AQ_F_0400039_20090708_CMPL_InspRpt

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NORTH CAROLINADIVISION OR Payc teviile Regional Office .
AIR QUALITY Yenture Milling-Ansonville=
NC Facility ID 0400039
Inspection Report Copnty/FIPS:Anson/007
Date:, 07/21/20Q9 "
Facility Data Courlrlhlike,O to — —
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Venture,Milling,Ansonville InsirectiottDWe 07/08/2009"
-North State load 16 71and US 52 Inspector's Nance Cindy Grimos ,
Ansolivillc;NC ° . 28007 ;operi,ong,statos 6t)e6tin9,
hat:-35d i 1,132:Om ' Long: 80d 7,2160rn Coauplianee Code S7oluplia11 - Inspcctron
I SIC % 2048lPrepared Feeds Nee Action Code , I;CL
NAICS: 3111191 Other=Animal Food Manofaotaring tns On-Site, pection Result, Compliarico,.
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ContactDatta := Perm tData
� haellity Contact Au[1r riaed Contact 'Technical Contarct
Permit 07495/R06, ,
Martin Stewart = Richard Willey " Mart n Stewst Issued " 9/l5/200$
Lxtmes 11/30/2012
Environmental Wnager Provident EEnvironmontalManager Classllica6on Small
(410) 543�3424 (410)-543 3847 [phone],
Permif St pins Active,
'III Inspector s Signature: Conrnreuts:
Date of Signature: "
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'LocationY:
Venture Milling-Ansonville is located at 2755 Old US Hwy 52 North"(STD 1627), boat Ansonville,NC," -
Ansofi"Cowrty, "
I)rtcctious
FroniFRO;take Hwy 40I Souih to Wagram Turn might atOld Wire Road (I lwy144),,and go approximately
i Smiles to Laurel Hill.Turd right 6flto flwy 74 Nest and,go-about 35 miles to %desbom Go all the why .
I through town; Lind"then turn right onto Hwy 52 North. Co approximately 9 miles to Ansonville. Continue
another 2.2,miles to Cedar hill Crossroads.`turn left onto Old tlwy 52 and go a little'morc than '/2 mile.There
" will be a Perdue sign on left side al a dirt drive. Turn left onto"this drtue, and mill"w 11 be al the eu of drive.'"
Office is it right side of building.
2)" Description;
Pcrdne Farms-�nso"nvtlle Feedmill is a feed mil(blonding"operation,prodacing feed for poultry growers.
i Tbis facility is permitted under Air Permit No.7495A06, effective from 15 Septernber'2008 unflb(t
November 2012. Richard Morris conducted t(re(ast compliance inspection on-LB.Scpternber 2007.
a)- " , urrent Throughputs:for 2008
Lnaployces:" 15
Holirs: 24hrshlay,17 days/wk, 52 wks/ycal-(3 shifts);
(3rd shift employees are mainly unloading railears or restocking corrinrodilies),
Production: . 166,400 tons (3200 tons/Week) "
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b) Permitted Sources
Control ' "
I G�miss�on ;" "" L�n�ssion ,Control System.
Source II) Dcseirpnon ' Iprn 'Descrrptrmr
No:A" " ' Railcar,choke-led receiving pit within a two sided; `" "N/A "; N/A
roofed enclosure
No.,B Teuck receiving pit within a two sided,roofed CD 1 F Fabric filler (620 sq. ft. riper nea)
enclosure
No. 1 -Three storage silos,two with t capacity of 11,300 cu GD 1 ,"habi is`fitter(<,20 sq. 1't, titter area) -
yds and one with a cipacity of 9,600 cu yds.
No C Pneurr arc truck receiver CD-2 Fabric filter(295 set 1t. fitter area}
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No.li Truck load otrt operation within a three-sided,roofed " N/A
I " onotosmc
c), Insignificant/Exempt Activities
" Source " Lxrtnpt'tou Itegnhttion rAi's rl'ollt ns1
so of of
f-S t -Truck tot oat s rout on silo I 2Q 0102(c)(2}(1')(t) No No
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d-S2 truck LoadouL spout on silo 2 2Q 0102(c)(2)(L)(r) No No
1-59 1 uck loadout spout on silo 2Q 6102 (c)(2)(I)(r) No No
1 . Prelnrspectioti Conference
on 8 July 2009,J, Cindy Csrinies;ritet with 1 tayne I Iaigler,compliance contaet and mill manager.We discussed
the following:
I a)"'Verified the CACPINDBR inforinatioa.
b) ' Sinoe they had gotten a new permit since the]asl,compliance inspection, t asked Mr.llaigler if he
Had any,questions. He said he did riot. The changos in"the previous permits;were owncrship,ehangc
and permit renowal (with several sources being taken offthe permit due to produetiou changos).
Ic). I examined their bag filter logbook, They perform biweekly inspections,now,which include checks on
the Ifiagnehelic gauges;rust(fpr slruetur'alifttegrity), and leaks. They perroin un Annual inspection"
(usually in December),;which includes replacing all the bags,llrring the last conip(iaitce inspcctMr "
I' by"Richard Morris on 18 September 2007, there had bccn"some problems with the accufilydation of
"dust in the bagfiJter area and rust in the"housing unit of the bagrilter in the pneumatic truck receiving"
operation. tvlr. l laigler said now be just replaces all the bags every year so there wou't be(lay,-,"
i problems, The housing unit also has'been repaired.,
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4) 'Process Description
This facility"is strictly a blending operation; they receive ruin, ahimal byproductnreal,"arid additives,
their blend and ship then)by track,to poultry,growers.'
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S)' '" Inspection
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" a)"Reeeivittg: Trucks and railcars unload at this area:The truck pit is choke-fed and emissioris
controlled by CD-(,:There were several rucks;but no"railcars; unloading during my inspection.a
observed no Ufa from bag house. The bag filter appeared to be in good condition.
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b) oagfilters: 1"went to the top of the silo to view the bagfit to(ID No.CD-2) for the pneumatic truck
receiving operation (ID No. C), This is tlne area-ihat had the problem during fhb last inspection. I saw no
f dust accumulation-or holes due to severe rust in this area. Everything appeared to be in good condition.
" e) "Bh) inspection holes with covers: During the 2007 inspection,some ofthe covers were rusted"
completely through where the metal mcets thecernent'.These covers have been replaced andlookcd
r good.'
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{ 6) Permit"Stipulations"
a) A:3 2D",0515 PARTICULATECONTROX REQUIREMENT—Particulate coutrolciuissions
fr61n emission sources"shall not exceed allowable"emission rates."
hi Compliance—Based on the 20,08 production and"houts,the emission rate is< 30 touslhour.
h) A;42D .0521"-IISII3LP`EMISSIbNSCONTROLREQUIRElt/NT=VisUleemissioins"from `
emissions sources-shall not be mole than 20%opacity, "
s In Compliance-I observed noNE from any of the cmissioti burces during my inspection.
c) A.6 2D.0540 -FDCITIVE"DUST CONTROL XZEQUIIZENIEN7`— I he Permrttec shall not all o '"
fugitive dust emissions tp:eause or contribute to complaints or"exeessive emissions beyond the
, facility's boundary: , .
Ih Compliariee— 1"did uot.observe"any fugitive dust when driving intolhu facility. Nlr,,Hargler said" "
that he has not received any,complaints. Re also told m"e that he has a truck with a water sp,ayer
on it thatthey uw when it gets oxcessively dry: "
i d) A,7" 2p".0611 -BACFILTER"REQUIREMENTS- Particulate metier emrssiirns shall Ue,corib"ollcd by
the permitted equipment andmaintained"according to the permit, and all rnainten, co kept in a logbook.
j In Cotnphauce-This facility perforjnsand records biweekly inspections and one annual iuspcclion"t er
year, All"recordsa saw'were well kept and in.g6od"order, The bagf hers appeared to vein good worJung" "
condition, Mr, Haigterals'o takes before and after pictures of the baghouses during the fa
condition, inspccdoin,
as well as the pressure gauges. "
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c) A.8'ID'.1806-CONTROL AND PROHIBITION OF ODOROUS EMISSIONS-The I rrinittec
shall not allow odorous emissions beyond the facility's boundary.
In Co iipiio"uce-1 did not notice any objectionable odors coming into the facilityor diming my
inspection,
Repotting Requil emeltts
There"are no reporting requirements oil their current permit.
" 8)" I12R Status
1 Based on the facility's current inventory,it was decided that they arc not subject to I-121Z requirements.
j" 9) Comments and ConrpliApee Staterneut "
This facility has work6d hard to comply,with their permit sinee"they were issued an NOV in 2007 for
not recording the bagfilter's deterioration and.properJy maintairnurg it. They now change all the hags,in=
the bagfilters annually and keep excellent records,including photographs, -
Ueiit6r6'Milling-Alisoiiville appeared to be in compliance on 8 July"20091
" IO) "S Year"Compliance"History "
28 September 2007—NOV for improper record keeping for bagfilter and for failure to operate and,
maintain bagfilter.
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ee: DAQ Central Files"