Loading...
HomeMy WebLinkAboutAQ_F_1800419_20100330_PRMT_Permit NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Beverly Eaves Perdue B. Keith Overcash, RE Dee Freeman Governor Director Secretary March 30,2010 Mr. Allen Griser Vice President of Operations Draka Communications Americas,Inc. 2512 Penny Rd Claremont NC, 28610 Dear Mr. Griser, SUBJECT: Air Quality Permit No. 07334T25 Facility ID: 1800419 Draka Communications Ameri6uality Claremont, Catawba County Fee Class: Title V In accordance with your complete� Pe it Application for a Name Change of a Title V permit received December 23, 20Q9, we are forwarding herewith Air Quality Permit No. 07334T25 to Draka Communications Ame icas, Inc., at 2512 B Penny Road in Claremont, North Carolina authorizing the construction and o rall'ot, of the emission source(s) and associated air pollution control device(s) specified herein. A 1 ionally, any emissions activities determined from your Air Quality Permit Application as beiW insignificant per 15A North Carolina Administrative Code 2Q .0503(8) hay been listed for infiprmational purposes as an "ATTACHMENT." Please note the requirements for the annual compliance certification are contained in General Condition P in Section 3. The rent owner is responsible for submitting a compliance certification for the entire year re dl s of who owned the facility during the year. y the desi ed responsible official it is your responsibility to review,understand, and abid a e rm d conditions of the attached permit. It is also your responsibility to e re t t an erso who operates any emission source and associated air pollution control device subj t to to r condition of the attached permit reviews,understands, and abides by the conditi n(s))oo e attached permit that are applicable to that particular emission source. If ally parts, requirements, or limitations contained in this Air Quality Permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. This hearing request must be in the form of a written petition, conforming to NCGS (North Carolina General Statutes) 15013-23, and filed with both Permitting Section 1641 Mail Service Center,Raleigh,North Carolina 27699-1641 NorthCarolina 2728 Capital Blvd.,Raleigh,North Carolina 27604 NaturallyPhone: 919-715-6235/FAX 919-733-5317/Internet: www.ncair.org An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper Mr.Allen Griser March 30,2010 Page 2 the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,North Carolina 27699-6714 and the Division of Air Quality, Permitting Section, 1641 Mail Service Center, Raleigh,North Carolina 27699-1641. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Please note that this permit will be stayed in its entirety upon receipt of the request for a hearing Unless a request for a hearing is made pursuant to NCGS 15013-23,this Air Quality Permit shall be final and binding 30 days after issuance. You may request modification of your Air Quality Permit through informal ns pursuant to NCGS 15013-22. This request must be submitted in writing to the Director and mu identify the specific provisions or issues for which the modification is sought. Please note that th' it Quality Permit will become final and binding regardless of a request for informal modi cati unles quest for a hearing is also made under NCGS 15013-23. The construction of new air pollution emission sour d associate air pollution control device(s), or modifications to the emission sources) nd air llutio control device(s) described in this permit must be covered under an Air Quali Permit is y the Division of Air Quality prior to construction unless the Permittee has fulfi the quirements of GS 143- 215-108A(b) and received written approval from the Director of ision of Air Quality to commence construction. Failure to receive an Air Quality Permit or written approval prior to commencing construction is a violation of G 143-215.108A and may subject the Permittee to civil or criminal penalties as described in G - 151Q4K t�143-215.114B. This Air Quality Permit shall be 64Nti ie from March 30, 2010 until February 28, 2011, is nontransferable to future owners and o rs, and shall be subject to the conditions and limitations as specified therein. The changes made t*he pe re arized in the attachment to this letter. Should you have any questions concerning this tte lease contact please contact Mr. Michael Gordon, Environmental Engineer II_at(919) 5-6 ycerely yours, Q� Donald R. van der Vaart, Ph.D., P.E., Chief Enclosure c: Gregg Worley,EPA Region 4 Mooresville Regional Office Central Files Air Quality Permit No. 07334T25 Draka Communications Americas,Inc. Claremont Facility Insignificant Activities under 15A NCAC 2Q .0503(8) Emission Source I.D. Emission Source Description Regulatory Basis for Exemption I-nonel 73 roof top air handling units Q.0503(8) I-boilerl,I-boiler2,I-boiler3, Four natural gas-fired boilers(two 8.0 MMBtu/hr units 0503(8) 1-boiler4 and two 8.76 MMBtu/hr) I-ES-15 Collapse process hoods *.0503(8) ,0 (g) I-ES-5 Prep hoods I-ES-13,I-ES-13a,andI-ES-16Three central vacuum sy ems .0503(8) I-ES-10 Glass saw hoods 2Q.0503(8) I-SD-1 Waste w ludge dryer 2Q.0503(8) I-none3 105 ' s ire pump 2Q.0503(8) I-ES-7 Draw towers 2Q.0503(8) I-none4 Four machine c pning staf nswith 10 eight-gallon 2Q.0503(8) acet ne baths I-B1A,I-BIB,1-B2B,I-132C, I-B2D,I-13413,I-BSB,I-BSC, I-13713,I-1371),I-B7BE1 I- 18 ering extruder lines 2Q.0503(8) BOA,I-BOB,I-BOC,I-B8 <%%\ I-BBB,I-BBD,I-138E I-J1A,143A,144A,I­AA,I- 9 jacketing extruder lines 2Q.0503(8) J513,146A,147A,I4713,148A I-FH-1,I-FH- -FH-3,I-FH- 8 flame heaters for the jacket extruder lines(0.044 4,I-FH-S,I- - I- -7,I-N MMBtu/hr each) 2Q.0503(8) �F H-8 I-PL-1, L-2,I-PL-3, PL-4, I-P I- - I-PL-7,I- -8, L- -PL 01 I-PL-11,I- Sixteen printing lines 2Q.0503(8) P 2,I L-13, 14,1-PL- 15,� 6 I-R4A,I-RS#,I-R6A,I-R7A, Six ribbon lines 2Q.0503(8) I-RdA,I-R9A I-FBW-1 Parts washer 2Q.0503(8) Two natural gas fired storage tank heaters(0.129 I-T-1,I-T-2 million Btu/hr each) 2Q.0503(8) I-WB-1,I-WB-2 Two hot water boilers(0.75 million Btu/hr each) 2Q.0503(8) ATTACHMENT Air Quality Permit No. 07334T25 Draka Communications Americas, Inc. Claremont Facility The following changes were made to the Draka Communications Americas,Inc.,Air Permit No. 07334T24: I Old Page New Page Part,Section,or Condition Change No. No. No. Cover Updated relevant pages Changed Company name from Draka Comt Throughout Americas,Inc.to*a Communications Americas, Inc. General Conditions Updated Permit General Conditions fflatest revision (version 2.22.1) State of North Carolina, Department of Environment, and Natural Resources NCDENR Division of Air Quality AIR QUALITY PERMIT Permit No. Replaces Permit No.(s) Effective Date Expiration Date 07334T25 07334T24 March 30, 2010 brua 8, 2011 Until such time as this permit expires or is modified or revoked,the below named rum is p tted to construct and operate the emission source(s) and associated air pollution control device(s)sped e: erein,r ccordance with the terms, conditions, and limitations within this permit. This permit is issued under t rovisions of Article 21B of Chapter 143, General Statutes of North Carolina as amended,and Title 15A North Car olina Administrative Codes(15A NCAC),Subchapters 2D and 2Q,and other a icable LaS. Pursuant to Title 15A NCAC, Subchapter 2Q,the Permittee shallot construct, oper modify any emission source(s) or air pollution control device(s)without having first submitted a complete Air Quality Permit Application to the permitting authority and received an Air Quality Permit,except as provided in thisrmit. Permittee: Draka ommun a>* ns Americas, Inc. Facility ID: 1800419 Facility Site Location: T8OO419."09A nny Road City, County, State, Zip: ont, Catawba County, NC 28610 Mailing Address: 400 City, State, Zip: a ont, Catawba County, NC 28610 Application Number: Complete Application Date: December 23, 2009 Primary S odN41� 3229 jl�Division of it Quality, Mooresville Regional Office Address: 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Permit ed this the th day of March, 2010 Q� Donald R. van der Vaart,Ph.D.,P.E., Chief,Air Permits Section By Authority of the Environmental Management Commission Table Of Contents SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED AIR POLLUTION CONTROL DEVICE (S)AND APPURTENANCES SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS 2.1-Emission Source(s) Specific Limitations and Conditions (Including specific requirements, testing,monitoring, recordkee ' g, and reporting requirements) 2.2 -Multiple Emission Source(s) Specific Limitations and Conditions (Including specific requirements, testing,monitoring, re ing, d reporting requirements) SECTION 3: GENERAL PERMIT CONDITIONS ATTACHMENT List of Acronyms Permit 07334T24 Page 3 Under Title 15A NCAC 2Q, the operation of emission source(s) and associated air pollution control device(s) and appurtenances listed in this permit is based on plans,specifications,operating parameters,and other information as submitted in the Air Quality Permit Application. SECTION 1- PERMITTED EMISSION SOURCE (S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE (S) AND APPURTENANCES The following table contains a summary of all permitted emission sources and associated air pollution control devices and appurtenances: Emission Source Control Device ID No. Emission Source Description ID No. Control Device Description ES-1, Chemical vapor deposition units- Wet sc r (1 00 ac nsisting CAM Cells 5,6,and 7 of a ariable hroa venturi bber (10 to inc water pressure drop) with ES-4-3WS Gas cabinets-cells 5,6,and 7 3WS ea r than 90 gallons per minute c ti olution injection(pH 8 or higher ES-14 Collapse furnaces-cells 5,6,and 7 as dete ed fr source testing) ES-2 Chemical vapor deposition process A hoods N/A Fabric filter with hydrated lime injection 1 S (30 dry pounds per our lime injection or higher as determined by testing;9,800 square feet of filter area or greater) Or ES-9 Over-cladding Units— 4, n Ammonia injected catalytic NO,, CAM fo Cell uni reduction system (space velocity 11,214 1 SCR hr-1) with natural gas-fired flue gas re- heater(10 million Btu/hr heat input) and natural gas-fired ammonia injector dilution air heater (one million Btu/hr heat input)install on IDS Fabric filter with hydrated lime injection 2DS (ID No. 2DS; 30 dry pounds per hour lime injection or higher as determined by testing; 9,800 square feet of filter area or Or greater) ES-9a Over-cladding Units-Cell 6,7,and Ammonia injected catalytic NO,, CAM remaining Cell 5 units reduction system (ID No. 2SCR; space 2SCR velocity 11,214 hr-') with natural gas- fired flue gas re-heater (10 million Btu/hr heat input) and natural gas-fired ammonia injector dilution air heater(one million Btu/hr heat input) installed on 2DS Permit 07334T24 Page 4 Emission Source Emission Source Description Control Device Control Device Description ID No. ID No. Wet scrubber (a.k.a. Ceilcote; 11,000 acfm) consisting of a packed bed countercurrent scrubber (120 to 220 gallons per minute caustic solution ES-11 Chemical Room 1WS injection pH 8 or higher as determined from source testing) installed on a venture scrubber (7^o 150 gallons per minute caustic solution injection pH 8 or higher as defermine from source testing) Wet scrubber (a.k.a. Ceilcote; 11,000 ac -vsistin of a packed bed co tercurfv4t s bber (120 to 220 1WS gallons per minute (caustic solution injection pH 8 or higher as determined from source testing) installed on a enture scrubber (70 to 150 gallons per OR ca stic solution injection pH 8 or higher s determined from source testing) ES-18 SiCL4 storage room Wet scrubber (a.k.a. Xerxes; 11,000 acfm) consisting of a packed bed 2 S countercurrent scrubber (120 to 220 gallons per minute caustic solution injection pH 8 or higher as determined from source testing) installed on a venture scrubber (70 to 150 gallons per minute caustic solution injection pH 8 or higher as determined from source testing) Permit 07334T25 Page 3 SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS 2.1 - Emission Source(s) and Control Devices(s) Specific Limitations and Conditions The emission source(s) and associated air pollution control device(s) and appurtenances listed below are subject to the following specific terms, conditions, and limitations, including the testing, monitoring, recordkeeping, and reporting requirements as specified herein: A. Chemical Vapor Deposition Units(ID No.ES-1) consisting of: Cells 5, 6, and 7 with Wet Scrubber(ID No.3WS); and, Chemical Vapor Deposition Process Hoods(ID No.ES-2); Over-cladding Units (ID No.ES-9)consisting of: Cells 4, and four cell 5 units venting to Hydrated Lime jec )Scrubber Fabric Filter System (ID No. IDS),which vents to Selecfiv at 'c NOx Reduction System (ID No. 1SCR) Over-cladding Units (ID No. ES-9a) consisting of: Cells 6, 7, and remaining cell 5 units venting to d Lime Injection Dry Cydra Scrubber Fabric Filter System (ID No. S), which ve Selective Catalytic NOx Reduction System(ID No.2SCR), an SiC14 Bulk Storage Room(ID No.ES-18)t t o Wet Scrubber(ID Nos. 1WS, 2WS.) The following table provides a summaryof limits and standards or the emission source(s)described above: Regulated Pollutant Limits/Standards Applicable Regulation For process rates less than 30 t r hour: r �1 .11�.67 Particulate Matter Wher 15A NCAC 2D.0515 is t e all able ' n rate in pounds per hour, d P ' the ro ss weight rate in tons per hour Visible Emissi 20 percent opacity 15A NCAC 2D.0521 Haza s Air ee Section 2.2 A.Multiple Emissions Sources 15A NCAC 2Q.0317 Polluta s MACT Avoidance Condition a .. ulat Matte Nitro Oxides, Affected Sources—ES-1,ES-9,and ES-9a Hazar ous Air Compliance Assurance Monitoring(CAM) 15A NCAC 2D .0614 Pollutants See Section 2.3 (HCL,C12,And HF) Nitrogen Oxides Affected Sources-Cell 5,6,7,Equipment 15A NCAC 2Q.0317 See Section 2.2 C.Multiple Emissions Sources PSD Avoidance Condition Toxic Air Pollutants C12i HCI,HF,NH3 15A NCAC 2D.1100 See Section 2.2 E.Multiple Emissions Sources Permit 07334T25 Page 4 1. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES Emissions of particulate matter from these source groups shall not exceed an allowable emission rate as calculated by the following equation: [15A NCAC 2D.0515(a)] E=4.1OxPo.67 Where; E=allowable emission rate in pounds per hour,and P=process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the proce we, t. a. Chemical Vapor Deposition Units(ID No.ES-1)and SiC14 Bulk Storage Room(ID No.ES-18) Testing[15A NCAC 2D.2600] i. If emissions testing is required, the testing shall be performed in acco an with GeneraAdition JJ. If the results of this test are above the limit given in Section 2.1 A. bove, the Permittee hall be deemed in noncompliance with 15A NCAC 2D.0515. Monitoring[15A NCAC 2Q.0508(f)] ii. Particulate matter emissions from the chemical vapor deposition units(ID No. )shall be controlled by the wet scrubber systems (ID No. 3WS). To comply with the provisions of this Permit and ensure that optimum control efficiency is maintained, the Permittee shall establish an inspection and maintenance schedule/checklist based on manufacturer's recommendations. Additional , quarterly internal inspection shall be conducted on the wet scrubbers by the Permittee to insure structurallkntegrity such hat optimum control efficiency is achieved. As a minimum, the inspection and maintenance program shall i!cluinspection of spray nozzles, packing material, chemical feed system,and the cleaninVcalibration 4*11 associated instrumentation. iii. The Permittee shall ensure the proper perform_\nFe of each scrubber by monitoring the following operational parameters each shift: ID Nos.1WS and 2WS 14 (A) Recycle liquid flow rates(120 to 220 gallons er minute for the packed bed scrubber portion and 70 to 150 gallons per minute for the venturi scrubber portion), (B) Liquid make-ujoPqw rates(4 to 14 gallons per minute each scrubber portion), (C) pH of recirc tion nk scrubbing solution(pH 8 or higher as determined from source testing),and (D) Pressure drop across the scrubber(0.5 to 4 inches of water for the packed bed scrubber portion and 8 to 14 inches of water for the venturi scrubber portion), ID Nos.3WS, (E) Recycle liquid flow rat greater than 90 gallons per minute), (F) Liquid make-up flow rates(greater than 4 gallons per minute), (G) pH of recirculation?ank scrubbing solution(pH 8 or higher as determined from source testing),and (H) Pressure drop across the scrubber(10 to 15 inches of water). iTh ermittee shall ensure that the process equipment in cell 4 is shutdown and the block valve is in place when bulk bum storage(ID No.ES-18)emission are vented to the Xerxes scrubber(ID No.2WS). V.. The Permi ee shall be deemed in non-compliance with 2.1 A.1. if records of the monitoring results are not maintainE d. Recordkeeving[15A NCAC 2Q.0508(f)] vi. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following each shift: (A) The date and time of each recorded action, (B) The results of each inspection, (C) The results of any maintenance performed on the scrubber system, (D) Any variance from manufacturer's recommendations,if any,and corrections made, (E) The recycle liquid flow rates, Permit 07334T25 Page 5 (F) Liquid make-up flow rates, (G) pH of the scrubber solutions,and (H) The pressure drop across the scrubbers. vii. Documentation sufficient to demonstrate that the process equipment in cell 4 was shutdown and the block valve was in place during periods when SiC14 bulk storage emissions (ID No. ES-18)were being vented to the Xerxes scrubber(ID No.2WS). Reporting[15A NCAC 2Q.0508(f)] viii. The Permittee shall submit the results of any inspection, maintenance, or monitoring performed for each scrubber/scrubber system within 30 days of a written request by the DAQ. ix. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances o eviations from the requirements of this permit must be clearly identified. b. Chemical Vapor Deposition Process Hoods(ID No.ES-2) Testing,Monitoring,Recordkeeping,and Reporting No testing,monitoring,recordkeeping,or reporting is required for thi ource gro c. Over-cladding Units(ID Nos.ES-9 and ES-9a) Testing[I 5A NCAC 2D.2600] i. If emissions testing is required, the testing shall e p o d in accordance with General Condition JJ. If the results of this test are above the limit give ctio A. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D.0515. Monitoring/Recordkeeping[15A NCAC 22..0508(f)] ii. The Permittee shall ensure the proper performance of the lime injection/fabric filter system(ID Nos. IDS,2DS)by monitoring and recording the following opeNkng parameters at least once per shift: A. Lime injection rate(minimum 30 dry poundfi per hour)and B. Pressure drop across the fabric filter(0.1 to 9 i'1ches of water). The above records shall-be maintained in a logbook(written or electronic format)on-site and made available to an authorized represe ' e upon request. The Permittee shall be deemed in non-compliance with 2.1 A.1.if records of the operatinggrame7ters areXt maintained. iii. The Permittee shall perform inspections and maintenance of the fabric filters(ID Nos. IDS,2DS)as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations,or if there is no manufacturer's inspecti n d maintenance recommendations, as a minimum, the inspection and maintenance requirement shMI h*lude th ollowing: Am`thly visual inspection of the system ductwork and material collection unit for leaks;and B. a ual for each 12 month period following the initial inspection) internal inspection of the bagfilter's structural integrity. Th ermittee shall be deemed in noncompliance with 15A NCAC 213.0515 if the ductwork and bagfilters are not e d and maintained. iv. Th esults of inspection and maintenance shall be maintained in a logbook(written or electronic format) on-site and available to an authorized representative upon request. The logbook shall record the following: A. The date and time of each recorded action; B. The results of each inspection; C. The results of any maintenance performed on the bagfilters;and D. Any variance from manufacturer's recommendations,if any,and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0515 if these records are not maintained. Reporting[15ANCAC 2Q.0508(f)] v. The Permittee shall submit the results of any inspection, maintenance, and monitoring performed on the fabric filter and hydrated lime injection system within 30 days of a written request by the DAQ. Permit 07334T25 Page 6 vi. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS Visible emissions from theses source groups shall not be more than 20 percent opacity when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 p ent opacity. [15A NCAC 2D.0521 (d)] a. Chemical Vapor Deposition Units(ID No.ES-1)and Over-cladding Units(ID No. S 9a Testing[15A NCAC 2D.2600] i. If emissions testing is required, the testing shall be performed in accord ce 15 CAC 2D .2600 and General Condition JJ. If the results of this test are above the limit give in ction 2. 2. e,the Permittee shall be deemed in noncompliance with 15A NCAC 2D.0521. Monitoring[15A NCAC 2Q.0508(f)] ii. To assure compliance, once a week the Permittee shall observe the emis ' n points of this source for any visible emissions above normal. The Permittee shall establish"normal"for the sour 'thin the first 30 days of start-up. The weekly observation must be made for each week of the calendar year period to ensure compliance with this requirement. If visible emissions from this source are observed to be above normal,the Permittee shall either: A. Take appropriate action to correct the above-normal emislsions within the monitoring period and record the action taken as provided in the recordkeeping requirement below,or B. Demonstrate that the percent opacity from the emission�oof the emission source in accordance with 15A NCAC 2D.0501(c)(8)is below tV limit given in Section 2.1 A.2.above. If the above-normal emissions are t corrected per(i)above or if the demonstration in(ii)above cannot be made, the Permittee shall be deemed t in oncomplian4vith 15A NCAC 2D.0521. Recordkeeping[15A NCAC 2Q.0508(f)] iii. The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: A. The date and time or each recorded action; B. The results of each observatio nd/or test noting those sources with emissions that were observed to be in noncompliance along With%any Forrective actions taken to reduce visible emissions;and C. The results of any corr ct' e actions performed. The Permittee shall be deetrin noncompliance with 15A NCAC 2D.0521 if these records are not maintained. Reporting[15A NCA(�2Q.0508(f)] The Permittee shall submit a summary report of the observations by January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six- month period between January and June, for each day of operation. The summary report shall consist of the following. A. I'Vances when visible emissions exceeded normal operating conditions and an explanation of each instance. The explanation should include any corrective actions taken to reduce visible emissions to normal. B. A statement that the required monitoring was or was not performed each day of operation. If required monitoring was not performed each day of operation, the summary report shall specify the dates and an explanation why the monitoring was not performed. b. Chemical Vapor Deposition Process Hoods Units(ID No.ES-2) Monitoring,Recordkeeping,and Reporting No monitoring,recordkeeping,or reporting is required for this source group. Permit 07334T25 Page 7 B. Chemical Vapor Deposition Process Hoods(ID No.ES-2), and Over-cladding Units (ID No.ES-9)consisting of: Cells 4, and some cell 5 units venting to Hydrated Lime Injection Dry Scrubber Fabric Filter System(ID No. 1DS),which vents to Selective Catalytic NOx Reduction System(ID No. 1SCR) Over-cladding Units (ID No.ES-9a) consisting of: Cells 6, 7, and remaining cell 5 units venting to Hydrated Lime Injection Dry Scrubber Fabric Filter System (ID No. 2DS), which vents to Selective Catalytic NOx Reduction System(ID No.2SCR) The following table provides a summary of limits and standards for the emission source described above: Regulated Pollutant Limits/Standards Applicable Regulation Sulfur Dioxide 2.3 pounds per million Btu heat input 15A NCAC 2D .0516 1. 15A NCAC 2D.0516: SULFUR DIOXIDE EMISSIONS FROM COKpds IONIJ ES a. Emissions of sulfur dioxide from these source groups shall not exceed Jemllion Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores, and otherances shall be included when determining compliance with this standard. [15A NCAC 2D.0516] Testing[15A NCAC 2D.2600] b. If emissions testing is required, the testing shal be erformed in ccordance with 15A NCAC 2D .2600 and General Condition JJ found in Section 3. If the result thi est are a ve the limit given in Section 2.1 B. 1. a. above,the Pemuttee shall be deemed in noncomplianc th 1 C 2D 0516. Monitorina,Recordkeepina,and Re ortin R uir is c. No monitoring,recordkeeping or reporting is requir f these sources. Permit 07334T25 Page 8 2.2 - Multiple Emission Source(s) Specific Limitations and Conditions A. All Emission Sources 1. 15A NCAC 2Q .0317: MACT AVOIDANCE CONDITIONS — LIMITATION TO AVOID BEING MAJOR FOR HAZARDOUS AIR POLLUTANTS a. In order to remain classified a minor source for hazardous air pollutants and avoid applicability of this regulation, facility-wide emissions,including those emissions from the cable manufacturing facility,shall b less than: i. 10 tons per consecutive 12-month period of each hazardous air pollutant,and ii. 25 tons per consecutive 12-month period of all hazardous air pollutants combined. The Permittee shall be deemed in noncompliance with this condition and 2D .1111if th e 'ons exceed this limit. Control Requirements b. Gaseous emissions from the chemical vapor deposition(CVD)process lathes( o. E 1),gas cabinets(ID No.ES- 4),chemical room(ID No.ES-11),collapse process furnaces(ID No.ES- n e SiCl4 bulk storage room(ID No. ES-18)shall be controlled by one of the following wet scrubber systems: i. ID No.1WS-Packed-bed wet scrubber installed on a venturi scrubbe ii. ID No.2WS-Packed-bed wet scrubber installed on a venturi scrubber; iii. ID No.3WS-Venturi scrubber; The Permittee shall be deemed in non-compliance with CAC 2D .1111 if hazardous air pollutants from the emission sources are not controlled as provided above. c. Emissions from the over-cladding processes (ID Nos ES- and E 9a) shall be controlled by three fabric filter systems with hydrated lime injection(ID Nos.1DS,2DS). The Permitte hall be deemed in non-compliance with 15A NCAC 2D.I 111 if hazardous air pollutants fro>�thf�se emission sources not controlled as provided above. Monitoring and Recordkeepine Reguiremb_` v d. Process throughput and actual material usage shams ecorded monthly. The Permittee shall be deemed in non- compliance with 15A NCAC 2D.1111 if these records are t created and maintained. e. Each month, the Permittee shall calculate individualAd combined HAP emissions (facility-wide) for the previous calendar month and the previous consecutive 12-rripnth period using actual production data, as recorded above, and assumed or tested emission rates and/or control efficiencies, as appropriate. The Permittee shall be deemed in non compliance with 15A NCAC 2D .1111 if these calculations are not maintained on record or if the 12-month rolling emissions totals ed e limits in Section 2.2 A.1.of this permit. Reporting Requirements f. Submit a semiannual sum port, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities postmar ed on or before January 30 of each calendar year for the preceding six-month period between July and December,►and July 30 of each calendar year for the preceding six-month period between January and J he report shall contain the following: .�n 7,dua l Va� otal, tal,combined HAP emissions for each of the previous 17 calendar months;and, ii. 1 combined HAP emissions for each consecutive 12-month period ending in the previous six m ths. Permit 07334T25 Page 9 B. Chemical Vapor Deposition Process Hoods(ID No.ES-2); and, Over-cladding Units (ID No.ES 9,excluding cell 5 units). Two 8.76 million Btu per hour heat input natural gas-fired boilers (insignificant sources) Insignificant Sources (0.75 million Btu per hour hot water boilers, sludge dryer, emergency fire pump, emergency generator, parts washer, two 0.129 million Btu per hour boilers and air handling units) The following provides a summary of limits and/or standards for the emission sources described above. Regulated Pollutant Limits/Standards Applicable Regulation Nitrogen Oxides Total emissions of nitrogen oxides shall be less than 250 15A NCAC 2Q .0317 tons per consecutive 12-month period. PSD Avoidance 1. 15A NCAC 2Q .0317: AVOIDANCE CONDITIONS for 15A NCA 053 PREVENTION OF SIGNIFICANT DETERIORATION a. Total emissions of nitrogen oxides from equipment in Cells 1,2,3,and 4 d two boi s shall a less than 250 tons per consecutive 12-month period. The Permittee shall be deemed in nonco liance with CAC 2D .0530 if NOx emissions exceed this limit. Control Requirements b. To ensure compliance with the above emissions limits,n enoxides from Over-cladding Units contained in Cells 4 (ID No.ES-9,excluding cell 5 units)shall be controlled by: i. A fabric filter with hydrated lime injection(ID to.1DS),or ii. A fabric filter with hydrated lime injectioWOD . 1DS)in se 'th a selective catalytic NOx reduction system (ID No.ISCR). The Permittee shall be deemed in nonco ph, with 15A NCX 2D .0530 if NOx emissions from these sources are not controlled as provided above. Testing Requirements � �y c. Chemical Vapor Deposition hl'bcesss . i. Uncontrolled NOx emissions from an individual chemical vapor deposition hood(ID No.ES 2) shall be tested to determine an emission rate in poun�t of NOx per unit-hour to be used in demonstrating compliance with the PSD avoidance conditions for the existing and modified facility(2.2 B.1.and 2.2 C.1.). ii. Uncontrolled CVD process hood emission rates must be revalidated annually by May 30 of each calendar year. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0530 if uncontrolled NOx emissions from these sources ar ,jkpt tested and validat#as provided above. d. Over-cla ding Units i. Uncontrolled NOx emissions from individual small and large torch Over-cladding Units (Cells 4; ID No. ES-9) shall be tested to determine emission rates in pounds of NOx per unit-hour to be used in demonstrating compliance with the PSD avoidance condition. n. Uncontrolled over-cladding emission rates must be revalidated annually by May 30 of each calendar year. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0530 if uncontrolled NOx emissions from these sources are not tested and validated as provided above. e. Dry Scruble'r S.st�(Lime Injection and Fabric Filter) i. NOx emissions from Over-cladding Units(Cells 4;ID No.ES-9)shall be tested prior to and after the dry scrubber control(ID No. 1DS)to determine the dry scrubber control efficiency used in demonstrating compliance with the PSD avoidance condition. ii. Control efficiency of the dry scrubber system (lime injection and fabric filter) must be revalidated annually and each time the type of filter material is changed unless the Permittee assumes no fabric filter control for the purposes of compliance demonstration until further DAQ approved testing is conducted. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if NOx emissions from these sources are not tested and validated as provided above. Permit 07334T25 Page 10 f. SCR System i. NOx emissions from Over-cladding Units(Cells 4;ID No.ES-9)shall be tested prior to and after the SCR control (ID No. 1SCR) to validate the data generated by the continuous NO and NO2 emission analyzers. The control efficiency calculated from the test and the analyzers at the time of the test shall be within 5% to validate the analyzers. ii. Initial validation test results for SCR control efficiency must be submitted to the Regional Supervisor,DAQ,within 120 days(or alternate date approved by DAQ)of SCR(ID No.1SCR)startup. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if NOx emissions from these sources are not tested as provided above. g. General i. TESTING PROTOCOL-At least 45 days prior to performing any required emissions to 'ng, a Permittee must submit a written testing protocol to the Regional Supervisor,DAQ for review and approva. testing protocols must be approved by the DAQ prior to performing such tests. ii. To afford the Regional Supervisor,DAQ,the opportunity to have an observer pre ent,the ermittee r provide a written notice to the regional office at least 30 days prior to the required pe ance tests. iii. The source shall be responsible for ensuring,within the limits of practicali that the equipment or process being tested is operated at or near its maximum normal production rate,or at ess rate if approved by the DAQ in the testing protocol. iv. All associated testing costs are the responsibility of the Permittee. Monitorineand Recordkeeuinu Requirements h. Continuous NO and NO2 emission analyzers shall be installe Kstream and down of the SCR(ID No.1SCR)to monitor emissions from the Over-cladding Units (ID . ES- ) venting to and from the selective catalytic NOx reduction system(ID No.1SCR). i. Analyzers shall be calibrated daily. ii. Measurements of NO and NO2 shall be recgrde after calibra' n a e inlet and outlet monitors. iii. NO and NO2 concentrations at the inlet shall b ummed d and NO2 concentrations at the outlet shall be summed for the determination of a daily c of efficiency. The Pernttee shall be deemed in non pli ce:ont� C 2D .0530 if NOx emissions are not monitored as provided above. i. Calculation of monthly NOx emissions shi&be made at the end of each month. Facility-wide NOx emissions shall be determined by adding emissions from the tw insignificant sources using AP-42 emission factors,the chemical vapor deposition process hoods in Cells 4 (ID No.V-2),and the Over-cladding Units in Cells 4(ID No.ES 9)including dry scrubber NOx control ficicncy, 'f applicable,.and the SCR control efficiency for periods when the SCR system was used. Calculation of x emission ingdata from the latter two source groups(ID Nos.ES-2 and ES 9)shall be performed as follows: i. NOx emission from roc ods shall be determined by multiplying operating hours for CVD units during the month by th ounds per unit-hour determined from source testing. Calculations shall be performed usin the hi h o he foll ng values: A�l .41tounds Ox per unit-hour;or, B�k.2 y gher emis ' rate demonstrated by a stack test. ssions from Over-cladding Units in Cells 4 (ID No.ES-9) shall be determined by multiplying operating each over-cladding unit group type by the pounds of NOx per unit-hour determined from source testing. ber of operating hours for small and large torch groups shall be a separate record. Emissions of NOx shall ated using the uncontrolled emission rate demonstrated in the most recent stack test, as provided in B.1 d. iii. Inclusion of Dry Scrubber Emissions Reductions A. Calculation of NOx emissions may include Dry Scrubber emissions reductions using the control efficiency of the fabric filter measured during source testing for the type of filter employed at the time of testing. B. The control efficiency for the dry scrubber determined by DAQ-approved testing is valid if: 1. The NOx uncontrolled loading rate to the fabric filter which occurred during the test increases by no more than 25 percent,and 2. The lime injection rate is at or above the injection rate measured and recorded during the performance test. Permit 07334T25 Page 11 iv. Inclusion of SCR Emissions Reductions A. Calculation of NOx emissions may include SCR emissions reductions during SCR operating periods. The daily control efficiency determined in accordance with 2.2 B.1.c.i.C. shall be used to reduce the amount of uncontrolled emissions calculated per 2.2 B.1.c.ii.B.on a daily basis. 1. If a daily measurement is not available during a period that the SCR is operational, the last available measurement shall be used in place of the missing data provided that the missing data does not exceed more than 25%of the data for any one-month period. 2. If a daily measurement is not available during a period that the SCR is operational, and the missing data exceeds more than 25%of the data for any one-month period,no control efficiency shall be assumed for that day. 3. Inspection and Maintenance Requirements-To comply with the provisions of t ' pe it and ensure that emissions do not exceed the regulatory limits,the Permittee shall establish an in nd maintenance (I&M) schedule/checklist for the SCR based on manufacturer's recommendatio S. A minimum, the I&M program will include an annual inspection of the burners, catalyst, th�atalyst ing, and associated ducting to ensure structural integrity. � Operating hours for the SCR, Over-cladding Units, SCR control efficiency calculations, NOx emission calculations, inspection/calibration/maintenance of the NOx analyzers,inspection and ma' ena ce of the SCR, the total monthly amount of NOx emissions must be recorded in an emissions log. The Perrin e ha make the log vailable to officials of the DAQ upon request. The emissions log must be kept on file for a minimum of earl The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0530 if records are not maintained Reporting Requirements j. Submit a semiannual summary report, acceptable to th^ional Air Quality Supervisor, of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December,and July 30 of each calendar year for the p ceding six-month period between January and June. The report shall contain the following: i. Monthly NOx emissions for each of the previous 17�calendamo s;and, ii. 12-month rolling NOx emissions for ejch cons uttth period ending in the previous six months. \\ C. Cells 5, 6, and 7 Equipment consisting of. Chemical Vapor Deposition Process Hoods(ID No.ES-2); and, Over-cladding UW o.ES 9a and cell 5 units in ES-9). Two 8.0 million Btu per hou eat input natural gas-fired boilers; Two 10.0 million to per hour SCR flue gas re-heaters; and, Two 1.0 milliou per hour SCI2 ammonia injector dilution air heaters. The following rovicks a summary of limits ankor standards for the emission sources described above. Regulated Pollutant Limits/Standards Applicable Regulation Nitrogen Oxides Total emissions of nitrogen oxides shall be less than 250 15A NCAC 2Q.0317 tons per consecutive 12-month period. PSD Avoidance 1. 15A,NCA .0317: AVOIDANCE CONDITIONS for 15A NCAC 2D. 0530: PREVENTION OF SIGNIFICANT DETERIORATION a. The nitrogen oxides emissions increase due to equipment operation shall be less than 250 tons per consecutive 12- month period. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if NOx emissions exceed this limit. Control Requirements b. To ensure compliance with the above emissions limits,nitrogen oxides from Over-cladding Units contained in Cells 5, 6,and 7 shall be controlled by: i. A fabric filter with hydrated lime injection(ID No.2DS),or Permit 07334T25 Page 12 ii. A fabric filter with hydrated lime injection(ID No.2DS)in series with a selective catalytic NOx reduction system (ID No.2SCR). The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if NOx emissions are not controlled as provided above. Testing Requirements c. New Technology Over-cladding Units i. NOx uncontrolled emissions from individual new technology torch Over-cladding Units(Cells 5,6,and 7,ES-9a) shall be tested to determine emission rates in pounds of NOx per unit-hour to be used in demonstrating compliance with the PSD avoidance condition. ii. The test results must be submitted to the Regional Supervisor within 120 days (or alt at date approved by DAQ)from the commencement of operation of the Over-cladding Unit(ID No.9a). iii. Uncontrolled over-cladding emission rates must be revalidated annually. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if NOx sions om the ces are not tested and validated as provided above. d. Dry Scrubber System(Lime Injection and Fabric Filter) i. NOx emissions from Over-cladding Units(Cells 5,6,7;ID No.ES-9a rio to and a r th scrubber control (ID Nos.2DS)shall be tested to determine dry scrubber control effic ncy b sed in monstrating compliance with the PSD avoidance condition. ii. The test results must be submitted to the Regional Supervisor wi ' 120 days (or a ternate date approved by DAQ)from the commencement of operation of the Over-cladding Unit(I o.9a iii. Control efficiency of the dry scrubber system(lime injection and fabric filte st be revalidated annually and each time the type of filter material is changed unless the Permittee assumes no fabric filter control for the purposes of compliance demonstration until further DAQ approved testing is conducted. The Permittee shall be deemed in noncompliance with 15A NCA 0530 if NOx emissions from these sources are not tested and validated as provided ab e. SCR Syste K i. NOx emissions from Over-cladding Units(Cells 5,6,7; ID No.ES-9a) shall be tested prior to and after the SCR controls (ID Nos. 2SCR)to validate the data generated by the continuous NO and NO2 emission analyzers. The control efficiency calculated from the test and the analyzers at the time of the test shall be within 5%to validate the analyzers. 11 ii. Initial validation test results for SCR control efficiency must be submitted to the Regional Supervisor,within 120 days(or alternate date approved by DAQ)of SCR(ID Nos.2SCR)startup. The Permittee shall be eemed in noncompliance with 15A NCAC 213 .0530 if NOx emissions from these sources are not tested as vide abovb. f. General i. TESTINC�OTO eC - t 1 t�5y days prior to performing any required emissions testing,the Permittee must submit a written tsting p o to the Regional Supervisor,DAQ for review and approval. All testing protocols must be approved b�the D prior to performing such tests. ii. To afford the Reg al Supervisor,DAQ,the opportunity to have an observer present,the Permittee shall provide a written notic �ohq gional office at least 30 days prior to the required performance tests. NOTIFICATIOQUIREMENT-the Permittee shall notify the Regional Supervisor in writing within 15 days of commencemf construction. iv. e source shall be responsible for ensuring,within the limits of practicality,that the equipment or process being test is operated at or near its maximum normal production rate,or at a lesser rate if approved by the DAQ in the testin rotocol. v. All associated testing costs are the responsibility of the Permittee. Monitoring and Recordkeeping Requirements g. Continuous NO and NO2 emission analyzers shall be installed upstream and downstream of each SCR(ID Nos.2SCR) to monitor emissions from the Over-cladding Units (ID No. ES-9a)venting to and from each selective catalytic NOx reduction system(ID Nos.2SCR). i. Analyzers shall be calibrated daily. ii. Measurements of NO and NO2 shall be recorded after calibration at the inlet and outlet monitors. Permit 07334T25 Page 13 iii. NO and NO2 concentrations at the inlet shall be summed and NO and NO2 concentrations at the outlet shall be summed for the determination of a daily control efficiency. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if NOx emissions are not monitored as provided above. h. Calculation of monthly NOx emissions shall be made at the end of each month. Monthly NOx emissions shall be determined by adding calculated emissions from the chemical vapor deposition process hoods(ID No.ES-2),the Over- cladding Units(ID No.ES-9a)in Cells 5,6,and 7 including dry scrubber NOx control efficiency,if applicable,and the SCR control efficiency for periods when the selective catalytic NOx reduction system was used, four boilers(two 8.0 million Btu per hour heat input),two SCR flue gas re-heaters(each 10.0 million Btu per hour heaput),and two SCR ammonia injector dilution air heaters(each 1.0 million Btu per hour heat input)as follows: i. NOx emission from CVD process hoods (ID No. ES 2) shall be determined by multip rating hours for CVD units during the month by the pounds of NOx per unit-hour determined fro )- emissio estin equired by 2.2 B.Lb. ii. NOx emissions from boilers and SCR heaters shall be determined using curr;PA actors and actual heat input rates. iii. Uncontrolled NOx emission from Over-cladding Units (ID No. ES 9a)%hall be deter by multiplying operating hours for Over-cladding Units by the uncontrolled pounds of NOx pe unit-hour determined from source testing. iv. Inclusion of Dry Scrubber Emissions Reductions A. Calculation of NOx emissions may include dry scrubber emission ducti s using the control efficiency measured during source testing for the type of filter em�oyed at the time ling. B. The control efficiency for the dry scrubber determined,l Nj DAQ approved testing is valid: 1. If the NOx uncontrolled loading rate to the fabric filter which occurred during the testing required by 2.2.C.l.b is exceeded by no more th percen�,anti` 2. The lime injection rate is at or abov e injection rate sured and recorded during the performance testing required by 2.2.C.1.b. v. Inclusion of SCR Emissions Reductions A. Calculation of NOx emissions may ' e R ons reductions during SCR operating periods. The daily control efficiency determined in or with 2.2 C.l.c.i.(C) shall be used to reduce the amount of uncontrolled emissions calculated per 2.2 c.ii. C)on a daily basis. 1. If a daily measurement is not available curing a period that the SCR is operational, the last available measurement shall be used in place of the missing data provided that the missing data does not exceed more than 25%of the data for any one-month period. 2. If a da' easreme is not available during a period that the SCR is operational,and the missing data exceeds e n 25% e data for any one-month period,no control efficiency shall be assumed for day`. vi. Inspectio nd Mainten a quirements - To comply with the provisions of this permit and ensure that emissions do not e eed th egulatory limits,the Permittee shall establish an inspection and maintenance(I&M) schedule/checklist fpr the SCRs based on manufacturer's recommendations. As a minimum,the I&M program will include an annual mseection of the burners, catalyst, the catalyst housing, and associated ducting to ensure structural integrity. _11111raring hours for the SCR, Over-cladding Units, SCR control efficiency calculations, NOx emission calculations, insp n/calibration/maintenance of the NOx analyzers, inspection and maintenance of the SCRs, and the total monthl ount of NOx emissions must be recorded in an emissions log.The Permittee shall make the log available to officials o e DAQ upon request. The emissions log must be kept on file for a minimum of five years. The Permittee shall be deemed in non-compliance with 15A NCAC 2D.0530 if records are not maintained. Reporting Requirements i. Submit a semiannual summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December,and July 30 of each calendar year for the preceding six-month period between January and June. The report shall contain the following: i. Monthly NOx emissions for each of the previous 17 calendar months;and, ii. 12-month rolling NOx emissions for each consecutive 12-month period ending in the previous six months. Permit 07334T25 Page 14 E. Chemical Vapor Deposition Units(ID No.ES-1), Gas Cabinets (ID No.ES-4), and Collapse Furnaces (ID No. ES-14) consisting of: Cells 5, 6, and 7 with Wet Scrubber(ID No.3WS); and, Over-cladding Units (ID No.ES-9)consisting of: Cells 4, and some cell 5 units venting to Hydrated Lime Injection Dry Scrubber Fabric Filter System (ID No. 1DS) that vents to a Selective Catalytic NOx Reduction System(ID No. 1SCR). Over-cladding Units (ID No.ES-9a) consisting of: Cells 6, 7, and remaining cell 5 units venting to Hydrated Lime Injectiot Dry Scrubber Fabric Filter System (ID No. 2DS) that vents to a Selective Catal x Reduction System(ID No.2SCR); and, Chemical Room(ID No.ES-11)with Wet Scrubber System(ID Nos. Q nd,SiC14 Storage Room(ID No. 18)with Wet Scrubber System(ID�1WS). The following provides a summary of limits and/or standards for the emission sources desg&ed&bove. Regulated Pollutant Limits/Standards Applicable Regulation STATE-ONLY REQUIREMENT Emissions of HCI,C12,HF,and NH3 must be emitted at or below the emission rates tabulated in the next table in order to comply with the following acceptable ambient levels. Toxic Air Pollutants HCI: 0.7 milligrams/cu%mer r 15A NCAC 2D.1100 C12: 0.9 milligrams/c0.0375 41ligram -24 hr HF: 0. 'lligrams/cubic m**- lhr 3 milll grams/cubic meter-24 hr NH3-2.7 milligrams/cubic meter- l hr Permit 07334T25 Page 15 STATE-ONLY REOUIREMENT 1. 2D.1100"CONTROL OF TOXIC AIR POLLUTANTS" Emission Limits and Control Requirements Affected Sources Pollutant Emission Limit EP-1: Wet Scrubber(ID No. 1WS) Hydrogen Chloride 0.309 lb/hr Ceilcote Chlorine 1.16 lb/hr;and,27.84 lb/day Chemical Room(ID No.ES-11) SiC14 Bulk Storage Room(ID No.ES-18) Hydrogen Fluoride 0.041 lb/hr nd, 984 lb/day Hydrogen Chloride 0.145 lb/hr EP-2:Wet Scrubber(ID No.2WS) Xerxes Chlorine b d, 13.08 b/day SiC14 Storage Room(ID No.ES-18) Hydrogen Fluorid 0191b an .0456 lb/day EP-11: Wet Scrubber#1 (ID No.3WS) Hydrogen Chloride 9.063 lb/hr Envirocare#1 Includes emission from: chlorine lb/hr;and, 133.97 lb/day Cells 5,6,and 7 CVD(ID Nos.ES-1) Cells 5,6,and 7 GC(ID No.ES-4), Hydroge Fluoride 1.192 lb/hr;and,28.61 lb/day Cells 5,6 and 7 CF(ID No.ES-14) EP-18: dry scrubber(ID No. IDS)or 40 EP-21: SCR(ID No.ISCR) 1%drogen luoride 4.483 lb/hr; and, 107.59 lb/day Cells 4,and some cell 5 OC units(ID No. - EP-19: dry scrubber#1 (ID No.2DS)o EP-21: SCR(ID No.2SCR) Hydrogen Fluoride 3.202 lb/hr; and,76.85 lb/day Cells 6,7,and remaining ceel uni ID No.ES-9a EP-21 combined stack for SCRs Ammonia 1.584 lb/hr per SCR a. Emissio&0 the processes will be controlled by three scrubber systems(ID Nos.1WS,2WS,and 3WS). b. EmissioXfimjtectiZ( e ding Units(ID Nos.ES-9 and ES-9a) shall be controlled by two fabric filters each with hydrated Nos.1DS,and 2DS.) Monitoring,Recor keeping and Reporting b. Monito g, recordkeeping, and reporting pertain to inspection and maintenance of control devices and parametric monitonnV ensure control efficiencies. These are addressed above in 2.1 A.l.a.ii-ix.and 2.1 A.l.c.ii-vi. c. Continuous emission analyzers for ammonia emissions from the selective catalytic NOx reduction systems (ID Nos. 1SCR and 2SCR) shall be inspected and maintained in accordance with the manufacturer's recommendations. As a minimum,the instruments shall be calibrated daily. Records of calibrations,inspections,and maintenance shall be kept in a logbook and maintained on site. Records shall be made available to the DAQ personnel upon request. All required records on file for a minimum of two years. Permit 07334T25 Page 16 2.3 - Compliance Assurance Monitoring (CAM; 40 CFR Part 64) A. One Venturi Scrubber(ID No.3WS) 1. 15A NCAC 2D.0614:Continuous Assurance Monitoring for venturi scrubber(ID No.3WS) a. The Permittee shall ensure that S02 and HF emitted from the chemical vapor deposition units (ID No. ES-1) is controlled by venturi scrubber(ID No.3WS)by monitoring the following operating parameters: i. Pressure drop across the scrubber,and ii. Scrubber water flow rate. Ted b. None. Monitoring Approach -The key elements of the monitoring approach are pres in the following table. c. Pressure drop across the scrubber and water flow rate. r- A Indicator#1 Indicator#2 Pressure drop across the scrubber. Scrubber water flow rate. pH of scrubber* l . Measurement Pressure drop across the scrubber will be Amoupt of Icaustic solution will be Approach monitored with a differential ensure monitOINW10 well as pH of caustic gauge. solution. An excursion is defined "k an y excursion is defined as a flow rate Indicator Range average differential pressure(DP)less an ading less than 90 gallons per minute 10 inches of water pressure drop or mo (GPM) or pH of less than 8 (or as than 15 inches ofALater p ss drop. determined by future test data) The QI threshold is an excursion The QIP threshold is an excursion occurring at any time if thj$btal duration occurring at any time if the total duration of the excursions is greater than 5% of the of the excursions is greater than 5% of the QIP Threshold tal scrub er operating time during the total scrubber operating time during the re rting erio . excursion triggers an reporting period. An excursion triggers an in ection, corrective action, and a inspection, corrective action, and a n eq ement. reporting requirement. Performanc rite Diffe 1 pressure taps are located at the The flow meter can be installed at any Data scrubber's inlet and outlet at the venturi point on the water line since the flow will Represent 've ss Vion of the scrubber. be consistent throughout this line. V ficati of Pressure drop within the Indicator Range Flow rate above the Indicator Range Operational Statu indicates normal operation of the scrubber. indicates normal operation of the scrubber. Daily zero checks to verify gauge QA/QC PraXes andoperability. The pressure gauge is calibrated monthly using a second gauge The flow meter is calibrated annually Criteria based on manufacturer's instructions. and the gauge is replaced when the difference exceeds 5%. Measured every 24-hour period. Monitoring Frequency Measured every 24 hour period Ph Measured continuously and recorded manually. Data Collection Manually,once per day. Manually,once per day. Procedure Averaging Period 24 hour 24 hour Permit 07334T25 Page 17 Recordkeepin2 and Reporting d. The Permittee must maintain the following records on a monthly basis in accordance with the requirements of 40 CFR 64: i. Records specified in 40 CFR 64 of all measurements of operating parameters including: (a) Date and time of any corrective action taken. e. Semi annual compliance reports must cover the semiannual reporting period from January 30 through June 30 and the semiannual reporting period from July 1 through December 31. Each compliance report must be postmarked or delivered no later than July 30 or January 30, whichever date is the first date following the end of the semiannual reporting period.The compliance report must contain the following information: i. Company name and address, ii. A statement by a responsible official with that official's name, title, and signature, certifying e accuracy of the content of the report, iii. The date of report and beginning and ending dates of the reporting period, iv. A statement that there were no excursion outside of the allowable operating metel limits during reporting period (as applicable), and that no continuous parametric monitoring syst ( ) was inoperative, inactive, malfunctioning out-of-control,repaired, or adjusted. Or for each excee c of an allowable operating parameter that occurs,the compliance report must contain: (a) The total operating time of the source during the reporting perio (b) Information on the number,duration,and cause of exceedances(' luding Jo cause),if applicable,and the corrective action taken and (c) Information on the number, duration, and cause for CPMS downtime incidents, if applicable, other than downtime associated with zero and span and other daiNalibration checks. B. One Fabric Filter With Hydrated Lime ction (ID►N 1DS) 1. 15A NCAC 2D .0614: Continuous Assura o 'toring for fa filter with hydrated lime injection(ID No. IDS) a. The Permittee shall ensure that PM and HF� ' e� the Over-cladding Units (ID No. ES-9) is controlled by a fabric filter(ID No.1DS)by monitoring the follmow ng oper ring parameters: i. Pressure drop across the f filter,and ii. Lime injection rate. Testing - 01 b. None. Monitoring Approach -The key el ents of the monitoring approach are presented in the following table. c. Pressure drop across the scrubber and water flow rate. Indicator#1 Indicator#2 ssure drop across the fabric filter. Lime injection rate. Measurement Pressure drop across the fabric filter will be Amount of lime will be monitored using Approach monitored with a differential pressure gauge. batch hopper. An excursion is defined as an hourly average differential pressure(DP)less than 0.1 inches An excursion is defined as an injection Indicator Range rate reading less than 30 pounds per of water pressure drop or more than 9 inches hour. of water pressure drop. The QIP threshold is an excursion occurring The QIP threshold is an excursion at any time if the total duration of the occurring at any time if the total excursions is greater than 5% of the total duration of the excursions is greater than QIP Threshold fabric filter operating time during the 5/o of the total scrubber operating time reporting period. An excursion triggers an during the reporting period. An inspection, corrective action, and a reporting excursion triggers an inspection, corrective action, and a reporting requirement. requirement. Permit 07334T25 Page 18 Performance Criteria: Differential pressure taps are located at the The injection rate can be is set to feed Data fabric filter inlet and outlet. 30 dry pounds per hour and is verified Representativeness once per 24-hour period. Verification of Pressure drop within the Indicator Range Flow rate above the Indicator Range Operational Status indicates normal operation of the fabric filter. indicates normal operation of the lime injection system. Daily zero checks to verify gauge operability. QA/QC Practices and The pressure gauge is calibrated monthly The flow meter is calibrated annually Criteria using a second gauge and the gauge is based on manufacturer's instructions. replaced when the difference exceeds 5%. Monitoring Frequency Continuous Measured every 24 hour eriod Data Collection Manually,once per day. Manually,le per day. Procedure Averaging Period N/A 24 hour Recordkeegin2 and Reporting ` d. The Permittee must maintain the following records on a monthly basis in accordanc with th reaq/rements of 40 CFR 64: i. Records specified in 40 CFR 64 of all measurements of operating parameters incluilin . (a) Date and time of any corrective action taken. Nlw e. Semi annual compliance reports must cover the semiannual reporting period frJanuary 30 through June 30 and the semiannual reporting period from July 1 through December 31. Each compliance report must be postmarked or delivered no later than July 30 or January 30, whichever date-is the first date following the end of the semiannual reporting period.The compliance report must contain the following information: i. Company name and address, ii. A statement by a responsible official witbkat official's name, ' , and signature, certifying the accuracy of the content of the report, ``N, iii. The date of report and beginning and riding dated of the reporting period, iv. A statement that there were no excursion outsi*cl�of the allowable operating parameter limits during the reporting period (as applicable), and that no continuous param&c monitoring system (CPMS) was inoperative, inactive, malfunctioning,out-of-control,repaired, or adjus . Or for each exceedance of an allowable operating parameter that occurs,the compliance report must contain:: (a) The total operag time of th sourc unng the reporting period, (b) Information on the number,dura d cause of exceedances(including unknown cause),if applicable,and the corrective action taken and (c) Information on the number, Vation, and cause for CPMS downtime incidents, if applicable, other than downtime associated with zero and span and other daily calibration checks, C. One Fa ric Filte ith Hydrated Lime Injection (ID No. 2DS) 1. A N C 61 Continuous Assurance Monitoring for fabric filter with hydrated lime injection ( No. Di a. The Pe 'ttee s all ensure that PM and HF emitted from the Over-cladding Units (ID No.ES-9a) is controlled by a fabric filte No.2DS)by monitoring the following operating parameters: i Pressure drop across the fabric filter,and ii. Lime injection rate. Testin b. None. Permit 07334T25 Page 19 Monitoring Approach-The key elements of the monitoring approach are presented in the following table. c. Pressure drop across the scrubber and water flow rate. Indicator#1 Indicator#2 Pressure drop across the fabric filter. Lime injection rate. Measurement Pressure drop across the fabric filter will be Amount of lime will be monitored Approach monitored with a differential pressure gauge. using batch hopper. An excursion is defined as an hourly average differential pressure (DP) less than 0.1 inches An excursion is deft ed as an injection Indicator Range of water pressure drop or more than 9 inches of rate reading less t 30 pounds per hour. water pressure drop. The QIP thresh Id is excursion The QIP threshold is an excursion occurring at occurring at any time i total any time if the total duration of the excursions dur of the excursions s greater QIP Threshold is greater than 5% of the total scrubber than 5%of the total scrubber operating operating time during the reporting period. An time during the repoiOng period. An excursion triggers an inspection, correctiv( excursion triggers an inspection, action,and a reporting requirement. corrective �n, and a reporting requirem t. Performance Criteria: Differential pressure taps are loc ted at the The injOunds on rate can be is set to feed Data fabric filter inlet and outlet. 30 dry per hour and is verified Representativeness once per 24-hour period. Flow rate above the Indicator Range Verification of Pressure drop within t]�.�idi or Range indicates normal operation of the lime Operational Status indicates normal operatio of the fabric filter. injection system. Daily zero checks verify gauge operability. QA/QC Practices and The pressure gauge is calibrated monthly using The flow meter is calibrated annually Criteria a second gauge and the gauge is replaced when based on manufacturer's instructions. the differ ce exceeds 5%. Monitoring Frequency Continuous. Measured every 24-hour period. Data Collection M lly, ce per da Manually,once per day. Procedure Averaging Period N/ 24 hour Permit 07334T25 Page 20 SECTION 3 - GENERAL CONDITIONS This section describes terms and conditions applicable to this Title V facility. A. General Provisions[NCGS 143-215 and 15A NCAC 2Q.0508(i)(16)] 1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A NCAC 2D and 2Q. 2. The terms,conditions,requirements,limitations,and restrictions set forth in this permit are binding and enforceable pursuant to NCGS 143-215.114A and 143-215.114B,including assessment of civil and/or criminal penalties.Any unauthorized deviation from the conditions of this permit may constitute gro for revocation and/or enforcement action by the DAQ. 3. This permit is not a waiver of or approval of any other Department permits that may be equir other aspects of the facility which are not addressed in this permit. 4. This permit does not relieve the Permittee from liability for harm or injury to human lth or welfare, 1 or plant life,or property caused by the construction or operation of this permitted tltrility,or from penalti s therefore, nor does it allow the Permittee to cause pollution in contravention of state laws or rules,unless spgcifically authorized by an order from the North Carolina Environmental Mana ent Commission. 5. Except as identified as state-only requirements in this permit,all to and c npns con coed herein shall be enforceable by the DAQ,the EPA,and citizens of the United States a efined in the-ge4V Clean Air Act. 6. Any stationary source of air pollution shall not be operated,maintained, modifi without the appropriate and valid permits issued by the DAQ,unless the source is exempted by rule. A ay issue a permit only after it receives reasonable assurance that the installation will use air pollution in violation of any of the applicable requirements. A permitted installation may only be ate d,maintained,constructed,expanded,or modified in a manner that is consistent with the terms of this pe t. B. Permit Availability[15A NCAC 2Q.0507(k) d. 08(i)(9)(B)] The Permittee shall have available at the facili op f this permi d shall retain for the duration of the pemut term one complete copy of the application and o tion submitted in support of the application package. The permit and application shall be made availabl n a zed representative of Department of Environment and Natural Resources upon request. C. Severability Clause[15ANCAC 2Q.. 50 i 2) In the event of an administrative challenge to fi and binding permit in which a condition is held to be invalid,the provisions in this pe e severable so that a equirements contained in the permit,except those held to be invalid, shall remain valid an ust e complieddwwith�� D. Submissions4ANAC 050 and 2Q.0508(i)(16)] Except as otherwise specified h e' ,two copies of all documents,reports,test data,monitoring data,notifications, request for re1lewal,and any oth information required by this permit shall be submitted to the appropriate Regional Office. Refer4o the Regional Office address on the cover page of this permit. For continuous emissions monitoring systems(GEMS)reports,continuous opacity monitoring systems(COMS)reports,quality assurance(QA)/quality control(QC)reports,acid rain CEM certification reports,and NOx budget CEM certification reports,one copy shall be sent to the appropw'ate Regional Office and one copy shall be sent to: Supervis tationary Source Compliance North Car a Division of Air Quality 1641 Mail Service Center Raleigh,NC 27699-1641 All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit). Permit 07334T25 Page 21 E. Duty to Comply[15A NCAC 2Q.0508(i)(2)] The Permittee shall comply with all terms,conditions,requirements,limitations and restrictions set forth in this permit. Noncompliance with any permit condition except conditions identified as state-only requirements constitutes a violation of the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action,for permit termination,revocation and re-issuance,or modification,or for denial of a permit renewal application. F. Circumvention-STATE ENFORCEABLE ONLY The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation of its associated air pollution control device(s)and appurtenances. G. Permit Modifications 1. Administrative Permit Amendments[15A NCAC 2Q.0514] The Permittee shall submit an application for an administrative permit amendment ccor ance with NCAC 2Q.0514. 2. Transfer in Ownership or Operation and Application Submittal Content [15 NC Q. 524 and 2Q.0505] The Permittee shall submit an application for an ownership change in ac rd ce with 15A NCAC 2Q.0524 and 2Q.0505. 3. Minor Permit Modifications[15A NCAC 2Q.0515] The Permittee shall submit an application for a minor permit modificati in accor ance with 15A NCAC 2Q .0515. 4. Significant Permit Modifications[15A NCAC 2Q.0516] The Permittee shall submit an application for a significant permit modification in accordance with 15A NCAC 2Q .0516. 5. Reopening for Cause[15A NCAC 2Q.0517] The Permittee shall submit an application for re ening for c e i cordance with 15A NCAC 2Q.0517. H. Chan es Not Re uirin Permit Modific ' s 1. Reporting Requirements Any of the following that would result in ne or sed emissions from the emission source(s)listed in Section 1 must be reported to the Regional Supervisor,DAq: a. changes in the information submitted in the application; b. changes that modify equipment or processes;or c. changes in the quantity or quality of materials processed. If appropriate,mo cat' ns the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In cas re new or increased emissions allowed that will cause a violation of the emission limitations specified here NIVV 2. Section 502(b)(10)Changes[15A NCAC 2Q.0523(a)] a. "Sectiot 502(b)vchanges"means changes that contravene an express permit term or condition. Such changes do not include changes that would violate applicable requirements or contravene federally nforccable permit terms and conditions that are monitoring(including test methods),recordkeeping, r or compliance certification requirements. b. he Perm'ttee may make Section 502(b)(10)changes without having the permit revised if: i. the changes are not a modification under Title I of the Federal Clean Air Act; ii. the changes do not cause the allowable emissions under the permit to be exceeded; iii. the Permittee notifies the Director and EPA with written notification at least seven days before the change is made;and iv. the Permittee shall attach the notice to the relevant pen-nit. c. The written notification shall include: i. a description of the change; ii. the date on which the change will occur; iii. any change in emissions;and iv. any permit term or condition that is no longer applicable as a result of the change. d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or renewed, Permit 07334T25 Page 22 whichever comes first. 3. Off Permit Changes[15A NCAC 2Q.0523(b)] The Permittee may make changes in the operation or emissions without revising the permit if: a. the change affects only insignificant activities and the activities remain insignificant after the change;or b. the change is not covered under any applicable requirement. 4. Emissions Trading[15A NCAC 2Q.0523(c)] To the extent that emissions trading is allowed under 15A NCAC 2D,including subsequently adopted maximum achievable control technology standards,emissions trading shall be allowed without permit revision pursuant to 15A NCAC 2Q.0523(c). I.A. Reuortim Requirements for Excess Emissions and Permit Deviations [15A NCAC 2D.0535(f)and 2Q.0508(f)(2)] "Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or stand allowed by any rule in Sections.0500,.0900,.1200,or.1400 of Subchapter 21);or by ape i condition;o at exceeds an emission limit established in a permit issued under 15A NCAC 2Q.0700. (Note: ition cess emissions under 2D.I I10 and 2D.I I I I shall apply where defined by rule) "Deviations"-for the purposes of this condition,any action or conditi( ac rdance ith the terms and conditions of this permit including those attributable to upset conditions as well as excess emissiong'as defined above lasting less than four hours. Excess Emissions 1. If a source is required to report excess emissions underS(15A NCAC 2 4),NESHAPS(15A NCAC 2D.I 110 or.1111),or the operating permit provides Ape dic(e.g.,quarterly)reporting of excess emissions, reporting shall be performed as prescribed therein. 2. If the source is not subject to NSPS(15A NCA ,p52 S S(15A NCAC 2D.1110 or.1111),or these rules do NOT define"excess emissions,"t�P ttee shall r ort ess emissions in accordance with 15A NCAC 2D.0535 as follows: a. Pursuant to 15A NCAC 2D.05350-if excess emissions last for more than four hours resulting from a malfunction,a breakdown of cess or control equipment,or any other abnormal condition,the owner or operator shall: i. notify the Regional S pervisor or Director of any such occurrence by 9:00 a.m.Eastern Time of the Division's next business day of becoming aware of the occurrence and provide: • name and location f the facility; • naturiN cause oe malfunction or breakdown; • ti hen he malfunction or breakdown is first observed; • expected duration;and • estimated rate of emissions; ii. o f the Regional Supervisor or Director immediately when corrective measures have been cco plished;and iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A NCAC .0 0(3)! Permit Deviatio 3. Pursuant IQ I NCAC 2Q.0508(f)(2),the Permittee shall report deviations from permit requirements(terms and conditions)as follows: a. Notify the Regional Supervisor or Director of all other deviations from permit requirements not covered under 15A NCAC 2D.0535 quarterly. A written report to the Regional Supervisor shall include the probable cause of such deviation and any corrective actions or preventative actions taken. The responsible official shall certify all deviations from permit requirements. Permit 07334T25 Page 23 I.B. Other Requirements under 15A NCAC 2D.0535 The Permittee shall comply with all other applicable requirements contained in 15A NCAC 2D.0535,including 15A NCAC 2D.0535(c)as follows: 1. Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of the appropriate rule unless the owner or operator of the sources demonstrates to the Director,that the excess emissions are a result of a malfunction. The Director shall consider,along with any other pertinent information,the criteria contained in 15A NCAC 2D.0535(c)(1)through(7). 2. 15A NCAC 2D.0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable. J. Emergency Provisions[40 CFR 70.6(g)] The Permittee shall be subject to the following provisions with respect to emergencies: 1. An emergency means any situation arising from sudden and reasonably unforeseeable events beyo the control of the facility,including acts of God,which situation requires immediate corrective action to restore no operation,and that causes the facility to exceed a technology-based emission litigation under the pe due to unavoidable increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent caused by improperly designed equipment,lack of preventive maintenance,careless or improper operation,or operator error. 2. An emergency constitutes an affirmative defense to an action brought or noncom ' ce 'th such technology- based emission limitations if the conditions specified in 3.below are met. 3. The affirmative defense of emergency shall be demonstrated through prop sign contemporaneous operating logs or other relevant evidence that include information as follows: a. an emergency occurred and the Permittee can identify the cause(s)of the emergency; b. the permitted facility was at the time being properly er ted; c. during the period of the emergency the Permittee too as ble steps to minimize levels of emissions that exceeded the standards or other requiremens in the pe Vand. the Permittee submitted notice of the emergency to the I�An two working days of the time when emission limitations were exceeded due to the emergency. This notice must contain a description of the emergency,steps taken to mitigate emissions,and corrective actions taken. 4. In any enforcement proceeding,the Permittee seep establish the occurrence of an emergency has the burden of proof. �\ � 5. This provision is in addition to any emergency or set provision contained in any applicable requirement specified elsewhere herein. 01 PK K. Permit Renewal[15ZC`AC 2Q�<08(e)a0d 2Q.0513(b)] This permit is issued for a fixed term of five years for facilities subject to Title IV requirements and for a term not to exceed five years in the case of all other facilities. This permit shall expire at the end of its term. Permit expiration terminates the facility's right to operate unless a complete renewal application is submitted at least nine months before the date ermit e on. If$E'Permittee or applicant has complied with 15A NCAC 2Q.0512(b)(1),this permit shall expire until enewal permit has been issued or denied. All terns and conditions of this permit shall remain in effect until th(re ewa t has been issued or denied. L. d to Halt o e ce Activity Not a Defense[15A NCAC 2Q.0508(i)(4)] It sh 1 not be a deWnse for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this permit. r M. Duty to Provide Information(submittal of information) [15A NCAC 2Q.0508(i)(9)] 1. The Permittee shall furnish to the DAQ,in a timely manner,any reasonable information that the Director may request in writing to determine whether cause exists for modifying,revoking and reissuing,or terminating the permit or to determine compliance with the permit. 2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are requested by the Director.For information claimed to be confidential,the Permittee may furnish such records directly to the EPA upon request along with a claim of confidentiality. Permit 07334T25 Page 24 N. Duty to Supplement[15A NCAC 2Q.0507(f)] The Permittee,upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the permit application,shall promptly submit such supplementary facts or corrected information to the DAQ. The Permittee shall also provide additional information as necessary to address any requirement that becomes applicable to the facility after the date a complete permit application was submitted but prior to the release of the draft permit. O. Retention of Records[15A NCAC 2Q.0508(f)and 2Q.0508(1)] The Permittee shall retain records of all required monitoring data and supporting information for a period of at least five years from the date of the monitoring sample,measurement,report,or application. Supporting information includes all calibration and maintenance records and all original strip-chart recordings for continuous monitoring information,and copies of all reports required by the pernut. These records shall be maintaine�,in a form suitable and readily available for expeditious inspection and review. Any records required by the conditions tf i ermit shall be kept on site and made available to DAQ personnel for inspection upon request. <\ P. Compliance Certification[15A NCAC 2Q.0508(n)] I� The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,61 Forsyth Street,Atlanta,GA 30303)postmarked on or before March 1 a compliance c ifi tion(for the preceding calendar year)by a responsible official with all federally-enforceable terms and condit—ioN in Nike permi including emissions limitations,standards,or work practices. It shall be the responsibility of the current o to s mit a compliance certification for the entire year regardless of who owned the facility during the year. T compliance certification shall comply with additional requirements as may be specified under Sections 4(a)(3) r 504(b)of the Federal Clean Air Act. The compliance certification shall specify: 1. the identification of each term or condition of the perms thafis the basis of the certification; 2. the compliance status(with the terms and conditions of the pet for the period covered by the certification); 3. whether compliance was continuous or intermittent;and 4. the method(s)used for determining the com�lia a status of t so during the certification period. Q. Certification by Responsible Official 15 NCAC 2 20 [ ] A responsible official shall certify the tAl accuracy,a d c eness of any application form,report,or compliance certification required by this permit.,&4M ce ifica ' n33 state that based on information and belief formed after reasonable inquiry,the statements aTrApforciation 1 he document are true,accurate,and complete. R. Permit Shield for Applicable Requirements[15 CAC 2Q.0512] 1. Compliance with terms and conditions of this permit shall be deemed compliance with applicable requirements, where such appl' le requirements are i?i[cluded and specifically identified in the permit as of the date of permit issuance. � 2. A permit shield shall n a er ct: a. the power of the Co s ' ,Secretary of the Department,or Governor under NCGS 143-215.3(a)(12),or EPA unde 30 the Federal Clean Air Act; b the liability n owner or operator of a facility for any violation of applicable requirements prior to the e ec a date of tOpermit or at the time of permit issuance; c. the applicable requirements under Title IV;or d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain information to determine compliance of the facility with its permit. 3. A permit shield does not apply to any change made at a facility that does not require a permit or permit revision made under 15A NCAC 2Q.0523. 4. A permit shield does not extend to minor permit modifications made under 15A NCAC 2Q.0515. S. Termination,Modification,and Revocation of the Permit[15A NCAC 2Q.0519] The Director may terminate,modify,or revoke and reissue this permit if: 1. the information contained in the application or presented in support thereof is determined to be incorrect; 2. the conditions under which the permit or permit renewal was granted have changed; 3. violations of conditions contained in the permit have occurred; 4. the EPA requests that the permit be revoked under 40 CFR 70.7(g)or 70.8(d);or Permit 07334T25 Page 25 5. the Director finds that termination,modification,or revocation and re-issuance of the permit is necessary to carry out the purpose of NCGS Chapter 143,Article 21B. T. Insignificant Activities[15A NCAC 2Q.0503] Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility at all times and made available to an authorized representative upon request,documentation,including calculations,if necessary,to demonstrate that an emission source or activity is insignificant. U. Property Rights[15A NCAC 2Q.0508(i)(8)] This permit does not convey any property rights in either real or personal property or any excl s r ileges. V. Inspection and Entry[15A NCAC 2Q.0508(1)and NCGS 143-215.3(a)(2)] 1. Upon presentation of credentials and other documents as may be required by the P ttee shall a w the DAQ,or an authorized representative,to perform the following: a. enter the Permittee's premises where the permitted facility is located re 'scions-related activity is conducted, or where records are kept under the conditions of the permit; b. have access to and copy,at reasonable times,any records that ar equired to jtder the conditions of the permit; c. inspect at reasonable times and using reasonable safety practices any ce,e ipment(including monitoring and air pollution control equipment),practices,or operations regulated or red under the permit;and d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of assuring compliance with the permit or applicable requirements at reasonable times. Nothing in this condition shall limit the ability of the EPA to inspec r enter the premises of the Permittee under Section 114 or other provisions of the Federal Clean Air Act. 2. No person shall refuse entry or access to an f*uthorized repr�se ive of the DAQ who requests entry for purposes of inspection,and who presents appropriate`credentials,nor shall any person obstruct,hamper,or interfere with any such authorized representative while in the process of carrying out his official duties. Refusal of entry or access may constitute ds for permit re�ation and assessment of civil penalties. W. Annual Fee Payment[15A NCftC 2Q. Ni)(10)] 1. The Permittee shall pay all fees in accordance with 15A NCAC 2Q.0200. 2. Payment of fees ma by checOor money order made payable to the N.C.Department of Environment and Natural ResourcprAnnlial penmit fee payments shall refer to the permit number. 3. If,within 30 ys after being billed,the Permittee fails to pay an annual fee,the Director may initiate action to terminate 4pennit under 15A NCAC 2Q.0519. X. Annual Emission Inventory VRirements[15A NCAC 2Q.0207] The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in 15A NCAC 2Q .0207(a)from each emission source within the facility during the previous calendar year. The report shall be in or on such Nn as may be established by the Director. The accuracy of the report shall be certified by a responsible official of the facility. Y. Confidential Information[15A NCAC 2Q.0107 and 2Q.0508(i)(9)] Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 2Q.0107,the Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All requests for confidentiality must be in accordance with 15A NCAC 2Q.0107. Z. Construction and Operation Permits[15A NCAC 2Q.0100 and.0300] A construction and operating permit shall be obtained by the Permittee for any proposed new or modified facility or emission source which is not exempted from having a permit prior to the beginning of construction or modification,in accordance with all applicable provisions of 15A NCAC 2Q.0100 and.0300. Permit 07334T25 Page 26 AA.Standard Application Form and Required Information[15A NCAC 2Q.0505 and.0507] The Permittee shall submit applications and required information in accordance with the provisions of 15A NCAC 2Q .0505 and.0507. BB.Financial Responsibility and Compliance History[15A NCAC 2Q.0507(d)(3)] The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial compliance history. CC.Refriuerant Requirements(Stratospheric Ozone and Climate Protection)[15A NCAC 2Q.0501(e)] 1. If the Permittee has appliances or refrigeration equipment,including air conditioning equipment,which use Class I or II ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40 CFR Part 82 Subpart A Appendices A and B,the Pernttee shall service,repair,and maintain such equipment according to the work practices,personnel certification requirements,an?rtified recycling and recovery equipment specified in 40 CFR Part 82 Subpart F. 2. The Permittee shall not knowingly vent or otherwise release any Class I or II ance into the enviro ent during the repair,servicing,maintenance,or disposal of any such device exc t as sprovided in 40 CFR Part 82 Subpart F. -% v 3. The Permittee shall comply with all reporting and recordkeeping req em Ns40 CFR 82.166. Reports shall be submitted to the EPA or its designee as required. DD.Prevention of Accidental Releases-Section 112(r)[15A NCAC 2Q.0508(h If the Permittee is required to develop and register a Risk Mana ement Plan with suant to Section 112(r)of the Clean Air Act,then the Permittee is required to register this plan accordance with 40 CFR Part 68. EE. Prevention of Accidental Releases General Duty Clause-Section 112(r)(1)- FEDERALLY-ENFORCEABLE ONLY I Although a risk management plan may not be Wquired,if the PerV roduces,processes,handles,or stores any amount of a listed hazardous substance,thVernuttee has a general duty to take such steps as are necessary to prevent the accidental release of such substanced to minimiz�consequences of any release. FF. Title IV Allowances 15A NCAC;Q/0508(i)('jl)\] This permit does not limit the number of Title IV allowafnces held by the Permittee,but the Pemuttee may not use allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emissions may not exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act. GG.Air Pollution Emergency Episode[15A NCAC 2D.0300] Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Permittee will be required to operate in accordance with the Permittee's previously approved Emission Reduction Plan or,in the absence of an approved plan,wi<he appropriate requirements specified in 15A NCAC 2D.0300. HH.Resistration of Air Pollution Sources[15A NCAC 2D.0200] The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is required to register a source of air pollution,this registration and required information will be in accordance with 15A NCAC 2D .0202(b). II. Ambient)lf Quality Standards[15A NCAC 2D.0501(c)] In addition to any control or manner of operation necessary to meet emission standards specified in this permit,any source of air pollution shall be operated with such control or in such manner that the source shall not cause the ambient air quality standards in 15A NCAC 2D.0400 to be exceeded at any point beyond the premises on which the source is located. When controls more stringent than named in the applicable emission standards in this permit are required to prevent violation of the ambient air quality standards or are required to create an offset,the permit shall contain a condition requiring these controls. Permit 07334T25 Page 27 JJ. General Emissions Testing and Reporting Requirements[15A NCAC 2Q.0508(i)(16)] If emissions testing is required by this permit or the DAQ or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance,the Pemuttee shall perform such testing in accordance with 15A NCAC 2D.2600 and follow the procedures outlined below: 1. The Permittee shall submit a completed Protocol Submittal Form to the DAQ Regional Supervisor at least 45 days prior to the scheduled test date. A copy of the Protocol Submittal Form may be obtained from the Regional Supervisor. 2. The Permittee shall notify the Regional Supervisor of the specific test dates at least 15 days prior to testing in order to afford the DAQ the opportunity to have an observer on-site during the sampling program. 3. During all sampling periods,the Permittee shall operate the emission source(s)under maximum normal operating conditions or alternative operating conditions as deemed appropriate by the Regional Supervisor or his delegate. 4. The Permittee shall submit two copies of the test report to the DAQ. The test report shallon t a minimum the following information: a. a description of the training and air testing experience of the person directing ttie test; b. a certification of the test results by sampling team leader and facility rertingpro tative, c a summary of emissions results and text detailing the objectives of the tgra , e applicable state and federal regulations,and conclusions about the testing and com2&nus of the emi n source(s); d. a detailed description of the tested emission source(s)and sampling"location(s)process flow diagrams, engineering drawings,and sampling location schematics should be included as%cesOry; e. all field,analytical,and calibration data necessary to verify that th sting wa%,erTormed as specified in the applicable test methods; f. example calculations for at least one test run using emotions in the applic est methods and all test results including intermediate parameter calculations;and N g. documentation of facility operating conditions during a estmg periods and an explanation relating these operating conditions to maximum normal operation. If e ss ,provide historical process data to verify maximum normal operation. 5. The testing requirement(s)shall be considered satisfied only jpo itten approval of the test results by the DAQ. 6. The DAQ will review emission test results wit es t exclu 'vely to the specified testing objectives as proposed by the Permittee and approved �KA . KK.Reopening for Cause[15A NCAC 2Q.0517] 1. A permit shall be reopened and revised under'the o owing circumstances: a. additional applicable requir t nts come applicable to a facility with remaining permit term of three or more years; b. additional requirem nts(i udin ess emission requirements)become applicable to a source covered by Title IV,, c. the Director or E i ds t e permit contains a material mistake or that inaccurate statements were made in establishing the e ' sio standards or other terms or conditions of the permit;or d. the Directar or EPA de nes that the permit must be revised or revoked to assure compliance with the applicable requirements. 2. Any eopening shall be completed or a revised permit issued within 18 months after the applicable re uire t is promulgated. No reopening is required if the effective date of the requirement is after the expiration of the permit term unless the term of the permit was extended pursuant to 15A NCAC 2Q.0513(c). 3. e the state-enforceable only portion of the permit,the procedures set out in 15A NCAC 2Q.0507,.0521, or.0522 shall be followed to reissue the permit. If the State-enforceable only portion of the permit is reopened,the procedures in 15A NCAC 2Q.0300 shall be followed. The proceedings shall affect only those parts of the permit for which cause to reopen exists. 4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be reopened, except in cases of imminent threat to public health or safety the notification period may be less than 60 days. 5. Within 90 days,or 180 days if the EPA extends the response period,after receiving notification from the EPA that a permit needs to be terminated,modified,or revoked and reissued,the Director shall send to the EPA a proposed determination of termination,modification,or revocation and re-issuance,as appropriate. Permit 07334T25 Page 28 LL. Reporting Requirements for Non-Operating Equipment[15A NCAC 2Q.0508(i)(16)] The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is taken from and placed into operation. During operation the monitoring recordkeeping and reporting requirements as prescribed by the permit shall be implemented within the monitoring period. MM.Fugitive Dust Control Requirement[15A NCAC 2D.0540]-STATE ENFORCEABLE ONLY As required by 15A NCAC 2D.0540"Particulates from Fugitive Dust Emission Sources,"the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary.If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR, endix A),the owner or operator may be required to submit a fugitive dust plan as described in 2D.0540(f). "Fugitive dust emissions"means particulate matter from process operations that does not pass process stack or vent and that is generated within plant property boundaries from activities such as:unloading and to ding areas, process areas stockpiles,stock pile working,plant parking lots,and plant roads(including access oads and) 1 roads). NN.Specific Permit Modifications f 15A NCAC 20.0501 and.OA 1. For modifications made pursuant to 15A NCAC 2Q .0501(c)(2), the Permittee sha ile e V Air Quality Pen-nit Application for the air emission source(s) and associated air pollutio ontrol vie (s) on or before 12 months after commencing operation. 2. For modifications made pursuant to 15A NCAC 2Q .0501(d)(2),the Permittee sh t no egin operation of the air emission source(s) and associated air pollution control device(s)until a Title V Al Quality Permit Application is filed and a construction and operation permit following pVicedures of Sec 0500(except for Rule .0504 of this Section)is obtained. 3. For modifications made pursuant to 502(b)(10), in accorda&e with 15A NCAC 2Q .0523(a)(1)(C),the Permittee shall notify the Director and EPA(EPA-Air Planning Branch, 6NForsyth St.,Atlanta, GA 30303) in writin at least seven days before the change is made. Th written notification shall include: a. a description of the change at the faci r b. the date on which the change wil ; c. any change in emissions;and d. any pen-nit term or condition that no ger cable as a result of the change. In addition to this notification requiretuent,with thf next significant modification or Air Quality Permit renewal,the Permittee shall submit a page "E5" of the application forms signed by the responsible official verifying that the application folthe 502(b)(10)change/modification,is true,accurate,and complete. Further note that modifications made pursuant to 502(b)(10)do not relieve the Permittee from satisfying preconstruction quirements. Permit 07334T25 Page 29 ATTACHMENT List of Acronyms AOS Alternate Operating Scenario BACT Best Available Control Technology Btu British thermal unit CEM Continuous Emission Monitor CFR Code of Federal Regulations CAA Clean Air Act DAQ Division of Air Quality DENR Department of Environment and Natural Resources EMC Environmental Management Commission EPA Environmental Protection Agency FR Federal Register GACT Generally Available Control Technology HAP Hazardous Air Pollutant MACT Maximum Achievable Control Technology NCAC North Carolina Administrative Code NCGS North Carolina General Statutes NESHAP National Emission Standards fora i Pollutants NOx Nitrogen Oxides NSPS New Source Performance Standard OAH Office of Administrativ ea s� PM Particulate Matter w PM10 Particulate Matter with Nominal A ynamic Diameter of 10 Micrometers or Less POS Primary Operatin Scenario PSD Prevention ificant Detenoration SIC Standar odus 'a assifiVKon SIP State Implement n P S02 Sulfur Dioxide \ tpy Tons Per Year VOC Volatile Organic Compound.