AQ_F_0400053_20110727_CMPL_InspRpt

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NORTH CAROLINA i?IVISION OF� Fayett$ville ate lb$al office; �
AIR"QUALI�X� t '� Boggs Patin�,Inc' Anson Flant� ' '
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Datei 15 Auk4st2011 ��,t t 't�
' , 7 CO�trl�tallce Data g t ;`
Boggs Paving,Xnc Anspa Plant Insp�ctioq Date 07/27/201 t
ll" 481 Pee Dee Road Ins�eator's l�uC Maureen M4t(om Rakes
Lile§v lle NC 28091 ;: �s Operating:Statas Op�ratfng � r i
Lai:34d 56 Q45ppt Lon t 79d$,3 2263m G;flmphanpe Cod@ Comphadce-mspectioir`
SIC; 295 i/Paving Iv)iristgr�s And Bloelcs + r � "' `Achoh COdQ ' ' FEE � � ?
14AICS, 3�412 (Asph'alt Paving MtXfirre and Rlook Mauufa tnrmg On Site Inspee(4op Resalt Compliance
p t i r r t yOFttaet Data y ' ' '+ n Pertmt Data '/ 4 'y 1
Facmty Cot Authorized Contact peehnical Contact ,
�Peran�t, 09$821 Rb
�' Issuod 6/14/2010 ; {
Mark>Jounen DreW 1#oggs
Operafor Presrdent ,� Asphalt Plant Mapagnr Expires , J28/201
(1045 8d$ 4280 ,(704)28) $482 (704)2894 : i Cli?Ssc;ition Synihehc Ivlmpt
perdu}5tiitrts Ackyve
Date ofSfgpatur
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MALT/U�J C i Tht fa t(zty 1s not spblect to any N1ACT§ f,GACTs at this tjlne
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SAS]i TY, Standard F20§afety gear Main concern rs truck traffio , +
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DT�t T�O1 S TO STTp� l�fohi 1 0 take,,U8401 s6at(f tp US�4,+take i�S7d west into- nsbn County
Less than 7 mile into Ansoo County,;turrl sotltll(iplt}oat¢NC�4� 4ftef 0 3 milesi turn left onto aunty
Road`181,2 aft tie Bogga Prfving sign;it later becomes pee Dee'toad, The plant rs on left ust past the
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AG UTY lI)H$,SCRIPTLON I#oggs paving rs a latch hoc mlx asphalt(IIIyTA)plaflt with a sareeirnhd, „`
feed systefif for adding reeyeled'asphalt paverrl iff(RAP)'Sattd,grovel and 1 fnA grav81 afe POpefved by
trunk afid fed uta`the bucket loader isjto hoppets that jiu ten the mated l iftto a"miktur� Th8 mt�ttuzQ�s
shaken and loaded into the natural gas/No 2INp 4/recycled No 2/rbyeled No 4 orl fired rotary drum
dryertto relnoVe any+moisture T12e erred mixture 1s then ihixed wif h RAP(ruXs 1d%j apd asphalt'`
cetnetit ; be asplalf l readyfo pse�and loaded lain tracks fur t(anstiort td,the paving site r ,
Boggs employs 3 Workers•fpr 12 hours during a 5, sometW' ' 6 days a week
' IN$1' RY Oh7 July 2Q1 , I,Maureen Matron'Rakes,'ayettevllle]3egiohal;bffice, '`
atrWed at the Boggs pavJnlg facility+room 3 PYv for a compliance inspectrbn, T;tryst phec ed the ba filer , '
+vent,non process dust from trunk traffio and iti'gitiv6s from the aggregate,transfars I then met wadi Toe
.Offieron for a chodk of 1,acFinder al4ri he added hnrls'eIf as`the hew facility pohtact I then reviewed the
fuel records,fuel certifiestigns and t)ze oontrol(Ievice in3peetron and maintenance recoriis,all of rch +
Were nod DAQ assued the green i6`1d air permit in IvX061i 2008,:and the facility began�roducrng Asphalt
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on 16 May 2008. The facility was combusting recycled No. 4 during the inspection. Mr. Cameron
explained that soon the facility, which is a mobile plant will be moving to South Carolina for an
undetermined about of time.For the next inspection, the facility should be called to see if has returned to
NC.Mr. Cameron runs six different plants all over NC and SC so his cell is the best way to contact him.
That number is 704-634-3491.
PERMITTED EMISSION SOURCES: The permit includes the following emission sources and control
devices:
-. - ------._.
IPd.�_.,��. � . .a�� ,,. yy. ,.�, �.u?� y "tl )�iit'`' Sty}?��` �'! S)`�ye .r s✓�g�`l .rLt
Natural gas/No.2 fuel oil/No.2 recycled fuel i Horizontal cyclone(120 inch
ES1 oil/No.4 fuel oil/No.4 recycled fuel oil-fired CD2 wide, 108 inch high)in series
NSPS aggregate drum dr dryer/mixer 1, mmBtu/hr CD1 with a ba house 12 390 square
( ) Y ( g ( 9
maximum heat input rate) feet of filter area)
ES3 ��-- Surge bin
N/A
F1 I Truck load out operation
ES4 Lime Silo,60 Ton Capacity CD3 Bagfilter,265 square feet of
filter area
F2 Three RAP conveyors
(� N/A
I F3��r Two RAP screens
APPLICABLE AIR QUALITY REGULATIONS:
A. 15A NCAC 2D.0506 PARTICULATE CONTROL REQUIREMENT-The particulate emissions
from the HMA plant shall be limited to 60 pounds per hour for facilities processing more than 300 tons
per hour.
IN COMPLIANCE-The AP-42 controlled emission factor for a 385-ton per hour HMA plant is 5.4
pounds per hour,and the 23 Sep 08 stack testing indicated 2.29 lbs/hr. The facilities highest operating
day was 240 tons/hr productions.
B. 15A NCAC 2D .0515 MISCELLANEOUS PARTICULATE EMISSIONS-The Permittee shall
limit particulate emissions to E=4.9445 *PA0.4376 for P<300 tph and E=60lbs/hr for P>=300tph.
IN COMPLIANCE-Same as above.
C. 15A NCAC 2D.0516 SULFUR DIOXIDE EMISSIONS-Sulfur dioxide emissions from the
natural gas/No. 2 fuel oil/No. 4 fuel oil fired aggregate/mixer(ID No. ES I) shall not exceed 2.3 pounds
-per million Btu heat input.
IN COMPLIANCE-The AP-42 emissions factor for No. 2 at the maximum 0.5% sulfur content is 0.269
lbs/mmBtu; No.4 fuel oil at 1.0% sulfur content is 1.02 lbs/mmBtu.
D. 15A NCAC 2D .0521 CONTROL OF VISIBLE EMISSIONS-Visible emissions from the
facility, manufactured after 1 July 1971 shall not exceed 20% opacity.
IN COMPLIANCE-During the inspection, I viewed truck load out and mixing process, and the VE was
0% with a small spike to 5%a few times during truck loading.

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E '15A NCACs2D 0524,NEV¢SOIJ�2CE T'FltFORMA`°' U S�ANDARL)S�
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aggrggate dryef/mixer liGnitec�to 90 ing/ds9�t}pr�iculate,matier or0%og�eit� )?glfbriiladce test�ttg anc�
1; nottficatrq>i�reiturred Y ' f
ZN CDMZANCE I�urtr<g,the ihspectrpn,I obsdrv`e`d Objo exct Butting trtfiBk load out when tarN Ct,
sptitkred t8 5% ,NSPS tesnfig on 2d Sep108 r@sulked iu 7 ni /dscf ,'` 1
`15A N AC D QSA�FUG)tI��RNON PR(��CE S.AitS1( Mj$$IOhIS Th P� mlt ee sh ll not r
allow f>}gitive hon progessrddst emissiehs to eogttiiute to�subslantiye complain }
IN CQM}'LIAIVCE ��say very littlo dust on the iload or ....
the ttcics as thoy pulled in The ground is
sprayer]vyitn caster once or twice a day as peedefl „
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4 , 15A NSA 2D 0611 FABRIC,hILTF R iEQ l2 MhNT�S he Perintttea shall recptd l5agfilter
lnspeFttons and't aihten..I W in a logb9ok 4 „ ..
IN COMP LANCE�The baghouse was inspected III t prl" to startup bn 13 uy 2011,......ncluding a;leak
oheek usr0 ttl�fluoreaee it dusty Inspectlgns at dune wue�ly auc�an
�hternai Q�eok i� tV✓tcs
during$hut dbwn trmeh tuspectihns are ke pt in a tog�1)ook n 1r
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AC 2D A611 CXC)t ONR REQUIRi MENDS The I?ert>iittee shah recorc}pyeloni '.,r
Inspections and;maintepane'm a logbook 4 { s
IN,COMPL/A U Tha,eyclone is'cheoked weakly and°the Bast ono,wss done 2b July 2011 the tnteit�al
ms�leettQns are`'scheduled bn;a quafterly basis,tfle gxterual iuspeckJon for m4nttily
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15A,NCAC2D J100,' TOXIC,�IR1'QLLT4UjTA1�TEMI$SIQNS�IMITATIONANI�
REPOR`I'INGREgUIREMENT "Tb'e�41up }�<<with tn041ri dispersibit modblgsgbmitted;with the pexmit
appl,eatip0, the)SfOMM" `et, W No ES1, and the Surge$ins TD NoiES3, sh�il be n8 closer than°1n60 feet > � ,
froiil`tlle nearest p o]icify boundary Addlf1oii1ily, asph �yprodut idn shal}18e'hfni ed to�385 to Whi antj
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IN COMPLIA�!C Piptithas not 9,haug'es since the lssf itsspecttoq me hest pto,ddcti9n i4 date has been
W tonslini which only happened a douple tirijes,
1 J i'SA NCAC�D 6,'CgNTROX AND P OA T)bN 6F ODOROiJ5 IiMISSSIONS The odor
atthe facilty�sbouudaXy $hail not be obleoti¢nable,
IN CONi151L Al During fhe inspe Aibn, fhore as�the'Slight as ihait Odor near tk18 dyer,lsut;th + '
dis'sip�ted fat'siort o ttle;property boUOdary };VIr ,CameYon did7�ot know of any odor comp�amtstn9e
he Ms�been ut;tlie fdctiity'
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K j5A,NCAC 2Q 0315 LIMITATION TO VOID 15A NCAC 2Q <O�Ol F acihty�wida sulfur
dioxdeinissions and carbon,mouoxide emissions shalleaeh,He less tat i0d 4otis per co asegdhVe')2 "I
month period o oomph vltb This limit,the asphalt pfodtiotion is limited to&OQb00 tort per 12 nnonth
period{and thi ulful cont6nt,of tW 6 2 is hrpited to b}"5�/o aird thg j�io,A is 1tmiGed to
�eXiS%ttte shallleao�d moYithly anrtotal ann(lally the asphalt produvtiop hd fdel certtft9ations shall be
teta�tied ors site; ' ;, 4.
IN COMPLIANCE Proditction fo `the i2 rnorith period egdmg on thg day of the ipspoction was 71,530 '!
tons'�4 fueloiI certifi9atiohs Statgd the suifur oontetit o£the No,,4 rgcycl6q fuel od Panged
Q lg%to 0 2�i9%
L `,i5A NCAC,2Q 031Z�IMI?fATION TO AVOID PREVENTION OF AdNI#ICANT
DETRIORA LION I�aorlity wide sulfur dioxide ethisstons shall be less than 230 tons per con§eouGlVe,
12 rnonth erio` To cam with tlfis htTlit the f ciht trust uom 1 with the.2Q,0315 sti ulatro
p d pY a S py p i?
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` IN CO�PLIAly!CE Ducin the,in's eetion,vI reviewed the as ,halt ,roduetton for 011 91 530,32 to
g p P li � ns
With a tittle ovet 38,000 tons�n 2010
M RECXCL�D NO' 2 nttd RDCXCLED N,O 4,FilEL QIL R QUIRFMENTS The PetmRtne
shall�reoor#i the amount of recyeledoil cvmbusted add rho results of tfle analyEioal test�pp, The I�q;'2,
reCgeled fill otl is��n5itod to 0 5%sulfurl the No 4 recyoled fuel oil xs limited ko 1 0%sulfur Annu411
rep¢tmg ? r
IN GO�YI�LIA�3CE During rho mspect�on,I t viewed the reooPds of reeyc#ed oil SNo 4)receipts and the\
suppher`cert�ficatioAs fiazlYlat Egvtropmental (210 Dal(on Ave, Chgrlotte ,704/332-56Q0) All sr
delrverie sJtowed sulfur les3 Shan Qr3%b we#ght, and all araetets within the e 1 tQ i�mtts> Re q ,
y P F gu p ,
N ItRQUIREIIIENTS FOI2 USE`Op'RECYCLED ASPHALTHINC,U)�S Tho PerltCoe�s
avokj1dg appftcabthty.of $A 1�CAC 2Q 0700 foX asbestos by using certiiled asbestos free reeycteti....
c6nsumer asphalt shinglet Sack load'of pest eonsgihers�?halt shmg)`es shall fnclude a report ......
processor ge�3/ ying O} ttlte post gensutner asphalt skules comply4v�tti DWIvI rules,`regu��ttons;, ns} ,
peririlt,requtrp,.p, s �,Qcords shrill lie am ttaed at the fao�hty fbr a mmimurfi of three years, and"eke
1'erruittee shall luake then}avatla8#e to representauves gf;theDA�itipon request
` IN COMPLIANCE The,faetljty does not process ally reoygled asphalt�htngles but they;are aware'of the. j
equremonts,ot their air p,ermn#f they do use thorn`
PERMIT E%EMPT EMl$SION SQIIR ,J
A Hot O##I�eate,r,1 0 rl tn$tu heat'iiip0t,ID 1Vo, IE$1
D 30,000 gallon A phalt Cement Tank, ID N,Q IES2, .:,
C '.20,000 ga11ox1 Fuel,011 Tank,;ID No IES3,"and
D ;Off AdAd T4hk,7z5QQga1lonf�ID
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COM1PtLIANCE HlSTO0Y No negative}lister$
CONCLII�IQNS AND A;
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Based on the dbs6fyatibtis made durlhg the I my 2Qtl ln8OOtton,:Boggs pa�mg Anon ppeargd to
r ` be Ihgom)Sltah�e wttk 411'of the CegUlremens"outlined(n their air permit,
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