HomeMy WebLinkAboutAQ_F_0700122_20100615_PRMT_Permit NCDENR
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Beverly Eaves Perdue B. Keith Overcash, P.E. Dee Freeman
Governor Director Secretary
June 15, 2010
Mr. Reggie Fountain
Chief Executive Officer
Fountain Powerboats,Inc.
P.O. Drawer 457
Washington,North Carolina 27889
Dear Mr. Fountain:
SUBJECT: Air Quality Permit No. 06175T11
Facility ID: 0700122
Fountain Powerboats,Inc.
Washington
Beaufort County
Fee Class: Title V
In accordance with your completed A r Quality Pere t pplication for renewal of a Title V permit,
we are forwarding herewith Air Quality Permit No. 06175T11 to Fountain Powerboats, Inc., Washington,
Beaufort County, North Carolina authorizing t eeConstruction and operation, of the emission source(s) and
associated air pollution control devi�e(s) specifie n. Additionally, any emissions activities determined
from your Air Quality Permit Applications being insignificant per 15A North Carolina Administrative Code
2Q .0503(8) have been listed lfor informational purposes as an "ATTACHMENT." Please note the
requirements for the annual compliance certification are contained in General Condition P in Section 3. The
current owner is responsible for submitting a compliance certification for the entire year regardless of
who owned the fWlity during th ea�
As the Dated responsi official it is your responsibility to review,understand, and abide by all of
the terms a con itions of the attached permit. It is also your responsibility to ensure that any person who
operate y emission sourc"nd associated air pollution control device subject to any term or condition of
the a the ermit reviews,understands, and abides by the condition(s)of the attached permit that are
applica t at particular emission source.
If any p , requirements, or limitations contained in this Air Quality Permit are unacceptable to you,
you have the r ght to request a formal adjudicatory hearing within 30 days following receipt of this permit,
identifying the specific issues to be contested. This hearing request must be in the form of a written petition,
Permitting Section One
1641 Mail Service Center,Raleigh,North Carolina 27699-1641 NorthCarolina
2728 Capital Blvd.,Raleigh,North Carolina 27604
Phone: 919-715-6235/FAX 919-733-5317/Internet: www.ncair.org ;Vaturally
An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper
Mr. Reggie Fountain
June 15, 2010
Page 2
conforming to NCGS (North Carolina General Statutes) 15013-23, and filed with both the Office of
Administrative Hearings, 6714 Mail Service Center, Raleigh,North Carolina 27699-6714 and the Division of
Air Quality, Permitting Section, 1641 Mail Service Center, Raleigh, North Carolina 27699-1641. The form
for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative
Hearings. Unless a request for a hearing is made pursuant to NCGS 15013-23,this Air Quality Permit shall be
final and binding 30 days after issuance.
You may request modification of your Air Quality Permit through informal e;anhp uant to NCGS
150B-22. This request must be submitted in writingto the Director and must i tify e spe V
rovisions
or issues for which the modification is sought. Please note that this Air Quality Pe it ill becfinal and
binding regardless of a request for informal modification unless a reques or a is also made under
NCGS 150B-23.
The construction of new air pollution emission source(s) nd associated it pollution control
device(s), or modifications to the emission source(s) and air polluti control device(s) described in this
permit must be covered under an Air Quality Permit issued by the 'vi ' n of Air Quality prior to
construction unless the Permittee has fulfilled the requirements of GS 143-215-108(b) and received
written approval from the Director of the Division of Air Quality to commence construction. Failure to
receive an Air Quality Permit or written appr val prior to commencing construction is a violation of
GS 143-215.108 and may subject the Permitte�to civil or criminal penalties as described in GS 143-
215.114A and 143-215.114B.
This Air Quality Permit shall be cti une , 2010 until May 31, 2015, is nontransferable to
future owners and operators,and sh e subjec\ th nditions and limitations as specified therein.
Should you have any q ions one ing his matter,please contact Ms. Jenny Sheppard at(919) 715-
6259.
erely urs,
Q4tc
onald R. van der Vaart,Ph.D.,P.E.,
Chief
Encl e
c: Gregg le , PA Region 4
Washingto egional Office
Central Files
Insignificant Activities under 15A NCAC 2Q.0503(8),Permit Number 06175T11
Emission Source Emission Source Description
ID
I-1 Solvent cleaning operations
1-2 Resin storage tank(5,500 gallon capacity
ATTACHMENT to cover letter to Air Quality Permit Number 06175T11
Table of Changes
Page(s) Section Description of Change(s)
Cover - -amended all dates and permit revision numbers
-updated language as per latest shell document
TOC - -updated shell titles
All Header -amended permit revision number
All occurrences Testing ref. -updated testing condition, .0515 and.0521 throughout permit
All occurrences 2.1 A -updated monitoring/recordkeeping requirement to current
language
38-46 General Conditions -updated general conditions as pe latest shell language
47 List of Acronyms -updated list to current ir
r
State of North Carolina,
Department of Environment, f
and Natural Resources
Division of Air Quality NCDENR
AIR QUALITY PERMIT
Permit No. Replaces Permit No.(s) Effective Date Expirati Ate
AV
06175TI l June 5, 200 My31, 2015
Until such time as this permit expires or is modified or revoked,the below named Permittee i pe to construct and
operate the emission source(s) and associated air pollution control device(s)sJocified herein,in accor ce with the terms,
conditions, and limitations within this permit. This permit is issued under t provisions of Art' le 21B of Chapter 143,
General Statutes of North Carolina as amended, and Title 15A North Car 'na Administrate Codes (15A NCAC),
Subchapters 2D and 2Q,and other applicable Laws.
Pursuant to Title 15A NCAC, Subchapter 2Q, the Permittee shall not construct, operate, or modify any emission source(s)
or air pollution control device(s)without having first submitted a complete Air Quality Permit Application to the permitting
authority and received an Air Quality Permit,except as provided in this pe
Permittee: I 1`01verboats, Inc.
Facility ID: 00122N�4
1 ��
Facility Site Location: 653 Whichards Beach Road
City, County, State,Zip: Washington,Beaufort County,NC, 27889
r
Mailing Address: P.O. Drawer 457
City, State,Zip: ashington,NC,27889
Applicatio mbL�r� 0700122.09A
Compleett pplicatio ate: December 10, 2009
Primary SIC de: 3732
Division it Q ty, Washington Regional Office
Regiona ffic dress: 943 Washington Square Mall
Washington,NC,27889
Permit ' sued this the 15t day of June, 2010
Donald R. van der Vaart,Ph.D., Chief,Air Permits Section
By Authority of the Environmental Management Commission
Table Of Contents
SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED
AIR POLLUTION CONTROL DEVICE(S)AND APPURTENANCES
SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS
2.1-Emission Source(s) Specific Limitations and Conditions (Including specific
requirements,testing,monitoring, recordkeeping, and reportdre
quirements)
2.2-Multiple Emission Source(s) Specific Limitations and Conds ncluding
specific requirements, testing, monitoring,recordkeepin ng
requirements)
SECTION 3: GENERAL PERMIT CONDITIONS
ATTACHMENT
List of Acronyms
Permit 06175TI I
Page 3
SECTION 1- PERMITTED EMISSION SOURCE (S) AND ASSOCIATED AIR
POLLUTION CONTROL DEVICE (S) AND APPURTENANCES
The following table contains a summary of all permitted emission sources and associated air pollution control devices and a urtenances:
Emission Source Emission Source Description Control Device Control Device
Description
Building No.3 Small Parts Lamination&Mating C-3 Dry filters
(ID No. ES-3)
(MALT Subpart
Building ID No.4 Wood finishing and adhesive spraying C-4 Dry filters
(ID No.ES-04)
(MACT Subpart VVVV
Building ID No. 5 Deck&Hull Lamination C-5 D ters
(ID No. ES-5)
(MACT Subpart
Building ID No. 10 Mold Maintanence C-10 Dry i rs
(113 No.ES-10)
MACT Subpart VVVV
Building ID No. 11 Cruiser Lamination,gel coating C-1 Dry filters
(ID No.ES-11)
(MACT Subpart VVVV
Building ID No. 15 Tooling C-15 ry filters
(ID No.ES-15)
MACT Subpart
Building ID No. 16 Paint Booth#1 0-16 Dry filters
(ID No.ES-16)
Building ID No. 17 Paint Booth#2 C-17 Dry filters
(ID No.ES-17)
Building ID No. 19 Paint Booth C-19 Dry filters
(ID No.ES-19)
Permit 06175TI I
Page 4
SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS
2.1- Emission Source(s) and Control Devices(s) Specific Limitations and
Conditions
The emission source(s) and associated air pollution control device(s) and appurtenances listed below are subject to the
following specific terms, conditions, and limitations, including the testing, monitoring, recor ing, and reporting
requirements as specified herein:
A. Building ID No.3 (ID No.ES-3; Small Parts Lamination &Mating)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards ApphV Regulation
Pollutant
(.\ I -
particulate matter E=4.10(P0 67) 'qM NCAC 02D.0515
where P= rocess weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
'04-1
odorous emissions State-enforceable only-odaSous emissions must be 15A NCAC 02D.1806
controlled '
toxic air pollutants State-enforceable only-See Section 2. 15A NCAC 02D .I 100
toxic air pollutants State-enforceab ly- ec Section 2 .3 15A NCAC 02Q .0711
volatile organic less than 5 tons per y ar acility-wide-See Section 2.2.1 15A NCAC 02Q.0317
compounds
volatile organic work pracfice standafd Se ection 2.2.2 15A NCAC 02D.0958
compounds
hazardous air pollutants See Section 2. .1 15A NCAC 02D .I I I I
1. 15A NCAC 02 51 P T CULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
a. Emissions.Qf particulate ma from this source shall not exceed an allowable emission rate as calculated by the
following quation: 5A NCAC 02D.0515(a)]
=4. x P ' Where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Liqu and gaseous fuels and combustion air are not considered as part of the process weight.
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in Section 2.1 A. 1. a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D.0515.
Monitoring [15A NCAC 02Q .0508(f)]
c. Particulate matter emissions from this source shall be controlled by a dry filter system.To assure compliance,the
Permittee shall perform inspections and maintenance. As a minimum,the inspection and maintenance program
shall include:
i. weekly inspections of the filters and noting the condition.
Permit 06175TI I
Page 5
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the6caendar
a not maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the contr within da s of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring by January 3 year for the
preceding six-month period between July and December and July 30 of each alenda ear for the preceding six-
month period between January and June. All instances of deviations the equirements of-this permit must be
clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more th ercent opacity when averaged over a six-minute
period. However,six-minute averaging periods may eed 0 percent not more than once in any hour and not
more than four times in any 24-hour period. In nt e . -minute average exceed 87 percent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the tesAg shall be pe e n accordance with 15A NCAC 02D .2601 and
General Condition JJ. If the resul this test are ab°�ve t e limit given in Section 2.1A.2.a. above,the Permittee
shall be deemed in noncomplia wit 15A NCAC OZ9.0521.
Monitoring [15A NCAC Q . 08(
c. Visible emissions from this§ourc lshall b olled by a dry filter system.To assure compliance,the Permittee
shall perform inspections and maintenance s a minimum,the inspection and maintenance program shall include:
i*
weekly ins e6tions of the filters and noting the condition.
The Permitte be deemed in noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained
Reco ke in A NCA 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. to and fine of inspections;
ii. a results of each inspection;and
iii. th ults of maintenance performed on any filters.
The Pe ittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year for
the preceding six-month period between January and June. All instances of deviations from the requirements of
this permit must be clearly identified.
Permit 06175TI I
Page 6
3. 15A NCAC 02D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCEABLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
B. Building ID No. 4 (ID No.ES-4; Wood Finishing and Adhesive Spraying)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate adequate ductwork and properly designed 15A NCAC 02D wN 2
matter collectors w
visible 20 percent opacity 15A NCACM21) 1
emissions
odorous State-enforceable only-odorous emissions must 15A CAC 02D .1806
emissions be controlled i
toxic air State-enforceable only-See Section 2.2.4 15ANC4kCJIOO
pollutants
toxic air State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
pollutants Jer\,
volatile less than 250 tons per year facility-re 1 NCAC 02Q .0317
organic Section 2.2.1
compounds
volatile work practice standards-See ecti 2. 5A NCAC 02D .0958
organic
compounds
hazardous air See Section 2.3.1 15A NCAC 02D .I I I I
pollutants
1. 15A NCAC 02D.0512: RTICULATES F MISCELLANEOUS WOOD PRODUCTS FINISHING
PLANTS /�
a. The Permittee shalTnot u ,allow, permit particulate matter caused by the working,sanding,or finishing of
wood to be discharged from any stack,vent,or building into the atmosphere without providing,as a minimum for
its collection,adequate duct work and properly designed collectors. In no case shall the ambient air quality
starArds be excee d be and the property line.
Monitori [ 5 AC C 02Q .0508(f)]
b. Particulate m ter emissions shall be controlled by adequate ductwork and properly designed collectors. To assure
compliance toe Permittee shall perform inspections and maintenance. As a minimum,the inspection and
maintenance program shall include:
i. weekly inspection of the dry filters noting the condition;and
ii. annual(for each 12 month period following the initial inspection)inspection of the associated ductwork noting
structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
c. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on-site
and made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
Permit 06175TI I
Page 7
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0512 if these records are not maintained.
Reporting [15A NCAC 02Q .0508(f)]
d. The Permittee shall submit the results of any maintenance performed on the filters or ductwork within 30 days of a
written request by the DAQ.
e. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before
January 30 of each calendar year for the preceding six-month period between July and December and July 30 of
each calendar year for the preceding six-month period between January and June. All instances of deviations from
the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged over a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than once in any hour and not
more than four times in any 24-hour period. In no event shall the six-minute average exceed,87 percent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in acco ance wi 5A N C 02D .2601 and
General Condition JJ. If the results of this test are above the limit giv in Section a. above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlle a filter system.To assure compliance,the Permittee
shall perform inspections and maintenance. As 'mu n ection and maintenance program shall include:
i. weekly inspections of the filters and noting e conditio
The Permittee shall be deemed in noncomp ' c th 15A N D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02 b8m]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made av ' able to an authorized representative upon request. The logbook shall record the
following:
i. the date and time ff in cti s;
ii. the results of each inspection;an
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Re l) in [15A NCAC 02Q. 5508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
en request by the DAQ.
f. The Permitta�shall submit a summary report of the monitoring postmarked on or before January 30 of each
Ne dar year*the preceding six-month period between July and December and July 30 of each calendar year for
the recediir�six-month period between January and June. All instances of deviations from the requirements of
this pely must be clearly identified.
3. 15A NCAC 02D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCEABLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175T11
Page 8
C. Building ID No. 5 (ID No. ES-5; Deck& Hull Lamination)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0 67) 15A NCAC 02D.0515
where P= rocess weight in tons per hour
visible emissions 20 percent opacity 15A JC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be A 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A NCAC 02V 100
toxic air pollutants State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
volatile organic less than 250 tons per year facility-wide-Seef1011%2.\. 15A NCAC 02Q.0317
compounds
volatile organic work practice standards-See Section 2.2.2 15A NCAC 02D.0958
compounds
hazardous air pollutants See Section 2.3.1 15A NCAC 02D.I I 11
1. 15A NCAC 02D .0515: PARTICULATES FROM MI9CEL E INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this Ace shall not ex e allowable emission rate as calculated by the
following equation: [15A NCAC 02D a)]
E=4.10 x P 0.67 Whe E=allo le a ion rate in pounds per hour
oc ss t in tons per hour
Liquid and gaseous fuels co ustio 'r not considered as part of the process weight.
Testing [15A N 021) .2601
b. If emissions t is required he ng shall be performed in accordance with General Condition JJ. If the
results oft ' est are above the t given in Section 2.1 C. 1.a. above,the Permittee shall be deemed in
noncom lianc 15A N 2D .0515.
Mo 15A 02 .0508
c. Particulate matter emis ons from this source operation shall be controlled by a dry filter system.To assure
compliance,the Permittee shall perform inspections and maintenance. As a minimum,the inspection and
maintenance program shall include:
i. eekly inspections of the filters and noting the condition.
The ttee shall be deemed in noncompliance with 15A NCAC 02D.0515 if the filters are not inspected and
main tai if.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Permit 06175TI I
Page 9
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged r a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than o n a hour and not
more than four times in any 24-hour period. In no event shall the six-minute average eed rcent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with 15A NCAC 02D .2601 and
General Condition JJ. If the results of this test are above the limit given in Section 2.1 C .a. above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by airy filter sy\stemS.W. re compliance,the Permittee
shall perform inspections and maintenance. As a minimum,the inspection and maintenance program shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncomplianc h 15A NCA 2D.0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .05tau
d. The results of inspection and maintenak��e J
all be maintained in a logbook(written or electronic
format)on site and made availabl resentative upon request. The logbook shall record the
following:
i. the date and time of inspection ,
ii. the results of each injpection aan
iii. the results of mai enance pfor ermed on Xters.
The Permittee shal med' noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q.0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall sjot a summary report of the monitoring postmarked on or before January 30 of each
calendar year for4ke pffceding six-month period between July and December and July 30 of each calendar year for
the preceding six- nth period between January and June. All instances of deviations from the requirements of
this permit muSWe clearly identified.
r
3. 15A NCA D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCE BLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175TI I
Page 10
D. Building ID NO. 10 (ID No.ES-10; Mold Maintanence)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0_67) 15A NCAC 02D.0515
where P=process weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15A NCAC 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A CAC 0213 .1100
toxic air pollutants State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
volatile organic less than 250 tons per year facility-wide-See Section 2.2.1 1 NCAC 02Q .0317
compounds
volatile organic work practice standards-See Section 2.2.2 NCAC 02D.0958
compounds
hazardous air pollutants See Section 2.3.1 15A NCAC 02D.1111
1. 15A NCAC 02D.0515: PARTICULATES FRO E E S INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this sqAke s 11 not excee allowable emission rate as calculated by the
following equation: [15A NCAC 02D. 5(a)
E=4.10 x P 0.67 Wher llo b e Sion rate in pounds per hour
P rocess weight in tons per hour
Liquid and gaseous fuel d co us o air a of considered as part of the process weight.
Testing [15A NCAC 02D.260
b. If emissions testing is required,the ng shall be performed in accordance with General Condition JJ. If the
results of this test are above the-limit given in Section 2.1.D.l.a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0515.
Monit�ng [15ANCAC 02Q.0508(f)]
c. Particulate mattekemissions from this source shall be controlled by a dry filter system. To assure compliance,the
'or
mittee shall/pe?rfArm inspections and maintenance. As a minimum,the inspection and maintenance program
shall include.i. weekly insns of the filters and noting the condition.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Permit 06175TI I
Page 11
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged r a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than o n a hour and not
more than four times in any 24-hour period. In no event shall the six-minute average eed rcent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with 15% CAC 02D .2601 and
General Condition JJ. If the results of this test are above the limit giv in Section 2.1. .2.a.above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by dry filter system.To Are compliance,the Permittee
shall perform inspections and maintenance. As a mini , e inspection and maintenance program shall include:
i. weekly inspections of the filters and noting the c itio .
The Permittee shall be deemed in noncomplianc 1 2D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .050 (f)
d. The results of inspection and maintena the rs all be maintained in a logbook(written or electronic
format)on site and made availaqan
ri resentative upon request. The logbook shall record the
following:
i. the date and time of inspect
ii. the results of each inspectio
iii. the results of maintenance performed on any filters.
The Permittee;al deemed' noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q.0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall sjot a summary report of the monitoring postmarked on or before January 30 of each
calendar year for e plEceding six-month period between July and December and July 30 of each calendar year for
the preceding six- nth period between January and June. All instances of deviations from the requirements of
this permit muSWe clearly identified.
r
3. 15A NCA D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCE BLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175T11
Page 12
E. Building ID No. 11 (I1)No.ES-11; Cruiser Lamination)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0 67) 15A NCAC 02D.0515
where P= rocess weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15 C C 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15 WC2*'FO711
D .1100
toxic air pollutants State-enforceable only-See Section 2.2.3 15
Ir
volatile organic less than 250 tons per year facility-wide-See Section 4n.1 15A NQAC 02Q.0317
compounds
volatile organic work practice standards-See Section 2.2.2 15 NCAC 02D.0958
compounds
hazardous air pollutants See Section 2.3.1 15A NCAC 02D.I I 11
1. 15A NCAC 02D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this source hall not exc d an owable emission rate as calculated by the
following equation: [15A NCAC 02D.051 ]
E=4.10 x P 11.61 Where — bl ml a in pounds per hour
ro s i t in tons per hour
Liquid and gaseous fuels a mb b%ir e onsidered as part of the process weight.
Testing [15A NCAC 921) . O1
b. If emissions testing is required, e testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the li t iven in Section 2.1 E.La. above,the Permittee shall be deemed in
noncompliance with 15 NCA 00515.
Monitoring [I SA NCAC 0 508(f)]
c. Particulate matter emissions om this source shall be controlled by a dry filter system.To assure compliance,the
Permittee shall perm inspections and maintenance. As a minimum,the inspection and maintenance program
shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q.0508(f)]
Permit 06175TI I
Page 13
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged o er a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than once i y hour and not
more than four times in any 24-hour period. In no event shall the six-minute average ex 8 ercent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance th A C 02D .2 01 and
General Condition JJ. If the results of this test are above the limit given in S tion 2. .2. ab ve,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by a dry filter cyst .To as e compliance,the Permittee
shall perform inspections and maintenance. As a minim ,the inspection tenance program shall include:
i. weekly inspections of the filters and noting the co 1
The Permittee shall be deemed in noncompliance wit*
it A CAC 02D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]'
d. The results of inspection and maintenance for the dry filters slal e maintained in a logbook(written or electronic
format)on site and made available to^uthorized represe ive upon request. The logbook shall record the
following: \\
i. the date and time of inspections; v
ii. the results of each inspection;and
iii. the results of maintenance pL`rfo on a 1 ters.
The Permittee shall be eemed in noncom i e with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [1 SCASA 02Q .0508(f)]
e. The Perini sha11submi theLe,Its of any maintenance performed on the control devices within 30 days of a
written uest y t e DAQ.
f. The Permi e shall submit a ary report of the monitoring postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year for
precedinNix onth period between January and June. All instances of deviations from the requirements of
this permit st b early identified.
3. 15A N C 022 806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORC LE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175T11
Page 14
F. Building ID No. 15(ID No.ES-15; Tooling)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0_67) 15A NCAC 02D.0515
where P= rocess weight in tons per hour
visible emissions 20 percent opacity 15A N4kC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15A NCAC 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A NCAC 0 100
toxic air pollutants State-enforceable only-See Section 2.2.3 15 CAC 02Q .0711
volatile organic less than 250 tons per year facility-wide-See S 2. 1 1 N C 02Q.0317
compounds
volatile organic work practice standards-See Section 2.2.2 NCAC 02D.0958
compounds
hazardous air pollutants See Section 2.3.1 15A NCAC 02D.1111
1. 15A NCAC 02D.0515: PARTICULATES FRO C E US INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this sqo
ce all not excee allowable emission rate as calculated by the
following equation: [15A NCAC 02D. 15(a
E=4.10 x P 11.67 Where —allowab sion rate in pounds per hour
P= roces eig n tons per hour
Liquid and gaseous fuels d co usti air ar of considered as part of the process weight.
w
Testing [15A NCAC 02D .26
b. If emissions testing is required,th esting shall be performed in accordance with General Condition JJ. If the
results of this test are abov&he 'mi iven in Section 2.1.F.l.a. above,the Permittee shall be deemed in
noncompliance wi 15A CAC D .0515.
Monitoring [15A CAC 02 .0508(f)]
c. Particulate matter emissions from this source shall be controlled by a dry filter system.To assure compliance,the
rmittee shall perform inspections and maintenance. As a minimum,the inspection and maintenance program
hall includ�e�
i. weekly in ctions of the filters and noting the condition.
The Permitt*efshall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Permit 06175TI I
Page 15
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged r a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than on in a hour and not
more than four times in any 24-hour period. In no event shall the six-minute averag eed rcent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with 15A NCAC 02D .2601 and
General Condition JJ. If the results of this test are above the limit given in Section 2.1.F.2.a. above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by airy filter system I o as re compliance,the Permittee
shall perform inspections and maintenance. As a minimum,the inspection and maintenance program shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncompliant 15A NCA 2D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(flf�
d. The results of inspection and maintenance for the dry filters)all be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspection ,
ii. the results of each injpection;an
iii. the results of mai enance performed on a filters.
The Permittee shal med' noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q.0508 (f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall sjot a summary report of the monitoring postmarked on or before January 30 of each
calendar year for4ke pffceding six-month period between July and December and July 30 of each calendar year for
the preceding six- nth period between January and June. All instances of deviations from the requirements of
this permit muSWe clearly identified.
r
3. 15A NCA D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCE BLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175TI I
Page 16
G. Building ID No. 16(ID No.ES-16; Paint Booth#1)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0_67) 15A NCAC 02D.0515
where P=process weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15A NCAC 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A NCAC 0TY 100
toxic air pollutants State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
Volatile organic less than 250 tons per year facility-wide-See S c 2.2.1 1 N C 02Q.0317
compounds
Volatile organic work practice standards-See Section 2.2.2 NCAC 02D.0958
compounds
1. 15A NCAC 02D.0515: PARTICULATES FROM MI L EOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this source of e e A'allowable emission rate as calculated by the
following equation: [15A NCAC 02D.0515(a)]
E=4.10 x P 0.67 Where E=allowable emission rafe in pounds per hour
=pr e we �htn twe per hour
Li uid and aseous fuels and co stion air arsidered as part of the process weight.
Testing [15A NCAC 02D .2601
b. If emissions testing is required,the testing be performed in accordance with General Condition JJ. If the
results of this testjLt abdVe the limit gi%*in Section 2.1.G.l.a. above,the Permittee shall be deemed in
noncompliance th A CAC 0 515.
Monitorin A�1CAC Q 8(f)]
c. Particulate matt emissions in this source shall be controlled by a dry filter system.To assure compliance,the
Permittee Aall perform inspections and maintenance. As a minimum,the inspection and maintenance program
shall in u
i. eek inspections of the filters and noting the condition.
The rmitte shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
Permit 06175TI I
Page 17
written request by the DAQ.
f The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged over a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than once in ny hour and not
more than four times in any 24-hour period. In no event shall the six-minute average exceed percent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .0501(c)(8)]
b. If emissions testing is required,the testing shall be performed in accordance with 15 C 02D .2 and
General Condition JJ. If the results of this test are above the limit given in S 1 1. .a.above,t e Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by a dry filter s ern.To ass pliance,the Permittee
shall perform inspections and maintenance. As a minimum,the inspecti and ma tenance program shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncompliance withI%CAC 02D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to authorized _representative upon request. The logbook shall record the
following: \v.
i. the date and time of inspections.\
ii. the results of each inspection;and
iii. the results of maintena performed on any firs.
The Permittee shall t de ed in noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [l5A NCAC 02Q .05 (f)
e. The Permittee shall submit the results 6f any maintenance performed on the control devices within 30 days of a
written reqigt by`he DAQ.
f. The Permittee shall submit a 3rimary report of the monitoring postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year for
the preceding six-month period between January and June. All instances of deviations from the requirements of
AIl'ls permit must be clearly identified.
3. 15A NCAC 02D�V- CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCEABLW ONLY
a. The Pei'ihittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175TI I
Page 18
H. Building ID No. 17(ID No.ES-17; Paint Booth#2)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0_67) 15A NCAC 02D.0515
where P=process weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15A NCAC 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A NCAC 0TY 100
toxic air pollutants State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
volatile organic less than 250 tons per year facility-wide-See S c 2.2.1 1 N C 02Q.0317
compounds
volatile organic work practice standards-See Section 2.2.2 NCAC 02D.0958
compounds
1. 15A NCAC 02D.0515: PARTICULATES FROM NEOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this source(hallot exc an allowable emission rate as calculated by the
following equation: [15A NCAC 02D.0514k]
E=4.10 x P 11.67 Whek!e7sti
able emissiote in pounds per hour
c weight in tons per hour
Liquid and gaseous fuels a t not considered as part of the process weight.
Testing [15A NCAC�D . 1
b. If emissions testing is required, all be performed in accordance with General Condition JJ. If the
results of this test are above the li ven in Section 2.LH.l.a. above,the Permittee shall be deemed in
noncomplia cc with 15A AA 2 .0515.
Moni [l5-A NCAC 02 .0508(f)]
c. Particulate matter a ssions from this source shall be controlled by a dry filter system.To assure compliance,the
Permittec shall p rfor spections and maintenance. As a minimum,the inspection and maintenance program
shall include:
i. weekly inspections of the filters and noting the condition.
The PefYi*tee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
main.
Recordkeeving [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Permit 06175TI I
Page 19
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring by January 30 of each calendar year for the
preceding six-month period between July and December and July 30 of each calendar year for the preceding six-
month period between January and June. All instances of deviations from the requirements of this permit must be
clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged r a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than o n a hour and not
more than four times in any 24-hour period. In no event shall the six-minute average eed rcent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with 152.1. 2.a.
AC 02D .2601 and
General Condition JJ. If the results of this test are above the limit giv in S_ect'on above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by airy filter system. o Are compliance,the Permittee
shall perform inspections and maintenance. As a minimum,the inspection and maintenance program shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncomplianc 15A NCA 2D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f;11tN1
d. The results of inspection and maintenance for the dry felt irsall be maintained in a logbook(written or electronic
format)on site and made availabl to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspection ,
ii. the results of each injpection;an
iii. the results of mai enance performed on a filters.
The Permittee shal med in noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q.0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall sjot a summary report of the monitoring postmarked on or before January 30 of each
calendar year for4ke pffceding six-month period between July and December and July 30 of each calendar year for
the preceding six- nth period between January and June. All instances of deviations from the requirements of
this permit muSWe clearly identified.
r
3. 15A NCA D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCE BLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175T11
Page 20
I. Building ID No. 19(ID No.ES-19; Paint Booth#3)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0_67) 15A NCAC 02D.0515
where P=process weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15A NCAC 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A NCAC 0TY 100
toxic air pollutants State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
volatile organic less than 250 tons per year facility-wide-See S c 2.2.1 1 N C 02Q .0317
compounds
volatile organic work practice standards-See Section 2.2.2 NCAC 02D.0958
compounds
1. 15A NCAC 02D.0515: PARTICULATES FROM MI L EOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this source of e e a llowable emission rate as calculated by the
following equation: [15A NCAC 02D.0515(a)]
E=4.10 x P 0.67 Where E=allowable emission rafe in pounds per hour
=pr e we �htn toug per hour
Li uid and aseous fuels and co stion air arsidered as part of the process weight.
Testing [15A NCAC 02D .2601
b. If emissions testing is required,the testing be performed in accordance with General Condition JJ. If the
results of this test,&abdVe the limit givext in Section 2.1.I.1.a. above,the Permittee shall be deemed in
noncompliance th A CA` 515.
Monitorin A�1CAC 02Q .05b8(f)]
c. Particulate matt emissions from this source shall be controlled by a dry filter system.To assure compliance,the
Permittee Aall perform inspections and maintenance. As a minimum,the inspection and maintenance program
shall in u
i. eek inspections of the filters and noting the condition.
The rmitte shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
Permit 06175TI I
Page 21
written request by the DAQ.
f The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged over a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than once in ny hour and not
more than four times in any 24-hour period. In no event shall the six-minute average exceed percent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with 15 C 02D .2601 and
General Condition JJ. If the results of this test are above the limit given in .1. . .above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by a dry filters em.To assu pliance,the Permittee
shall perform inspections and maintenance. As a minimum,the inspecti and ma tenance program shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncompliance with CAC 02D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for th dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspection
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed Ttnonc plian with 15A NCAC 02D.0521 if the filters are not inspected and
maintained.
Reporting [15A A C 02Q .0508(01
e. The Permittee shasu nit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year for
the preceding six-month period between January and June. All instances of deviations from the requirements of
this permit must be clearly identified.
3. 15A D.1CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFO EA ONLY
a. The Pe ittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175TI I
Page 22
2.2- Multiple Emission Source(s) Specific Limitations and Conditions
A. All emission sources.
The following table provides a summary of limits and standards for the emission sources in Part I:
Pollutant Source Regulation
volatile organic compounds facility-wide 15A NCAC 2Q .0317
volatile organic compounds facility-wide 15A NCAC 2D .0958
toxic air pollutants facility-wide State Enforceable Only
15A NCAC 2D .1100
toxic air pollutants facility-wide State ea cble Only
15A AC 0711
1. 15A NCAC 2Q.0317:AVOIDANCE CONDITIONS(PSD Avoidanc
a. In order to avoid applicability of this regulation,facility-wide emission all be 1 s than 250 tons of VOCs per
consecutive 12-month period. [15A NCAC 2D.0530]
Monitoring/Recordkeeping[15A NCAC 2Q .0508 A^
b. Calculations of VOC emissions per month shall b ade at the enkof each month. VOC emissions shall be
determined by multiplying the total amount of e h e of VOC-containing material consumed during the month
by the VOC content of the material. The Pew e shall be deemed in noncompliance with 15A NCAC 2Q .0317
if the amounts of VOC containing material�ar,
mp
n onitored and recorded.
c. Calculations and the total amount o fQC in i ha recorded monthly in a logbook(written or electronic
format).The Permittee shall be deemed-in non e with 15A NCAC 2Q .0317 if the VOC emissions exceed
this limit.
Reporting [15A NCAC<050 (f)]
d. The Permittee shall submit a semi-annual summary report,acceptable to the Regional Air Quality Supervisor,of
monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the
preceding six-month period,be eeflely and December,and July 30 of each calendar year for the preceding six-
month period between January ar June. The report shall contain the following:
i. The month C emissions for the previous 17 months.The emissions must be calculated for each of the 12-
nth perio over the previous 17 months.
Permit 06175TI I
Page 23
2. 15A NCAC 2D.0958:WORK PRACTICES FOR SOURCES OF VOLATILE ORGANIC COMPOUNDS
a. Pursuant to 15A NCAC 213.0958 and 2D .0902,for all sources that use volatile organic compounds(VOC)as
solvents,carriers,material processing media,or industrial chemical reactants,or in similar uses that mix,blend,or
manufacture volatile organic compounds,or emit volatile organic compounds as a product of chemical reactions,
and whose emissions of VOC are greater than 15 pounds per day;the Permittee shall:
(1)store all material,including waste material,containing volatile organic compounds in tanks or in containers
covered with a tightly fitting lid that is free of cracks,holes,or other defects,when not i use,
(2)clean up spills of volatile organic compounds as soon as possible following proper s procedures,
(3)store wipe rags containing volatile organic compounds in closed containers,
(4)not clean sponges,fabric,wood,paper products,and other absorbent mat er<th v e organic
compounds,(5)transfer solvents containing volatile organic compounds used to clean supp and other in
equipment into closable containers and close such containers immediately a'leach use,or trans er,such
solvents to closed tanks,or to a treatment facility regulated under section 402 of the Clean Water Act,
(6)clean mixing,blending,and manufacturing vats and containers containing volatile organic compounds by
adding cleaning solvent and close the vat or container before agitating the cleaning solvent.The spent
cleaning solvent shall then be transferred into a closed container,Xclosed tank or a treatment facility regulated
under section 402 of the Clean Water Act. [15A NCAC 2D.0958(c
1J
b. When cleaning parts with a solvent containing a volatil is compound,the Permittee shall:
(1)flush parts in the freeboard area,
(2)take precautions to reduce the pooling of ent ii jhe parts,
(3)tilt or rotate parts to drain solvent and allow a mini of 1 econds for drying or until all dripping has
stopped,whichever is longer,
(4)not fill cleaning machines above the fill line,
(5)not agitate solvent to the point ing splashing. [15A NCAC 2D.0958(d)]
Monitoring
c. To assure compliance with ragra an (b ve,the Permittee shall,at a minimum,perform a visual
inspection once per mont a era ns an rocesses utilizing volatile organic compounds and shall
immediately initiate any co ctiv actions re q red to meet the requirements of paragraphs(a)and(b)above.The
inspections shall be conducte i normal operations.If the required inspections are not conducted the
permittee shall betl m to;beinoncompliance with 15A NCAC 2D .0958.
Recordked. The results of the inspectionbe maintained in a logbook(written or electronic format)on-site and made
available to an authorized reative upon request. The logbook shall record the following:
i. the date and tim� ch inspection;and
the results of eac spection noting whether or not noncompliant conditions were observed and whether or not
corrective act' s taken to restore compliance.
f th required r4fords are not maintained the permittee shall be deemed to be in noncompliance with 15A NCAC
2D . 958.
Reuort g
e. The Permittee shall submit a summary report of the observations by January 30 of each calendar year for the
preceding six-month period between July and December and July 30 of each calendar year for the preceding six-
month period between January and June. All instances of deviations from the requirements of this permit must be
clearly identified.
Permit 06175TI I
Page 24
3. 15A NCAC 2Q.0711: TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT
a. Pursuant to 15A NCAC 2Q.0711 `Emission Rates Requiring a Permit,"for each of the below listed toxic air
pollutants(TAPS),the Permittee has made a demonstration that facility-wide actual emissions do not exceed the
Toxic Permit Emission Rates(TPERs)listed in 15A NCAC 2Q .0711. The facility shall be operated and
maintained in such a manner that emissions of any listed TAPS from the facility,including fugitive emissions,will
not exceed TPERs listed in 15A NCAC 2Q .0711.
b. A permit to emit any of the below listed TAPS shall be required for this facility if actual emissions from all sources
will become greater than the corresponding TPERs.
c. PRIOR to exceeding any of these listed TPERs,the Permittee shall be responsible foolgairdn ermit to emit
TAPS and for demonstrating compliance with the requirements of 15A NCAC 21). 0 " trol o oxic Air
Pollutants".
d. In accordance with the approved application,the Permittee shall maintain records of erat a 'nformation
demonstrating that the TAP emissions do not exceed the TPERs as listed below:
TPERs Limits 'ons
Pollutant Carcinogens Chronic Toxica Acute Systems cants Acute Irritants
(CAS Number) (lb/yr) (lb/day) (lb/hr) (lb/hr)
Ethyl Acetate
(141-78-6) 36
Methyl Ethyl Ketone 78 22.4
(78-93-3)
Methyl Isobutyl Ketone
(108-10-1) 7.6
Toluene 98 14.4
(108-88-3)
Xylene 57 16.4
(1330-20-7)
Formaldehyde
0.04
(50-0-0)
n-Hexane
(110-54-3) 23
4. TOXI R P LLU T EMISSIONS LIMITATION AND REQUIREMENT
a. ant to 15A NCA 2D.1100 and in accordance with the approved application for an air toxic compliance
emo stration,the following permit limit shall not be exceeded:
01
EMISS N SO RCE TOXIC AIR POLLUTANT EMISSION LIMIT
Building N#3 (ID No.ES-3), Styrene(100-42-5) 82.6 lb/hr
Building No. 5 (ID No.ES-5),
Building No. 11 (ID No.ES-11),
Building No. 15 (ID No.ES-15)
Building No.4(ID No.ES-4) Methylene Chloride(75-09-2) 1.41 lb/hr
Building Nos. 16, 17,and 19 Styrene(100-42-5) 1.00 lb/hr
(ID Nos.ES-16, 17,and 19)
b. For compliance purposes,within 30 days after each calendar year quarter the following shall be reported to the
Regional Supervisor,DAQ:
i. The maximum emission rate of each TAP in pounds per hour for the sources listed in 2.2.4.a.
Permit 06175TI I
Page 25
STATE ENFORCEABLE ONLY
5. 15A NCAC 20.0705: EXISTING FACILITES AND SIC CALLS for TOXIC AIR POLLUTANT
EMISSIONS LIMITATION REQUIREMENT
a. As of March 24,2005,emissions of toxic air pollutants have been demonstrated on a facility-wide basis
(excluding those sources exempt under 15A NCAC 2Q .0702 "Exemptions")that each of the toxic air pollutants
(TAPS)emitted from all sources at the facility are either below its respective toxic permit emission rates(TPER)
listed in 15A NCAC 2Q .0711 -"Emission Rates Requiring a Permit"or the TAPS are in compliance with 15A
NCAC 2D .1100"Control of Toxic Air Pollutants" as described in 2.2.A.4. A
b. The facility shall be operated and maintained in such a manner that any new,existing or increased actual emissions
of any TAP listed in 15A NCAC 2Q.0711 or in this permit from all sources at the facility(excluding those sources
exempt under 15A NCAC 2Q .0702 'Exemptions"),including fugitive emissions and emission sourec,.s ilpt
otherwise required to have a permit,will not exceed its respective TPER listed in 15A NCAC 2Q .07without
first obtaining an air permit to construct or operate.
c. PRIOR to exceeding any of the TPERs listed in 15A NCAC 2Q .0711,the Permittee sh b Y onsible for
Cobtaining an air permit to emit TAPS and for demonstrating compliance with the require nts of 15A NCAC 2D
.1100"Control of Toxic Air Pollutants".
d. The Permittee shall maintain at the facility records of operational information sufficient for demonstrating to the
Division of Air Quality staff that actual TAPS are less than the rate listed in 15A NCAC 2Q .0711.
e. The TPER table listed in Section 2.2.A.3 is prod ed to assist the Permittee in determining when an air permit is
required pursuant to 15A NCAC 2Q .0711 and ijay not represent all APs being emitted from the facility.This
table will be updated at such time as the p t i ither modifie renewed.
Permit 06175TI I
Page 26
B. National Emission Standards for Hazardous Air Pollutants for Boat Manufacturing effected
sources Building No.3 (II)No.ES-3),Building No.4 (ID No.ES-4),Building No. 5 (ID No. ES-
5),Building No. 10(ID No.ES-10),Building No. 11 (ID No.ES-11), and Building No. 15 (ID No.
ES-15).
1. 15A NCAC 2D.1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY(MALT)—
40 CFR Part 63 Subpart VVVV
a. For all sources located at this facility,the Permittee shall comply with all applicable provisions contained in
Environmental Management Commission Standard 15A NCAC 2D.1111,"Maximum Achievable Control
Technology"(MALT)as promulgated in 40 CFR Part 63,Subpart VVVV. In the event of an} wording discrepancy
between the terms of this permit and Federal requirements found at 40 CFR 63,the language found at 40 CFR 63 shall
control. y
2. 40 CFR 63.5698 Open Molding Resin And Gel Coat Operations I\j
a. Excluding those processes listed in Section 2.2.A.2.d below,the Permitt shjragraph
it organic HAP emissions from
any open molding operations listed above to the emission limit specifie (b) of this condition.
Operations listed in paragraph(d)are exempt from this limit.
i. Production resin.
ii. Pigmented gel coat.
iii. Clear gel coat.
iv. Tooling resin.
v. Tooling gel coat.
b. Limit organic HAP emissions fro m 1 rations to the limit specified by equation 1 of this condition,
based on a 12-month rolling av e.
HAP Limit= [ 159 G)+ 1(McG)+ 54(MTR)+ 214(MTG)] (Equation 1)
Where:
HAP Limit= 1 allowable ganic HAP that can be emitted from the open molding operations,kilograms.
MR =mass of production resin used in the past 12 months, excluding any materials exempt under paragraph
(d)of this co dition,megagrams.
M = m pigmented gel coat used in the past 12 months, excluding any materials exempt under
ragr ph(d of this condition,megagrams.
ass of clear gel coat used in the past 12 months,excluding any materials exempt under paragraph(d)
oft condition,megagrams.
TR=mass of tooling resin used in the past 12 months, excluding any materials exempt under paragraph(d)
of this condition,megagrams.
MTG— mass of tooling gel coat used in the past 12 months, excluding any materials exempt under paragraph
(d)of this condition,megagrams.
c. The open molding emission limit is the same for both new and existing sources.
Permit 06175T11
Page 27
d. The materials specified in paragraphs (d)(i) through (iii) of this condition are exempt from the open molding
emission limit specified in paragraph(b)of this condition.
i. Production resins(including skin coat resins)that must meet specifications for use in military vessels or must
be approved by the U.S. Coast Guard for use in the construction of lifeboats, rescue boats, and other life-
saving appliances approved under 46 CFR subchapter Q or the construction of small passenger vessels
regulated by 46 CFR subchapter T. Production resins for which this exemption is used must be applied with
nonatomizing (non-spray) resin application equipment. A record must be kept of the resins which are being
used for this exemption.
ii. Pigmented, clear, and tooling gel coat used for part or mold repair and touch up. The to al gel coat materials
included in this exemption must not exceed 1 percent by weight of all gel coat used aTVe facility on a 12-
month rolling-average basis. A record must be kept of the amount of gel coats wh^,arelbeing used for this
exemption and copies of calculations showing that the exempt amount does n ceed 1 percent of all gel
coat used.
iii. Pure, 100 percent vinylester resin used for skin coats. This exemption does not a ly t blends o nylester
and polyester resins used for skin coats. The total resin materials includkl�e ex tion cannot exceed 5
percent by weight of all resin used at the facility on a 12-month rolling-average asis. A record must be kept
of the amount of 100 percent vinylester skin coat resin used per month that is eligible for this exemption and
copies of calculations showing that the exempt amount does not exceed 5 percent all resin used.
3. 40 CFR 63.5731 Standards For Resin And Gel Coat Mixing Operations NNIJ
a. All resin and gel coat mixing containers with a capacity egpal to or greater than 208 liters, including those used
for on-site mixing of putties and polyputties,must have a c er with no visible gaps in place at all times.
b. The work practice standard in paragraph a this condi n d` not apply when material is being manually
p p g p ( ) PP Y g Y
added to or removed from a container,or n 'xing or pumping equipment is being placed in or removed from
a container.
c. To demonstrate compliance with�vork practi ndar in paragraph(a) of this condition,the Permittee must
visually inspect all mixing containers subjec o t tandard at least once per month. The inspection should
ensure that all containers have covers with v e gaps between the cover and the container, or between the
cover and equipment passing through the cove .
d. The Permittee must ep%ecords o�—Which xing containers are subject to this standard and the results of the
inspections,in 1 a escription of any repairs or corrective actions taken.
4. 40 CFR 63.57 to ards r Re And Gel Coat Application Equipment Cleaning Operations
a. For routine flushi of resin and gel coat application equipment (e.g., spray guns, flowcoaters, brushes, rollers,
and squeegees), the ttee must use a cleaning solvent that contains no more than 5 percent organic HAP by
weight.For remo ' g ed resin or gel coat from application equipment,no organic HAP content limit applies.
b. T e ttee t store organic HAP-containing solvents used for removing cured resin or gel coat in containers
wit over�he covers must have no visible gaps and must be in place at all times,except when equipment to be
cleane ' laced in or removed from the container. On containers with a capacity greater than 7.6 liters,the
distanc om the top of the container to the solvent surface must be no less than 0.75 times the diameter of the
container.Containers that store organic HAP-containing solvents used for removing cured resin or gel coat are
exempt from the requirements of 40 CFR part 63,subpart T(National Emission Standards for Halogenated Solvent
Cleaning). Cured resin or gel coat means resin or gel coat that has changed from a liquid to a solid.
Permit 06175T11
Page 28
5. 40 CFR 63.5701 Complying With The Open Molding Emission Limit
Use one or more of the options listed in paragraphs (a) through(b) of this condition to meet the emission limit in 40
CFR 63.5698 for the resins and gel coats used in open molding operations at the facility.
a. Maximum achievable control technology(MALT)model point value averaging(emissions averaging)option.
i. Demonstrate that emissions from the open molding resin and gel coat operations that are averaged meet the
emission limit in 40 CFR 63.5698 using the procedures described in 40 CFR 63.5710. Compliance with this
option is based on a 12-month rolling average.
ii. Those operations and materials not included in the emissions average must complyAthe
raph(b)of this
condition.
b. Compliant materials option. Demonstrate compliance by using resins and gel coats that ganic HAP
content requirements in Table 2(given below)as contained in 40 CFR 63 subpart VVVV. ompliance with this
option is based on a 12-month rolling average.
Table 2 to Subpart VVVV of Part 63 —Alternative Organic HAP n equire nts r Open Molding
Resin and Gel Coat Operations
You must not exceed this
For this operation- And this aption method- Ieighted-average organic HAP
content(weight percent)
requirement-
1. Production resin operations Atomized(spray) 28 percent
2. Production resin operations Nonatomized(nonspray) 35 percent
3. Pigmented gel coat operations Any method 33 percent
4. Clear gel coat operations Any method 48 percent
5. Tooling resin operations Atomized(spray) 30 percent
6. Tooling resin operations Nonatomized(nonspray) 39 percent
7. Tooling el coat operations Any method 40 percent
6. 40 CFR 63.5704 Gener qui or Complying With The Open Molding Emission Limit
a. Emissions averdgin For open molding operations and materials complying using the emissions
averaging option, tom e t e demonstrated by performing the steps in paragraphs (a)(i) through (v) of
this condition.
i. Use the me pecifi m 40 CFR 63.5758 to determine the organic HAP content of resins and gel coats.
ii. *14�omplete the calculations described in 40 CFR 63.5710 to show that the organic HAP emissions do not
exceed the limit specified in 40 CFR 63.5698.
iii. eep records as specified in paragraphs(a)(iii)(1)through(4)of this condition for each resin and gel coat.
Hazardous air pollutant content.
.Mount of material used per month.
Application method used for production resin and tooling resin. This record is not required if all
production resins and tooling resins are applied with nonatomized technology.
4) Calculations performed to demonstrate compliance based on MACT model point values, as described
in 40 CFR 63.5710.
iv. Prepare and submit the implementation plan described in 40 CFR 63.5707 to the Division and keep it up to
date.
v. Submit semiannual compliance reports to the Division as specified in 40 CFR 63.5764.
Permit 06175T11
Page 29
b. Compliant materials option. For each open molding operation complying using the compliant materials option,
compliance must be demonstrated by performing the steps in paragraphs(b)(i)through(iv)of this condition.
i. Use the methods specified in 40 CFR 63.5758 to determine the organic HAP content of resins and gel coats.
ii. Complete the calculations described in 40 CFR 63.5713 to show that the weighted-average organic HAP
content does not exceed the limit specified in Table 2 40 CFR 63 subpart VVVV.
iii. Keep records as specified in paragraphs(b)(iii)(1)through(4)of this condition for each resin and gel coat.
1) Hazardous air pollutant content.
2) Application method for production resin and tooling resin. This record is not required if all production
resins and tooling resins are applied with nonatomized technology.
3) Amount of material used per month. This record is not required for an operatio 'f all materials used
for that operation comply with the organic HAP content requirements.
4) Calculations performed, if required, to demonstrate compliance based weig average organic
HAP content as described in 40 CFR 63.5713.
iv. Submit semiannual compliance reports to the Division as specified in 40 CFR 6 . 764
7. 40 CFR 63.5707 Implementation Plan For Open Molding Operations
a. An implementation plan must be prepared for all open molding o erations t show ompliance by using the
emissions averaging option described in 40 CFR 63.5704(a).
b. The implementation plan must describe the steps that will be taken to b ' g the o en molding operations covered
by this subpart into compliance. For each operation included in t ions average, the Permittee's
implementation plan must include the elements listed in paragraphs(b)(i)through(iii)of this condition.
i. A description of each operation included in the wage.
ii. The maximum organic HAP content of the mkials used,the application method used(if any atomized resin
application methods are used in the average),and any other methods used to control emissions.
iii. Calculations showing that the operations c vered by the p1a11 will comply with the open molding emission
limit specified in 40 CFR 63.5698.
c. The Permittee must submit the imple on a th ivision with the notification of compliance status
specified in 40 CFR 63.5761.
d. The Permittee must keep the imp ementation p on and provide it to the Division when asked.
e. If the Pemuttee revises the i lementation pl n,tl revised plan must be submitted with the next semiannual
compliance report specifi in 4 CFR 63 .5
8. 40 CFR 63.5710 Demo rating omp sing Emissions Averaging
a. Compliance usinNthe emissions averaging option is demonstrated on a 12-month rolling-average basis and is
determine the nd of ery month(12 times per year). The first 12-month rolling-average period begins on the
compl e da s fied i FR 63.5695.
b. At n f the tw month after the Permittee's compliance date and at the end of every subsequent month,
qua ' o is ondition to demonstrate that the organic HAP emissions from those operations included in
the a erage o exceed the emission limit in 40 CFR 63.5698 calculated for the same 12-month period.
c e terms i equation 1 of 40 CFR 63.5698 and equation 1 of this condition for only those operations and
ma als included in the average.)
Permit 06175T11
Page 30
HAP emissions= [(PVR)(MR)+ (PVPo)(MPo)+ (PVcc)(Mcc)+ (PVTR)(MTR)+ (PVTo)(MTo)J (Equation 1)
Where:
HAP emissions=Organic HAP emissions calculated using MACT model point values for each operation included
in the average,kilograms.
PVR=Weighted-average MACT model point value for production resin used in the past 12 months,kilograms per
megagram.
MR=Mass of production resin used in the past 12 months,megagrams.
PVPG=Weighted-average MALT model point value for pigmented gel coat used in the past months,kilograms
per megagram.
MPG=Mass of pigmented gel coat used in the past 12 months,megagrams.
PVcG=Weighted-average MACT model point value for clear gel coat used in t ast month lograms per
megagram.
McG=Mass of clear gel coat used in the past 12 months,megagrams.
PVTR =Weighted-average MACT model point value for tooling resin use 'n the t 1 o hs,kilograms per
megagram.
MTR=Mass of tooling resin used in the past 12 months,megagrams.
PVTR = Weighted-average MACT model point value for tooling ge oat used in st 12 months, kilograms
per megagram.
MTc=Mass of tooling gel coat used in the past 12 month megagrams.
c. At the end of every month,use equation 2 of this co ion o compute the weighted-average MACT model point
value for each open molding resin and gel coat oon ed' the average.
41 M; V.
PVA= �'n (E ation 2)
\1M�
Where:
PVoP= weiglit ed-ay e del t value for each open molding operation (PVR, PVPc, PVcc, PVTR,
and PVTc)include in the avera kilo s of HAP per megagram of material applied.
Mi=mass of resin or ge >'use' 'thin an operation in the past 12 months,megagrams.
n=number of differen ei g resins and gel coats used within an operation in the past 12 months.
PV = the MACT model alue for resin or gel coat i used within an operation in the past 12 months,
kilo of HAP per megaf material applied.
Permit 06175TI I
Page 31
d. The equations in Table 3 (given below),as contained in 40 CFR 63 subpart VVVV,must be used to calculate the
MACT model point value(PVl)for each resin and gel coat used in each operation in the past 12 months.
Table 3 to Subpart VVVV of Part 63—MACT Model Point Value Formulas for Open Molding Operations'
1.Production resin,tooling resin. a. Atomized.... 0.014 x(Resin HAP%)2.425
b. Atomized, plus vacuum baggin 0.01185 x(Resin HAP%)2.425
with roll-out.
c. Atomized, plus vacuum bagging 0.00945 x(Re in HAP%)2.421
without roll-out.
d. Nonatomized....... 0.014 x( in %)2.275
e. Nonatomized, plus vacuum 0.01 Resi %)2.275
bagging with roll-out.
f. Nonatomized, plus vacuum 0.00 ( sin HAP .275
baging without roll-out. ("-�
2. Pigmented gel coat, clear gel All methods.... 0.445 x el Xt HAP%) 1.675
coat,tooling el coat. r"
'Equations calculate MACT model point value in kilograms of organic HAP per me rams of resin or gel coat applied. The equations for
vacuum bagging with roll-out are applicable when a facility rolls out the applied res and fabric prior to applying the vacuum bagging
materials. The equations for vacuum bagging without roll-out are applicable when cility applies the vacuum bagging materials
immediately after resin application without rolling out the resin a bric. HAP%=organ content as supplied, expressed as a
weight-percent value between 0 and 100 percent.
e. If the organic HAP emissions,as calculated in Vph4of this condition,are less than the organic HAP limit
calculated in 40 CFR 63.5698(b)for the same -month period,the4the Pernuttee is in compliance with the
emission limit in 40 CFR 63.5698 for tho e tions and materials included in the average.
Permit 06175TI I
Page 32
9. 40 CFR 63.5713 Demonstrating Compliance Using Compliant Materials
a. Compliance using the organic HAP content requirements listed in Table 2 (given below), as contained in 40 CFR
63 subpart VVVV, is based on a 12-month rolling average that is calculated at the end of every month. The first
12-month rolling-average period begins on the compliance date specified in 40 CFR 63.5695. If the Permittee is
using filled material (production resin or tooling resin), the Permittee must comply according to the procedure
described in 40 CFR 63.5714.
Table 2 to Subpart VVVV of Part 63—Alternative Organic HAP Content Requirements r Open Molding
Resin and Gel Coat Operations
t
You must exceed this
For this operation- And this application method- weighted-averag rg nic HAP
content(weight rcent)
requirement-
1. Production resin operations Atomized(spray) 28 percent
2. Production resin operations Nonatomized nons ra 35 percent
3. Pigmented gel coat operations Any method 33 percent
4. Clear gel coat operations Any method 48 percent
5. Tooling resin operations Atomized(spray) 30 percent
6. Tooling resin operations Nonatomized nons ra 39 percent
7. Tooling el coat operations Any metho 40 percent
b. At the end of the twelfth month after the Pe ee's compliance date and at the end of every subsequent month,
review the organic HAP contents of the rAs and gel coat u$ed in the past 12 months in each operation. If all
resins and gel coats used in an operation have organic HAP�ontents no greater than the applicable organic HAP
content limits in Table 2, as contained in 40 CFR 63 subpart,VVVV,then the Permittee is in compliance with the
emission limit specified in 40 CIR 63.5698 f tha�12-month period for that operation. In addition,the Permittee
does not need to complete the eighted- avera organic HAP content calculation contained in paragraph(c) of
this condition for that operOn.
c. At the end of every months, the Permittee mu>tus'e equation 1 of this condition to calculate the weighted-average
organic HAP content for all resins and gelpcoats used in each operation in the past 12 months.
y
JM;HAP
hted-Average HAP Content (%)_ (Equation 1)
MI.
mass open molding resin or gel coat i used in the past 12 months in an operation,megagrams.
HAP; rganic HAP content,by weight percent, of open molding resin or gel coat i used in the past 12 months
in an operation.Use the methods in 40 CFR 63.5758 to determine organic HAP content.
n=number of different open molding resins or gel coats used in the past 12 months in an operation.
d. If the weighted-average organic HAP content does not exceed the applicable organic HAP content limit specified
in Table 2 as contained in 40 CFR 63 subpart VVVV,then the Permittee is in compliance with the emission limit
specified in 40 CFR 63.5698.
Permit 06175TI I
Page 33
10. 40 CFR 63.5714 Demonstrating Compliance if Using Filled Resins
a. If the Petmittee is using a filled production resin or filled tooling resin,the Permittee must demonstrate compliance
for the filled material on an as-applied basis using equation 1 of this condition.
PVF _ 'V, 100 100 filler (Equation 1)
Where:
PVF = The as-applied MACT model point value for a filled production resin or ool resin, kilograms
organic HAP per megagram of filled material.
PV„ = The MACT model point value for the neat (unfilled) resin, before fille ded, alculated using
the formulas in Table 3 (given below)as contained in 40 CFR 63 subpart
%Filler=The weight-percent of filler in the as applied filled resin syste
Table 3 to Subpart VVVV of Part 63—MACT Model Point Value Fo ula for Ope o perations'
1.Production resin,tooling resin. a. Atomized.... 0. 4 x( sin HAP%)2.421
b. Atomized, plus vacuum I gin 0. 11 (Resin HAP%)2.425
with roll-out.
c. Atomized, pltywacuum bagging 945 x(Resin HAP%)2.425
without roll-out.
d. Nonatomized ... 0.014 x(Resin HAP%)2.275
e. Nonatomized, s acuum 0.0110 x(Resin HAP%)Z.Z�s
bagging with roll- t.
f. Nonatomized, lu vacuum 0.0076 x(Resin HAP%)Z.Z�s
baging w4,hout r -out.
2. Pigmented gel coat, clear gel All method 0.445 x(Gel coat HAP%) 1.675
coat,tooling el coat.
'Equations calculate MACT model point value in kilograms of organic HAP per megagrams of resin or gel coat applied. The equations for
vacuum bagging with roll-out are applicable when a facility rolls out the applied resin and fabric prior to applying the vacuum bagging
materials. The equations for vacuum bagging without roll-out are applicable when a facility applies the vacuum bagging materials
immediately after resin application outhing out the resin and fabric. HAP%=organic HAP content as supplied, expressed as a
weight-percent value between 0 and 1 ercent.
b. If the filled r ' t sed as pr action resin and the value of PVF calculated by equation 1 of this condition does
not exceed 46 o ams of organic HAP per megagram of filled resin applied, then the filled resin is in
complianc .
c f th ille resin iltsed as a toolingresin and the value of PVF calculated b equation 1 of this condition does not
F Y q
xce 54 kiloglms of organic HAP per megagram of filled resin applied,then the filled resin is in compliance.
d. If the ermitteeisis including a filled resin in the emissions averaging procedure described in 40 CFR 63.5710,then
use the ue of PVF calculated using equation 1 of this condition for the value of PV,in equation 2 of 40 CFR
63.5710.
Permit 06175TI I
Page 34
11. 40 CFR 63.5737 Demonstrating Compliance With The Resin And Gel Coat Application Equipment Cleaning
Standards
a. Determine and record the organic HAP content of the cleaning solvents subject to the standards specified in 40
CFR 63.5734 using the methods specified in 40 CFR 63.5758.
b. If the Permittee recycles cleaning solvents on site, the Permittee may use documentation from the solvent
manufacturer or supplier or a measurement of the organic HAP content of the cleaning solvent as originally
obtained from the solvent supplier for demonstrating compliance, subject to the conditions in 40 CFR 63.5758 for
demonstrating compliance with organic HAP content limits.
c. At least once per month,the Pemuttee must visually inspect any containers holding organic ontaining
solvents used for removing cured resin and gel coat to ensure that the containers have cover I with n visible gaps.
Keep records of the monthly inspections and any repairs made to the covers.
12. 40 CFR 63.5740 Demonstrating Compliance with Carpet and Fabric odheona. The Permittee must use carpet and fabric adhesives that contain no manic HAP by weight.
b. To demonstrate compliance with the emission limit in paragraph(a)ost determine and record
the organic HAP content of the carpet and fabric adhesive using the 3.5758.
13. 40 CFR 63.5758 Determine The Organic HAP Conten M terials
a. Determine the organic HAP content for each matenal us d. To determine the organic HAP content for each
material used in the Permittee's open molding resin and gel coat operations,carpet and fabric adhesive operations,
or aluminum recreational boat surface coating 4eer tio�e Permittee must use one of the options in paragraphs
(a)(i)through(vi)of this condition. A�Z
i. Method 311 (appendix A to 40 CFR part 63). The Pemuttee may use Method 311 for determining the mass
fraction of organic HAP. Use the procedures specified in paragraphs (a)(i)(1) and(2) of this condition when
determining organic HAP content by Yethod 311.
1) Include in the organic P total each organic HAP that is measured to be present at 0.1 percent by mass
or more for Occupations afety and Health Administration (OSHA)-defined carcinogens as specified in
29 CFR 1910.1200(d)( and,441-0 percent by mass or more for other compounds. For example, if
toluene (not an OSHA carcinogen) is measured to be 0.5 percent of the material by mass, the Permittee
does not need to include it in the organic HAP total. Express the mass fraction of each organic HAP the
Pe ee Measures as a value truncated to four places after the decimal point(for example,0.1234).
2) 49a,culN the total organic HAP content in the test material by adding up the individual organic HAP
contents and truncating the result to three places after the decimal point(for example,0.123).
ii. ethod,24 (appendix A to 40 CFR part 63). The Permittee may use Method 24 to determine the mass
action of non-aqueous volatile matter of aluminum coatings and use that value as a substitute for mass
ction*f organic HAP.
I ' D1259-85 (Standard Test Method for Nonvolatile Content of Resins). The Permittee may use ASTM
1259-85 (available for purchase from ASTM) to measure the mass fraction of volatile matter of resins and
ge is for open molding operations and use that value as a substitute for mass fraction of organic HAP.
iv. Al mative method. The Permittee may use an alternative test method for determining mass fraction of
organic HAP if the Permittee obtains prior approval by EPA Region IV. The Permittee must follow the
procedure in 40 CFR 63.7(f)to submit an alternative test method for approval.
Permit 06175TI I
Page 35
v. Information from the supplier or manufacturer of the material. The Permittee may rely on information other
than that generated by the test methods specified in paragraphs (a)(i) through (iv) of this condition, such as
manufacturer's formulation data,according to paragraphs(a)(v)(1)through(3)of this condition.
1) Include in the organic HAP total each organic HAP that is present at 0.1 percent by mass or more for
OSHA-defined carcinogens as specified in 29 CFR 1910.1200(d)(4) and at 1.0 percent by mass or more
for other compounds. For example, if toluene (not an OSHA carcinogen) is 0.5 percent of the material by
mass,the Permittee does not have to include it in the organic HAP total.
2) If the organic HAP content is provided by the material supplier or manufacturer as a range,then the
Permittee must use the upper limit of the range for determining compliance. If a separate measurement of
the total organic HAP content using the methods specified in paragraphs(a)(i)throug (iv)of this
condition exceeds the upper limit of the range of the total organic HAP content provfflV by the material
supplier or manufacturer,then the Permittee must use the measured organic HAP to to determine
compliance.
a. If the organic HAP content is provided as a single value,the Permittee ma ssum he vat u 's a
manufacturing target value and actual organic HAP content may vary from th rg value. I separate
measurement of the total organic HAP content using the methods sp i ied pa aphs(a)(i)through(iv)
of this condition is less than 2 percentage points higher than the value for tota ' Okp content
provided by the material supplier or manufacturer,then the Permittee may use the provided value to
demonstrate compliance. If the measured total organic HAP Lontent exceeds the provided value by 2
percentage points or more,then the Pernttee must use theme\ureadorganic HAP content to determine
compliance.
vi. Solvent blends. Solvent blends may be listed as single componentme regulated materials in
certifications provided by manufacturers or suppliers. Solvent blends may contain organic HAP which must
be counted toward the total organic HAP content of the materials.When detailed organic HAP content data for
solvent blends are not available,the Permittee r us al s for organic HAP content that are listed in
Table 5 or 6 as contained in 40 CFR 63 subpart VVVV. he P4nittee may use Table 6 as contained in 40
CFR 63 subpart VVVV,only if the solvent blends in the materials the Permittee use do not match any of the
solvent blends in Table 5 as contai d in 40 CFR 63 subpart VVVV,and the Permittee know only whether the
blend is either aliphatic or arom ti However,if test results indicate higher values than those listed in Table 5
or 6 as contained in 40 CFR art VVVV,then the test results must be used for determining compliance.
14. 40 CFR 63.5764 What Report st bmitted$hd When?
a. The Permittee musts it a licable reports specified in paragraphs (b)through(c) of this condition. To the
extent possible, th sit
st o ize each report according to the operations covered by this subpart and
the compliance followe or that operation.
b. Under 40 63 0(a), akPee must submit each report by the dates in paragraphs(b)(i)through(v)of this
condit'
i. the emutt s sourcot controlled by an add-on control device (i.e., the Permittee is complying with
o m*c HAP content limits, application equipment requirements, or MACT model point value averaging
Jrrov sions), the first compliance report must cover the period beginning 12 months after the compliance date
s ecified for the Permttee's source in 40 CFR 63.5695 and ending on June 30 or December 31, whichever
date is the first date following the end of the first 12-month period after the compliance date that is specified
for the Nrmittee's source in 40 CFR 63.5695. If the Permittee's source is controlled by an add-on control
device, the first compliance report must cover the period beginning on the compliance date specified for the
Permittee's source in 40 CFR 63.5695 and ending on June 30 or December 31,whichever date is the first date
following the end of the first calendar half after the compliance date that is specified for the Permittee's source
in 40 CFR 63.5695.
ii. The first compliance report must be postmarked or delivered no later than 60 calendar days after the end of
the compliance reporting period specified in paragraph(b)(i)of this condition.
iii. Each subsequent compliance report must cover the applicable semiannual reporting period from January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations from
the requirements of this permit must be clearly identified.
iv. Each subsequent compliance report must be postmarked or delivered no later than 60 calendar days after the
Permit 06175T11
Page 36
end of the semiannual reporting period.
v. For each affected source that is subject to permitting regulations pursuant to 40 CFR part 70 or 71, and if the
permitting authority has established dates for submitting semiannual reports pursuant to 40 CFR
70.6(a)(3)(iii)(A)or 40 CFR 71.6(a)(3)(iii)(A),the Permittee may submit the first and subsequent compliance
reports according to the dates the permitting authority has established instead of according to the dates in
paragraphs(b)(i)through(iv)of this condition.
c. The compliance report must include the information specified in paragraphs(c)(i)through(vii)of this condition.
i. Company name and address.
ii. A statement by a responsible official with that official's name, title, and signaturekH
certifying the truth,
accuracy,and completeness of the report.
iii. The date of the report and the beginning and ending dates of the reporting period.
iv. A description of any changes in the manufacturing process since the last compliance rev. A statement or table showing, for each regulated operation, the applica organontent limit,
application equipment requirement, or MACT model point value averagm rovision wit which the
Permittee is complying. The statement or table must also show the eighted-average organic HAP
content or weighted-average MACT model point value (if applicable) for each operatVuri
ng each of the
rolling 12-month averaging periods that end during the reporting period.
vi. If the Permittee was in compliance with the emission limits and work pracf ei standards during the reporting
period,the Pemuttee must include a statement to that effect. �
vii. If the Pemuttee deviated from an emission limit or work practice sta and dur g the reporting period,the
Pemuttee must also include the information listed in aragraphs(c)(vii gh(4)of this condition in the
semiannual compliance report.
1) A description of the operation involved i de iation.
2) The quantity, organic HAP content, pp n�thod (if relevant) of the materials involved in
the deviation.
3) A description of any corrective aetio the Permittee klto minimize the deviation and actions the
Permittee has taken to prevent it from happening ai .
4) A statement of whether or At the Permittee was ' compliance for the 12 month averaging period
that ended at the end of the reporting period.
15. 40 CFR 63.5767 Records
40
The Permittee must keep e r �rdsspecified i aragraphs (a) through (c) of this condition in addition to records
specified in individual c 1 ns of this subp
a. The Permitte^k a copy of each notification and report that the Permittee submitted to comply with this
subpart.
b. The Permittee must keep all documentation supporting any notification or report that the Permittee submitted.
c. If the Permittee is not controlled by an add-on control device (i.e., the Permittee is complying with organic HAP
content !u)ts, application equipment requirements, or MACT model point value averaging provisions), the
Permitte t keep the records specified in paragraphs(c)(i)through(iii)of this condition.
i. The total amounts of open molding production resin, pigmented gel coat, clear gel coat, tooling resin, and
tooling gel coat used per month and the weighted-average organic HAP contents for each operation,
pressed as weight-percent. For open molding production resin and tooling resin, the Permittee must also
re ord the amounts of each applied by atomized and nonatomized methods.
ii. The total amount of each aluminum coating used per month (including primers, top coats, clear coats,
thinners,and activators)and the weighted-average organic HAP content as determined in 40 CFR 63.5752.
iii. The total amount of each aluminum wipedown solvent used per month and the weighted-average organic HAP
content as determined in 40 CFR 63.5749.
Permit 06175TI I
Page 37
16. 40 CFR 63.5770 How Long Must Records Be Kept
a. The Permittee's records must be readily available and in a form so they can be easily inspected and reviewed.
b. The Permittee must keep each record for 5 years following the date that each record is generated.
c. The Permittee must keep each record on site for at least 2 years after the date that each record is generated. The
Permittee can keep the records offsite for the remaining 3 years.
d. The Permittee can keep the records on paper or an alternative media,such as microfilm,computer,computer disks,
magnetic tapes,or on microfiche.
17. 40 CFR 63.5761 Notifications
a. The Permittee must submit all of the notifications in Table 7 as contained in 40 CFR 63 su V,that apply
to the Permittee by the dates in the table. The notifications are described more full FR p 63, subpart A,
General Provisions,referenced in Table 8 as contained in 40 CFR 63 subpart VV
If the Permittee changes any information submitted in any notification,the P tte ust bmit the changes in
writing to the Division within 15 calendar days after the change.
The Permittee may switch between the compliance options (Emissio Averaging nd ompliant Materials) in
40CFR63, Subpart VVVV per the following requirements. In all cases, he Permittee s all submit notification to
change options,in writing,to the Division of Air Quality, 15 days prior to cha 'ng compliance options.
i. Changing from Compliant Materials(40 CFR ACFR
onth Emissions Averaging(40 CFR 63.5710): The
Permittee shall begin collecting resin and gel n the date the compliance option is switched. The
source shall demonstrate compliance using the ging option for at least 12 consecutive months.
ii. Changing from 12-month Emissions Averaging0)to Compliant Materials(40 CFR 63.5713): The
Permittee shall begin complying with the Compliant Materials option on the date the compliance option is switched.
Until the full 12-month compliance period has ended+4ee Peittee shall continue to collect resin and gel coat
usage data and calculate the 12-month emissions a ag���
This permit contains compliance certification reporting,and record keeping requirements sufficient to
P p +� g, p g q
assure compliance with the terms and conditions of is permit. All submittals required by these conditions shall be
sent to the North CarolintrDivision of Air Quality at the following address:
orth olina Division of Air Quality
Washington Regional Office
943 Washington Square Mall
Washington,North Carolina 27889
Permit 06175TI I
Page 38
SECTION 3 -GENERAL CONDITIONS
This section describes terms and conditions applicable to this Title V facility.
A. General Provisions[NCGS 143-215 and 15A NCAC 2Q.0508(i)(16)]
1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A NCAC 2D
and 2Q.
2. The terms,conditions,requirements,limitations,and restrictions set forth in this permit are binding and enforceable
pursuant to NCGS 143-215.114A and 143-215.114B,including assessment of civil and/or cri ' 1 penalties.Any
unauthorized deviation from the conditions of this permit may constitute grounds for revocaf on d or enforcement
action by the DAQ.
3. This permit is not a waiver of or approval of any other Department permits that may b req ' ed fo er aspects of
the facility which are not addressed in this permit.
4. This permit does not relieve the Permittee from liability for harm or injury to hu an health or elfare, 1 or plant
life,or property caused by the construction or operation of this permitted facili ,or from pen lties therefore,nor does
it allow the Permittee to cause pollution in contravention of state laws or es, less specificthorized by an
order from the North Carolina Environmental Management Commissio 777777
5. Except as identified as state-only requirements in this permit,all terms d conditio onta ed herein shall be
enforceable by the DAQ,the EPA,and citizens of the United States as d ed in the Fe Clean Air Act.
6. Any stationary source of air pollution shall not be operated,maintained,or dified thout the appropriate and valid
permits issued by the DAQ,unless the source is exempted by rule. The DAQ e a pemut only after it receives
reasonable assurance that the installation will not cause air pollution in violation of any of the applicable requirements.
A permitted installation may only be operated,ma' fed,con tr cted,expanded,or modified in a manner that is
consistent with the terms of this permit.
B. Permit Availability[15A NCAC 2Q.0507(k)ant 508(i)(9)(B)]
The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the permit term
one complete copy of the application and y information submitted in support of the application package. The permit and
application shall be made available to uthorized representative of Department of Environment and Natural Resources
upon request.
C. Severability Clause[l5A NCXr2QN508(i(2)]
In the event of an administrative challenge to a final and binding permit in which a condition is held to be invalid,the
provisions in this permiAlre severable so that all requirements contained in the permit,except those held to be invalid,shall
remain valid and m st be c �edwith7%v
D. Submissions 1 NCAC 2 . 7 and 2 .0508(i)(16
NV
Except as otherwise specified her ,two copies of all documents,reports,test data,monitoring data,notifications,request
for renewal,and any othNinformation required by this permit shall be submitted to the appropriate Regional Office. Refer
to the Regional OfficVddress on the cover page of this permit. For continuous emissions monitoring systems(GEMS)
reports,continuous opacity monitoring systems(COMS)reports,quality assurance(QA)/quality control(QC)reports,acid
rain CEM certification reports,and NOx budget CEM certification reports,one copy shall be sent to the appropriate
Region ffice and one copy shall be sent to:
Supervisor, tionary Source Compliance
North Carolina Division of Air Quality
1641 Mail Service Center
Raleigh,NC 27699-1641
All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit).
E. Duty to Comply[15A NCAC 2Q.0508(i)(2)]
The Permittee shall comply with all terms,conditions,requirements,limitations and restrictions set forth in this permit.
Noncompliance with any permit condition except conditions identified as state-only requirements constitutes a violation of
Permit 06175TI I
Page 39
the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action,for permit
termination,revocation and reissuance,or modification,or for denial of a permit renewal application.
F. Circumvention-STATE ENFORCEABLE ONLY
The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air
pollution. Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation
of its associated air pollution control device(s)and appurtenances.
G. Permit Modifications
1.Administrative Permit Amendments[15A NCAC 2Q.0514]
The Permittee shall submit an application for an administrative permit amendment in accordanc th 15A NCAC 2Q
.0514.
2.Transfer in Ownership or Operation and Application Submittal Content [15A NCAC 2 4 an .0505]
The Permittee shall submit an application for an ownership change in accordance wi SA AC 2Q.Q524 and 2Q
.0505.
3.Minor Permit Modifications[I 5A NCAC 2Q.0515]
The Permittee shall submit an application for a minor permit modification' a ordance th CAC 2Q.0515.
4.Significant Permit Modifications[I 5A NCAC 2Q.0516]
The Permittee shall submit an application for a significant permit modi ation in a rdanc with 15A NCAC 2Q
.0516.
5.Reopening for Cause[15A NCAC 2Q.0517]
The Permittee shall submit an application for reopening for ause in accordanc 5A NCAC 2Q.0517.
H. Changes Not Requiring Permit Modifications
1.Reporting Requirements
Any of the following that would result in new or increased e ' sion om the emission source(s) listed in Section 1
must be reported to the Regional Supervisor,DAQ:
a. changes in the information submitted in the application]
b. changes that modify equipment or processes;or
c. changes in the quantity or quality of materials processed.
If appropriate,modifications to the pernut�nay then be made by the DAQ to reflect any necessary changes in the permit
conditions. In no case are any XVQ.0523(a)]
ease emis ' ns allowed that will cause a violation of the emission limitations
specified herein.
2.Section 502(b)(10)Changes[
a. "Section 502(b)(10)changes" changes that contravene an express permit term or condition. Such changes
do not include changes that would violate applicable requirements or contravene federally enforceable permit
to,MONarid conditions that are monitoring(including test methods),recordkeeping,reporting,or compliance
rtification requirements.
b. T ermittqe may make Section 502(b)(10)changes without having the permit revised if:
i. the changes are not a modification under Title I of the Federal Clean Air Act;
ii. the changes do not cause the allowable emissions under the permit to be exceeded;
'ii. the Permittee notifies the Director and EPA with written notification at least seven days before the change
is made;and
iv. the Permittee shall attach the notice to the relevant permit.
c. The written notification shall include:
i. a description of the change;
ii. the date on which the change will occur;
iii. any change in emissions;and
iv. any permit term or condition that is no longer applicable as a result of the change.
d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or renewed,
whichever comes first.
3.Off Permit Changes[15A NCAC 2Q.0523(b)]
The Permittee may make changes in the operation or emissions without revising the permit i£
a. the change affects only insignificant activities and the activities remain insignificant after the change;or
Permit 06175TI I
Page 40
b. the change is not covered under any applicable requirement.
4.Emissions Trading[15A NCAC 2Q.0523(c)]
To the extent that emissions trading is allowed under 15A NCAC 2D,including subsequently adopted maximum
achievable control technology standards,emissions trading shall be allowed without permit revision pursuant to 15A
NCAC 2Q.0523(c).
I.A. Reuortim Requirements for Excess Emissions and Permit Deviations
[15A NCAC 2D.0535(f)and 2Q.0508(f)(2)]
"Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or standard allowed by any
rule in Sections.0500,.0900,.1200,or.1400 of Subchapter 21);or by a permit condition;or that exc ds an emission limit
established in a permit issued under 15A NCAC 2Q.0700. (Note:Definitions of excess emissions uer 2D.I I 10 and 2D
.1111 shall apply where defined by rule)
"Deviations"-for the purposes of this condition,any action or condition not in accordance • he terms and conditions of
this permit including those attributable to upset conditions as well as excess emissions as ed ove lasting loss than
four hours.
Excess Emissions
1.If a source is required to report excess emissions under NSPS(15A NCAC 2D.0524),NES S 5A NCAC 2D
1110 or.1111),or the operating permit provides for periodic(e.g.,quarterly)reporting of excess emissions,reporting
shall be performed as prescribed therein. "VAL
2.If the source is not subject to NSPS(15A NCAC 2D.0524),NESHAPS(15 �Irdance
.1110 or.1111),or these rules
do NOT define"excess emissions,"the Permittee shall4slast
xcess emissio with 15A NCAC 2D
.0535 as follows:
a. Pursuant to 15A NCAC 2D.0535,if excess emiss for more than four hours resulting from a malfunction,
a breakdown of process or control equipmen or any other abnormal condition,the owner or operator shall:
i. notify the Regional Supervisor or Dirttor of any such occuPrence by 9:00 a.m.Eastern Time of the
Division's next business day of becoming aware of the ocVence and provide:
• name and location of the facility;
• nature and cause of the m lfunction or breakdown;
• time when the malfunc or breakdown is-
s first observed;
• expected duration;and �+�
• estimated rate of emission
ii. notify the Regional Sup ervis or D' for immediately when corrective measures have been
accomplished;and
iii. submit to the Regio Supe ' r or Director within 15 days a written report as described in 15A NCAC
213.0
).
Permit Devi
3.PursuantQ.0508(f)(2),the Permittee shall report deviations from permit requirements(terms and
co o
a. Supervisor or Director of all other deviations from permit requirements not covered under
5A NCAC 2D.0535 quarterly. A written report to the Regional Supervisor shall include the probable cause of
s ch deviation and any corrective actions or preventative actions taken. The responsible official shall certify all
viations from permit requirements.
I.B. Other Recl ments under 15A NCAC 2D.0535
The Permittee shall comply with all other applicable requirements contained in 15A NCAC 2D.0535,including 15A
NCAC 2D.0535(c)as follows:
1.Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of the appropriate
rule unless the owner or operator of the sources demonstrates to the Director,that the excess emissions are a result of a
malfunction. The Director shall consider,along with any other pertinent information,the criteria contained in 15A
NCAC 2D.0535(c)(1)through(7).
2. 15A NCAC 2D.0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the
appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable.
J. Emergency Provisions[40 CFR 70.6(g)]
Permit 06175TI I
Page 41
The Permittee shall be subject to the following provisions with respect to emergencies:
1.An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the control of the
facility,including acts of God,which situation requires immediate corrective action to restore normal operation,and
that causes the facility to exceed a technology-based emission limitation under the permit,due to unavoidable
increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent
caused by improperly designed equipment,lack of preventive maintenance,careless or improper operation,or operator
error.
2.An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based
emission limitations if the conditions specified in 3.below are met.
3.The affirmative defense of emergency shall be demonstrated through properly signed contempora us operating logs or
other relevant evidence that include information as follows:
a. an emergency occurred and the Permittee can identify the cause(s)of the emergency;
b. the permitted facility was at the time being properly operated;
c. during the period of the emergency the Permittee took all reasonable steps to e 1 els of e 'ss' ns that
exceeded the standards or other requirements in the permit;and
d. the Permittee submitted notice of the emergency to the DAQ within two r n ays the time when emission
limitations were exceeded due to the emergency. This notice must conta' descri 'ono mergency,steps
taken to mitigate emissions,and corrective actions taken.
4.In any enforcement proceeding,the Permittee seeking to establish the occ ence of a merg cy has the burden of
proof.
5.This provision is in addition to any emergency or upset provision contained i ny appl able requirement specified
elsewhere herein.
K. Permit Renewal[15A NCAC 2Q.0508(e)and 2Q.0513(
This permit is issued for a fixed term of five years for faciies s ly�t to 'tle IV requirements and for a term not to
exceed five years in the case of all other facilities. This permit sha xpire the end of its term. Permit expiration
terminates the facility's right to operate unless a complete renewal a p on is submitted at least nine months before the
date of permit expiration. If the Permittee or applicant has complied with 15A NCAC 2Q.0512(b)(1),this permit shall not
expire until the renewal permit has been is ued or denied. All terms and conditions of this permit shall remain in effect
until the renewal permit has been issue denied.
L. Need to Halt or Reduce Activi t a Defense[15A Nf'AC 2Q.0508(i)(4)]
It shall not be a defense for a tte an enforcement action that it would have been necessary to halt or reduce the
permitted activity in order i liance with the conditions of this permit.
M. Duty to Provide Information(submi al of information) [15A NCAC 2Q.0508(i)(9)]
1.The Permittee shall furnish to the DAQ,in a timely manner,any reasonable information that the Director may request in
writin to fie'ermine whether cause exists for modifying,revoking and reissuing,or terminating the permit or to
determir ompliance with thi permit.
2.The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are requested
tpbneF Director. r information claimed to be confidential,the Permittee may furnish such records directly to the EPA
o equealong th a claim of confidentiality.
N. Duty to Supplement[I5ANCAC 2Q.0507(f)]
The Permittee,upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the
permit applivon,shall promptly submit such supplementary facts or corrected information to the DAQ. The Permittee
shall also provide additional information as necessary to address any requirement that becomes applicable to the facility
after the date a complete permit application was submitted but prior to the release of the draft permit.
O. Retention of Records[15A NCAC 2Q.0508(f)and 2Q.0508(1)]
The Permittee shall retain records of all required monitoring data and supporting information for a period of at least five
years from the date of the monitoring sample,measurement,report,or application. Supporting information includes all
calibration and maintenance records and all original strip-chart recordings for continuous monitoring information,and
copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for
expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made
available to DAQ personnel for inspection upon request.
Permit 06175TI I
Page 42
P. Compliance Certification[15A NCAC 2Q.0508(n)]
The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,61 Forsyth
Street,Atlanta,GA 30303)postmarked on or before March 1 a compliance certification(for the preceding calendar year)
by a responsible official with all federally-enforceable terms and conditions in the permit,including emissions limitations,
standards,or work practices. It shall be the responsibility of the current owner to submit a compliance certification for the
entire year regardless of who owned the facility during the year. The compliance certification
shall comply with additional requirements as may be specified under Sections 114(a)(3)or 504(b)of the Federal Clean Air
Act. The compliance certification shall specify:
1.the identification of each term or condition of the permit that is the basis of the certification;
2.the compliance status(with the terms and conditions of the permit for the period covered by the c ication);
3.whether compliance was continuous or intermittent;and
4.the method(s)used for determining the compliance status of the source during the certific erio .
Q. Certification by Responsible Official[15A NCAC 2Q.05201
A responsible official shall certify the truth,accuracy,and completeness of any app ati orm port,or compliance
certification required by this permit. All certifications shall state that based on' fo ation belief formed after
reasonable inquiry,the statements and information in the document are true, te, nd coin te.
R. Permit Shield for Applicable Requirements[15A NCAC 2Q.0512]
1.Compliance with the terms and conditions of this permit shall be deemed co iance h applicable requirements,
where such applicable requirements are included and speci ally identified in t as of the date of permit
issuance.
2.A permit shield shall not alter or affect:
a. the power of the Commission,Secretary of tlOk' r vernor under NCGS 143-215.3(a)(12),or EPA
under Section 303 of the Federal Clean Air Act;
b. the liability of an owner or operator of a facility for any viola of applicable requirements prior to the effective
date of the permit or at the time of permit issuanc�
c. the applicable requirements under Title IV;or �
d. the ability of the Director or the EPA under Sec 114 of the Federal Clean Air Act to obtain information to
determine compliance of the facilitV4th its rmit.
3.A permit shield does not apply any change made at acility that does not require a permit or permit revision made
under 15A NCAC 2Q.0523.
4.A permit shield does not extend to minor permit modifications made under 15A NCAC 2Q.0515.
S. Termination,Modification,ind Revocation of the Permit[I 5A NCAC 2Q.0519]
The Director may terminate,modify,or revoke and reissue this permit if:
1.the information contained in the application or presented in support thereof is determined to be incorrect;
2.the conditions undNwhich the permit or permit renewal was granted have changed;
3.violations of conditions contained in the permit have occurred;
4.the EPA requ*tsts tli t theVORmit be revoked under 40 CFR 70.7(g)or 70.8(d);or
5.AMirector finds that termination,modification,or revocation and reissuance of the permit is necessary to carry out the
purpose of NCGSChapter 143,Article 21B.
T. Insisnificant Acti Wes[15A NCAC 2Q.0503]
Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from
any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with
any applicable requirement. The Permittee shall have available at the facility at all times and made available to an
authorized representative upon request,documentation,including calculations,if necessary,to demonstrate that an
emission source or activity is insignificant.
U. Property Rights[15A NCAC 2Q.0508(i)(8)]
This permit does not convey any property rights in either real or personal property or any exclusive privileges.
V. Inspection and Entry[15A NCAC 2Q.0508(1)and NCGS 143-215.3(a)(2)]
1.Upon presentation of credentials and other documents as may be required by law,the Permittee shall allow the DAQ,or
Permit 06175TI I
Page 43
an authorized representative,to perform the following:
a. enter the Permittee's premises where the permitted facility is located or emissions-related activity is conducted,or
where records are kept under the conditions of the permit;
b. have access to and copy,at reasonable times,any records that are required to be kept under the conditions of the
permit;
c. inspect at reasonable times and using reasonable safety practices any source,equipment(including monitoring
and air pollution control equipment),practices,or operations regulated or required under the permit;and
d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of assuring
compliance with the permit or applicable requirements at reasonable times.
Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the ermittee under
Section 114 or other provisions of the Federal Clean Air Act.
2.No person shall refuse entry or access to any authorized representative of the DAQ who requ n for purposes of
inspection,and who presents appropriate credentials,nor shall any person obstruct,hamper,or in e with any such
authorized representative while in the process of carrying out his official duties. Refusal of entry or ac s ay
constitute grounds for permit revocation and assessment of civil penalties.
W. Annual Fee Payment[15A NCAC 2Q.0508(i)(10)]
1.The Permittee shall pay all fees in accordance with 15A NCAC 2Q.0200
2.Payment of fees may be by check or money order made payable to the N. .Departm of En 'ronment and Natural
Resources. Annual permit fee payments shall refer to the permit numbe .
3.If,within 30 days after being billed,the Permittee fails to pay an annual fee, Direct may initiate action to terminate
the permit under 15A NCAC 2Q.0519.
X. Annual Emission Inventory Requirements[15A NCAC 402071
The Permittee shall report by June 30 of each year ' 1 emissions of each air pollutant listed in 15A NCAC 2Q
.0207(a)from each emission source within the facility uring the previous calendar year. The report shall be in or on such
form as may be established by the Director. The ur of the re ortoball be certified by a responsible official of the
facility.
Y. Confidential Information[I 5A NCA9 (110 and 2Q.0508(i)(9)]
Whenever the Permittee submits information Under a claim of confidentiality pursuant to 15A NCAC 2Q.0107,the
Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All requests for
confidentiality must be in accordance with 15YN2Q.0107.
Z. Construction and Operation Permits[15Q.0100 and.0300]
A construction and operating permit shaN,121obtained by the Permittee for any proposed new or modified facility or
emission source which is not exempted AE having a permit prior to the beginning of construction or modification,in
accordance with p 'cable provisions of 15A NCAC 2Q.0100 and.0300.
AA.Standard A lication rm and Re uired Information[15A NCAC 2Q.0505 and.0507]
The Permittee s s mit ications and required information in accordance with the provisions of 15A NCAC 2Q
.0 a d.050 .
BB.Finan ial Responsibility and Compliance History[15A NCAC 2Q.0507(d)(4)]
The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial
compliance history.
CC.Refrigerant Requirements(Stratospheric Ozone and Climate Protection)[15A NCAC 2Q.0501(e)]
1.If the Permittee has appliances or refrigeration equipment,including air conditioning equipment,which use Class I or II
ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40
CFR Part 82 Subpart A Appendices A and B,the Permittee shall service,repair,and maintain such equipment
according to the work practices,personnel certification requirements,and certified recycling and recovery equipment
specified in 40 CFR Part 82 Subpart F.
2.The Permittee shall not knowingly vent or otherwise release any Class I or II substance into the environment during the
repair,servicing,maintenance,or disposal of any such device except as provided in 40 CFR Part 82 Subpart F.
3.The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR'82.166. Reports shall be
Permit 06175TI I
Page 44
submitted to the EPA or its designee as required.
DD.Prevention of Accidental Releases-Section 112(r)[I 5A NCAC 2Q.0508(h)]
If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section I I2(r)of the
Clean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part 68.
EE. Prevention of Accidental Releases General Duty Clause-Section 112(r)(1)-
FEDERALLY-ENFORCEABLE ONLY
Although a risk management plan may not be required,if the Permittee produces,processes,handles,or stores any amount
of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary t revent the
accidental release of such substance and to minimize the consequences of any release.
FF. Title IV Allowances[15ANCAC 2Q.0508(i)(1)] \\
This permit does not limit the number of Title IV allowances held by the Permittee,but the Permittee may u e
allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emission y not
exceed any allowances that the facility lawfully holds under Title IV of the Federal lean Air Act.
GG.Air Pollution Emergency Episode[15A NCAC 213.03001 N/
Should the Director of the DAQ declare an Air Pollution Emergency Episo ,the Pe e will e required to operate in
accordance with the Pemuttee's previously approved Emission Reduction PI or,in the abs cc of an approved plan,with
the appropriate requirements specified in 15A NCAC 2D.0300.
HH.Registration of Air Pollution Sources[15A NCAC 2D.02
The Director of the DAQ may require the Permittee to re i e s ce of air pollution. If the Permittee is required to
register a source of air pollution,this registration and in ation ill be in accordance with 15A NCAC 2D
.0202(b).
11. Ambient Air Quality Standards[15A NCAC 2D.050I(c)]
In addition to any control or manner of operation necessary to meet emission standards specified in this permit,any source
of air pollution shall be operated with such control or in*,'Fh manner that the source shall not cause the ambient air quality
standards in 15A NCAC 2D.0400 to be exceeded at any point beyond the premises on which the source is located. When
controls more stringent than named in the applicable emission standards in this pen-nit are required to prevent violation of
the ambient air quality standar or are required to create an offset,the permit shall contain a condition requiring these
controls.
JJ. General Emissions Testin and Re ort' Re uirements[15A NCAC 2Q.0508(i)(16)]
If emissions testing is required by this per9t or the DAQ or if the Permittee submits emissions testing to the DAQ in
support of a permit application or to demonstrate compliance,the Permittee shall perform such testing in accordance with
15A NCAC N.2600 and�follow the procedures outlined below:
1.The Permittee shall submit a completed Protocol Submittal Form to the DAQ Regional Supervisor at least 45 days prior
to the scheduled tist date. A copy of the Protocol Submittal Form may be obtained from the Regional Supervisor.
2.The Permittee shall notify the Regional Supervisor of the specific test dates at least 15 days prior to testing in order to
afford the DAQ the opportunity to have an observer on-site during the sampling program.
3.During all sampling periods,the Permittee shall operate the emission source(s)under maximum normal operating
conditions or alternative operating conditions as deemed appropriate by the Regional Supervisor or his delegate.
4.The Permigee shall submit two copies of the test report to the DAQ. The test report shall contain at a minimum the
following information:
a. a description of the training and air testing experience of the person directing the test;
b. a certification of the test results by sampling team leader and facility representative;
c a summary of emissions results and text detailing the objectives of the testing program,the applicable state and
federal regulations,and conclusions about the testing and compliance status of the emission source(s);
d. a detailed description of the tested emission source(s)and sampling location(s)process flow diagrams,
engineering drawings,and sampling location schematics should be included as necessary;
e. all field,analytical,and calibration data necessary to verify that the testing was performed as specified in the
applicable test methods;
f, example calculations for at least one test run using equations in the applicable test methods and all test results
Permit 06175T11
Page 45
including intermediate parameter calculations;and
g. documentation of facility operating conditions during all testing periods and an explanation relating these
operating conditions to maximum normal operation. If necessary,provide historical process data to verify
maximum normal operation.
5.The testing requirement(s)shall be considered satisfied only upon written approval of the test results by the DAQ.
6.The DAQ will review emission test results with respect exclusively to the specified testing objectives as proposed by the
Permittee and approved by the DAQ.
KK.Reopening for Cause[15A NCAC 2Q.0517]
1.A permit shall be reopened and revised under the following circumstances:a. additional applicable requirements become applicable to a facility with remaining permit Ah of three or more
years;
b. additional requirements(including excess emission requirements)become applicable to a sour covered by Title
IV;
c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements made in
establishing the emissions standards or other terms or conditions of the pe t;o
d. the Director or EPA determines that the permit must be revised or rev ke o asZer
ompliance with the
applicable requirements. �
2.Any pen-nit reopening shall be completed or a revised permit issued withi 18 month th pplicable requirement is
promulgated. No reopening is required if the effective date of the requir ent is afte piration of the pemrit term
unless the term of the permit was extended pursuant to 15A NCAC 2Q.05 c).
3.Except for the state-enforceable only portion of the permit,the procedures set ou ' NCAC 2Q.0507,.0521,or
.0522 shall be followed to reissue the permit. If the State-enforceable only portion of the permit is reopened,the
procedures in 15A NCAC 2Q.0300 shall be followed.411' a pr ceedings shall affect only those parts of the permit for
which cause to reopen exists.
4.The Director shall notify the Permittee at least 60 days in advanc f the to that the permit is to be reopened,except in
cases of imminent threat to public health or safety the notification period may be less than 60 days.
5.Within 90 days,or 180 days if the EPA ext*ds the response period,after receiving notification from the EPA that a
permit needs to be terminated,modified,or revoked and reissued,the Director shall send to the EPA a proposed
determination of termination,mod'fication,or �ation and reissuance,as appropriate.
LL. Re ortin Requirements for N er ' Equip [15A NCAC 2Q.0508(i)(16)]
The Permittee shall maintain a r cord of operation for permitted equipment noting whenever the equipment is taken from
and placed into operation. DuringVperation the monitoring recordkeeping and reporting requirements as prescribed by the
permit shall be implemented within the monitoring period.
e �
MM.Fu itive Dust tro Requirement[1 A NCAC 2D.0540]-STATE ENFORCEABLE ONLY
As required by NCAC 2D.0540'Particulates from Fugitive Dust Emission Sources,"the Permittee shall not cause or
allow fugit' ust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the
property .undary.If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the
property boundaries fQr six nututes in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or
operator may be required to submit a fugitive dust plan as described in 2D.0540(f).
"Fugitive dust emissions"means particulate matter from process operations that does not pass through a process stack or
vent and that is generated within plant property boundaries from activities such as:unloading and loading areas,process
areas stoc1V1
stock pile working,plant parking lots,and plant roads(including access roads and haul roads).
NN.Specific Permit Modifications[15A NCAC 2Q.0501 and.0523]
1.For modifications made pursuant to 15A NCAC 2Q.0501(c)(2),the Permittee shall file a Title V Air Quality Permit
Application for the air emission source(s)and associated air pollution control device(s)on or before 12 months
after commencing operation.
2.For modifications made pursuant to 15A NCAC 2Q .0501(d)(2),the Permittee shall not begin operation of the air
emission source(s)and associated air pollution control device(s)until a Title V Air Quality Permit Application is
filed and a construction and operation permit following the procedures of Section.0500(except for Rule .0504 of
this Section)is obtained.
3.For modifications made pursuant to 502(b)(10),in accordance with 15A NCAC 2Q.0523(a)(1)(C),the Permittee
Permit 06175TI I
Page 46
shall notify the Director and EPA(EPA-Air Planning Branch,61 Forsyth St.,Atlanta,GA 30303) in writing at
least seven days before the change is made. The written notification shall include:
a. a description of the change at the facility;
b. the date on which the change will occur;
c. any change in emissions;and
d. any permit term or condition that is no longer applicable as a result of the change.
In addition to this notification requirement,with the next significant modification or Air Quality Permit renewal,
the Permittee shall submit a page"E5" of the application forms signed by the responsible official verifying that the
application for the 502(b)(10)change/modification,is true,accurate,and complete. Further to that
modifications made pursuant to 502(b)(10)do not relieve the Permittee from satisfying preco ction
requirements.
00. Mandatory Greenhouse Gas Reporting Requirements[15A NCAC 2Q.0508]
FEDERAL-ENFORCEABLE ONLY
If the Permittee is subject to requirements of 40 CFR 98.2(a),the Permittee shal ubmi all r ired reports to the EPA
Administrator in accordance with 40 CFR 98.
Permit 06175T11
Page 47
ATTACHMENT
List of Acronyms
AOS Alternate Operating Scenario
BACT Best Available Control Technology
Btu British thermal unit
CAA Clean Air Act
CAIR Clean Air Interstate Rule
CEM Continuous Emission Monitor
CFR Code of Federal Regulations
CAA Clean Air Act
DAQ Division of Air Quality
DENR Department of Environment and Natural Resources
EMC Environmental Management Commission
EPA Environmental Protection Agency
FR Federal Register
GACT Generally Available Control Technology
HAP Hazardous Air Pollutant
MACT Maximum Achievable Control Tec gy
NAA Non-Attainment Area
NCAC North Carolina Administrative C de
NCGS North Carolina General Stag
NESHAPS National Emission Stan fo a dous it Pollutants
NOx Nitrogen Oxides
NSPS New Source Perform n�tan d
OAH Office of Administrative Heari s
PM Particulate Matter
PMI0 Particulat Matter with Nomi Aerodynamic Diameter of 10 Micrometers or Less
POS Pri=a perating Scenario
PSD Prev ion of Significant Deterioration
RACT R4onably Available Control Technology
SIC tandard Industrial Classification
SIP S to Implementation Plan
SOZ r Dioxide
tpy ons Per Year
VOC Volatile Organic Compound
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Beverly Eaves Perdue B. Keith Overcash, P.E. Dee Freeman
Governor Director Secretary
June 15, 2010
Mr. Reggie Fountain
Chief Executive Officer
Fountain Powerboats,Inc.
P.O. Drawer 457
Washington,North Carolina 27889
Dear Mr. Fountain:
SUBJECT: Air Quality Permit No. 06175T11
Facility ID: 0700122
Fountain Powerboats,Inc.
Washington
Beaufort County
Fee Class: Title V
In accordance with your completed A r Quality Pere t pplication for renewal of a Title V permit,
we are forwarding herewith Air Quality Permit No. 06175T11 to Fountain Powerboats, Inc., Washington,
Beaufort County, North Carolina authorizing t eeConstruction and operation, of the emission source(s) and
associated air pollution control devi�e(s) specifie n. Additionally, any emissions activities determined
from your Air Quality Permit Applications being insignificant per 15A North Carolina Administrative Code
2Q .0503(8) have been listed lfor informational purposes as an "ATTACHMENT." Please note the
requirements for the annual compliance certification are contained in General Condition P in Section 3. The
current owner is responsible for submitting a compliance certification for the entire year regardless of
who owned the fWlity during th ea�
As the Dated responsi official it is your responsibility to review,understand, and abide by all of
the terms a con itions of the attached permit. It is also your responsibility to ensure that any person who
operate y emission sourc"nd associated air pollution control device subject to any term or condition of
the a the ermit reviews,understands, and abides by the condition(s)of the attached permit that are
applica t at particular emission source.
If any p , requirements, or limitations contained in this Air Quality Permit are unacceptable to you,
you have the r ght to request a formal adjudicatory hearing within 30 days following receipt of this permit,
identifying the specific issues to be contested. This hearing request must be in the form of a written petition,
Permitting Section One
1641 Mail Service Center,Raleigh,North Carolina 27699-1641 NorthCarolina
2728 Capital Blvd.,Raleigh,North Carolina 27604
Phone: 919-715-6235/FAX 919-733-5317/Internet: www.ncair.org ;Vaturally
An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper
Mr. Reggie Fountain
June 15, 2010
Page 2
conforming to NCGS (North Carolina General Statutes) 15013-23, and filed with both the Office of
Administrative Hearings, 6714 Mail Service Center, Raleigh,North Carolina 27699-6714 and the Division of
Air Quality, Permitting Section, 1641 Mail Service Center, Raleigh, North Carolina 27699-1641. The form
for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative
Hearings. Unless a request for a hearing is made pursuant to NCGS 15013-23,this Air Quality Permit shall be
final and binding 30 days after issuance.
You may request modification of your Air Quality Permit through informal e;anhp uant to NCGS
150B-22. This request must be submitted in writingto the Director and must i tify e spe V
rovisions
or issues for which the modification is sought. Please note that this Air Quality Pe it ill becfinal and
binding regardless of a request for informal modification unless a reques or a is also made under
NCGS 150B-23.
The construction of new air pollution emission source(s) nd associated it pollution control
device(s), or modifications to the emission source(s) and air polluti control device(s) described in this
permit must be covered under an Air Quality Permit issued by the 'vi ' n of Air Quality prior to
construction unless the Permittee has fulfilled the requirements of GS 143-215-108(b) and received
written approval from the Director of the Division of Air Quality to commence construction. Failure to
receive an Air Quality Permit or written appr val prior to commencing construction is a violation of
GS 143-215.108 and may subject the Permitte�to civil or criminal penalties as described in GS 143-
215.114A and 143-215.114B.
This Air Quality Permit shall be cti une , 2010 until May 31, 2015, is nontransferable to
future owners and operators,and sh e subjec\ th nditions and limitations as specified therein.
Should you have any q ions one ing his matter,please contact Ms. Jenny Sheppard at(919) 715-
6259.
erely urs,
Q4tc
onald R. van der Vaart,Ph.D.,P.E.,
Chief
Encl e
c: Gregg le , PA Region 4
Washingto egional Office
Central Files
Insignificant Activities under 15A NCAC 2Q.0503(8),Permit Number 06175T11
Emission Source Emission Source Description
ID
I-1 Solvent cleaning operations
1-2 Resin storage tank(5,500 gallon capacity
ATTACHMENT to cover letter to Air Quality Permit Number 06175T11
Table of Changes
Page(s) Section Description of Change(s)
Cover - -amended all dates and permit revision numbers
-updated language as per latest shell document
TOC - -updated shell titles
All Header -amended permit revision number
All occurrences Testing ref. -updated testing condition, .0515 and.0521 throughout permit
All occurrences 2.1 A -updated monitoring/recordkeeping requirement to current
language
38-46 General Conditions -updated general conditions as pe latest shell language
47 List of Acronyms -updated list to current ir
r
State of North Carolina,
Department of Environment, f
and Natural Resources
Division of Air Quality NCDENR
AIR QUALITY PERMIT
Permit No. Replaces Permit No.(s) Effective Date Expirati Ate
AV
06175TI l June 5, 200 My31, 2015
Until such time as this permit expires or is modified or revoked,the below named Permittee i pe to construct and
operate the emission source(s) and associated air pollution control device(s)sJocified herein,in accor ce with the terms,
conditions, and limitations within this permit. This permit is issued under t provisions of Art' le 21B of Chapter 143,
General Statutes of North Carolina as amended, and Title 15A North Car 'na Administrate Codes (15A NCAC),
Subchapters 2D and 2Q,and other applicable Laws.
Pursuant to Title 15A NCAC, Subchapter 2Q, the Permittee shall not construct, operate, or modify any emission source(s)
or air pollution control device(s)without having first submitted a complete Air Quality Permit Application to the permitting
authority and received an Air Quality Permit,except as provided in this pe
Permittee: I 1`01verboats, Inc.
Facility ID: 00122N�4
1 ��
Facility Site Location: 653 Whichards Beach Road
City, County, State,Zip: Washington,Beaufort County,NC, 27889
r
Mailing Address: P.O. Drawer 457
City, State,Zip: ashington,NC,27889
Applicatio mbL�r� 0700122.09A
Compleett pplicatio ate: December 10, 2009
Primary SIC de: 3732
Division it Q ty, Washington Regional Office
Regiona ffic dress: 943 Washington Square Mall
Washington,NC,27889
Permit ' sued this the 15t day of June, 2010
Donald R. van der Vaart,Ph.D., Chief,Air Permits Section
By Authority of the Environmental Management Commission
Table Of Contents
SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED
AIR POLLUTION CONTROL DEVICE(S)AND APPURTENANCES
SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS
2.1-Emission Source(s) Specific Limitations and Conditions (Including specific
requirements,testing,monitoring, recordkeeping, and reportdre
quirements)
2.2-Multiple Emission Source(s) Specific Limitations and Conds ncluding
specific requirements, testing, monitoring,recordkeepin ng
requirements)
SECTION 3: GENERAL PERMIT CONDITIONS
ATTACHMENT
List of Acronyms
Permit 06175TI I
Page 3
SECTION 1- PERMITTED EMISSION SOURCE (S) AND ASSOCIATED AIR
POLLUTION CONTROL DEVICE (S) AND APPURTENANCES
The following table contains a summary of all permitted emission sources and associated air pollution control devices and a urtenances:
Emission Source Emission Source Description Control Device Control Device
Description
Building No.3 Small Parts Lamination&Mating C-3 Dry filters
(ID No. ES-3)
(MALT Subpart
Building ID No.4 Wood finishing and adhesive spraying C-4 Dry filters
(ID No.ES-04)
(MACT Subpart VVVV
Building ID No. 5 Deck&Hull Lamination C-5 D ters
(ID No. ES-5)
(MACT Subpart
Building ID No. 10 Mold Maintanence C-10 Dry i rs
(113 No.ES-10)
MACT Subpart VVVV
Building ID No. 11 Cruiser Lamination,gel coating C-1 Dry filters
(ID No.ES-11)
(MACT Subpart VVVV
Building ID No. 15 Tooling C-15 ry filters
(ID No.ES-15)
MACT Subpart
Building ID No. 16 Paint Booth#1 0-16 Dry filters
(ID No.ES-16)
Building ID No. 17 Paint Booth#2 C-17 Dry filters
(ID No.ES-17)
Building ID No. 19 Paint Booth C-19 Dry filters
(ID No.ES-19)
Permit 06175TI I
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SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS
2.1- Emission Source(s) and Control Devices(s) Specific Limitations and
Conditions
The emission source(s) and associated air pollution control device(s) and appurtenances listed below are subject to the
following specific terms, conditions, and limitations, including the testing, monitoring, recor ing, and reporting
requirements as specified herein:
A. Building ID No.3 (ID No.ES-3; Small Parts Lamination &Mating)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards ApphV Regulation
Pollutant
(.\ I -
particulate matter E=4.10(P0 67) 'qM NCAC 02D.0515
where P= rocess weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
'04-1
odorous emissions State-enforceable only-odaSous emissions must be 15A NCAC 02D.1806
controlled '
toxic air pollutants State-enforceable only-See Section 2. 15A NCAC 02D .I 100
toxic air pollutants State-enforceab ly- ec Section 2 .3 15A NCAC 02Q .0711
volatile organic less than 5 tons per y ar acility-wide-See Section 2.2.1 15A NCAC 02Q.0317
compounds
volatile organic work pracfice standafd Se ection 2.2.2 15A NCAC 02D.0958
compounds
hazardous air pollutants See Section 2. .1 15A NCAC 02D .I I I I
1. 15A NCAC 02 51 P T CULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
a. Emissions.Qf particulate ma from this source shall not exceed an allowable emission rate as calculated by the
following quation: 5A NCAC 02D.0515(a)]
=4. x P ' Where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Liqu and gaseous fuels and combustion air are not considered as part of the process weight.
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in Section 2.1 A. 1. a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D.0515.
Monitoring [15A NCAC 02Q .0508(f)]
c. Particulate matter emissions from this source shall be controlled by a dry filter system.To assure compliance,the
Permittee shall perform inspections and maintenance. As a minimum,the inspection and maintenance program
shall include:
i. weekly inspections of the filters and noting the condition.
Permit 06175TI I
Page 5
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the6caendar
a not maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the contr within da s of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring by January 3 year for the
preceding six-month period between July and December and July 30 of each alenda ear for the preceding six-
month period between January and June. All instances of deviations the equirements of-this permit must be
clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more th ercent opacity when averaged over a six-minute
period. However,six-minute averaging periods may eed 0 percent not more than once in any hour and not
more than four times in any 24-hour period. In nt e . -minute average exceed 87 percent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the tesAg shall be pe e n accordance with 15A NCAC 02D .2601 and
General Condition JJ. If the resul this test are ab°�ve t e limit given in Section 2.1A.2.a. above,the Permittee
shall be deemed in noncomplia wit 15A NCAC OZ9.0521.
Monitoring [15A NCAC Q . 08(
c. Visible emissions from this§ourc lshall b olled by a dry filter system.To assure compliance,the Permittee
shall perform inspections and maintenance s a minimum,the inspection and maintenance program shall include:
i*
weekly ins e6tions of the filters and noting the condition.
The Permitte be deemed in noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained
Reco ke in A NCA 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. to and fine of inspections;
ii. a results of each inspection;and
iii. th ults of maintenance performed on any filters.
The Pe ittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year for
the preceding six-month period between January and June. All instances of deviations from the requirements of
this permit must be clearly identified.
Permit 06175TI I
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3. 15A NCAC 02D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCEABLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
B. Building ID No. 4 (ID No.ES-4; Wood Finishing and Adhesive Spraying)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate adequate ductwork and properly designed 15A NCAC 02D wN 2
matter collectors w
visible 20 percent opacity 15A NCACM21) 1
emissions
odorous State-enforceable only-odorous emissions must 15A CAC 02D .1806
emissions be controlled i
toxic air State-enforceable only-See Section 2.2.4 15ANC4kCJIOO
pollutants
toxic air State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
pollutants Jer\,
volatile less than 250 tons per year facility-re 1 NCAC 02Q .0317
organic Section 2.2.1
compounds
volatile work practice standards-See ecti 2. 5A NCAC 02D .0958
organic
compounds
hazardous air See Section 2.3.1 15A NCAC 02D .I I I I
pollutants
1. 15A NCAC 02D.0512: RTICULATES F MISCELLANEOUS WOOD PRODUCTS FINISHING
PLANTS /�
a. The Permittee shalTnot u ,allow, permit particulate matter caused by the working,sanding,or finishing of
wood to be discharged from any stack,vent,or building into the atmosphere without providing,as a minimum for
its collection,adequate duct work and properly designed collectors. In no case shall the ambient air quality
starArds be excee d be and the property line.
Monitori [ 5 AC C 02Q .0508(f)]
b. Particulate m ter emissions shall be controlled by adequate ductwork and properly designed collectors. To assure
compliance toe Permittee shall perform inspections and maintenance. As a minimum,the inspection and
maintenance program shall include:
i. weekly inspection of the dry filters noting the condition;and
ii. annual(for each 12 month period following the initial inspection)inspection of the associated ductwork noting
structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
c. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on-site
and made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
Permit 06175TI I
Page 7
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0512 if these records are not maintained.
Reporting [15A NCAC 02Q .0508(f)]
d. The Permittee shall submit the results of any maintenance performed on the filters or ductwork within 30 days of a
written request by the DAQ.
e. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before
January 30 of each calendar year for the preceding six-month period between July and December and July 30 of
each calendar year for the preceding six-month period between January and June. All instances of deviations from
the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged over a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than once in any hour and not
more than four times in any 24-hour period. In no event shall the six-minute average exceed,87 percent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in acco ance wi 5A N C 02D .2601 and
General Condition JJ. If the results of this test are above the limit giv in Section a. above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlle a filter system.To assure compliance,the Permittee
shall perform inspections and maintenance. As 'mu n ection and maintenance program shall include:
i. weekly inspections of the filters and noting e conditio
The Permittee shall be deemed in noncomp ' c th 15A N D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02 b8m]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made av ' able to an authorized representative upon request. The logbook shall record the
following:
i. the date and time ff in cti s;
ii. the results of each inspection;an
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Re l) in [15A NCAC 02Q. 5508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
en request by the DAQ.
f. The Permitta�shall submit a summary report of the monitoring postmarked on or before January 30 of each
Ne dar year*the preceding six-month period between July and December and July 30 of each calendar year for
the recediir�six-month period between January and June. All instances of deviations from the requirements of
this pely must be clearly identified.
3. 15A NCAC 02D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCEABLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175T11
Page 8
C. Building ID No. 5 (ID No. ES-5; Deck& Hull Lamination)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0 67) 15A NCAC 02D.0515
where P= rocess weight in tons per hour
visible emissions 20 percent opacity 15A JC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be A 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A NCAC 02V 100
toxic air pollutants State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
volatile organic less than 250 tons per year facility-wide-Seef1011%2.\. 15A NCAC 02Q.0317
compounds
volatile organic work practice standards-See Section 2.2.2 15A NCAC 02D.0958
compounds
hazardous air pollutants See Section 2.3.1 15A NCAC 02D.I I 11
1. 15A NCAC 02D .0515: PARTICULATES FROM MI9CEL E INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this Ace shall not ex e allowable emission rate as calculated by the
following equation: [15A NCAC 02D a)]
E=4.10 x P 0.67 Whe E=allo le a ion rate in pounds per hour
oc ss t in tons per hour
Liquid and gaseous fuels co ustio 'r not considered as part of the process weight.
Testing [15A N 021) .2601
b. If emissions t is required he ng shall be performed in accordance with General Condition JJ. If the
results oft ' est are above the t given in Section 2.1 C. 1.a. above,the Permittee shall be deemed in
noncom lianc 15A N 2D .0515.
Mo 15A 02 .0508
c. Particulate matter emis ons from this source operation shall be controlled by a dry filter system.To assure
compliance,the Permittee shall perform inspections and maintenance. As a minimum,the inspection and
maintenance program shall include:
i. eekly inspections of the filters and noting the condition.
The ttee shall be deemed in noncompliance with 15A NCAC 02D.0515 if the filters are not inspected and
main tai if.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Permit 06175TI I
Page 9
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged r a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than o n a hour and not
more than four times in any 24-hour period. In no event shall the six-minute average eed rcent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with 15A NCAC 02D .2601 and
General Condition JJ. If the results of this test are above the limit given in Section 2.1 C .a. above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by airy filter sy\stemS.W. re compliance,the Permittee
shall perform inspections and maintenance. As a minimum,the inspection and maintenance program shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncomplianc h 15A NCA 2D.0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .05tau
d. The results of inspection and maintenak��e J
all be maintained in a logbook(written or electronic
format)on site and made availabl resentative upon request. The logbook shall record the
following:
i. the date and time of inspection ,
ii. the results of each injpection aan
iii. the results of mai enance pfor ermed on Xters.
The Permittee shal med' noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q.0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall sjot a summary report of the monitoring postmarked on or before January 30 of each
calendar year for4ke pffceding six-month period between July and December and July 30 of each calendar year for
the preceding six- nth period between January and June. All instances of deviations from the requirements of
this permit muSWe clearly identified.
r
3. 15A NCA D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCE BLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175TI I
Page 10
D. Building ID NO. 10 (ID No.ES-10; Mold Maintanence)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0_67) 15A NCAC 02D.0515
where P=process weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15A NCAC 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A CAC 0213 .1100
toxic air pollutants State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
volatile organic less than 250 tons per year facility-wide-See Section 2.2.1 1 NCAC 02Q .0317
compounds
volatile organic work practice standards-See Section 2.2.2 NCAC 02D.0958
compounds
hazardous air pollutants See Section 2.3.1 15A NCAC 02D.1111
1. 15A NCAC 02D.0515: PARTICULATES FRO E E S INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this sqAke s 11 not excee allowable emission rate as calculated by the
following equation: [15A NCAC 02D. 5(a)
E=4.10 x P 0.67 Wher llo b e Sion rate in pounds per hour
P rocess weight in tons per hour
Liquid and gaseous fuel d co us o air a of considered as part of the process weight.
Testing [15A NCAC 02D.260
b. If emissions testing is required,the ng shall be performed in accordance with General Condition JJ. If the
results of this test are above the-limit given in Section 2.1.D.l.a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0515.
Monit�ng [15ANCAC 02Q.0508(f)]
c. Particulate mattekemissions from this source shall be controlled by a dry filter system. To assure compliance,the
'or
mittee shall/pe?rfArm inspections and maintenance. As a minimum,the inspection and maintenance program
shall include.i. weekly insns of the filters and noting the condition.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Permit 06175TI I
Page 11
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged r a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than o n a hour and not
more than four times in any 24-hour period. In no event shall the six-minute average eed rcent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with 15% CAC 02D .2601 and
General Condition JJ. If the results of this test are above the limit giv in Section 2.1. .2.a.above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by dry filter system.To Are compliance,the Permittee
shall perform inspections and maintenance. As a mini , e inspection and maintenance program shall include:
i. weekly inspections of the filters and noting the c itio .
The Permittee shall be deemed in noncomplianc 1 2D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .050 (f)
d. The results of inspection and maintena the rs all be maintained in a logbook(written or electronic
format)on site and made availaqan
ri resentative upon request. The logbook shall record the
following:
i. the date and time of inspect
ii. the results of each inspectio
iii. the results of maintenance performed on any filters.
The Permittee;al deemed' noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q.0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall sjot a summary report of the monitoring postmarked on or before January 30 of each
calendar year for e plEceding six-month period between July and December and July 30 of each calendar year for
the preceding six- nth period between January and June. All instances of deviations from the requirements of
this permit muSWe clearly identified.
r
3. 15A NCA D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCE BLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175T11
Page 12
E. Building ID No. 11 (I1)No.ES-11; Cruiser Lamination)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0 67) 15A NCAC 02D.0515
where P= rocess weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15 C C 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15 WC2*'FO711
D .1100
toxic air pollutants State-enforceable only-See Section 2.2.3 15
Ir
volatile organic less than 250 tons per year facility-wide-See Section 4n.1 15A NQAC 02Q.0317
compounds
volatile organic work practice standards-See Section 2.2.2 15 NCAC 02D.0958
compounds
hazardous air pollutants See Section 2.3.1 15A NCAC 02D.I I 11
1. 15A NCAC 02D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this source hall not exc d an owable emission rate as calculated by the
following equation: [15A NCAC 02D.051 ]
E=4.10 x P 11.61 Where — bl ml a in pounds per hour
ro s i t in tons per hour
Liquid and gaseous fuels a mb b%ir e onsidered as part of the process weight.
Testing [15A NCAC 921) . O1
b. If emissions testing is required, e testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the li t iven in Section 2.1 E.La. above,the Permittee shall be deemed in
noncompliance with 15 NCA 00515.
Monitoring [I SA NCAC 0 508(f)]
c. Particulate matter emissions om this source shall be controlled by a dry filter system.To assure compliance,the
Permittee shall perm inspections and maintenance. As a minimum,the inspection and maintenance program
shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q.0508(f)]
Permit 06175TI I
Page 13
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged o er a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than once i y hour and not
more than four times in any 24-hour period. In no event shall the six-minute average ex 8 ercent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance th A C 02D .2 01 and
General Condition JJ. If the results of this test are above the limit given in S tion 2. .2. ab ve,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by a dry filter cyst .To as e compliance,the Permittee
shall perform inspections and maintenance. As a minim ,the inspection tenance program shall include:
i. weekly inspections of the filters and noting the co 1
The Permittee shall be deemed in noncompliance wit*
it A CAC 02D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]'
d. The results of inspection and maintenance for the dry filters slal e maintained in a logbook(written or electronic
format)on site and made available to^uthorized represe ive upon request. The logbook shall record the
following: \\
i. the date and time of inspections; v
ii. the results of each inspection;and
iii. the results of maintenance pL`rfo on a 1 ters.
The Permittee shall be eemed in noncom i e with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [1 SCASA 02Q .0508(f)]
e. The Perini sha11submi theLe,Its of any maintenance performed on the control devices within 30 days of a
written uest y t e DAQ.
f. The Permi e shall submit a ary report of the monitoring postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year for
precedinNix onth period between January and June. All instances of deviations from the requirements of
this permit st b early identified.
3. 15A N C 022 806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORC LE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175T11
Page 14
F. Building ID No. 15(ID No.ES-15; Tooling)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0_67) 15A NCAC 02D.0515
where P= rocess weight in tons per hour
visible emissions 20 percent opacity 15A N4kC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15A NCAC 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A NCAC 0 100
toxic air pollutants State-enforceable only-See Section 2.2.3 15 CAC 02Q .0711
volatile organic less than 250 tons per year facility-wide-See S 2. 1 1 N C 02Q.0317
compounds
volatile organic work practice standards-See Section 2.2.2 NCAC 02D.0958
compounds
hazardous air pollutants See Section 2.3.1 15A NCAC 02D.1111
1. 15A NCAC 02D.0515: PARTICULATES FRO C E US INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this sqo
ce all not excee allowable emission rate as calculated by the
following equation: [15A NCAC 02D. 15(a
E=4.10 x P 11.67 Where —allowab sion rate in pounds per hour
P= roces eig n tons per hour
Liquid and gaseous fuels d co usti air ar of considered as part of the process weight.
w
Testing [15A NCAC 02D .26
b. If emissions testing is required,th esting shall be performed in accordance with General Condition JJ. If the
results of this test are abov&he 'mi iven in Section 2.1.F.l.a. above,the Permittee shall be deemed in
noncompliance wi 15A CAC D .0515.
Monitoring [15A CAC 02 .0508(f)]
c. Particulate matter emissions from this source shall be controlled by a dry filter system.To assure compliance,the
rmittee shall perform inspections and maintenance. As a minimum,the inspection and maintenance program
hall includ�e�
i. weekly in ctions of the filters and noting the condition.
The Permitt*efshall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Permit 06175TI I
Page 15
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged r a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than on in a hour and not
more than four times in any 24-hour period. In no event shall the six-minute averag eed rcent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with 15A NCAC 02D .2601 and
General Condition JJ. If the results of this test are above the limit given in Section 2.1.F.2.a. above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by airy filter system I o as re compliance,the Permittee
shall perform inspections and maintenance. As a minimum,the inspection and maintenance program shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncompliant 15A NCA 2D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(flf�
d. The results of inspection and maintenance for the dry filters)all be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspection ,
ii. the results of each injpection;an
iii. the results of mai enance performed on a filters.
The Permittee shal med' noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q.0508 (f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall sjot a summary report of the monitoring postmarked on or before January 30 of each
calendar year for4ke pffceding six-month period between July and December and July 30 of each calendar year for
the preceding six- nth period between January and June. All instances of deviations from the requirements of
this permit muSWe clearly identified.
r
3. 15A NCA D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCE BLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175TI I
Page 16
G. Building ID No. 16(ID No.ES-16; Paint Booth#1)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0_67) 15A NCAC 02D.0515
where P=process weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15A NCAC 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A NCAC 0TY 100
toxic air pollutants State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
Volatile organic less than 250 tons per year facility-wide-See S c 2.2.1 1 N C 02Q.0317
compounds
Volatile organic work practice standards-See Section 2.2.2 NCAC 02D.0958
compounds
1. 15A NCAC 02D.0515: PARTICULATES FROM MI L EOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this source of e e A'allowable emission rate as calculated by the
following equation: [15A NCAC 02D.0515(a)]
E=4.10 x P 0.67 Where E=allowable emission rafe in pounds per hour
=pr e we �htn twe per hour
Li uid and aseous fuels and co stion air arsidered as part of the process weight.
Testing [15A NCAC 02D .2601
b. If emissions testing is required,the testing be performed in accordance with General Condition JJ. If the
results of this testjLt abdVe the limit gi%*in Section 2.1.G.l.a. above,the Permittee shall be deemed in
noncompliance th A CAC 0 515.
Monitorin A�1CAC Q 8(f)]
c. Particulate matt emissions in this source shall be controlled by a dry filter system.To assure compliance,the
Permittee Aall perform inspections and maintenance. As a minimum,the inspection and maintenance program
shall in u
i. eek inspections of the filters and noting the condition.
The rmitte shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
Permit 06175TI I
Page 17
written request by the DAQ.
f The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged over a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than once in ny hour and not
more than four times in any 24-hour period. In no event shall the six-minute average exceed percent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .0501(c)(8)]
b. If emissions testing is required,the testing shall be performed in accordance with 15 C 02D .2 and
General Condition JJ. If the results of this test are above the limit given in S 1 1. .a.above,t e Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by a dry filter s ern.To ass pliance,the Permittee
shall perform inspections and maintenance. As a minimum,the inspecti and ma tenance program shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncompliance withI%CAC 02D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to authorized _representative upon request. The logbook shall record the
following: \v.
i. the date and time of inspections.\
ii. the results of each inspection;and
iii. the results of maintena performed on any firs.
The Permittee shall t de ed in noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [l5A NCAC 02Q .05 (f)
e. The Permittee shall submit the results 6f any maintenance performed on the control devices within 30 days of a
written reqigt by`he DAQ.
f. The Permittee shall submit a 3rimary report of the monitoring postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year for
the preceding six-month period between January and June. All instances of deviations from the requirements of
AIl'ls permit must be clearly identified.
3. 15A NCAC 02D�V- CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCEABLW ONLY
a. The Pei'ihittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175TI I
Page 18
H. Building ID No. 17(ID No.ES-17; Paint Booth#2)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0_67) 15A NCAC 02D.0515
where P=process weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15A NCAC 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A NCAC 0TY 100
toxic air pollutants State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
volatile organic less than 250 tons per year facility-wide-See S c 2.2.1 1 N C 02Q.0317
compounds
volatile organic work practice standards-See Section 2.2.2 NCAC 02D.0958
compounds
1. 15A NCAC 02D.0515: PARTICULATES FROM NEOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this source(hallot exc an allowable emission rate as calculated by the
following equation: [15A NCAC 02D.0514k]
E=4.10 x P 11.67 Whek!e7sti
able emissiote in pounds per hour
c weight in tons per hour
Liquid and gaseous fuels a t not considered as part of the process weight.
Testing [15A NCAC�D . 1
b. If emissions testing is required, all be performed in accordance with General Condition JJ. If the
results of this test are above the li ven in Section 2.LH.l.a. above,the Permittee shall be deemed in
noncomplia cc with 15A AA 2 .0515.
Moni [l5-A NCAC 02 .0508(f)]
c. Particulate matter a ssions from this source shall be controlled by a dry filter system.To assure compliance,the
Permittec shall p rfor spections and maintenance. As a minimum,the inspection and maintenance program
shall include:
i. weekly inspections of the filters and noting the condition.
The PefYi*tee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
main.
Recordkeeving [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Permit 06175TI I
Page 19
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring by January 30 of each calendar year for the
preceding six-month period between July and December and July 30 of each calendar year for the preceding six-
month period between January and June. All instances of deviations from the requirements of this permit must be
clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged r a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than o n a hour and not
more than four times in any 24-hour period. In no event shall the six-minute average eed rcent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with 152.1. 2.a.
AC 02D .2601 and
General Condition JJ. If the results of this test are above the limit giv in S_ect'on above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by airy filter system. o Are compliance,the Permittee
shall perform inspections and maintenance. As a minimum,the inspection and maintenance program shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncomplianc 15A NCA 2D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f;11tN1
d. The results of inspection and maintenance for the dry felt irsall be maintained in a logbook(written or electronic
format)on site and made availabl to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspection ,
ii. the results of each injpection;an
iii. the results of mai enance performed on a filters.
The Permittee shal med in noncompliance with 15A NCAC 02D .0521 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q.0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall sjot a summary report of the monitoring postmarked on or before January 30 of each
calendar year for4ke pffceding six-month period between July and December and July 30 of each calendar year for
the preceding six- nth period between January and June. All instances of deviations from the requirements of
this permit muSWe clearly identified.
r
3. 15A NCA D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFORCE BLE ONLY
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175T11
Page 20
I. Building ID No. 19(ID No.ES-19; Paint Booth#3)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
particulate matter E=4.10(P0_67) 15A NCAC 02D.0515
where P=process weight in tons per hour
visible emissions 20 percent opacity 15A NCAC 02D.0521
odorous emissions State-enforceable only-odorous emissions must be 15A NCAC 02D.1806
controlled
toxic air pollutants State-enforceable only-See Section 2.2.4 15A NCAC 0TY 100
toxic air pollutants State-enforceable only-See Section 2.2.3 15A NCAC 02Q .0711
volatile organic less than 250 tons per year facility-wide-See S c 2.2.1 1 N C 02Q .0317
compounds
volatile organic work practice standards-See Section 2.2.2 NCAC 02D.0958
compounds
1. 15A NCAC 02D.0515: PARTICULATES FROM MI L EOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this source of e e a llowable emission rate as calculated by the
following equation: [15A NCAC 02D.0515(a)]
E=4.10 x P 0.67 Where E=allowable emission rafe in pounds per hour
=pr e we �htn toug per hour
Li uid and aseous fuels and co stion air arsidered as part of the process weight.
Testing [15A NCAC 02D .2601
b. If emissions testing is required,the testing be performed in accordance with General Condition JJ. If the
results of this test,&abdVe the limit givext in Section 2.1.I.1.a. above,the Permittee shall be deemed in
noncompliance th A CA` 515.
Monitorin A�1CAC 02Q .05b8(f)]
c. Particulate matt emissions from this source shall be controlled by a dry filter system.To assure compliance,the
Permittee Aall perform inspections and maintenance. As a minimum,the inspection and maintenance program
shall in u
i. eek inspections of the filters and noting the condition.
The rmitte shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspections;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the filters are not inspected and
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
Permit 06175TI I
Page 21
written request by the DAQ.
f The Permittee shall submit a summary report of the monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged over a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than once in ny hour and not
more than four times in any 24-hour period. In no event shall the six-minute average exceed percent opacity.
[15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with 15 C 02D .2601 and
General Condition JJ. If the results of this test are above the limit given in .1. . .above,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. Visible emissions from this source shall be controlled by a dry filters em.To assu pliance,the Permittee
shall perform inspections and maintenance. As a minimum,the inspecti and ma tenance program shall include:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncompliance with CAC 02D .0521 if the filters are not inspected and
maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for th dry filters shall be maintained in a logbook(written or electronic
format)on site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of inspection
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed Ttnonc plian with 15A NCAC 02D.0521 if the filters are not inspected and
maintained.
Reporting [15A A C 02Q .0508(01
e. The Permittee shasu nit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
f. The Permittee shall submit a summary report of the monitoring postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year for
the preceding six-month period between January and June. All instances of deviations from the requirements of
this permit must be clearly identified.
3. 15A D.1CONTROL AND PROHIBITION OF ODOROUS EMISSIONS—STATE
ENFO EA ONLY
a. The Pe ittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility
from causing or contributing to objectionable odors beyond the facility's boundary.
Permit 06175TI I
Page 22
2.2- Multiple Emission Source(s) Specific Limitations and Conditions
A. All emission sources.
The following table provides a summary of limits and standards for the emission sources in Part I:
Pollutant Source Regulation
volatile organic compounds facility-wide 15A NCAC 2Q .0317
volatile organic compounds facility-wide 15A NCAC 2D .0958
toxic air pollutants facility-wide State Enforceable Only
15A NCAC 2D .1100
toxic air pollutants facility-wide State ea cble Only
15A AC 0711
1. 15A NCAC 2Q.0317:AVOIDANCE CONDITIONS(PSD Avoidanc
a. In order to avoid applicability of this regulation,facility-wide emission all be 1 s than 250 tons of VOCs per
consecutive 12-month period. [15A NCAC 2D.0530]
Monitoring/Recordkeeping[15A NCAC 2Q .0508 A^
b. Calculations of VOC emissions per month shall b ade at the enkof each month. VOC emissions shall be
determined by multiplying the total amount of e h e of VOC-containing material consumed during the month
by the VOC content of the material. The Pew e shall be deemed in noncompliance with 15A NCAC 2Q .0317
if the amounts of VOC containing material�ar,
mp
n onitored and recorded.
c. Calculations and the total amount o fQC in i ha recorded monthly in a logbook(written or electronic
format).The Permittee shall be deemed-in non e with 15A NCAC 2Q .0317 if the VOC emissions exceed
this limit.
Reporting [15A NCAC<050 (f)]
d. The Permittee shall submit a semi-annual summary report,acceptable to the Regional Air Quality Supervisor,of
monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the
preceding six-month period,be eeflely and December,and July 30 of each calendar year for the preceding six-
month period between January ar June. The report shall contain the following:
i. The month C emissions for the previous 17 months.The emissions must be calculated for each of the 12-
nth perio over the previous 17 months.
Permit 06175TI I
Page 23
2. 15A NCAC 2D.0958:WORK PRACTICES FOR SOURCES OF VOLATILE ORGANIC COMPOUNDS
a. Pursuant to 15A NCAC 213.0958 and 2D .0902,for all sources that use volatile organic compounds(VOC)as
solvents,carriers,material processing media,or industrial chemical reactants,or in similar uses that mix,blend,or
manufacture volatile organic compounds,or emit volatile organic compounds as a product of chemical reactions,
and whose emissions of VOC are greater than 15 pounds per day;the Permittee shall:
(1)store all material,including waste material,containing volatile organic compounds in tanks or in containers
covered with a tightly fitting lid that is free of cracks,holes,or other defects,when not i use,
(2)clean up spills of volatile organic compounds as soon as possible following proper s procedures,
(3)store wipe rags containing volatile organic compounds in closed containers,
(4)not clean sponges,fabric,wood,paper products,and other absorbent mat er<th v e organic
compounds,(5)transfer solvents containing volatile organic compounds used to clean supp and other in
equipment into closable containers and close such containers immediately a'leach use,or trans er,such
solvents to closed tanks,or to a treatment facility regulated under section 402 of the Clean Water Act,
(6)clean mixing,blending,and manufacturing vats and containers containing volatile organic compounds by
adding cleaning solvent and close the vat or container before agitating the cleaning solvent.The spent
cleaning solvent shall then be transferred into a closed container,Xclosed tank or a treatment facility regulated
under section 402 of the Clean Water Act. [15A NCAC 2D.0958(c
1J
b. When cleaning parts with a solvent containing a volatil is compound,the Permittee shall:
(1)flush parts in the freeboard area,
(2)take precautions to reduce the pooling of ent ii jhe parts,
(3)tilt or rotate parts to drain solvent and allow a mini of 1 econds for drying or until all dripping has
stopped,whichever is longer,
(4)not fill cleaning machines above the fill line,
(5)not agitate solvent to the point ing splashing. [15A NCAC 2D.0958(d)]
Monitoring
c. To assure compliance with ragra an (b ve,the Permittee shall,at a minimum,perform a visual
inspection once per mont a era ns an rocesses utilizing volatile organic compounds and shall
immediately initiate any co ctiv actions re q red to meet the requirements of paragraphs(a)and(b)above.The
inspections shall be conducte i normal operations.If the required inspections are not conducted the
permittee shall betl m to;beinoncompliance with 15A NCAC 2D .0958.
Recordked. The results of the inspectionbe maintained in a logbook(written or electronic format)on-site and made
available to an authorized reative upon request. The logbook shall record the following:
i. the date and tim� ch inspection;and
the results of eac spection noting whether or not noncompliant conditions were observed and whether or not
corrective act' s taken to restore compliance.
f th required r4fords are not maintained the permittee shall be deemed to be in noncompliance with 15A NCAC
2D . 958.
Reuort g
e. The Permittee shall submit a summary report of the observations by January 30 of each calendar year for the
preceding six-month period between July and December and July 30 of each calendar year for the preceding six-
month period between January and June. All instances of deviations from the requirements of this permit must be
clearly identified.
Permit 06175TI I
Page 24
3. 15A NCAC 2Q.0711: TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT
a. Pursuant to 15A NCAC 2Q.0711 `Emission Rates Requiring a Permit,"for each of the below listed toxic air
pollutants(TAPS),the Permittee has made a demonstration that facility-wide actual emissions do not exceed the
Toxic Permit Emission Rates(TPERs)listed in 15A NCAC 2Q .0711. The facility shall be operated and
maintained in such a manner that emissions of any listed TAPS from the facility,including fugitive emissions,will
not exceed TPERs listed in 15A NCAC 2Q .0711.
b. A permit to emit any of the below listed TAPS shall be required for this facility if actual emissions from all sources
will become greater than the corresponding TPERs.
c. PRIOR to exceeding any of these listed TPERs,the Permittee shall be responsible foolgairdn ermit to emit
TAPS and for demonstrating compliance with the requirements of 15A NCAC 21). 0 " trol o oxic Air
Pollutants".
d. In accordance with the approved application,the Permittee shall maintain records of erat a 'nformation
demonstrating that the TAP emissions do not exceed the TPERs as listed below:
TPERs Limits 'ons
Pollutant Carcinogens Chronic Toxica Acute Systems cants Acute Irritants
(CAS Number) (lb/yr) (lb/day) (lb/hr) (lb/hr)
Ethyl Acetate
(141-78-6) 36
Methyl Ethyl Ketone 78 22.4
(78-93-3)
Methyl Isobutyl Ketone
(108-10-1) 7.6
Toluene 98 14.4
(108-88-3)
Xylene 57 16.4
(1330-20-7)
Formaldehyde
0.04
(50-0-0)
n-Hexane
(110-54-3) 23
4. TOXI R P LLU T EMISSIONS LIMITATION AND REQUIREMENT
a. ant to 15A NCA 2D.1100 and in accordance with the approved application for an air toxic compliance
emo stration,the following permit limit shall not be exceeded:
01
EMISS N SO RCE TOXIC AIR POLLUTANT EMISSION LIMIT
Building N#3 (ID No.ES-3), Styrene(100-42-5) 82.6 lb/hr
Building No. 5 (ID No.ES-5),
Building No. 11 (ID No.ES-11),
Building No. 15 (ID No.ES-15)
Building No.4(ID No.ES-4) Methylene Chloride(75-09-2) 1.41 lb/hr
Building Nos. 16, 17,and 19 Styrene(100-42-5) 1.00 lb/hr
(ID Nos.ES-16, 17,and 19)
b. For compliance purposes,within 30 days after each calendar year quarter the following shall be reported to the
Regional Supervisor,DAQ:
i. The maximum emission rate of each TAP in pounds per hour for the sources listed in 2.2.4.a.
Permit 06175TI I
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STATE ENFORCEABLE ONLY
5. 15A NCAC 20.0705: EXISTING FACILITES AND SIC CALLS for TOXIC AIR POLLUTANT
EMISSIONS LIMITATION REQUIREMENT
a. As of March 24,2005,emissions of toxic air pollutants have been demonstrated on a facility-wide basis
(excluding those sources exempt under 15A NCAC 2Q .0702 "Exemptions")that each of the toxic air pollutants
(TAPS)emitted from all sources at the facility are either below its respective toxic permit emission rates(TPER)
listed in 15A NCAC 2Q .0711 -"Emission Rates Requiring a Permit"or the TAPS are in compliance with 15A
NCAC 2D .1100"Control of Toxic Air Pollutants" as described in 2.2.A.4. A
b. The facility shall be operated and maintained in such a manner that any new,existing or increased actual emissions
of any TAP listed in 15A NCAC 2Q.0711 or in this permit from all sources at the facility(excluding those sources
exempt under 15A NCAC 2Q .0702 'Exemptions"),including fugitive emissions and emission sourec,.s ilpt
otherwise required to have a permit,will not exceed its respective TPER listed in 15A NCAC 2Q .07without
first obtaining an air permit to construct or operate.
c. PRIOR to exceeding any of the TPERs listed in 15A NCAC 2Q .0711,the Permittee sh b Y onsible for
Cobtaining an air permit to emit TAPS and for demonstrating compliance with the require nts of 15A NCAC 2D
.1100"Control of Toxic Air Pollutants".
d. The Permittee shall maintain at the facility records of operational information sufficient for demonstrating to the
Division of Air Quality staff that actual TAPS are less than the rate listed in 15A NCAC 2Q .0711.
e. The TPER table listed in Section 2.2.A.3 is prod ed to assist the Permittee in determining when an air permit is
required pursuant to 15A NCAC 2Q .0711 and ijay not represent all APs being emitted from the facility.This
table will be updated at such time as the p t i ither modifie renewed.
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B. National Emission Standards for Hazardous Air Pollutants for Boat Manufacturing effected
sources Building No.3 (II)No.ES-3),Building No.4 (ID No.ES-4),Building No. 5 (ID No. ES-
5),Building No. 10(ID No.ES-10),Building No. 11 (ID No.ES-11), and Building No. 15 (ID No.
ES-15).
1. 15A NCAC 2D.1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY(MALT)—
40 CFR Part 63 Subpart VVVV
a. For all sources located at this facility,the Permittee shall comply with all applicable provisions contained in
Environmental Management Commission Standard 15A NCAC 2D.1111,"Maximum Achievable Control
Technology"(MALT)as promulgated in 40 CFR Part 63,Subpart VVVV. In the event of an} wording discrepancy
between the terms of this permit and Federal requirements found at 40 CFR 63,the language found at 40 CFR 63 shall
control. y
2. 40 CFR 63.5698 Open Molding Resin And Gel Coat Operations I\j
a. Excluding those processes listed in Section 2.2.A.2.d below,the Permitt shjragraph
it organic HAP emissions from
any open molding operations listed above to the emission limit specifie (b) of this condition.
Operations listed in paragraph(d)are exempt from this limit.
i. Production resin.
ii. Pigmented gel coat.
iii. Clear gel coat.
iv. Tooling resin.
v. Tooling gel coat.
b. Limit organic HAP emissions fro m 1 rations to the limit specified by equation 1 of this condition,
based on a 12-month rolling av e.
HAP Limit= [ 159 G)+ 1(McG)+ 54(MTR)+ 214(MTG)] (Equation 1)
Where:
HAP Limit= 1 allowable ganic HAP that can be emitted from the open molding operations,kilograms.
MR =mass of production resin used in the past 12 months, excluding any materials exempt under paragraph
(d)of this co dition,megagrams.
M = m pigmented gel coat used in the past 12 months, excluding any materials exempt under
ragr ph(d of this condition,megagrams.
ass of clear gel coat used in the past 12 months,excluding any materials exempt under paragraph(d)
oft condition,megagrams.
TR=mass of tooling resin used in the past 12 months, excluding any materials exempt under paragraph(d)
of this condition,megagrams.
MTG— mass of tooling gel coat used in the past 12 months, excluding any materials exempt under paragraph
(d)of this condition,megagrams.
c. The open molding emission limit is the same for both new and existing sources.
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d. The materials specified in paragraphs (d)(i) through (iii) of this condition are exempt from the open molding
emission limit specified in paragraph(b)of this condition.
i. Production resins(including skin coat resins)that must meet specifications for use in military vessels or must
be approved by the U.S. Coast Guard for use in the construction of lifeboats, rescue boats, and other life-
saving appliances approved under 46 CFR subchapter Q or the construction of small passenger vessels
regulated by 46 CFR subchapter T. Production resins for which this exemption is used must be applied with
nonatomizing (non-spray) resin application equipment. A record must be kept of the resins which are being
used for this exemption.
ii. Pigmented, clear, and tooling gel coat used for part or mold repair and touch up. The to al gel coat materials
included in this exemption must not exceed 1 percent by weight of all gel coat used aTVe facility on a 12-
month rolling-average basis. A record must be kept of the amount of gel coats wh^,arelbeing used for this
exemption and copies of calculations showing that the exempt amount does n ceed 1 percent of all gel
coat used.
iii. Pure, 100 percent vinylester resin used for skin coats. This exemption does not a ly t blends o nylester
and polyester resins used for skin coats. The total resin materials includkl�e ex tion cannot exceed 5
percent by weight of all resin used at the facility on a 12-month rolling-average asis. A record must be kept
of the amount of 100 percent vinylester skin coat resin used per month that is eligible for this exemption and
copies of calculations showing that the exempt amount does not exceed 5 percent all resin used.
3. 40 CFR 63.5731 Standards For Resin And Gel Coat Mixing Operations NNIJ
a. All resin and gel coat mixing containers with a capacity egpal to or greater than 208 liters, including those used
for on-site mixing of putties and polyputties,must have a c er with no visible gaps in place at all times.
b. The work practice standard in paragraph a this condi n d` not apply when material is being manually
p p g p ( ) PP Y g Y
added to or removed from a container,or n 'xing or pumping equipment is being placed in or removed from
a container.
c. To demonstrate compliance with�vork practi ndar in paragraph(a) of this condition,the Permittee must
visually inspect all mixing containers subjec o t tandard at least once per month. The inspection should
ensure that all containers have covers with v e gaps between the cover and the container, or between the
cover and equipment passing through the cove .
d. The Permittee must ep%ecords o�—Which xing containers are subject to this standard and the results of the
inspections,in 1 a escription of any repairs or corrective actions taken.
4. 40 CFR 63.57 to ards r Re And Gel Coat Application Equipment Cleaning Operations
a. For routine flushi of resin and gel coat application equipment (e.g., spray guns, flowcoaters, brushes, rollers,
and squeegees), the ttee must use a cleaning solvent that contains no more than 5 percent organic HAP by
weight.For remo ' g ed resin or gel coat from application equipment,no organic HAP content limit applies.
b. T e ttee t store organic HAP-containing solvents used for removing cured resin or gel coat in containers
wit over�he covers must have no visible gaps and must be in place at all times,except when equipment to be
cleane ' laced in or removed from the container. On containers with a capacity greater than 7.6 liters,the
distanc om the top of the container to the solvent surface must be no less than 0.75 times the diameter of the
container.Containers that store organic HAP-containing solvents used for removing cured resin or gel coat are
exempt from the requirements of 40 CFR part 63,subpart T(National Emission Standards for Halogenated Solvent
Cleaning). Cured resin or gel coat means resin or gel coat that has changed from a liquid to a solid.
Permit 06175T11
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5. 40 CFR 63.5701 Complying With The Open Molding Emission Limit
Use one or more of the options listed in paragraphs (a) through(b) of this condition to meet the emission limit in 40
CFR 63.5698 for the resins and gel coats used in open molding operations at the facility.
a. Maximum achievable control technology(MALT)model point value averaging(emissions averaging)option.
i. Demonstrate that emissions from the open molding resin and gel coat operations that are averaged meet the
emission limit in 40 CFR 63.5698 using the procedures described in 40 CFR 63.5710. Compliance with this
option is based on a 12-month rolling average.
ii. Those operations and materials not included in the emissions average must complyAthe
raph(b)of this
condition.
b. Compliant materials option. Demonstrate compliance by using resins and gel coats that ganic HAP
content requirements in Table 2(given below)as contained in 40 CFR 63 subpart VVVV. ompliance with this
option is based on a 12-month rolling average.
Table 2 to Subpart VVVV of Part 63 —Alternative Organic HAP n equire nts r Open Molding
Resin and Gel Coat Operations
You must not exceed this
For this operation- And this aption method- Ieighted-average organic HAP
content(weight percent)
requirement-
1. Production resin operations Atomized(spray) 28 percent
2. Production resin operations Nonatomized(nonspray) 35 percent
3. Pigmented gel coat operations Any method 33 percent
4. Clear gel coat operations Any method 48 percent
5. Tooling resin operations Atomized(spray) 30 percent
6. Tooling resin operations Nonatomized(nonspray) 39 percent
7. Tooling el coat operations Any method 40 percent
6. 40 CFR 63.5704 Gener qui or Complying With The Open Molding Emission Limit
a. Emissions averdgin For open molding operations and materials complying using the emissions
averaging option, tom e t e demonstrated by performing the steps in paragraphs (a)(i) through (v) of
this condition.
i. Use the me pecifi m 40 CFR 63.5758 to determine the organic HAP content of resins and gel coats.
ii. *14�omplete the calculations described in 40 CFR 63.5710 to show that the organic HAP emissions do not
exceed the limit specified in 40 CFR 63.5698.
iii. eep records as specified in paragraphs(a)(iii)(1)through(4)of this condition for each resin and gel coat.
Hazardous air pollutant content.
.Mount of material used per month.
Application method used for production resin and tooling resin. This record is not required if all
production resins and tooling resins are applied with nonatomized technology.
4) Calculations performed to demonstrate compliance based on MACT model point values, as described
in 40 CFR 63.5710.
iv. Prepare and submit the implementation plan described in 40 CFR 63.5707 to the Division and keep it up to
date.
v. Submit semiannual compliance reports to the Division as specified in 40 CFR 63.5764.
Permit 06175T11
Page 29
b. Compliant materials option. For each open molding operation complying using the compliant materials option,
compliance must be demonstrated by performing the steps in paragraphs(b)(i)through(iv)of this condition.
i. Use the methods specified in 40 CFR 63.5758 to determine the organic HAP content of resins and gel coats.
ii. Complete the calculations described in 40 CFR 63.5713 to show that the weighted-average organic HAP
content does not exceed the limit specified in Table 2 40 CFR 63 subpart VVVV.
iii. Keep records as specified in paragraphs(b)(iii)(1)through(4)of this condition for each resin and gel coat.
1) Hazardous air pollutant content.
2) Application method for production resin and tooling resin. This record is not required if all production
resins and tooling resins are applied with nonatomized technology.
3) Amount of material used per month. This record is not required for an operatio 'f all materials used
for that operation comply with the organic HAP content requirements.
4) Calculations performed, if required, to demonstrate compliance based weig average organic
HAP content as described in 40 CFR 63.5713.
iv. Submit semiannual compliance reports to the Division as specified in 40 CFR 6 . 764
7. 40 CFR 63.5707 Implementation Plan For Open Molding Operations
a. An implementation plan must be prepared for all open molding o erations t show ompliance by using the
emissions averaging option described in 40 CFR 63.5704(a).
b. The implementation plan must describe the steps that will be taken to b ' g the o en molding operations covered
by this subpart into compliance. For each operation included in t ions average, the Permittee's
implementation plan must include the elements listed in paragraphs(b)(i)through(iii)of this condition.
i. A description of each operation included in the wage.
ii. The maximum organic HAP content of the mkials used,the application method used(if any atomized resin
application methods are used in the average),and any other methods used to control emissions.
iii. Calculations showing that the operations c vered by the p1a11 will comply with the open molding emission
limit specified in 40 CFR 63.5698.
c. The Permittee must submit the imple on a th ivision with the notification of compliance status
specified in 40 CFR 63.5761.
d. The Permittee must keep the imp ementation p on and provide it to the Division when asked.
e. If the Pemuttee revises the i lementation pl n,tl revised plan must be submitted with the next semiannual
compliance report specifi in 4 CFR 63 .5
8. 40 CFR 63.5710 Demo rating omp sing Emissions Averaging
a. Compliance usinNthe emissions averaging option is demonstrated on a 12-month rolling-average basis and is
determine the nd of ery month(12 times per year). The first 12-month rolling-average period begins on the
compl e da s fied i FR 63.5695.
b. At n f the tw month after the Permittee's compliance date and at the end of every subsequent month,
qua ' o is ondition to demonstrate that the organic HAP emissions from those operations included in
the a erage o exceed the emission limit in 40 CFR 63.5698 calculated for the same 12-month period.
c e terms i equation 1 of 40 CFR 63.5698 and equation 1 of this condition for only those operations and
ma als included in the average.)
Permit 06175T11
Page 30
HAP emissions= [(PVR)(MR)+ (PVPo)(MPo)+ (PVcc)(Mcc)+ (PVTR)(MTR)+ (PVTo)(MTo)J (Equation 1)
Where:
HAP emissions=Organic HAP emissions calculated using MACT model point values for each operation included
in the average,kilograms.
PVR=Weighted-average MACT model point value for production resin used in the past 12 months,kilograms per
megagram.
MR=Mass of production resin used in the past 12 months,megagrams.
PVPG=Weighted-average MALT model point value for pigmented gel coat used in the past months,kilograms
per megagram.
MPG=Mass of pigmented gel coat used in the past 12 months,megagrams.
PVcG=Weighted-average MACT model point value for clear gel coat used in t ast month lograms per
megagram.
McG=Mass of clear gel coat used in the past 12 months,megagrams.
PVTR =Weighted-average MACT model point value for tooling resin use 'n the t 1 o hs,kilograms per
megagram.
MTR=Mass of tooling resin used in the past 12 months,megagrams.
PVTR = Weighted-average MACT model point value for tooling ge oat used in st 12 months, kilograms
per megagram.
MTc=Mass of tooling gel coat used in the past 12 month megagrams.
c. At the end of every month,use equation 2 of this co ion o compute the weighted-average MACT model point
value for each open molding resin and gel coat oon ed' the average.
41 M; V.
PVA= �'n (E ation 2)
\1M�
Where:
PVoP= weiglit ed-ay e del t value for each open molding operation (PVR, PVPc, PVcc, PVTR,
and PVTc)include in the avera kilo s of HAP per megagram of material applied.
Mi=mass of resin or ge >'use' 'thin an operation in the past 12 months,megagrams.
n=number of differen ei g resins and gel coats used within an operation in the past 12 months.
PV = the MACT model alue for resin or gel coat i used within an operation in the past 12 months,
kilo of HAP per megaf material applied.
Permit 06175TI I
Page 31
d. The equations in Table 3 (given below),as contained in 40 CFR 63 subpart VVVV,must be used to calculate the
MACT model point value(PVl)for each resin and gel coat used in each operation in the past 12 months.
Table 3 to Subpart VVVV of Part 63—MACT Model Point Value Formulas for Open Molding Operations'
1.Production resin,tooling resin. a. Atomized.... 0.014 x(Resin HAP%)2.425
b. Atomized, plus vacuum baggin 0.01185 x(Resin HAP%)2.425
with roll-out.
c. Atomized, plus vacuum bagging 0.00945 x(Re in HAP%)2.421
without roll-out.
d. Nonatomized....... 0.014 x( in %)2.275
e. Nonatomized, plus vacuum 0.01 Resi %)2.275
bagging with roll-out.
f. Nonatomized, plus vacuum 0.00 ( sin HAP .275
baging without roll-out. ("-�
2. Pigmented gel coat, clear gel All methods.... 0.445 x el Xt HAP%) 1.675
coat,tooling el coat. r"
'Equations calculate MACT model point value in kilograms of organic HAP per me rams of resin or gel coat applied. The equations for
vacuum bagging with roll-out are applicable when a facility rolls out the applied res and fabric prior to applying the vacuum bagging
materials. The equations for vacuum bagging without roll-out are applicable when cility applies the vacuum bagging materials
immediately after resin application without rolling out the resin a bric. HAP%=organ content as supplied, expressed as a
weight-percent value between 0 and 100 percent.
e. If the organic HAP emissions,as calculated in Vph4of this condition,are less than the organic HAP limit
calculated in 40 CFR 63.5698(b)for the same -month period,the4the Pernuttee is in compliance with the
emission limit in 40 CFR 63.5698 for tho e tions and materials included in the average.
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9. 40 CFR 63.5713 Demonstrating Compliance Using Compliant Materials
a. Compliance using the organic HAP content requirements listed in Table 2 (given below), as contained in 40 CFR
63 subpart VVVV, is based on a 12-month rolling average that is calculated at the end of every month. The first
12-month rolling-average period begins on the compliance date specified in 40 CFR 63.5695. If the Permittee is
using filled material (production resin or tooling resin), the Permittee must comply according to the procedure
described in 40 CFR 63.5714.
Table 2 to Subpart VVVV of Part 63—Alternative Organic HAP Content Requirements r Open Molding
Resin and Gel Coat Operations
t
You must exceed this
For this operation- And this application method- weighted-averag rg nic HAP
content(weight rcent)
requirement-
1. Production resin operations Atomized(spray) 28 percent
2. Production resin operations Nonatomized nons ra 35 percent
3. Pigmented gel coat operations Any method 33 percent
4. Clear gel coat operations Any method 48 percent
5. Tooling resin operations Atomized(spray) 30 percent
6. Tooling resin operations Nonatomized nons ra 39 percent
7. Tooling el coat operations Any metho 40 percent
b. At the end of the twelfth month after the Pe ee's compliance date and at the end of every subsequent month,
review the organic HAP contents of the rAs and gel coat u$ed in the past 12 months in each operation. If all
resins and gel coats used in an operation have organic HAP�ontents no greater than the applicable organic HAP
content limits in Table 2, as contained in 40 CFR 63 subpart,VVVV,then the Permittee is in compliance with the
emission limit specified in 40 CIR 63.5698 f tha�12-month period for that operation. In addition,the Permittee
does not need to complete the eighted- avera organic HAP content calculation contained in paragraph(c) of
this condition for that operOn.
c. At the end of every months, the Permittee mu>tus'e equation 1 of this condition to calculate the weighted-average
organic HAP content for all resins and gelpcoats used in each operation in the past 12 months.
y
JM;HAP
hted-Average HAP Content (%)_ (Equation 1)
MI.
mass open molding resin or gel coat i used in the past 12 months in an operation,megagrams.
HAP; rganic HAP content,by weight percent, of open molding resin or gel coat i used in the past 12 months
in an operation.Use the methods in 40 CFR 63.5758 to determine organic HAP content.
n=number of different open molding resins or gel coats used in the past 12 months in an operation.
d. If the weighted-average organic HAP content does not exceed the applicable organic HAP content limit specified
in Table 2 as contained in 40 CFR 63 subpart VVVV,then the Permittee is in compliance with the emission limit
specified in 40 CFR 63.5698.
Permit 06175TI I
Page 33
10. 40 CFR 63.5714 Demonstrating Compliance if Using Filled Resins
a. If the Petmittee is using a filled production resin or filled tooling resin,the Permittee must demonstrate compliance
for the filled material on an as-applied basis using equation 1 of this condition.
PVF _ 'V, 100 100 filler (Equation 1)
Where:
PVF = The as-applied MACT model point value for a filled production resin or ool resin, kilograms
organic HAP per megagram of filled material.
PV„ = The MACT model point value for the neat (unfilled) resin, before fille ded, alculated using
the formulas in Table 3 (given below)as contained in 40 CFR 63 subpart
%Filler=The weight-percent of filler in the as applied filled resin syste
Table 3 to Subpart VVVV of Part 63—MACT Model Point Value Fo ula for Ope o perations'
1.Production resin,tooling resin. a. Atomized.... 0. 4 x( sin HAP%)2.421
b. Atomized, plus vacuum I gin 0. 11 (Resin HAP%)2.425
with roll-out.
c. Atomized, pltywacuum bagging 945 x(Resin HAP%)2.425
without roll-out.
d. Nonatomized ... 0.014 x(Resin HAP%)2.275
e. Nonatomized, s acuum 0.0110 x(Resin HAP%)Z.Z�s
bagging with roll- t.
f. Nonatomized, lu vacuum 0.0076 x(Resin HAP%)Z.Z�s
baging w4,hout r -out.
2. Pigmented gel coat, clear gel All method 0.445 x(Gel coat HAP%) 1.675
coat,tooling el coat.
'Equations calculate MACT model point value in kilograms of organic HAP per megagrams of resin or gel coat applied. The equations for
vacuum bagging with roll-out are applicable when a facility rolls out the applied resin and fabric prior to applying the vacuum bagging
materials. The equations for vacuum bagging without roll-out are applicable when a facility applies the vacuum bagging materials
immediately after resin application outhing out the resin and fabric. HAP%=organic HAP content as supplied, expressed as a
weight-percent value between 0 and 1 ercent.
b. If the filled r ' t sed as pr action resin and the value of PVF calculated by equation 1 of this condition does
not exceed 46 o ams of organic HAP per megagram of filled resin applied, then the filled resin is in
complianc .
c f th ille resin iltsed as a toolingresin and the value of PVF calculated b equation 1 of this condition does not
F Y q
xce 54 kiloglms of organic HAP per megagram of filled resin applied,then the filled resin is in compliance.
d. If the ermitteeisis including a filled resin in the emissions averaging procedure described in 40 CFR 63.5710,then
use the ue of PVF calculated using equation 1 of this condition for the value of PV,in equation 2 of 40 CFR
63.5710.
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Page 34
11. 40 CFR 63.5737 Demonstrating Compliance With The Resin And Gel Coat Application Equipment Cleaning
Standards
a. Determine and record the organic HAP content of the cleaning solvents subject to the standards specified in 40
CFR 63.5734 using the methods specified in 40 CFR 63.5758.
b. If the Permittee recycles cleaning solvents on site, the Permittee may use documentation from the solvent
manufacturer or supplier or a measurement of the organic HAP content of the cleaning solvent as originally
obtained from the solvent supplier for demonstrating compliance, subject to the conditions in 40 CFR 63.5758 for
demonstrating compliance with organic HAP content limits.
c. At least once per month,the Pemuttee must visually inspect any containers holding organic ontaining
solvents used for removing cured resin and gel coat to ensure that the containers have cover I with n visible gaps.
Keep records of the monthly inspections and any repairs made to the covers.
12. 40 CFR 63.5740 Demonstrating Compliance with Carpet and Fabric odheona. The Permittee must use carpet and fabric adhesives that contain no manic HAP by weight.
b. To demonstrate compliance with the emission limit in paragraph(a)ost determine and record
the organic HAP content of the carpet and fabric adhesive using the 3.5758.
13. 40 CFR 63.5758 Determine The Organic HAP Conten M terials
a. Determine the organic HAP content for each matenal us d. To determine the organic HAP content for each
material used in the Permittee's open molding resin and gel coat operations,carpet and fabric adhesive operations,
or aluminum recreational boat surface coating 4eer tio�e Permittee must use one of the options in paragraphs
(a)(i)through(vi)of this condition. A�Z
i. Method 311 (appendix A to 40 CFR part 63). The Pemuttee may use Method 311 for determining the mass
fraction of organic HAP. Use the procedures specified in paragraphs (a)(i)(1) and(2) of this condition when
determining organic HAP content by Yethod 311.
1) Include in the organic P total each organic HAP that is measured to be present at 0.1 percent by mass
or more for Occupations afety and Health Administration (OSHA)-defined carcinogens as specified in
29 CFR 1910.1200(d)( and,441-0 percent by mass or more for other compounds. For example, if
toluene (not an OSHA carcinogen) is measured to be 0.5 percent of the material by mass, the Permittee
does not need to include it in the organic HAP total. Express the mass fraction of each organic HAP the
Pe ee Measures as a value truncated to four places after the decimal point(for example,0.1234).
2) 49a,culN the total organic HAP content in the test material by adding up the individual organic HAP
contents and truncating the result to three places after the decimal point(for example,0.123).
ii. ethod,24 (appendix A to 40 CFR part 63). The Permittee may use Method 24 to determine the mass
action of non-aqueous volatile matter of aluminum coatings and use that value as a substitute for mass
ction*f organic HAP.
I ' D1259-85 (Standard Test Method for Nonvolatile Content of Resins). The Permittee may use ASTM
1259-85 (available for purchase from ASTM) to measure the mass fraction of volatile matter of resins and
ge is for open molding operations and use that value as a substitute for mass fraction of organic HAP.
iv. Al mative method. The Permittee may use an alternative test method for determining mass fraction of
organic HAP if the Permittee obtains prior approval by EPA Region IV. The Permittee must follow the
procedure in 40 CFR 63.7(f)to submit an alternative test method for approval.
Permit 06175TI I
Page 35
v. Information from the supplier or manufacturer of the material. The Permittee may rely on information other
than that generated by the test methods specified in paragraphs (a)(i) through (iv) of this condition, such as
manufacturer's formulation data,according to paragraphs(a)(v)(1)through(3)of this condition.
1) Include in the organic HAP total each organic HAP that is present at 0.1 percent by mass or more for
OSHA-defined carcinogens as specified in 29 CFR 1910.1200(d)(4) and at 1.0 percent by mass or more
for other compounds. For example, if toluene (not an OSHA carcinogen) is 0.5 percent of the material by
mass,the Permittee does not have to include it in the organic HAP total.
2) If the organic HAP content is provided by the material supplier or manufacturer as a range,then the
Permittee must use the upper limit of the range for determining compliance. If a separate measurement of
the total organic HAP content using the methods specified in paragraphs(a)(i)throug (iv)of this
condition exceeds the upper limit of the range of the total organic HAP content provfflV by the material
supplier or manufacturer,then the Permittee must use the measured organic HAP to to determine
compliance.
a. If the organic HAP content is provided as a single value,the Permittee ma ssum he vat u 's a
manufacturing target value and actual organic HAP content may vary from th rg value. I separate
measurement of the total organic HAP content using the methods sp i ied pa aphs(a)(i)through(iv)
of this condition is less than 2 percentage points higher than the value for tota ' Okp content
provided by the material supplier or manufacturer,then the Permittee may use the provided value to
demonstrate compliance. If the measured total organic HAP Lontent exceeds the provided value by 2
percentage points or more,then the Pernttee must use theme\ureadorganic HAP content to determine
compliance.
vi. Solvent blends. Solvent blends may be listed as single componentme regulated materials in
certifications provided by manufacturers or suppliers. Solvent blends may contain organic HAP which must
be counted toward the total organic HAP content of the materials.When detailed organic HAP content data for
solvent blends are not available,the Permittee r us al s for organic HAP content that are listed in
Table 5 or 6 as contained in 40 CFR 63 subpart VVVV. he P4nittee may use Table 6 as contained in 40
CFR 63 subpart VVVV,only if the solvent blends in the materials the Permittee use do not match any of the
solvent blends in Table 5 as contai d in 40 CFR 63 subpart VVVV,and the Permittee know only whether the
blend is either aliphatic or arom ti However,if test results indicate higher values than those listed in Table 5
or 6 as contained in 40 CFR art VVVV,then the test results must be used for determining compliance.
14. 40 CFR 63.5764 What Report st bmitted$hd When?
a. The Permittee musts it a licable reports specified in paragraphs (b)through(c) of this condition. To the
extent possible, th sit
st o ize each report according to the operations covered by this subpart and
the compliance followe or that operation.
b. Under 40 63 0(a), akPee must submit each report by the dates in paragraphs(b)(i)through(v)of this
condit'
i. the emutt s sourcot controlled by an add-on control device (i.e., the Permittee is complying with
o m*c HAP content limits, application equipment requirements, or MACT model point value averaging
Jrrov sions), the first compliance report must cover the period beginning 12 months after the compliance date
s ecified for the Permttee's source in 40 CFR 63.5695 and ending on June 30 or December 31, whichever
date is the first date following the end of the first 12-month period after the compliance date that is specified
for the Nrmittee's source in 40 CFR 63.5695. If the Permittee's source is controlled by an add-on control
device, the first compliance report must cover the period beginning on the compliance date specified for the
Permittee's source in 40 CFR 63.5695 and ending on June 30 or December 31,whichever date is the first date
following the end of the first calendar half after the compliance date that is specified for the Permittee's source
in 40 CFR 63.5695.
ii. The first compliance report must be postmarked or delivered no later than 60 calendar days after the end of
the compliance reporting period specified in paragraph(b)(i)of this condition.
iii. Each subsequent compliance report must cover the applicable semiannual reporting period from January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations from
the requirements of this permit must be clearly identified.
iv. Each subsequent compliance report must be postmarked or delivered no later than 60 calendar days after the
Permit 06175T11
Page 36
end of the semiannual reporting period.
v. For each affected source that is subject to permitting regulations pursuant to 40 CFR part 70 or 71, and if the
permitting authority has established dates for submitting semiannual reports pursuant to 40 CFR
70.6(a)(3)(iii)(A)or 40 CFR 71.6(a)(3)(iii)(A),the Permittee may submit the first and subsequent compliance
reports according to the dates the permitting authority has established instead of according to the dates in
paragraphs(b)(i)through(iv)of this condition.
c. The compliance report must include the information specified in paragraphs(c)(i)through(vii)of this condition.
i. Company name and address.
ii. A statement by a responsible official with that official's name, title, and signaturekH
certifying the truth,
accuracy,and completeness of the report.
iii. The date of the report and the beginning and ending dates of the reporting period.
iv. A description of any changes in the manufacturing process since the last compliance rev. A statement or table showing, for each regulated operation, the applica organontent limit,
application equipment requirement, or MACT model point value averagm rovision wit which the
Permittee is complying. The statement or table must also show the eighted-average organic HAP
content or weighted-average MACT model point value (if applicable) for each operatVuri
ng each of the
rolling 12-month averaging periods that end during the reporting period.
vi. If the Permittee was in compliance with the emission limits and work pracf ei standards during the reporting
period,the Pemuttee must include a statement to that effect. �
vii. If the Pemuttee deviated from an emission limit or work practice sta and dur g the reporting period,the
Pemuttee must also include the information listed in aragraphs(c)(vii gh(4)of this condition in the
semiannual compliance report.
1) A description of the operation involved i de iation.
2) The quantity, organic HAP content, pp n�thod (if relevant) of the materials involved in
the deviation.
3) A description of any corrective aetio the Permittee klto minimize the deviation and actions the
Permittee has taken to prevent it from happening ai .
4) A statement of whether or At the Permittee was ' compliance for the 12 month averaging period
that ended at the end of the reporting period.
15. 40 CFR 63.5767 Records
40
The Permittee must keep e r �rdsspecified i aragraphs (a) through (c) of this condition in addition to records
specified in individual c 1 ns of this subp
a. The Permitte^k a copy of each notification and report that the Permittee submitted to comply with this
subpart.
b. The Permittee must keep all documentation supporting any notification or report that the Permittee submitted.
c. If the Permittee is not controlled by an add-on control device (i.e., the Permittee is complying with organic HAP
content !u)ts, application equipment requirements, or MACT model point value averaging provisions), the
Permitte t keep the records specified in paragraphs(c)(i)through(iii)of this condition.
i. The total amounts of open molding production resin, pigmented gel coat, clear gel coat, tooling resin, and
tooling gel coat used per month and the weighted-average organic HAP contents for each operation,
pressed as weight-percent. For open molding production resin and tooling resin, the Permittee must also
re ord the amounts of each applied by atomized and nonatomized methods.
ii. The total amount of each aluminum coating used per month (including primers, top coats, clear coats,
thinners,and activators)and the weighted-average organic HAP content as determined in 40 CFR 63.5752.
iii. The total amount of each aluminum wipedown solvent used per month and the weighted-average organic HAP
content as determined in 40 CFR 63.5749.
Permit 06175TI I
Page 37
16. 40 CFR 63.5770 How Long Must Records Be Kept
a. The Permittee's records must be readily available and in a form so they can be easily inspected and reviewed.
b. The Permittee must keep each record for 5 years following the date that each record is generated.
c. The Permittee must keep each record on site for at least 2 years after the date that each record is generated. The
Permittee can keep the records offsite for the remaining 3 years.
d. The Permittee can keep the records on paper or an alternative media,such as microfilm,computer,computer disks,
magnetic tapes,or on microfiche.
17. 40 CFR 63.5761 Notifications
a. The Permittee must submit all of the notifications in Table 7 as contained in 40 CFR 63 su V,that apply
to the Permittee by the dates in the table. The notifications are described more full FR p 63, subpart A,
General Provisions,referenced in Table 8 as contained in 40 CFR 63 subpart VV
If the Permittee changes any information submitted in any notification,the P tte ust bmit the changes in
writing to the Division within 15 calendar days after the change.
The Permittee may switch between the compliance options (Emissio Averaging nd ompliant Materials) in
40CFR63, Subpart VVVV per the following requirements. In all cases, he Permittee s all submit notification to
change options,in writing,to the Division of Air Quality, 15 days prior to cha 'ng compliance options.
i. Changing from Compliant Materials(40 CFR ACFR
onth Emissions Averaging(40 CFR 63.5710): The
Permittee shall begin collecting resin and gel n the date the compliance option is switched. The
source shall demonstrate compliance using the ging option for at least 12 consecutive months.
ii. Changing from 12-month Emissions Averaging0)to Compliant Materials(40 CFR 63.5713): The
Permittee shall begin complying with the Compliant Materials option on the date the compliance option is switched.
Until the full 12-month compliance period has ended+4ee Peittee shall continue to collect resin and gel coat
usage data and calculate the 12-month emissions a ag���
This permit contains compliance certification reporting,and record keeping requirements sufficient to
P p +� g, p g q
assure compliance with the terms and conditions of is permit. All submittals required by these conditions shall be
sent to the North CarolintrDivision of Air Quality at the following address:
orth olina Division of Air Quality
Washington Regional Office
943 Washington Square Mall
Washington,North Carolina 27889
Permit 06175TI I
Page 38
SECTION 3 -GENERAL CONDITIONS
This section describes terms and conditions applicable to this Title V facility.
A. General Provisions[NCGS 143-215 and 15A NCAC 2Q.0508(i)(16)]
1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A NCAC 2D
and 2Q.
2. The terms,conditions,requirements,limitations,and restrictions set forth in this permit are binding and enforceable
pursuant to NCGS 143-215.114A and 143-215.114B,including assessment of civil and/or cri ' 1 penalties.Any
unauthorized deviation from the conditions of this permit may constitute grounds for revocaf on d or enforcement
action by the DAQ.
3. This permit is not a waiver of or approval of any other Department permits that may b req ' ed fo er aspects of
the facility which are not addressed in this permit.
4. This permit does not relieve the Permittee from liability for harm or injury to hu an health or elfare, 1 or plant
life,or property caused by the construction or operation of this permitted facili ,or from pen lties therefore,nor does
it allow the Permittee to cause pollution in contravention of state laws or es, less specificthorized by an
order from the North Carolina Environmental Management Commissio 777777
5. Except as identified as state-only requirements in this permit,all terms d conditio onta ed herein shall be
enforceable by the DAQ,the EPA,and citizens of the United States as d ed in the Fe Clean Air Act.
6. Any stationary source of air pollution shall not be operated,maintained,or dified thout the appropriate and valid
permits issued by the DAQ,unless the source is exempted by rule. The DAQ e a pemut only after it receives
reasonable assurance that the installation will not cause air pollution in violation of any of the applicable requirements.
A permitted installation may only be operated,ma' fed,con tr cted,expanded,or modified in a manner that is
consistent with the terms of this permit.
B. Permit Availability[15A NCAC 2Q.0507(k)ant 508(i)(9)(B)]
The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the permit term
one complete copy of the application and y information submitted in support of the application package. The permit and
application shall be made available to uthorized representative of Department of Environment and Natural Resources
upon request.
C. Severability Clause[l5A NCXr2QN508(i(2)]
In the event of an administrative challenge to a final and binding permit in which a condition is held to be invalid,the
provisions in this permiAlre severable so that all requirements contained in the permit,except those held to be invalid,shall
remain valid and m st be c �edwith7%v
D. Submissions 1 NCAC 2 . 7 and 2 .0508(i)(16
NV
Except as otherwise specified her ,two copies of all documents,reports,test data,monitoring data,notifications,request
for renewal,and any othNinformation required by this permit shall be submitted to the appropriate Regional Office. Refer
to the Regional OfficVddress on the cover page of this permit. For continuous emissions monitoring systems(GEMS)
reports,continuous opacity monitoring systems(COMS)reports,quality assurance(QA)/quality control(QC)reports,acid
rain CEM certification reports,and NOx budget CEM certification reports,one copy shall be sent to the appropriate
Region ffice and one copy shall be sent to:
Supervisor, tionary Source Compliance
North Carolina Division of Air Quality
1641 Mail Service Center
Raleigh,NC 27699-1641
All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit).
E. Duty to Comply[15A NCAC 2Q.0508(i)(2)]
The Permittee shall comply with all terms,conditions,requirements,limitations and restrictions set forth in this permit.
Noncompliance with any permit condition except conditions identified as state-only requirements constitutes a violation of
Permit 06175TI I
Page 39
the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action,for permit
termination,revocation and reissuance,or modification,or for denial of a permit renewal application.
F. Circumvention-STATE ENFORCEABLE ONLY
The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air
pollution. Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation
of its associated air pollution control device(s)and appurtenances.
G. Permit Modifications
1.Administrative Permit Amendments[15A NCAC 2Q.0514]
The Permittee shall submit an application for an administrative permit amendment in accordanc th 15A NCAC 2Q
.0514.
2.Transfer in Ownership or Operation and Application Submittal Content [15A NCAC 2 4 an .0505]
The Permittee shall submit an application for an ownership change in accordance wi SA AC 2Q.Q524 and 2Q
.0505.
3.Minor Permit Modifications[I 5A NCAC 2Q.0515]
The Permittee shall submit an application for a minor permit modification' a ordance th CAC 2Q.0515.
4.Significant Permit Modifications[I 5A NCAC 2Q.0516]
The Permittee shall submit an application for a significant permit modi ation in a rdanc with 15A NCAC 2Q
.0516.
5.Reopening for Cause[15A NCAC 2Q.0517]
The Permittee shall submit an application for reopening for ause in accordanc 5A NCAC 2Q.0517.
H. Changes Not Requiring Permit Modifications
1.Reporting Requirements
Any of the following that would result in new or increased e ' sion om the emission source(s) listed in Section 1
must be reported to the Regional Supervisor,DAQ:
a. changes in the information submitted in the application]
b. changes that modify equipment or processes;or
c. changes in the quantity or quality of materials processed.
If appropriate,modifications to the pernut�nay then be made by the DAQ to reflect any necessary changes in the permit
conditions. In no case are any XVQ.0523(a)]
ease emis ' ns allowed that will cause a violation of the emission limitations
specified herein.
2.Section 502(b)(10)Changes[
a. "Section 502(b)(10)changes" changes that contravene an express permit term or condition. Such changes
do not include changes that would violate applicable requirements or contravene federally enforceable permit
to,MONarid conditions that are monitoring(including test methods),recordkeeping,reporting,or compliance
rtification requirements.
b. T ermittqe may make Section 502(b)(10)changes without having the permit revised if:
i. the changes are not a modification under Title I of the Federal Clean Air Act;
ii. the changes do not cause the allowable emissions under the permit to be exceeded;
'ii. the Permittee notifies the Director and EPA with written notification at least seven days before the change
is made;and
iv. the Permittee shall attach the notice to the relevant permit.
c. The written notification shall include:
i. a description of the change;
ii. the date on which the change will occur;
iii. any change in emissions;and
iv. any permit term or condition that is no longer applicable as a result of the change.
d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or renewed,
whichever comes first.
3.Off Permit Changes[15A NCAC 2Q.0523(b)]
The Permittee may make changes in the operation or emissions without revising the permit i£
a. the change affects only insignificant activities and the activities remain insignificant after the change;or
Permit 06175TI I
Page 40
b. the change is not covered under any applicable requirement.
4.Emissions Trading[15A NCAC 2Q.0523(c)]
To the extent that emissions trading is allowed under 15A NCAC 2D,including subsequently adopted maximum
achievable control technology standards,emissions trading shall be allowed without permit revision pursuant to 15A
NCAC 2Q.0523(c).
I.A. Reuortim Requirements for Excess Emissions and Permit Deviations
[15A NCAC 2D.0535(f)and 2Q.0508(f)(2)]
"Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or standard allowed by any
rule in Sections.0500,.0900,.1200,or.1400 of Subchapter 21);or by a permit condition;or that exc ds an emission limit
established in a permit issued under 15A NCAC 2Q.0700. (Note:Definitions of excess emissions uer 2D.I I 10 and 2D
.1111 shall apply where defined by rule)
"Deviations"-for the purposes of this condition,any action or condition not in accordance • he terms and conditions of
this permit including those attributable to upset conditions as well as excess emissions as ed ove lasting loss than
four hours.
Excess Emissions
1.If a source is required to report excess emissions under NSPS(15A NCAC 2D.0524),NES S 5A NCAC 2D
1110 or.1111),or the operating permit provides for periodic(e.g.,quarterly)reporting of excess emissions,reporting
shall be performed as prescribed therein. "VAL
2.If the source is not subject to NSPS(15A NCAC 2D.0524),NESHAPS(15 �Irdance
.1110 or.1111),or these rules
do NOT define"excess emissions,"the Permittee shall4slast
xcess emissio with 15A NCAC 2D
.0535 as follows:
a. Pursuant to 15A NCAC 2D.0535,if excess emiss for more than four hours resulting from a malfunction,
a breakdown of process or control equipmen or any other abnormal condition,the owner or operator shall:
i. notify the Regional Supervisor or Dirttor of any such occuPrence by 9:00 a.m.Eastern Time of the
Division's next business day of becoming aware of the ocVence and provide:
• name and location of the facility;
• nature and cause of the m lfunction or breakdown;
• time when the malfunc or breakdown is-
s first observed;
• expected duration;and �+�
• estimated rate of emission
ii. notify the Regional Sup ervis or D' for immediately when corrective measures have been
accomplished;and
iii. submit to the Regio Supe ' r or Director within 15 days a written report as described in 15A NCAC
213.0
).
Permit Devi
3.PursuantQ.0508(f)(2),the Permittee shall report deviations from permit requirements(terms and
co o
a. Supervisor or Director of all other deviations from permit requirements not covered under
5A NCAC 2D.0535 quarterly. A written report to the Regional Supervisor shall include the probable cause of
s ch deviation and any corrective actions or preventative actions taken. The responsible official shall certify all
viations from permit requirements.
I.B. Other Recl ments under 15A NCAC 2D.0535
The Permittee shall comply with all other applicable requirements contained in 15A NCAC 2D.0535,including 15A
NCAC 2D.0535(c)as follows:
1.Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of the appropriate
rule unless the owner or operator of the sources demonstrates to the Director,that the excess emissions are a result of a
malfunction. The Director shall consider,along with any other pertinent information,the criteria contained in 15A
NCAC 2D.0535(c)(1)through(7).
2. 15A NCAC 2D.0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the
appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable.
J. Emergency Provisions[40 CFR 70.6(g)]
Permit 06175TI I
Page 41
The Permittee shall be subject to the following provisions with respect to emergencies:
1.An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the control of the
facility,including acts of God,which situation requires immediate corrective action to restore normal operation,and
that causes the facility to exceed a technology-based emission limitation under the permit,due to unavoidable
increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent
caused by improperly designed equipment,lack of preventive maintenance,careless or improper operation,or operator
error.
2.An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based
emission limitations if the conditions specified in 3.below are met.
3.The affirmative defense of emergency shall be demonstrated through properly signed contempora us operating logs or
other relevant evidence that include information as follows:
a. an emergency occurred and the Permittee can identify the cause(s)of the emergency;
b. the permitted facility was at the time being properly operated;
c. during the period of the emergency the Permittee took all reasonable steps to e 1 els of e 'ss' ns that
exceeded the standards or other requirements in the permit;and
d. the Permittee submitted notice of the emergency to the DAQ within two r n ays the time when emission
limitations were exceeded due to the emergency. This notice must conta' descri 'ono mergency,steps
taken to mitigate emissions,and corrective actions taken.
4.In any enforcement proceeding,the Permittee seeking to establish the occ ence of a merg cy has the burden of
proof.
5.This provision is in addition to any emergency or upset provision contained i ny appl able requirement specified
elsewhere herein.
K. Permit Renewal[15A NCAC 2Q.0508(e)and 2Q.0513(
This permit is issued for a fixed term of five years for faciies s ly�t to 'tle IV requirements and for a term not to
exceed five years in the case of all other facilities. This permit sha xpire the end of its term. Permit expiration
terminates the facility's right to operate unless a complete renewal a p on is submitted at least nine months before the
date of permit expiration. If the Permittee or applicant has complied with 15A NCAC 2Q.0512(b)(1),this permit shall not
expire until the renewal permit has been is ued or denied. All terms and conditions of this permit shall remain in effect
until the renewal permit has been issue denied.
L. Need to Halt or Reduce Activi t a Defense[15A Nf'AC 2Q.0508(i)(4)]
It shall not be a defense for a tte an enforcement action that it would have been necessary to halt or reduce the
permitted activity in order i liance with the conditions of this permit.
M. Duty to Provide Information(submi al of information) [15A NCAC 2Q.0508(i)(9)]
1.The Permittee shall furnish to the DAQ,in a timely manner,any reasonable information that the Director may request in
writin to fie'ermine whether cause exists for modifying,revoking and reissuing,or terminating the permit or to
determir ompliance with thi permit.
2.The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are requested
tpbneF Director. r information claimed to be confidential,the Permittee may furnish such records directly to the EPA
o equealong th a claim of confidentiality.
N. Duty to Supplement[I5ANCAC 2Q.0507(f)]
The Permittee,upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the
permit applivon,shall promptly submit such supplementary facts or corrected information to the DAQ. The Permittee
shall also provide additional information as necessary to address any requirement that becomes applicable to the facility
after the date a complete permit application was submitted but prior to the release of the draft permit.
O. Retention of Records[15A NCAC 2Q.0508(f)and 2Q.0508(1)]
The Permittee shall retain records of all required monitoring data and supporting information for a period of at least five
years from the date of the monitoring sample,measurement,report,or application. Supporting information includes all
calibration and maintenance records and all original strip-chart recordings for continuous monitoring information,and
copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for
expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made
available to DAQ personnel for inspection upon request.
Permit 06175TI I
Page 42
P. Compliance Certification[15A NCAC 2Q.0508(n)]
The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,61 Forsyth
Street,Atlanta,GA 30303)postmarked on or before March 1 a compliance certification(for the preceding calendar year)
by a responsible official with all federally-enforceable terms and conditions in the permit,including emissions limitations,
standards,or work practices. It shall be the responsibility of the current owner to submit a compliance certification for the
entire year regardless of who owned the facility during the year. The compliance certification
shall comply with additional requirements as may be specified under Sections 114(a)(3)or 504(b)of the Federal Clean Air
Act. The compliance certification shall specify:
1.the identification of each term or condition of the permit that is the basis of the certification;
2.the compliance status(with the terms and conditions of the permit for the period covered by the c ication);
3.whether compliance was continuous or intermittent;and
4.the method(s)used for determining the compliance status of the source during the certific erio .
Q. Certification by Responsible Official[15A NCAC 2Q.05201
A responsible official shall certify the truth,accuracy,and completeness of any app ati orm port,or compliance
certification required by this permit. All certifications shall state that based on' fo ation belief formed after
reasonable inquiry,the statements and information in the document are true, te, nd coin te.
R. Permit Shield for Applicable Requirements[15A NCAC 2Q.0512]
1.Compliance with the terms and conditions of this permit shall be deemed co iance h applicable requirements,
where such applicable requirements are included and speci ally identified in t as of the date of permit
issuance.
2.A permit shield shall not alter or affect:
a. the power of the Commission,Secretary of tlOk' r vernor under NCGS 143-215.3(a)(12),or EPA
under Section 303 of the Federal Clean Air Act;
b. the liability of an owner or operator of a facility for any viola of applicable requirements prior to the effective
date of the permit or at the time of permit issuanc�
c. the applicable requirements under Title IV;or �
d. the ability of the Director or the EPA under Sec 114 of the Federal Clean Air Act to obtain information to
determine compliance of the facilitV4th its rmit.
3.A permit shield does not apply any change made at acility that does not require a permit or permit revision made
under 15A NCAC 2Q.0523.
4.A permit shield does not extend to minor permit modifications made under 15A NCAC 2Q.0515.
S. Termination,Modification,ind Revocation of the Permit[I 5A NCAC 2Q.0519]
The Director may terminate,modify,or revoke and reissue this permit if:
1.the information contained in the application or presented in support thereof is determined to be incorrect;
2.the conditions undNwhich the permit or permit renewal was granted have changed;
3.violations of conditions contained in the permit have occurred;
4.the EPA requ*tsts tli t theVORmit be revoked under 40 CFR 70.7(g)or 70.8(d);or
5.AMirector finds that termination,modification,or revocation and reissuance of the permit is necessary to carry out the
purpose of NCGSChapter 143,Article 21B.
T. Insisnificant Acti Wes[15A NCAC 2Q.0503]
Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from
any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with
any applicable requirement. The Permittee shall have available at the facility at all times and made available to an
authorized representative upon request,documentation,including calculations,if necessary,to demonstrate that an
emission source or activity is insignificant.
U. Property Rights[15A NCAC 2Q.0508(i)(8)]
This permit does not convey any property rights in either real or personal property or any exclusive privileges.
V. Inspection and Entry[15A NCAC 2Q.0508(1)and NCGS 143-215.3(a)(2)]
1.Upon presentation of credentials and other documents as may be required by law,the Permittee shall allow the DAQ,or
Permit 06175TI I
Page 43
an authorized representative,to perform the following:
a. enter the Permittee's premises where the permitted facility is located or emissions-related activity is conducted,or
where records are kept under the conditions of the permit;
b. have access to and copy,at reasonable times,any records that are required to be kept under the conditions of the
permit;
c. inspect at reasonable times and using reasonable safety practices any source,equipment(including monitoring
and air pollution control equipment),practices,or operations regulated or required under the permit;and
d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of assuring
compliance with the permit or applicable requirements at reasonable times.
Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the ermittee under
Section 114 or other provisions of the Federal Clean Air Act.
2.No person shall refuse entry or access to any authorized representative of the DAQ who requ n for purposes of
inspection,and who presents appropriate credentials,nor shall any person obstruct,hamper,or in e with any such
authorized representative while in the process of carrying out his official duties. Refusal of entry or ac s ay
constitute grounds for permit revocation and assessment of civil penalties.
W. Annual Fee Payment[15A NCAC 2Q.0508(i)(10)]
1.The Permittee shall pay all fees in accordance with 15A NCAC 2Q.0200
2.Payment of fees may be by check or money order made payable to the N. .Departm of En 'ronment and Natural
Resources. Annual permit fee payments shall refer to the permit numbe .
3.If,within 30 days after being billed,the Permittee fails to pay an annual fee, Direct may initiate action to terminate
the permit under 15A NCAC 2Q.0519.
X. Annual Emission Inventory Requirements[15A NCAC 402071
The Permittee shall report by June 30 of each year ' 1 emissions of each air pollutant listed in 15A NCAC 2Q
.0207(a)from each emission source within the facility uring the previous calendar year. The report shall be in or on such
form as may be established by the Director. The ur of the re ortoball be certified by a responsible official of the
facility.
Y. Confidential Information[I 5A NCA9 (110 and 2Q.0508(i)(9)]
Whenever the Permittee submits information Under a claim of confidentiality pursuant to 15A NCAC 2Q.0107,the
Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All requests for
confidentiality must be in accordance with 15YN2Q.0107.
Z. Construction and Operation Permits[15Q.0100 and.0300]
A construction and operating permit shaN,121obtained by the Permittee for any proposed new or modified facility or
emission source which is not exempted AE having a permit prior to the beginning of construction or modification,in
accordance with p 'cable provisions of 15A NCAC 2Q.0100 and.0300.
AA.Standard A lication rm and Re uired Information[15A NCAC 2Q.0505 and.0507]
The Permittee s s mit ications and required information in accordance with the provisions of 15A NCAC 2Q
.0 a d.050 .
BB.Finan ial Responsibility and Compliance History[15A NCAC 2Q.0507(d)(4)]
The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial
compliance history.
CC.Refrigerant Requirements(Stratospheric Ozone and Climate Protection)[15A NCAC 2Q.0501(e)]
1.If the Permittee has appliances or refrigeration equipment,including air conditioning equipment,which use Class I or II
ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40
CFR Part 82 Subpart A Appendices A and B,the Permittee shall service,repair,and maintain such equipment
according to the work practices,personnel certification requirements,and certified recycling and recovery equipment
specified in 40 CFR Part 82 Subpart F.
2.The Permittee shall not knowingly vent or otherwise release any Class I or II substance into the environment during the
repair,servicing,maintenance,or disposal of any such device except as provided in 40 CFR Part 82 Subpart F.
3.The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR'82.166. Reports shall be
Permit 06175TI I
Page 44
submitted to the EPA or its designee as required.
DD.Prevention of Accidental Releases-Section 112(r)[I 5A NCAC 2Q.0508(h)]
If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section I I2(r)of the
Clean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part 68.
EE. Prevention of Accidental Releases General Duty Clause-Section 112(r)(1)-
FEDERALLY-ENFORCEABLE ONLY
Although a risk management plan may not be required,if the Permittee produces,processes,handles,or stores any amount
of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary t revent the
accidental release of such substance and to minimize the consequences of any release.
FF. Title IV Allowances[15ANCAC 2Q.0508(i)(1)] \\
This permit does not limit the number of Title IV allowances held by the Permittee,but the Permittee may u e
allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emission y not
exceed any allowances that the facility lawfully holds under Title IV of the Federal lean Air Act.
GG.Air Pollution Emergency Episode[15A NCAC 213.03001 N/
Should the Director of the DAQ declare an Air Pollution Emergency Episo ,the Pe e will e required to operate in
accordance with the Pemuttee's previously approved Emission Reduction PI or,in the abs cc of an approved plan,with
the appropriate requirements specified in 15A NCAC 2D.0300.
HH.Registration of Air Pollution Sources[15A NCAC 2D.02
The Director of the DAQ may require the Permittee to re i e s ce of air pollution. If the Permittee is required to
register a source of air pollution,this registration and in ation ill be in accordance with 15A NCAC 2D
.0202(b).
11. Ambient Air Quality Standards[15A NCAC 2D.050I(c)]
In addition to any control or manner of operation necessary to meet emission standards specified in this permit,any source
of air pollution shall be operated with such control or in*,'Fh manner that the source shall not cause the ambient air quality
standards in 15A NCAC 2D.0400 to be exceeded at any point beyond the premises on which the source is located. When
controls more stringent than named in the applicable emission standards in this pen-nit are required to prevent violation of
the ambient air quality standar or are required to create an offset,the permit shall contain a condition requiring these
controls.
JJ. General Emissions Testin and Re ort' Re uirements[15A NCAC 2Q.0508(i)(16)]
If emissions testing is required by this per9t or the DAQ or if the Permittee submits emissions testing to the DAQ in
support of a permit application or to demonstrate compliance,the Permittee shall perform such testing in accordance with
15A NCAC N.2600 and�follow the procedures outlined below:
1.The Permittee shall submit a completed Protocol Submittal Form to the DAQ Regional Supervisor at least 45 days prior
to the scheduled tist date. A copy of the Protocol Submittal Form may be obtained from the Regional Supervisor.
2.The Permittee shall notify the Regional Supervisor of the specific test dates at least 15 days prior to testing in order to
afford the DAQ the opportunity to have an observer on-site during the sampling program.
3.During all sampling periods,the Permittee shall operate the emission source(s)under maximum normal operating
conditions or alternative operating conditions as deemed appropriate by the Regional Supervisor or his delegate.
4.The Permigee shall submit two copies of the test report to the DAQ. The test report shall contain at a minimum the
following information:
a. a description of the training and air testing experience of the person directing the test;
b. a certification of the test results by sampling team leader and facility representative;
c a summary of emissions results and text detailing the objectives of the testing program,the applicable state and
federal regulations,and conclusions about the testing and compliance status of the emission source(s);
d. a detailed description of the tested emission source(s)and sampling location(s)process flow diagrams,
engineering drawings,and sampling location schematics should be included as necessary;
e. all field,analytical,and calibration data necessary to verify that the testing was performed as specified in the
applicable test methods;
f, example calculations for at least one test run using equations in the applicable test methods and all test results
Permit 06175T11
Page 45
including intermediate parameter calculations;and
g. documentation of facility operating conditions during all testing periods and an explanation relating these
operating conditions to maximum normal operation. If necessary,provide historical process data to verify
maximum normal operation.
5.The testing requirement(s)shall be considered satisfied only upon written approval of the test results by the DAQ.
6.The DAQ will review emission test results with respect exclusively to the specified testing objectives as proposed by the
Permittee and approved by the DAQ.
KK.Reopening for Cause[15A NCAC 2Q.0517]
1.A permit shall be reopened and revised under the following circumstances:a. additional applicable requirements become applicable to a facility with remaining permit Ah of three or more
years;
b. additional requirements(including excess emission requirements)become applicable to a sour covered by Title
IV;
c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements made in
establishing the emissions standards or other terms or conditions of the pe t;o
d. the Director or EPA determines that the permit must be revised or rev ke o asZer
ompliance with the
applicable requirements. �
2.Any pen-nit reopening shall be completed or a revised permit issued withi 18 month th pplicable requirement is
promulgated. No reopening is required if the effective date of the requir ent is afte piration of the pemrit term
unless the term of the permit was extended pursuant to 15A NCAC 2Q.05 c).
3.Except for the state-enforceable only portion of the permit,the procedures set ou ' NCAC 2Q.0507,.0521,or
.0522 shall be followed to reissue the permit. If the State-enforceable only portion of the permit is reopened,the
procedures in 15A NCAC 2Q.0300 shall be followed.411' a pr ceedings shall affect only those parts of the permit for
which cause to reopen exists.
4.The Director shall notify the Permittee at least 60 days in advanc f the to that the permit is to be reopened,except in
cases of imminent threat to public health or safety the notification period may be less than 60 days.
5.Within 90 days,or 180 days if the EPA ext*ds the response period,after receiving notification from the EPA that a
permit needs to be terminated,modified,or revoked and reissued,the Director shall send to the EPA a proposed
determination of termination,mod'fication,or �ation and reissuance,as appropriate.
LL. Re ortin Requirements for N er ' Equip [15A NCAC 2Q.0508(i)(16)]
The Permittee shall maintain a r cord of operation for permitted equipment noting whenever the equipment is taken from
and placed into operation. DuringVperation the monitoring recordkeeping and reporting requirements as prescribed by the
permit shall be implemented within the monitoring period.
e �
MM.Fu itive Dust tro Requirement[1 A NCAC 2D.0540]-STATE ENFORCEABLE ONLY
As required by NCAC 2D.0540'Particulates from Fugitive Dust Emission Sources,"the Permittee shall not cause or
allow fugit' ust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the
property .undary.If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the
property boundaries fQr six nututes in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or
operator may be required to submit a fugitive dust plan as described in 2D.0540(f).
"Fugitive dust emissions"means particulate matter from process operations that does not pass through a process stack or
vent and that is generated within plant property boundaries from activities such as:unloading and loading areas,process
areas stoc1V1
stock pile working,plant parking lots,and plant roads(including access roads and haul roads).
NN.Specific Permit Modifications[15A NCAC 2Q.0501 and.0523]
1.For modifications made pursuant to 15A NCAC 2Q.0501(c)(2),the Permittee shall file a Title V Air Quality Permit
Application for the air emission source(s)and associated air pollution control device(s)on or before 12 months
after commencing operation.
2.For modifications made pursuant to 15A NCAC 2Q .0501(d)(2),the Permittee shall not begin operation of the air
emission source(s)and associated air pollution control device(s)until a Title V Air Quality Permit Application is
filed and a construction and operation permit following the procedures of Section.0500(except for Rule .0504 of
this Section)is obtained.
3.For modifications made pursuant to 502(b)(10),in accordance with 15A NCAC 2Q.0523(a)(1)(C),the Permittee
Permit 06175TI I
Page 46
shall notify the Director and EPA(EPA-Air Planning Branch,61 Forsyth St.,Atlanta,GA 30303) in writing at
least seven days before the change is made. The written notification shall include:
a. a description of the change at the facility;
b. the date on which the change will occur;
c. any change in emissions;and
d. any permit term or condition that is no longer applicable as a result of the change.
In addition to this notification requirement,with the next significant modification or Air Quality Permit renewal,
the Permittee shall submit a page"E5" of the application forms signed by the responsible official verifying that the
application for the 502(b)(10)change/modification,is true,accurate,and complete. Further to that
modifications made pursuant to 502(b)(10)do not relieve the Permittee from satisfying preco ction
requirements.
00. Mandatory Greenhouse Gas Reporting Requirements[15A NCAC 2Q.0508]
FEDERAL-ENFORCEABLE ONLY
If the Permittee is subject to requirements of 40 CFR 98.2(a),the Permittee shal ubmi all r ired reports to the EPA
Administrator in accordance with 40 CFR 98.
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Page 47
ATTACHMENT
List of Acronyms
AOS Alternate Operating Scenario
BACT Best Available Control Technology
Btu British thermal unit
CAA Clean Air Act
CAIR Clean Air Interstate Rule
CEM Continuous Emission Monitor
CFR Code of Federal Regulations
CAA Clean Air Act
DAQ Division of Air Quality
DENR Department of Environment and Natural Resources
EMC Environmental Management Commission
EPA Environmental Protection Agency
FR Federal Register
GACT Generally Available Control Technology
HAP Hazardous Air Pollutant
MACT Maximum Achievable Control Tec gy
NAA Non-Attainment Area
NCAC North Carolina Administrative C de
NCGS North Carolina General Stag
NESHAPS National Emission Stan fo a dous it Pollutants
NOx Nitrogen Oxides
NSPS New Source Perform n�tan d
OAH Office of Administrative Heari s
PM Particulate Matter
PMI0 Particulat Matter with Nomi Aerodynamic Diameter of 10 Micrometers or Less
POS Pri=a perating Scenario
PSD Prev ion of Significant Deterioration
RACT R4onably Available Control Technology
SIC tandard Industrial Classification
SIP S to Implementation Plan
SOZ r Dioxide
tpy ons Per Year
VOC Volatile Organic Compound