AQ_F_0900067_20131204_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY S T Wooten Corporation-Elizabethtown
NC Facility ID 0900067
Inspection Report County/FIPS:Bladen/017
Date: 12/05/2013
Facility Data Permit Data
S T Wooten Corporation-Elizabethtown Permit 08344/R04
3931 Cromartie Road Issued 3/7/2011
Elizabethtown,NC 28337 Expires 2/29/2016
Lat: 34d 38.4860m Long: 78d 40.6530m Classification Synthetic Minor
SIC: 2951 /Paving Mixtures And Blocks Permit Status Active
NAICS: 324121/Asphalt Paving Mixture and Block Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
MACT Part 63: Subpart ZZZZ
James Washburn Richard Vick James Washburn NSPS: Subpart I
Environmental Vice President Environmental
Compliance Manager [phone] Compliance Manager
[phone] [phone]
Compliance Data
Comments:
Inspection Date 12/04/2013
Inspector's Name Heather Hawkins
Inspector's Signature: �, � /_L� Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: ��� i 3
On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
No emissions reported because the facility has never operated at this site.
Five Year Violation History:
None
Performed Stack Tests since last FCE:
None
1) MACT/GACT APPLICABILITY:
S T Wooten Corporation—Elizabethtown facility is permitted to construct one(1)of three(3)plants on
this site. Each plant is permitted to include a generator. Therefore, at the time in which a plant is
constructed on this site and does include a generator,then the facility will be subject to the RICE
NESHAP(GACT 4Z).
2) DIRECTIONS:
S.T. Wooten Corporation—Elizabethtown is located off of Hwy 87 near Elizabethtown,NC,Bladen
County. From FRO,take Hwy 87 South approx 35 miles to State Rd 1155 (Cromartie Rd),turn left onto
Cromartie Road. The facility property is the right corner lot.
3) SAFETY CONCERNS:
Hard hat and safety shoes are required.

4) SOURCE/FACILITY DESCRIPTION:
S.T. Wooten Corporation—Elizabethtown facility is permitted as a hot mix asphalt plant with a recycled
asphalt product(RAP) system. One of three different plants is permitted to operate on this site at any
given time. Aggregates of various sizes are added to a drum dryer/mixer via conveyor belt from a surge
hopper, which is fed by front-end loaders from large stockpiles on the property. RAP is fed to through a
screen,where larger material is diverted to a crusher that reduces the size to approximately'/a inches or
less, and then the material is conveyed to the dryer/mixer. RAP is combined with the aggregate in the
dryer/mixer, where it is heated and mixed with liquid asphalt, as a binding agent. The dryer/mixer is
direct fired with natural gas/42 fuel oil/Recycled 42 fuel oil/#4 fuel oil/Recycled#4 fuel oil. The
particulate emissions from the dryer/mixer are controlled by a bagfilter. The hot asphalt product
discharged from the dryer/mixer is conveyed to an overhead surge bin, where it then drops into a weigh
hopper/truck loadout bin below. Asphalt is discharged from the bottom of the weigh hopper into dump
trucks that take the asphalt to the location of the paving operation.
5) ENIISSION SOURCES:
Permitted Sources:
Fm�ssron Em�ss�on'Saurce Control l Control System
,Sourcg_ID bescrigUon .. _ (System ID l DeScrtpt1op
Plant 5, 285 ton per hour HMA plant and 65 ton per hour RAP system, OR
Plant not on site
SES 1 No.2 fuel oil/recycled No.2 fuel oil/No.4 fuel oil/ Baofilter(7,421 square
(NSPS) recycled No.4 fuel oil/natural gas-fired rotary drum dryer/ SCDl feet of filter area)
mixer(74 rnmBtu maximum heat input rate)
_ _ .._
SES3 HMA surge bin(100 ton capacity)
5F1 HMA truck loadout
SF2 _ Portable RAP crusher(65 tons per hour capacity) N/A N/A
5F3 Portable RAP conveyor
5174 Portable RAP screen
SESGI Diesel generator(1 000 kW)
S Control 515
5
Emassron Emtssron Source Control System
System
source III Description Aesertptloa
�. .ID
Plant 6,365 ton per hour HMA plant and 65 ton per hour RAP system, OR
Plant not on site
6ES1 No.2 fuel oil/recycled No.2 fuel oil/No.4 fuel oil/No.4 Bagfilter(9,542 square
(NSPS) recycled fuel oil/natural gas-fired rotary drum dryer/mixer 6CD 1 feet of filter area)
(94.4 million Btu maximum heat nput rate)
_ __ ___—
6ES3 HMA surge bin(60 ton capac ty)
6F1 F HMA truck loadout
6F2 ( Portable RAP crusher(65 tons per hour capacity) N/A N/A
—
6F3 Portable RAP conveyor
6174 _ _ Portable RAP screen
6ESGl Diesel generator(1,000 kW) j

missh°n Emisston,Source Control Control System
rtSourelA,(." .ra" ". .. Dgsgriphon SysfemlD Description
Plant 15, 400 ton per hour HMA plant and 65 ton per hour RAP system
Plant not on site
15ES 1 No.2 fuel oil/No.2 recycled fuel oil/No 4 fuel oil/No.4 15CD2, Cyclone,9 foot
(NSPS) recycled fuel oil/natural gas-fired rotary drum dryer/mixer P15CD1 (diameter,and Baghouse
(120 mml3m maximum heat input rate) 111,598 square feet
15ES3 #HMA surge bin(146 ton capacity)
_ __..___.___ ____�
15F1 HMA truck loadout
_ __m__m_. -_ _mm_____ __.
15F2 Portable RAP crusher(65 tons per hour capacity)
N/A N/A '
15F3 JPortable RAP conveyor
-----------------
15F4 Portable RAP screen
15ESG1 Diesel generator(1,000 kW)
Insignificant Sources:
Source
None of these sources are on site
I5ES11 -Hot oil heater(1.5 mmBtu/hr)
I5ES12-Asphalt cement tank(30,000 gallons)
I5ES13 -Fuel oil tank(15,000 gallons)
I6ES11 -Hot oil heater(0.6 mmBtu hr)
I6ES12-Asphalt cement tank(30,000 gallons)
16ES13 -Fuel oil tank(15,000 gallons)
—__ � ___________ _._,
IISESI 1 -Hot oil heater(1.5 mmBtu/hr)
I15ES12-Asphalt cement tank(30,000 gallons)
_._m___ ._--__-__ ._m_.m_._
I15ES13-Fuel oil tank(15,000 gallons)
6) INSPECTION SUMMARY:
On 4 December 2013,1,Heather Hawkins, arrived at the facility site. The site was empty. There has
never been a plant constructed at this site.
7) REPORTING:
Annual reports received on time.
8) 112R APPLICABILITY:
This facility is subject to the general duty clause of the CAA section 112r.
9) CONCLUSION/RECOMMENDATION:
Next permit modification/renewal needs to include addition of GACT 4Z stipulation in permit.
Based on the observations made during the 4 December 2013 inspection, S T Wooten Corporation-
Elizabethtown appeared to be operating in compliance with their current air permit by being shut down.
/hsh