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Home My WebLink AboutAQ_F_0900067_20091208_CMPL_InspRpt (4) NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY S T Wooten Corporation-Elizabethtown NC Facility ID 0900067 Inspection Report County/FIPS:Bladen/017 Date: 12/08/2009 Facility Data Compliance Data S T Wooten Corporation-Elizabethtown Inspection Date 12/08/2009 3931 Cromartie Road Inspector's Name Heather Hawkins Elizabeth 0 Zo.. 28337 10-e530 Ccorru�41 �� T,3��t ) Operating Status Operating Lat: 34dLong: 78d 39'®f' r Compliance Code Compliance-inspection SIC: 2951 /Paving Mixtures And Blocks Action Code FCE NAICS: 324121 /Asphalt Paving Mixture and Block Manufacturing On-Site Inspection Result Compliance Contact Data Permit Data Facility Contact Authorized Contact Technical Contact permit 08344/R03 James Washburn Richard Vick James Washburn Issued 5/5/2006 Environmental Vice President Environmental Expires 4/30/2011 Compliance Manager (252)291-5165 Compliance Manager Classification Synthetic Minor (252)291-5165 1 1 (252)291-5165 Permit Status Active 11 Inspector's Signature:: `(j Comments: Date of•Signature: 12,1 DIRECTIONS: S.T. Wooten Corporation is located off of Hwy 87 near Elizabethtown,NC, Bladen County. From FRO, take Hwy 87 South approx 35 miles to State Rd 1155 (Cromartie Rd),turn left onto Cromartie Road. The facility property is the right corner lot. SAFETY CONCERNS: Hard hat and safety shoes are required. SOURCE/FACILITY DESCRIPTION: S.T. Wooten Corporation—Elizabethtown facility is a hot mix asphalt plant with a recycled asphalt product(RAP) system. One of three different plants is permitted to operate on this site at any given time. Aggregates of various sizes are added to a drum dryer/mixer via conveyor belt from a surge hopper, which is fed by front-end loaders from large stockpiles on the property. RAP is fed to through a screen, where larger material is diverted to a crusher that reduces the size to approximately 3/4 inches or less, and then the material is conveyed to the dryer/mixer. RAP is combined with the aggregate in the dryer/mixer, where it is heated and mixed with liquid asphalt, as a binding agent. The dryer/mixer is direct fired with natural gas/#2 fuel oil/Recycled#2 fuel oil/#4 fuel oil/Recycled#4 fuel oil. The particulate emissions from the dryer/mixer are controlled by a bagfilter. The hot asphalt product discharged from the dryer/mixer is conveyed to an overhead surge bin, where it then drops into a weigh hopper/truck loadout bin below. Asphalt is discharged from the bottom of the weigh hopper into dump trucks that take the asphalt to the location of the paving operation. PERMITTED EQUIPMENT: �= ,Sauree�D Plant 5, 285 ton per hour HMA plant and 65 ton per hour RAP system, OR _. . ...._ ............ ..... m:... __. ... ...m... __ . No.2 fuel oil/recycled No 2 fuel oil/No.4 fuel oil/ 5ES1 recycled No.4 fuel oil/natural gas-fired rotary drum dryer/ SCDl Bagfilter(7,421 square (NSPS) mixer(74 mmBtu maximum heat input rate) feet of filter area) . ............. . 5ES3 HMA surge bin(100 ton capacity) I 5F1 HMA truck loadout 5F2 Portable RAP crusher(65 tons per hour capacity) N/A N/A _ ..._____ �_ 5F3 Portable RAP conveyor ; _ .................................................................................................................................................................................................................................................................................................................................. i 5F4 Portable RAP screen 3 .... ..... ... 5 SG 1 _ Diesel enerator 1 000 kW g ( , ) _ . .........................::.:..... ....::.........r��,,�:.w-er.>.m>=r.=,r-<?:.................... tee;:• :.;. ............................................................................................................................- ........................................ .......................................- 3 ...,s;:c,:<:.s<....o.<s;._,:<y.«:.>^J.;>,.:<s�:.:..<>.,..,;...5•}.r,r..:............�:.>,.>,:«.»:,a.<„»»»<:.,..,:.�.::.<_.<..>:>..:.>...,<..,........ ...»5:»:...,:.�::,:,.,,.::<:.:£.:::::.ym..<,<........oaa<«<a««a<<c«..<x.-.<.•<<,»»�<:,,,.o,:n»,.;:£::,:,.s:.<.a.-,,. �aU.<uw:<.< .:...:»i....................................s.. ... ...,..... .a ....,...E,..,..F..r.....u..........:.......... .. ... £".. £.:..:.:.........�....�.......„..�......a..».,..»n�:.,...2::»s:£:.:w....;�::...s:.:::.:.......<un.«;.:.««.<<.:.>:«.:�<.�«.:<.�..5.:..:.:...:.:.:,.._:...�,......:.....:..!"n.<ci<[cvvv.<.<a.<n«<..ca<:<.,.:.::.:...:.:,..::;..:.::/....�:.:..,....:....;c. trQl s ee n t�t�nCe ystelm F t I'1 £De��rlt ion Desc pt�oh.� r D......... p� �D Plant 6, 365 ton.. ................ .......... per hour HMA plant and 65 ton per hour RAP system, OR _ 6ES 1 No.2 fuel oil/recycled No.µ2 fuel oil/No.4 fuel oil/No.4 recycled fuel oil/natural gas-fired rotary drum dryer/mixer 6CD 1 Bagfilter(9,542 square (NSPS) feet of filter area) (94.4 million Btu maximum heat input rate) _.. •� 6ES3.,....� � HMA surge bin(60 ton capacity) �.,_. ........................ 6F 1 �� HMA truck loadout � . _ 6F2 Portable RAP crusher(65 tons per hour capacity) ._ N/A N/A 6F3 Portable RAP conveyor 6F4 Portable RAP screen _. 6ESG1 Diesel generator 1,000 kW i g _ .. ....__ . » ,5 Oef a� Ex�issron>J •5%23i .... .....<.., .... .. .. < , ,s["`e<..s..r�•";:,:,,�<,,.sox...,....<z.<,-,,.,,.,.;.»y ..stvsu� .. ,•':,£r ».r.<,-.,. eats�ys..<;<..,...:. ... ...,,..,,_,F 5. . .:...... ...��. ..,,..,. . t o ,..,<,.,.,.,...., stem�,: � Plant 15, 400 ton per hour HMA plant and 65 ton per hour RAP system ......_ .. ._.......................................... ................_.._....._.__._.._......_..........._..__•__..........._.._........._.._.........._.._.,.... __.........................___...___..__..........._._._............................._.. ...__ .._...._,......._......_.......... 15ES 1 No.2 fuel oil/No.2 recycled fuel oil/No 4 fuel oil/No.4 15CD2, Cyclone,9 foot (NSPS) recycled fuel oil/natural gas-fired rotary drum dryer/mixer 15CD1 diameter,and Baghouse, 1(120 mmBtu maximum heat input rate) 11,598 square feet 3 15ES3 1HMA surge bin(146 ton capacity) 15F1 JHMA truck loadout _ .. . ._ 3 15F2 jPortable RAP crusher(65 tons per hour capacity) N/A N/A 3 15F3 Porta............ ble RAP conveyor 15F4 FPortable RAP screen _._ ..__......... ........ ....... _._.... _._ __ __. ..............._. _. 15ESG1 Diesel generator 1 000 kW) g ( , .1 r INSIGNIFICANT SOURCES, r f ,�:, x .�m_M _1x l,. ,.w,�m.�_x..�x. xxx .xMx �.xxx xm x: Source- .n, :,. n,.,...:,.:.. ,.,...r.4 ...,:.::s .w�.. ISES 1.1 �Iot oil heater 1 5 rnmBti - ) ( r V :.�.,, mom.:::. .n..vp._� ,xx x.... .rt: n...tia ...:n.....:_ ; ..v� , I5ES 12 As halt cement tank 30000 allons) p ( g I.5ES 13 Fuel oil tank��15,000 gallons) I.....,. n:_. ,,,.. I6ES l l Hot oil heater(0 6 inrnBtu/hr) ' £. m.. I6ES 12 As' halt cement tank(30;000"gallons) P „m I6ES13 Fuel oil"1.I- .(`15,OI gallons) ' F ,, `I15ES 11° Hot oil:heater(1 57 ni" t/hr) �> f I15ES 12,"`.As halt cement tank 30 000 allori P g :., (. _ S 'n, rv+5xmnw,v' x..vwvw.+.xx :xw..,,,1„ �;Xnvrcr nv„NxxmN 1 ..' x..�My. K mrxmvvHm'� x X: mrwnwm,);m�n:,:x+imw ,. livmvxxmvx xx xx ,�, h1 ,EE 13 .Fuel oil tank(15,000 gallons) .. INSPECTION SUMMARY: . There has.never been,a last Qn$Deceri ber 2009,;I arrived at the facility-site The'site was empty p :�, ;, i onst.ucted at t 'is site. However I did observe;aeveral mobile homes within 100 feet of the la, t s le:' " c h �" p Per the conversation with Mr:Marshburn. ast ear�"the town ave. .ermission,""to the-nobile home ark "_, '. '' rmi f'r. owner to V l-ace.rrtobile"homes this close to,the ro,e" where the as" `halt'`.ant:has been- .e tted o P p , pY p p p. years. - t. REPORTING Annual reports received on time:: - . s. COMPLIANCE HISTORY. NOU-`201V'dreh 2002 for late annual;reporting. CONCLUSION: 1' S T Wooten,Corporaton Elizabethtbwri plant was"in compiarice at the time of"inspection., _ , . _ - %hsh ;. , _ ; . . cc: DAQ Central File Y . - : ,� - , - — - -- - -- - - -- - - - - - - + _ l