prior to the
tune-up.
C. As applicable, inspect the burner, and clean or replace any
components of the burner as necessary. The Permittee may delay the
burner inspection until the next scheduled unit shutdown, but must
inspect each burner at least once every 36 months (72 months for 5-
year tune-ups).
Permit No. 03453R22
Page 8
D. Inspect the flame pattern, as applicable, and adjust the burner as
necessary to optimize the flame pattern. The adjustment should be
consistent with the manufacturer's specifications, if available.
E. Inspect the system controlling the air-to-fuel ratio, as applicable, and
ensure that it is correctly calibrated and functioning properly. The
Permittee may delay the air to fuel ratio inspection until the next
scheduled unit shutdown, but must conduct the inspection at least
once every 36 months (72 months for 5-year tune-ups).
F. Optimize total emissions of carbon monoxide. This optimization
should be consistent with the manufacturer's specifications, if
available, and with any nitrogen oxide requirement to which the unit
is subject.
G. Measure the concentrations in the effluent stream of carbon monoxide
in parts per million,by volume, and oxygen in volume percent, before
and after the adjustments are made (measurements may be either on a
dry or wet basis, as long as it is the same basis before and after the
adjustments are made). Measurements may be taken with a portable
CO analyzer.
iii. Energy Assessment(40 CFR 63.11214(c)) - A one-time initial energy
assessment is required by March 21, 2014. The energy assessment must be
performed by a qualified energy assessor. An energy assessment completed
on or after January 1, 2008,that meets or is amended to meet the energy
assessment requirements in this section satisfies the energy assessment
requirement. This energy assessment requirement does not apply to limited
use boilers as defined in 40 CFR 63.11237. A facility that operates under an
energy management program compatible with ISO 50001 that includes the
affected units satisfies the energy assessment requirement. The energy
assessment must include:
A. A visual inspection of the boiler system.
B. An evaluation of operating characteristics of the facility,
specifications of energy using systems, operating and maintenance
procedures, and unusual operating constraints.
C. Inventory of major systems consuming energy from affected boilers
and which are under control of the boiler owner or operator.
D. A review of available architectural and engineering plans, facility
operation and maintenance procedures and logs, and fuel usage.
E. A list of major energy conservation measures that are within the
facility's control.
Permit No. 03453R22
Page 9
F. A list of the energy savings potential of the energy conservation
measures identified.
G.A-comprehensive reportdetailing the-wa)ra-to-improve efficiency, the -
cost of specific improvements, benefits, and the time frame for
recouping those investments.
c. Notification and Reporting Requirements - In addition to the notification and
reporting requirements of the Environmental Protection Agency (EPA),the
Permittee is required to NOTIFY the Regional Supervisor, DAQ, in WRITING, of
the following:
i. Initial Notification(per 40 CFR 63.9(b) and 40 CFR 63.11225(a)(2)) is
required by January 20, 2014.
ii. Notification of Compliance Status (40 CFR 63.11225(a)(4)) is required by
July 19,2014.
iii. Compliance Report must be prepared by March 1 of every other vear (or
every five years depending on the frequency of the tune-up requirements)
starting March 1 the year following the first periodic tune-up, and submitted
upon request. If the source experiences any deviations from the applicable
requirements then the report must be submitted by March 15. The report must
meet the requirements of 40 CFR 63.11225(b)(1-4).
d. Recordkeeping Requirements - In addition to any other recordkeeping requirements
of the EPA, the Permittee shall maintain the following records as defined under 40
CFR 63.11225(c):
i. Copies of all required notifications.
ii. Maintain the following records to document conformance with the work
practices, emission reduction measures, and management practices:
A. Tune-up records - records must identify each boiler, the date of tune-
up, the procedures followed for tune-up, the manufacturer's
specifications to which the boiler was tuned, and the following:
1. The concentrations of CO in the effluent stream in parts per
million, by volume, and oxygen in volume percent, measured
at high fire or typical operating load, before and after the tune-
up of the boiler.
11. A description of any corrective actions taken as a part of the
tune-up of the boiler.
111. The type and amount of fuel used over the 12 months prior to
the tune-up of the boiler but only if the unit was physically
and legally capable of using more than one type of fuel during
Permit No. 03453R22
Page 10
that period. Units sharing a fuel meter may estimate the fuel
use by each unit.
C. Seasonal boilers - For each boiler that meets the definition of seasonal
boiler, you must keep records of days of operation per year.
D. Records of non-waste determinations per 40 CFR 63.11225(c)(2)(ii).
iii. Malfunction Records -Records of the occurrence and duration of each
malfunction of the boiler, or of the associated air pollution control and
monitoring equipment. Records of actions taken during periods of
malfunction to minimize emissions in accordance with the general duty to
minimize emissions in 40 CFR 63.11205(a), including corrective actions to
restore the malfunctioning boiler, air pollution control, or monitoring
equipment to its normal or usual manner of operation.
iv. Record Retention - You must keep each record for 5 years following the date
of each recorded action.
17. LIMITATION TO AVOID 15A NCAC 2Q .0501 - Pursuant to 15A NCAC 2Q .0315
"Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of
Section and Requirement for a Permit," as requested by the Permittee, facility-wide
emissions shall be less than the following:
Emission Limit
]Pollutant(Tons per consecutive 12-month period)
PM10� - 100
SO2 100
NOxT 100
CO 1 100
To comply with this limit,the Permittee shall follow the requirements listed below.
A. PM-10 LIMIT
BOILER HOURS OF OPERATION LIMITS - In addition to the above control device
requirements of 2D .0611, for the fabric filter, cyclones, and multicyclones, in order to
maintain PM-10 actual emissions less than 100 tons per year, as requested by the Permittee,
the hours of operation of the two wood boilers (ID Nos. ES Boiler-1 and ES Boiler-3) shall
be limited as follows:
(a) Boiler ID No. ES-1 shall not operate more than 8,736 hours per year.
(b) Boiler ID No. ES-3 shall not operate more than 4,904 hours per year.
Permit No. 03453R22
Page 11
B. SO2 LIMIT
To ensure that facility-wide S02 actual emissions are less than 100 tons per year,the amount
-filel oil consumed in Boilet-ID No.-ES-2 shall notpraduce Sf�2 emissions-greater-tharr57--
ton/yr. The following equation shall be used to determine S02 actual emissions:
ES = [gallons oil in Boiler 2 per year] X [159] X [%Sulfur] /2,000,000, where
ES =the actual S02 emissions in tons per year, and
% Sulfur=the weight percent of sulfur in the fuel.
C. NO,, LIMIT and CO LIMIT
The NO,, and CO synthetic minor limits (actual emissions less than 100 tons per year) will
be satisfied by the above limits S02 for Boilers ES-1, ES-2, and ES-3.
D. Synthetic Minor Recordkeeping and Reportine Requirements
For compliance purposes,the Permittee shall record the following:
(a) The hours of operation of Boiler ES-1 and Boiler ES-3 shall be recorded on a daily
basis (not to exceed 8,736 and 4,904 hours per year, respectively).
(b) The actual emissions of S02 from Boiler ES-2 shall be calculated on a monthly basis
(not to exceed 57 ton per year; S02 emissions shall be calculated in batches based on
the fuel weight percent sulfur).
The hours of operation and the S02 actual emissions from items D.(a) and D.(b) above shall
be totaled on a monthly and annual basis and recorded in a logbook(in written or electronic
format)and made available to DAQ personnel upon request. In addition, the annual hours of
operation and the S02 actual annual emissions shall be reported to the Regional Supervisor
annually by March 1 of every calendar year.
B. GENERAL CONDITIONS AND LIMITATIONS
1. In accordance with G.S. 143-215.108(c)(1), TWO COPIES OF ALL DOCUMENTS,
REPORTS, TEST DATA, MONITORING DATA,NOTIFICATIONS, REQUESTS FOR
RENEWAL, AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall
be submitted to the:
Regional Supervisor
North Carolina Division of Air Quality
Wilmington Regional Office
127 Cardinal Drive Extension
Wilmington,NC 28405 910-796-7215
For identification purposes, each submittal should include the facility name as listed on the
permit,the facility identification number, and the permit number.
Permit No. 03453R22
Page 12
2. RECORDS RETENTION REQUIREMENT - In accordance with 15A NCAC 2D .0605,
any records required by the conditions of this permit shall be kept on site and made available
to DAQ personnel for inspection upon request. These records shall be maintained in a form
suit-able and readily avail-able for expeditious inspection and review. These records must e
kept on site for a minimum of 2 years, unless another time period is otherwise specified.
3. ANNUAL FEE PAYMENT- Pursuant to 15A NCAC 2Q .0203(a),the Permittee shall pay
the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a
timely manner will cause the DAQ to initiate action to revoke the permit.
4. _EQUIPMENT RELOCATION - In accordance with 15A NCAC 2Q .0301, a new air permit
shall be obtained by the Permittee prior to establishing,building, erecting, using, or
operating the emission sources or air cleaning equipment at a site or location not specified in
this permit.
5. REPORTING REQUIREMENT- In accordance with 15A NCAC 2Q .0309, any of the
following that would result in previously unpermitted, new, or increased emissions must be
reported to the Regional Supervisor, DAQ:
a. changes in the information submitted in the application regarding facility emissions;
b. changes that modify equipment or processes of existing permitted facilities; or
c. changes in the quantity or quality of materials processed.
If appropriate, modifications to the permit may then be made by the DAQ to reflect any
necessary changes in the permit conditions. In no case are any new or increased emissions
allowed that will cause a violation of the emission limitations specified herein.
6. In accordance with 15A NCAC 2Q .0309, this permit is subject to revocation or
modification by the DAQ upon a determination that information contained in the application
or presented in the support thereof is incorrect, conditions under which this permit was
granted have changed, or violations of conditions contained in this permit have occurred. In
accordance with G.S. 143-215.108(c)(1),the facility shall be properly operated and
maintained at all times in a manner that will effect an overall reduction in air pollution.
Unless otherwise specified by this permit, no emission source may be operated without the
concurrent operation of its associated air cleaning device(s) and appurtenances.
7. In accordance with G.S. 143-215.108(c)(1),this permit is nontransferable by the Permittee.
Future owners and operators must obtain a new air permit from the DAQ.
8. In accordance with G.S. 143-215.108(c)(1), this issuance of this permit in no way absolves
the Permittee of liability for any potential civil penalties which may be assessed for
violations of State law which have occurred prior to the effective date of this permit.
9. In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the
responsibility of complying with all applicable requirements of any Federal, State, or Local
water quality or land quality control authority.
Permit No. 03453R22
Page 13
10. In accordance with 15A NCAC 2D .0605, reports on the operation and maintenance of the
facility shall be submitted-by t e Pertnittee to �Q-at such
intervals and in such form and detail as may be required by the DAQ. Information required
in such reports may include,but is not limited to,process weight rates, firing rates, hours of
operation, and preventive maintenance schedules.
11. A violation of any term or condition of this permit shall subject the Permittee to enforcement
pursuant to G.S. 143-215.114A, 143-215.11413, and 143-215.114C, including assessment of
civil and/or criminal penalties.
12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or
access to any authorized representative of the DAQ who requests entry or access for
purposes of inspection, and who presents appropriate credentials, nor shall any person
obstruct, hamper, or interfere with any such representative while in the process of carrying
out his official duties. Refusal of entry or access may constitute grounds for permit
revocation and assessment of civil penalties.
13. In accordance with G.S. 143-215.108(c)(1),the Permittee must comply with any applicable
Federal, State, or Local requirements governing the handling, disposal, or incineration of
hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act
(RCRA) administered by the Division of Waste Management.
14. PERMIT RETENTION REQUIREMENT - In accordance with 15A NCAC 2Q .0110,the
Permittee shall retain a current copy of the air permit at the site. The Permittee must make
available to personnel of the DAQ, upon request, the current copy of the air permit for the
site.
15. CLEAN AIR ACT SECTION 112(r)REQUIREMENTS - Pursuant to 15A NCAC 213 .2100
"Risk Management Program," if the Permittee is required to develop and register a risk
management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee
is required to register this plan with the USEPA in accordance with 40 CFR Part 68.
16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY -Pursuant to Title I
Part A Section I I2(r)(1) of the Clean Air Act "Hazardous Air Pollutants- Prevention of
Accidental Releases- Purpose and General Duty," although a risk management plan may not
be required, if the Permittee produces, processes, handles, or stores any amount of a listed
hazardous substance,the Permittee has a general duty to take such steps as are necessary to
prevent the accidental release of such substance and to minimize the consequences of any
release. This condition is federally-enforceable only.
Permit No. 03453R22
Page 14
17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions
testing is required by this permit, or the IJAQ, or if the Fermittee submits emissions testing
to the DAQ in support of a permit application or to demonstrate compliance, the Permittee
shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ
procedures including protocol approval, regional notification,report submittal, and test
results approval.
Permit issued this the 261h day of November, 2014.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
Brad Newland
Wilmington Regional Supervisor
Division of Air Quality
By Authority of the Environmental Management Commission
Air Permit No. 03453R22
ATTACHMENT to Permit No. 03453R22,November 26, 2014
Insignificant/Exempt Activities
Source Exemption Source of Source of Title V
Regulation TAPS? Pollutants?
IES-21-25 -five(5) steam-heated 2Q .0102 No No
veneer dryers I(c)(2)(E)(i)
1. Because an activity is exempted from being required to have a permit or permit modification
does not mean that the activity is exempted from an applicable requirement or that the owner
or operator of the source is exempted from demonstrating compliance with any applicable
requirement.
2. When applicable, emissions from stationary source activities identified above shall be
included in determining compliance with the permit requirements for toxic air pollutants
under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates
Requiring a Permit."