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HomeMy WebLinkAboutAQ_F_1000067_20130722_PRMT_Permit NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Pat McCrory Sheila C. Holman John E.Skvarla, III Governor Director Secretary July 22, 2013 Mr. David H. Groves Plant Manager CPI USA North Carolina—Southport Plant 1281 Powerhouse Drive Southport, NC 28461 SUBJECT: Air Quality Permit No. 05884T13 Facility ID: 1000067 CPI USA North Carolina—Southport Plant Southport,North Carolina Brunswick County Fee Class: Title V Dear Mr. Groves: In accordance with your completed Air Quality Permit Application for a Title V permit renewal received April 18, 2013, we are forwarding herewith Air Quality Permit No. 05884T13 to CPI USA North Carolina—Southport Plant, 1281 Powerhouse Drive SE, Southport, North Carolina, authorizing the construction and operation of the emission source(s) and associated air pollution control device(s) specified herein. Additionally, any emissions activities determined from your Air Quality Permit Application as being insignificant per 15A North Carolina Administrative Code 2Q .0503(8) have been listed for informational purposes as an "ATTACHMENT." Please note the requirements for the annual compliance certification are contained in General Condition P in Section 3. The current owner is responsible for submitting a compliance certification for the entire year regardless of who owned the facility during the year. The Permittee shall file a Title V Air Quality Permit Application pursuant to 15A NCAC 2Q .0504 for burning adulterated resinated wood in boilers (ID Nos. ES-14 A, ES-1-1 B, ES-14 C, ES- 2-1 A, ES-2-1 B, and ES-2-1 C), on or before 12 months after commencing operation. Permilling Section 1641 Mail Service Center,Raleigh,North Carolina 27699-1641 217 West Jones Street,Raleigh,North Carolina 27603 Phone:919-707-84051 Fax:919-715-0717 Internet:www.ncair,orp An Equal Opportunity 1 Affirmative Action Employer—Made in pad by Recycled Paper i Mr. David H. Groves July 22, 2013 Page 2 As the designated responsible official it is your responsibility to review, understand, and abide by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that any person who operates any emission source and associated air pollution control device subject to any term or condition of the attached permit reviews, understands, and abides by the conditions of the attached permit that are applicable to that particular emission source. If any parts, requirements, of limitations contained in this Air Quality Permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. This hearing request must be in the form of a written petition, conforming to NCGS (North Carolina General Statutes) 150B-23, and filed with both the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714 and the Division of Air Quality, Permitting Section, 1641 Mail Service Center, Raleigh, North Carolina 27699-1641. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Please note that this permit will be stayed in its entirety upon receipt of the request for a hearing. Unless a request for a hearing is made pursuant to NCGS 15011-23, this Air Quality Permit shall be final and binding 30 days after issuance. You may request modification of your Air Quality Permit through informal means pursuant to NCGS 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that this Air Quality Permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under NCGS 15013-23. The construction of new air pollution emission source(s) and associated air pollution control device(s), or modifications to the emission source(s) and air pollution control device(s) described in this permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to construction unless the Permittee has fulfilled the requirements of GS 143-215-108A(b) and received written approval from the Director of the Division of Air Quality to commence construction. Failure to receive an Air Quality Permit or written approval prior to commencing construction is a violation of GS 143-215.108A and may subject the Permittee to civil or criminal penalties as described in GS 143-215.114A and 143-215.114B. In addition, specific changes and additions as summarized in the attachment below have been made to the permit(note: this list may not include all changes and additions). This Air Quality Permit shall be effective from July 22, 2013 until June 30, 2016, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Should you have any questions concerning this matter, please contact Rahul P. Thakef, P.E., QEP, at (919) 707-8740. i Mr. David H. Groves July 22, 2013 Page 3 Sincerely yours, Do ald R. van der Vaart, Ph.D., J.D., P.E. C ' f Enclosure cc: Wilmington Regional Office Central Files ATTACHMENT CPI USA North Carolina —Southport Plant Insignificant Activities under 15A NCAC 2Q.0503(8) Emission Source ID Emission Source Description I-EI+P One diesel fired 340 hp emergency fire pump I-FOST1 One diesel fuel oil storage tank I-FOST2 One fire pump fuel oil storage tank I-SPC One solvent parts cleaner using hot water solution containing no reportable HAPs I-TLOT1 and I-TLOT2 Two turbine lube oil tanks I-TS One tire shredder I-1 Haul Roads I-WHS Wood handling and storage I-TDFHS TDF handling and storage I-UREA S TKI One urea storage tank I-UREA D TK1 One urea dilution tank 1-10A and I-1013 Two submerged drag chain systems for removal and transport of bottom ash to storage pits 1. Because an activity is insignificant does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable,cmissions from stationary source activities identificd above shall be included in determining compliance with the permit requirements for toxic air pollutants under I5A NCAC 2D.1100"Control of Toxic Air Pollutants"or 2Q .0711 "Emission Ralcs Requiring a Permit". 3. For additional information regarding the applicability of GACT see the DAQ page titled "The Regulatory Guide for Insignificant Activities/Permits Exempt Activities".The link to this site is as follows: httl2:Hdag.state.nc.us/perinits/insi cl i ATTACHMENT CPI USA North Carolina—Southport Plant The following changes were made to the CPI USA North Carolina—Southport Plant Air Quality Permit No.05884T12: OId Page No. New Page No. Condition Number Changes Air Quality Permit Air Quality Permit No,05884TI2 No.05884T13 3 3 Section I Table Include a footnote for approval for resinated wood burning under 2Q .0501(c)(2)and a requirement to submit another appiication within 12 months. 31 31 Section 2.2 A.Lb. Remove "wood scraps". State of North Carolina Department of Environment and Natural Resources « w� Division of Air Quality NCDENR AIR QUALITY PERMIT Permit No. Re laces Permit No.(s) Effective Date: Expiration Date 05884T13 05884T12 I July 22, 2013 June 30,2016 Until such time as this permit expires or is modified or revoked, the below named Pernittee is permitted to construct and operate the emission source(s)and associated air pollution control device(s)specified herein,in accordance with the terms, conditions, and limitations within this permit. This permit is issued under the provisions of Article 21B of Chapter 143, General Statutes of North Carolina as amended, and Title 15A North Carolina Administrative Codes (15A NCAC), Subchapters 2D and 2Q,and other applicable Laws. Pursuant to Title 15A NCAC, Subchapter 2Q, the Permittee shall not construct, operate,or modify any emission source(s) or air pollution control device(s) without having first submitted a complete Air Quality Permit Application to the permitting authority and received an Air Quality Permit,except as provided in this permit. Permittee: CPI USA North Carolina — Southport Plant Facility ID: 1000067 Facility Site Location: 1281 Powerhouse Drive SE City, County, State, Zip: Southport,Brunswick County, North Carolina 28461 Mailing Address: P. O. Box 10836 City,State, Zip: Southport, North Carolina 28461 Application Number: 1000067.13A Complete Application Date: April 18,2013 Primary SIC Codes: 4911 Division of Air Quality, Wilmington Regional Office Regional Office Address: 127 Cardinal Drive Extension Wilmington, North Carolina 28405 Permit issued this the July 22, 2013. G Z��� Dan•ld R. v�n der Vaart, Ph.D., J.D., P.E., Chief, Air Permits Section AL orit of the Environmental Management Commission i Table Of Contents SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED AIR POLLUTION CONTROL DEVICE(S) AND APPURTENANCES SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS 2.1 -Emission Sources Specific Limitations and Conditions (Including specific requirements, testing, monitoring,record keeping, and reporting requirements) 2.2-Multiple Emissions Source(s)Specific Limitations and Conditions (Including specific requirements, testing, monitoring,recordkeeping,and reporting requirements) 2.3 -Clean Air Interstate Rule(LAIR)Permit Requirements SECTION 3: GENERAL PERMIT CONDITIONS ATTACHMENT List of Acronyms Clean Air Interstate Rule(LAIR) Application dated April 26, 2011 Air Quality Permit No. 05884T13 Page 3 SECTION 1 - PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE(S) AND APPURTENANCES The following table contains a summary of all permitted emission sources and associated air pollution control devices and appurtenances: Emission Source ID Emission Sonree Description Control Device 1D Control Device Description No. No. ES-1 (Unit 1)and Two electricity generating units CD-1-lA Six bagfilters(16,800 square ES-2(Unit 2) consisting of: CD-1-lB feet of filter area,each) (PSD; PSD CD-1-IC Avoidance; Six watertube design coal/natural CD-2-1A NSPS,Subpart Db; gas/No. 2 and No.4 fuel oilltire CD-2-1B 2D.1109 Case-by- derived fuel/pelletized paper CD-2-IC Case MALT) fuel/flyash briquette/unadulterated wood"unadulterated CD-1-5A* Six rotating ovcrfire air biomass/adulterated resinated wood2- CD-1-5B* (ROFA)systems fired steam,electric generating, CD-I-5C- boilers(223 million Btu per hour heat CD-2-5A* input capacity,each;ID Nos.FS-1- CD-2-5B* 1A,ES-1-113,ES-1-1C,ES-2-IA,ES- CD-2-5C* 2-113 and 1CS-2-1C)+ CD-1-6A" Six Furnace sorbent injection CD-1-6B* (FSI)systems CD-1-6C* CD-2-6A* CD-2-6B* CD-2-6C* CD-1-7A* Six selective non-catalytic CD-1-7B* reduction(SNCR)systems; CD-1-7C* CD-2-7A* CD-2-7B* CD-2-7C* ES-2A through ES- Six coal bunkers CD-2A through Six bagfilters(161 square 2F CD-2F feet of filter area each, (PSD) respectively) F-S-3A**and ES- Two flyash silos with dedicated wet CD-3A and CD-3B Two silo hinvents(100 3B*x slurry pugmills for unloading square feet of filter area, (PSD) each),one located on each silo 1 Unadulterated wood as defined per 15A NCAC 2Q.0703(23). 2 Resinated wood includes plywood,oriented-strand board, and manufactured word products such as laminated beams,untreated wood pellets and lumber scraps that are not part of any construction and demolition. 3The installation of selective non-catalytic reduction systems on each boiler is optional. i Air Quality Permit No.05 884T 13 Page 4 Emission Source ID Emission Source Description Control Device ID Control Device Description No. No. ES-4A through ES- Four ash system vacuum transport CD-4G and CD-411 Two simple cyclones(42 4D pumps inches in diameter) (PSD) CD-4E and CD-4F Two bagfilters(528 square feet of filter area,each) CD-4A through Four in-line Filters(one per CD-41) pump,respectively) ES-5 One coal unloadinglstorage and Wetsup One wet (PSD) transfer operation suppression/chemical binder system ES-8A and ES-8B Two cooling towers(32,400 gallons None per minute recirculating water flow rate each) ES-9A*and ES-913" Two alkaline sorbent(limestone,lime CD-9A*and Vent fabric filters(3.9:1 air- or trona)silos(12,554 ft3 maximum CD-9Bx to-cloth ratio each) storage capacity each) The Perntiuee shall file a Title V Air Quality Perrrtit Application pursuant(o 15A NCAC 2Q.050-t for alkaline sorbent silos(ID Nos.ES-9A and ES-913),vent fabric filters(ID Nos.CD-9A and CD-9B),slating overfire air(ROFA)systems(I)Nos.CD-f-SA,CD-1-513,CD-1-5C,C0-2-5A, CD-2-5B and CD 2-5C),furnace sorbent injection(FSf)systems(ID Nos.CD-1-6A,CD-1-613,CD-11-6C,CD-2-6A,CD-2-6B and CD-2-6C),and selective non-catalytic reduction (SNCR)systems (ID Nos. CD-1-7A, CD-1-7B, CD-1-7C, CD-2-7A, CD-2-7B and CD-2-7C)on or before 12 months after commencing operalion.These emission sources (ID Nos. ES-S1L08, ES-PBTSI,ES-PBTS2, FS-PBTS3,and ES-DBA Load)and control devices(ID Nos.CD-BF9,CD-BF-10,CD-131`11,and CD-BF12)are listed as a 15A NCAC 2Q.0501(c)(2)modification. The Pennittee shall file a Title V Air Quality Permit Application on or before 12 months alter conmicncing operation in accordance with General Condition NN.I. The permit shield described in General Condilion R does not apply and compliance certification as described in General Condition P is not required. " These emissions sources(two Wet slurry pugmills for Flyash silos, ID Nos. ES-3A and ES-3B)are listed as a minor modification per 15A NCAC 2Q .0515. The compliance certification as described in General Condilion P is required. Unless otherwise notified by NC DAQ, the affected terms of this permit(excluding the permit shield as described General Condition R)for this source shall become final on July 9,2012 Until(his dale,the affected pern it terms herein reflect the proposed operating language that the Penniuce shall operate this source under pursuant to 15A NCAC 2Q.0515(f). 'Burning of adulterated resinatcd wood in boilers(ID Nos.ES-1-lA,ES-1-113,ES-I-IC,ES-2-IA,ES-2-113,and FS-24C)is listed as a 15A NCAC 2Q .0501(c)(2)modification. The Penniltee shall file a Title V Air Quality Pennit Application on or before 12 months after commencement of burning adulterated resinaled woad in these boilers in accordance with General Condition NNA. The pestit shield described in General Condition R does not apply and compliance certification as described in General Condition P is not required. I i I Air Quality Permit No. 05884T13 Page 5 SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS 2.1 - Emission Source(s) and Control Devices(s) Specific Limitations and Conditions The emission source(s) and associated air pollution control device(s) and appurtenances listed below are subject to the following specific terms, conditions, and limitations, including the testing, monitoring, record keeping, and reporting requirements as specified herein: A. Two electricity generating units consisting of: -Six watertube design coal/natural gas/No.2 and No.4 fuel oil/tire derived fuel/pelletized paper fuel/flyash briquettelunadulterated wood/unadulterated biomass/adulterated resinated wood-fired boilers (ID Nos. ES-I-IA,ES-1-111,ES-14C,ES-24A,ES-2-1B and HS-2-1C),and associated bagfilters(ID Nos. CD-I-IA, CD-1-1B,CD-1-IC,CD-24A,CD-2-1B and CD-2-IC),rotating overfire air(ROI+A)systems(ID Nos. CD- 1-5A, CD-1-513, CD-1-5C, CD-2-5A, CD-2-5B and CD-2-5C),furnace sorbent injection (FSI)systeins (ID Nos. CD-1-6A, CD-1-613, CD-1-6C, CD-2-6A, CD-2-6B and CD-2-6C) and selective non-catalytic reduction(SNCR)systems(ID Nos. CD-1-7A,CD-1-713,CD-1-7C,CD-2-7A,CD-2-7B and CD-2-7C) The following table provides a surninary of limits and/or standards for the emission source(s)described above. Regulated Pollutant Limits/Standards Applicable Regulation Sulfur dioxide 2.3 pounds per million Btu heat input per boiler* 15A NCAC 2D.0516 Clean Air Interstate Rule(LAIR)Permit Requirements 15A NCAC 2D.2404 See Section 2.3 Particulate matter 0.05 pounds per million Btu heat input per boiler* 15A NCAC 2D.0524 (40 CFR 60,Subpart Db) (60.43b(a)(1)) Opacity 20 percent(6-minute average)per conunon stack* 15A NCAC 2D.0524 (40 CFR 60,Subpart Db) (60.43b(f)) Nitrogen oxide Coal-firing only 15A NCAC 2D .0524 0.60 pounds per million Btu heat input per boiler* (40 CFR 60,Subpart Db) (60.44b(a)) Nitrogen oxide Simultaneously burning coal with fuel oil or a mixture of 15A NCAC 2D.0524 these fuels with natural gas or any other fuel (per boiler*): (40 CFR 60,Subpart Db) (60.44b(c)) E„=(0.1 Hsa+0.3Hro+0.6H,)/(Hgo+H,.+HJ Where: E„= nitrogen oxide emission limit(lbs/mmBtu) H90= heat input from the combustion of natural gas or distillate oil(nuuBtu) H,= heal input from the combustion of residual oil (mmBtu) 11= heat input from the combustion of coal(mmBtu) Clean Air Interstate Rule(LAIR)Permit Requirements 15A NCAC 2D .2403 and I See Section 2.3 .2405 PM10 6.02 pounds per hour per boiler* 15A NCAC 213.0501(e) Sulfur dioxide 327.8 pounds per hour per boiler" 15A NCAC 213.0501(c) Nitrogen oxide 120.4 pounds per hour per boilers` 15A NCAC 2D.0501(c) Carbon monoxide 120.4 pounds per hour per boiler* 15A NCAC 2D.050I(e) Particulate matter 0.027 pounds per million Btu heat input per boiler* 15A NCAC 213.0530 Sulfur dioxide 1.47 pounds per million Btu heat input per boiler* 15A NCAC 2D.0530 Nitrogen oxide 0.54 pounds per mullion Btu heat input per boiler* 15A NCAC 2D.0530 Carbon monoxide 0.54 pounds per million Btu heat input per boiler* 15A NCAC 2D.0530 it Air Quality Permit No.05884T13 Page 6 Regulated Pollutant Limits/Standards Applicable Re elation Sulfuric acid mist 0.019 Founds per million Btu heat input per boiler* 15A NCAC 2D.0530 PM,PM,o,NOx, As defined in specific conditions 15A NCAC 2D.0530(u) SOZ,CO,and VOC Particulate matter Compliance Assurance Monitoring 15A NCAC 213.0614 Toxic air pollutants State-enforceable only 15A NCAC 2Q .0700 See Section 2.2 A.1. Toxic air pollutants State-enforceable only 15A NCAC 2D.1100 See Section 2.2 A.2. HAPs Coal/tire derived fuel/pelletized paper feel/flyash 15A NCAC 2D.1109 briquette firing: • Particulate Matter(filterable only):0.08 lb/million Btu • Mercury: 0.000003 lbhnillion Btu • Hydrogen Chloride:0.05 lb/million Btu • Carbon Monoxide: 133 ppmvd,corrected to 7%Oz No. 4 fuel oil firing: • Particulate Matter(filterable only): 0.45 lb/million Btu • Mercury: 0.000021b/million Btu • Carbon Monoxide. 28 ppmvd,corrected to 7%Oz Dry wood firing: • Particulate Matter(filterable only): 0.391b/million Btu • Mercury: 0.000005 lb/n illion Btu • Hydrogen Chloride:0.02 lb/million Btu • Carbon Monoxide: 508 ppmvd,corrected to 7%OZ Green wood firing: • Particulate Matter(filterable only): 0.18 lb/million Btu • Mercury: 0.000005 lb/million Btu • Hydrogen Chloride:0.02 lb/million Btu • Carbon Monoxide: 508 ppmvd,corrected to 7% OZ No.2 fuel oil firing: • best combustion practices Natural gas firing: • best combustion practices Stack measured or calculated enussions represent the collective emissions for the six boilers(ID Nos.ES-1-IA, ES-14B,ES-1-1C,ES-2-1A,ES-2-1B and ES-2-1C)in[lie power units. `Per boiler"emissions are derived by dividing the measured emissions by the boilers in operation during the tinieframe specified. Compliance certification on a per boiler basis is based on the common stack emissions performance divided by the boilers in operation at the time of measurement per power unit. 1. 15A NCAC 2D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES a. Emissions of sulfur dioxide from these sources(ID Nos.ES-1-1A,ES-1-1B,ES-1-1C,ES-2-1A,ES-2-1B and ES-2-1C)shall not exceed 2.3 pounds per nullion Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes,ores,and other substances shall be included when determining compliance with this standard. [15A NCAC 213.05161 Testing[15A NCAC 2Q.0508(o] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If Air Quality Permit No.05884T13 Page 7 the results of this test arc above the Iimit given in Section 2.1 A.La above, the Permittee shall be deemed in noncompliance with I5A NCAC 2D .0516. Monitoring/Recordiceeping[15A NCAC 2Q.0508(1)] c. To assure compliance, the Permittee shall monitor the sulfur content of the coal by using coal supplier certification per total shipment received. The coal supplier certification slialI be recorded in a logbook (written or electronic format)per total shipment and include the following information: i. the name of the coal supplier; ii. the maximum sulfur content of the coal received per total shipment; iii. a statement verifying that the methods used to determine the maximum sulfur content of the coal was in accordance with tine following: A. sampling—ASTM Method D 2234; B. preparation—ASTM Method D 2013; C. gross calori Fie value(Btu)—ASTM Method D 5865; D. moisture content—ASTM Method D 3173;and E. sulfur content—ASTM Method D 3177 or ASTM Method D 4239. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0516 if the sulfur content of the coal is not monitored and recorded. Upon certification of SO2 continuous emission monitoring(CEM)systems, the Permittee shall determine compliance with SO2 emission limit in Section 2.1 A.La.above, using SOz CEM instead of using coal supplier certification. Monitoring and record keeping for SO2 CEM shall be in accordance with 2.1 A.4.cc below. If any 24-hour block average of S02 exceeds the emission limit per Section 2.1 A.La. above or the records are not maintained, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0516. Reporting[15A NCAC 2Q.0508(f)] d. The Permittee shall submit a summary report of the coal supplier certifications postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. Also, the Permitlee shall submit a certified statement signed by the responsible official that tine records of coal supplier certification submitted represent all of Tile coal fired during the reporting period. All instances of deviations from the requirements of this permit must be clearly identified. Upon certification of SO2 CEM,the Permittee shall submit reports for SO2 in pounds per million Btu in accordance with Section 2.1 A.4.dd.and ee. 2. 15A NCAC 2D.0524: NEW SOURCE PERFORMANCE STANDARDS a. The Permittee shall comply with all applicable provisions,including the testing,reporting, recordkeeping, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .0524"New Source Performance Standards(NSPS)"as promulgated in 40 CFR Part 60 Subpart Db, including Subpart A"General Provisions." [15A NCAC 2D .0524] ID Nos. ID Nos.ES-I-IA,ES-1-1B, ES-1-1C,ES-2-1A,ES-2-113 and ES-2-IC b. Testing[15A NCAC 2Q.0508(f)] i. Before Modifying or Replacing Existing induced Draft Fans on Boilers ID Nos. ID Nos. ES-1-1A ES-I-IB,ES-I-IC,ES-2-1 A,ES-2-IB and ES-2-1Q The Permittee shall conduct a performance test for particulate matter within 60 days of achieving the ; maximum production rate at which the affected facility (ID Nos. ES-1-IA, ES-1-113, ES-1-1C, ES-2- IA, ES-2-IB and ES-24C)will be operated but no later than 180 days after the startup of the furnace sorbent injection (FSI) systems on boilers (ID Nos. ID Nos. ES-1-IA, ES-1-113, ES-14C, ES-24A, ES-2-1B and ES-2-IC) in accordance with General Condition JJ found in Section 3. This testing shall be used consistent with 40 CFR 60 Appendix C when the facility performs stack testing pursuant to Section 2.1 A.2.b.ii. below. I Air Quality Pernut No.05884T13 Page 8 Prior to modifying/replacing the induced draft fans on boilers (ID Nos. ES-I-IA, ES-1-1B, ES-14C, ES-2-lA,ES-2-IB and ES-2-IQ, the Permittee shall perform an engineering evaluation demonstrating that the increase in flue gas flow rate will not increase the boiler's potential heat input rate when firing 100% coal, 50% coal/50% TDF, and 25% coal/50% TDF/25%wood, to greater than 250 million Btu/hr. The Permittee shall submit the results of this engineering evaluation 60 days prior to modiftcationfreplacement of the induced draft fans on these boilers. ii. After Modifyingor r Replacing Existing Induced Draft Fans on Boilers(ID Nos. ES-I-IA,ES-1-113, ES-I4C.ES-2-IA,ES-2-113 and ES-2-IC) The Permittee shall conduct a performance test for particulate matter within 60 days of achieving the inaxirnum production rate at which the affected facility (ID Nos. ES-14A, ES-1-1B, ES-1-IC, ES-2- IA, ES-2-113 and ES--2-IC) will be operated but no later than 180 days after the startup of the modified/replaced induced draft fans on boilers(ID Nos.ES-1-lA,ES-1-IB,ES-1-IC, ES-2-IA,ES-2- 113 and ES-2-IQ in accordance with General Condition 7J found in Section 3. If the results of this performance test, consistent with 40 CFR 60 Appendix C, demonstrate That increase in particulate matter has occurred at boilers (ID Nos. ES-1-1 A, ES-l-1 B,ES-14 C,ES-2-1 A, ES-2-I B and ES-2-IQ or the above performance test is not conducted, the modified boilers(ID Nos. ID Nos. ES-I-IA,ES-1- 1B, ES-1-1C, ES-2-lA, ES-2-I13 and ES-2-lQ are subject to the applicable requirements for particulate matter (category: boilers modified after February 28, 2005) in accordance with 40 CFR 60 Subpart Db. Within 60 days of achieving the maximum production rate at which the affected facility(ID Nos.ES-I- IA, FS-1-113, ES-1-IC, ES-2-IA, ES-2-1B and ES-2-IC) will he operated but no later than 180 days after the startup of the modified/replaced induced draft fans on boilers (ID Nos. ES-I-IA, ES-1-IB, ES-FIC,ES-2-IA, ES-2-I13 and ES-2-IC), [lie Pernuuce shall determine, in accordance with General Condition J]found in Section 3, maximum heat input capacity for each boiler(ID Nos.ES-1-IA,ES-1- 1B, FS-14C, ES-2-IA, ES-2-113 and FS-24C) when firing 100% coal, 50% coal/50% TDF and 25% coal/50% TDF/25%wood, based upon a 4-hour averaging period at a maximum fan capacity. If this demonstration indicates that the maximum heat input capacity exceeds 250 million But/hr for any boiler, the hoilers (ID Nos. ES-1-lA, ES-1-1B, FS-I4C, ES-2-lA, ES-2-113 and FS-24C) shall become subject to the requirements in 40 CFR 60 Subpart Da. Emission Limitations [15A NCAC 2D .0524] c. Particulate matter-Particulate emissions from these sources(ID Nos.ES-1-1A,ES-1-I13,ES-1-1C,ES- 2-IA,ES-2-113 and ES-2-1C)shall not exceed 0.05 pounds per million Btu heat input when firing coal with other fuels. d. Nitrogen oxides- i. Nitrogen oxides emissions when firing coal shall not exceed 0.60 pounds per trillion Btu heat input. ii. Nitrogen oxides emissions from the simultaneous combustion of coal with fuel oil or a mixture of these fuels with natural gas or any other fuel shall not be in excess of the rate calculated by the following formula[40 CFR Part 60,Subpart 60.44b(c)]: E„_(0.IHgo+0.3H,,,+0.6H,)/(Hga+H.+HJ Where: En=nitrogen oxide emission limit(Iblinillion Btu) Hgo=heat input from combustion of natural gas or distillate oil(million Btu) Hro=heat input from the combustion of residual oil(million But) 14,=heal input from the combustion of coal(trillion B(u) i iii. Compliance with the nitrogen oxide emission limits is determined on a 30-day rolling average basis[40 CFR Part 60, Subpart 60.44b(i)]. e. Opacity-These sources(ID Nos. ES-14A,ES-1-I13,ES-1-1C,ES-2-1A,ES-2-111 and ES-2-IC)shall not cause to be discharged into the atmosphere any gases that exhibit greater than 20 percent opacity(six- minute average)each,except for one six-minute period per hour of not more that 27 percent opacity. Air Quality Permit No.05884T13 Page 9 Monitoring[15A NCAC 2Q.0508(1)] f. 40 CFR 60.48b(a)—The Permittee shall calibrate, maintain,and operate a continuous monitoring system for measuring the opacity of emissions discharged to the atmosphere and record the output of the system. g. 40 CFR 60.48b(b)—The Permittee shall calibrate,maintain,and operate a continuous monitoring system for measuring nitrogen oxide emissions discharged to the atmosphere and record the output of the system. h. 40 CFR 60.48b(c)—operation of nitrogen oxide continuous monitoring systems and data recording. i. 40 CFR 60.48b(d)—measurement of nitrogen oxide I-hour averages. j. 40 CFR 60.48b(e)—installation,evaluation,and operation of continuous monitoring systems. k. 40 CFR 60.48b(f)—continuous monitoring systems breakdowns,repairs,calibration checks and zero and span adjustments. Recordlceeping[15A NCAC 2Q.0508(f)] 1. 40 CFR 60.49b(d)—recordkeeping of the amounts of each fuel fired each day. in. 40 CFR 60.49b(e)—quarterly recordkeeping of the nitrogen content of the residual oil if burned. n. 40 CFR 60.49b(f)—recordkeeping of[lie opacity. o. 40 CFR 60.49b(g)—daily recordkeeping of the nitrogen oxide emission rates and supporting data. p. 40 CFR 60.49b(h)—reporting of excess emissions. Reporting[15A NCAC 2Q.0508(f)] q. The Permittee shall submit a summary report of the monitoring and recordkeeping activities,including the requirements of 40 CFR 60.49b(i)and(h),posttuarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 3. 15A NCAC 2D.0501(c): COMPLIANCE WITH NATIONAL AMBIENT AIR QUALITY STANDARDS a. Particulate matter(PM,o)emissions from each source(ID Nos.ES-1-1A,ES-1-1B,ES-1-IC,ES-24A, ES-2-111 and ES-24C)shall not exceed 6.02 pounds per hour. b. Sulfur dioxide emissions from each source(ID Nos.ES-14A,ES-1-113,ES-14C,ES-24A,ES-2-111 and ES-24C)shall not exceed 327.8 pounds per hour. c. Nitrogen oxide emissions from each source(ID Nos.ES-14A,ES-1-113,ES-1-1C,ES-24A,ES-2-111 and ES-24C)shall not exceed 120.4 pounds per hour. d. Carbon monoxide emissions from each source(ID Nos.ES-1-1A,ES-1-1B,ES-14C,ES-24A,ES-2-113 and ES-2-1C)shall not exceed 120.4 pounds per hour. e. The maximum sulfur content of any coal received and burned in these sources(ID Nos. ES-1-1A,ES-1-111, ES-14C,ES-2-1A,ES-2-1B and ES-2-1C)shall not exceed 1.0 percent by weight. Testing[15A NCAC 2Q.0508(o] f. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above any limit given in Section 2.1 A.3.a through d above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D.0501(e). Monitoring/Recordkeeping[15A NCAC 2Q.0508(f)] g. Particulate matter emissions from these sources(ID Nos.ES-1-1A,ES-1-1B,ES-14C,ES-24A,ES-24B and ES-2-1C)shall be controlled by six bagfilters(ID Nos.CD-1-1A,CD-1-111,CD-1-1C,CD-2-1A,CD- 2-1B and CD-24C),one each. To assure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturer. Iu addition to the manufacturer's inspection and maintenance recommendations,or if there arc no manufacturer's inspection and inaimenance recommendations,as a minimum,the inspection and maintenance requirement shall include an annual internal inspection of the bagfilters(ID Nos. CD-1-1A,CD-1-113,CD-1-1C,CD-24A,CD-2-1B and CD- 2-1C) for structural and fabric filter integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0501(e) if the bagfilters(ID Nos. CD-1-1A,CD-1-1B,CD-1-1C,CD-2-1A,CD-24B and CD- 2-1C)are not inspected and maintained. h. The Permittee shall install,operate,and maintain a pressure drop indicator on each bagfil[er(ID Nos. CD- Air Quality Permit No.05884T13 Page 10 1-1A,CD-1-0,CD-1-IC,CD-2-1A,CD-2-111 and CD-24C). The pressure drop across each bagfilter (ID Nos. CD-14A,CD-1-1B,CD-14C,CD-2-1A,CD-24B and CD-2-1C)shall not exceed 10 inches of water. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0501(e)if the pressure drop is not maintained within the prescribed limits. i. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the dale and time of each recorded action; ii. the pressure drop once weekly at a minimum when the source(ID Nos.ES-1-1A,ES-1-1B,ES-1-1C, ES-2-1A,ES-2-1B and ES-2-1C)is operating; iii. the results of each inspection; iv. a report of any maintenance performed on the bagfilters(ID Nos. CD-1-1A,CD-14B,CD-14C,CD- 24A,CD-2-IB and CD-2-1C);and v. any variance from manufacturer's recommendations,if any,and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0501(e)if these records are not maintained. j. The Permittee shall follow the monitoring and recordkeeping requirements in Sections 2.1 A.Lc,2.1 A.2.17--j and 2.1 A.2.n above. The Permittee shall be deemed in noncompliance with 15A NCAC 213.0501(e)if this monitoring and recordkeeping is not perforated. _Reporting[I 5A NCAC 2Q .0508(f)] k. Within 30 days of a written request from DAQ, the Permittee shall submit a report of any maintenance performed on the bagfilters(ID Nos. CD MA,CD-1-1B,CD-1-IC,CD-24A,CD-2-I11 and CD-2-11C). I. The Permittee shall submit a sununary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. Alternative Operating Scenario for Emissions of Sulfur Dioxide Only - While operating I+SI SOZ reduction technology with lmnestonellimeltrona aa. Sulfur dioxide emissions from cacti boiler(ID Nos. ES-14A,ES-14B,ES-1-1C, ES-2-1A, ES-24B and ES-2-1C)shall not exceed 327.8 pounds per hour. [15A NCAC 2D .0501(e)] Testin [15A NCAC 2Q.0508(f)] bb. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ found in Section 3. If the results of this test are above any limit given in Section 2.1 A. 3. aa. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0501(e). MonitoringlRecordkeeping[15A NCAC 2Q.0508(0] cc. The Permittee shall assure compliance with 2.1 A. 3.aa. above by determining sulfur dioxide emissions in pounds per hour using a continuous emissions monitoring(CEM)system meeting the requirements of 40 CFR Part 15 except that unbiased values may be used(missing data shall be filled in accordance with 40 CFR Part 75,except that the lookback periods per 40 CFR 75.33(Tables I and 2)shall consist of the available data up to the appropriate quality-assured bows.Also, the replacement procedures for monitor data availability between 80 and 90 percent may be used at values below 80 percent). Compliance with sulfur dioxide emission standards shall be determned by averaging hourly continuous emission monitoring system values over a 24-hour block period beginning at midnight. To compute the 24-hour block average, the average hourly values(missing data shall be filled in accordance with 40 CFR Part 75,except that the lookback periods per 40 CFR 75.33 (Tables l and 2)shall consist of the available data up to the appropriate quality-assured hours. Also, the replacement procedures for monitor data availability between 80 and 90 percent may be used at values below 80 percent)shall be summed,and the sum shall be divided by 24. The minimum number of data points,equally spaced,required to determine a valid hour value shall be determined by 40 CFR Part 15.If any 24-hour block average exceeds the limits per Section 2.1 A.3.aa. above or the records are not maintained,the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0501(e). Air Quality Permit No.05884T]3 Page 11 Reporting[15A NCAC 2Q .0508 (f)] dd. The Permittee shall submit the continuous emissions monitoring data showing the 24-hour daily block values in pounds per hour for sulfur dioxide emissions for each 24-hour daily block averaging period during the reporting period no later than January 30 of each calendar year for the preceding three-month period between October and December, April 30 of cacti calendar year for the preceding three-month period between January and March, July 30 of each calendar year for the preceding three-month period between April and June, and October 30 of each calendar year for the preceding three-month period between July and September. All instances of deviations from the requirements of this permit must be clearly identified. cc. CEMs Monitor Availability-The Permittee shall submit sulfur dioxide CEM system monitor downtime reports,including monitor availability values(as calculated for 40 CFR Part 75) for the last hour of the reporting period,no later than January 30 of each calendar year for the preceding three-month period between October and December, April 30 of each calendar year for the preceding three-month period between January and March,July 30 of each calendar year for the preceding three-month period between April and June,and October 30 of each calendar year for the preceding three-month period helween July and September. 4. 15A NCAC 2D.0530: PREVENTION OF SIGNIFICANT DETERIORATION a. Particulate matter(PMro)emissions from each source(ID Nos.ES-1-1A,ES-1-111,ES-I-IC,ES-2-IA, ES-2-113 and ES-24C)shall not exceed 0.027 pounds per million Btu heat input. b. Sulfur dioxide emissions from each source(1D Nos. ES-1-IA,ES-1-1I3,ES-1-IC,ES-2-IA,ES-2-111 and ES-2-1C)shall not exceed 1.47 pounds per million Btu heat input. c. Nitrogen oxide emissions from each source(ID Nos.ES-1-IA,ES-1-111,ES-1-IC,ES-2-1A,ES-2-113 and ES-2-1C)shall not exceed 0.54 pounds per million Btu beat input. d. Carbon monoxide emissions from each source(ID Nos. ES-I-IA,ES-1-113,ES-1-IC,ES-2-IA,ES-2-113 and ES-24C)shall not exceed 0.54 pounds per million Btu heat input. e. Sulfuric acid trist emissions From each source(ID Nos.ES-I-IA,ES-1-111,FS-1-1C,ES-24A,ES-2-113 and ES-24C)shall not exceed 0.014 pounds per million Btu heat input. f. The maximum sulfur content of any coal received and burned in these sources(ID Nos. ES-14A,ES-1-113, ES-1-IC,ES-24A,ES-2-113 and ES-2-IC)shall not exceed 1.0 percent by weight. i Te. stine(15A NCAC 2Q.0508(f)] g. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above any Iimit given in Section 2.1 A.4.a-e above, the Permttee shall be deemed in noncompliance with 15A NCAC 2D.0530. h. Under the provisions of NCGS 143-215.108,the Permittee shall conduct an emission stack test for particulate matter(PMro)on each source stack(Unit 1 -1D Nos.ES-1-IA,ES-1-113,and ES-14C; or Unit 2—ID Nos.ES-2-IA,ES-2-1B mid ES-2-IC)once per permit term to determine the emission rate in pounds per hour and pounds per trillion Btu for particulate matter(PMro)as follows: i. the emissions slack test shall include the following operating scenarios: A. 10%unadulterated wood,70%n coal,and 20% tire-derived fuels;and B. 16% tire-derived fuels and 84%coal. If physical design limitations exist which prevent the Permittee from achieving either of the above feed j compositions, the Permittee shall conduct[lie tests with the maximum feasible feed rated of wood, in the first scenario, and maximum feasible feed rates of tire-derived fuels,in the second scenario. ii. all testing shall be conducted in accordance with a testing protocol approved by the DAQ,as provided in Section 3,General Condition JJ of this permit. iii. [lie Perntitlee shall submit a written report of the test results to the DAQ Regional Supervisor within 60 days of completion of each test. If the required stack test is not conducted or if the results of this test are above the limits given in Section 2.1 A.4.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D.0530. Air Quality Permit No. 05884T13 Page 12 MonitoringtRecordkeeping[15A NCAC 2Q .0508(f)] i. The Permittee shall follow[lie monitoring and recordkeeping requirements in Section 2,I A.Lc,A.2.f j and n, and A.3.g-i. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0530 if this monitoring and recordkeeping is not performed. Reporting[I5A NCAC 2Q .0508(f)] j. The Permittee shall follow the reporting requirements in Section 2.1 AAA, 2.1 A.2.p,and 2.1 A.31-1 above. Alternative Operating Scenario for Emissions of Sulfur Dioxide Only - While operating FSI SO2, reduction technology witlilunestonellinie/trona aa. Sulfur dioxide emissions from each boiler(ID Nos. ES-1-1A,ES-1-113,ES-1-1C,ES-24A,ES-2-I13 and ES-2-IC)shall no[exceed 1.47 pounds per million Btu lieat input. [15A NCAC 2D .0530] Te_ stingy[15A NCAC 2Q.0508(f)] bb. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ found in Section 3. If[lie results of this test are above any limit given in Section 2.1 A. 4. aa. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530. Monitoring/Recordkeeping[15A NCAC 2Q .0508 (f)] cc. The Permittee shall assure compliance with 2.1 A.4.aa. above by determining sulfur dioxide emissions in pounds per million Btu using a continuous emissions monitoring (CEM) system meeting the requirements of 40 CFR Part 75 except that unbiased values may be used (missing data shall be filled in accordance with 40 CFR Part 75, except that the lookback periods per 40 CFR 75.33 (Tables 1 and 2) shall consist of the available data up to the appropriate quality-assured hours. Also, the replacement procedures for monitor data availability between 80 and 90 percent may be used at values below 80 percent). Compliance with sulfur dioxide emission standards shall be determined by averaging hourly continuous emission monitoring system values over a 24-hour block period beginning at midnight. To compute the 24-hour block average, the average hourly values (missing data shall be Filled in accordance with 40 CFR Part 75, except that the lookback periods per 40 CFR 75.33 (Tables I and 2)shall consist of the available data up to the appropriate quality-assured hours. Also, the replacement procedures for monitor data availability between 80 and 90 percent may be used at values below 80 percent)shall be summed,and the sum shall be divided by 24. The minimum number of data points, equally spaced, required to deterntine a valid hour Value shall be determined by 40 CFR Part 75. If any 24-hour block average exceeds the limits per Section 2.1 A.4. aa. above or the records are not maintained, the Permittee shall be deemed in noncompliance with 15A NCAC 213 .0530. Reporting[15A NCAC 2Q.0508 (f)] dd. The Permittee shall submit the continuous emissions monitoring data showing the 24-hour daily block values in pounds per hour for sulfur dioxide emissions for each 24-hour daily block averaging period during the reporting period no later titan January 30 of each calendar year for the preceding three-month period between October and December, April 30 of each calendar year for the preceding three-month period between January and March, July 30 of each calendar year for the preceding three-month period between April and June, and October 30 of each calendar year for the preceding three-month period between July and September. All instances of deviations from the requirements of this permit must be clearly identified. cc. CEMs Monitor Availability - The Permittee shall submit sulfur dioxide CEM system monitor downtime reports, including monitor availability values (as calculated for 40 CFR Part 75) for the last hour of the reporting period, no later than January 30 of each calendar year for [lie preceding three-month period between October and December, April 30 of each calendar year for the preceding three-month period between January and March, July 30 of each calendar year for the preceding three-month period between April and June, and October 30 of each calendar year for the preceding three-month period between July and September. 5. 15A NCAC 2D.0530(u): PREVENTION OF SIGNIFICANT DETERIORATION Air Quality Permit No.05884T13 Page 13 a. The Pennitlee has used projected actual emissions to avoid applicability of prevention of significant deterioration requirements for a project consisting of increasing the feed rate of tire derived fuel to 50% of heat input fate of each boiler (ID Nos. ES-I-IA, ES-1-113, ES-1-1C, ES-2-1A, ES-2-113 and ES-2-IC), installing rotating opposed overfire air systems(ID Nos. CD-1-5A through CD-1-5C and CD-2-5A througlt CD-2-5C), furnace sorhent injection systems (1D Nos. CD-1-6A through CD-1-6C and CD-2-6A through CD-2-6C)and selective non-catalytic reduction systems(CD-I-7A through CD-1-7C and CD-2-7A through CD-2-7C) on boilers(ID Nos. ES-14A, ES-1-113, ES-1-IC, ES-24A, ES-2-I13 and ES-2-IC), and installing alkaline sorbent silos(1D Nos. ES-9A and CD-913)and associated vent fabric Filters(ID No. CD- 9A and CD-913). In order to verify the assumptions used in the projected actual emissions calculations, the Permittee shall comply with the testing,record keeping and reporting requirements in Section 2.1 A.5.h. through d. below. Testin [15A NCAC 2Q.0508(f)] b. Under the provisions of NCGS 143-215.108, the Permittee shall conduct emissions testing for boilers (1D Nos. ES-1-IA, ES-I-IB, ES-1-IC, ES-2-lA, ES-2-IB and ES-2-IC)) for PM, PM►o, NOx, SO2, CO, and VOC within 180 days of commencement of feeding lire derived fuel at 50% of the heat input rate in each boiler, installing rotating opposed overfire air systems, furnace sorhent injection systems and selective non- catalytic reduction systelnsa on each boiler, and installing alkaline sorbent silos and associated vent fabric filters. Details of the emissions testing and reporting requirements can be Found in Section 3 - General Condition M. The Perntittee shall establish einission factors based on the average of all runs performed in the units of pounds per million Btu heat input for PM,PMto,NOx,SO2,CO,and VOC. These emission factors shall be used along with the actual fuel input rates to calculate monthly emissions from each boiler (ID Nos. ES-I- IA, ES-1-113, ES-1-1C,ES-2-IA,ES-2-113 and ES-24C). The calculated monthly emissions shall be used in reporting actual emissions for these pollutants in Section 2.1 A.5.d. below. Recordkeeuing[l5A NCAC 2D.0530(u)] c. The Permittee shall maintain records of actual emissions for PM, PM►o, NOx, SOz, CO, and VOC in tons per year on a calendar year basis for five years following the resumption of regular operations after commencement of lire derived fuel feedrate in each boiler at 50% (ID Nos. ES-1-1A, ES-1-113, ES-1-IC, ES-2-1A, ES--2-113 and ES-24C), installing rotating opposed overfire air systems (ID Nos. CD-1-5A through CD-1-5C and CD-2-5A through CD-2-5C), furnace sorbent injection systems (ID Nos. CD-1-6A through CD-1-6C and CD-2-6A through CD-2-6C)and selective non-catalytic reduction systems(CD-1-7A through CD-1-7C and CD-2-7A through CD-2-7C)on boilers (ID Nos. ES-VIA,ES-1-113,ES-14C,ES-2- IA, ES-2-I13 and ES-2-IC), and installing alkaline sorbent silos (ID Nos. ES-9A and CD-913) and associated vent fabric fillers (ID No. CD-9A and CD-913). The Permittec shall make the information, documented and maintained in this Section 2.1 A.5.c., available to the Director or the general public pursuant to the requirements in 40 CFR 70.4(b)(3)(viii). Renortine[15A NCAC 2D .0530(u)] d. The Pertnittee shall submit a report for PM, PMto, NOx, S02i CO, and VOC emissions to the Director within 60 days after the end of each calendar year during which the records in Section 2.1 A.5.e. must be generated. The report shall contain the items listed in 40 CFR 51.I66(r)(6)(v)(a) through(c). The reported actual emissions for each of the five calendar years for PM,PM 10,NOx, SO2, CO, and VOC will be compared to the respective projected actual emissions as included below: Pollutant Projected Actual Emissions Projected Actual Emission Factor I Emissions" 'The installation of selective non-catalytic reduction systems on each boiler is optional. Air Quality Permit No.05884TI3 Page 14 Lb/Million Btu Tons per Year PM 0.0184 86.1 PMtu 0.0184 83.2 NOx 0.35 1296 SOz 1.37(CoaVI DF) 3700 0.021 (Wood) CO 0.077(Coat/-rDF) 306 0.1 (Wood) VOC 0.0037 (Coal/TDF) 27 0.017(Wood) The emission Factor is for boiler only. ..The projected actual emissions arc not enforceable limitations. If the reported actual emissions exceed the projected actual emissions, the Permittee shall include in its annual report an explanation as to why actual emissions exceeded the projected actual emissions. 6. 15A NCAC 2D.0614: COMPLIANCE ASSURANCE MONITORING a. Per 40 CFR 64 and 15A NCAC 2D.0614, [lie Permittee shall comply with the following. b. Background L Emission Unit(s). (A) Description. Six waterlube design coalInatural gas/No. 2 and No.4 fuel oil/tire derived fuellpellelized paper fuel/llyash briquette/unadulterated wood-fired boilers (B) Identification. ID Nos.ES-1-IA,ES-14B,ES-14C,ES-24A,ES-2-111 and ES-2-IC ii. Applicable Regulation,Emission Limit, and Monitoring Requirements. (A) Regulations. 15A NCAC 2D .0524(Subpart Db) 15A NCAC 2D .0501(e) 15A NCAC 2D .0530 (B) Emission limits 1. 0.05 pounds per trillion Btu heat input(40 CFR 60.43b(a)(1))—[particulate matter] 20 percent opacity [40 CFR 60.43b(f)] 2. 6.02 pounds per hour per boiler[PM io1 3. 0.027 pounds per million Btu (teat input per boiler[PM1o1 (C) Control Technology. Six bagfilters(ID Nos. CD-1-IA,CD-1-113,CD-1-IC,CD-2-IA,CD-2-1B and CD-2-1C) c. Monitoring Approach. The key elements of the monitoring approach for particulate inatter, including parameters to be monitored,parameter ranges and performance criteria are presented in the following table. 1 2 I. Indicator Visible emissions Pressure drop Measurement Approach Visible emissions from the fabric tiller Pressure drop across the fabric filter is will be monitored continuously using measured with a differential pressure gauge COM system on each common stack If. indicator Range An excursion is defined as visible An excursion is defined as a pressure drop emissions in amounts greater than or greater than 9.5 inches of water. Excursions equal to 15%(six-minute average). trigger an inspection,corrective action,and Excursions trigger an inspection, a reporting requirement. corrective action,and a reporting requirement. QIP Tbreshold None selected The QIP threshold is six excursions in a 6-month reporting period. Air Quality Permit No.05884T13 Page 15 1 2 III. Performance Criteria A. Data Representativeness Measurements are being made at the Pressure taps are located at the fabric filler emission point(fabric filter outlet)of inlet and outlet. The gauge has a minimum each common stack accuracy of 0.5 inches of water. B. Verification of NA NA Operational Status C. QAIQC Practices The COM systems shall be calibrated, The pressure gauge is checked daily for maintained and operated according to 40 operation. CFR 60,Appendix B,PSI. D. Monitoring Frequency Data is collected continuously with CORM Pressure drop is monitored daily. systems. F. Data Collection Date from the COM systems is collected Pressure gauge readings arc manually Procedures electronically and maintained on[he Data recorded daily. Acquisition and Handling System computer along with information on the operating status of the boilers. NA NA F. Averaging Periods d. Justification L Back round. The pollutant-speeific emission units are [lie six identical stoker boilers used to produce steam(a portion of which is sold to a nearby industrial facility for use in their process). The remainder of the steam is used to drive a steam turbine connected to an electrical generator to generate electricity for wholesale to the connected utility. The particulate matter emissions from each boiler are controlled by fabric fillers with approximately 16,800 square feet of filter area,each. ii. Rationale for Selection of Performance Indicators. Visible emissions was selected as the performance indicator because it is a good indicator of the proper operation and maintenance of the filter units. When the filter units are operating properly, there will not be any visible emissions in the exhaust outlet.Any increase in visible emissions indicates reduced performance of the filter units, therefore, the presence of visible emissions in levels exceeding or equal to 15%(six--minute average)is used as a performance indicator. In general,filters are designed to operate at a relatively constant pressure drop. Monitoring pressure drop provides a means of detecting a change in operation that could lead to an increase in emissions. An increase in pressure drop can indicate that the cleaning cycle is not frequent enough,cleaning equipment is damaged/broken,the bags are becoming blinded,or the airflow has increased. A decrease in pressure drop may indicate broken or loose bags, but this is also indicated by the presence of visible emissions, indicator No. 1. A pressure drop across the Filter unit also serves to indicate that there is airflow through the control device. iii. Rationale for Section of Indicator Ranges. Per operating knowledge of the systems,the facility has selected an indicator range of greater than or equal to 15%opacity(six-minute average). When an excursion occurs,corrective action will be initiated,beginning with an evaluation of the occurrence to determine the action required to correct the situation. All excursions will be documented and reported. This indicator range was selected because: (1)an increase in visible emissions is indicative of an increase in particulate emissions;and (2)a COMB is a well established monitoring technique for these sources. i I The selected QIP threshold for fabric filter visible emissions is six excursions in a 6-month reporting period. If the QIP threshold is exceeded in a semiannual reporting period,a QIP will he developed and II i I Air Quality Perini No.05 884T 13 Page 16 implemented. The indicator range chosen for the fabric filter pressure drop is greater than 9.5 inches water. An excursion triggers an inspection,corrective action, and a reporting requirement. The pressure drop is recorded daily. As the pressure drop approaches 9.5 inches water the bags are scheduled for replacement. Renortinir[15A NCAC 2Q.0508(f)] e. The Permiltee shall submit a summary report of all monitoring activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations for the requirements of this permit must be clearly identified. 7. 15A NCAC 2D.1109: Case-by-Case MACT a. The Permittee shall comply with this CAA §1120)standard until May 22,2019. The initial compliance date for the applicable CAA§112(d)standard for "National Emission Standards for Hazardous Air Pollutants for Industrial,Commercial,and Institutional Boilers and Process Heaters"is May 23, 2019. Emissions Standards b. The following emission standards shall apply to the affected boilers(ID Nos.ES-1-IA,ES-1-1B,ES-14C, ES-2-1A,ES-24B and ES-2-1C): i. Coal/tire derived fuel/pelletized paper fuel/flyash briquette firing: (A)Particulate Matter(filterable only): 0.08 Ibs/million Btu (B)Mercury: 0.000003 lb/million Btu (C)Hydrogen Chloride:0.05 lb/million Btu (D)Carbon Monoxide: 133 ppmvd,corrected to 7%02 ii. No.4 fuel oil firing: (A)Particulate Matter(filterable only): 0.45 lbs/ruillion Btu (B)Mercury: 0.00002 lb/million Btu (C)Carbon Monoxide:28 ppmvd,corrected to 7%02 iii. Dry wood firing: (A) Particulate Matter(Filterable only): 0.39 lb/million Btu (B) Mercury: 0.000605 lb/million Btu (C) Hydrogen Chloride:0.021b/million Btu (D) Carbon Monoxide: 508 ppmvd,corrected to 7%02 iv. Green wood firing: (A) Particulate Mailer(filterable only): 0.18 lb/million Btu (B) Mercury: 0.000005 lb/million Btu (C) Hydrogen Chloride: 0.02 lb/million Btu (D) Carbon Monoxide: 508 ppmvd,corrected to 7% 02 V. No. 2 fuel oil firing: (A) best combustion practices 4 vi. Natural gas firing: (A)best combustion practices I The initial compliance dale for the emission standards,operating requirements,and associated monitoring, recordkeeping, and reporting requirements is June 2,2013. These terms need not be included in the annual compliance certification until after the initial compliance date. These standards shall apply all times, Air Quality Permit No.05884T 13 Page 17 except for periods of startup,shutdown,and malfunction.The Permittee shall follow the procedures in 15A NCAC 2D.0535 for any excess emissions that occur during the periods of startup,shutdown,or malfunction. Overating Requirements c. If the facility utilizes a fabric fiber to comply with the particululate matter(PM)(filterable only)and mercury(Hg)emissions standards in Section 2.1 A.7.b. above, the Permittee shall comply with the following: i. Install and operate the fabric filter such that the bag leak detection system alarm does not sound more than 5 percent of the operating time during each 6-month period;or, ii. Maintain opacity of exhaust from the control device at less than or equal to 20 percent(6-minule average)except for one 6-minute period per hour of not more than 27 percent. d. If the facility utilizes a sorbent injection system(such as FSI) to comply with the hydrogen chloride(HCI) emissions standards listed in Section 2.1 A.7.b. above,the Permittee shall maintain the minimum sorbent injection rate at or above the operating levels,adjusted for variability,established during the performance test that demonstrated compliance with the applicable emissions standards. e. If the facility utilizes fuel analysis to comply with the Hg and HCl emissions standards in Section 2.1 A.7.b. above, the Permittee shall maintain the fuel type or fuel mixture such that the Hg and HCl emissions rates calculated according to the procedures in Section 2.1 A.7.i, below are less than the applicable emission standards. Tes ting [15A NCAC 2Q.0508(f)] f. No initial or subsequent annual testing is required to demonstrate compliance with the emissions standards associated with burning of No.2 fuel oil and natural gas in the affected boilers. g. No initial or subsequent annual testing is required if a facility can demonstrate compliance with applicable emissions standards using fuel analysis according to the procedures in Section 2.1 A.7A.below. h. Initial Testing Requirement-The Permittee shall conduct an initial compliance test while firing coal or lire derived fuel or pelletized paper fuel,or flyash briquette, for emissions of PM(filterable only),Hg,HCI,and CO. The Permittee shall conduct an initial compliance test while firing green wood only for emissions of PM (filterable only),Hg,HCI,and CO. The Permittee shall conduct an initial compliance test while firing No.4 fuel oil for emissions of PM (filterable only),Hg,and CO. The initial compliance test for these fuels shall be conducted within 180 days of the initial compliance date. The initial compliance test is not required if the NC DAQ—SSCB approves any previously conducted performance test as an equivalent compliance demonstration. Testing shall be conducted in accordance with General Condition JJ found in Section 3. The Permittee shall establish operating parameters,as applicable,during the initial compliance test in accordance with the following Table. Operating Parameters Established by Performance Testing Control Device Pollutant(s) Requirements for Performance Test Sorbent Injection HCI 1.Collect sorbent injection rate data every 15 minutes during the System(such as entire period of the performance test;and, FSI) 2.Determine the average sorbent injection rate for each individual test run in the 3-min performance test by computing the average oral)the 15-minute readings taken during each test run. i The Permittee shall be deemed in non-compliance with 15A NCAC 2D .1109 if the required tests are not conducted,or if[lie results of the emissions tests exceed the emission standards in Section 2.I.A.7.b.above, or if the operating parameters,as applicable,are not established. Air Quality Permit No.05884TI3 Page 18 i. If the Perm iuce chooses to demonstrate compliance with the emissions standards in Section 2.1 A.7.b. above using the fuel analyses, the Following procedures shall be complied with. i. Develop and submit a site-specific fuel analysis plan to the NC DAQ—SSCB For review and approval no later than 60 days before the date that the Permittee plans to demonstrate compliance. The plan shall include the following information: (A) The identification of all fuel types anticipated to be burned in each affected boiler or process heater. (B) For each fuel type,identification of whether the fuel analysis will be conducted by the Permittee or a fuel supplier. (C) For each fuel type, a detailed description of the sample location and specific procedures to be used for collecting and preparing the composite samples if the procedures are different from paragraph c.or d. below. Samples should be collected at a location that most accurately represents the fuel type, where possible,at a point prior to mixing with other dissimilar fuel types. (D) For each fuel type, the analytical methods, with the expected minimum deleclion levels,to be used for the measurement of C12 and Hg. ii. Obtain,at a minimum, three composite fuel samples for each Fuel type according to the following procedures,or according to the procedures in Table in this Section: (A) If sampling from a belt (or screw)feeder,collect fuel samples as follows: (1) Stop the belt and withdraw a 6-inch wide sample from the full cross-section of the stopped bell to obtain a minimum Iwo pounds of sample. Collect all the material(fines and coarse) in the full cross-section.Transfer the sample to a clean plastic bag. (2) Each composite sample will consist of a minimum of three samples collected at approximately equal intervals during the testing period. (B) If sampling from a fuel pile or truck,collect fuel samples according as follows: (1) For each composite sample,select a minimum of five sampling locations uniformly spaced over the surface of the pile. (2) At each sampling site,dig into the pile to a depth of 18 inches.Insert a clean flat square shovel into the hole and withdraw a sample, making sure that large pieces do not fall off during sampling. (3) Transfer all samples to a clean plastic bag for further processing. iii. Prepare each composite sample according to the procedures in paragraphs(A). through(G)below: (A) Thoroughly mix and pour the entire composite sample over a clean plastic sheet. (B) Break sample pieces larger than 3 inches into smaller sizes. (C) Make a pie shape with[lie entire composite sample and subdivide it into four equal parts. (D) Separate one of the quarter samples as the first subset. (E) If this subset is too large for grinding,repeat the procedure in paragraph iii. above with the quarter sample and obtain a one-quarter subset from this sample. (F) Grind the sample in a null. (G) Use the procedure in paragraph(C)above to obtain a one-quarter subsample for analysis. If the quarter sample is too large,subdivide it further using the same procedure. iv. Determine the concentration of Hg and C12 in unit of lb/million Btu of each composite sample for each fuel type according to the procedures in the following Table: Pollulanl(s) Task Method Hg and HCl Collect Fuel Samples • Procedure in paragraph c.above;or, • ASTM D2234-00,D2234M-03(for coal)(113R,see 40 CFR 63.14(b));or, • ASTM D6323-98(2003)(for biomass)(11311,see 40 CFR 63.14(b)). Prepare Cornposiled Fuel • SW-846-3050B(for solid samples);or, Samples • SW-846-3020A(for liquid samples);or, • AST,II D2013-04(for coal)(113R,see 40 CPR 63.14(b));or, • ASTM D5198-92(2003)(for biomass)(111R,see 40 CFR 63.14(b)). Determine Heat Content • ASTM D5865-04(for coal)(MR,see 40 CFR 63.14(b));or, • ASTM E711-87(for biomass)(IBR,see 40 CFR 63.14(b)). Deiernune i4loisture • ASTM D3137-03(MR,see 40 CFR 63.14(b));or, Content 9 ASTM E871-82(1998)(MR,see 40 CPR 63.14(b)). Air Quality Permit No.05884T13 Page 19 Pollutant(s) Task Method Hg Measure Hg Concentration • ASTM D6722-01 (for coal)(11311,see 40 CFR 63.14(b));or, in Sample • SNV-846-7471A(forsolid samples);or, • SIV-846-747OA(for li uid sant les). Convert Concentmlion into Method 19 F-factor methodology in 40 CFR 60,Appendix A lbs/MMBtu HCl Measure HCl • SFY-846-9250 or ASTM D6721-01(for coat);or, Concentration in Sample • ASTM E776-87(1996)(for biomass)(IBR,see 40 CM 63.14(b)). Convert Concentration into Method 19 F-factor methodology in 40 CFR 60,Appendix A lbs/MMl3lu v. Establish the maximum chlorine fuel input (Cinhut)during the initial performance testing according to the following procedures: (A) Determine the permitted fuel type or fuel mixture that has the highest content of chlorine. (B) During the performance testing for HCI,determine the fraction of the total heal input for each fuel type burned (Qi) based on the fuel mixture that has the highest content of chlorine,and the average chlorine concentration of each fuel type burned(Ci). (C) Establish a maximum chlorine input level using the following equation. Clinput=Y-i=1 to u [Ci/Qi l Where: Clinpul = Maximum amount of chlorine entering the boiler or process heater through fuels burned in lbs/inillion Btu. Ci = Arithmetic average concentration of chlorine in fuel type,i, determined by fuel analysis, in lbs/million Btu. Qi = Fraction of total heat input from fuel type,i, based on the fuel mixture that has the highest content of chlorine. If multiple fuel types are not fired during the performance testing,insert a value of"1" for Qi. n = Number of different fuel types burned in your boiler or process heater for the mixture that has the highest content of chlorine. A. Establish the maximum Hg fuel input level(Mercuryinput)during the initial performance testing using the procedures provided below. (A) Determine the fuel type or fuel mixture that can be burned in the boiler or process heater with the highest content of Hg. (B) During the compliance demonstration for Hg,determine the fraction of total heat input for each fuel bursted(Qi)based on the fuel mixture that has the highest content of mercury,and the average mercury concentration of each fuel type burned (HGi). (C) Establish a maximum mercury input level using(lie following equation: Mcrcuryinput=Y-i=1 ton [HG/Qi l Mcrcuryinput Maximum amount of mercury entering the boiler or process heater through fuels burned in lbs/million Btu. HGi = Arithmetic average concentration of mercury in fuel type,i,determined by fuel analysis,in Ibs/million Btu. Qi = Fraction of total heat input from fuel type,i,based on the fuel mixture [bat has the highest content of chlorine. If multiple fuel types are not fired during the performance testing, insert a value of"1" for Qi. n = Number of different fuel types bunted in your boiler or process heater for the mixture that has the highest content of Hg. i Air Quality Permit No.05884T13 Page 20 vii. If the affected source can burn more than one fuel type,determine the fuel mixture that would result in the maximum emission rates of the pollulant(s)for which compliance will be demonstrated by fuel analysis. viii.Determine the 90th percentile confidence level fuel pollutant concentration of the composite samples analyzed for each fuel type using the one-sided z-statistic test described in the following equation. P90=mean+(SD x I) Where: P90 = 90th percentile confidence level pollutant concentration, in lb/tnillion Btu. mean = Arithmetic average of the fuel pollutant concentration in the fuel samples,in lb/million Btu. SD = Standard deviation of the pollutant concentration in the fuel samples, in lb/million Btu. t = t distribution critical value for 90th percentile(0.1)probability for the appropriate degrees of freedom(number of samples minus one) as obtained from a Distribution Critical Value Table. ix. To demonstrate compliance with the applicable emission standard for HCl, the calculated HCI emission rate,using the following equation, for the affected source shall be less than the applicable emission standard. HCl =Y-i=1,o _ [Ciro x Qi x 1.028] Where: HCI = HCl emission rate from the boiler or process heater in Ibslmillion Btu. C190 = 90111 percentile confidence level concentration of chlorine in fuel type, i,in lbs/MMBtu(calculated using Equation in Section 2.1 A.73.viii. above) Qi = Fraction of total heat input from fuel type, i, based on the fuel mixture that has the highest content of chlorine.If the affected source does not burn multiple fuel types, insert a value of"I" for Qi. n = Number of different fuel types burned in the affected source for the mixture that has the highest content of chlorine. 1.028 = Molecular weight ratio of HCI to chlorine. x. To demonstrate compliance with the applicable emission standard for mercury,the calculated mercury emission rate,using the following equation,for the affected source shall be less than the applicable emission standard. Mercury =yi�l „ = [HGigo x Qi ] Where: Mercury =Mercury emission rate from the boiler or process heater in lbstmillion Btu. HG190 = 901h percentile confidence level concentration of mercury in fuel type, i,in lbs/MMBtu (calculated using Equation in Section 2.1 A.7.i.viii. above) Qi = Fraction of total heat input from fuel type, i,based on the fuel mixture that has the highest content of mercury. If the affected source does not Air Quality Permit No. 05884TI3 Page 21 burn multiple fuel types,insert a value of"I" for Qi. n = Number of different fuel types burned in the affected source for the mixture (flat has the highest mercury content. The Permittee shall he deemed in non-compliance with 15A NCAC 2D.1109 if the requirements of this Section 2.1 A.7.i. are not complied with or the calculated emission rates of Hg or HCl exceed the applicable emissions standards in Section 2.I.A.7.b. above. j. Annual Testing Requirement-The Permittee shall conduct subsequent performance tests on an annual basis to comply with the emissions standards in Section 2.1 MR above, when firing coal or tire derived fuel or pelletized paper fuel or flyash briquette,No.4 fuel oil,and green wood,unless it meets the requirements listed in i. through iii. below. Annual performance tests, if required,shall be completed between 10 and 12 months after the previous performance test. i. The Permittee may conduct performance tests less often for a given pollutant if the performance tests for at least 3 consecutive years show compliance with the emission limit. In this case,the Permittee need not conduct a performance test for that pollutant for the next 2 years, but shall conduct a performance test during the third year and no more than 36 months after the previous performance test. ii. If the affected boiler or process heater continues to meet the emission limit, the Permittee may conduct performance tests every third year,but each such performance test shall be conducted no more than 36 months after the previous performance test. iii. If a performance test shows noncompliance with an emission limit, the Permittee shall conduct annual performance tests for that pollutant until all performance tests over a consecutive 3-year period show cotmpliancc. iv. If the Permittee uses fuel analysis to demonstrate compliance with the emissions standards in Section 2.1 A.7.b. above, the Permittee shall conduct a fuel analysis for each type of fuel burned no later than 5 years after the previous fuel analysis. The Permittee shall he deemed in non-compliance with 15A NCAC 2D.1109 if any subsequent annual tests or fuel analysis are not conducted,or if the results of the emissions tests exceed the applicable emissions standards in Section 2.I.A.7.b.above. Monitoring[15A NCAC 2Q.0508(f)] k. For complying with the emission standards associated with coal/tire derived fuel/pelletized paper fuel/flyash briquette,No.4 fuel oil,dry wood,and green wood burning, the Permittee shall install,operate, and maintain a continuous emission monitoring system(CEMS)for carbon monoxide and oxygen according to the procedures listed in i. through viii. helow. The carbon monoxide and oxygen shall he monitored at the saute location at the outlet of the boiler or process heater. i. Each CEMS shall be installed,operated,and maintained according to the applicable procedures under Performance Speci fication(PS)3 or 4A of 40 CFR 60,Appendix B,and according to the site-specific monitoring plan(See Section 7). ii. Conduct a performance evaluation of each CEMS according to the requirements in 40 CFR 63.8 and according to PS 4A of 40 CFR 60,Appendix B. iii. Each CEMS shall complete a minimum of one cycle of operation(sampling,analyzing,and data recording)for each successive I5-minute period. iv. The CEMS data shall he reduced as specified in 40 CFR 63.8(g)(2). V. The Permittec shall calculate and record a 30-day rolling average emission rate on a daily basis. A new 30-day rolling average emission rate is calculated as the average of all of the hourly CO emission data for the preceding 30 operating days. vi. Except for monitor malfunctions,associated repairs,and required quality assurance or control activities (including,as applicable,calibration checks and required zero and span adjustments), monitor j continuously(or collect data at all required intervals)at all limes that the affected source is operating. vii. For purposes of calculating data averages, [lie Permittee may not use data recorded during periods of monitoring malfunctions, associated repairs,out-of-control periods,required quality assurance or control activities, or when the boiler or process heater is operating at less than 50 percent of its rated capacity. The Permittee shall use all the data collected during all other periods in assessing compliance. Any period for which the monitoring system is out-of-control and data are not available for required calculations constitutes a deviation from the monitoring requirements. Air Quality Permit No. 05884T13 Page 22 viii.A 30-day rolling average emission rate above the applicable enLission limitation shall constitute a violation of the standard. The Permittee shall be deemed in non-compliance with 15A NCAC 2D.I 109 if the requirements of this Section 2.1 A.7.k.are not complied with or any 30-day rolling average emission rate of CO is above the applicable CO emissions standards in Section 2.1 A.7.b. above when burning coal, tire derived fuel, pelletized paper fuel,flyash briquette,No.4 fuel oil,dry wood,and green wood. 1. If the option to comply with the opacity operating requirement is selected in Section 2.1 A.7.c.above, the Permittee shall install, operate,certify and maintain each continuous opacity monitoring system(COMS) according to the procedures listed below. i. Each COMS shall be installed,operated,and maintained according to PS I of 40 CFR 60, Appendix B. ii. Conduct a performance evaluation of each COMS according to the requirements in 40 CFR 63.8 and according to PS 1 of 40 CFR 60,Appendix B. iii. As specified in 40 CFR 63.8(c)(4)(i),each COMS sliall complete a minimum of one cycle of sampling and analyzing for each successive 10-second period and one cycle of data recording for each successive 6-minute period. iv. The COMS data shall be reduced as specified in 40 CFR 63.8(g)(2). v. Except for monitor malfunctions,associated repairs,and required quality assurance or control activities (including,as applicable,calibration checks and required zero and span adjustments), monitor continuously(or collect data at all required intervals)at all times that the affected source is operating. vi. Include in the site-specific monitoring plan(See Section 7)procedures and acceptance criteria for operating and maintaining each COMS according to the requirements in 40 CFR 63.8(d). At a minittmm, the monitoring plan shall include a daily calibration drift assessment,a quarterly performance audit,and an annual zero alignment audit of each COMS. vii. Operate and maintain each COMS according to the requirements in the monitoring plan and the requirements of 40 CFR 63.8(e). Identify periods the COMS is out-of-control including any periods that the COMS fails to pass a daily calibration drift assessment,a quarterly performance audit,or an annual zero alignment audit. viii.Determine and record all the 6-minute averages(and 1-hour block averages as applicable)collected for periods during which the COMS is not out of control. The Permittee shall be deemed in non-compliance with 15A NCAC 2D.1 109 if the requirements of this Section 2.1 A.7.1. are not complied with or any 6-minute average of opacity exceeds the operating requirement in Section 2.1 A.7.c.ii. above. in. For each operating limit that requires the use of a CMS, the Perniiacc must install,operate, and maintain each continuous parameter monitoring system(CPMS)according to the procedures listed below. i. The CPMS must complete a minimum of one cycle of operation for each successive 15-minute period. A valid hour of data must have a minimum of four successive cycles of operation. ii. Except for monitoring malfunctions,associated repairs,and required quality assurance or control activities(including,as applicable,calibration checks and required zero and span adjustments), conduct all monitoring in continuous operation at all times that the affected unit is operating. A monitoring malfunction is any sudden,infrequent, not reasonably preventable failure of the monitoring to provide valid data. Monitoring failures that are caused in part by poor maintenance or careless operation are not malfunctions. iii. For purposes of calculating data averages,the Permittee may not use data recorded during monitoring malfunctions,associated repairs,out-of-control periods,or required quality assurance or control activities. The Permittee must use all the data collected during all other periods in assessing compliance. Any period for which the monitoring system is out-of-control and data are not available for required calculations constitutes a deviation from the monitoring requirements. iv. Determine the 3-hour block average of all recorded readings,except as provided in paragraph iii. above. v. Record the results of each inspection,calibration,and validation check. vi. Operation above the established maximum or below the established minimum operating limits shall constitute a violation of established operating limits. The Permittee shall be deemed in non-compliance with 15A NCAC 2D.1109 if the requirements of this Section 2.1 A.7.m. are not complied with. n. If the option to comply with the fabric filter bag leak detection system operating requirement in Section 2.1 Air Quality Permit No.05884T13 Page 23 E.7.c.above is selected,the Permittee shall install,calibrate, maintain,and continuously operate a bag leak detection system as specified below: i. Install and operate a bag leak detection system for each exhaust stack of the fabric filter. ii. Each bag leak detection system shall be installed,operated,calibrated,and maintained in a manner consistent with the manufacturer's written specifications and recommendations and in accordance with the guidance provided in EPA-454/R-98-015, September 1997. iii. The bag leak detection system shall be certified by the manufacturer to be capable of detecting PM emissions at concentrations of 10 milligrams per actual cubic inter or less. iv. The bag leak detection system sensor shall provide output of relative or absolute particulate matter loadings. v. The bag leak detection system shall be equipped with a device to continuously record the output signal from the sensor. vi. The bag leak detection system shall be equipped with an alarm system that will sound automatically when an increase in relative particulate matter emissions over a preset level is detected. The alarm shall be located where it is easily heard by plant operating personnel. vii. For positive pressure fabric filter systems that do not duct all compartments of cells to a common stack,a bag leak detection system shall be installed in each baghouse compartment or cell. viii.Where multiple bag leak detectors are required, (lie system's instrumentation and alarm may be shared among detectors. The Permittee shall be deemed in non-compliance with 15A NCAC 2D .I109 if the requirements of this Section 2.1 E.7.n.are not conducted with. o. If an affected source unit is controlled with a fabric filler and the facility demonstrates continuous compliance using a bag leak detection system, the Permittee shall: i. Initiate corrective action within 1 hour of a bag leak detection system alarm and complete corrective actions as soon as practical,and operate and maintain the fabric filter system such that the alarm does not sound more than 5 percent of the operating time during a 6—month period. ii. Maintain records of[lie date, time,and duration of each alarm, the time corrective action was initiated and completed,and a brief description of the cause of the alarm and the corrective action taken. iii. Record the percent of Ilse operating time during each 6-month period that the alarm sounds. (A) If inspection of the fabric filler demonstrates that no corrective action is required,no alarm time is counted. (B) If corrective action is required,each alarm shall be counted as a minimum of 1 hour. (C) If it takes longer than 1 hour to initiate corrective action, the alarm time shall be counted as the actual amount of time taken to initiate corrective action. The Peridttee shall be deemed in non-compliance with 15A NCAC 2D.1109 if(he requirements of this Section 2.1 A.7.o. are not complied with or if the alarm on the fabric filter leak detection system sounds more than 5 percent of[lie operating time during any 6—month period. p. For each operating requirement that requires the use of equipment to monitor sorbent injection rate(e.g., weigh belt,weigh hopper,or hopper flow measurement device), the Permittee shall meet the requirements in Section 2.1 A.Tin. above, in addition to [lie following requirements: i. Locate the device in a position(s)that provides a representative measurement of the total sorbent injection rate. ii. Install and calibrate the device in accordance with manufacturer's procedures and specifications. iii. At least annually,calibrate the device in accordance with the manufacturer's procedures and specifications. The Permittee shall be deemed in non-compliance with 15A NCAC 2D.1109 if the requirements of this Section 2.1 A.7.p. are not complied with. Recordkeening Requirements [15A NCAC 2Q .0508(f)] q. The Pennittee shall maintain a copy of each notification and report required by this standard, including all documentation supporting any Notification of Compliance Status. r. The Permittee shall maintain records of performance tests, fuel analyses,or other compliance demonstrations,CMS performance evaluations,and opacity observations. s. For each required CEMS and COMS, the Permittee shall maintain the following records: i. All required measurements needed to demonstrate compliance with a relevant standard(including, but not limited to, 15-minute averages of CMS data,raw performance testing measurements,and raw Air Quality Permit No. 05884T13 Page 24 performance evaluation measurements, that support data that the source is required to report); ii. A record of each period during which a CMS is malfunctioning or inoperative(including out-of- control periods); iii. All CMS calibration checks;and, iv. All adjustments and maintenance perforated on CMS; t. The Permittee shall maintain records of all monitoring data and calculated averages for applicable operating requirements such as opacity,fabric filter leak detection system alarm sounding,and sorbent injection rate,used to demonstrate compliance with the standard. u. For the affected boiler, the Permittee shall maintain the following records: i. Records of monthly fuel use by each affected source, including the type(s)of fuel and anrount(s)used. ii. A copy of all calculations and supporting documentation of maximum C12,and Hg fuel input that were conducted to demonstrate compliance with and associated emissions standards through performance testing.Supporting documentation should include results of any fuel analyses and basis for the estimates of maximum C12,and Hg fuel input.The Permittee may use the results from one fuel analysis for multiple boilers and process heaters provided they are all burning the same fuel type. However, the Permittee shall calculate C12 and Hg fuel input for each boiler and process heater. iii. A copy of all calculations and supporting documentation of HCI and Hg emission rates that were conducted to demonstrate compliance with the associated limits through fuel analysis. Supporting documentation should include results of any fuel analyses and basis for the estimate of emission rate. The Permittee may use the results from one fuel analysis for multiple boilers and process heaters provided they are all burning the same fuel type. However, the Permittee shall calculate the emission rate for each boiler and process heater. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .1109 if the records required in Section 2.1 A.7.q.through u.are not kept. Reporting Requirements[15A NCAC 2Q.0508(1)] v. Performance Testing and Fuel Analyses. For each required performance test or fuel analyses,the Permittee shall comply with the notification and reporting requirements in General Condition JJ of its Title V air quality permit. The Permittee shall report the results of each performance test or fuel analyses within 60 days after such event.These reports should also include the verification that the operating requirements for the affected boilers have not changed or provide documentation of revised operating requirements. w. Notification of Compliance Status. The Permittee shall submit a Notification of Compliance Status that meets the requirements of§639(h)(2)(ii)before the close of business on the 60th day following the completion of the final required perfonnance test and/or other initial compliance demonstration. The Notification of Compliance Status report shall contain the following information,as applicable: i. A description of the affected source(s)including identification of which subcategory the source is in, the capacity of[lie source,a description of the add-on controls used on the source description of the fuel(s)burned, and justification for the fuel(s)burned during the performance test. ii. Summary of the results of all performance tests, fuel analyses,and calculations conducted to demonstrate initial compliance including all established operating limits. iii. Identification of whether the facility is complying with the PM emission limit or the alternative TSM emission limit. iv. Identification of whether the facility demonstrated compliance with each applicable emission limit through performance testing or fuel analysis. v. Identification of whether the facility plans to demonstrate compliance by emissions averaging. vi. A certification signed by the Responsible Official that the facility has met all applicable emission limits and work practice standards. vii. A summary of the CO emissions monitoring data and the maximum CO emission levels recorded during the performance test to show that the facility has met any applicable work practice standard in Section 2. viii.If the affected source fires only gaseous fuel and/or distillate fuel oil,include a certification of such that is signed by the Responsible Official. x. Semiannual Summary Report. The Permittee shall submit a summary report by January 30 of each calendar year for the preceding six-month period between July and December,and July 30 of each calendar year for the preceding six-month period between January and June. The first summary report shall be Air Quality Permit No.05884T13 Page 25 required on xx. The report shall include the following: i. Company name,address and facility 1D number; ii. Statement by a responsible official with that official's name, title,and signature,certifying the truth, accuracy,and completeness of the content of Iiic report; iii. Date of report and beginning and ending dates of the reporting period; iv. The total fuel use by each affected source for each calendar month within the semiannual reporting period,including, but not limited to,a description of the fuel and the total fuel usage amount with units of measure; v. A summary of the results of the annual performance tests and documentation of any operating hints that were reestablished during this lest, if applicable. vi. A signed statement indicating that no new types of fuels were fired in the affected sources. B. Six coal bunkers(ID Nos. ES-2A through ES-2F)and associated bagfilters(ID Nos. CD-2A through CD- 2F) Two flyash silos with dedicated wet slurry pugmills for unloading(ID Nos.ES-3A and ES-311)and associated binvents(ID Nos.CD-3A and CD-311) Four ash system vacuum transport pumps(ID Nos.ES-4A through ES-41))and associated filters(ID Nos. CD-4A through CD-41)),two bagfilters(ID Nos. CD-4E and CD-4F),and two simple cyclones(ID Nos. CD-4G and CD-411) The following table provides a summary of limits and/or standards for the emission source(s)described above. Regulated Pollutant Limits/Standards Applicable Regulation Visible emissions 20 percent opacity 15A NCAC 2D.0521 Particulate matter (ID Nos.ES-2A through ES-2F) 15A NCAC 2D.0530 Fuel bunkers for coal, tire-derived fuel,pelletized paper, and flyash briquette handling,only 2.7x10-5 pounds per hour--each fuel bunker (ID Nos.ES-3A and ES-311) Flyash silos 0.032 pounds per hour—each ash silo (ID Nos.ES-4A through ES-41)) Ash transport 0.032 pounds per hour—each ash silo pump 1. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from these sources(ID Nos.ES-2A through ES-2F,ES-3A,ES-3113,and ES-4A through ES-41))shall not be more than 20 percent opacity when averaged over a six-minute period. However,six-minute averaging periods may exceed 20 percent opacity not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. [15A NCAC 2D.0521(d)] Testing [15A NCAC 2Q.0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 B.La above, the Pennittee shall be deemed in noncompliance with 15A NCAC 2D .0521. Monitoring[15A NCAC 2Q .0508(o] c. To assure compliance, once a week the Permittee shall observe the emission points froin these sources(ID Nos.ES-2A through ES-2F,ES-3A,ES-3B,and ES-4A through ES-41)) for any visible emissions above normal. If visible emissions from these sources(ID Nos. ES-2A through ES-2F,ES-3A,ES-311,and ES- 4A through ES-41))are observed to be above normal,the Permittee shall: i. take appropriate action to correct the above-normal emissions within the monitoring period and record the action taken as provided in the recordkeeping requirements below,or I Air Quality Permit No. 05884T13 Page 26 ii. demonstrate that the percent opacity from the emission points of the emission sources (ID Nos. ES-2A through ES-2F, ES-3A, ES-313, and ES-4A through ES-41)) in accordance wilt 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 B.La.above. If the above-normal emissions are not corrected per i. above or if the demonstration in ii. above cannot be made, the Permittee shall be deemed to be in noncompliance with 15A NCAC 2D .0521. Recordkeening [15A NCAC 2Q.0508(f)] d. The results of the monitoring shall be maintained in a logbook(written or electronic formal)on site and made available to an authorized DAQ representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed lobe in noncompliance along with any corrective actions taken to reduce visible emissions; and iii. the results of any corrective actions performed. The Permttee shall be deemed in noncompliance with 15A NCAC 2D .0521 if these records are not maintained. Reporting[15A NCAC 2Q.0508(f)] e. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 2D.0530: PREVENTION OF SIGNIFICANT DETERIORATION a. When handling coal,tire-derived fuel,pelletized paper,and/or flyash briquettes,particulate matter emissions from each source(ID Nos.ES-2A through ES-2F)shall not exceed 2.7x10-s pounds per hour. b. Particulate matter emissions from each source(ID Nos.ES-3A and ES-313)shall not exceed 0.032 pounds per hour. c. Particulate matter emissions from each source(ID Nos.ES-4A through ES-41))shall not exceed 0.032 pounds per hour. Monitoring/Recordkeeping[15A NCAC 2Q.0508(f)] d. Particulate matter emissions from these emission sources(ID Nos.ES-2A through ES-2F,ES-3A,ES-313, and ES-4A through ES-41))shall be controlled by eight bagFilters(ID Nos. CD-2A through CD-2F,CD- 4E and CD-4F),two simple cyclones(II)Nos, CD-4G and CD-411), two binvents(ID Nos, CD-3A and CD-3B), and four in-line filters (ID Nos. CD-4A through CD-4D)as described above. To assure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturers. In addition to the manufacturer's inspection and maintenance recommendations or if there are no manufacturer's inspection and maintenance recommendations,as a minimum,the inspection and maintenance requirement shall include the following: i. an annual(for each 12 month period following the initial inspection)internal inspection of the simple cyclones structural integrity;and ii. an annual(for each 12 month period following the initial inspection)internal inspection of the bagfilters/binvents/in-line filters for structural and fabric filter integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0530 if the binvenls,cyclones,in- line filters,and bagtilters are not inspected and maintained. e. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on site and made available to an authorized DAQ representative upon request. The logbook shall record the following: i. the date and time of each recorded action; H. the results of each inspection; iii. the results of any maintenance performed on the control devices;and iv. any variance from manufacturer's recommendations,if any, and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0530 if these records are not maintained. i Air Quality Permit No.05884T13 Page 27 Reporting[15A NCAC 2Q .0508(f)] I. Upon request from the DAQ,the Permittee shall submit, within 30 days of such request,a report of any maintenance performed on a control device. g. The Permittee shall submit a summary report of the monitoring and recordkeeping postmarked on or before January 30 of each calendar year For the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations From the requirements of this permit must be clearly identified. C. Coal unloadingtstorage and transfer operations(ID No.ES-5)and associated wet suppression system(ID No. Wetsup) The following table provides a summary of limits and/or standards for the emission source(s)described above. Regulated Pollutant Limits/Standards Applicable Re elation Visible emissions 20 percent opacity 15A NCAC 2D .0521 Particulate matter Wet suppression shall be used on the following: 15A NCAC 2D .0530 -rail car unloading -coal pile load-in/out -wind erosion coal piles 1. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from this source(ID No. ES-5)shall not be more than 20 percent opacity when averaged j over a six-minute period. However,six-minute averaging periods may exceed 20 percent opacity not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-ininute average exceed 87 percent opacity. [15A NCAC 2D.0521(d)] Testing[15A NCAC 2Q.0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 C.La above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. Monitorins_[15A NCAC 2Q.0508(f)] c. To assure compliance, once a week the Permittee shall observe this source(ID No.ES-5)for any visible emissions above normal. If visible emissions from this source(ID No.ES-5)are observed to be above normal, the Permittee shall: i. take appropriate action to correct the above-normal emissions within the monitoring period and record the action taken as provided in the recordkeeping requirements below,or ii. demonstrate that the percent opacity from the emission points of the emission source (ID No. ES-5)in accordance with 15A NCAC 02D .2610(Method 9) for 12 minutes is below the limit given in Section 2.1 C.I.a. above. If the above-normal emissions are not corrected per i.above or if the demonstration in ii. above cannot be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 2D .052I. Recordkeeping[15A NCAC 2Q.0508(f)] d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on site and made available to an authorized DAQ representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions;and iii. the results of any corrective actions performed. The Pernuttee shall he deemed in noncompliance with 15A NCAC 2D.0521 if these records are not maintained. Reporting [15A NCAC 2Q .0508(f)] e. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of I Air Quality Permit No.05884T13 Page 28 each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 2D.0530: PREVENTION OF SIGNIFICANT DETERIORATION a. The Periniltee shall employ wet suppression on the rail car unloading, the coal pile load-in/out, and the wind erosion coal piles. [15A NCAC 2D .0530] Monitoring [15A NCAC 2Q.0508(t)] b. Particulate matter etnissions from this emission source(ID Nos. ES-5)shall be controlled by wet suppression (ID No. Wetsup). To assure compliance, the Permittee shall perform inspections and maintenance on the wet suppression system(ID No.Wetsup)as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations,or if there are no manufacturer's inspection and maintenance recommendations,as a minimum,the inspection and maintenance requirement shall include a monthly external inspection of the system for integrity of piping and nozzles. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the system is not inspected and maintained. Recordkeenine[15A NCAC 2Q.0508(f)] e. A wet suppression log shall be maintained indicating areas and dates wet suppression was applied. No reporting is required but the log shall be made available to a DAQ representative upon request. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0530 if the wet suppression log is not maintained. d. The results of inspection and maintenance activities shall be maintained in a logbook(written or electronic format)onsite and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each action or inspection; iii. a report of any maintenance performed on the wet suppression system(ID No. Wetsup);and iv. any variance from manufacturer's recommendations,if any,and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0530 if these records are not maintained. Reporting[15A NCAC 2Q.0508(f)] e. Within 30 days of a written request from the DAQ, the Permittee shall submit a report of any maintenance performed on the wet suppression system(ID No. Wetsup). f. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-montb period between January and June. All instances of deviations from the requirements of(Iris permit must be clearly identified. D. Two cooling towers(ID Nos.ES-8A and ES-813) The following table provides a summary of limits and standards for the emission source(s)described above: Re mated Rollutant ` LirniWStandards Applicable Re`illation particulate matter E=4.10 x P ' 7 for P <30 15A NCAC 2D.0515 tons/hr i or E=55.0 x P°,11 -40 for P>30 tons/fir where: E= allowable emission rate in pounds per hour Air Quality Permit No.05884T13 Page 29 Regulated Pollutant Limits/Standards' Applicable Regelation P= process weight rate in tons per hour 1. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Euussions of particulate matter from these sources (ID Nos. ES-8A and ES-813) shall not exceed an allowable emission rate as calculated by the following equation: 115A NCAC 2D.0515(a)] E=4.10 x P 0.67 for P<30 tons per hour or E=55.0 x P"' -40 for P>30 tons per hour where E=allowable emission rate in pounds per hour P=process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing[15A NCAC 2Q.0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in 2.1 D.l.a. above, the Permittee shrill be deemed in noncompliance with 15A NCAC 213.0515. Monitorine/Recordkeenine/Renorting[15A NCAC 2Q .0508(f)] C. No monitoring/recordkeeping/reporting is required for particulate matter emissions from these sources. E. E. Two alkaline sorbent (limestonellimettrona) silos (ID Nos. ES-9A and ES-911) and associated vent fabric filters(ID Nos. CD-9A and CD-913) The following table proviqSjs a sununar of limits and standards for the emission source(s)described above: Regulated Limits/Standards Applicable Regulation Pollutant particulate E=4.10 P 15A NCAC 213.0515 matter where: E=allowable particulate emission rate in pounds per hour P= process weight rate in tons per hour visible 20 percent opacity(except during startups, shutdowns,and 15A NCAC 213 .0521 emissions malfunctions)when averaged over a six-minute period except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. 1. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from these sources (ID Nos. ES-9A and ES-913) shall not exceed an allowable emission rate as calculated by the following equations: [I5A NCAC 2D.0515(a)] 0.67 E=4.10 x P Where E=allowable emission rate in pounds per hour P=process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testis g[15A NCAC 2Q.0508(n] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test arc above the limit given in Section 2.1 E. 1. a. ahove, the Permttee shall be deemed Air Quality Permit No.05884T13 Page 30 in noncompliance with 15A NCAC 213.0515. Monitoring/Recordkeening[15A NCAC 2Q.0508(o] c. Particulate matter emissions from the silos(ID Nos. ES-9A and ES-913)shall be controlled by the bagfilters (ID Nos. CD-9A and CD-913). To assure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations, or if there is no manufacturer's inspection and maintenance recommendations,as a minimum, the inspection and maintenance requirement shall include the following: i. a monthly visual inspection of the system ductwork and material collection unit for leaks;and ii. an annual (for each 12 month period following the initial inspection) internal inspection of the bagtllter's structural integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if the ductwork and bagFilters are not inspected and maintained. d. The results of inspection and maintenance shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each inspection; iii. the results of any maintenance performed on the bagfilters;and iv. any variance from manufacturer's recommendations,if any,and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if these records are not maintained. Reporting[15A NCAC 2Q.0508(f)] e. The Permittee shall submit the results of any maintenance perforated on the bagfilters within 30 days of a written request by the DAQ. f. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2, ISA NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from these sources (ID Nos. ES-9A and ES-913) shall not be more than 20 percent opacity when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than Four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. [15A NCAC 2D.0521 (d)] Testing[15A NCAC 2Q.0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 E.2.a. above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D.0521. Monitoring[15A NCAC 2Q.0508(f)] c. To assure compliance, once a month the Permittee shall observe the emission point of these sources (1D Nos. ES-9A and ES-911) for any visible emissions above normal when these source are operating. The Permittee shall establish "normal' for these sources in the first 30 days following the start-up. If visible emissions from these sources are observed to be above normal, the Permittee shall either: i. lake appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and-record the action taken as provided in the recordkeeping requirements below,or ii. demonstrate that the percent opacity from the emission points of the emission sources in accordance with 15A NCAC 2D .2610 (Method 9) for 12 minutes is below the limit given in Section 2.1 E.2.a. above. If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot be made, the Permittee shall be deeined to be in noncompliance with 15A NCAC 2D.052I. Air Quality Permit No.05884T13 Page 31 2.2- Multiple Emission Sources A. Facility Wide The following table provides a summary of limits and standards for the emission source(s)described above: Regulated Pollutant Limits/Standards Applicable Regulation toxic air pollutants See Section 2.2 A.1.-State Only Requirement 15A NCAC 2Q.0700 toxic air pollutants See Section 2.2 A.2.-State Only Requirement 15A NCAC 2D .1100 State Only Requirement 1. 15A NCAC 2Q.0700: TOXIC AIR POLLUTANT PROCEDURES a. The Permittee is allowed to burn the following as supplemental fuels in these sources(ID Nos.ES-14A, ES-1-113,ES-1-IC,ES-24A,ES-2-1I3 and ES-2-1C)provided that the wastes arc generated at this plant- site and are combusted under conditions of high fire producing high steam demand: i. waste water basin/evaporation pit sludge of a maximum feed rate of 1%by weight not to exceed 20 tons per year, ii. spent deniineralizer resin; iii. activated carbon fillers from the water treahnent process not to exceed 10 tons per year,and iv. EDTA boiler cleaning solution witli a maximum injection rate of 10 gallons per minute of the solution per 100,000 pounds of steam flow not to exceed 35,000 gallons per year. b. The Pernnitlec may use the following for normal start-up of these sources(ID Nos.ES-14A,ES-1-113,ES- I-1C,ES-2-1A,ES-2-113 and ES-24C)provided that the oil is generated at this plant-site: i. unadulterated oil soaked rags, ii. used oil absorbents, iii, used/fuel oil soaked rags,and iv, used oil soaked wood chips. c. The Permittee may burn "regenerated"spent cation/anion resins(spent deniimeralizer resin] in these sources (ID Nos.ES-1-1A,ES-1-111,ES-1-IC,ES-24A,ES-2-113 and ES-2-IQ once the following conditions have been met: i. lesting adequate to determine the quantity and type of any toxic materials listed in 15A NCAC 2Q .0711 shall be performed. The results shall be forwarded to the Wilmington Regional Office Supervisor,Division of Air Quality. ii. the Permittee shall request and obtain written permission from the Wilmington Regional Office Supervisor,Division of Air Quality,prior to burning the resins. iii. Combustion of these plant wastes will occur with the following limitations: A. wastes arc generated from this plant-site, B. wastes are combusted in these sources(ID Nos.ES-1-1A,ES-1-1I3,ES-I-1C,ES-24A,ES-2-1B and ES-2-IC)operating under conditions of high fire producing high steam demand, d. Combustion of these plant wastes will occur with the following limitations that(Ire maximum amount of "regenerated"spent cation/anion resins[spent demineralizer resin]shall not exceed 40 tons per year. c. To comply with this permit and avoid [lie applicability of 15A NCAC 2Q.0706,"Modifications"as requested by the Permittee, toxic pollutant emissions from the firing of the alternative fuel flyash briquettes in these sources(ID Nos.ES-14A,ES-1-111,ES-14C,ES-24A,ES-2-111 and ES-24C)shall be less than the emissions from the firing of coal in theses sources(1D Nos. ES-1-1A,ES-1-113,ES-14C,ES-2- IA,ES-2-111 and ES-2-1C). To ensure enforceability of(Iris limit,flyash briquettes will be fired only during low steam demand conditions defined to be: f i. when (lie plant is dispatched off-line(no electrical generation produced for the utility), and ii. steam production limit of 80,000 pounds steam per hour. f. Pursuant to 15A NCAC 2Q .0711, for each of the below listed toxic air pollutants (TAPS), the Permittee has made a demonstration that facility-wide actual emissions do not exceed the Toxic Permit Emission Rates (TPERS) listed in 15A NCAC 2Q .0711. The facility shall be operated and maintained in such a manner Air Quality Permit No.05884T13 Page 32 that emissions of any listed toxic air pollutant(s) from the facility, including fugitive emissions, will not exceed the toxic perinit emission rate(s)(TPERs)specified in 15A NCAC 2Q.071 1. i. A permit to emit any of the below listed TAPS shall be required for this facility if actual emissions from all sources will become greater than the corresponding TPER. ii. PRIOR to exceeding any of these listed TPERs, the Permittee shall he responsible for obtaining a permit to emit TAPS and for demonstrating compliance with the requirements of 15A NCAC 2D.1100. iii. In accordance with the approved application, the Permittee shall maintain records of operational information demonstrating that the toxic air pollutant emissions do not exceed the TPER(s)as listed below: TPER Limitations. Pollutant Caicmogens C1irc�nicToxicants Acute Systemic Acute ; WAS Number) (lb/yr.) (Iblday) Toxicants Irritants (Bi/hr) (llilhr) acetaldehyde(75-07-0) 6.8 benzyl chloride(100-44-7) 0.13 di(2-ethy1hcxyl)phthalate 0.63 (117-81-7) carbon disulfide(75-15-0) 3.9 carbon tetrachloride(56-23-5) 460 ehlorobenzene(108-90-7) 46 chloroform(67-66-3) 290 dimethyl sulfate(77-78-1) 0.063 ethylene dibromide(106-93-4) 27 ethylene dichloride(107-06-2) 260 n-hexane(110-54-3) 23 methyl ethyl ketone(78-93-3) 78 22.4 methylene chloride(75-09-2) 1600 0.39 methyl chloroform(71-55-6) 250 64 pentachloroplienol(87-86-5) 0.063 0.0064 phenol (108-95-2) 0.24 styrene(100-42-5) 2.7 tetrachlorodibenzo-p-dioxin 0.00020 (1746-01-6) toluene(108-88-3) 98 14.4 trichloroethylene(79-01-6) 4000 xylene(1330-20-7) 1 57 Monitoring/Recordkeening j 15A NCAC 2Q.0508(f)] g. Prior to using any used oil absorbents the Permittee shall submit an analysis of the oil for an unadulterated equivalency determination. This equivalency determination need only be submitted and approved once for each oil type. The Permittee shall maintain records on site of DAQ approved equivalent oils. h. The Permittee shall maintain a wastewater sludge combustion logbook onsite with the following information: i. date of wastewater sludge combustion; ii. feed rate of wastewater sludge to these sources(ID Nos. ES-1-1A,ES-1-1B,ES-1-1C,ES-2-1A,ES-2- 113 and ES-2-IC); iii. quantity of wastewater sludge combusted in these sources(ID Nos. ES-14A,ES-1-1B,ES-1-1C,ES- 2-1A,ES-2-1B and ES-2-1C); and iv. feed rate of coal to these sources(ID Nos.ES-1-1A,ES-1-1B,ES-1-1C,ES-2-1A,ES-2-1B and ES-2- 1C). i. The Permittee shall maintain a plant waste fuel start-up logbook onsite with the following information: i. date of start-up, II Air Quality Permit No.05884T 13 Page 33 ii. hours of start-up, and iii. quantity and type of materials used when plant wastes are used to start-up these sources(ID Nos. ES-1- IA,ES-1-0,ES-14C,ES-24A,ES-2-113 and ES-24C). j. The Permittee shall maintain a plant waste combustion logbook onsite with the following information: i. date of plant waste combustion, ii. type of plant waste combusted, iii. quantity of waste materials combusted, iv. feed rate of plant waste to these sources(ID Nos.ES-14A,ES-1-113,ES-1-IC,ES-24A,ES-2-113 and ES-2-IC), v. feed rate of coal to these sources(ID Nos.ES-14A,ES-1-113,ES-14C,ES-24A,ES-2-113 and ES-2- 1C),and vi. documentation of any feed rate limitation, if applicable. k. The Permittee shall maintain a pelletized paper fuel (PPF)combustion logbook onsite with the following information: i. date of PPF combustion, ii. description of PPF combusted, iii. quantity of PPF combusted, iv. feed rate of PPF to these sources(ID Nos.ES-1-1A,ES-1-1B,ES-14C,ES-24A,ES-2-113 and ES-2- IC), v. feed rate of coal to these sources(ID Nos.ES-1-1A,ES-1-113,ES-1-1C,ES-24A,ES-2-113 and ES-2- IC),and vi. documentation of compliance with any applicable feed rate limitation. 1. The Permittee shall maintain a flyash briquette combustion logbook onsite with the following information: i. daily quantity of flyash briquettes combusted, ii. maximum hourly steam demand during the hours of nyash briquettes combustion for that day,and iii. daily recordkceping is only required on days in which briquettes are burned. m. The Pernlittee shall be deemed in noncompliance with 15A NCAC 2Q.0700 if the monitoring and recordkeeping requirements of Section 2.1 A.6.a through 2.1 A.6.in. above, are not maintained. Renortine[15A NCAC 2Q .0508(f)] n. Within 30 days after each calendar year, the following shall be reported: i. the total amount of the flyash briquettes burned,and ii. the chemical composition dalasbeet and/or MSDS for each shipment of flyash briquettes received during that calendar year. o. Prior to combustion for the first time, Ilse Permittee shall submit an analysis of the used oil and unadulterated oil equivalency determination for approval. p. Within 30 days after the end of each calendar year, the Permittee sliall submit a report of the number of gallons of used oil combusted and an analysis of the used oil. q. Within 30 days after the initial use of each of these pernutted alternative fuels and plant wastes, the Permittee shall submit in writing the type of fuel or plant waste and (lie date in which the material was first uscd in these sources(ID Nos.ES-MA,ES-1-111,ES-14C,ES-2-1A,ES-2-113 and ES-2-1C). State-Only Requirement 2. 15A NCAC 2D.1100: CONTROL OF TOXIC AIR POLLUTANTS a. Pursuant to 15A NCAC 2D .1100 and in accordance with the approved application for an air toxic compliance demonstration,the following permit limits shall not be exceeded when burning tire-derived fuel (TDF)in boilers(ID Nos.ES-14A,ES-1-113,ES-14C,ES-24A,ES-2-113 and ES-2-IC): Emission Source Toxic Air Emission Limit Pollutants Facility-wide Emission Sources acrolene 101 1bs per hour ammonia 3,418 1bs per hour arsenic 122.5 lbs per year I i I Air Quality Permit No.05884TI3 Page 34 Emission Source Toxic Air Emission Limit Pollutants beryllium 2,184.1 Ibs per year benzo(a)pyrene 17,579.2 lbs per year cadmium 2,929.9 lbs per year formaldehyde 190 Ibs per hour hydrogen 886 lbs per hour chloride hydrogen 3161bs per hour fluoride 3,164.9 lbs per day manganese 3,270.4 lbs per day nickel 633 lbs per day soluble chromate 65.4 Ibs per day compounds,as chromium(VI) equivalent sulfuric acid mist 127 Ibs per hour 1,266.01bs per day vinyl chloride 202,427 lbs per year Testing 15A NCAC 2Q.0508(f)] b. No stack testing is required. Monitoring/Recordkeening/Renortiue 15A NCAC 2D .1105] C. No monitoring/recordkeeping/reporting is required. I Air Quality Permit No.05884T13 Page 35 2.3 - Clean Air Interstate Rule (CAIR) Permit Requirements ORIS code: 10378 The following sources are affected CAIR units: CAIR ID No. ES-1-lA ES-1-113 ES-I-1 C ES-2-IA ES-2-1 B ES-2-1 C A. 15A NCAC 2D.2403: NITROGEN OXIDE EMISSIONS 1. The total nitrogen oxide (NOx) emissions from the affected CAIR units listed above at the CPI USA North Carolina— Soutlport Plant shall not exceed, except as provided in 15A NCAC 2D .2408: [I5A NCAC 21) .2403] a. 40I tons annually for 2009-2014 b. 341 tons annually for 2015 and later If any of the LAIR sources listed above is a new source for which allocations have not been included in the table in 15A NCAC 2D.2403,the CAIR designated representative may submit a request to be allocated LAIR NOx allowances for those sources using the procedures in 40 CFR 96.142(c)(2)and(3). 2. The affected CAIR NOx sources shall comply with the requirements of 15A NCAC 2D.2400 using[lie trading program and banking set out in 40 CFR Part 96.[15A NCAC 2D.2408] 3. The owner or operator of any unit or source covered under 15A NCAC 2D .2403 shall be subject to the provisions of 40 CFR 96.106(f). [15A NCAC 2D.2403] Monitorine/Recordkeeuing/Renorth [I5A NCAC 21).2403 and 15A NCAC 21).2407(a)(1)] 4. The Permittee shall comply with the monitoring, recordkeeping, and reporting requirements in 40 CFR 96.106(b)and(e),and 40 CFR 96 Subpart HH for each CAIR NOx unit. 5. The emissions of nitrogen oxides of a CAIR NOx source shall not exceed the number of allowances that it has in its compliance account established and administered under 15A NCAC 2D .2408. 6. The emissions measurements recorded and reported according to 40 CFR Part 96 Subpart HH shall be used to determine compliance by each CAIR NOx source with its emissions limitation according to 40 CFR 96.106(c) including 96.106(c)(5)and(6). 7. The provisions of 40 CFR 96.106(d)shall be used for excess emissions. B. 15A NCAC 2D .2405: NITROGEN OXIDE EMISSIONS DURING OZONE SEASON I. Ozone season NOx emissions from the affected CAIR units listed above at the CPI USA North Carolina— i Southport Plant shall not exceed, except as provided in 15A NCAC 2D .2408: [15A NCAC 21) .2405(a)(1) and(b)] a. 213 tons during the ozone season for 2009-2014;and b. 181 tons during the ozone season for 2015 and later The ozone season shall be defined as the period of time extending from May I" to September 30'' of each calendar year. If any of the CAIR sources listed above is a new source for which allocations have not been included in the table in 15A NCAC 21) .2405,the CAIR designated representative may submit a request to be allocated CAIR NOx ozone season allowances for those sources using the procedures in 40 CFR 96.342(c)(2) and(3). Air Quality Permit No.05884T 13 Page 36 2. The affected CAIR NOx Ozone Season sources shall comply with the requirements of 15A NCAC 2D .2400 using the trading program and banking set out in 40 CFR Part 96. [15A NCAC 2D.2408] 3. The owner or operator of any unit or source covered under 15A NCAC 2D .2405 shall he subject to the provisions of 40 CFR 96.306(f). (I 5A NCAC 2D.2405] MouitorivaJRecordkeeuine/Reuoi•tine[15A NCAC 2D .2405 and 15A NCAC 2D.2407(a)(3)] 4. The Permittee shall comply with the monitoring, recordkeeping, and reporting requirements in 40 CFR 96.306(b)and(e),and 40 CFR 96 Subpart HHHH for each CAIR Ozone Season NOx unit. 5. The nitrogen oxide ozone season emissions of a CAIR NOx Ozone Season source shall not exceed the number of allowances that it has in its compliance account established and administered under 15A NCAC 2D .2408. 6. The emissions measurements recorded and reported according to 40 CFR Part 96 Subpart HHHH shall be used to determine compliance by each CAIR NOx Ozone Season source with its emissions limitation according to 40 CFR 96.306(c)including 96.306(c)(5)and(6). 7. The provisions of 40 CFR 96.306(d)shall be used for excess emissions. C. 15A NCAC 2D.2404: SULFUR DIOXIDE EMISSIONS I. The annual allocation of sulfur dioxide allowances shall be determined by EPA.The allocations for CAIR SO2 units are listed in the table below (these allocations are from 40 CFR 73.10 except where none is given): ALLOCATION CAIR ID No. FOR 2010 AND LATER ES-1-lA none ES-1-1B none ES-I-I C none ES-2-I A none ES-2-1 B none ES-24 C none 2. The affected CAIR SO2 sources shall comply with the requirements of 15A NCAC 2D .2400 using the trading program and banking set out in 40 CFR Part 96. [15A NCAC 2D.2408] 3. The owner or operator of any unit or source covered under 15A NCAC 2D .2404 shall be subject to the provisions of 40 CFR 96.206(f).[15A NCAC 2D.2404] MonitorintJRecordkeening/Reporting[l5A NCAC 2D.2404 and 15A NCAC 2D.2407(a)(2)] 4. The Permittee shall comply with the monitoring, recordkeeping, and reporting requirements in 40 CFR 96.206(b)and(e),and 40 CFR 96 Subpart HHH for each CAIR SO2 unit. 5. The emissions of sulfur dioxides of each CAIR SO2 source shall not exceed the number of allowances that it has in its compliance account established and administered under Rule 15A NCAC 2D.2408. 6. The emissions measurements recorded and reported according to 40 CFR Part 96 Subpart HHH shall be used to determine compliance by each CAIR SOZ source with its emissions limitation according to 40 CFR 96.206(c) including 96.206(c)(5)and(6). 7. The provisions of 40 CFR 96.206(d)shall be used for excess emissions. D. CAIR Permit Application The permit application submitted For this facility, as approved by the Department of Environment and Natural Resources, Division of Air Quality, is part of this permit. The owner and operator of these CAIR NOx and SO2 sources must comply with the standard requirements and special provisions set forth in the following attached application: II Air Quality Permit No.05884T13 Page 37 LAIR Permit Application dated April 26,2011 A Air Quality Permit No.05884T13 Page 38 SECTION 3 - GENERAL CONDITIONS (version 3.6) This section describes terms and conditions applicable to this Title V facility. A. General Provisions[NCGS 143-215 and 15A NCAC 2Q.0508(i)(16)] 1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A NCAC 2D and 2Q. 2. The terms, conditions, requirements, limilations, and restrictions set forth in this permit are binding and enforceable pursuant to NCGS 143-215.114A and 143-215.114B, including assessment of civil and/or criminal penalties. Any unauthorized deviation from the conditions of this permit may constitute grounds for revocation and/or enforcement action by the DAQ. 3. This permit is not a waiver of or approval of any other Department permits that may be required for other aspects of the facility which are not addressed in this permit. 4. This permit does not relieve the Permittee from liability for harm or injury to human health or welfare,animal or plant life, or property caused by the construction or operation of this permitted facility, or from penalties therefore, nor does it allow (lie Permittee to cause pollution in contravention of state laws or rules, unless specifically authorized by an order from the North Carolina Environmental Management Commission. 5. Except as identified as state-only requirements in this permit, all terms and conditions contained herein shall be enforceable by the DAQ, the EPA, and citizens of the United States as defined in the Federal Clean Air Act. 6. Any stationary source of air pollution shall not be operated, maintained, or modified without the appropriate and valid permits issued by the DAQ, unless the source is exempted by rule. The DAQ may issue a permit only after it receives reasonable assurance that the installation will not cause air pollution in violation of any of the applicable requirements. A pernvtted installation may only be operated, maintained, constructed, expanded,or modified in a manner that is consistent with the terms of this permit. B. Permit Availability[15A NCAC 2Q.0507(k)and.0508(i)(9)(B)] The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the permit term one complete copy of the application and any information submitted in support of the application package. The permit and application shall be made available to an authorized representative of Department of Environment and Natural Resources upon request. C. Severability Clause[15A NCAC 2Q.0508(i)(2)] In the event of an administrative challenge to a final and binding permit in which a condition is lield to be invalid, the provisions in this permit are severable so that all requirements contained in the permit,except those held to be invalid,shall remain valid and must be complied with. D. Submissions[15A NCAC 2Q.0507(e)and 2Q.0508(i)(16)] Except as otherwise specified herein, two copies of all documents,reports, test data,monitoring data, notifications, request for renewal, and any other information required by this permit shall be submitted to the appropriate Regional Office. Refer to the Regional Office address on the cover page of this permit. For continuous emissions monitoring systems (GEMS) reports, continuous opacity monitoring systems (COMS) reports, quality assurance (QA)/quality control(QC)reports,acid rain CEM certification reports, and NOx budget CEM certification reports, one copy shall be sent to the appropriate Regional Office and one copy shall be sent to: Supervisor,Stationary Source Compliance North Carolina Division of Air Quality 1641 Mail Service Center Raleigh,NC 27699-1641 All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit). E. Duty to Comply[15A NCAC 2Q.0508(i)(2)] I i I Air Quality Permit No.05884T13 Page 39 The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any pertnit condition except conditions identified as slate-only requirements constitutes a violation of the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. F. Circumvention-STATE ENFORCEABLE ONLY The facility shall be properly operated and maintained al all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air pollution control device(s)and appurtenances. G. Permit Modifications I. Administrative Pernvt Amendments[15A NCAC 2Q.0514] The Permittee shall submit an application for an administrative permit amendment in accordance with 15A NCAC 2Q.0514. 2. Transfer in Ownership or Operation and Application Submittal Content [15A NCAC 2Q.0524 and 2Q.0505] The Permittee shall submit an application for an ownership change in accordance with 15A NCAC 2Q.0524 and 2Q.0505. 3. Minor Permit Modifications [15A NCAC 2Q.05151 i The Permittee shall submit an application for a minor permit modification in accordance with 15A NCAC 2Q .0515. 4. Significant Permit Modifications[15A NCAC 2Q.0516] The Permittee shall submit an application for a significant permit modification in accordance with 15A NCAC 2Q.0516. 5. Reopening for Cause[15A NCAC 2Q.0517] The Permittee shall submit an application for reopening for cause in accordance with 15A NCAC 2Q.0517. H. Changes Not Requirine Permit Modifications I. Reporting Requirements Any of the following that would result in new or increased emissions from the emission source(s)listed in Section I must be reported to the Regional Supervisor,DAQ: a. changes in the information submitted in the application; b. changes that modify equipment or processes;or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. 2. Section 5O2(b)(10)Changes[15A NCAC 2Q.0523(a)I a. "Section 502(b)(10) changes" means changes that contravene an express permit term or condition. Such changes do not include changes that would violate applicable requirements or contravene federally enforceable permit terms and conditions that are monitoring (including test methods), recordkeeping, reporting,or compliance certi fication requirements. b. The Permittee may make Section 502(b)(10)changes without having the pernut revised if: i. the changes are not a modification under Title I of the Federal Clean Air Act;' ii. the changes do not cause the allowable emissions under the permit to be exceeded; iii. the Permittee notifies the Director and EPA with written notification at least seven days before the change is made;and iv. the Permittee shall attach the notice to the relevant permit. c. The written notification shall include: i. a description of[lie change; ii. the date on which the change will occur; iii. any change in emissions;and Air Quality Permit No.05884T13 Page 40 iv. any permit term or condition that is no longer applicable as a result of the change. d. Section 502(b)(10) changes shall be made in the permit the next time that the permit is revised or renewed, whichever comes fnsl. 3. Off Permit Changes[15A NCAC 2Q.0523(b)] The Permittee may make changes in the operation or emissions without revising the permit if- a. the change affects only insignificant activities and the activities remain insignificant after the change;or b. the change is not covered under any applicable requirement. 4. Emissions Trading[15A NCAC 2Q.0523(c)] To the extent that emissions trading is allowed under 15A NCAC 2D, including subsequently adopted maximum achievable control technology standards, emissions trading shall be allowed without permit revision pursuant to 15A NCAC 2Q.0523(c). I.A. Reporthig Requirements for Hxcess Emissions and Permit Deviations [15A NCAC 2D.0535(f)and 2Q.0508(f)(2)] "Excess Emissions" - means ,in emission rate that exceeds any applicable emission limitation or standard allowed by any rule in Sections .0500, .0900, .1200, or.1400 of Subchapter 21); or by a permit condition; or that exceeds an emission limit established in a permit issued under 15A NCAC 2Q .0700. (Note: Definitions of excess emissions under•2D.1110 and 2D./111 shall apple where(lefrned by rule.) "Deviations" - for the purposes of this condition, any action or condition not in accordance with the terms and conditions of this permit including those attributable to upset conditions as well as excess emissions as defined above lasting less than four hours. Excess Emissions I. IF a source is required to report excess emissions under NSPS (15A NCAC 2D .0524), NESHAPS (15A NCAC 2D .1110 or .I 111), or the operating permit provides for periodic (e.g., quarterly) reporting of excess emissions, reporting shall be performed as prescribed therein. 2. If the source is not subject to NSPS (15A NCAC 2D .0524), NESHAPS (15A NCAC 2D .I 1 10 or .1111),or these rules do NOT define"excess emissions," the Permittee shall report excess emissions in accordance with 15A NCAC 2D.0535 as follows: a. Pursuant to 15A NCAC 2D .0535, if excess emissions last For more than four howl resulting from a malfunction,a breakdown of process or control equipment,or any other abnormal condition, the owner or operator shall: i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m. Eastern Time of the Division's next business day of becoming aware of the occurrence and provide: • name and location of the facility; • nature and cause of the malfunction or breakdown; • time when the malfunction or breakdown is first observed; • expected duration;and • estimated rate of emissions; ii. notify the Regional Supervisor or Director immediately when corrective measures have been accomplished;and iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A NCAC 2D.0535(f)(3). Permit Deviations 3. Pursuant to 15A NCAC 2Q .0508(f)(2),the Permittee shall report deviations from permit requirements(terms and conditions)as follows: a. Notify [lie Regional Supervisor or Director of all other deviations from permit requirements not covered under 15A NCAC 2D .0535 quarterly. A written report to the Regional Supervisor shall include the probable cause of such deviation and any corrective actions or preventative actions taken. The responsible official shall certify all deviations from permit requirements. I.B. Other Requirements under 15A NCAC 2D.0535 The Pernittcc shall comply with all other applicable requirements contained in 15A NCAC 2D .0535, including I Air Quality Permit No.05884T13 Page 41 15A NCAC 2D.0535(c)as follows: I. Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of the appropriate rule unless the owner or operator of the sources demonstrates to the Director, that the excess emissions are a result of a malfunction. The Director shall consider, along with any other pertinent information,the criteria contained in 15A NCAC 2D.0535(c)(1)through(7). 2. 15A NCAC 2D .0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the appropriate rule if the owner or operator cannot demonstrate that excess emssions are unavoidable. 7. Hmeraency Provisions[40 CFR 70.6(g)] The Permittee shall be subject to the following provisions with respect to emergencies: I. An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the control of the facility, including acts of God, which situation requires immediate corrective action to restore normal operation, and that causes the facility to exceed a technology-based emission limitation under the permit, due to unavoidable increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent caused by improperly designed equipment, lack of preventive maintenance,careless or improper operation,or operator error. 2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based emission limitations if the conditions specified in 3.below are met. 3. The affirmative defense of emergency shall be demonstrated throngh properly signed contemporaneous operating logs or other relevant evidence that include information as follows: a. an emergency occurred and the Permittee can identify the cause(s)of the emergency; b. the permitted facility was at the time being properly operated; c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of emissions that exceeded the standards or other requirements in the permit;and d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when emission limitations were exceeded due to the emergency. This notice must contain a description of the emergency,steps taken to mitigate emissions,and corrective actions taken. 4. In any enforcement proceeding, the Pernuttee seeking to establish the occurrence of an emergency has the burden of proof. 5. This provision is in addition to any emergency or upset provision contained in any applicable requirement specified elsewhere herein. K. Permit Renewal[15A NCAC 2Q.0508(e)and 2Q.0513(b)] This 15A NCAC 2Q.0500 permit is issued for a fixed term not to exceed five years and shall expire at the end of its term and shall expire at the end of its term. Permit expiration terminates the facility's right to operate unless a complete 15A NCAC 2Q .0500 renewal application is submitted at least nine months before the date of permit expiration. If the Permittee or applicant has complied with 15A NCAC 2Q.0512(b)(1),this 15A NCAC 2Q.0500 permit shall not expire until [lie renewal permit has been issued or denied. Permit expiration under 15A NCAC 2Q .0400 terminates the facility's right to operate unless a complete 15A NCAC 2Q .0400 renewal application is submitted at least six months before the date of permit expiration for facilities subject to 15A NCAC 2Q .0400 requirements. In either of these events, all terms and conditions of these permits shall remain in effect until the renewal permits have been issued or denied. L. Need to Halt or Reduce Activity Not a Defense[15A NCAC 2Q.0508(i)(4)] It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this permit. M. _Duty to Provide Information(submittal of information)[i 5A NCAC 2Q.0508(i)(9)] I. The Perrniuee shall furnish to the DAQ, in a timely manner,any reasonable information that the Director may request in writin to determine whether cause exists for modifying,revoking and reissuing, or terminating the permit or to determine compliance with Lite permit. 2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are requested by the Director.For information claimed to be confidential, rile Permittee may furnish such records directly to the EPA upon request along with a claim of confidentiality. it Air Quality Permit No.05884T13 Page 42 N. Duty to Supplement[15A NCAC 2Q.0507(f)] The Permittee, upon becoming aware that any relevant facts were onutted or incorrect information was submitted in the permit application, shall promptly subinit such supplementary facts or corrected information to the DAQ. The Permittee shall also provide additional information as necessary to address any requirement that becomes applicable to the facility after the date a complete permit application was submitted but prior to the release of the draft permit. O. Retention of Records[15A NCAC 2Q.0508(t)and 2Q.0508(I)] The Permittee shall retain records of all required monitoring data and supporting information for a period of at least five yews from the date of the monitoring sample, measurement, report, or application. Supporting information includes all calibration and maintenance records and all original strip-cliart recordings for continuous monitoring information, and copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. P. Compliance Certification[15A NCAC 2Q.0508(n)] The Permittee shall submit to the DAQ and the EPA (Air and EPCRA Enforcement Branch, EPA, Region 4, 61 Forsyth Street,Atlanta, GA 30303)postmarked on or before March 1 a compliance certification(for the preceding calendar year)by a responsible official with all federally-enforceable terms and conditions in [lie permit,including emissions Iimitations, standards, or work practices. It shall be the responsibility of the current owner to submit a compliance certification for the entire year regardless of who owned the facility during the year. The compliance certification shall comply with additional requirements as may be specified under Sections 114(a)(3) or 504(b)of the Federal Clean Air Act. The compliance certification shall specify: 1. the identification of each term or condition of the pernut that is the basis of the certification; 2. the compliance status(with the terms and conditions of the permit for the period covered by the certification); 3. whether compliance was continuous or intermittent;and 4. the method(s)used for determining the compliance status of the source during the certification period. Q. Certification by Responsible Official[15A NCAC 2Q.0520] A responsible official shall certify the truth, accuracy, and completeness of any application form, report, or compliance certification required by this permit. All certifications shall state that based on information and belief formed after reasonable inquiry,the statements and information in the document are true,accurate,and complete. R. Permit Shield for Applicable Reguirenients[15A NCAC 2Q.0512] I. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable requirements, where such applicable requirements are included and specifically identified in the permit as of the date of permit issuance. 2. A permit shield shall not alter or affect: a. the power of the Commission, Secretary of the Department,or Governor under NCGS 143-215.3(a)(12), or EPA under Section 303 of the Federal Clean Air Act; b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to the effective date of the permit or at the time of permit issuance; c. the applicable requirements under Title IV;or d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain information to determine compliance of the facility with its permit. 3. A permit shield does not apply to any change made at a facility that does not require a permit or permit revision made under 15A NCAC 2Q.0523. 4. A permit shield does not extend to minor permit modifications made under 15A NCAC 2Q.0515. S. Termination,Modification,and Revocation of the Perinit[15A NCAC 2Q.0519] The Director may terminate,modify,or revoke and rcissne this permit if: 1. the information contained in the application or presented in support thereof is determined to be incorrect; Air Quality Permit No.05884T13 Page 43 2. the conditions under which the permit or permit renewal was granted have changed; 3. violations of conditions contained in the permit have occurred; 4. the EPA requests that the permit be revoked under 40 CFR 70.7(g)or 70.8(d);or 5. the Director finds that termination, modification, or revocation and reissuance of the permit is necessary to carry out the purpose of NCGS Chapter 143,Article 21B. T. Insignificant Activities[15A NCAC 2Q.0503] Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility at all times and made available to an authorized representative upon request, documentation, including calculations, if necessary,to demonstrate that all emission source or activity is insignificant. U. Property Rights[15A NCAC 2Q.0508(i)(8)] This permit does not convey any property rights in either real or personal property or any exclusive privileges. V. Inspection and Entry[15A NCAC 2Q.0508(1)and NCGS 143-215.3(a)(2)] 1. Upon presentation of credentials and other documents as may be required by law,the Permittee shall allow the DAQ,or an authorized representative,to perform the following: a. enter the Perrnittee's premises where the permitted facility is located or emissions-related activity is conducted,or where records are kept under the conditions of the permit; b. have access to and copy,at reasonable times,any records that are required to be kept under the conditions of the permit; c. inspect at reasonable times and using reasonahle safety practices any source, equipment (including monitoring and air pollution control equipment), practices, or operations regulated or required under the permit;and d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of assuring compliance with the permit or applicable requirements at reasonable times. Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee under Section 114 or other provisions of the Federal Clean Air Act. 2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such authorized representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. W. Amnuat Fee Payment[15A NCAC 2Q.0508(i)(10)] 1. The Permittee shall pay all fees in accordance with 15A NCAC 2Q.0200. 2. Payment of fees may be by check or money order made payable to the N.C. Department of Environment and Natural Resources. Annual permit fee payments shall refer to the permit number. 3. If, within 30 days after being billed,the Permittee fails to pay an annual fee,the Director may initiate action to terminate the permit under 15A NCAC 2Q.0519. X. Annual Emission Inventory Requirements[15A NCAC 2Q .02071 The Permittee shall report by June 30 of each year the actual emissions of each air pollutant fisted in 15A NCAC 2Q.0207(a)from each emission source within the facility during the previous calendar year. The report shall be in or on such form as may be established by the Director. The accuracy of the report shall be certified by a responsible official of the facility. Y. Confidential Information[15A NCAC 2Q.0107 and 2Q.0508(i)(9)] Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 2Q .0107, the Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All requests for confidentiality must be in accordance with 15A NCAC 2Q.0107. Z. Construction and Operation Permits f 15A NCAC 2Q.0100 and.0300] I Air Quality Permit No.05884T 13 Page 44 A construction and operating permit shall be obtained by the Pernitlec for any proposed new or modified facility or emission source which is not exempted h-om having a permit prior to the beginning of construction or modification,in accordance with all applicable provisions of 15A NCAC 2Q.0100 and .0300. AA.Standard Application Form and Required Information[15A NCAC 2Q.0505 and.0507] The Permittee shall submit applications and required information in accordance with the provisions of 15A NCAC 2Q.0505 and .0507. BB.Financial Responsibility and Compliance History[15A NCAC 21).0507(d)(4)1 The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial compliance history. CC.Refrigerant Requirements(Stratospheric Ozone and Climate Protection) [15A NCAC 2Q.0501(e)] 1. If the Permittee has appliances or refrigeration equipment, including air conditioning equipment, which use Class I or II ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40 CFR Part 82 Subpart A Appendices A and B, the Permittee shall service, repair, and maintain such equipment according to the work practices, personnel certification requirements, and certified recycling and recovery equipment specified in 40 CFR Part 82 Subpart F. 2. The Permittee shall not knowingly vent or otherwise release any Class I or II substance into the environment during the repair,servicing,maintenance,or disposal of any such device except as provided in 40 CFR Part 82 Subpart F. 3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR ❑ 82.166. Reports shall be submitted to the EPA or its designee as required. DD.Prevention of Accidental Releases-Section 112(r)[15A NCAC 2Q.0508(li)] If[fie Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section 112(r) of the Clean Air Act,then the Perniittcc is required to register this plan in accordance with 40 CFR Part 68. EE. Prevention of Accidental Releases General Duty Clause-Section 112(r)(I)- FEDERALLY-ENFORCEABLE ONLY Although a risk management plan may not be required,if the Permittee produces,processes,handles,or stores any amount of a listed hazardous substance, [lie Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. FF. Title IV Allowances[15A NCAC 2Q.0508(i)(1)] This permit does not limit the number of Title IV allowances held by the Permittee, but the Permittee may not use allowances as a defense to noncompliance with any outer applicable requirement. The Pcrmittee's emissions may not exceed any allowances that the facility lawfully holds under Title IV of the Fcderal Clean Air Act. CC.Air Pollution Emergency Episode[15A NCAC 2D.03001 Should the Director of the DAQ declare an Air Pollution Emergency Episode, the Permittee will be required to operate in accordance with the Permittee's previously approved Emission Reduction Plan or, in the absence of an approved plan,wish the appropriate requirements specified in 15A NCAC 2D.0300. HH.Registration of Air Pollution Sources[15A NCAC 2D.02001 The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is required to register a source of air pollution, this registration and required information will be in accordance with 15A NCAC 2D.0202(b). U. Ambient Air Quality Standards[15A NCAC 2D.0501(c)] In addition to any control or manner of operation necessary to meet emission standards specified in [his permit, any source of air pollution shall be operated with such control or in such manner that the source shall not cause the ambient air quality standards in 15A NCAC 2D.0400 to be exceeded at any point beyond the premises on which the source is located. When controls more stringent than named in the applicable emission standards in this permit I I Air Quality Permit No.05884T13 Page 45 are required to prevent violation of the ambient air quality standards or are required to create an offset, the permit shall contain a condition requiring these controls. JJ. General Emissions Testing and Reporting Renuirernemts[15A NCAC 2Q.0508(i)(I 6)] Emission compliance testing shall be by the procedures of Section .2600, except as may be otherwise required in Rules.0524, .0912, .11 10, .1111,or.1415 of Subchapter 2D. If emissions testing is required by this permit or the DAQ or if the Pcrmittee submits emissions testing to the DAQ to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 2D.2600 and follow the procedures outlined below: 1. The owner or operator of the source shall arrange for air emission testing protocols to be provided to the Director prior to air pollution testing. Testing protocols are not required to be pre-approved by the Director prior to air pollution testing. The Director shall review air emission testing protocols for pre--approval prior to testing if requested by the owner or operator at least 45 days before conducting the test. 2. Any person proposing to conduct an emissions test to demonstrate compliance with an applicable standard shall notify the Director at least 15 days before beginning the test so that the Director may at his option observe the test. 3. The owner or operator of the source shall arrange For controlling and measuring the production rates during tite period of air testing. The owner or operator of the source shall ensure that the equipment or process being tested is operated at the production rate that best fulfills the purpose of the test. The individual conducting the emission test shall describe the procedures used to obtain accurate process data and include in the lest report the average production rates determined during each testing period. 4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days after sample collection unless otherwise specified in the specific conditions. The owner or operator may request an extension to submit the final test report. The Director shall approve an extension request if he finds that the extension request is a result of actions beyond the control of the owner or operator. a. The Director shall make tine final determination regarding any testing procedure deviation and the validity of the compliance test.The Director may: (1) Allow deviations from a method specified under a rule in this Section if the owner or operator of the source being tested demonstrates to the satisfaction of the Director that tite specified method is inappropriate for the source being tested. (2)Prescribe allernate test procedures on an individual basis when he finds that the alternative method is necessary to secure more reliable test data. (3) Prescribe or approve methods on an individual basis for sources or pollutants for which no test method is specified in this Section if the methods can be demonstrated to determine compliance of permitted enussion sources or pollutants. b. The Director may authorize the Division of Air Quality to conduct independent tests of any source subject to a rule in this Subchapter to determine the compliance status of that source or to verify any test data submitted relating to that source. Any test conducted by the Division of Air Quality using the appropriate testing procedures described in Section 2D .2600 has precedence over all other tests. KK.Reopening for Cause[15A NCAC 2Q.0517] 1. A permit shall be reopened and revised under Ilse following circumstances: a. additional applicable requirements become applicable to a facility with remaining permit term of three or more years; b. additional requirements (including excess emission requirements)become applicable to a source covered by Title IV; c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements were made in establishing the emissions standards or other terms or conditions of the permit;or d. the Director or EPA determines that the permit must be revised or revoked to assure compliance with the applicable requirements. 2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable requirement is promulgated. No reopening is required if the effective date of the requirement is after the expiration of the permit term unless the term of the permit was extended pursuant to 15A NCAC 2Q.0513(c). 3. Except for the state-enforceable only portion of the permit, the procedures set out in 15A NCAC 2Q .0507, .0521, or .0522 shall be followed to reissue the permit. If the State-enforceable only portion of the permit is Air Quality Permit No. 05884T13 Page 46 reopened, the procedures in 15A NCAC 2Q .0300 shall be followed. The proceedings shall affect only those parts of the permit for which cause to reopen exists. 4. The Director shall notify the Permittee at least 60 days in advance of[lie date that the permit is to be reopened, except in cases of imminent threat to pnblic health or safety the notification period may be less than 60 days. 5. Within 90 days,or 180 days if the EPA extends the response period,after receiving notification from the EPA that a permit needs to be terminated, modified, or revoked and reissued, the Director shall send to the EPA a proposed determination of termination,modification,or revocation and reissuance,as appropriate. LL. Reporting Rectuirements for Non-Operating 1✓nuinnrent[15A NCAC 2Q.0508(i)(16)] The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is taken from and placed into operation. During operation the monitoring recordkeeping and reporting requirements as prescribed by the permit shall be implemented within die monitoring period. MM.Fugitive Dust Control Renuiretnent[15A NCAC 2D.0540]-STATE ENFORCEABLE ONLY As required by 15A NCAC 2D .0540"Particulates from Fugitive Dust Emission Sources," [lie Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR, Appendix A),the owner or operator may be required to submit a fugitive dust plan as described in 2D.0540(t). "Fugitive dust emissions" means particulate matter From process operations that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas,process areas stockpiles, stock pile working,plant parking Iots,and plant roads (including access roads and haul roads). NN.Specific Permit Modifications[15A NCAC 2Q.0501 and .0523] 1. For modifications made pursuant to 15A NCAC 2Q.0501(c)(2), [he Perinittec shall file a Title V Air Quality Permit Application for the air emission source(s) and associated air pollution control device(s) on or before 12 months after commencing operation. 2. For modifications made pursuant to 15A NCAC 2Q .0501(d)(2), die Pernullcc shall not begin operation of the air emission source(s) and associated air pollution control device(s) until a Title V Air Quality Permit Application is filed and a construction and operation permit following the procedures of Section .0500 (except for Rule .0504 of this Section)is obtained. 3. For modifications made pursuant to 502(b)(10), in accordance with 15A NCAC 2Q .0523(a)(1)(C), the Permittee shall notify the Director and EPA (EPA - Air Planning Branch, 61 Forsyth St., Atlanta, GA 30303)in writing at least seven days before the change is made. Tile written notification shall include: a. a description of the change at the facility; b. the date on which the change will occur; C. any change in emissions;and d. any permit term or condition that is no longer applicable as a result of the change. In addition to this notification requirement, with the next significant modification or Air Quality Permit renewal, the Permittee shall submit a page "E5" of the application forms signed by the responsible official verifying that the application for the 502(b)(10) changelmodification, is true, accurate, and complete. Further note that modifications made pursuant to 502(b)(10) do not relieve the Permittee from satisfying preconstruction requirements. OO.Third Party Participation and CPA Review[I5A NCAC 2Q.0521,.0522 and.0525(7)] I For permit modifications subject to 45-day review by the federal Environment Protection Agency(EPA),EPA's decision to not object to the proposed permit is considered final and binding on the EPA and absent a third party petition, the failure to object is the end of EPA's decision-making process with respect to the revisions to the permit.The time period available to submit a public petition pursuant to 15A NCAC 2Q.0518 begins at [he end of the 45-day EPA review period. I ATTACHMENT List of Acronyins AOS Alternate Operating Scenario BACT Best Available Control Technology Btu British thermal unit CAA Clean Air Act CAIR Clean Air Interstate Rule CEM Continuous Emission Monitor CFR Code of Federal Regulations DAQ Division of Air Quality DENR Department of Environment and Natural Resources EMC Environmental Management Commission EPA Environmental Protection Agency FR Federal Register GACT Generally Available Control Technology HAP Hazardous Air Pollutant MACT Maximum Achievable Control Technology NAA Non-Attainment Area NCAC North Carolina Administrative Code NCGS North Carolina General Statutes NESHAPS National Emission Standards for Hazardous Air Pollutants NOX Nitrogen Oxides NSPS New Source Performance Standard OAH Office of Administrative Hearings PM Particulate Matter PMI0 Particulate Matter with Nominal Aerodynamic Diameter of Ia Micrometers or Less POS Primary Operating Scenario PSD Prevention of Significant Deterioration RACT Reasonably Available Control Technology SIC Standard Industrial Classification SIP State Implementation Plan S02 Sulfur Dioxide tpy Tons Per Year VOC Volatile Organic Compound I Clean Air Interstate Rule (CAIR) Permit Application for Administrative Amendment to Title V Permit to Add CAIR Budget Trading Part For more information,see instructions and refer'to 40 CFR 96.121.96.122,96,221.136.222,96.321 and 96.322;and 15A NCAC 2D,2406. This submission is: ❑Now ®Revised EIRenewal Page 1 STEP 1 Legal Corporate t Owner Name. CPI USA North Carolina —Southport Faciiit Identify the source by filling in the requested Site Address 1281 Powerhouse Drive SE City Southport zip Code 28461 data. Plant Name Southport county Brunswick ORISIPlanl Code 10378 STEP 2 Tille V Permit No. 05884 TV Rev. 10 1 NC Facility ID 1000067 In column"a"enter the unit ED#For ovary CAIR unit at Facility Inspection Contact: Bob Gibbs the CAIR source. Permit Technical Contact: Mallhew Speer Address: 1281 Powerhouse Address: 3250 Lacey Road,Strife 500 Drive SE In columns "C",and Downers Grove,IL 60515 Souihport,NC 28461 Phone No. 630-427-6430 Phone No. 910-457-5056 exi,22 "d"indicate to which Fax No. 630-427-6431 Fax No. 910-457-9874 CAIR program(s)each email: ms eer ca hat ower-com email: a ibbs@ca ital ower.com unit Is subject by placing ail"X"In the catumn(s). For now units,enter the a b c d e F requested Information In columns"o"and"I". unit W Unit will hold Unit will hold Unit will hold nitrogen oxides sulfur dioxide NOx Ozone New Units New Units (NOx) (SO2) Season Expected Expected Monitor allowances in allowances in allowances in Commence Cerlificalion accordance accordance with accordanco with Commercial Deadline with 40 CFR 40 CFR 40 CFR Operation Date 96.106(c)(1) 96.206(c)(1) 96.306(c)(1) ES-1-1A X X X ES-1-1B X X X ES-1-1C X X X ES-2-1A X X X ES-2-1B X X X ES-2-1 C X X X I CAIR Part-Page 2 Plant Name(from STEP 1) CP1 USA North Carolina —Southport Facility STEP 3 CAIR NOx ANNUAL TRADING PROGRAM CAIR Part Requirements. Read the standard (1) The CAIR designated fepresenlafive of each CAR NOx source required to have a Title V operating permitor air constructiwv requirements. permit,and each CAIR NOx unit required to have a Title V operaling permit or air construction permit at the source shall: (I)Submit to the DAO a oomplele and certihed CAIR part form under 40 CFR part 96.122 and 15A NCAC 213 2406;and (ii)[Reserved]; (2) The owners and operators of each CAIR NOx source required to have a Title V operating permit or air constwullon permit,and each CAIR NOx unit required to have a Title V operating permltor airconstructran pormit at the source shall have a CAIR Part included in The Titre V operating permit or air construction permit issued by the Director and operate the source and the unit in compliance with such CAIR Part. Monitoring, Reporting, and Recordkeepinq Requirements. (1)The owners and operators,and the CAIR designated representative,of each CAIR NOx source and each CAIR NOx unit at the source shall comply with the monitoring,.reportiftg,and rocordkeeping requirements of 40 CFR part 96 subpart HH and 15A NCAC 2D 2407 (2)The emissions measurements recorded and reported in accordance with 40 CFR part 96 subpart HH shall be used to determine compliance by each CAIR NOx source with the Viewing CAIR NOx Emissions Requirements, NOx Emission Requirements. (1)As of the allowance transfer deadline For a control period,the owners and operators of each CAIR NOx source and each CAIR NOx unit at the source shall hold,in the source's compliance account,CAIR NOx allowances available for compliance deductions for the control period under 40 CFR 96.t 54(a)in an amount not less than the tons of total NOx emissions for the control period from all CAIR NOx units at the source,as determined in accordance with 40 CFR parr 96 subpart HH_ (2)A CAIR NOx unit shall be subject to the requirements under paragraph(1)of the NOx Requirements sfarting on the later of January 1,2009 or The deadline for meeting theund's monitvrcertilication requirements under 40 CFR 96.170(b)(1)or(2)and for each control perod thereafter (3)A CA[R NOx allowance shall not be deducted,for compliance with the requirements under paragraph(1)of the NOx Requirements,for a control period in a calendar year before the year for which the CAIR NOx allowance was allocated, (4)CAIR NOx allowances shall be held in.deducted from,or transferred into or among CAIR NOx Allowance Tracking System nccounls in accordance w th 40 CFR part 96 subparts FF and GG. (5)A CAIR NOx allowance is a limited authorization to emit one ton of NOx In accordance vrith the CAIR NOx Annual Trading Program.No provision of the CAR NOx Annual Trading Program the CAIR Part,or an exemption tinder 40 CFR 96.105 and no pmvlsRmof taw shall be construed to limit the authority of the Slate or the United Slates to terminate or limit such authorization_ (6)A CAIR NOx allowance does not con stib to a property right. (7)Upon recordation by the Administrator under 40 GFR part 96 subpart EE,Ff.or GG,every allocation,transfer,or deduction of a CAIR NOx allowance to or From a CAIR NOx unit's compliance account is incorporated au lomatic ally in any CAIR Part of the source that includes the CAIR NOx unit. Excess Emissions Requirements. If a CAIR NOx source emits NOx during any control period in excess of I49 CAIR NOx emissions limitation,Then: (1)The owners and operators of the source and each CAIR NOx unit at the source shall surrender the CAIR NOx allowances required for deduction under40 CFR 96.154(d)(1)and pay any fine.penalty,or assessment orcomply with any other remedy imposed,for the same violations,under the Clean Air Act or applicable State law;and (2)Each ton of such excess emissions and each day of such control period shall ccn4tate a separate viola Non of 40 CFR pert 96 subparl AA, the Clean Air Act,and applicable State law. Recordkeeping and Reporting Requirements. (1)Unless otherwise provkfed,the owners and operators of the CAR NOx source and each CAIR NOx unit at the source shall keep on site at the source each of the following documents for a period of 5 years from the date the document is created_This period maybe extended for cause,at any time before tho and of 5 years,in writing by the Director or the Administrator. (i)Tire certificate of represonlalion under 40 CFR 96,113 for the CAIR designated representative forthe source and each CAIR 140x unit at the source and all documents that demonslrate the truth of the statements In the certificate of representation:provided that the certificate and documents shall be retained on site a1 the source beyond such 5-year period until such documents are superseded because of the submission of a newcertificate of representation under 40 CFR 96.113 changing the CAIR designated representative. (ii)All emissions monitoring informalion,in accordance with 40 CFR part 96 subpart HH of this part,provided that to the extent that 40 CFR part 96 subpart HH provides for a 3-year period for recordkeeping,the 3-year period shall apply. (ill)Copies of all reports,compliance certfrications,and other submissions and all records made or required under the CAIR NOx Annual Trading Program. (iv)Copies of all documents used to complete a CASR Part form and any other submission under the CAIR NOx Annual Trading Program or to demonstrate compliance with the requirements of The CAIR NOx Annual Trading Program. 12)The CAIR desigrialed representative of a CAIR 140x source and each CAIR NOx unit at the source shall submit the reports required under the CAIR NOx Annual Trading Program,including those under 40 CFR part 96 subpart HH_ LAIR Part-Page 3 Plant Name(from STEP 1) CPI USA North Carolina—Southport Facility STEP 3, Continued Liability. (1)Each CAIR NOx source and each CAIR NOx unit shall meet the requirements of the CAIR NOx Annual Trading Program, (2)Any provision of the CAIR NOx Annual Trading Program that applies to a CAIR NOx source or the CAIR designated representative of a CAIR NOx source shall also apply to the owners and operators of such source and at the CAIR NOx units at the source. (3)Any provision of the CAIR NOx Annual Trading Program that applies to a CAIR NOx unit or the CAIR designated representative of a CAIR NOx unit shall also apply to the owners and operators of such unit- Effect on Other Authorities. No provision of the CAIR NOx Annual Trading Program,a CAIR pad,or an exemplion under 40 CFR 96.105 shall be construed as exempting orexcluding the owners and operators,and the CAIR designated representative,of a CAM NOx source or CAIR NOx unit from compliance with any other provision of the applicable,approved State implementation pfaa,a federally enforceable permit,or the Clean Air Act, CAIR 802 TRADING PROGRAM CAIR Part Requirements. (1)The CAIR designated representative of each CAIR S02 source required to have a Tide V operating permitof air construction permit,and each CAIR SOS unit required to have n Idle V eperarrng pornlitorair construction permitat the source shall: (i)Submit to the DAQ a complete and cartified CAIR part form unci CFR part 96.212 and 15A NCAC 2D.2406;and (it)(Reserved); (2) The owners and operators of each CAIR S02 source required to have a Title V operating permit or airconsfrucffon permit,and each CAIR SO;!unit required to have a Title V operating permit or air construction permit at the source shall have a CAIR Part included in the Title V operating permit or air construction permit issued by the Director under 40 CFR part 96 subpart GC C for the source and operate the source and each CAIR unit fir compliance with such CAIR Part- Monitoring, Reporting and Recordkeeping Reguiremeni (1)The owners and operators,and the CAIR designated representativo,of each CAIR S02 source and each Sox CAIR unit at the source shall comply with the monitoring,reporting,and recordkeeping requirements of 40 CFR part 96 subpart HFIH and 15A NCAC 20.2407 (2)The emissions measurements recorded and reported in accordance with 40 CFR pad 96 subpart HHH shall be used to determine compliance by each CAIR SO:source with the following CAIR S02 Emission Requirements. SO2 Emission Requirements. (1)As of the allowance transfer deadline for a control period,the owners and operators of each CAIR S02 source and each CAIR S02 Unit at the source shall hold.in the source's compliance account a tonnage equivalent in CAIR S02 allowances available for compliance deductions for the control period,as determined in accordance with 40 CFR 96.254(a)and(b),not less than the tons of total sulfur dioxide emissions for the control period from all CAIR SOs units a1 the source,as determined in accordance with 40 CFR pad 96 subpart HHH. (2)A GAIR S02 unit shall be subject to the requirements under paragraph(1)of the Sulfur Dioxide Emission Requirements starting on the later of January 1.2010 or the deadline for meeting the Unit's monitor certification requirements under 40 CFR 96.270(b)(1)or(2)and for each coptrcf period thereafter (3)A CAIR SOz allowance shall not be deducted,for compliant,-with the requirements under paragraph(1)of the SOa Emission Requirements,for a control period in a calendar year before the year for which llte CAIR S02 allowance was allocated. (4)CAIR SOQ allowances shall be held In,deducted from,or transferred Into or among CAIR S02 Allowance Tracking System accounts in accordance with 40 CFR part 96 subparts FFF and GGG_ (5)A CAIR S02 allowance is a limited authorization to emit sulfur dioxide in accordance with the CAM SOz Trading Program.No provision of the CAIR M,Trading Program,the CAIR Part,or an exemption under 40 CFR 96.205 and nn provision of law shall be construed to limit the authority of the State or the United States to terminate or limit such authorization. (6)A CAIR SCr allowance does not constitute a property right. (7)Upon recordation by the Administrator under 40 CFR part 98 subpart FFF or GGG,every allocation,transfer,or deduction of a CAIR S02 allowance to or from a CAIR S02 nnil's compliance account is incorporated automatically in any CAIR Part of the sourer that includes the CAIR S02 unit Excess Emissions Requirements. Ica CAIR S02 source omits 50z during any control period in excess of the CAIR S02 emissions limitation,then: (1)The owners and operators of the source and each CAIR S02 unit at the source shall surrender the CAIR S0z allowances required for deduction under 40 CFR 06.254(d)(1)and pay any fine_penalty,or assessment or comply with any other remedy imposed,for the same viotaliens,under the Clean Air Act or applicable State law;and (2)Each ion of such excess emissions and each(fay of such control period shall constitute a separate violation of 40 CFR part 96 subpart AAA,the Clean Air Act and applicable State law. CAIR Part-Page 4 Plant Name(from STEP 1) CPI USA North Carolina —Southport Facility Recordkeeping and Reporting Requirements. (1)Unless otherwise provided,the owners and operators ar the CAIR S02 source and each CAIR S02 unit at the source shall keep on silo at the source each of the following documents for a period of 5 years from the date the document is created,This period may be extended for STEP 3, cause,at anytime before the end of 5 years,in writing by the DErectof or the Administrator (i)The certificate of representation under 40 CFR 96.213 For the CAIR designated representative for the source and each CAIR 502 unit at the Continued source and all documents that demonstrate the truth of rho statements in the certificate of representation;provided that the cartheale and documents shall be retained on silo at the source beyond such 6-year period until such documents are superseded because of the submission of a new certificate of representation under 40 CFR 96.213 changing the CAIR designated representative. (a)Afl emissions monitoring information,in accordance with 40 CFR par;96 subpart HHH of this part,provided that to the extent that 40 CFR part 96 subpart HHH provisos for a 3-year period for recordkeeping,the 3-year period s481E apply. Uri Copies of all reports,compliance ceififecalions,and other submissions and all records mada or required under the CAIR SOzTrading Program. (Iv) Copies of all documents used to Wrnplele a CAIR Part form and any other submission under the CAIR S02 Trading Program or to demonslfale compliance with the requirements of the CAER S02 Trading Program, (2)The CAIR designated representative of a CAIR Sox source and each CAIR S02 unit at the source shall submit the reports required under the CAIR S02 Trading Program,including those undue 40 CFR part 96 subpart HHH, Liability. (1)Each CAIR S02 source and each CAIR S02 unit shall meet the requirements of the CAER S02 Trading Program (2)Any provision of the CAIR S027rading Program Wall applies to a CAIR SO'2 source or the CAIR designated reprosentafiva of a CAIR S02 source shall also apply to the owners and operatorsof such source and of the CAIR SOz units a1 the source. (3)Any provision of the CAIR SO,Trading Program that applies to a CAIR S02 unit or the CAIR designated representative o1 a CAIR S02 unit shall also apply to the owners and operators of such unit Effect on Other Authorities. No provision of the CAER SO-,Trading Program,a CAIR Part,o,an exemption under 40 CFR 96205 shall be construed as exempting or excluding the owners and operators,and the CAIR designated representative.of a CAIR S02 source or CAIR SO2 unit from compliance with any other provision of the applicable,approved Slate implementation plan,a federally enforceable permit,or the Clean Air Act, CAIR NOx OZONE SEASON TRADING PROGRAM CAIR Part Requirements. (1)The CAIR designated representative of each CAIR NOx Ozone Season source required to have a Title V operating permit or air conslrucllon permit,and each CAIR NOx Ozone Season unit required to have a TWe V operating permit or air constnrclion permit at the source shall' (1)Submit to the DAQ a complete and corlified CAIR part farm under 40 CFR pan 96.322 and 16A NCAC 2D.2406;and (ii)(Reserved(, (2)The owners and operators of each CAIR NOx Ozone Season source required to have a We V operating permit or air conslructon permit, and each CAIR NOx Ozone Season unit required to have a Title V operating permit or air construction paimil al the source shall have a CAIR Part intruded in the Title V operating pefmil or air construction permit issued by the Director under 40 CFR part 96 subpart CCCC for the source and operate the source and the unit in compliance with such CAIR Part. Monitoring, Reporting, and Recordkeeping Requirements. (1)The owners and operators,and the CAIR designated representative,of each CAIR NOx Ozone Season source and each CAIR NOx Ozone Season unit at the source shall comply with the monitoring,reporting,and recordkeeping requirements of 40 CFR part 96 subpart HHHH and 15A NCAC 2D.2407 (2)The emissions measurements recorded and reperted in accordance with 40 CFR part 96 subpart"HHH shall be used to determine compliance by each CAIR NOx Ozone Season source with thef0owing CAIR NOx Ozone Season Emissions Requirements. NOx Ozone Season Emission Requirements. (1)As of the allowance transfer deadline for a control period,the owners and operators of each CAIR NOx Ozone Season source and each CAIR NOx Ozone Season unit at fha source shall hold,in the source's compliance account,CAIR NOx Ozone Season allowances avaJab}e for compliance deductions for the control period under 40 CFR 96,354(a)in an amount nut less than the tons of total NOx emissions for the control penod from all CAIR NOx Ozone Season units at the source,as determined in accordance with 40 CFR part 96 subpart HHHH. (2.)A CAIR NOx Ozone Season unit shall he subecf to the requirements under paragraph(1)of the NOx Ozone Season Emission Requirements starting on the rater of May 4,2009 or the deadline for meeting the unit's monitor ceitificalion requirements under 40 CFR 96.370(b)(11),(2),or(3)and for each control period thereafter. (3)A CAIR NOx Ozone Season allowance shall not be deducted,for compliance with the roquirements under paragraph(1)or the NOx Ozone Season Emission Requirements,for a control period in a calendar year before the yea(for which the CAIR NOx Ozone Season allowance was allocated. (4)CAIR NOx Ozone Season allowances shall be held in,deducted from,or transferred into or among CAIR NOx Ozone Season Allowance Tracking System accounts in accordance with 40 CFR part 96 subparts FFFF and GGGG_ (6)A CAIR NOx Ozone Season allowance is a limited authorization to emit one ton of NOx in accordance with the CAIR NOx Ozone Season Trading Program.No provision of the CAIR NOx Ozone Season Trading Program,the CAIR Part,or an exempt on under 40 CFR 96.305 and no provision of law shall be construed to limit the authority of the State or the United States to terminate or limit such authorization. (6)A CAIR NOx Ozone Season allowance does not constitute a property right_ (7)Upon recordation by the Administrator under 40 CFR part 96 subpart EEEE,FFFF or GGGG,every allocation,transfer,or deduction of a CAIR NOx Ozone Season allowance to or from a CAIR NOx Ozone Season unit's compliance account is incorporated automatically in any CAIR Part of the source that includes the CAIR NOx Ozone Season unit. I .I CAIR Part-Page 5 Plant Neme(from STEP 1) CPI USA,North Carolina — Southport Facliity Excess Emissions Requirements. If a CAIR NOx Ozone Season source emits NOxdudag anycontrol period In excess of the CAIR NOx Ozone Season emissions fimilation, Dien; (1)The owners and operators of the source and each CAIR NOx Ozono Season unit at the source shall surrender the CAIN NOx Ozone STEP 3 Season allowances required for deduction under 40 CFR 96.354(d)(I)and pay any fine,penalty,or assessment or comply with any other Continuedremedy imposed,for the same violations,under the Clean Air Actor applicable Slate lawn.and (2)Each ton of such excess emissions and each day of such control period shall constitute a separate violation of 40 CFR part 96 subpart AAAA,the Clean Air Act,and applicable Slate law. Recordkeepinv and Reportfnq Requirements. (1)Unless otherwise provided,the owners and operators of the CAIR NOx Ozone Season source and each CAIR NOx Ozone Season unit at the source shag keep an site at the source each of the foli Ring documents fora period of 5 years from the date the document Is created.This peflod may be extended For cause,al anytime Wore the end of 5 years,in writing by the Olrector or the Administrator. (I)The certificate of represonlalion under 40 CFR 96.313 for the CAIR designated representative for the source and each CAiN NOx Ozone Season unh al the source and ail documents that demonstrate the truth of the statements in the certificate of representation;pfovtded that the certificate and documents shall be retained on site at the source beyond such 6-yeaT perlod until such documents are superseded because of the submission of a new certificate of representation under 40 CFR 96.113 changing the CAiR designated eepresenlative. (il)All emissions monitoring Information,In accordance with 40 CFR part 96 subpart HHHH or tNs part,provided that to the extent that 40 CFR part 96 subpart HHHH provides for a 3-year period for recordkeeptng,Ilia 3-yeas period shall apply. (ill)Copies of all reports,compliance certifications,and other submissions and all records made or required under the CAIR NOxOzone Season Trading Program. (tv)Copies of all documents used to compteta a CAIR Part form and any other submission under the CAIR NOx Ozone Season Trading Program or to demonstrate compliance with the requirements of the CAIR NOx Ozone Season Trading Program. (2)The CAIR deslgnated representative of a CAiN NOx Ozone Season source and each CAiR NOx Ozone Season unit at the source shelf submit the reports fecivired under the CAIR NOx Ozone Season Trading Program,including those under 40 CFR part 96 subpart HHHH. Liability. (1)Each CAIR NOx Ozone Season source and each CAIR NOx Ozone Season unit shall meet the requirements of the CAIR NOx Ozone Season Trading Program. (2)Any provision of the CAIN NOx Ozone Season Trading Program that applies to a CAiR NOx Ozceo Season source or the CAIR designated represenlative of a CAIR NOx Ozone Season source shall also apply to Ilia owners and operators of such source and of the CAIR NOx Ozone Season units at the source. (3)Any provision of the CAIR NOx Ozone Season Trading Program that applies to a CAIR NOx Ozone Season unit or the CAIR designated representative of a CAIR NOx Ozone Season unit shall also apply to the owners and operators of such unfi. Eltect on Other AyOoritfes. No provision of the CAIR NOx Ozone Season Trading Program,a CAIR Part,or an exemption under 40 CFR 96.305 shall be construed as exempting or excluding the owners and operators,and the CAIR designated represenlative,of a CAiN NOx Ozone Season source or CAiR NOx Ozone Season unit from compliance vdth any other provision of the applicable,approved State Implementation plan,a federally enforceable permit,or the Clean Air Act. STEP 4 Certification(for designated reprosentaUve or alternate designated representative only) Read the I am authorized to make this submission on behalf of the owners and operators of the CAIR source of CAiN units for vvhich the sub missfon Is certification made-i certify under penalty of law that I have personally examined,and ern famlllar with,the statements and Information submitted in this documani and all Its miachmenis,Based on my inquiry of those individuals with primary responsibltily for obtaining the Information,I certifylhal statement;provide the slatemanis and infoana[ion are to the best of my knowledge and belief true,accurate,and complete. I am aware that there are signlfecanl name,tlQe,owner penalties forsubmilling false statements and informalionoromlttlng required statements and infoimation.Including the ppsslbilityof fine or company name, imprisonment. phone,email address; sign,and Tllle: date. Senior Manager, Climate Name: Change and Jeffrey Wentz Air Polio Owner Name: Company, CPI USA North Carolina LLC CIS)USA North Carolina LLC Phone, Emall Address: 83[1427-t345G -I_JwontK@capitalpower.com Signature Dale