AQ_F_0400051_20090916_CMPL_InspRpt

!
I
NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY Lisk Sand
NC Facility ID 0400051
Inspection Report Count PIPS- Anson/007 "
D"atc:'09/17/2009 _
r Facility Data Compliance Data
Lisk Saftd Inspectio Date 09/16/2009
6975.NC 1 fighway 742> Inspector's Naive"Cindy Crimcs
Wadesboro,NC ' 28170 . " Operating Status Operating
`Lat:35d 2.9360m Loogs180d 10.3080m' "Compliance"Code Compliance-inspection
S[C: .1446/Industrial Sand` Action Code FCLI
NAICS; 212322/Industrial Sand Mining "" On-Sitie3ospectioa Result Conrplianw
I
Contact Data " �" FcrrnitDa'ta —
I 1+'acrlity"Corrtnct" Authorized Contact Technical Contact P4rrnit 095801R00
Chris-Tucker Chris Tucker Chris Tucker, " Issued" t;/17I20OG
Expires 12/31/
Plant Manager, plant Manager Plant Manager" 1 m
(704)272=7641 ' (704)27241 [phone] Classification Sall
mall
� -76 Vomit Status AeGvc
Inspmtoeq Siguattne: Goenurenis:
" 1>ateofSignature:
i
I) Locatim,i "
Lisk Sand is"located at 6975 W Hwy 742 North, outside of Wadcsboro, NC,Anson County:
i
I " Directions
From PRO,take Hwy 401 South to Wagram:Turn left,at Old Wire Road(Hwy 144),"and go
approximately 11.5 miles to Laurel Hilf.'Nrn right oirto US 74 West and go through Richmond ('ourdy
to"Anson'county. C3o�through Wa lusboro,atirn fight onto Hwy`"52 North at the western part of town, and
j then tuiin left onto Hwy 742 North(about l2 mile from 1 Twy 52}. Oo,approkimately 8-9 miles,a14
j facility will"bo or) the left hand side. Linter left onto,road for"Lisk rruckiag Main Office".
1
I Safety Considerations:"Safety"shoes mutsafety glasses:Ilardlrat and earphrgs not necessary,, Watch for,
j t uc1�s,as Lisk Trucking Cone iiy is here,also:
2) Description
Lisle Said is a bulk hauhhg company that Specializes in industrial and abrasive material hauling.
This facility is permitted under Air Perehit No, 09580R00, effective from 17"J,anuaiy"2906 td 31
�De&oiIbeIr 20"I6. Richard"Morris conducted the last'compliancolhrspceticn o116 March 200.
i
i
a) rer'itted Sources
Emission Emissibn Source Control " ", Cottrol"Sysfetn
Source lD Description ! System ID Description
j1;5-I Storage sjlo,40 tun" CD-1, CD-2; lCyclonc(34 inches in diameter)in series with
capacity 1130,9166se(1,808 square feet of filter"area,
4,200 cf n)
`ES-2 Bagging operation CD-1, CD-2 ='Cyclone,(34 inehes in diameter)in series with "
Brighouse(1",808 stlaare foot of filter-area, "
=4,200 efrn)

i
b), Current Throughputs for 2008
i Employees: 2
Hours: 7 hips/day,2-3 days/week
I Play sand: 24-SO tons/week
i
3) f'reinspectiori Conference "
1 On 16 September 2009,1, Cindy Grimes,mct with the facility contact/plant manager,Chris'rucker, We
j discussed 11)o following: -
i
a) I verified the FACFINDhR information,with Mr, Tucker being the contact for all the data.
i
i b) No equipmelntor sources have chaingcd since'thejast compliance inspection 2008, .-
c)" Witln production being flown-due to the economy,thisfacihty is only producing 2-3 days per,
week,with only a brew of 2 ennplpyees. It was not operating at tine time of my inspection.
i
d), I reminded Min: Tucker of ncxtyear's permit renewal and told him that I would,bc coinaeling"
hire for the compliance inspection and lnelp,with the,emissions inventory, if so desired;
4) Process Doscrilntiou ..
Dried play sand is broilght in from ilnimen Co poration,(a sanctrnining company) ill Richmond
County and tcmporan`ily stored in a silo at l isle Sand.The sand is"bagged according to rade such as
play or blasimgsand, and then bagged and'shipped.
5) Inspection Sutnrnary"(not operating at tinne ofinspection)
a) Stoiagc silo: Cucntly; a 24-Ion capacity storage 5ilo,is being used. The silo is,filleCurrently,
I prneinuatiedly and controlled by a cyclone that is ducted into a bag,filiet, The bag Filter vents,
i to the atmosphere. I did not 6bseiwe,ainy signs of overfilling around the silo.
1)), Bnggirig operation: Their bagging operation is a,single station operation that in located
inside an enclosed building. A vacuum hose"that connects to the cyelonc/bag filter (in scrIes)
controls the bagging operation. The bag filter eiinptics into a 56-gallorn drura that has a sealed
rim�eonhectiop.,
c) Cyclone and Baglilter:,. During a complaint investigation by Richard Morrison 18 Sepicraber ,
4 2007,there were seuerar problems"af this facility;including:
i
i
0 , Dust barrel firim cyclone wasoverfilled.
ii) Cyclone body has holes in it.
Bagfihcr door covers wore emitting dust;die to failed seals.
All the problems were corrected while Mr. Morris was there in 2007. Even though this facility was
not'operating at the time of i ny inspection, I lid not observe any overfill,hales, compromises,or'.
excessive dust.
t met the two employees who work hi this operation, and they told me that they have not had a,
problem since 2007. They keep a logbook.witln,entrics showing op�rathng days (2-3 times/week)
and;any maintenance issues that eomeup:,They also check for any dust emissions from the systelo
when it's operating.Tlney told me they change out the dust barrel'abotrt once a month,;andllicy
stockpile the waste in all area behind the building. They take the stockpiled waste to the llandfill
about 2 3 times—a year. I,observed this area and found a small pile of the waste behind a bulTer oP.
vegetation. I did notsee any issues that would have found therm norm-compliant. This small area is
well away from the roach -,aid the"faeility's boundary. I suggested that they wehthe pileifiY cti�er
gets very dry.
I
r
I

6) Petmit.Stipulatiops
' a) A.4; 2D 0510 PAR7TCULAPE CONTROL REQUIREMENT—"Particulates from Sand, Gravel;or
Crushed Stone Operations"—The Permittee shall reddcc,particulate matter, so as not to exeped,
ambient airiinality,standards beyond property lines, and all operation emissions shall be cot�Uollcd. '
I In Compliance-I:did not observe any pilos that would cause a7pro6lpn1 beyond property boundai ies.
,The hard roads.appeare'dto be adequately controlled.
- b)� A:5 2b-:0521 VIS7714EFRUSIONSCONTROLREQUIREMLNI Uisi6lc'emissions�fiom -
sources shall be less than 20%,opacity:`,,
In Compliance—This'facility was not operating during my inspection,ihus I did Trot observe any
"emissions.
c)- A,7,2D .0540 I'ARTICULgTE CONTROL R QUIREXENT=The Perntittee shall not cause or
allow fugitive non-process dust emissions to contribute to complaints.
In Compliance,—Baal roads,appeared to be,adequately,controllcd during any inspection.
i
{ 1) }2epoi`tingrequirements( ,
There are,no;rcportur ,requirements for this facility in its current air permit.
8) 1 Oft Status
Based on the facility'sinventory, it was decided that they are not subject,to 1 I2R requhemenls. "
9) "Comments arrd,Cpmplianee Stategrent. fti .
shTh n p w latior 2� .061bo et
I the bagfilter and cyclone at this,facility. I spoke with,Robct't Hayden and Jim Moser,:both of`this off ice, ,
slid ituvas decided to pink sheet the comment in the facility's folder: Lisle Sand has:a permit renewal
A coining up in December 2010,
1,isk Sand appeared`tobc In compliance on 16 September 2009:
i
i
lo) :,5 year C6inpliance History "
a} - 15 October 2o07 NOU for`improper,operation and maintenance of bagfilter system and collection
barrels. '
b) ' 16 September 2005,—NOV for a continuing violation of operating without an air permit..
{ c) 20 August 2004 NOU for,operating without an air quality permit,
I
I
I
lclg,
cc: DAQ Central Files
1
i
C-
i
i
i