AQ_F_0900049_20111215_CMPL_InspRpt

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TtI CA.RO ,,INS DIVISION OF. Fayetteville Itagional office
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Facility,ID 0900049
I�&p�i✓uon Report ,, ' Couht /PIPS BlacJenl017 =
Dat¢ 1 V15/2011
Facility Data i k + ,� CQ�11Itl1at�Ce Data ` s
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Tayldr Mfg I isl7eCtioitr,I�ate 12/1¢/2011 „
158 US=701 South ,�1 �InSQect,l s Name Pain Vivian
EbUbethtotvn,NC 28337 Opera,ing'Stat4� , dating
L 't4d 36 7�7Qm Lougs 78d 36 8200tnoinpltapi bode ,CQMplianee 3nspecuon f r x
39/Special Industry Maehmery Ajeccgo i CodC , ' FCE r
NA C s r33311y1/ arin N1aciimery and'> quipmenrManufapturing Orf Site Inspection Result Compliance
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(ontagtpata ri PeeuutData
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,. Facilrty Contact , Authorized)Contact TechhrealContact ` _
_ - � � Permit Q6963/R04 a
DeniSeBridger ': pgmsaBizdgars Cha�les Kmg ��sued 5%16/2011,,< �
Lx fires 4 30/2Q16
5ectetafy Treasurer Secretary Treasurer Supervisor �, f
(91Q};862 2576 ( (910)86�2576 (91Q),t862 2576 ' Peatmi �tatus 3mail =
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Inspectors Signature µst ,tw Commenfs
Date 9fglgnature
Rt}Id'6H obably apphe for,lnanganese to one'of the`Pro$nots,The Ad ity does not,us any MEK;at ,
' this{tine, The`IN v/as oimally r@caved by CenJYal Office 17 March 2009 .Tt"appears F120 did no
t' recei4e Its`bogy' Ma gridpers sent k 20 a copy of it yvhich inelud6d a copy 1 e green catds sent back
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fromPA�and.UO Them are no emergency generatorslocated on s1te1
s Ft6mi17R0(ekeighway 87 south and lravel,abodt 33 miles toward EltabethtoWn, On'the Hvty 8I oath
bypass,tut`n 16ff at the atopl{ght onto US'701. Travel A, 15 miles And the facility, is of!the fight,,
SAFh TY EbY1IpMENT `Sfandard DAQ 1�R0,aafety gear Glas`se are required m all areas w eteas
ear Mugs and haze hit only,"m fabric'ation and'assembl} areas Be alert to fork=lift§and.golf carts moving
around while 0n'factltty grppnds `; '' ,
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PROCESS1FACILITY,DESCRIPTION ,
Tay1pY Manufac"turfing builds farip ec nipment, mAii metaLstorage btitkhngs and wood/cb l bprhing water
heatei§ Taylor ceeeive ,'sf)eetetal� nd sO uotnral tubing, Thero are diffefent buiidins
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fabrication assernbly7welding, and fins§htng ofthe products Tho permuted eiiissiaoh soutees are six'
apray;{�ooths'esoh about$ft by 15 ft large end'ugh to acco`tnmpdate, r'
the painting of the product`,and'the'applieahon 6f the msulahng foatYi; � fir` , ' .
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PERMITTRD EMISSION SOURCES i` r u
Three;(3)pamt_spriy 1208tN8 with 96's464e feeE 0f filter az°ea each(LS1,ES241nd 1I;S3), and
T1}ree(3)paint `spray booths with,lS6 square feet of fi terar'ea,each`(ES4,ESS,janp 13 6).
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CURRENT THROUGHPUTS
Nuber of) mloyees �=r , 25.(8everal enipioyges have`been laid off due to economy)
Hopis oP Operattofss 7;30am to 3.30pm, 8 brs/day,Mon-,Tburs Office opened on
Fridays
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UeIl1nQ Conference. % ; ' , r t e
pn l5 Deeem4er 2011 I�Pam V?ivian ofDAC1 FRO met!witb Mr Charles Kthg,Plant 3upervisor,'IyIs
Bridges was on slag bat invol'yed With Ether administrative operations I explained I was there to`do a
cQtnpliaktce lnspeckion Ivlr I{inp reviewed tote FACFINDER and no changes;were necessary Ivlrt Kmg
prese(ited a popy of the eitrrent permit I asked if the faculty had changed ahything sinCE the last
msl{ect on anti he said bothmg had Oh figed except buginesg is still 'slow The'facnnY has not Used any`
MF/ or styrene m their iiianufabturing process since later par[of QUO$' I reminded him, he'a#li�ual report
for sf ipplaho��,8 was due b$ i March 2010 . , � � ;
Facdrty Inspectron
M1 King guided me throgghouk thesentire Facility operation In the;metal fabricarionbuildmg there were
3 eiiiployees c�uIS.tUng'anctahapmg vato>ill,ls metal sheets : fioted,ln fast year's mspeetipn and st�il
ogserv6,0 this year, although maohir?ery skill eitisf,but most is rarer gpekated, There erg;still atioat 4 `
separate work.gtaUons operating Il�r Kmg prefers`to shaft e3nploypes around'to cross train,and keep
eyerpone up t )Oate with'the enttre irocess,
We,went to.tfie assembly/welding buFldmg v✓here about 7 to 8 eriiployees wer manufactufmg the heaters,
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-and'othermethfratneand,welditigahem'together:
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We went to'thc,finishing 6bilding w,-liere the paint and msulati¢g fgam are applied to the fmahproduct „ j
This enclosed bhndm$has 6 seQpafate sliray,booth8 m it,each abodt?15' by $' and eadh�yitH �t oWn fabric `
filtet,eontbl;device Qnly bOgthsiLS 3,ES 4,�and ES 6�opeirated tpis year, ,There i n6ti$nbugl}li'usmess
to-operate a1( gl `spray bgoths Two employees wefeorking at ES 6, One W'as fempVa ngtap�fromn a
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cptnp etc �ieafpr unit whlle the pt(jer was ap tying Insulating`fodnl onto a water Beater )apse twd men, I '
Dallis anSl Curtis are t>le primary jSaintprs/applicators Ior this parf of the procdas Mr King said n
gemerally tak6g about fou f clays fropi gtart to fth�sh fQx olio Watef heater Curtis in me that all three ,
bo¢ths Ilac�their filters,changed to Jpne 2011 end e ch'y✓odld be changed in'J nu�ry 1112
We went to the warehouse where nuts and bolts are applied to complete any given manufactured product
and,also wheremventor is stored,pntil s i d S lies necessar for mane actUrm roduct is"AM- ,
�1 upp. - g
stored m'this budding Ile noted thg load sidemptll ice houses, started about 6 y*ars ago, have helped
lccep=thole doors open Te also noteil,tHe facility haVu�g sequirec�tWo coptracEs for wood stoves 3n'
Oregon tied Washington
5TIPULATIQNSIS
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A 3;2I5 0515PARTIUCLATE CONTROL`,REQUII�RM�1�fT APPEARED IN,COMPL�ANCF
During the mapeofion,I Id not observe any partteglate emissions'e$papf the fac1,1Wfrdf, the stOclCs
.'and;iloor�Yays"= he 6 say booyhs;are,not`ail�lised because df'the glow economy bilt each booth had
fiiteYs and appeared tub well maln'tathed
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A 4 >2D Oki V151BL EMISSIONS CONTRHL REQUIREMENT Linit 20 % 9pacrty "�
APPEARED IN CTON1') IANCE No U�k as observed from the stacks and doorways
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` A 6 2D, .0540 f'PARTICULATI FROM FUGITIVE=DUST Eh4I SION SOURCES"
APPEARED N COMPi IANCE No eahis }Q were b�gbed at ttze fsetlity bountl�ries� The flee{lity ', ;
grbgtds;arepaVed to thclijde the paring andhtpping areasr `
A 7 3D 095g(c)WORK PRACTICES REOUIREMENTSt AP>'ILARED Il�`CbMFLIANCE
TbarB`were o Uilebve}ed Got tamers of paint ofothprlisoiy,hts observed d'u'ring this lnspeQt�on Co red
wastE contamet`s are at variops toagt ons around the'faathty where n ax}ufaotuYittg nee $require dis'psal �i
of su&h inateria S and ha ihbvers on each �vIr -Kmg said iie reminds the employees of this work prac i, p j�
Ali C�ntameYs lh khe storage room were eoverod
A 8 O 071Y I OXIC AIR PO�LUTANT EMI SIONS LIMITATION REO IREMENT Theo
PerYnitte shall limit the ein3ss�on4o a1i APs;-tnoludingstj rene toluene,MEK and xyene to less than
the TIER hmrt�; APPEA�iED>"N CQMP�,IANCE Ba tli ties nit used Sv�EI{or styrene m their;
inantifaaturmg 1?rocays s�n`ee later p�Yk 4of 204$ bite economy ha��s cteated a ip��tt}�Susin�ss bvgr thelast ,
couple year$, Whioh has leas(to a dec ease m ptoduction,pyhleh in him decrea�eti emtsSio�{S Aiso the
chenl{cal usa8e,amounts'-4 c etiirbal for ulgtionS have�beetl changed Smce the last eiri{sstons muentory
'adding,to a decrease to emrssigns frpm CY 2004 to �Y�009 Facility is we11'6ei6w theox�e hfrtrt9 m �'
tear permit ,
A 9 ZO 0803 EXCLUSIONAR 1 MULE REOUII2EIVIENTS vThe Permute shall hnin VOC
emtss{ons to)a}Sys than 100 tp�;the largest emission to less thamiQ tpy, azld the total HAP fill
to ess t W 25`py'
ApPEAYtEb;IN COMPI�A1�C,E `.0 he anneal reportdr C Y 2b)�Q was received�8 Jafivary�Ol -and
Yeported usage as.Total VOCs 1;232511�k Greatest I>'AV (toluerf0) 905 lbs, end Total ITApa T
137 +1bs
112r SEatSs' <� got ,
Based on QbserVattons ati�i conversations {th tabihty peYsohne), this Paeilrt does not rdeet file
regtitremeht for a wrdten[�isic Mangettint h'r`ogYam as required by 40 CFR 68 '
COIYIPLIANCI'iHISTO�tY,
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TtieY'8 h4Ye been no egmphance issdes at this faoiltty
COIVIMEN'1`S.� ND ECOMMEhTDATIONSt ,-
The f�c{Iity api eared to 15e`fl couiplianee with is burtenbatr pertriitt lteip�pect within pne year
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