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HomeMy WebLinkAboutAQ_F_0800039_20140403_PRMT_Permit AVIA NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Pat McCrory Sheila C. Holman John E. Skvarla, III Governor Director Secretary April 3, 2014 Mr. Brett Thomas Plant Manager Golden Peanut Company, LLC -Aulander 301 West Pearl Street Aulander, NC 27805 Subject: Air Permit No. 03269R18 Golden Peanut Company, LLC - Aulander Aulander, Bertie County,North Carolina Permit Class: Synthetic Minor Facility ID# 0800039 Dear Mr. Thomas: In accordance with your completed application received January 28, 2014, we are forwarding herewith Permit No. 03269R18 to Golden Peanut Company, LLC -Aulander, Aulander, Bertie County,North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts,requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this t pen-nit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 150B-23,this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 150B-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 150B-23. Washington Regional Office-Division of Air Quality 943 Washington Square Mall,Washington,North Carolina 27889 Phone:252-946-6481/FAX:252-975-3716 Internet:www.ncair.ora An Equal Opportunity 1 Affirmative Action Employer-Made in part by Recycled Paper Brett Thomas April 3, 2014 Page 2 Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.114B. This permit shall be effective from April 3, 2014 until September 30, 2016, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations 1 as specified therein. Changes have been made to the permit. Sources SL3 (stoner) and P9 (air gap cleaner, precleaner) have been added to the permit as requested by the facility. All sources associated . with the pellet mill have been removed (F1, L05, and L06). The list of permitted sources has been updated and their associated control devices have been assigned. No stipulations were modified during this permit modification. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action,for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. I 1 I Should you have any questions concerning this matter, please contact Randall Jones at (252) 946- 6481. Sincerely,. I Robert P. Fisher Regional Air Quality Supervisor JRJ Enclosures c: Washington Regional Office Connie Horne, Cover letter only G:\AQ\Shared\Bertie08\00039\08A00039SMR18.doc NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF AIR QUALITY AIR PERMIT NO. 03269R18 Issue Date: April 3, 2014 Effective Date: April 3, 2014 Expiration Date: September 30, 2016 Replaces Permit: 03269R17 4 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21 B of Chapter 143, General Statutes of North Carolina(NCGS) as amended, and other applicable Laws, Rules and Regulations, Golden Peanut Company, LLC - Aulander 301 West Pearl Street Aulander, Bertie County, North Carolina Permit Class: Synthetic Minor l Facility ID# 0800039 (the Peimittee)is hereby authorized to construct and operate the air emissions sources and/or air J cleaning devices and appurtenances described below: 1 Emission Emission Source Control Control System Source ID Description System ID Description Al Sheller aspirator C 17,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) A2 Sheller aspirator C16,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) A3 Sheller aspirator C18,136 Simple twin cyclone, Bagfilter(19,394 sq ft) A4 Sheller aspirator C15,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) A5 Sheller aspirator C19,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) A6 Sheller aspirator C14,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) AL1 Ai leg C3 ISimple twin cyclone AL2 Air leg C9,B1 Simple twin cyclone, Bagfilter(1.9,394 sq ft) Permit No. 03269R18 Page 2 Emission Emission Source Control Control System Source ID Description System ID Description AU Air leg C8,B1 Simple twin cyclone, Bagfilter(19,394 sq ft) AL4 Air leg C6,B1 Simple twin cyclone, Bagfilter(19,394 sq ft) AL5 Air leg C4,B1 Simple twin cyclone, Bagfilter(19,394 sq ft) �— AL6 Air leg C3 Simple twin cyclone AL7 Air leg B4, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq£t) AL8 Air leg B5, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) BNA Farmer stock holding bin#1 bin vents F N/A N/A �BN-2 Farmer stock holding bin#2 bin vents N/A N/A I BN-3 Surge bin vent N/A N/A BN-4 Ground hull holding bin vent N/A N/A D-1 Dirt truck loadout N/A N/A D-2 Dirt truck loadout N/A N/A D-3 Dirt and foreign material N/A N/A 1 truck loadout D-4 Dirt and foreign material N/A N/A truck loadout _I DPI Dump pit B10 Bagfilter(3,462 sq ft) F DP2 50 TPH dump pit N/A N/A G1 Gravity separator B4,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G4 Gravity separator B5, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, 'F Bagfilter(19,394 sq ft) G5 Gravity separator B5,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G6 Gravity separator B5,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G7 Gravity separator B5, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Permit No. 03269R18 Page 3 Emission Emission Source Control Control System Source ID Description System ID Description Bagfilter(19,394 sq ft) G8 Gravity separator B5,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bag filter(19,394 sq ft) G9 Gravity separator B5,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G 10 Gravity separator B5,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G11 Gravity separator B6 Bagfilter(19,394 sq ft) G12 Gravity separator B5, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G13 Gravity Separator B5, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) H1 Hammermill B6 Bagfilter(19,394 sq ft) . H2 Hammermill B8 Bagfilter(3,925 sq ft) j H3 Hammermill B8 Bagfilter(3,925 sq ft) H4 Hammermill B8 Bagfilter(3,925 sq ft) LO-1 Bulk in-shell peanut loadout N/A N/A LO-2 Oil stock rail loadout N/A N/A LO-3 Ground peanut hull loadout N/A N/A LOA Underground hull loadout N/A N/A M1 Meat reclaimer B7 Bagfilter(11,775 sq ft) M2 Meat reclaimer B7 Bagfilter(11,775 sq ft) N1 Nub sheller C13,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) P4 -Lower LMC precleaner C12,B4,C20,B6 Simple twin cyclone, Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) P4 -Upper LMC precleaner B11, C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) P5 -Lower LMC precleaner C 12,B4,C20,B6 Simple twin cyclone, Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) Permit No. 03269R18 Page 4 Emission Emission Source Control Control System Source ID Description System ID Description P5 -Upper LMC precleaner 70,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) P8 LMC precleaner B12,C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) P9 LMC precleaner . 7 1 C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) SL1 Stoner B11,C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) SL2 Stoner B12,C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) SL3 Stoner B12 C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) STPU1 Stick pick-up operation C12,B4 Simple twin cyclone, Bagfilter(19,394 sq ft) IH1 Internal Handling B13,C20,B6 Bagfilter(1,505 sq ft) Simple twin cyclone, Bagfilter(19,394 sq ft) NOTE: Baghouse ID No.B1 is used to control material collected by cyclone ID Nos.C4, C6, C8 and C9. Cyclone ID No.C20 is used to transfer material collected by baghouses ID Nos.B4,B5,B11,B12 and B13. Bagfilter ID No.B6 (19,394 sq ft)controls emissions from cyclone C20. in accordance with the completed application 0800039.14A received January 28, 2014 including any plans, specifications,previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING, REPORTING, OR MONITORING REQUIREMENTS: Permit No. 03269RI 8 Page 5 A. SPECIFIC CONDITIONS AND LIMITATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained.in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .02.02, 2D .0515, 2D .0521, 2D .0535, 2D .0540,21) .1806 and 2Q .0315. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT-The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q ti .0203(i),no permit application fee is required for renewal of an existing air permit(without A modification request). The renewal request(with AA application form) should be submitted to the Regional Supervisor,DAQ. Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission.inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202,pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2015 calendar year. 3. PARTICULATE CONTROL REQUIREMENT- As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour(lbs/hr). E=4.10 * (P) 0 67 for P <= 30 tons/hr, or E= 55 * (P) 0.'11- 40 for P >30 tons/hr 4. VISIBLE EMISSIONS CONTROL REQUIREMENT- As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 5. NOTIFICATION REQUIREMENT- As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from-a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m, Eastern time of the Division's next business day of becoming aware of the occurrence and describe: Permit No. 03269R18 Page 6 i. the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas,process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). 7. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. 8. LIMITATION TO AVOID 15A NCAC 2Q .0501 - Pursuant to 15A NCAC 2Q .0315 "Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of Section and Requirement for a Permit," as requested by the Permittee, facility-wide emissions shall be less than the following: Pollutant Emission Limit (Tons per consecutive 12-month period) PM10 100 SO2 100 NOx 100 VOC 100 CO 100 Individual HAPsl 10 Total HAPs 25 Permit No. 03269R18 Page 7 a. Control Device Requirements i. Bagfilter Requirements- Particulate matter emissions shall be controlled as described in the permitted equipment list. To comply with the provisions of this permit and ensure that emissions do not exceed the regulated limits, the Permittee shall perform periodic inspections and maintenance(I&M) as recommended by the manufacturer. In addition,the Permittee shall perform an annual internal inspection of each bagfilter system. ii. Bagfilter Recordkeeping_Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit(when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook(in written or electronic format) shall be kept on-site and made available to DAQ personnel upon request. iii. Cyclone Requirements-.Particulate matter emissions shall be controlled as described in the permitted equipment list. To comply with the provisions of this permit and ensure that emissions do not exceed the regulated limits,the Permittee shall perform periodic inspections and maintenance(I&M) as recommended by the manufacturer. In addition,the Permittee shall perform an annual inspection of each cyclone system. iv. Cyclone Recordkeeping Requirements - The results of all inspections and any variance from the manufacturer's recommendations or from those given in this 1 permit(when applicable) shall be investigated with corrections made and dates of 1 actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook(in written or electronic format) shall be kept on-site and made available to DAQ personnel upon request. b. Operations Restrictions -To ensure emissions do not exceed the limitations above, the following restrictions shall apply: i. the total amount of peanuts processed shall be no more than 277,500 tons per consecutive twelve month period. c. Recordkeeping Requirements - The Permittee shall record monthly and total annually the following: i. the amount of peanuts processed for the month; and ii. the total amount of peanuts processed for the previous consecutive twelve month period. d. Reporting Requirements - Within 30 days after each calendar year,regardless of the actual emissions, the Permittee shall submit the following to the Regional Supervisor, DAQ, in writing: i. the monthly amounts of peanuts processed for the previous 12 months; and ii. the total amount of peanuts processed for the previous 12 months. Permit No. 03269R18 Page 8 B. GENERAL CONDITIONS AND LIMITATIONS 1. TWO COPIES OF ALL DOCUMENTS REPORTS TEST DATA MONITORING DATA NOTIFICATIONS, REQUESTS FOR RENEWAL, AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Air Quality Supervisor North Carolina Division of Air Quality Washington Regional Office 943 Washington Square Mall Washington,NC 27889 252-946-6481 For identification purposes, each submittal should include the facility naive as listed on the permit,the facility identification number,and the permit number. 2. RECORDS RETENTION REQUIREMENT- Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a),the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. j 4. EQUIPMENT RELOCATION - A new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission.sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT- Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. 6. This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. The facility shall be properly operated and __ maintained at all times in a manner that will effect an overall reduction in air pollution. Permit No. 03269RI 8 Page 9 Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. This issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include, but is not limited to,process weight rates, firing rates,hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.11413, and 143-215.114C, including assessment of civil and/or criminal penalties. . 12. Pursuant to North Carolina General Statute 143-215.3(a)(2),no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials,nor shall any person obstruct,hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. The Permittee must comply with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management. j 14. PERMIT RETENTION REQUIREMENT-The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request,the current copy of the air permiffor the site. 15. CLEAN AIR ACT SECTION 112(r)REQUIREMENTS -Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section I I2(r) of the Federal Clean Air Act, then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. Permit No. 03269RI8 Page 10 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY- Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes,handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally-enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance,the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification,report submittal, and test results approval. Permit issued this the 3`d of April, 2014. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION a d IRobert P. Fisher 1 Regional Air Quality Supervisor By Authority of the Environmental Management Commission i i Air Permit No. 03269R18 AVIA NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Pat McCrory Sheila C. Holman John E. Skvarla, III Governor Director Secretary April 3, 2014 Mr. Brett Thomas Plant Manager Golden Peanut Company, LLC -Aulander 301 West Pearl Street Aulander, NC 27805 Subject: Air Permit No. 03269R18 Golden Peanut Company, LLC - Aulander Aulander, Bertie County,North Carolina Permit Class: Synthetic Minor Facility ID# 0800039 Dear Mr. Thomas: In accordance with your completed application received January 28, 2014, we are forwarding herewith Permit No. 03269R18 to Golden Peanut Company, LLC -Aulander, Aulander, Bertie County,North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts,requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this t pen-nit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 150B-23,this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 150B-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 150B-23. Washington Regional Office-Division of Air Quality 943 Washington Square Mall,Washington,North Carolina 27889 Phone:252-946-6481/FAX:252-975-3716 Internet:www.ncair.ora An Equal Opportunity 1 Affirmative Action Employer-Made in part by Recycled Paper Brett Thomas April 3, 2014 Page 2 Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.114B. This permit shall be effective from April 3, 2014 until September 30, 2016, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations 1 as specified therein. Changes have been made to the permit. Sources SL3 (stoner) and P9 (air gap cleaner, precleaner) have been added to the permit as requested by the facility. All sources associated . with the pellet mill have been removed (F1, L05, and L06). The list of permitted sources has been updated and their associated control devices have been assigned. No stipulations were modified during this permit modification. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action,for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. I 1 I Should you have any questions concerning this matter, please contact Randall Jones at (252) 946- 6481. Sincerely,. I Robert P. Fisher Regional Air Quality Supervisor JRJ Enclosures c: Washington Regional Office Connie Horne, Cover letter only G:\AQ\Shared\Bertie08\00039\08A00039SMR18.doc NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF AIR QUALITY AIR PERMIT NO. 03269R18 Issue Date: April 3, 2014 Effective Date: April 3, 2014 Expiration Date: September 30, 2016 Replaces Permit: 03269R17 4 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21 B of Chapter 143, General Statutes of North Carolina(NCGS) as amended, and other applicable Laws, Rules and Regulations, Golden Peanut Company, LLC - Aulander 301 West Pearl Street Aulander, Bertie County, North Carolina Permit Class: Synthetic Minor l Facility ID# 0800039 (the Peimittee)is hereby authorized to construct and operate the air emissions sources and/or air J cleaning devices and appurtenances described below: 1 Emission Emission Source Control Control System Source ID Description System ID Description Al Sheller aspirator C 17,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) A2 Sheller aspirator C16,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) A3 Sheller aspirator C18,136 Simple twin cyclone, Bagfilter(19,394 sq ft) A4 Sheller aspirator C15,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) A5 Sheller aspirator C19,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) A6 Sheller aspirator C14,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) AL1 Ai leg C3 ISimple twin cyclone AL2 Air leg C9,B1 Simple twin cyclone, Bagfilter(1.9,394 sq ft) Permit No. 03269R18 Page 2 Emission Emission Source Control Control System Source ID Description System ID Description AU Air leg C8,B1 Simple twin cyclone, Bagfilter(19,394 sq ft) AL4 Air leg C6,B1 Simple twin cyclone, Bagfilter(19,394 sq ft) AL5 Air leg C4,B1 Simple twin cyclone, Bagfilter(19,394 sq ft) �— AL6 Air leg C3 Simple twin cyclone AL7 Air leg B4, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq£t) AL8 Air leg B5, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) BNA Farmer stock holding bin#1 bin vents F N/A N/A �BN-2 Farmer stock holding bin#2 bin vents N/A N/A I BN-3 Surge bin vent N/A N/A BN-4 Ground hull holding bin vent N/A N/A D-1 Dirt truck loadout N/A N/A D-2 Dirt truck loadout N/A N/A D-3 Dirt and foreign material N/A N/A 1 truck loadout D-4 Dirt and foreign material N/A N/A truck loadout _I DPI Dump pit B10 Bagfilter(3,462 sq ft) F DP2 50 TPH dump pit N/A N/A G1 Gravity separator B4,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G4 Gravity separator B5, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, 'F Bagfilter(19,394 sq ft) G5 Gravity separator B5,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G6 Gravity separator B5,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G7 Gravity separator B5, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Permit No. 03269R18 Page 3 Emission Emission Source Control Control System Source ID Description System ID Description Bagfilter(19,394 sq ft) G8 Gravity separator B5,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bag filter(19,394 sq ft) G9 Gravity separator B5,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G 10 Gravity separator B5,C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G11 Gravity separator B6 Bagfilter(19,394 sq ft) G12 Gravity separator B5, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) G13 Gravity Separator B5, C20,B6 Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) H1 Hammermill B6 Bagfilter(19,394 sq ft) . H2 Hammermill B8 Bagfilter(3,925 sq ft) j H3 Hammermill B8 Bagfilter(3,925 sq ft) H4 Hammermill B8 Bagfilter(3,925 sq ft) LO-1 Bulk in-shell peanut loadout N/A N/A LO-2 Oil stock rail loadout N/A N/A LO-3 Ground peanut hull loadout N/A N/A LOA Underground hull loadout N/A N/A M1 Meat reclaimer B7 Bagfilter(11,775 sq ft) M2 Meat reclaimer B7 Bagfilter(11,775 sq ft) N1 Nub sheller C13,B6 Simple twin cyclone, Bagfilter(19,394 sq ft) P4 -Lower LMC precleaner C12,B4,C20,B6 Simple twin cyclone, Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) P4 -Upper LMC precleaner B11, C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) P5 -Lower LMC precleaner C 12,B4,C20,B6 Simple twin cyclone, Bagfilter(19,394 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) Permit No. 03269R18 Page 4 Emission Emission Source Control Control System Source ID Description System ID Description P5 -Upper LMC precleaner 70,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) P8 LMC precleaner B12,C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) P9 LMC precleaner . 7 1 C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) SL1 Stoner B11,C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) SL2 Stoner B12,C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) SL3 Stoner B12 C20,B6 Bagfilter(6,202 sq ft), Simple twin cyclone, Bagfilter(19,394 sq ft) STPU1 Stick pick-up operation C12,B4 Simple twin cyclone, Bagfilter(19,394 sq ft) IH1 Internal Handling B13,C20,B6 Bagfilter(1,505 sq ft) Simple twin cyclone, Bagfilter(19,394 sq ft) NOTE: Baghouse ID No.B1 is used to control material collected by cyclone ID Nos.C4, C6, C8 and C9. Cyclone ID No.C20 is used to transfer material collected by baghouses ID Nos.B4,B5,B11,B12 and B13. Bagfilter ID No.B6 (19,394 sq ft)controls emissions from cyclone C20. in accordance with the completed application 0800039.14A received January 28, 2014 including any plans, specifications,previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING, REPORTING, OR MONITORING REQUIREMENTS: Permit No. 03269RI 8 Page 5 A. SPECIFIC CONDITIONS AND LIMITATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained.in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .02.02, 2D .0515, 2D .0521, 2D .0535, 2D .0540,21) .1806 and 2Q .0315. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT-The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q ti .0203(i),no permit application fee is required for renewal of an existing air permit(without A modification request). The renewal request(with AA application form) should be submitted to the Regional Supervisor,DAQ. Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission.inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202,pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2015 calendar year. 3. PARTICULATE CONTROL REQUIREMENT- As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour(lbs/hr). E=4.10 * (P) 0 67 for P <= 30 tons/hr, or E= 55 * (P) 0.'11- 40 for P >30 tons/hr 4. VISIBLE EMISSIONS CONTROL REQUIREMENT- As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 5. NOTIFICATION REQUIREMENT- As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from-a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m, Eastern time of the Division's next business day of becoming aware of the occurrence and describe: Permit No. 03269R18 Page 6 i. the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas,process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). 7. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. 8. LIMITATION TO AVOID 15A NCAC 2Q .0501 - Pursuant to 15A NCAC 2Q .0315 "Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of Section and Requirement for a Permit," as requested by the Permittee, facility-wide emissions shall be less than the following: Pollutant Emission Limit (Tons per consecutive 12-month period) PM10 100 SO2 100 NOx 100 VOC 100 CO 100 Individual HAPsl 10 Total HAPs 25 Permit No. 03269R18 Page 7 a. Control Device Requirements i. Bagfilter Requirements- Particulate matter emissions shall be controlled as described in the permitted equipment list. To comply with the provisions of this permit and ensure that emissions do not exceed the regulated limits, the Permittee shall perform periodic inspections and maintenance(I&M) as recommended by the manufacturer. In addition,the Permittee shall perform an annual internal inspection of each bagfilter system. ii. Bagfilter Recordkeeping_Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit(when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook(in written or electronic format) shall be kept on-site and made available to DAQ personnel upon request. iii. Cyclone Requirements-.Particulate matter emissions shall be controlled as described in the permitted equipment list. To comply with the provisions of this permit and ensure that emissions do not exceed the regulated limits,the Permittee shall perform periodic inspections and maintenance(I&M) as recommended by the manufacturer. In addition,the Permittee shall perform an annual inspection of each cyclone system. iv. Cyclone Recordkeeping Requirements - The results of all inspections and any variance from the manufacturer's recommendations or from those given in this 1 permit(when applicable) shall be investigated with corrections made and dates of 1 actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook(in written or electronic format) shall be kept on-site and made available to DAQ personnel upon request. b. Operations Restrictions -To ensure emissions do not exceed the limitations above, the following restrictions shall apply: i. the total amount of peanuts processed shall be no more than 277,500 tons per consecutive twelve month period. c. Recordkeeping Requirements - The Permittee shall record monthly and total annually the following: i. the amount of peanuts processed for the month; and ii. the total amount of peanuts processed for the previous consecutive twelve month period. d. Reporting Requirements - Within 30 days after each calendar year,regardless of the actual emissions, the Permittee shall submit the following to the Regional Supervisor, DAQ, in writing: i. the monthly amounts of peanuts processed for the previous 12 months; and ii. the total amount of peanuts processed for the previous 12 months. Permit No. 03269R18 Page 8 B. GENERAL CONDITIONS AND LIMITATIONS 1. TWO COPIES OF ALL DOCUMENTS REPORTS TEST DATA MONITORING DATA NOTIFICATIONS, REQUESTS FOR RENEWAL, AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Air Quality Supervisor North Carolina Division of Air Quality Washington Regional Office 943 Washington Square Mall Washington,NC 27889 252-946-6481 For identification purposes, each submittal should include the facility naive as listed on the permit,the facility identification number,and the permit number. 2. RECORDS RETENTION REQUIREMENT- Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a),the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. j 4. EQUIPMENT RELOCATION - A new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission.sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT- Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. 6. This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. The facility shall be properly operated and __ maintained at all times in a manner that will effect an overall reduction in air pollution. Permit No. 03269RI 8 Page 9 Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. This issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include, but is not limited to,process weight rates, firing rates,hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.11413, and 143-215.114C, including assessment of civil and/or criminal penalties. . 12. Pursuant to North Carolina General Statute 143-215.3(a)(2),no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials,nor shall any person obstruct,hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. The Permittee must comply with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management. j 14. PERMIT RETENTION REQUIREMENT-The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request,the current copy of the air permiffor the site. 15. CLEAN AIR ACT SECTION 112(r)REQUIREMENTS -Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section I I2(r) of the Federal Clean Air Act, then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. Permit No. 03269RI8 Page 10 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY- Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes,handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally-enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance,the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification,report submittal, and test results approval. Permit issued this the 3`d of April, 2014. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION a d IRobert P. Fisher 1 Regional Air Quality Supervisor By Authority of the Environmental Management Commission i i Air Permit No. 03269R18