HomeMy WebLinkAboutAQ_F_0100010_20120301_PRMT_Permit_T20 �1 AW
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Beverly Eaves Perdue Sheila C. Holman Dee Freeman
Governor Director Secretary
March 1, 2012
Mr. Alan Skrzypczak
Facility Manager
Stericycle, Inc.
Post Office Box 310
Haw River,North Carolina 27258
Dear Mr. Skrzypczak:
SUBJECT: Air Quality Permit No. 05896T 19
Facility ID: 04/01/00010
Stericycle, Inc.
Haw River
Alamance County
Fee Class: Title V
This Air Quality Permit is being issued as a minor modification we are forwarding herewith
Air Quality Permit No. 05896T20 to Stericycle, Inc., 1168 Porter Avenue, Haw River, North
Carolina authorizing the construction and operation,of the emission source(s) and associated air
pollution control device(s) specified herein. Additionally, any emissions activities determined from
your Air Quality Permit Application as being insignificant per 15A North Carolina Administrative
Code 2Q .0503(8)have been listed for informational purposes as an "ATTACHMENT." Please note
the requirements for the annual compliance certification are contained in General Condition P in
Section 3.The current owner is responsible for submitting a compliance certification for the entire year
regardless of who owned the facility during the year.
These control devices (ID Nos. CD07, CD08, CD05, and CD06) are listed as a minor modification per
15A NCAC 2Q .0515. The compliance certification as described in General Condition P is required.
Unless otherwise notified by NC DAQ, the affected terms of this permit(excluding the permit shield as
described General Condition R) for this source shall become final on (Enter date; 60 days after issue
date). Until this date, the affected permit terms herein reflect the proposed operating language that the
Pennittee shall operate this source under pursuant to 15A NCAC 2Q .0515(f).
As the designated responsible official it is your responsibility to review, understand, and abide
by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that any
person who operates any emission source and associated air pollution control device subject to any term
or condition of the attached permit reviews, understands, and abides by the condition(s) of the attached
permit that are applicable to that particular emission source.
If any parts, requirements, or limitations contained in this Air Quality Permit are unacceptable
Permitting Section One
1641 Mail Service Center,Raleigh,North Carolina 27699-1641 NorthCarolina
2728 Capital Blvd.,Raleigh,North Carolina 27604
Phone: 919-715-6235/FAX 919-733-5317/Internet: www.ncair.org Naturally
An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper
Mr. Alan Skrzypczak
March 1, 2012
Page 2
to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of
this permit, identifying the specific issues to be contested. This hearing request must be in the form of a
written petition, confonning to NCGS (North Carolina General Statutes) 150B-23, and filed with both
the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,North Carolina 27699-6714
and the Division of Air Quality,Permitting Section, 1641 Mail Service Center,Raleigh,North Carolina
27699-1641. The form for requesting a formal adjudicatory hearing may be obtained upon request
from the Office of Administrative Hearings. Please note that this pen-nit will be stayed in its entirety
upon receipt of the request for a hearing Unless a request for a hearing is made pursuant to NCGS
150B-23,this Air Quality Permit shall be final and binding 30 days after issuance.
You may request modification of your Air Quality Permit through informal means pursuant to
NCGS 15013-22. This request must be submitted in writing to the Director and must identify the
specific provisions or issues for which the modification is sought. Please note that this Air Quality
Permit will become final and binding regardless of a request for informal modification unless a request
for a hearing is also made under NCGS 150B-23.
The construction of new air pollution emission source(s) and associated air pollution control
device(s), or modifications to the emission source(s) and air pollution control device(s)described in this
permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to
construction unless the Permittee has fulfilled the requirements of GS 143-215-108A(b) and received
written approval from the Director of the Division of Air Quality to commence construction. Failure to
receive an Air Quality Permit or written approval prior to commencing construction is a violation of GS
143-215.108A and may subject the Penmittee to civil or criminal penalties as described in GS 143-
215.114A and 143-215.114B.
This Air Quality Permit shall be effective from March 1, 2012 until January 31, 2016, is
nontransferable to future owners and operators, and shall be subject to the conditions and limitations
as specified therein.
Should you have any questions concerning this matter, please contact Gautam Patnaik, at
(919) 707-8735.
Sincerely your
onald R.van der Vaart,Ph.D.,P.E.,J.D.
Chief
Enclosure
c: Winston-Salem Regional Office
Gregg Worley, EPA Region 4
Central Files
ATTACHMENT to Permit No. 05896T20
Insignificant Activities under 15A NCAC 2Q .0503(8)
Emission Source ID Emission Source Description
No.
I-CT-1 and I-CT-2 Two cooling towers (55,200 gallons per hour
water recirculation rate each)
1. Because an activity is insignificant does not mean that the activity is exempted from an
applicable requirement or that the owner or operator of the source is exempted from
demonstrating compliance with any applicable requirement.
2. When applicable,emissions from stationary source activities identified above shall be included in
determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D .1100
"Control of Toxic Air Pollutants"or 2Q.0711 "Emission Rates Requiring a Permit".
3. For additional information regarding the applicability of GACT see the DAQ page titled "The Regulatory
Guide for Insignificant Activities/Permits Exempt Activities". The link to this site is as follows:
hgp://dag.state.ne.us/permits/insig/
ATTACHMENT to Permit No. 05896T20
Table of changes made in thisperm-it.
Page(s) Section Description of Change(s)
Source table Added selective non-catalytic reduction(SNCR)
systems (CD07 & CD08)
Source table Added sulfur impregnated carbon beds (CD05 &
CD06)
16 to 26 General Conditions Updated
A444046�1;2
State of North Carolina
Department of Environment
and Natural Resources NCDENR
Division of Air Quality
AIR QUALITY PERMIT
Permit No. Replaces Permit No.(s) Effective Date Expiration Date
05896T20 05896T 19 March 1, 2012 January 31, 2016
Until such time as this permit expires or is modified or revoked,the below named Permittee is authorized to operate as outlined in
Part I and to construct as outlined in Part II,the emission source(s)and associated air pollution control device(s)specified herein,
in accordance with the terms,conditions,and limitations within this permit. This permit is issued under the provisions of Article
21B of Chapter 143, General Statutes of North Carolina as amended, and Title 15A North Carolina Administrative Codes(15A
NCAC),Subchapters 2D and 2Q,and other applicable Laws.
Pursuant to Title 15A NCAC, Subchapter 2Q,the Permittee shall not construct,operate,or modify any emission source(s)or air
pollution control device(s) without having first submitted a complete Air Quality Permit Application to the permitting authority
and received an Air Quality Permit,except as provided in this permit.
Permittee: Stericycle, Inc.
Facility ID: 04/O1/00010
Facility Site Location: 1168 Porter Avenue
City, County,State,Zip: Haw River,Alamance County,North Carolina 27258
Mailing Address: Post Office Box 310
City,State,Zip: Haw River,North Carolina 27258
Application Number: 0100010.11A
Complete Application Date: February 28,2012
Primary SIC Code: 4953
Division of Air Quality, Winston-Salem Regional Office
Regional Office Address: 585 Waughtown Street
Winston-Salem, North Carolina 27107
ermi d this e l"day of March, 012.
an der P.E.,J.D.,Chief, Air Permits Section
y u onty of the Environmental Management Commission
Permit 05896T20
Page 2
Table of Contents
SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED
AIR POLLUTION CONTROL DEVICES)AND APPURTENANCES
SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS
2.1- Emission Source(s) Specific Limitations and Conditions
(Including specific requirements, testing, monitoring, recordkeeping, and
reporting requirements)
2.2- Multiple Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing, monitoring, recordkeeping, and
reporting requirements)
SECTION 3: GENERAL PERMIT CONDITIONS
ATTACHMENT
List of Acronyms
Permit 05896T20
Page 3
SECTON 1- PERMITTED EMISSION SOURCE (S) AND ASSOCIATED AIR
POLLUTION CONTROL DEVICE (S) AND APPURTENANCES
The following table contains a summary of all permitted emission sources and associated air pollution control devices and a purtenances:
Emission Emission Source Description Control Control Device Description
Source Device
ID No. ID No.
ESO 1 dual chamber hospital,medical and *CD07 one selective non-catalytic reduction
infectious waste incinerator(HMIWI) (SNCR)system with ammonia
firing natural gas(4.6 million Btu/hr injection(19700 ACFM,outlet airflow
primary chamber burner and 6.0 rate)
million Btu/hr secondary chamber CDO 1 one packed bed scrubber and
burner) associated quench column in series
CD03 with venturi scrubber equipped with a
mist eliminator
*CD05 one sulfur impregnated carbon bed
(6,000 ACFM,inlet airflow rate)
ES02 dual chamber hospital,medical and *CDO8 one selective non-catalytic reduction
infectious waste incinerator(HMIWI) (SNCR)system with ammonia
firing natural gas(4.6 million Btu/hr injection(19700 ACFM,outlet airflow
primary chamber burner and 6.0 rate)
million Btu/hr secondary chamber CD02 one packed bed scrubber and
burner) associated quench column in series
CD04 with venturi scrubber equipped with a
mist eliminator
*CD06 one sulfur impregnated carbon bed
(6,000 ACFM,inlet airflow rate)
EGO diesel-fired emergency generator(395 N/A N/A
MACT kW)
ZZZZ
*These control devices(ID Nos.CD07,C1308,C1305,and CD06)are listed as a minor modification per 15A NCAC 2Q.0515.The
compliance certification as described in General Condition P is required. Unless otherwise notified by NC DAQ,the affected terms of this
permit(excluding the permit shield as described General Condition R)for this source shall become final on xxx XXX,2012(Enter date;
60 days after issue date). Until this date,the affected permit terms herein reflect the proposed operating language that the Permittee shall
operate this source under pursuant to 15A NCAC 2Q.0515(f).
SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS
2.1- Emission Source(s) and Control Devices(s) Specific Limitations and Conditions
The emission source(s) and associated air pollution control device(s) and appurtenances listed below are subject to the
following specific terms, conditions, and limitations, including the testing, monitoring, recordkeeping, and reporting
requirements as specified herein:
A. - Dual chamber hospital, medical and infectious waste incinerator (HMIWI) firing natural
gas (4.6 million Btu/hr primary chamber burner and 6.0 million Btu/hr secondary
chamber burner, ID No. ES01) controlled in series with one selective non-catalytic
reduction (SNCR) system with ammonia injection (19700 ACFM, outlet airflow rate, ID
No. CD07) in series with one packed bed scrubber (ID No. CD01) in series with one venturi
scrubber (ID No. CD03) equipped with mist eliminator in series with one sulfur
impregnated carbon bed (6,000 ACFM,inlet airflow rate,ID No.CD05)
Permit 05896T20
Page 4
- Dual chamber hospital, medical and infectious waste incinerator (HMIWI) firing natural
gas (4.6 million Btu/hr primary chamber burner and 6.0 million Btu/hr secondary
chamber burner, ID No. ES02) controlled in series with one selective non-catalytic
reduction (SNCR) system with ammonia injection (19700 ACFM, outlet airflow rate, ID
No. CD08) in series with one packed bed scrubber(ID No. CD02) in series with one venturi
scrubber (ID No. CD04) equipped with mist eliminator in series with one sulfur
impregnated carbon bed (6,000 ACFM, inlet airflow rate, ID No.CD06)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
toxic air State-enforceable only-See Section 2.2 A. 15A NCAC 21).I 100
pollutants
odorous State-enforceable only-See Section 2.2 B. 15A NCAC 2D.1806
emissions
PM, SO,, Limits for Hospital,Medical,and Infectious 15A NCAC 02D.1206
NOx,CO, Waste Incinerators
metal HAPs
1. EMISSION LIMITS
State Only
a. i. 15A NCAC 02D.1206 Hospital,Medical,and Infectious Waste Incinerators
The following table summarizes emission limitations for these Hospital, Medical, Infectious Waste Incinerator (HMIWI)
units.
Pollutant Emission Limits* Applicable 2D.1206 State Rule
Particulate matter 34 mg/dscm 15A NCAC 2D.1206(c)(2)(A)
0.015 gr/dscf
Carbon monoxide 40 ppmv 15A NCAC 21).1206(c)(6)
Dioxins/furans 125 ng/dscm total D/F or 15A NCAC 2D.1206(c)(12)(A)
2.3 n /dscm TEQ
Hydrogen chloride 100 ppmv or 15A NCAC 21).1206(c)(8)(A)
93%reduction
Sulfur dioxide 55 ppmv 15A NCAC 213.1206(c)(4)
Nitrogen dioxide 250 ppmv 15A NCAC 2D.1206(c)(5)
Lead 1.2 mg/dscm or 15A NCAC 21).1206(c)(10)(A)
70%reduction
Cadmium 0.16 mg/dscm or 15A NCAC 2D.1206(c)(11)(A)
65%reduction
Mercury 0.55 mg/dscm or 15A NCAC 2D.1206(c)(9)(A)
85%reduction
Visible emissions 10%opacity(6-minute block 15A NCAC 21).1206(c)(3)
averages
*All limits are corrected to 7%oxygen on a dry standard basis.
ii. On or after July 1,2013 the incinerators(ID Nos. ESO1 and ES02)will comply with the new emissions limit of
Table I of Emission Guidelines Subpart Ce
Permit 05896T20
Page 5
b. Operational requirements for incinerators: [NSPS Subpart Ec (40 CFR 60.56c and 60.57c), ,15A NCAC
2D.1206(d),and 15A NCAC 2Q.0508(f)]
(1) The Permittee shall not exceed a maximum charge rate of 1,952.6 pounds per hour for Unit 1 (ID No. ES01)
and 2,091.9 pounds per hour for Unit 2(ID No.ES02).
(2) Except as provided in paragraph (3) below, simultaneous operation of the HMIWI above the maximum
charge rate and below the minimum secondary chamber temperature, each measured on a 3-hour rolling
average,shall constitute a violation of the particulate matter,carbon monoxide,and dioxin and furan emission
limits.
(3) Pursuant to 40 CFR Part 60.56c(d)(1), for a wet scrubber control system,the Permittee shall re-establish the
appropriate maximum and minimum operating parameters as site specific operating parameters identified
below every year based on performance testing to determine compliance with emission limits:
A. Maximum waste charge rate(pounds per hour);
B. Maximum flue gas temperature;
C. Minimum secondary chamber temperature;
D. Minimum pressure drop across the venturi scrubbers;
E. Minimum liquor flow rate to the venturi scrubbers;
F. Minimum liquor pH of the packed bed scrubbers;and
G. Bypass stack position.
H. NO,,reagent.
The Permittee may revise these parameters based on approved performance tests pursuant to 40 CFR
60.56co). In order to revise the parameters, the Permittee shall make a written request to have the permit
administratively amended that cites the parameters documented during the test and the calculation methods
pursuant to 60.51 c.
(4) Following the date in which the annual performance test is approved and the permit is modified,the Permittee
shall ensure that the affected facility does not operate above the maximum parameters or below the minimum
parameters measured as 3 hour rolling averages (calculated each hour as the average of the previous 3
operating hours). Operation above the established maximum or below the established minimum shall
constitute a violation of the applicable emissions standard as indicated in this permit except during start-up,
shutdown,or malfunction.
Based on the most recent performance test and consistent with 60.56c(f)(1)-(6), 62.14455(d), and 2D
.1206(d)(3),the tables below identify operating scenarios for each incinerator that define compliance with the
pollutant emissions standards. The Permittee shall be deemed in noncompliance with the applicable emission
standard if operation is noted outside of these ranges.
HMIWI- UNIT 1
Pollutant Emission Limit Violation Operating Scenario Defining Compliance
particulate matter maximum charge rate of 1,952.6 pounds per hour and
minimum pressure drop across venturi scrubber of 40.0
inches W.C.
CO maximum charge rate of 1,952.6 pounds per hour and
minimum secondary chamber temperature of 1,795.5°F
dioxin/fiiran maximum charge rate of 1,952.6 pounds per hour
minimum secondary chamber temperature of 1,795.5°F and
minimum venturi scrubber liquor flow rate of 65.8 gallons
per minute
HC] maximum charge rate of 1,952.6 pounds per hour and
minimum packed bed scrubber liquor pH of 4.15
mercury maximum charge rate of 1,952.6 pounds per hour and
maximum flue gas temperature of 133.77
Permit 05896T20
Page 6
particulate matter,dioxin/furan,HCI,lead, operation of bypass stack except during start-up,shutdown,
cadmium,mercury or malfunction
HMIWI-UNIT 2
Pollutant Emission Limit Violation Operating Scenario Defining Compliance
particulate matter maximum charge rate of 2,091.9 pounds per hour and
minimum pressure drop across the venturi scrubber of 40.1
inches W.C.
CO maximum charge rate of 2,091.9 pounds per hour and
minimum secondary chamber temperature of 1,798.2°F
dioxin/furan maximum charge rate of 2,091.9 pounds per hour,minimum
secondary chamber temperature of 1,798.2°F,and minimum
venturi scrubber liquor flow rate of 66.0 gallons per minute
HCI maximum charge rate of 2,091.9 pounds per hour and
minimum packed bed scrubber liquor pH of 3.6
mercury maximum charge rate of 2,091.9 pounds per hour and
maximum flue gas temperature of 134.3°F
particulate matter, dioxin/fiiran,HCI, lead, operation of bypass stack except during start-up,shutdown,
cadmium,mercury or malfunction
(5) The Permittee shall not charge any waste into the incinerators until the proper operating temperature of
1,795.5 degrees Fahrenheit is attained in the secondary chamber of Unit 1 and 1,798.2 degrees Fahrenheit is
attained in the secondary chamber of Unit 2.
(6) Gases generated by combustion shall, for a period of not less than one second, be subjected to a minimum
temperature of 1,795.5 degrees Fahrenheit in Unit 1 and 1,798.2 degrees Fahrenheit in Unit 2.
(7) Incineration of wastes shall be limited to the following:
A. items and materials that fit within the definition of hospital,medical, and infectious waste contained in 40
CFR 60.51 c;
B. international garbage (USDA/APHIS) defined as waste material derived in whole or in part from fruits,
vegetables,meats,or other plant or animal material,and other refuse of any character whatsoever that has
been associated with any such material aboard any means of conveyance and includes food scraps,table
refuse, galley refuse, food wrappers, or packaging materials, and other waste material from stores, food
preparation areas,passengers' or crews' quarters, dining rooms,or any other areas on vessels,aircraft,or
other means of conveyance;
C. confidential documents generated in the health care industry,
D. controlled substances captured by law enforcement agencies;
E. non-hazardous trace chemotherapeutic waste materials;
F. non-hazardous pharmaceuticals.
G. non-hazardous materials under Section 2.L A. 1. b. (7). E., and F., refer to those substance that are not
regulated under 15A NCAC 13A .0106.
(8) Visible emissions from these HMIWIs shall not be more than 10 percent opacity when averaged over a six-
minute period.
A. Visible Emissions Monitoring[15A NCAC 2Q.0508(f)]
To assure compliance, once a day the Pennittee shall observe the emission points of each unit for any
visible emissions above normal. The daily observation must be made for each day of the calendar year
period to ensure compliance with this requirement. The Permittee shall be allowed three (3) days of
absent observations per semi-annual period. if the emission sources is not operating,a record of this fact
along with the corresponding date and time shall substitute for the daily observation. if visible emissions
from this source are observed to be above normal, the Permittee shall either: (a) be deemed to be in
noncompliance with 40 CFR 60.52c(b) and 15A NCAC 2D .1206(c)(3) or (b) demonstrate that the
Pen-nit 05896T20
Page 7
percent opacity from the emission points of the emission source in accordance with 1.5A NCAC 2D
.0501(c)(8) is below the limit given above. If the demonstration in (b) above cannot be made, the
Permittee shall be deemed to be in noncompliance with 40 CFR 60.52c(b)and 15A NCAC 2D.1206.
B. Visible Emissions Recordkeepin [15A NCAC 2Q .0508(f)]
The results of the monitoring shall be maintained in a log(written or electronic format)on-site and made
available to an authorized representative upon request. The log shall record the following:
i. the date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to
be in noncompliance along with any corrective actions taken to reduce visible emissions;and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 40 CFR 52c(b)and 15A NCAC 2D .1206 if these
records are not maintained.
(9) Venturi Scrubber Requirements - Particulate matter emissions shall be controlled as described in the
permitted equipment list.
A. Venturi Scrubber Monitoring - In accordance with 40 CFR 60.57c(a), to demonstrate compliance with
the PM,o standard,the pressure drop across the venturi scrubbers shall not be less than 40.0 inches W.C.
for Unit I and 40.1 inches W.C. for Unit 2, and the charging rate shall not exceed 1952.6 pounds per
hour for Unit 1 and 2,091.9 pounds per hour for Unit 2.
B. Venturi Scrubber Recordkeeping-The Permittee shall continuously monitor the pressure drop across the
venturi scrubbers and the charging rate to each incinerator. The Permittee shall record,the pressure drop
across each venturi scrubber(once per minute)and record the charging rate to each incinerator(once per
hour).Records shall be maintained on-site and made available to DAQ personnel upon request.
The Pennittee shall be deemed in noncompliance with 40 CFR 57c(a)and 15A NCAC 2D .1206 if these
measurements are not recorded as required.
C. Test Methods and Procedures[15A NCAC 2D .1206(d)and(e)and NSPS Subpart Ec(40 CFR 60.56c)]
(1) The Permittee shall comply with the compliance and performance testing requirements of 40 CFR 60.56c,
excluding the fugitive emissions testing requirements under 40 CFR 60.56c(b)(12) and (c)(3). Pursuant to
60.56c, the emission limits apply at all times except during periods of startup, shutdown or malfimction,
provided that no hospital,medical, or infectious waste is charged to the incinerator during startup, shutdown,
or malfunction.
(2) The test methods and procedures described in Rule 15A NCAC 2D .0501 and in 40 CFR Part 60 Appendix A
shall be used to determine compliance with emission rates according to the provisions of General Condition
JJ. Method 29 of 40 CFR 60 shall be used to determine emission rates for metals. However,Method 29 shall
be used to sample for chromium(VI),and SW 846 Method 0060 shall be used for analysis. For dioxin/furan
testing purposes,a minimum sample time of 4 hours shall be used.
(3) The Director may require the owner or operator to test his incinerator at any time to demonstrate compliance
with the emission standards listed above.
(4) Pursuant to 40 CFR 60.56c(h), the Permittee may conduct a repeat performance test within 30 days of
violation of applicable operating parameters to demonstrate that the HMIWI is not in continual violation of
the applicable emission limits. Repeat performance tests shall be conducted using identical operating
parameters that demonstrated violation.
d. Monitoring/Recordkeenini!/Reportin2[15A NCAC 2D .1206(f)]
(1) The Permittee shall comply with the monitoring, recordkeeping, and reporting requirements in Section 15A
NCAC 2D .0600. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .1206 if records are
not maintained.
Pen-nit 05896T20
Page 8
Pursuant to 15A NCAC 2D.0605,the Permittee shall maintain:
A. records detailing all malfunctions under Rule 2D .0535,
B. records of all testing,and
C. records of all monitoring.
The owner or operator of a source of excess emissions which last for more than 4 hours and which results
from a malfunction, a breakdown of process or control equipment, or any other abnormal conditions shall
report excess emissions in accordance with the requirements of Rule 2D.0535.
(2) Records indicating the hourly(beginning on the hour)charge rate to the incinerators shall be maintained and
available for inspection by the Division of Air Quality.
(3) The Permittee shall maintain and operate a continuous temperature monitoring and recording device for the
primary chamber and secondary chamber of each unit. The owner or operator of an incinerator that has
installed air pollution abatement equipment to reduce emissions of hydrogen chloride shall install, operate,
and maintain continuous monitoring equipment to measure pH for each wet scrubber systems. The Permittee
shall install, operate, and maintain continuous monitors for oxygen and for carbon monoxide to determine
proper operation of the incinerators.
All monitoring devices and associated paraphernalia used to show compliance with emission limits, shall be
subject to a quality assurance program to include procedures and frequency of calibration, standards
traceability, operational checks, maintenance, auditing, data validation, and a schedule for implementing the
quality assurance program. This program should be submitted and approved by the Regional Supervisor,
North Carolina Division of Air Quality, Winston-Salem Regional Office, 585 Waughtown Street, Winston-
Salem,North Carolina 27107,within 60 days of the initial operating date of the Title V permit.
e. NSPS MonitorinL,/Recordkeeping/Renorting Requirements[NSPS Subpart Ec(40 CFR 60.55c,60.57c
60.58c))
(1) In addition to the requirements of 1. d. (1), (2), and (3) above, the Penmittee shall comply with the reporting
and recordkeeping requirements listed in 40 CFR 60.58c(b), (c), (d), (e), and (f), excluding 40 CFR
60.58c(b)(2)(ii) and (b)(7). The Permittee shall maintain the following information for a period of at least 5
years:
A. Calendar date of each record;
B. Records of the following data;
i. concentrations of any pollutant listed in Table in Section 2.1 A. La.,above,
ii. HMIWI charge dates,times and weights and hourly charge rates,
iii. secondary chamber temperature recorded as three hour rolling average,
iv, liquor flow rate to the venturi scrubbers' inlet recorded as three hour rolling average,
v. temperature at the outlet from the venturi scrubbers recorded as three hour rolling average,
vi. pH at the inlet to the packed bed scrubber systems recorded as three hour rolling average,and
vii. records indicating use of bypass stacks,including dates,times,and durations,
C. Identification of calendar days for which data on emission rates or operating parameters have not been
obtained, with an identification of the emission rates or parameters not measured, reasons for not
obtaining the data,and a description of corrective actions taken,
D. Identification of calendar days,times and durations of malfunctions, a description of the malfunction and
the corrective action taken,
E. Identification of calendar days for which data of emission rates or operating parameters exceeded the
applicable limits, with a description of the exceedances,reasons for such exceedances, and a description
of the corrective actions taken,
F. Records showing the names of HMIWI operators who have completed review of information in
60.53c(h)including the date of the initial review and all subsequent annual reviews,
Pen-nit 05896T20
Page 9
G. Records showing the names of HMIWI operators who have completed the operator training
requirements, including documentation of training and dates of the training,
H. Records showing the names of HMIWI operators who have met the criteria for qualification under
60.53c and the dates of their qualifications,
I. Records of calibration of any monitoring devices as required under 60.57c(a),(b),and(c).
(2) The Pennittee shall submit the information below no later than 60 days following the initial performance test.
All reports shall be signed by the facilities manager.
A. The initial performance test data as recorded under 60.56c(b)(1)through(b)(12),as applicable,
B. The values for the site-specific operating parameters established pursuant to 60.56c, and
(3)Following the initial report,the Pennittee shall submit reports semi-annually signed by the facilities manager
containing the following information:
A. The values for the site-specific operating parameters established pursuant to 60.56c,
B. The highest maximum operating parameter and the lowest minimum operating parameter for each
operating parameter recorded for the calendar year being reported and the preceding year,
C. If a performance test was conducted during the reporting period,the results of that test,
D. If no exceedances or malfunctions occurred for the calendar year, a statement that no exceedances
occurred,
E. Any use of bypass stacks,the duration,reason for malfunction,and corrective action taken,and
F. Any information recorded under e(1)B above as electronic one-minute data for the calendar year being
reported and the preceding year.
All records shall be maintained onsite in either paper copy or computer readable format, unless an alternative
format is approved.
(4) The Pennittee shall submit annually a waste management plan including provisions for the segregation of
dental waste for DAQ approval by no later than January 30th of each calendar year. The waste management
plan shall comply with the requirements of 40 CFR 60.55c. The Permittee shall implement the DAQ
approved waste management plan in its entirety.The Permittee shall not incinerate dental waste at the facility,
which is defined in the DAQ approved waste management plan.
If the Permittee does not implement the DAQ approved waste management plan in its entirety or any dental
waste is incinerated at the facility, the Pennittee shall be deemed in noncompliance with 15A NCAC 2D
.0524.
Within 30 days of approval and receipt of the air permit 05896T18,the Permittee shall submit a draft waste
management plan including language addressing the management of dental waste at the Haw River facility.
(5) The Pennittee shall comply with the monitoring requirements in 40 CFR 60.57c.Pursuant to 40 CFR
60.57c(a),the Permittee shall install,calibrate(to manufacturer's specification),maintain,and operate
devices(or establish methods)for monitoring the applicable maximum and minimum operating parameters
and the frequencies required such that these devices(or methods)measure and record values at all times
except during periods of startup and shutdown.
Pursuant to 40 CFR 60.57c(b),the Pennittee shall install,calibrate(to manufacturer's specification),
maintain,and operate a device or method for measuring the use of the bypass stack including date,time,and
duration.
Pursuant to 40 CFR 60.57c(d),the Pennittee shall obtain monitoring data at all times during HMIWI
operation except during periods of monitoring equipment malfunction, calibration,or repair. At a minimum,
valid monitoring data shall be obtained for 75 percent of the operating hours per day and 90 percent of the
operating days per calendar quarter that the facility is combusting hospital waste and/or medical/infectious
waste.
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f. Excess Emissions,Start-up and Shutdown [I5A NCAC 2D .1206(g)]
(1) All incinerators shall comply with Rule 15A NCAC 2D.0535.
g. Operator Training and Certification[15A NCAC 2D.1206(h)and NSPS Subpart Ec(40 CFR 60.53c)]
(1) The Permittee shall not allow the HMIWI to operate at any time unless a fully trained and qualified HMIWI
operator is accessible, either at the facility or available within one hour. The trained and qualified HMIWI
operator may operate the HMIWI directly or be the direct supervisor of one or more HMIWI operators.
Operator training shall be obtained by completing the requirements of 40 CFR 60.53c(c) through (g).
Training shall be obtained by completing an HMIWI operator training course that includes, at a minimum,the
following provisions:
A. 24 hours of training on the following subjects;
i. environmental concerns, including pathogen destruction and types of emissions,
ii. basic combustion principles,including products of combustion,
iii. operation of the type of incinerator being used, including power startup, waste charging, and
shutdown procedures,
iv. combustion controls and monitoring,
v. operation of air pollution control equipment and factors affecting performance,
vi. methods to monitor pollutants and equipment calibration procedures,
vii. inspection and maintenance of the HMIWI,and air pollution control devices,
viii. actions to correct malfuntions or conditions that may lead to malfunctions,
ix. ash characteristics and handling procedures,
x. applicable state,federal, and local regulations,
A work safety procedures,
xii. pre-start up inspections,and
xiii. recordkeeping requirments.
B. Qualification shall be obtained by:
i. completion of a training course that satisfies the criteria mentioned above,and
ii. either 6 months experience as an HMIWI operator, 6 months experience as a direct supervisor of an
HMIWI operator, or completion of at least two burn cycles under observation of two qualified
HMIWI operators.
C. To maintain qualification,the trained and qualified HMIWI operator shall complete and pass an annual
review or refresher course of at least 4 hours covering,at a minimum,the following:
i. update of regulations,
ii. incinerator operation, including startup and shutdown proceudres,
iii. inspection and maintenance,
iv. responses to malfunctions or conditions that may lead to malfunction, and
v. discussion of operating problems encountered by attendees.
D. A lapsed qualification shall be renewed by one of the following methods:
i. for a lapse of less than 3 years, the HMIWI operator shall complete and pass a standard annual
refresher course as outlined in c. above.
ii. for a lapse of more than 3 years,the HMIWI operator shall complete and pass a training course with
the minimum criteria described in a. above.
(2) Pursuant to 40 CFR 60.53c(h)(1)through (h)(10), the Petmittee shall maintain documentation at the facility
that addresses the following:
Permit 05896T20
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A. summary of applicable standards;
B. description of basic combustion theory applicable to an HMIWI;
C. procedures for receiving,handling,and charging waste;
D. HMIWI start-up,shut-down,and malfunction procedures;
E. procedures for maintaining proper air supply levels;
F. procedures for operating the HMIWI and associated air pollution control systems within the standards
established;
G. procedures for responding to periodic malfunction or conditions that may lead to malfunction;
H. procedures for monitoring HMIWI emissions;
I. reporting and recordkeeping procedures;and
J. procedures for handling ash.
The Permittee shall establish a program for reviewing the information documented above annually with each
HMIWI operator.This information shall be kept in a readily accessible location for HMIWI operators.
h. Carbon monoxide emissions monitoring[NSPS Subpart Ec Table IA]
To assure compliance,the Permittee shall have installed on the exhaust stack of each incinerators(ESO1 and ES02)
carbon monoxide continuous emissions monitoring(CEM)system.The CEM shall be constructed,installed and
operated in accordance with the following requirements:
i. The CEM systems shall be installed,calibrated,maintained,tested, and operated in accordance with 40 CFR
Part 60,Appendix B,Performance Specifications and Appendix F,Quality Assurance Procedures and any
written manufacturers specifications or recommendations as approved by the Division in the Quality Assurance
Plan(QAP).
ii. Compliance with the carbon monoxide emission standard shall be demonstrated based on a 12-hour rolling
average,calculated each hour as the average of the previous 12 operating hours of the carbon monoxide exhaust
gas concentration measured by the CEM systems.If any 12-hour rolling average exceeds 40 ppmv corrected to
7%oxygen on a dry standard basis,the Permittee shall be deemed in noncompliance with 15A NCAC 2D
.0524.
iii. The Permittee shall submit any excess carbon monoxide emission reports as measured by the continuous
emission monitor postmarked on or before January 30 of each calendar year for the preceding six-month period
between July and December and July 30 of each calendar year for the preceding six-month period between
January and June. If there are no excess emissions,the Permittee shall submit a report stating that no excess
emissions occurred during the semiannual reporting period.
iv. The Permittee shall use this CEM as a means of demonstrating compliance for carbon monoxide emissions.
v. The Permittee shall have the CEM systems installed and operational by August 31,2011.Failure to have the
CEM installed and operational by this date,the Permittee shall be deemed in noncompliance with 15A NCAC
2D .0524.
i. The Permittee shall comply with the emission guidelines to control emissions from existing
hospital, medical, and infectious waste incinerators 40 CFR Part 60 Subpart Ce as
published in the Federal Register/Vol. 74, No. 192 /Tuesday, October 6,2009, by July 1,
2013.
j. The Permittee shall install sulfur impregnated carbon beds(ID Nos. CD05 and CD06)and selective non-
catalytic reduction(SNCR)systems(ID Nos.CD07,and CD08)on dual chamber incinerators(113 Nos.ES01
and ES02)to comply by July 1,2013,with the new emission limits of NSPS Subpart Ce,as per Section 2.1 A.
1. i.,above.
The Permittee shall establish the appropriate maximum and minimum site specific operating parameters
based on the initial performance test to be conducted no later than 180 days following the installation of the
sulfur impregnated carbon beds(ID Nos. CD05 and CD06)and selective non-catalytic reduction(SNCR)
systems(113 Nos.CD07,and CD08).Within 180 days of the initial performance test the Permittee shall submit
an application to DAQ to re-establish operating parameters and calculation methods to demonstrate
compliance.The Permittee shall be deemed in noncompliance with NSPS Subpart Ce for failure to meet any
of the requirements on the dates outlined in this Section.
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Page 12
B. One diesel fuel-fired emergency generator (ID No. EG01)
diesel-fired emergency generator(395 kW)(395 kilowatt hour=529.703 732 83 horsepower hour)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 213.0516
visible 20 percent opacity 15A NCAC 213 .0521
emissions
1. 15A NCAC 2D .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Emissions of sulfur dioxide from this source shall not exceed 2.3 pounds per million Btu heat input. Sulfur dioxide
formed by the combustion of sulfur in fuels, wastes, ores, and other substances shall be included when determining
compliance with this standard. [15A NCAC 2D.0516]
Testing[15A NCAC 02D.2601]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 2D .0501(c)(4) and
General Condition JJ found in Section 3. If the results of this test are above the limit given in Section 2.1 B. 1. a.
above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D.0516.
Monitoring/Recordkeeping/Reporting[15A NCAC 2Q .0508(f)]
c. No monitoring, recordkeeping, or reporting is required for sulfur dioxide emissions from the firing of diesel fuel in
this emergency generator.
2. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from the emergency generator shall not be more than 20 percent opacity when averaged over a
six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour
and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent
opacity. [15A NCAC 213.0521 (d)]
Testing[15A NCAC 02D.2601]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 2D .0501(c)(8) and
General Condition JJ. If the results of this test are above the limit given in Section 2.1 B. 2. a. above,the Permittee
shall be deemed in noncompliance with 15A NCAC 2D.0521.
Monitoring/Recordkeeping/Reporting[15A NCAC 2Q.0508(f)]
c. No monitoring, recordkeeping, or reporting is required for visible emissions from the firing of diesel fuel in this
emergency generator.
3. 15A NCAC 2D.1111 "MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY",
The Permittee shall comply with all applicable provisions, including the notification,testing,recordkeeping,reporting
and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D.1111,
"Maximum Achievable Control Technology"as promulgated in 40 CFR 63, Subpart ZZZZ, "National Emissions
1 .
Permit 05896T20
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Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines",including Subpart A
"General Provisions."
a. Compliance Date-Pursuant to 40 CFR 63.6595(a)(1),the sources must be in compliance with 40 CFR 63, Subpart
ZZZZ by May 3,2013.
b. Operating Limitations-Pursuant to 40 CFR 63.6603(a),the permittee must comply with the following:
i. Change oil and filter every 500 hours or annually,whichever comes first.
ii. Inspect air cleaner every 1000 hours or annually,whichever comes first.
iii. Inspect all hoses and belts every 500 hours of operation or annually,whichever comes first, and replace as
necessary.
iv. Minimize the engine's time spent at idle during startup and minimize the engine's startup time to a period
needed for appropriate and safe loading of the engine,not to exceed 30 minutes, after which time the non-
startup emission limitation apply.
v. Operate and maintain the RICE and control device(if any)according to the manufacturer's emission related
written instructions or maintenance plan developed by the Permittee.
vi. Install non-resettable hour meter if one is not already installed.
vii.Operate the engine according to the following conditions:
A. operation in non-emergency situations cannot exceed 50 hours per year(excludes emergency situation,
maintenance, and testing).
B. no time limit on the use in emergency situations.
C. maintenance checks and readiness testing is limited to 100 hours per year.
D. operation during non-emergency situations is limited to 50 hours per year and counts toward the 100 hours
per year for maintenance checks and readiness testing. The non-emergency situations cannot be used for
peak shaving or to generate income for a facility to supply power to an electric grid or otherwise supply
power as part of a financial arrangement with another entity;except as provided by 40 CFR 63.6640(f)(4).
c. Oil Analysis Program—The Permittee may utilize an oil analysis program in order to extend the specified oil
change requirements specified in Section b.i.,above.The oil analysis must be performed at the same frequency
specified for changing the oil. If any of the limits listed below are exceeded,the permittee must change the oil before
continuing to use the engine.The results from the analysis must be completed within 30 days from when the oil
sample is drawn and prior to the limits identified in item b.i.,above.
i. total base number is less than 30 percent of the total base number of the oil when new;
ii. viscosity of the oil has changed by more than 20 percent from the viscosity of the oil when new;or
iii. percent water content(by volume)is greater than 0.5.
If all of the above limits are not exceeded,the Permittee is not required to change the oil before continuing to use the
engine.
d. Recordkeepine—Pursuant to 40 CFR 63.6655,the Permittee must keep the following records.The records must be
maintained for five(5)years.
i. A copy of each notification and report submitted to comply with this subpart
ii. Work and management practices including data associated with the oil analysis program,if applicable.
iii. Maintenance conducted on the engine in order to demonstrate you operated and maintained the engine and
after-treatment control device(if any)according to the maintenance plan.
iv. The hours of operation of the engine that is recorded through the nonresettable hour meter. The permittee must
document how many hours are spent for emergency operation; including what classified the operation as
emergency and how many hours are spent for non-emergency operation. If the engines are used for demand
response operation,the owner or operator must keep records of the notification of the emergency situation, and
the time the engine was operated as part of demand response.
e. Reporting-Pursuant to 40 CFR 63.6650,the permittee shall submit a semi-annual report by January 31 of each
year for the preceding six-month period between July and December and by July 31 of each calendar year for the
preceding six-month period between January and June for sources with numerical emission or operating limitations
or a deviation. The report shall contain the following:
i. Company name and address.
Permit 05896'r20
Page 14
ii. Statement by a responsible official,with that official's name,title, and signature,certifying the accuracy of the
content of the report.
iii. Date of report and beginning and ending dates of the reporting period.
iv. If a malfunction occurred during the reporting period,the compliance report must include the number duration,
and a brief description for each time of malfunction which occurred during the reporting period and which
caused or may have caused any applicable emission limitation to be exceeded.The report must also include a
description of actions taken during a malfunction of an affected source to minimize emissions in accordance
with 63.5505(b),including actions taken to correct a malfunction.
v. If there are no deviations(for sources with numerical emission or operating limitations)then a statement
indicating no deviations occurred during the reporting period.
2.2 - Multiple Emission Source(s) Specific Limitations and Conditions
STATE ENFORCEABLE ONLY
A. 15A NCAC 2D .1100: TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING
REQUIREMENT
The emission limits in the table below represent total emissions from both incinerators combined. Pursuant to 15A
NCAC 2D .1100 and in accordance with the approved application for an air toxic compliance demonstration, the
following permit limits shall not be exceeded:
EMISSION SOURCES TOXIC AIR POLLUTANTS EMISSION LIMITS
Incinerators(ID Nos. ESO1 Chromium VI 0.964 pounds per year
and ES02) Arsenic 2.673 pounds per year
Cadmium 63.91 pounds per year
Hydrogen Chloride 2.2 pounds per hour
Hexachlorodibenzo-P-dioxin 0.8831 pounds per year
Tetrachlorodibenzo-P-dioxin 0.0349 pounds per year
Mercury 3.82 pounds per day
Chlorine 24.00 pounds per day; 1.00 pounds per hour
Beryllium 47.64 pounds per year
Nickel 12.00 pounds per day
Manganese 8.22 pounds per day
Hydrogen Fluoride 24.00 pounds per day; 1.00 pounds per hour
1. To ensure compliance with the above limits,the following restrictions apply:
a. The charge rate into the incinerator(ID No.ES01)shall not exceed 1,952.6 pounds per hour.
b. The charge rate into the incinerator(ID No. ES02)shall not exceed 2,091.9 pounds per hour.
2. The incinerators' stack height shall be a minimum of 82.4 feet above ground level.
3. The Permittee shall maintain records or any other process operational information as is necessary to determine
compliance with 15A NCAC 2D .1100. All records of compliance shall be maintained in a log (in written or
electronic format)and made available for inspection by personnel of the Division of Air Quality.
Pen-nit 05896T20
Page 15
4. The Pennittee shall test one of the two incinerators (to be selected by DAQ prior to the testing date) once every
twenty-four to twenty-six consecutive months to demonstrate compliance with 15A NCAC 2D .0408, .0521, and
.1100 for the following pollutants: lead, visible emissions, arsenic, beryllium, cadmium, chlorine, chromium VI,
hexachlorodibenzo-p-dioxin, tetrachlorodibenzo-p-dioxin, hydrogen chloride, hyrogen fluoride, manganese, and
nickel.
The Permittee shall test one of the two incinerators (to be selected by DAQ prior to the testing date) once each
calendar year quarter to demonstrate compliance with 15A NCAC 2D .1100 for mercury. if four consecutive
quarterly perfonnance tests indicate compliance with the mercury emission limit, the Permittee may conduct
performance tests semi-annually. If two consective semi-annual performance tests indicate compliance with the
mercury emission limit, the Permittee may then conduct performance tests annually. Testing will go back to
quarterly whenever a stack test is failed. If the facility resumes quarterly performance tests, the same relaxation
schedule mentioned above can go into effect.
For each stack test conducted as required by this Section, the company shall track and record details for the waste
being burned and the material that may be carried over into the stack test period. Tracking shall include at a
mina num, a cross reference of the identity of the waste generator with the company's customer list, the type of
business waste, the total weight of each container, and the time the material entered the incinerator. The identity
information shall include the nature of the business activity. This information will be summarized and submitted as
part of the stack test report. Additional tracking information may be required by the Regional Air Quality
Supervisor.
5. In order to minimize bypass event duration and emissions,the Permittee shall:
a. Install an uninterruptible power supply(UPS) for the control system to eliminate any"Reboot"time associated
with the programmable logic controllers(PLCs).
b. Install a power outage indicator as an input to the PLCs.
c. Revise the PLC logic to require automatic re-closure of the bypass stack within 5 minutes after a power failure.
d. Install a low level switch on the emergency generator diesel tank.
e. Install a pressure switch to the water supply to alert operators to a loss of water supply.
f. Operate devices to assure continuous removal of the ash from the primary chamber..
& Reduce combustion air to the primary chamber by alternately shutting the fan off and on in 1 minute cycles to
achieve a net reduction in airflow of 50%during the bypass event.
STATE ENFORCEABLE ONLY
B. 1. Venturi Scrubber Requirements -Particulate matter emissions from the incinerators shall be controlled as described
in the permitted equipment list. The inspection,maintenance and recordkeeping requirements shall become effective
upon the effective date of the permit.
a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that
emissions do not exceed the regulatory limits,the Permittee shall perform periodic inspections and maintenance
(I&M) as recommended by the manufacturer. In addition, the Permittee shall perform an annual internal
inspection of the scrubber systems.
b. Recordkeeping Requirements - The results of all inspections and any variance fi-om manufacturer's
recommendations or from those given in this permit (when applicable) shall be investigated with corrections
made and dates of actions recorded in a log (in written or electronic form). Records of all inspection and
maintenance activities shall be recorded in the log. The log shall be kept on-site and made available to DAQ
personnel upon request. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .1206(f) and
2D .0600 if records are not maintained.
2. Packed Bed Scrubber Requirements-Gaseous emissions shall be controlled as described in the permitted equipment
list. The monitoring, inspection, maintenance and record keeping requirements shall become effective upon the
effective date of the permit.
Permit 05896T20
Page 16
The Pennittee shall monitor and record the temperature at the outlet of the packed bed scrubbers and pressure drop
across the packed bed scrubbers once per shift.
a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that
emissions do not exceed the regulatory limits, the Permittee shall perform periodic inspections and
maintenance as recommended by the manufacturer. In addition, the Permittee shall perform an annual
internal inspection of the scrubber systems.
As a minimum, the annual internal inspection will include inspection of spray nozzles, packing material,
chemical feed system(if so equipped),and the cleaning/calibration of all associated instrumentation annually.
b. Recordkeeping Requirements - The results of all inspections and any variance from manufacturer's
recommendations or from those given in this permit(when applicable) shall be investigated with corrections
made and dates of actions recorded in a log (in written or electronic form). Records of all inspection and
maintenance activities shall be recorded in the log. The log shall be kept on-site and made available to DAQ
personnel upon request. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .1206(f) and
2D .0600 if records are not maintained.
C. All emission sources
The following table-provides a summary of limits and standards for the emission source(s)describe above:
Regulated Limits/Standards Applicable Regulation
Pollutant
odors odorous emissions must be controlled;State-enforceable only 15A NCAC 2D .1806
15A NCAC 2D 1206(c)(7)
STATE ENFORCEABLE ONLY
1. 15A NCAC 2D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or
contributing to objectionable odors beyond the facility's boundary.
b. If the Director determines that a source or facility is emitting an objectionable odor, by the procedures described
below,the Permittee shall:
i. within 180 days of receipt of written notification from the Director of the requirement to implement maximum
feasible controls, complete the determination process outlined in 15A NCAC 2D .1807 and submit to the
Director a completed maximum feasible control determination process, a permit application for maximum
feasible controls and a compliance schedule;
ii. within 18 months of receipt of written notification from the Director of the requirement to implement
maximum feasible controls,have installed and begun operating maximum feasible controls.
C. The Director may require the Permittee to implement maximum feasible controls per 15A NCAC 2D .l 806(g)if:
i. a member of the Division staff determines by field investigation that an objectionable odor is present by
taking into account nature, intensity, pervasiveness, duration, and source of the odor and other pertinent
factors;
ii. the source or facility emits known odor causing compounds such as ammonia, total volatile organics,
hydrogen sulfide, or other sulfur compounds at levels that cause objectionable odors beyond the property line
of that source or facility; or
Permit 05896T20
Page 17
iii. the Division receives epidemiological studies associating health problems with odors from the source or
facility or evidence of documented health problems associated with odors from the source or facility provided
by the State Health Director.
SECTION 3 - GENERAL CONDITIONS (version 3.6 01/31/12)
This section describes terms and conditions applicable to this Title V facility.
A. General Provisions [NCGS 143-215 and 15A NCAC 2Q.0508(i)(16)]
1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A NCAC 2D
and 2Q.
2. The tenns,conditions,requirements,limitations,and restrictions set forth in this pen-nit are binding and enforceable
pursuant to NCGS 143-215.114A and 143-215.11413, including assessment of civil and/or crhninal penalties.Any
unauthorized deviation from the conditions of this permit may constitute grounds for revocation and/or enforcement
action by the DAQ.
3. This permit is not a waiver of or approval of any other Department permits that may be required for other aspects of the
facility which are not addressed in this permit.
4. This permit does not relieve the Permittee from liability for harm or injury to human health or welfare,animal or plant
life,or property caused by the construction or operation of this permitted facility,or from penalties therefore,nor does it
allow the Permittee to cause pollution in contravention of state laws or rules,unless specifically authorized by an order
from the North Carolina Environmental Management Commission.
5. Except as identified as state-only requirements in this permit,all terms and conditions contained herein shall be
enforceable by the DAQ,the EPA,and citizens of the United States as defined in the Federal Clean Air Act.
6. Any stationary source of air pollution shall not be operated,maintained,or modified without the appropriate and valid
permits issued by the DAQ,unless the source is exempted by rule. The DAQ may issue a permit only after it receives
reasonable assurance that the installation will not cause air pollution in violation of any of the applicable requirements.
A permitted installation may only be operated,maintained,constructed,expanded,or modified in a manner that is
consistent with the terns of this permit.
B. Permit Availability[15A NCAC 2Q.0507(k)and.0508(i)(9)(B)]
The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the permit term one
complete copy of the application and any information submitted in support of the application package. The permit and
application shall be made available to an authorized representative of Department of Environment and Natural Resources
upon request.
C. Severability Clause[15A NCAC 2Q.0508(i)(2)]
In the event of an administrative challenge to a final and binding permit in which a condition is held to be invalid,the
provisions in this permit are severable so that all requirements contained in the permit,except those held to be invalid,shall
remain valid and must be complied with.
D. Submissions[15A NCAC 2Q.0507(e)and 2Q.0508(i)(16)]
Except as otherwise specified herein,two copies of all documents,reports,test data,monitoring data,notifications,request
for renewal, and any other information required by this permit shall be submitted to the appropriate Regional Office. Refer
to the Regional Office address on the cover page of this permit. For continuous emissions monitoring systems(GEMS)
reports,continuous opacity monitoring systems(COMS)reports,quality assurance(QA)/quality control(QC)reports,acid
rain CEM certification reports,and NOx budget CEM certification reports,one copy shall be sent to the appropriate
Regional Office and one copy shall be sent to:
Supervisor,Stationary Source Compliance
North Carolina Division of Air Quality
1641 Mail Service Center
Raleigh,NC 27699-1641
All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit).
Permit 05896T20
Page 18
E. Duty to Comply [15A NCAC 2Q.0508(i)(2)]
The Pennittee shall comply with all terms,conditions,requirements,limitations and restrictions set forth in this permit.
Noncompliance with any permit condition except conditions identified as state-only requirements constitutes a violation of
the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action,for permit
termination,revocation and reissuance,or modification,or for denial of a permit renewal application.
F. Circumvention-STATE ENFORCEABLE ONLY
The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air
pollution. Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation
of its associated air pollution control device(s)and appurtenances.
G. Permit Modifications
1. Administrative Permit Amendments[15A NCAC 2Q.0514]
The Permittee shall submit an application for an administrative permit amendment in accordance with 15A NCAC 2Q
.0514.
2. Transfer in Ownership or Operation and Application Submittal Content [15A NCAC 2Q.0524 and 2Q.0505]
The Permittee shall submit an application for an ownership change in accordance with 15A NCAC 2Q.0524 and 2Q
.0505.
3. Minor Permit Modifications[15A NCAC 2Q.05151
The Pennittee shall submit an application for a minor permit modification in accordance with 15A NCAC 2Q.0515.
4. Significant Permit Modifications[15A NCAC 2Q.0516]
The Permittee shall submit an application for a significant permit modification in accordance with 15A NCAC 2Q
.0516.
5. Reopening for Cause[I 5A NCAC 2Q.0517]
The Permittee shall submit an application for reopening for cause in accordance with 15A NCAC 2Q.0517.
H. Changes Not Requiring Permit Modifications
1. Reporting Requirements
Any of the following that would result in new or increased emissions from the emission source(s) listed in Section 1
must be reported to the Regional Supervisor,DAQ:
a. changes in the information submitted in the application;
b. changes that modify equipment or processes;or
c. changes in the quantity or quality of materials processed.
If appropriate,modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit
conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations
specified herein.
2. Section 502(b)(10)Changes[15A NCAC 2Q.0523(a)]
a. "Section 502(b)(10)changes"means changes that contravene an express pen-nit teen or condition. Such changes do
not include changes that would violate applicable requirements or contravene federally enforceable permit terms
and conditions that are monitoring(including test methods),recordkeeping,reporting,or compliance certification
requirements.
b. The Permittee may make Section 502(b)(10)changes without having the permit revised if:
i. the changes are not a modification under Title I of the Federal Clean Air Act;
ii. the changes do not cause the allowable emissions under the permit to be exceeded;
iii. the Pennittee notifies the Director and EPA with written notification at least seven days before the change is
made;and
iv. the Permittee shall attach the notice to the relevant permit.
c. The written notification shall include:
i. a description of the change;
ii. the date on which the change will occur;
iii. any change in emissions;and
iv. any permit term or condition that is no longer applicable as a result of the change.
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d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or renewed,
whichever comes first.
3. Off Permit Changes [15A NCAC 2Q.0523(b)]
The Permittee may make changes in the operation or emissions without revising the permit if:
a. the change affects only insignificant activities and the activities remain insignificant after the change;or
b. the change is not covered under any applicable requirement.
4. Emissions Trading[15A NCAC 2Q.0523(c)]
To the extent that emissions trading is allowed under 15A NCAC 2D,including subsequently adopted maxi num
achievable control technology standards,emissions trading shall be allowed without permit revision pursuant to 15A
NCAC 2Q.0523(c).
I.A. Reporting Requirements for Excess Emissions and Permit Deviations
[15A NCAC 2D.0535(f)and 2Q.0508(f)(2)]
"Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or standard allowed by any rule
in Sections.0500, .0900,.1200,or.1400 of Subchapter 213;or by a permit condition;or that exceeds an emission limit
established in a permit issued under 15A NCAC 2Q.0700. (Note:Definitions of excess emissions under 2D.]710 and 2D
.1111 shall apply where defined by rule.)
"Deviations"-for the purposes of this condition,any action or condition not in accordance with the terms and conditions of
this permit including those attributable to upset conditions as well as excess emissions as defined above lasting less than four
hours.
Excess Emissions
1. If a source is required to report excess emissions under NSPS(15A NCAC 2D.0524),NESHAPS(15A NCAC 2D
.I 110 or.I I I I),or the operating permit provides for periodic(e.g.,quarterly)reporting of excess emissions,reporting
shall be performed as prescribed therein.
2. If the source is not subject to NSPS(15A NCAC 2D.0524),NESHAPS(15A NCAC 2D.I 110 or.I 111),or these rules
do NOT define"excess emissions,"the Pennittee shall report excess emissions in accordance with 15A NCAC 2D
.0535 as follows:
a. Pursuant to 15A NCAC 2D.0535,if excess emissions last for more than four hours resulting from a malfunction,a
breakdown of process or control equipment,or any other abnormal condition,the owner or operator shall:
i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m.Eastern Time of the Division's
next business day of becoming aware of the occurrence and provide:
• name and location of the facility;
• nature and cause of the malfunction or breakdown;
• tune when the malfunction or breakdown is first observed;
• expected duration;and
• estimated rate of emissions;
ii. notify the Regional Supervisor or Director immediately when corrective measures have been accomplished;
and
iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A NCAC 2D
.0535(f)(3).
Permit Deviations
3. Pursuant to 15A NCAC 2Q.0508(f)(2),the Permittee shall report deviations from pen-nit requirements(terns and
conditions)as follows:
a. Notify the Regional Supervisor or Director of all other deviations from permit requirements not covered under 15A
NCAC 2D .0535 quarterly. A written report to the Regional Supervisor shall include the probable cause of such
deviation and any corrective actions or preventative actions taken. The responsible official shall certify all
deviations from permit requirements.
T.B. Other Requirements under 15A NCAC 213.0535
The Permittee shall comply with all other applicable requirements contained in 15A NCAC 2D.0535,including 15A NCAC
2D.0535(c)as follows:
1. Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of the appropriate
rule unless the owner or operator of the sources demonstrates to the Director,that the excess emissions are a result of a
Permit 05896T20
Page 20
malfunction. The Director shall consider,along with any other pertinent information,the criteria contained in 15A
NCAC 2D.0535(c)(1)through(7).
2. 15A NCAC 2D.0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the
appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable.
J. Emergency Provisions[40 CFR 70.6(g)]
The Permittee shall be subject to the following provisions with respect to emergencies:
1. An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the control of the
facility,including acts of God,which situation requires immediate corrective action to restore nonnal operation,and that
causes the facility to exceed a technology-based emission limitation under the permit,due to unavoidable increases in
emissions attributable to the emergency. An emergency shall not include noncompliance to the extent caused by
improperly designed equipment,lack of preventive maintenance,careless or improper operation,or operator error.
2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based
emission limitations if the conditions specified in 3.below are met.
3. The affirmative defense of emergency shall be demonstrated through properly signed contemporaneous operating logs
or other relevant evidence that include information as follows:
a. an emergency occurred and the Permittee can identify the cause(s)of the emergency;
b. the permitted facility was at the time being properly operated;
c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of emissions that
exceeded the standards or other requirements in the permit;and
d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when emission
limitations were exceeded due to the emergency. This notice must contain a description of the emergency,steps
taken to mitigate emissions,and corrective actions taken.
4. In any enforcement proceeding,the Permittee seeking to establish the occurrence of an emergency has the burden of
proof.
5. This provision is in addition to any emergency or upset provision contained hi any applicable requirement specified
elsewhere herein.
K. Permit Renewal[15A NCAC 2Q.0508(e)and 2Q.05I3(b)]
This 15A NCAC 2Q .0500 permit is issued for a fixed term not to exceed five years and shall expire at the end of its term
and shall expire at the end of its term. Permit expiration terminates the facility's right to operate unless a complete 15A
NCAC 2Q .0500 renewal application is submitted at least nine months before the date of permit expiration. If the Pennittee
or applicant has complied with 15A NCAC 2Q .0512(b)(1), this 15A NCAC 2Q .0500 permit shall not expire until the
renewal permit has been issued or denied. Permit expiration under 15A NCAC 2Q .0400 terminates the facility's right to
operate unless a complete 15A NCAC 2Q .0400 renewal application is submitted at least six months before the date of
permit expiration for facilities subject to 15A NCAC 2Q .0400 requirements. In either of these events, all terns and
conditions of these permits shall remain in effect until the renewal permits have been issued or denied.
L. Need to Halt or Reduce Activity Not a Defense[15A NCAC 2Q.0508(i)(4)]
It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the
permitted activity in order to maintain compliance with the conditions of this permit.
M. Duty to Provide Information(submittal of information)[15A NCAC 2Q.0508(i)(9)]
1. The Permittee shall furnish to the DAQ,in a timely manner,any reasonable information that the Director may request in
writin to determine whether cause exists for modifying,revoking and reissuing,or tenninating the pen-nit or to
determine compliance with the permit.
2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are requested
by the Director.For information claimed to be confidential,the Permittee may furnish such records directly to the EPA
upon request along with a claim of confidentiality.
N. Duty to Supplement[15A NCAC 2Q.0507(f)]
The Permittee,upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the
permit application,shall promptly submit such supplementary facts or corrected information to the DAQ. The Permittee
shall also provide additional information as necessary to address any requirement that becomes applicable to the facility after
the date a complete permit application was submitted but prior to the release of the draft permit.
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O. Retention of Records[15A NCAC 2Q.0508(f)and 2Q,0508(1)]
The Permittee shall retain records of all required monitoring data and supporting information for a period of at least five
years from the date of the monitoring sample,measurement,report,or application. Supporting information includes all
calibration and maintenance records and all original strip-chart recordings for continuous monitoring information,and copies
of all reports required by the permit. These records shall be maintained in a form suitable and readily available for
expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made
available to DAQ personnel for inspection upon request.
P. Compliance Certification [15A NCAC 2Q.0508(n)]
The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,61 Forsyth
Street,Atlanta,GA 30303)postmarked on or before March 1 a compliance certification(for the preceding calendar year)by
a responsible official with all federally-enforceable terms and conditions in the permit,including emissions limitations,
standards,or work practices. It shall be the responsibility of the current owner to submit a compliance certification for the
entire year regardless of who owned the facility during the year. The compliance certification
shall comply with additional requirements as may be specified under Sections 114(a)(3)or 504(b)of the Federal Clean Air
Act. The compliance certification shall specify:
l. the identification of each term or condition of the permit that is the basis of the certification;
2. the compliance status(with the terms and conditions of the pen-nit for the period covered by the certification);
3. whether compliance was continuous or intermittent;and
4. the method(s)used for determining the compliance status of the source during the certification period.
Q. Certification by Responsible Official [15A NCAC 2Q .05201
A responsible official shall certify the truth,accuracy,and completeness of any application form,report,or compliance
certification required by this permit. All certifications shall state that based on information and belief formed after
reasonable inquiry,the statements and information in the document are true,accurate,and complete.
R. Permit Shield for Applicable Requirements[15A NCAC 2Q.0512]
1. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable requirements,
where such applicable requirements are included and specifically identified in the permit as of the date of pen-nit
issuance.
2. A permit shield shall not alter or affect:
a, the power of the Commission,Secretary of the Department,or Governor under NCGS 143-215.3(a)(12),or EPA
under Section 303 of the Federal Clean Air Act;
b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to the effective
date of the permit or at the time of permit issuance;
c. the applicable requirements under Title IV;or
d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain information to
determine compliance of the facility with its permit.
3. A permit shield does not apply to any change made at a facility that does not require a permit or permit revision made
under 15A NCAC 2Q.0523.
4. A permit shield does not extend to minor permit modifications made under 15A NCAC 2Q.0515.
S. Termination Modification and Revocation of the Permit[I 5A NCAC 2Q.0519]
The Director may terminate,modify,or revoke and reissue this permit if:
l. the information contained in the application or presented in support thereof is determined to be incorrect;
2, the conditions under which the permit or permit renewal was granted have changed;
3. violations of conditions contained in the permit have occurred;
4, the EPA requests that the permit be revoked under 40 CFR 70.7(g)or 70.8(d);or
5. the Director finds that termination,modification,or revocation and reissuance of the permit is necessary to carry out the
purpose of NCGS Chapter 143,Article 21 B.
T. Insignificant Activities[15A NCAC 2Q.0503]
Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from
any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any
Permit 05896T20
Page 22
applicable requirement. The Permittee shall have available at the facility at all times and made available to an authorized
representative upon request,documentation,including calculations,if necessary,to demonstrate that an emission source or
activity is insignificant.
U. Property Rights[15A NCAC 2Q.0508(i)(8)]
This permit does not convey any property rights in either real or personal property or any exclusive privileges.
V. Inspection and Entry[15A NCAC 2Q.0508(1)and NCGS 143-215.3(a)(2)]
1. Upon presentation of credentials and other documents as may be required by law,the Pennittee shall allow the DAQ,or
an authorized representative,to perform the following:
a. enter the Permittee's premises where the permitted facility is located or emissions-related activity is conducted,or
where records are kept under the conditions of the permit;
b. have access to and copy,at reasonable times,any records that are required to be kept under the conditions of the
permit;
c. inspect at reasonable tunes and using reasonable safety practices any source,equipment(including monitoring and
air pollution control equipment),practices,or operations regulated or required under the permit;and
d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of assuring
compliance with the permit or applicable requirements at reasonable times.
Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee under
Section 114 or other provisions of the Federal Clean Air Act.
2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for purposes of
inspection,and who presents appropriate credentials,nor-shall any person obstruct,hamper,or interfere with any such
authorized representative while in the process of carrying out his official duties. Refusal of entry or access may
constitute grounds for permit revocation and assessment of civil penalties.
W. Annual Fee Payment[15A NCAC 2Q.0508(i)(10)]
1. The Permittee shall pay all fees in accordance with 15A NCAC 2Q.0200.
2. Payment of fees may be by check or money order made payable to the N.C.Department of Environment and Natural
Resources. Annual permit fee payments shall refer to the permit number.
3. If,within 30 days after being billed,the Pennittee fails to pay an annual fee,the Director may initiate action to terminate
the permit under 15A NCAC 2Q.0519.
X. Annual Emission Inventory Requirements[15A NCAC 2Q.0207]
The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in 15A NCAC 2Q
.0207(a)from each emission source within the facility during the previous calendar year. The report shall be in or on such
form as may be established by the Director. The accuracy of the report shall be certified by a responsible official of the
facility.
Y. Confidential Information [15A NCAC 2Q.0107 and 2Q.0508(i)(9)]
Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 2Q.0107,the
Permittee may also submit a copy of all such information and clairn directly to the EPA upon request. All requests for
confidentiality must be in accordance with 15A NCAC 2Q.0107.
Z. Construction and Operation Permits[15A NCAC 2Q.0100 and.0300]
A construction and operating permit shall be obtained by the Permittee for any proposed new or modified facility or
emission source which is not exempted from having a permit prior to the beginning of construction or modification,in
accordance with all applicable provisions of 15A NCAC 2Q.0100 and.0300.
AA.Standard Application Form and Required Information[15ANCAC 2Q.0505 and.0507]
The Permittee shall submit applications and required information in accordance with the provisions of 15A NCAC 2Q.0505
and.0507.
BB. Financial Responsibility and Compliance History 15A NCAC 2Q .0507(d)(4)]
The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial
compliance history.
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CC. Refrigerant Requirements(Stratospheric Ozone and Climate Protection)[15A NCAC 2Q.0501(e)]
1. If the Permittee has appliances or refi-igeration equipment,including air conditioning equipment,which use Class I or II
ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons Iisted as refrigerants in 40 CFR
Part 82 Subpart A Appendices A and B,the Permittee shall service,repair,and maintain such equipment according to
the work practices,personnel certification requirements,and certified recycling and recovery equipment specified in 40
CFR Part 82 Subpart F.
2. The Permittee shall not knowingly vent or otherwise release any Class I or 11 substance into the environment during the
repair,servicing,maintenance,or disposal of any such device except as provided in 40 CFR Part 82 Subpart F.
3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR 0 82.166. Reports shall be
submitted to the EPA or its designee as required.
DD.Prevention of Accidental Releases-Section 112(r)[15A NCAC 2Q.0508(h)]
If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section 112(r)of the
Clean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part 68.
EE. Prevention of Accidental Releases General Duty Clause-Section l l2(r)(l)-
FEDERALLY-ENFORCEABLE ONLY
Although a risk management plan may not be required,if the Permittee produces,processes,handles,or stores any amount of
a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary to prevent the accidental
release of such substance and to minimize the consequences of any release.
FF. Title IV Allowances[15A NCAC 2Q.0508(i)(1)]
This permit does not limit the number of Title IV allowances held by the Permittee,but the Permittee may not use
allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emissions may not
exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act.
GG.Air Pollution Emergency Episode[15A NCAC 2D.0300]
Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Penmittee will be required to operate in
accordance with the Permittee's previously approved Emission Reduction Plan or,in the absence of an approved plan,with
the appropriate requirements specified in 15A NCAC 2D.0300.
HH.Registration of Air Pollution Sources[15A NCAC 2D.0200]
The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is required to
register a source of air pollution,this registration and required information will be in accordance with 15A NCAC 2D
.0202(b).
II. Ambient Air Quality Standards[15A NCAC 2D.0501(c)]
In addition to any control or manner of operation necessary to meet emission standards specified in this permit,any source of
air pollution shall be operated with such control or in such manner that the source shall not cause the ambient air quality
standards in 15A NCAC 2D.0400 to be exceeded at any point beyond the premises on which the source is located. When
controls more stringent than named in the applicable emission standards in this permit are required to prevent violation of the
ambient air quality standards or are required to create an offset,the pen-nit shall contain a condition requiring these controls.
JJ. General Emissions Testing and Reporting Requirements[15A NCAC 2Q.0508(i)(16)]
Emission compliance testing shall be by the procedures of Section.2600,except as may be otherwise required in Rules
.0524, .0912, .1110, .1111,or.1415 of Subchapter 2D.
If emissions testing is required by this permit or the DAQ or if the Permittee submits emissions testing to the DAQ to
demonstrate compliance,the Permittee shall perform such testing in accordance with 15A NCAC 2D.2600 and follow the
procedures outlined below:
1. The owner or operator of the source shall arrange for air emission testing protocols to be provided to the Director
prior to air pollution testing. Testing protocols are not required to be pre-approved by the Director prior to air
pollution testing.The Director shall review air emission testing protocols for pre-approval prior to testing if
requested by the owner or operator at least 45 days before conducting the test.
2. Any person proposing to conduct an emissions test to demonstrate compliance with an applicable standard shall
notify the Director at least 15 days before beginning the test so that the Director may at his option observe the test.
Permit 05896T20
Page 24
3. The owner or operator of the source shall arrange for controlling and measuring the production rates during the
period of air testing.The owner or operator of the source shall ensure that the equipment or process being tested is
operated at the production rate that best fulfills the purpose of the test.The individual conducting the emission test
shall describe the procedures used to obtain accurate process data and include in the test report the average
production rates determined during each testing period.
4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days after sample
collection unless otherwise specified in the specific conditions. The owner or operator may request an extension to
submit the final test report.The Director shall approve an extension request if he finds that the extension request is a
result of actions beyond the control of the owner or operator.
a. The Director shall snake the final determination regarding any testing procedure deviation and the validity of the
compliance test. The Director may:
(1) Allow deviations from a method specified under a rule in this Section if the owner or operator of the source
being tested demonstrates to the satisfaction of the Director that the specified method is inappropriate for
the source being tested.
(2)Prescribe alternate test procedures on an individual basis when he finds that the alternative method is
necessary to secure more reliable test data.
(3)Prescribe or approve methods on an individual basis for sources or pollutants for which no test method is
specified in this Section if the methods can be demonstrated to determine compliance of permitted emission
sources or pollutants.
KK.Reopening for Cause[15A NCAC 2Q.0517]
1. A permit shall be reopened and revised under the following circumstances:
a. additional applicable requirements become applicable to a facility with remaining permit term of three or more
years;
b. additional requirements(including excess emission requirements)become applicable to a source covered by Title
IV;
c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements were made in
establishing the emissions standards or other terms or conditions of the permit;or
d. the Director or EPA determines that the permit must be revised or revoked to assure compliance with the applicable
requirements.
2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable requirement is
promulgated. No reopening is required if the effective date of the requirement is after the expiration of the permit term
unless the term of the pen-nit was extended pursuant to 15A NCAC 2Q.0513(c).
3. Except for the state-enforceable only portion of the permit,the procedures set out in 15A NCAC 2Q.0507,.0521,or
.0522 shall be followed to reissue the pen-nit. If the State-enforceable only portion of the permit is reopened,the
procedures in 15A NCAC 2Q.0300 shall be followed. The proceedings shall affect only those parts of the permit for
which cause to reopen exists.
4. The Director shall notify the Pennittee at least 60 days in advance of the date that the permit is to be reopened,except in
cases of imminent threat to public health or safety the notification period may be less than 60 days.
5. Within 90 days,or 180 days if the EPA extends the response period,after receiving notification from the EPA that a
permit needs to be terminated,modified,or revoked and reissued,the Director shall send to the EPA a proposed
determination of termination,modification,or revocation and reissuance,as appropriate.
LL. Reporting Requirements for Non-Operating Equipment[15A NCAC 2Q.0508(i)(16)]
The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is taken from
and placed into operation. During operation the monitoring recordkeeping and reporting requirements as prescribed by the
permit shall be implemented within the monitoring period.
MM.Fugitive Dust Control Requirement[15A NCAC 2D.0540]-STATE ENFORCEABLE ONLY
As required by 15A NCAC 2D.0540 "Particulates from Fugitive Dust Emission Sources,"the Permittee shall not cause or
allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the
property boundary.If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the
property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or
operator may be required to submit a fugitive dust plan as described in 2D.0540(f).
Pen-nit 05896T20
Page 25
"Fugitive dust emissions"means particulate matter from process operations that does not pass through a process stack or
vent and that is generated within plant property boundaries from activities such as:unloading and loading areas,process
areas stockpiles,stock pile working,plant parking lots,and plant roads(including access roads and haul roads).
NN. Specific Permit Modifications [15A NCAC 2Q.0501 and.0523]
1. For modifications made pursuant to 15A NCAC 2Q.0501(c)(2),the Permittee shall file a Title V Air Quality Permit
Application for the air emission source(s)and associated air pollution control device(s)on or before 12 months after
commencing operation.
2. For modifications made pursuant to 15A NCAC 2Q.0501(d)(2),the Permittee shall not begin operation of the air
emission source(s)and associated air pollution control device(s)until a Title V Air Quality Permit Application is
filed and a construction and operation pen-nit following the procedures of Section.0500(except for Rule.0504 of
this Section)is obtained.
3. For modifications made pursuant to 502(b)(10),in accordance with 15A NCAC 2Q.0523(a)(1)(C),the Permittee
shall notify the Director and EPA(EPA-Air Planning Branch,61 Forsyth St.,Atlanta,GA 30303)in writing at least
seven days before the change is made. The written notification shall include:
a. a description of the change at the facility;
b. the date on which the change will occur;
C. any change in emissions;and
d. any permit term or condition that is no longer applicable as a result of the change.
In addition to this notification requirement,with the next significant modification or Air Quality Permit renewal,the
Permittee shall submit a page"E5"of the application forms signed by the responsible official verifying that the
application for the 502(b)(10)change/modification,is true,accurate,and complete. Further note that modifications
made pursuant to 502(b)(10)do not relieve the Permittee from satisfying preconstruction requirements.
00. Third Party Participation and EPA Review [15A NCAC 2Q.0521, .0522 and .0525(7)]
For permits modifications subject to 45-day review by the federal Environment Protection Agency(EPA), EPA's
decision to not object to the proposed permit is considered final and binding on the EPA and absent a third party
petition,the failure to object is the end of EPA's decision-making process with respect to the revisions to the pen-nit.
The time period available to submit a public petition pursuant to 15A NCAC 2Q.0518 begins at the end of the 45-
day EPA review period.
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ATTACHMENT
List of Acronyms
AOS Alternate Operating Scenario
BACT Best Available Control Technology
Btu British thermal unit
CEM Continuous Emission Monitor
CFR Code of Federal Regulations
CAA Clean Air Act
CAIR Clean Air Interstate Rule
DAQ Division of Air Quality
DENR Department of Environment and Natural Resources
EMC Environmental Management Commission
EPA Environmental Protection Agency
FR Federal Register
GACT Generally Available Control Technology
HAP Hazardous Air Pollutant
MACT Maximum Achievable Control Technology
NAA Non-Attainment Area
NCAC North Carolina Administrative Code
NCGS North Carolina General Statutes
NESHAPS National Emission Standards for Hazardous Air Pollutants
NOx Nitrogen Oxides
NSPS New Source Performance Standard
OAH Office of Administrative Hearings
PM Particulate Matter
PM10 Particulate Matter with Nominal Aerodynamic Diameter of 10 Micrometers or Less
POS Primary Operating Scenario
PSD Prevention of Significant Deterioration
RACT Reasonably Available Control Technology
SIC Standard Industrial Classification
SIP State Implementation Plan
SO2 Sulfur Dioxide
tpy Tons Per Year
VOC Volatile Organic Compound