AQ_F_0400030_20090916_CMPL_InspRpt

NOWI'iI CAROLINA DIVISION OF Paycttcuihe Regional Office
AIR QUALITY Coifing 1101ists"
NCTacility ID 0400030
Inspection Roport County/DIPS:An'son/007
Datc:- 09/17/2009
Facility Data Compliance Data --
Coffingfloists - Inspection Date 09/16/2009
2020'Cquotry Club Road inspectoh'sNTame Cindy Grimes
Wadcsboro,NC;. 28170; Operating 5tattfs"Operating
Lat:34d i6,5990m. Long: 80d 3.1730iu Compliance Code- Compliance-inspection
SIC:' 3536/hoists; Cranes,And Monorails Action Code WE
NAICSi 333923/Overheld'Praveling Crane, hoist,and moirorail System On-Site Inspection ttesalt Colnpliaircc
Manufactueing"
Contaef Pata ;: I'w•mit Data
MacllityContact Authorized Contact- ieclndcalContact Peintit 03G71 (It08
Bob Stowe l,dward Scilcr , Bob Stowe Issued -16/22/2008
Pcrsonel Manager Executive Dircctor PcraoneI Manager Espies 9/30/2013
(704)694-2i56' [phone] .(704) 694-21S6i C lassificutimt Small
Permit Status AetiVe
inspcotot s Signatur Comments:
Date of Signature;
1) " iocatioir
C.ofling]foists islocatcd at 2020 Country dub>Road just oui�ide of Wadcsboro„NC in Ansou'Coanty:
Directions
�T 0111 FRO;take IIwy,401 South to Wagram.,Turn right at O1d,Wirc Road (11wy144),and go._
approxniiatcly,1 E5 miles to'Laurel Bill:Tuni r fight of Ilivy 74'an(>go Wdst about 35 miles to Watiesboro
I tun leCl onto 11wy 57 South;,and go approximately 1,5 miles to'CQtmtq Club,Road. Turii Ieft and, .
611traoce to building is about 50 yatds on:Might hand side.
Safety considerations:Safety shoes and safety glass6s.Ilartihat aiid cariAngs not necess:ii•y, 13e aware of
foeliiittswl eo iu tile Av�arelrpnsg.
2) Description "
cort'ing Hoists Company tttanu{actui&cs electrical and hand operated chain hoist cduipment.1Tllis
facility operates under Air Permit No, 3671 R07,effective ftoIin 22'6ctober 2008 until-30
September;201 . Cindy Grimes condLicted,the last compliance:inspection on 22 August 2008
a) Permitted Sources
Emission : Emission Source Control 'Control System
SourcelA ' Description Systems ID Description -
13,S-1,375 one paint spray Booth(tltei tyjre)installed on a` -
metal foishing operation, N/A NIA
LDS=0704 onc.paiut spray Booth(filter type)histallc on a
metal finishii*operation

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b) Insignificant/F,xempt Activities
Source of Title V
Source lixexuptlou Regulation Souree of` xvs? Pollutants?
i IES-FP-Foam Packaging �G2Q.0102(0)(2)(E)(i), No Yes
IC?5-937-inotalgrfusling.,oPeranon .2Q.0102(c)(1)(A)( No Yes
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1 c)"Current Throughputs for 2008 -
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Employees" 115
I tours ` 40'hrs/week'(AM shin only, 5 days/week), 50 weeks/year
Paint used In ES-1375 1329 gallons(electrical booth)
In LDS=0704' S74 gallons(manual booth)
- 1903`grll; ii total-
Total VOCs 5,7 tons(11,399 lbs)
,. Greatest t1AP(Xylene) L59 tons (3,187 lbs)
Total FLAPS 2.651tons, (5,29Wlbs)
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I 3) Preinspection Conference
I11 Oil 16 September 2009; I, Cindy Grimes,met with Debbie Taylor, Office Mamiger at C,o�ng hoists. The
Facility Contact,Bob Stowe,was out of state and therefore;not available, Ms: Taylor is Mr.Stowe,s
assis,tant and Icoeps all the air duality records. We discussed the following: "
a) We vorificd the FACI'INDIsR information as being correct:
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I "b) Ms. Taylor informed me that the parent coinpany,Columbus McKinnon Corpomliba in llamaseus;
- VA,has hired Linda Clappse to be the' new Environmental health and Safety Manager for this
facility. . .
TheIy have gotten a new air permit since,the,last compliance inspection; tuts. Tayl6r hail no"questions
f regarding iL,
(1), They are making some modificatious within tho next few months, Paint spray booth GS-13,75 will be
. . removed and paint spray'booth ES-0704 will be moved to its Glace. Two now booths aro,hoing
moved from a closed giant in Michigan and plan to be%nstalled here by the and of Ocl'ber",
Apparently,these booths will use water-based}saints only:l ealled Ms, Clapp se and talked to be
about those,m6dificatigns,and she said she had completed most of the pagcrwork.,slid told Pile she
would like to visit this offco sonieturie next,week,while she is i t town, so"she could go over the
modification application with Jiro Moser and myself, I told her we would be glad to help,hor and to
call our office and set tip a date.
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c) ]GIs. Taylor me the records and spreadsheets regarding the daily and iii6nllily:totals "
of paint used and VOCs.They arc doing au excellent j9b with the record kocping,aixl they
j are now keeping a rumiinginonth to month total thronghouUthe year, instead of just"
totaling all�the""months at the end ofeaclfyear. They use the saiinc kind ofpaint at all liulcs,
so the VOCs remain fairly consistent.
0, Perthopermttreview,thatwasdonc"in"Septeirrbei,2008forthe.perniit,renewal, Ilooked at
the MSDSs for metals conccrni,M GACT Subpart H IIIIIII IH, The total clu omium usod in paint
B62Y17 was .281bs/year and the total lead used in the same Paint was 4.66 lbs/year in 2008.
They use,no;Products thaf contain McCI. When I talked.with Ms. Clappso,_she said she would talk
' about the GACT when she visited this office.
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4) Process Description
The two (2)paint spray Uooths are usod to paint the assembled hoists and pulleys.'The fabric filter is
tocated inside the facility and is installed on several metal grinding and sanding operations, The
fabric-fihered air js exhausted'to the inside of the building a particulate is collected inside a 55-
gal drum. Grinding,bletal parts generates metal particles that are;collected by suction hoses "
immediately behind the grinding wheel and then eollocted in a barrel; thus it is asclf-contained dust
system Ovote: A wet scrubber used to be permitted here for the metal working operation; the scrubber
' is no longer iceded du io ze o['material e"olleotedi). Most of the hoist components parts are prc-
- caste or pre-itlolded metal parts (i.e.'differennf size metal hoist housing). Tl e motors and other Parts
are received as raw finished products.The grinding and sandinf;operations are'donc at the facility to
smoottrout tile,inner rigid outer snrfaees of tiro metallic hoist housing: There are eight;(8)"assem.bly
"work"cells in tho"facility`These Work"cells"assemble the different types of hoists and chain pulleys
that Coffing, gists makes,The assembled hoists and chain pulleys are manually spray painted and
kiliet"ed. TY e facility isiarr 180,OOQ sq,ft;process and storage operation.The process area"in,the`-
facilit is about 60%, the storage,area about 40%.
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5) ospection Summary "
a) Paki t j3ootils:, ,Ms.Taylor Icd the thru my inspection, and Mr. Shalar Sellers, the ntainicnance
and,IT manager for Coffjng lToists,joined us as well. There are approximately 125'hoists per
clay painted withinflie two paint booths.,A total of 1903 gallons Ofpaint"wercirsed in2008.
Filters are changed,at"Ieas1,3 tunes per week,usually at the and of the day{t)5cre is now only
one shift, (AM-2:30PM). The areas immediately outside of the paint booths were vary clean;
and all of the handling,cleaning and storage areas near the booths were clean as wall. As-nolod
bcforc,ES-13y5 will be'rernoved in'lhe near future, and ES-0 704 will he moved"to its place.
However;both of these booths were still operating, and workers were just lulishing with,thcir
"cleat,up practices during the time of my inspection,since it was,the end of their shift.
`b)', Spill Col>taln)uent Areas: "There are two spill containment areas.,The firs"t'area is where the
bulk,uarisniissiorr fluidisihoused, and,if coma ng a,000O gallon holding"tanl 'wlacre all used"
oils are stored,When the tank is full, the oils are panaped out"and disposed of ashazardous
Waste,Tile second area is where a;1 OOO�galloa holding tank is housed. This is whore"clouning
solutions,which"are used to wash"tne hoists beforo they are painted, rue dumpod and held
beforethey arc taken away as waste,"Each 350-gallon cleaning tank(these are four) conhaills
approximately-20(t gallons of cleaning solution(14 gallons of solvent are generally used per
350 gallons of water). Each cleaning tank has a MSDS sign specifying what Solvent is used in
that tank. These tanks are'dumpcd,approxhnately every,2'wccks into the bolding tank anti
replaced with flesh solutions:
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c) Overview: Both the production and storage areas were very clean,and T noted to Ms. Taylor
I that the facility is complying with the 21I,0958(e)Work Practices Requirements, All storage "
and'disposat containers were covered,and all of the paint and cleaning material that was'""t
l being used was tit covered containers. During my inspection, workers were digging a pit inside
l the-production;part of the facility,which will be a new area that Coffing 9loists will use to test
the strength of wire rope._Ono"ofthe sew paint booths will be installed in this alva.Another
smaller one will be placed nearby.
6) " Pe'rinit Stipulations .
a)- A.2 2p 1111," AJAXIbjOMA CUM YAOLECONTJ?0L T,d1NOL0GY—ApplieabilityofGACT
Subpar t'1IHH1111H"Paint'Stripping and Miscellancons Sura'ace Coating Operations'at Area Sources"
to Cojnpl"ranee This stipulatioiiis due to go into effect l0 January 2011,"and,[have spoken"to both
Ms,Taylor and Ms. Clappse about this rule. I looked at several paint and solveiit.MSDSs during lily
- inspection, and T saw—no McCl.The total lead"usage in 2008 was 4.66,lbs and for chromium .28 lbs,'
Both of these metals are in paint B62Y12, and!got these totals off the spreadsheets they use.
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U) AA 2D .0515 1'A1?71CULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
Particulate roatter emissions shall not exceed allowable emission ratc"s
In Compliance-- Curk nt emissions inventory and,permit review demonstrate compliance. "
C) A.5 2P .0521 VISMLEEMISSIONS"CONTROL.REQUIREMENT-visible emissions frm o "
the emission sources manufactured after July 1„1971,Shall not be more than 20% opacity.
hi Compliance-I obseived no Risible emissions drain my iuspeciiou."
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d) A.7"2D.9540 RUGITItlL DUST CONTROL REQUREMENT—Tire Perinittee shall not cause
or(allow fugitive dust,emissions to contribute to complaiirts.
Iri CoMpUitucer- t observed no ftrgitivc"dust emissions:Tliis facility has all}laved haul toads.
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"c) 0 2D .0g58(c) WORICI'R,4CTICESREQUIREMENTS-ThePcIrrontecshallemploygood
manufaduring practices to prevent the evaporation of VOC containing materials..
]n"CanSpllance, ] found that this"faedity's huddling,cl6arling and Storage of all"their paints, "
solvCnts Brad thinners complied with,the"requirements of this rul Mr. Stowe and/or Mr. Setters
Ao a weekly-walkatouxtd to ensure that they comply with this tequ icmcnt.
A,.9, 2Q .0803 COATING,SOLVENT CLEANINGAND,GI?AP 11CARTSEXC1 US[OARY"
I shall
RULI3IZEQUIIfE1fiENTS-Eliefacilitypoteritial,etn"issioosbeless than`10 tons"per year
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UOC l0 tons per year each HAP,and 25 tons=tier year all HAPs, The Permitter shall maintain "
records anti submit an annual report of facility emissions.'
1n-Compliance,-The200t3reportsttited omissions of 5.7 tons of VOCs, L59 tons'of Xylene
t (largest IIAP), and"2.65 toils of all4IAPs.These figures are well"below their limit
7) Reportiirg Requh ements
AnnuaLreport is due by,I March cach"year;report was received on time.
8) 112R Staters
Based on the faciIity's inventory;it was decided that they are not subject to 112R,requiremeits,
9) '"C9niroents and Colnpliatioe Staterne t "
This facility makes an effort to employ good work practices. It also keeps cXcellent records and
i sprcadshcat"s of$lre`7/OC-containing materials,- . "
Coffing"I Ioists appca�od�to be in compliance on d6 September 2009.
10) 5 Year Corirplia ice Ilistory
a) 14 June 2004 ` NOV for la to annual reporting.
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