AQ_F_0400016_20100413_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY Wade Manufacturing Co-Wadesboro
NC Facility ID 0400016
County/FIPS:Anson/007
Inspection Report Date: 04/13/2010
Facility Data Compliance Data
[Highway
ade Manufacturing Co-Wadesboro Inspection Date 04/13/2010
74 East(76 Mill Road) Inspector's Name Maureen Matroni-Rakes
adesboro,NC 28170 Operating Status Operating
Lat: 34d 57.8720m Long: 80d 2.6476m Compliance Code Compliance-inspection
SIC : 2261 /Finishing Plants,Cotton Action Code FCE
NAILS: 313311 /Broadwoven Fabric Finishing Mills On-Site Inspection Result Compliance
Contact Data Permit Data
Facility Contact Authorized Contact Technical Contact permit 03577/T16
David Bruton Bernard Hodges David Bruton Issued 5/27/2008
Plant IE President Plant IE Expires 4/30/2013
[phone] [phone] [phone] Classification Title V
Permit Status Active
Inspector's Signature: J� Comments:
Date of Signature:
Q
DIRECTIONS:
From downtown Fayetteville,take Raeford Road,Hwy 401,south to Wagram,—32 miles. Just past Wagram,turn
right onto Old Wire Road(SR 144)to Laurel Hill.Turn right on Highway 74,bypass Rockingham,to Wadesboro,
35 miles. Wade Mfg. is on the north(right)side of the Hwy 74,just after the`Welcome to Wadesboro' sign. (Drive
past facility and take a left at the stop sign.Vantage point from neighborhood is perfect for VE observations)
SAFETY:
Safety shoes only.
FACILITY DESCRIPTION:
Wade Manufacturing is a Title V facility based on the burning of No. 6 Fuel Oil(S02)and the VOC emissions
associated with the textile manufacturing process(bleaching,dying). Wade Manufacturing makes dyes and prints
cotton and polyester/cotton fabric.The process involves looming/spinning raw cotton into yarn,slashing,weaving
and twisting of yarn,bleaching,dying,printing,and finishing of cloth. Two natural gas No. 6 fuel oil-fired boilers
are used to provide steam for some of these processes. The company started business in 1926. Wade Manufacturing
currently operates under air permit no. 03577TI6,issued 27 May 2008,with an expiration date of 30 April 2013.
Employ: 175-200
Hours: 4 or 5 days a week,7am-4pm.
MACT/GACT: This facility is not subject to any MACTs or GACTs at this time.
PERMITTED EMISSION SOURCES: At the time of the inspection, Wade Manufacturing was operating under
Permit No. 03577T16 which includes the following emission sources:
A. One(1)natural gas/No. 6 fuel oil-fired boiler (ID No.B1,72 million Btu per hour heat input capacity),
B. One(1)natural gas/No. 6 fuel oil-fired boiler (ID No.B2, 24.76 million Btu per hour heat input capacity),
C. One(1)textile roller printer(ID No.PR1,3,600 pounds of cloth per hour process capacity)consisting of:
0 Ten(10)prints stations

• One(1)steam heated dryer
D. One(1)textile roller printer(ID No.PR3,3,600 pounds of cloth per hour process capacity)consisting of:
• Eight (8)prints stations
• One(1)natural gas-fired dryer(2 mullions Btu per hour heat input)
E. One(1)textile screen printer(ID No.PR4,3,600 pounds of cloth per hour process capacity)consisting of:
• Eight (8)rotary screen printing stations
• One(1)natural gas-fired dryer(4.8 millions Btu per hour heat input)with four zones
F. One(1)textile screen printer(ID No.PR5,3,600 pounds of cloth per hour process capacity)consisting of:
• Twelve (12)rotary screen printing stations
• One(1)natural gas-fired dryer(4.8 millions Btu per hour heat input)with four zones
G. One(1)textile roller printer(ID No.PR6,3,600 pounds of cloth per hour process capacity)consisting of:
• Eight(8)printing stations
• One(1)natural gas-fired dryer(2 millions Btu per hour heat input)with four zones
H. One(1)finishing range(ID No.TENT,4,320 pounds of cloth per hour process capacity)consists of:
• One(1)pad applied finishing station
• One(1)natural gas-fired dryer(8.5 millions Btu per hour heat input)with three zone tenter frame oven
I. One(1)finishing range(ID No.TEN2,5,760 pounds of cloth per hour process capacity)consists of:
• One(1)pad applied finishing station
• One(1)natural gas-fired dryer(1.2 millions Btu per hour heat input)with eight zone tenter frame oven
J. One(1)finishing range(ID No.TEN3,4,320 pounds of cloth per hour process capacity)consists of
• One(1)pad applied finishing station
• One(1)natural gas-fired dryer(6.0 millions Btu per hour heat input)with two zone tenter frame oven,
K. One (1) bleach range and one natural gas-fired (ID No. J-BOX and ID No. TEN4, 8.5 million Btu per hour)
with three zone finishing range,
L. One(1)steam heated cotton dye range(ID No.CR1)
M. One(1)pigment range(ID No.PIG1,4,800 pounds of cloth per hour process capacity)consisting of:
• One(1)natural gas-fired pre-dryer(4.0 mullion Btu per hour)
• One(1)pad applied ink dyeing station
• One(1)steam heated station
N. One(1)Thermasol range(ID NO.TRI,4,800 pounds of cloth per hour process capacity)consisting of:
• One(1)natural gas-fired dryer(7.0 mullion Btu per hour)
• One(1)pad applied finishing station
O. One(1)shop lath(ID No. SL1,500 lbs per hour of rubber covered pad roils)controlled by the following:
• One(1)cyclone(15 inches diameter,ID No. SLIQ,
P. One(1)starch storage silo(ID No. SS 1,22.6 tons per hour filling rate)controlled by the following:
• One(1)Bagfilter(12 ft2 offilter area,ID No.BF I),
• One(1)Bagfilter(12 W of filter area,ID No. BF2),
Q. One(1)blendomat(ID No.OP1,2600 lbs per hour of cotton fiber)controlled by the following:
• One(1)Paper panel filter(6.55 ft2 of filter area,ID No.OP 1CA),
• One(1)Rotary drum filter(46.5 ft2 of filter area,ID No. OPICB),
R. One(1)carding and drawing operation(ID No. AC 1,and ID No. CARD 1, 21001bs/hr cotton fiber)controlled
by the following:
• One(1)rotary drum filter(445.3 ft2 of surface area,ID No. CARD 1-I C)
S. One(1)spinning operation(ID No.AC2-1 C,2100 lbs/hr cotton fiber)controlled by the following:
• One(1)paper filter(266.8 ft2 ofsurface area,ID No.AC2-IC)
K. One(1)weaving operation(1870 lbstlir of cotton yarn)consists of:
• Three(3)weaving areas(ID No.AC3,ID No.AC4,ID No.AC5)controlled by following:
o One(1)paper filter(371.2 ft2 of surface area,ID No.AC3-IC),
o One(1)rotary drum filter(834.9 ft2 of surface area,ID No.AC4-1C),
a One(1)rotary drum filter(545.3 ft2 of surface area,ID No.AC5-IQ
L. One(1)napping operation(2370 pounds per hour of cotton cloth)consisting of:
• Two(2)napping areas (ID No.NA I,ID No.NA2)controlled by following:
o One(1)Rotary drum filter(483.3 ft2 of filter area, ID No.NAP 1-1C),
o One(1)Rotary drum filter(142.1 ft2 of filter area,ID No.NAP2-IC),

M. Retention Ponds(3)
COMPLIANCE INSPECTION SUMMARY:
On 13 April 2010,I,Maureen Matroni-Rakes,of the Fayetteville Regional Office,met with Mr. David Burton to
conduct and annual compliance inspection. Mr.Burton checked FacFinder and found no mistakes. (Google maps
and GPS systems locate Wade Manufacturing at 76 Mill Road,a correct address but not in our system.) Mr.Burton
stated there had been no additions since the last inspection.However several of their permitted equipment were non-
operational or had been removed,which Mr.Burton noted on the emission source list and pointed out during the
facility tour.
Table 1-Non-Operational and Removed Permitted Sources
Not Operational` Removed from Facility
B2 TEN (mostly removed,only frame left)
PRl
PR6
SSI
TR I
AC3
AC5
PR3 rarely used but still operational.
The facility had the current permit on site.Mr.Burton provided all applicable records for review.Oil sulfur content,
emissions,HAP emssions and PSD avoidance records were checked and well organized.The fuel oil certifications
indicated sulfur content 1.49%and 1.47%the last several times it was purchased.The last purchase of No.6 fuel oil
was December 2008,The VOC emissions,HAP emissions,and S02 emissions appeared in compliance with the air
permit.Visible emissions observed daily by Mr. Burton and it appeared to be in compliance.Mr.Burton observes
VE everyday at 9:45am when the plant is at full operation but professes to be unable to determine 20%opacity.He
determines normal by comparing VE to previous days. Mr.Burton's daily VEE log indicated"normal"every
workday for the last several years.The facility inspects cyclones,rotary drum filter and bag filters on a monthly
basis. Mr.Burton
Prior to entering the facility,the inspectors checked opacity of all stacks that could be seen from the hillside to the
west of the plant.The inspectors observed no visible emissions from the boilers stacks.Pictures were taken of the
stacks to ensure compliance because I am not certified to determine opacity.Pictures are attached.
A. 15A NCAC 2D.0503 PARTICULATES FROM FUEL BURNING INDIRECT HEAT
EXCHANGERS-Emissions of particulate matter from the combustion of natural gas or No. 6 fuel oil
(boiler ID No.BI),that are discharged from this source into the atmosphere shall not exceed 0.33 pounds
per million Btu heat input. [15A NCAC 2D .0503 (a)]
IN COMPLIANCE-The AP-42 emissions factors for No. 6 oil with sulfur content of 2.1%is 0.16
lbshn nBTU and natural gas is 0.007 lbs/mrnBTU. The fuel oil certifications indicated sulfur content less
than 2.1%.No No. 6 oil used since 2008.
B. 15A NCAC 2D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES-Natural
gas/No. 6 fuel oil-fired boiler(ID No.B1)-This is the main boiler,which operates primarily on natural
gas. It was installed in 1985(so NSPS Subpart Dc does not apply)and has a maximum heat input capacity
of 72 mnBtu/hr.
1. Emissions of sulfur dioxide from this source shall not exceed 2.3 pounds per million Btu heat input.
Sulfur dioxide formed by the combustion of sulfirr in fuels,wastes,ores,and other substances shall be
included when determining compliance with this standard.
2. The maximum sulfur content of any oil received and burned in the boiler shall not exceed 2.1 percent
by weight

3. The Permittee shall submit a summary report of the oil supplier certifications by January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June.All instances of
deviations from the requirements of this permit must be clearly identified.
IN COMPLIANCE:
• The AP-42 emissions factor for No. 6 oil with sulfur content of 2.1%is 2.1lbs/mmBTU and
natural gas is 0.005 lbs/mmBTU
• The fuel oil certifications indicated less than 1.47%and 1.49%.
• Semi-annual reports received on time, indicate compliance.
C. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS-Natural gas/No. 6 fuel oil-fired boiler (ID
No.B1)
1. Visible emissions from this source shall not be more than 20%opacity
2. To assure compliance, While firing No. 6 fuel oil once a day the Permittee shall observe the emission
points of this source for any visible emissions above normal. The daily observation must be made for
each day of the calendar year period to ensure compliance with this requirement.
3. The Permittee shall submit a summary report of the oil supplier certifications by January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June.All instances of
deviations from the requirements of this permit must be clearly identified.
IN COMPLIANCE:
• No visible emission observed during the inspection from this boiler.
• Logbook indicated daily VE observation recorded and indicate compliance.
• Semi-annual reports received on time, indicate compliance.
D. 15A NCAC 2D.0503 PARTICULATES FROM FUEL BURNING INDIRECT HEAT
EXCHANGERS-Emissions of particulate matter from the combustion of natural gas or No.6 fuel oil
(boiler ID No.B2),are discharged from this source into the atmosphere shall not exceed 0.47 pounds per
million Btu heat input.
IN COMPLIANCE: B2 is not operational and using no No.6 or natural gas.
E. 15A NCAC 2D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES-Natural
gas/No.6 fuel oil-fired boiler(ID No.B2)-This is the main boiler,which operates primarily on natural
gas. It was installed in 1985 (so NSPS Subpart De does not apply)and has a maximum heat input capacity
of 72 rmmBtu/hr.
1. Emissions of sulfur dioxide from this source shall not exceed 2.3 pounds per million Btu heat input.
Sulfur dioxide formed by the combustion of sulfur in fuels,wastes,ores,and other substances shall be
included when determining compliance with this standard.
2. The maximum sulfur content of any oil received and burned in the boiler shall not exceed 2.1 percent
by weight.
3. The Permittee shall submit a summary report of the oil supplier certifications by January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June.All instances of
deviations from the requirements of this permit must be clearly identified.
IN COMPLIANCE:B2 is not operational and using no No.6 or natural gas.
F.15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS-Natural gas/No. 6 fuel oil-fired boiler
(ID No.B2)
4. Visible emissions from this source shall not be more than 40%opacity

5. To assure compliance,While firing No.6 fuel oil once a day the Permittee shall observe the emission
points of this source for any visible emissions above normal. The daily observation must be made for
each day of the calendar year period to ensure compliance with this requirement.
6. The Permittee shall submit a summary report of the oil supplier certifications by January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June.All instances of
deviations from the requirements of this permit must be clearly identified.
IN COMPLIANCE:B2 is not operational and using no No.6 or natural gas.
G. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL
PROCESSES-One natural gas-fired textile roller printer(ID No.PR3)and one natural gas-fired pigment
range (ID No.PIG I), and One natural gas-fired textile roller printer(ID No.PR1). Emissions of particulate
matter from these sources shall not exceed an allowable emission rate as calculated by the following
equation:
E=4.10 x P 0.67 Where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
IN COMPLIANCE: The air permit review indicated that PM emissions are below the limits. These
processes were not operating during the inspection.
H. 15A NCAC 2D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES-
One natural gas-fired textile roller printer(ID No.PR3)and one natural gas-fired pigment range (ID No.
PIGI),and One natural gas-fired textile roller printer(ID No.PRI). Emssions of sulfur dioxide from these
sources shall not exceed 2.3 pounds per million Btu heat input.
INCOMPLIANCE: The AP-42 emissions factor for No. 6 oil with sulfur content of 2.1%is 2.1
Ibs/mmBTU and natural gas is 0.0051bs/mmBTU. The fuel oil certifications indicated less than 2.1%.
(Emission source PRI not operational)
1.15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS-One natural gas-fired textile roller
printer(ID No.PR3)and one natural gas-fired pigment range (ID No.PIGI),and One natural gas-fired
textile roller printer(ID No.PRI).Visible emissions from these sources shall not be more than 40 percent
opacity,observe daily and report twice a year.
IN COMPLIANCE: These processes were not operating during the inspection.Daily observation/record
done by Mr. Bruton.Recorded observations indicate compliance. Semi-annual reports received on time,
indicate compliance. (Emission source PRI not operational)
K. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL
PROCESSES-One natural gas-fired textile roller printer(ID No.PR6),two natural gas-fired textile screen
printers(ID Nos.PR 4 and PR 5),three natural gas-fired tenter frames(ID Nos.TEN1,TEN2,and TEN3),
one natural gas-fired thermosol range(ID No.TR1),and one bleaching range with tenter frame(ID Nos. J-
BOX,BLI,and TEN4). Emissions of particulate matter from these sources shall not exceed an allowable
emission rate as calculated by the following equation:
E=4.10 x P 0.67 Where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
IN COMPLIANCE: The air permit review indicated that PM emissions are below the limits. (Emission
sources PR6, TRI and TEN]are not operational)
L.15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS-One natural gas-fired textile roller
printer(ID No.PR6),two natural gas-fired textile screen printers(ID Nos.PR 4 and PR 5),three natural
gas-fired tenter frames(ID Nos.TENT,TEN2,and TEN3),one natural gas-fired thermosol range(ID No.

TRI),and one bleaching range with tenter frame(ID Nos. J-BOX,BL1,and TEN4—20%opacity). Visible
emissions from these sources shall not be more than 20 percent opacity,observe daily and report twice a
year.
IN COMPLIANCE: There appeared approximately 5%opacity fi-om the tenter frame stacks during the
inspection.Daily observation/record done by Mr. Bruton. Recorded observations indicate compliance.
Semi-annual reports receivedon time, indicate compliance. (Emission sources PR6, TRI and TEN] are
not operational)
M. 15A NCAC 2D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES-
One natural gas-fired textile roller printer(ID No.PR6),two natural gas-fired textile screen printers(ID
Nos.PR 4 and PR 5),three natural gas-fired tenter frames(ID Nos.TEN],TEN2,and TEN3),one natural
gas-fired thermosol range(ID No.TRI),and one bleaching range with tenter frame(ID Nos. J-BOX,BL1,
and TEN4). Emissions of sulfur dioxide from these sources shall not exceed 2.3 pounds per million Btu
heat input.
INCOMPLIANCE: The AP-42 emissions factor for No. 6 oil with sulfur content of 2.1%is 2.1
Ibs/mmBTU and natural gas is 0.005 lbs/nunBTU The fuel oil certifications indicated less than 2.1%.
(Emission sources PR6, TRI and TEN] are not operational)
N. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL
PROCESSES-One shop lathe(ID No.SL1)with one associated cyclone(ID No. SL1C),one starch storage
silo(ID No. SS1)with two associated bagfilters(ID Nos.BF1 and BF2), and one blendomat operation(ID
No.OPI)with one associated paper panel filter and one associated rotary drum filter(ID Nos. OP1CA and
OP I CB).Emissions of particulate matter from these sources shall not exceed an allowable emission rate as
calculated by the following equation:
E=4.10 x P 0.67 Where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
1. PM Emissions: Particulate matter emissions from the shop lathe are controlled by one cyclone.
Particulate matter emissions from the starch storage silo are controlled by two bagfilters. Particulate
matter emissions from the blendomat operation are controlled by one paper panel filter and one rotary
drum filter.
2. I&M: monthly external inspection of the control devices and duetwork/semi-annual internal
inspection of the control devices to ensure structural integrity/log book
3. The Pern-ittee shall submit the results of any maintenance performed on the control devices within 30
days of a written request by the DAQ.
4. Report of monitoring and recordkeeping activities
IN COMPLIANCE:
• The air permit review indicated that PM emissions are below the limits. Duct work in good
condition.
• The facility inspects cyclones and bagfilters on a monthly basis.
• Semi-annual reports received on time, indicate compliance.
• Emission Source SSI not operational.
0.15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS-One shop lathe(ID No. SLI)with
one associated cyclone(ID No. SLIC),one starch storage silo(ID No. SS I)with two associated bagfilters
(11)Nos.BF and BF2),and one blendomat operation(ID No. OP1)with one associated paper panel filter
and one associated rotary drum filter(ID Nos.OP I CA and OP I CB).Visible emissions from these sources
shall not be more than 20 percent opacity,observe daily and report twice a year.

IN COMPLIANCE: No visible emissions observed during the inspection. dailyobservation/record done by
Mr.Bruton.Recorded observations indicate compliance.Semi-annual reports received on time, indicate
compliance.
P. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL
PROCESSES-One carding and drawing operation(ID No.AC1/CARDI)with one associated rotary drum
filter(ID No..CARD 1-1C),one spinning operation(ID No.AC2)with one associated paper filter(11)No.
AC2-1C),one weaving operation(ID Nos.AC3,AC4,and AC5)with one associated paper filter and two
rotary drum filters(ID Nos.AC3-1C,AC4-1C,and AC5-1C), and one napping operation(ID Nos.NAP
and NAP2)with two associated rotary drum filters(ID Nos.NAP 1-1 C and NAP2-1 Q.Emissions of
particulate matter from these sources shall not exceed an allowable emission rate as calculated by the
following equation:
E=4.10 x P 0.67 Where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
1. Particulate matter emissions from the carding and drawing operation are controlled by one rotary
drum filter. Particulate matter emissions from the spinning operation are controlled by one paper
filter. Particulate matter emissions from the weaving operation are controlled by one paper panel
filter and two rotary drum filters. Particulate matter emissions from the napping operation are
controlled by two rotary drum filters.
2. I&M:monthly external inspection of the control devices and ductwork/semi-annual internal
inspection of the control devices to ensure structural integrity/log book
3. The Permittee shall submit the results of any maintenance performed on the control devices within 30
days of a written request by the DAQ.
4. Report of monitoring and recordkeeping activities
IN COMPLIANCE:
• The air permit review indicated that PM emissions are below the limits. Duct work in good
condition.
• The facility inspects rotary drum filtes and bagfilters on a monthly basis.Logs indicate I&M is
done by the facility mechanic.
• Semi-annual reports received on time, indicate compliance.
• The weaving operation and associated starch silo have been removed. The weaving operations
(ID No.AC3 and AC5)were not operated for the last 4 years. These sources should be removed
from the permit.
Q.15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS-One carding and drawing operation
(ID No.ACl/CARD1)with one associated rotary drum filter(ID No. CARD]-IC),one spinning operation
(ID No.AC2)with one associated paper filter(ID No.AC2-IC),one weaving operation(ID Nos.AC3,
AC4,and AC5)with one associated paper filter and two rotary drum filters(ID Nos.AC3-IC,AC4-1C, and
AC5-IC),and one napping operation(ID Nos.NAP and NAP2)with two associated rotary drum filters (ID
Nos.NAP I-1C and NAP2-IQ. Visible emissions from these sources shall not be more than 40 percent
opacity,observe daily and report twice a year.
IN COMPLIANCE: No visible emissions observed during the inspection. dailyobservation/record done by
Mr.Bruton. Recorded observations indicate compliance. Semi-annual reports received on time, indicate
compliance. (Emission Sources AC3 and AC5 and associated control devices are not operational)
R.Multiple Emission Source(s)Specific Limitations and Conditions
1. 2D.0958,VOC work practice standards- Generally refers to dye vats,parts washers in the
maintenance area and solvent-laden rags. Monthly observations of the printing, finishing,bleaching,can
range,cotton dye range and thermosol range are made.

IN COMPLIANCE: The plastic lids to the drums currently in use are covered with saran wrap. No
solvent rags or open(operational)parts washers were noted. Mr. Bruton stated that this regulation
requires continual oversight to ensure compliance. Monitoring records are complete and indicate
compliance.
2. Toxies(ammonia,formaldehyde)emission limitation/logbook/reporting:
i. The input rate of ammonia to each roller printer(ID Nos.PRI,PR3,and PR6)shall not exceed
3,35 pounds per hour.
ii. The input rate of ammonia to each screen printer(ID Nos.PR4 and PR5)shall not exceed 2.85
pounds per hour.
iii. The input rate of formaldehyde to each tenter frame(ID Nos. TENT and TEN3)shall not exceed
0.104 pounds per hour.
iv. The input rate of formaldehyde to the tenter frame(ID No.TEN2)shall not exceed 0.126 pounds
per hour.
IN COMPLIANCE: Records showed no exceedance for all limits. Records are maintained for the
maximum Hourly rate of ammonia input to each printer(ID Nos.PRI, PR3,PR4,PR5, and PR6)for each
day of production, and the maximum hourly rate of formaldehyde input to each tender frame(ID Nos.
TEN], TEN2,and TEN3)for each day ofproduction. Mr.Bruton keeps records for each day. The
maximum hourly emissions are calculated by dividing the daily usage of chemicals by the total hours o_f
operation. Usage and emissions reports are provided to FRO semiannually. Because of the facility's
greatly reduced operations, TAP emissions are far below the limits.(Emission Sources PRI, PR6 and
TENT are not operational)
3. Odorous Emissions—2D.1806
IN COMPLIANCE: No odors were detected around the facility property.
4. AVOIDANCE FOR 15A NCAC 2D.0530: PREVENTION OF SIGNIFICANT
DETERIORATION-Two natural gas/No. 6 fuel oil-fired boilers (ID Nos. B1 and 132). S02
emissions shall be less than 250 tons per consecutive twelve months period. Submit a summary report of
monitoring and recordkeeping activities twice a year. Calculate monthly S02 emissions.
IN COMPLIANCE: Records indicated S02 emissions less than 250 tons. The S02 emissions were—5.0
per 2008. The facility calculates monthly S02 emissions and records that in the logbook. Semi-annual
reports received on time, indicate compliance. (Emission Source B2 is not in operation)
5. AVOIDANCE FOR 15A NCAC 2D.0530:PREVENTION OF SIGNIFICANT
DETERIORATION-one steam heated textile roller printer(ID No.PRI),one natural gas-fired textile
roller printer(ID No.PR3),one natural gas-fired pigment range(ID No.PIG1),one natural gas-fired textile
roller printer(ID No.PR6),two natural gas-fired textile screen printers(ID Nos.PR4 and PR5),three
natural gas-fired tenter frames(ID Nos.TEN1,TEN2,and TEN3),one natural gas-fired thermosol range
(ID No.TR1),and one bleach range and natural gas-fired finishing range(ID Nos.J-BOX,BL1,and
TEN4).VOC emissions shall be less than 250 tons per consecutive twelve months period. Submit a
summary report of monitoring and recordkeeping activities twice a year.Calculate monthly VOC
emissions.
IN COMPLIANCE: VOC emissions are far below than 250 tons. The facility calculates monthly 1'OC
emissions and records that in the logbook.Semi-annual reports received on time, indicate compliance.
(Emission sources PRI,PR6, TEN] and TRI are not in operation)
112R Status: Based on the facility inventory,it was decided that the facility was not required to have I I2R written
plan.
10-YEAR COMPLIANCE HISTORY:

5 October 2007-NOV/NRE issued for exceeding VE limit(ID No. TEN4)
23 Sep 03 NOV/NRE issued for exceeding VE limit(B1 and T4)—CPA for$8,000
19 Sep 02—NOV issued for late submittal of TV permit application for renewal.
17 May 02—Warning Letter regarding Annual Compliance Certification
COMMENTS AND RECOMMENDATIONS: Based on the observations made during the 13 April 2010
inspection,Wade Manufacturing appeared to be operating in compliance with all regulations outlined in their
current air permit.
MDR
cc:
RCO Central Files(yellow)
FRO Facility Files(blue)

Complaint Investigation Report County: Anson
Region: Wadesboro
Suspect: Wade Manufacturing
NC Dept. of Environment&Natural Resources Facility ID# 0400016
Division of Air Quality Record #
Photos
Photos taken by Maureen Matroni-Rakes, 13 April 2010
MEMO
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Vantage point from Hill t
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Vantage point from hill 2