AQ_F_0900067_20101020_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY S T Wooten Corporation-Elizabethtown
NC Facility ID 0900067
Inspection Report County/FIPS:Bladen/017
Date: 10/25/2010
Facility Data Compliance Data
S T Wooten Corporation-Elizabethtown Inspection Date 10/20/2010
3931 Cromartie Road Inspector's Name Heather Hawkins
Elizabethtown,NC 28337 Operating Status Operating
Lat: 34d 38.4860m Long: 78d 40.6530m Compliance Code Compliance- inspection
SIC: 2951 /Paving Mixtures And Blocks Action Code FCE
NAICS: 324121 /Asphalt Paving Mixture and Block Manufacturing On-Site Inspection Result Compliance
Contact Data Permit Data
Facility Contact Authorized Contact T
act Permit 08344/R03
James Washburn Richard Vick JamIssued 5/5/2006Environmental Vice President EnvExpires 4/30/2011
Classification Synthetic Minor
Compliance Manager [phone] Coer Permit Status Active
[phone] (25Inspector's Signature: ments: -
Date of Signature:
MACT/GACT APPLICABILITY:
S T Wooten Corporation—Elizabethtown facility does not appear to be subject to any currently
promulgated MACT/GACTs.
DIRECTIONS:
S.T. Wooten Corporation—Elizabethtown is located off of Hwy 87 near Elizabethtown,NC,Bladen
County. From FRO, take Hwy 87 South approx 35 miles to State Rd 1155 (Cromartie Rd), turn left onto
Cromartie Road. The facility property is the right corner lot.
SAFETY CONCERNS:
Hard hat and safety shoes are required.
SOURCE/FACILITY DESCRIPTION:
S.T. Wooten Corporation—Elizabethtown facility is permitted as a]tot mix asphalt plant with a recycled
asphalt product(RAP) system. One of three different plants is permitted to operate on this site at any
given time. Aggregates of various sizes are added to a drum dryer/mixer via conveyor belt from a surge
hopper, which is fed by front-end loaders from large stockpiles on the property. RAP is fed to through a
screen, where larger material is diverted to a crusher that reduces the size to approximately'/4 inches or
less, and then the material is conveyed to the dryer/mixer. RAP is combined with the aggregate in the
dryer/mixer,where it is heated and mixed with liquid asphalt,as a binding agent. The dryer/mixer is
direct fired with natural gas/#2 fuel oil/Recycled#2 fuel oil/#4 fuel oil/Recycled#4 fuel oil. The
particulate emissions from the dryer/mixer are controlled by a bagflter. The hot asphalt product
discharged from the dryer/mixer is conveyed to an overhead surge bin, where it then drops into a weigh
hopper/truck loadout bin below. Asphalt is discharged from the bottom of the weigh hopper into dump
trucks that take the asphalt to the location of the paving operation.

PERMITTED EQUIPMENT:
Emission Emission Source Control Control,System
Source Ip Description System ID _ Description
-_ . . a__._ I'll- ­ _:�. .. -- —1
Plant 5, 285 ton per hour HMA plant and 65 ton per hour RAP system, OR
No.2 fuel oil/recycled No.2 htel oil/No 4 fuel oil/ {
SESI Bagfilter(7,421 square recycled No. 4 fuel oil/natural gas fired rotary drum dryer / 5CD1
(NSPS) mixer(74 mmBtu maximum heat input rate)
feet of filter area)
5ES3 HMA surge bin(100 ton capacity)
5F l HMA truck loadout
5172 Portable RAP crusher (65 tons per hour capacity)
_.. __ _ _. _ { N/A N/A
5173 Portable RAP conveyor
i
5F4 Portable RAP screen
5ESG1 Diesel generator(1,000 kW)
Control
Emission EmisAon Source ' Control System
System Descri tron "
Souroe 1D Description ID R
Plant 6, 365 ton per hour HMA plant and 65 ton per hour RAP system, OR
6ES 1 No. 2 fuel oil/recycled No.2 fuel oil/No. 4 fuel oil/No.4 Bagfilter(9,542 square
(NSPS) recycled fuel oil/natural gas-fired rotary drum dryer/mixer i 6CD 1 feet of filter area)
(94.4 million Btu maximum heat input rate)
6ES3 HMA surge bin(60 ton capacity)
61`1 HMA truck loadout
6172 Portable RAP crusher(65 tons per hour capacity) N/A N/A
6173 Portable RAP conveyor
6F4 Portable RAP screen
6ESG1 Diesel generator(1,000 kW)
Emission Emission Source Control Control System
Source ID Description 'System ID Description
Plant 15, 400 ton per hour HMA plant and 65 ton per hour RAP system
15ES1 No. 2 fuel oil/No.2 recycled fuel oil/No 4 fuel oil/No 4 15CD2, Cyclone,9 foot
(NSPS) irecycled fuel oil/natural gas-fired rotary drum dryer/mixer 15CD1 diameter, and Baghouse,i
(120 mrnBtu maximum heat input rate) 11,598 square feet {
15ES3 IIMA surge bin(146 ton capacity)
15F1 IHMA truck loadout
15F2 Portable RAP crusher (65 tons per hour capacity)
N/A N/A
151`3 Portable RAP conveyor
15174 Portable RAP screen
15ESG1 Diesel generator(1,000 kW)

INSIGNIFICANT SOURCES;
Source
I5ESI I -Hot oil heater (1 5 mmBnr/hr)
ISES 12 -Asphalt cement took(30,000 gallons)
_
I5ES13 -Fuel oil tank(15,000 gallons)
I6ES11 -Hot oil heater(0 6 mmBtu/br)
I6ES 12 -Asphalt cement tank(30,000 gallons)
I6ES13 -Fuel oil tank(15,000 gallons)
I15ESI I -Hot oil heater(1.5 mmBtu/hr) !
II5ES12-Asphalt cement tank(30,000 gallons)
I15ES13 -Fuel oil tank(15,000 gallons)
INSPECTION SUMMARY:
On 20 October 2010,I arrived at the facility site. The site was empty. There has never been a plant
constructed at this site.
REPORTING:
Annual reports received on time.
COMPLIANCE HISTORY:
NOV - 20 March 2002 for late annual reporting.
CONCLUSION:
Based on the observations made during the 20 October 2010 inspection, S T Wooten Corporation -
Elizabethtown appeared to be operating in compliance with the requirements outlined in their current air
permit.
/hsh
cc: DAQ Central File