HomeMy WebLinkAboutAQ_F_1600120_20100716_PRMT_Permit NCDENR
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Beverly Eaves Perdue Shelia C. Holman Dee Freeman
Governor Director Secretary
July 16, 2010
Mr. Earnest Linwood Parker III
President
Parker Marine Enterprises, Inc.
Post Office Drawer 2129
Beaufort,North Carolina 28516
Dear Mr. Parker:
SUBJECT: Air Quality Permit No. 06848T08
Facility ID: 1600120
Parker Marine Enterprises, Inc.
Beaufort,North Carolina
Carteret County
Fee Class: Title V
In accordance with your let Air Q�a ity Permit Application for a Renewal of a Title V permit
received September 11,2009 are forwarding herewith Air Quality Permit No. 06848T08 to Parker
Marine Enterprises, Inc.,3,170 ighway 10 1,13eaufort, Carteret County,North Carolina authorizing the
construction and operatioli,of the emission source(s) and associated air pollution control device(s) specified
herein. Additionally ny emissions activities determined from your Air Quality Permit Application as being
insignificant per 1 L115orth Carolina Administrative Code 2Q .0503(8)have been listed for informational
purposes as an" MENT:" Please note the requirements for the annual compliance certification are
contained i e era ndition P in Section 3. The current owner is responsible for submitting a
complia er ' ationfjerr the entire year regardless of who owned the facility during the year.
the tedllresponsible official it is your responsibility to review,understand, and abide by
al o e s a conditions of the attached permit. It is also your responsibility to ensure that any
person o op ates any emission source and associated air pollution control device subject to any term or
condition e attached permit reviews,understands, and abides by the condition(s) of the attached permit
that are applicable to that particular emission source.
If any parts, requirements, or limitations contained in this Air Quality Permit are unacceptable to
you,you have the right to request a formal adjudicatory hearing within 30 days following receipt of this
permit, identifying the specific issues to be contested. This hearing request must be in the form of a written
Permitting Section Onc
1641 Mail Service Center,Raleigh,North Carolina 27699-1641 NorthCarolina
2728 Capital Blvd.,Raleigh,North Carolina 27604 NaturallY
Phone: 919-715-6235/FAX 919-733-5317/Internet: www.ncair.org
An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper
Mr. Earnest Linwood Parker III
July 16, 2010
Page 2
petition, conforming to NCGS (North Carolina General Statutes) 15013-23, and filed with both the Office
of Administrative Hearings, 6714 Mail Service Center, Raleigh,North Carolina 27699-6714 and the
Division of Air Quality, Permitting Section, 1641 Mail Service Center, Raleigh,North Caroli 27699-
1641. The form for requesting a formal adjudicatory hearing may be obtained upon reque,I fro the Office
of Administrative Hearings. Unless a request for a hearing is made pursuant to NCGS 1 his Air
Quality Permit shall be final and binding. <'11%
You may request modification of your Air Quality Permit through informal means pursuant to NCGS
15013-22. This request must be submitted in writing to the Director and must identify the specific provisions
or issues for which the modification is sought. Please note that this Air Quality Permit will become final and
binding regardless of a request for informal modification unless a re st for a hearin is also made under
NCGS 15013-23.
The construction of new air pollution emission source(s)and associated air pollution control
device(s),or modifications to the emission source(s) and air pollutio control device(s) described in this
permit must be covered under an Air Quality Per issued by the vision of Air Quality prior to
construction unless the Permittee has fulfilled the quirements o GS 143-215-108A(b) and received
written approval from the Director of the Div' n it Qu ity to commence construction. Failure to
receive an Air Quality Permit or written a rova ri mmencing construction is a violation of
GS 143-215.108A and may subject the P '1 or criminal penalties as described in GS 143-
215.114A and 143-215.114B.
This Air Quality Permit s 11 bNeffectiv in July 16, 2010 until June 30,2015, is nontransferable
to future owners and operator n all be subj ct to the conditions and limitations as specified therein.
IF
Should you hav ny ue s c cerning this matter,please contact Jenny Sheppard, E.I.T., at
(919) 715-6259.
Sincerely your ,
Qeu
Donald R. van der Vaart,Ph.D.,P.E.,
Chief
Enclosur
c: Gregg Worley, EPA Region 4
Wilmington Regional Office
Central Files
Attachment to Permit 06848T08: Permit Modification/Changes
The following table describes the modifications to the current permit as part of the renewal process.
Pa e(s) Section Description of Change(s)
Attachment Insignificant Activities Corrected table to current format
Cover Revised permit revision numbers and all dates
TOC Revised shell language
All Header Amended permit revision number
3 through 8 2.1 A Updated regulation references and testing conditions
8 through 2.2 A Updated regulation references
18
18-26 General Conditions Updated general conditions language
J
Attachment to Permit 06848T08,July 16,2010
Insignificant Activities Listed Under 15A NCAC 2Q .0503
Emission Source ID Emission Source Description
I-ES-02 One grinding booth
State of North Carolina,
Department of Environment, ` • •
and Natural Resources
Division of Air Quality NCDENR,
AIR QUALITY PERMIT A4
Permit No. Replaces Permit No.(s) Effective Date Expiration Date
06848T08 06848T07 July 16, 2010 June 30, 2015
Until such time as this permit expires or is modified or revoked, the below naoPeis pe 'tted to construct and
operate the emission source(s) and associated air pollution control device(s) spn accordance with the terms,
conditions, and limitations within this permit. This permit is issued under thArticle 21B of Chapter 143,
General Statutes of North Carolina as amended, and Title 15A Ny/k� Carrative Codes (15A NCAC),
Subchapters 2D and 2Q,and other applicable Laws.
Pursuant to Title 15A NCAC, Subchapter 2Q,the Permittee shall not construct, o rate, or modify any emission source(s)or
air pollution control device(s) without having first submitte a complete ality Permit Application to the permitting
authority and received an Air Quality Permit,except as pr id in this pe
Permittee: Pa rI nterprises, Inc.
Facility ID: 1(1901
Facility Site Location: 2570 Highw'K 101
City, County, State,Zip: Beaufort,,Carteret County,North Carolina 28516
Mailing Address: Post Office Box 2129
City, State,Zip: Beaufort, Carteret County,North Carolina 28516
Application Number• 1600120.09A
Complete Applic on at September 11,2009
Primary SIC 1✓ode: 3732
Division of Air Quality: Wilmington Regional Office
Regional Office Address: 127 Cardinal Drive Ext.
Wilmington,North Carolina 28405
Perm' issued this the 1 h day of July, 2010.
Q�c
Donald R. van der Vaart,Ph.D.,P.E., Chief,Air Permits Section
By Authority of the Environmental Management Commission
Table Of Contents
SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED
AIR POLLUTION CONTROL DEVICE(S)AND APPURTENANCES
SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS
2.1 - Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing, monitoring,recordkeeping, and reporting
requirements)
2.2 - Multiple Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing, monitoring,recordkeeping, an ing
requirements)
SECTION 3: GENERAL PERMIT CONDITIONS
ATTACHMENT
List of Acronyms
Permit No. 06848T08
Page 3
SECTION 1- PERMITTED EMISSION SOURCE(S) AND
ASSOCIATED AIR POLLUTION CONTROL DEVICE(S)
AND APPURTENANCES
Emission Source Emission Source Description Control Device Control Device Description
ID No. ID No.
Building No. 1 Laminating,gel coating,and assembly DF Dry filters
(MACT, (110,500 sq.ft.of production area) -44*41
Subpart VVVV)
SECTION 2 - SPECIFIC LIMITATIONS AND CONDITION
2.1- Emission Source(s) and Control Devices(s) Specific Limitati s and
Conditions
The emission source(s)and associated air pollution control device(s)listed below are subject to the following
specific terms,conditions,and limitations,including the monitori ,r ordkeeping,and reporting requirements as
specified herein:
A. Building No. 1 (110,500 square feet,laminating,g coati g,and assembly)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
Particulate matter E=4.10P0.67 15A NCAC 02D.0515
Where E=allowable emissi*fate in pounds per hour
JO P=process weight in tons per hour
Visible emissions 20 percent kacity 15A NCAC 2D.0521
Odorous emissions State-enforceable only 15A NCAC 2D.1806
Odorous emissions must be controlled
Volatile organic 04ounA Work practice standards 15A NCAC 2D.0958
Volatile o is mpo Less than 250 tons per year facility-wide 15A NCAC 2Q.0317
op (PSD Avoidance)
Toxic air ollu State-enforceable only 15A NCAC 2D.1100
Modeled emission rates
Hazar air pollutants See Section 2.2 A 15A NCAC 2D.1111
(40 CFR 63,Subpart VVVV)
1. 15A NCAC 02D.0515:PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this source(ID No.Building No.1) shall not exceed an allowable
emission rate as calculated by the following equation: [15A NCAC 02D.0515(a)]
Permit No. 06848T08
Page 4
E=4.10 x P°'67 Where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Liquid and gaseous fuels and combustion air are not considered as part of the process weight.
Testing [15A NCAC 02D .2601]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If
the results of this test are above the limit given in Section 2.1 A.La above,the Permittee shall be eemed in
noncompliance with 15A NCAC 02D .0515.
Monitoring[15A NCAC 02Q .0508(f)] Z
c. Particulate matter emissions from this source(ID No.Building No. 1)shall be controlled by a dry filter
system. To assure compliance,the Permittee shall perform inspections and maintenance as recommended
by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations,or if
there are no manufacturer's inspection and maintenance recommendations,Qamuni,the inspection
and maintenance requirements shall include the following:i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncompliance with 15A NCACCmaind
)is are not inspected
and maintained.
Recordkeeping[15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall bin a logbook(written or
electronic format)on site and made available to an authorized replesentative upon request. The logbook
shall record the following: r
i. the date and time of inspections;
ii. the results of each inspection; R
iii. the results of maintenance performed 4ny filters;and
iv. any variance from manufacturer's recommendations,if any,and corrections made.
The Permittee shall be deemed in nQAWphance with 15A NCAC 02D.0515 if these records are not
maintained.
Reporting [15A NCAC 02/0508(f)j�`,
e. The Permittee shall submit the res of an maintenance performed on the dry filters within 30 days of a
written request by the DAQ.
f. The Permittee sha submit a summary, port of the monitoring and recordkeeping activities postmarked on
or before Janu f each calendar year for the preceding six-month period between July and December
and July 30 o ch c ndar year for the preceding six-month period between January and June. All
instances deviati s from the requirements of this permit must be clearly identified.
2. 15A NCA1 .0521: CONTROL OF VISIBLE EMISSIONS
a. o,�isible emissi om this source(ID No.Building No. 1)shall not be more than 20 percent opacity when
averaged over a ix-minute period. However,six-minute averaging periods may exceed 20 percent not
more than once in any hour and not more then four times in any 24-hour period. In no event shall the six-
minute average exceed 87 percent opacity. [15A NCAC 02D .0521(d)]
Testin [15A NCAC 02D .0501(c)(8)]
b. missions testing is required,the testing shall be performed in accordance with 15A NCAC 02D.2601
and General Condition JJ. If the results of this test are above the limit given in Section 2.1 A.2.a above,the
Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring[15A NCAC 02Q.0508(f)]
c. Visible emissions from this source(ID No.Building No. 1)shall be controlled by a dry filter system. To
assure compliance,the Permittee shall perform inspections and maintenance as recommended by the
manufacturer. In addition to the manufacturer's inspection and maintenance recommendations,or if there
Permit No. 06848T08
Page 5
are no manufacturer's inspection and maintenance recommendations,as a minimum,the inspection and
maintenance requirements shall include the following:
i. weekly inspections of the filters and noting the condition.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0515 if the filters are not inspected
and maintained.
Recordkeeping[15A NCAC 02Q .0508(f)]
d. The results of inspection and maintenance for the dry filters shall be maintained in a logbook( tten or
electronic format)on site and made available to an authorized representative upon request. Thgbook
shall record the following:
i. the date and time of inspections;
ii. the results of each inspection; 7N iii. the results of maintenance performed on any filters;and
iv. any variance from manufacturer's recommendations,if any,and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.05 if these records not
maintained.
Reporting [15A NCAC 02Q .0505(f)]
e. The Permittee shall submit the results of any maintenance perform Con dry within 30 days of a
written request by the DAQ.
£ The Permittee shall submit a summary report of the observations pd o or before January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January a d June. All instances of deviations
from the requirements of this permit must be clearly identified.
STATE-ENFORCEABLE ONLY --LL--
3. 15A NCAC 02D.1806: CONTROL AND P1�iI ION O ODOROUS EMISSIONS
a. The Permittee shall not operate the fac�ty without imp ementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or
contributing to objectionable odors beyond tk facility's boundaries.
b. If the Director determines th4t a source or fijcilyis emitting an objectionable odor,by the procedures
described in c.below,th Permittee shall:
i. within 180 days eceipt of written tification from the Director of the requirement to implement
maximum fea ' le controls,complete the demonstration process outlined in 15A NCAC 02D .1807
and submit Director a completed maximum feasible control determination process,a permit
applicat' or maximum feasible controls and a compliance schedule;
ii. within18 ml5nths of receipt of written notification from the Director of the requirement to implement
maximum feasible con4fols,have installed and begun operating maximum feasible controls.
c. The Director may requip the Permittee to implement maximum feasible controls per 15A NCAC 02D
.1806(g)if: //
i. a member of the Division staff determines by field investigation that an objectionable odor is present
by taking into account nature,intensity,pervasiveness,duration,and source of the odor and other
pertinent factors;
ii. the source or facility emits known odor causing compounds such as ammonia,total volatile organics,
hydrogen sulfide,or other sulfur compounds at levels that cause objectionable odors beyond the
property line of that source or facility;or
the Division receives epidemiological studies associating health problems with odors from the source
or facility or evidence of documented health problems associated with odors from the source or facility
provided by the State Health Director.
Permit No. 06848T08
Page 6
4. 15A NCAC 02D.0958: WORK PRACTICES FOR SOURCES OF VOLATILE ORGANIC
COMPOUNDS
a. Pursuant to 15A NCAC 02D.0958,for all sources that use volatile organic compounds(VOC)as solvents,
carriers,material processing media,or industrial chemical reactants,or in similar uses that mix,blend,or
manufacture volatile organic compounds,or emit volatile organic compounds as a product of chemical
reactions,and whose emissions of VOC are greater than 15 pounds per day;the Permittee shall:
i. store all material,including waste material,containing volatile organic compounds in tanks in
containers covered with a tightly fitting lid that is free of cracks,holes,or other defects,wlxnot in
use,
ii. clean up spills of volatile organic compounds as soon as possible following proper s dures,
iii. store wipe rags containing volatile organic compounds in closed containers,
iv. not clean sponges,fabric,wood,paper products,and other absorbent material jvtile orga
compounds,
v. transfer solvents containing volatile organic compounds used t&agitatingt
nes an�r coating
equipment into closeable containers and close such containers r each a or transfer
such solvents to closed tanks,or to a treatment facility regulate402�f the Clean Water
Act,and
vi. clean mixing,blending,and manufacturing vats and containersorganic compounds
by adding cleaning solvent and close the vat or container beforleaning solvent. The
spent cleaning solvent shall then be transferred into a closed container,a c sed tank or a treatment
facility regulated under Section 402 of the Clean Water A t. [15A NCACO2D.0958(c)]
b. When cleaning parts with a solvent containing a volatile orga ' o pound,the Permittee shall:
i. flush all parts in the freeboard area,
ii. take precautions to reduce the pooling of so(ad
and e r
iii. tilt or rotate parts to drain solvent and al omumvf seconds for drying or until all dripping
has stopped,whichever is longer,
iv. not fill cleaning machines above the fill li ,
v. not agitate solvent to the point o4ausing splashing. [15A NCAC 02D.0958(d)]
Monitoring
c. To assure compliance with p/ragraphs(a)and(b)above,the Permittee shall,at a minimum,perform a
visual inspection once p nth of all operations and processes utilizing volatile organic compounds and
shall immediately ini ' e a orrective actions required to meet the requirements of paragraphs(a)and(b)
above. The inspec 'on 1 ondu0red during normal operations. If the required inspections are not
conducted the P ee s be ed to be in noncompliance with 15A NCAC 02D .0958.
Recordkeeuing
d. The results of the i cti shall be maintained on a logbook(written or electronic)on-site and made
avai a'61e to ap authori representative upon request. The logbook shall record the following:
i./'Me date and time f each inspection;and
thIesults of each inspection noting whether or not noncompliant conditions were observed and
whet erVr not corrective actions were taken to restore compliance.
If the required records are not maintained the Permittee shall be deemed to be in noncompliance with 15A
NCAC 02D .0958.
Re ortin
e. e Permittee shall submit a summary report of the observations postmarked on or before January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
Permit No. 06848T08
Page 7
5. 15A NCAC 02Q.0317: AVOIDANCE CONDITIONS
for 15A NCAC 02D.0530: PREVENTION OF SIGNIFICANT DETERIORATION
a. In order to avoid applicability of this regulation,the Permittee shall discharge into the atmosphere from all
sources at the facility less than 250 tons of VOCs per consecutive 12-month period. [15A NCAC 02D
.0530]
Monitoring[15A NCAC 02Q .0508(f)]
b. Calculations of VOC emissions per month shall be made at the end of each month. VOC emis 1 s shall
be determined by multiplying the total amount of each type of VOC-containing material consume during
the month by the VOC content of the material. The Permittee shall be deemed in noncomplianc 'th 15A
NCAC 02D .0530 if the amounts of VOC containing materials and VOC emissions a of monitor n
recorded.
Recordkeeping[15ANCAC 02Q .0508(f)]
c. Calculations and the total amount of VOC emissions shall be recorded mon ly in a oo itten or
electronic format). The Permittee shall be deemed in noncompliance 1 NCAC D.0530 if the
VOC emissions exceed this limit.
Reporting [15A NCAC 02Q .0508(f)]
d. The Permittee shall submit a semi-annual report,acceptable to the Regional A' uality Supervisor,of the
monitoring and recordkeeping activities postmarked on or before January 30 f each calendar year for the
preceding six-month period between July and December and July 30 of each calendar year for the
preceding six-month period between January and The report sIVII contain the monthly VOC
emissions for the previous 17 months. The emi ons must be lc ted for each of the 12-month periods
over the previous 17 months.
STATE-ENFORCEABLE ONLY
6. 15A NCAC 02D.1100: TOXIC AIR POLLUTAN MI SIONS LIMITATION AND REPORTING
REQUIREMENT—Pursuant to 15 CAC 02D .11 d in accordance with the approved application for an
air toxic compliance demonstratio e fokowing permit limits shall not be exceeded:
Emission Source Toxic Air Pollutant Emission Limit
Laminating operations StyreAle 814.0 pounds per hour
Gelcoating operations Styr e 124.0 pounds per hour
Resin storage Sflrene 3.6 pounds per hour
Laminating oper MEK 1.13 pounds per hour
27.12 pounds per day
Gelcoating erations MEK 1.13 pounds per hour
27.12 pounds per day
a. To ensure compliance with the above limits,the following restrictions shall apply:
i. the Permittee shall not apply more than 10,222 pounds of resin per hour,
ii. the styrene content of the resin shall not exceed 37.8%,
ii. the Permittee shall not apply more than 823 pounds of gelcoat per hour,
styrene content of the gelcoat shall not exceed 30%,
catalyst usage during gelcoating shall not exceed 208.62 pounds per hour,
catalyst usage during lamination shall not exceed 208.62 pounds per hour,and
vii. MEK content of the catalyst shall not exceed 2%.
Monitoring
b. To ensure compliance with the limits listed in the table above:
i. the resin,gelcoat,and catalyst usage shall be recorded for each day of production,
ii. the total hours each of resin and/or gelcoat application for each day shall be used to determine hourly
averages for resin,gelcoat,and catalyst usage.
Permit No. 06848T08
Page 8
Reporting
c. The Permittee shall submit a summary report,acceptable to the Regional Air Quality Supervisor,of
monitoring and recordkeeping activities within 30 days after each calendar year quarter,due and
postmarked on or before January 30 of each calendar year for the preceding three-month period between
October and December,April 30 of each calendar year for the preceding three-month period between
January and March,July 30 of each calendar year for the preceding three-month period between April and
June,and October 30 for the calendar year for the preceding three-month period between July and
September. The report shall contain the following:
i. the maximum hourly resin application rate,
ii. the maximum hourly gel coat application rate,
iii. the maximum styrene content of the resin,
iv. the maximum styrene content of the gel coat,
v. the maximum hourly catalyst usage,and
vi. the maximum MEK content of the catalyst.
SECTION 2.2 — Multiple Emission Source(s) Specific Li Aitatioa
Conditions
A. National Emission Standards for Hazardous Air Pollutan�for Boat Manufacturing
effected sources Building No. 1 (ID No. ES-Buildi 0. 1)
1. 15A NCAC 2D.1111: MAXIMUM ACHIEVABLE EVNOLOGY
a. For all sources located at this facility,the Permittee shall comply with all applicable provisions contained in
Environmental Management Commission Standard 15A NCAV 02D.I 111,"Maximum Achievable Control
Technology"(MALT)as promulgated in 40 CFR Part 63,Su art VVVV. In the event of any wording
discrepancy between the terms of this permit ancPFedera uirements found at 40 CFR 63,the language
found at 40 CFR 63 shall control.
2. 40 CFR 63.5698 OPEN MOLDING REkX EL COAT OPERATIONS
a. Excluding those processes listed in do .2 A.2.d below,the Permittee shall limit organic HAP
emissions from any Ake following o molding operations to the emission limit specified in Section 2.2
A.Laabove.
i. Production4esin,�
ii. Pigmented gel coat,
iii. Clear gel coat,
iv. Tooling r�s�n an
v. Tooling gel coat.
b. oo
ie Permittee shall limit organic HAP emissions from open molding operations to the limit specified by
the following equation,based on a 12-month rolling average.
HAP Limit= [46(M,�)+ 159(MPG)+ 291(McG)+ 54(MT,�)+ 214(MTG)]
er'0"
e:
AP Limit=total allowable organic HAP that can be emitted from the open molding operations,
kilograms.
MR=mass of production resin used in the past 12 months,excluding any materials exempt under Section
2.2 A.2.d below,megagrams.
MPG=mass of pigmented gel coat used in the past 12 months,excluding any materials exempt under
Section 2.2 A.2.d below,megagrams.
McG=mass of clear gel coat used in the past 12 months,excluding any materials exempt under Section 2.2
A.2.d below,megagrams.
Permit No. 06848T08
Page 9
MTR=mass of tooling resin used in the past 12 months,excluding any materials exempt under Section 2.2
A.2.d below,megagrams.
MTc=mass of tooling gel coat used in the past 12 months,excluding any materials exempt under Section
2.2 A.2.d below,megagrams.
c. The open molding emission limit is the same for both new and existing sources.
d. The following materials are exempt from the open molding emission limit specified in Section 2.2 A.2.b
above.
i. Production resins(including skin coat resins)that must meet specifications for use in milita vessels
or must be approved by the U.S.Coast Guard for use in the construction of lifeboats,rescu e�oats,and
other life-saving appliances approved under 46 CFR Subchapter Q or the construction&sma I
passenger vessels regulated by 46 CFR subchapter T. Production resins for which t s exemption is
used must be applied with nonatomizing(non-spray)resin application equipme Permitt 11
keep a record of the resins that are being used for this exemption.
ii. Pigmented,clear,and tooling gel coat used for part or mold repair and touch up. The total gel coat
materials included in this exemption must not exceed 1 percent by wei o gel coat used at the
facility on a 12-month rolling-average basis. The Permittee shall keep record of the aunt of gel
coats that are being used for this exemption and copies of calcrnmaterials
s wing that the exempt
amount does not exceed 1 percent of all gel coat used.
iii. Pure, 100 percent vinylester resin used for skin coats. This exdoes no ply to blends of
vinylester and polyester resins used for skin coats. The total r included in the exemption
cannot exceed 5 percent by weight of all resin used at the.facility on�j12- onth rolling-average basis.
The Permittee shall keep a record of the amount of,100 pe cent vinyles eer skin coat resin used per
month that is eligible for this exemption and co i6s''of caly ti s showing that the exempt amount
does not exceed 5 percent of all resin used.
3. 40 CFR 63.5701 COMPLYING WITH THE PE MOLDI G ISSION LIMIT
The Permittee shall use one or more of the�lowin p eet the emission limit in 40 CFR 63.5698 for
the resins and gel coats used in open molding operations at the facility.
a. Maximum achievable control to nolo ACT model point value averaging emissions averaging)
option.
i. The Permittee shall demonstrate thateNjsons from the open molding resin and gel coat operations
that are averaged meet the emission limit in 40 CFR 63.5698 using the procedures described in 40
CFR 63.5710. Compliance with this option is based on a 12-month rolling average.
ii. Those operations and materials not included in the emissions average must comply with Section 2.2
A.3.b below.
b. Compliant materials option. T�Permittee shall demonstrate compliance by using resins and gel coats that
meet the organic HAP content requirements in the following table. Compliance with this option is based
on a 12-month rolling average.
ern tive rganic HAP Content Requirements for Open Molding Resin and Gel Coat Operations
You must not exceed this
For this operation- And this application method- Weighted-average organic HAP
content(weight percent)
requirement-
ction resin operations Atomized(spray) 28 percent
oduction resin operations Nonatomized(nons ra ) 35 percent
Pigmented gel coat operations Any method 33 percent
Clear gel coat operations Any method 48 percent
Tooling resin operations Atomized(spray) 30 percent
Tooling resin operations Nonatomized(nonspray) 39 percent
Tooling gel coat operations Any method 40 percent
Permit No. 06848T08
Page 10
4. 40 CFR 63.5704 GENERAL REQUIREMENTS FOR COMPLYING WITH THE OPEN MOLDING
EMISSION LIMIT
a. Emissions averaging option. For those open molding operations and materials complying using the
emissions averaging option,the Permittee shall demonstrate compliance by performing the following
steps:
i. Use the methods specified in 40 CFR 63.5758 to determine the organic HAP content of resins and gel
coats.
ii. Complete the calculations described in 40 CFR 63.5710 to show that the organic HAP e is ns do
not exceed the limit specified in 40 CFR 63.5698.
iii. Keep the following records for each resin and gel coat:
A. Hazardous air pollutant content.
B. Amount of material used per month. 40
C. Application method used for production resin and tooling resin. This record is not required if all
production resins and tooling resins are applied with nonatomized nology.
D. Calculations performed to demonstrate compliance based on MA model point values,as
described in 40 CFR 63.5710.
iv. Prepare and submit the implementation plan described in 40 CF 63. 0 the Division and keep it
up to date.
v. Submit semiannual compliance reports to the Division as specified in 40 C+163.5764.
b. Compliant materials option. For each open molding operation complying using the compliant materials
option,the Permittee shall demonstrate compliance by performing the following steps:
i. Use the methods specified in 40 CFR 63.5758 to determine toe rganic HAP content of resins and gel
coats. Celcoat:
ii. Complete the calculations described in 40d�sho that the weighted-average organic
HAP content does not exceed the limit s e 2 40 CFR 63 subpart VVVV.
iii. Keep the following records for each r
A. Hazardous air pollutant content.
B. Application method for production resin nd tooling resin.This record is not required if all
production resins and tooling resins are applied with nonatomized technology.
C. Amount of material used penmonth. This record is not required for an operation if all materials
used for that operation comply with tl�/organic HAP content requirements.
D. Calculations performed,if required,to demonstrate compliance based on weighted-average
organic HAP
Acontent as described in 40 CFR 63.5713.
iv. Submit semia ual compliance reports to the Division as specified in 40 CFR 63.5764.
5. 40 CFR 63.5707 LE NT�N PLAN FOR OPEN MOLDING OPERATIONS
a. The Pe tte�shal ar n implementation plan for all open molding operations for which compliance
is d o ated by us i e emissions averaging option described in 40 CFR 63.5704(a).
b. Th 1 lementation pl n must describe the steps that will be taken to bring the open molding operations
covered by this subpart into compliance. For each operation included in the emissions average,the
implementation plan shall include the following elements:
i. A description of each operation included in the average.
ii. The maximum organic HAP content of the materials used,the application method used(if any
tomized resin application methods are used in the average),and any other methods used to control
emissions.
Calculations showing that the operations covered by the plan will comply with the open molding
emission limit specified in 40 CFR 63.5698.
c. The Permittee shall submit the implementation plan to the Division with the notification of compliance
status specified in 40 CFR 63.5761.
d. The Permittee shall keep the implementation plan on site and provide it to the Division when asked.
e. If the implementation plan is revised,the revised plan must be submitted with the next semiannual
compliance report specified in 40 CFR 63.5764.
Permit No. 06848T08
Page 11
6. 40 CFR 63.5710 DEMONSTRATING COMPLIANCE USING EMISSIONS AVERAGING
a. Compliance using the emissions averaging option is demonstrated on a 12-month rolling-average basis and
is determined at the end of every month(12 times per year). The first 12-month rolling-average period
begins on the compliance date specified in 40 CFR 63.5695.
b. At the end of the twelfth month after the facility's compliance date and at the end of every subsequent
month,use the following equation to demonstrate that the organic HAP emissions from those operations
included in the average do not exceed the emission limit in 40 CFR 63.5698 calculated for the s e 12-
month period. (Include terms in equation 1 of 40 CFR 63.5698 and the following equation for o y those
operations and materials included in the average.)
HAP emissions= [(PVR)(MR)+ (PVPG)(MPG)+ (PVcG)(McG)+ (PVTR)(MTR)+ (P�Cl
Where:
HAP emissions=Organic HAP emissions calculated using MACT model pQthepa)s2tths,
for each operation
included in the average,kilograms.
PVR=Weighted-average MACT model point value for production resi se
kilograms per megagram.
MR=Mass of production resin used in the past 12 months,megagr s.
PVPG=Weighted-average MACT model point value for pigmented coat use in the past 12 months,
kilograms per megagram.
MPG=Mass of pigmented gel coat used in the past 12 m�Ithsmegagram .
PVcG=Weighted-average MACT model point value for clear gel coat used in the past 12 months,
kilograms per megagram.
McG=Mass of clear gel coat used in the past 12 onths,me a
PVTR=Weighted-average MACT model poi t ue for tool' g sin used in the past 12 months,
kilograms per megagram.
MTR=Mass of tooling resin used in the past 1 o grams.
PVTG=Weighted-average MACT njAPP*at va e for tooling gel coat used in the past 12 months,
kilograms per megagram.
MTG=Mass of tooling gel coa sed i�the t 12 months,megagrams.
c. At the end of every month,use the followin�equation to compute the weighted-average MACT model
point value for each o n molding resin and gel coat operation included in the average.
II
I M J,
PVoP = n
I M,
Where'.\
PVoP=weighted-average MACT model point value for each open molding operation(PVR,PVPG.PVcG,
PVTR,and PVTG)included in the average,kilograms of HAP per megagram of material applied.
M,.—mass of resin or gel coat i used within an operation in the past 12 months,megagrams.
=number of different open molding resins and gel coats used within an operation in the past 12 months.
PV;=the MACT model point value for resin or gel coat i used within an operation in the past 12 months,
grams of HAP per megagram of material applied.
Permit No. 06848T08
Page 12
d. The Permittee shall use the following equations to calculate the MACT model point value(PV;)for each
resin and gel coat used in each operation in the past 12 months.
MACT Model Point Value Formulas for Open Molding Operations'
Production resin,tooling Atomized 0.014 x(Resin HAP%)2.425
resin. Atomized,plus vacuum bagging 0.01185 x(Resin HAP%)2.425
with roll-out.
Atomized,plus vacuum bagging 0.00945 x(Resin HA)
2.425
without roll-out.
Nonatomized 0.014 x(Resin HAP%) .2�s
Nonatomized,plus vacuum bagging 0.0110 x(Resin HAP°/y)2,275
with roll-out.
Nonatomized,plus vacuum bagging 0.0076 sin Am)z.;5
without roll-out.
Pigmented gel coat,clear gel All methods 0.445 x(Gel coat AP%)
coat,tooling gel coat.
'Equations calculate MACT model point value in kilograms of organic HAP per megagrams of resin or gel coat applied. The
equations for vacuum bagging with roll-out are applicable when a facility rolls out the applied resin and fabric prior to applying the
vacuum bagging materials. The equations for vacuum bagging without roll-out are applicable when a facility applies the vacuum
bagging materials immediately after resin application without rolling out the resin and fabric. HAP%=organic HAP content as
supplied,expressed as a weight-percent value between 0 and 100 perce .
e. If the organic HAP emissions,as calculated in Secti 2. A.6.b above,are less than the organic HAP limit
calculated in 40 CFR 63.5698(b)for the same 12 on period,then the facility is in compliance with the
emission limit in 40 CFR 63.5698 for those ope tions and materials included in the average.
7. 40 CFR 63.5713 DEMONSTRATING CONCE QV COMPLIANT MATERIALS
a. Compliance using the organic HAT,�corequirements listed in the following table,is based on a 12-
month rolling average that is calcula ed at the end of every month.The first 12-month rolling-average
period begins on the compliance date specified io 40 CFR 63.5695. If the Permittee is using filled material
(production resin or tooling resin),he shall corrfply according to the procedure described in 40 CFR
63.5714. Z
Alternative Organic HAP Content Requirements for Open Molding Resin and Gel Coat Operations
You must not exceed this
For this operation- And this application method- Weighted-average organic
HAP content(weight percent)
requirement-
Production resin operations Atomized(spray) 28 percent
Production resin operations Nonatomized(nons ra ) 35 percent
Pigmented gel coat operations Any method 33 percent
Clear gel coat operations Any method 48 percent
Too ing resin operations Atomized(spray) 30 percent
Tooling resin operations Nonatomized(nons ra ) 39 percent
Tooling gel coat operations Any method 40 percent
b. At the end of the twelfth month after the facility's compliance date and at the end of every subsequent
month,the Permittee shall review the organic HAP contents of the resins and gel coats used in the past 12
months in each operation.If all resins and gel coats used in an operation have organic HAP contents no
greater than the applicable organic HAP content limits in the table above,then the Permittee is in
Permit No. 06848T08
Page 13
compliance with the emission limit specified in 40 CFR 63.5698 for that 12-month period for that
operation.In addition,the Permittee does not need to complete the weighted-average organic HAP content
calculation contained in Section 2.2 A.7.c below for that operation.
c. At the end of every month,the Permittee shall use the following equation to calculate the weighted-
average organic HAP content for all resins and gel coats used in each operation in the past 12 months.
II
J M,HAP.
Weighted-Average HAP Content (%)= '-'
n
M,
Where:
Mi=mass of open molding resin or gel coat i used in the past 12 months in an operation,megagrams.
HAPi=Organic HAP content,by weight percent,of open molding resin or gercdat i used in the past 12
months in an operation.Use the methods in 40 CFR 63.5758 to determine organic HAP con)K.
n=number of different open molding resins or gel coats used in the past 12 months in an operation.
d. If the weighted-average organic HAP content does not exceed the applicable or aTnic ZA content limit
specified in the table above,then the Permittee is in compliance with the emissi n limit specified in 40
CFR 63.5698.
8. 40 CFR 63.5714 DEMONSTRATING COMPLIANCE IF USING FILLED RESINS
a. If the Permittee is using a filled production resi r filled tool' r he shall demonstrate compliance
for the filled material on an as-applied basis si the follo 'ng uation:
PV = 3V 100— 'oFiller
F (J 100 �
Where:
PVF=The as-applied MACT model point value for a filled production resin or tooling resin,kilograms
organic HAP per megagram of filled material.
PV,,=The MACT model point value 11�pthe neat(unfilled)resin,before filler is added,as calculated using
the formulas in the following tabl�I
%Fille��e
rcent of filler in the as applied filled resin system.
MACT tlas for Open Molding Operations'
Pro n r ,to7%jpfesin. Atomized 0.014 x(Resin HAP%) 5
i Atomized,plus vacuum bagging 0.01185 x(Resin HAP%)2.425
with roll-out.
40 Atomized,plus vacuum bagging 0.00945 x(Resin HAP%)2.425
without roll-out.
Nonatomized 0.014 x(Resin HAP%)2.275
Nonatomized,plus vacuum 0.0110 x(Resin HAP%)2.275
bagging with roll-out.
Nonatomized,plus vacuum 0.0076 x(Resin HAP%)2.275
bagging without roll-out.
Pigmented gel coat,clear gel All methods 0.445 x(Gel coat HAP%)
coat,tooling gel coat.
'Equations calculate MACT model point value in kilograms of organic HAP per megagrams of resin or gel coat applied. The
equations for vacuum bagging with roll-out are applicable when a facility rolls out the applied resin and fabric prior to applying the
vacuum bagging materials. The equations for vacuum bagging without roll-out are applicable when a facility applies the vacuum
bagging materials immediately after resin application without rolling out the resin and fabric. HAP%=organic HAP content as
supplied,expressed as a weight-percent value between 0 and 100 percent.
Permit No. 06848T08
Page 14
b. If the filled resin is used as a production resin and the value of PVF calculated with the equation above
does not exceed 46 kilograms of organic HAP per megagram of filled resin applied,then the filled resin is
in compliance.
c. If the filled resin is used as a tooling resin and the value of PVF calculated with the equation above does
not exceed 54 kilograms of organic HAP per megagram of filled resin applied,then the filled resin is in
compliance.
d. If the Permittee is including a filled resin in the emissions averaging procedure described in 40 R
63.5710,then he shall use the value of PVF calculated using the equation above for the value o ;in
equation 2 of 40 CFR 63.5710.
9. 40 CFR 63.5731 STANDARDS FOR RESIN AND GEL COAT MIXING OPERAT
a. The Permittee shall cover at all times all resin and gel coat mixing containers with a c equal to or
greater than 208 liters,including those used for on-site mixing of putties an o es, h a cover with
no visible gaps.
b. The work practice standard in Section 2.2 A.9.a above does not apply
�n terial is ing in,
added to or removed from a container,or when mixing or pumping uipmen eing aced in or
removed from a container.
c. To demonstrate compliance with the work practice standard in Section 2.2 A.9.a above,the Permittee shall
visually inspect all mixing containers subject to this standard at least once per month. The inspection
should ensure that all containers have covers with no visible g s between the cover and the container,or
between the cover and equipment passing through the cover.
d. The Permittee shall keep records of which mixing containers are subject to this standard and the results of
the inspections,including a description of any r airs or corre,Vdtions taken.
10. 40 CFR 63.5734 STANDARDS FOR RESI D L CO APPLICATION EQUIPMENT
CLEANING OPERATIONS
a. For routine flushing of resin and oat lica quipment(e.g., spray guns,flowcoaters,brushes,
rollers,and squeegees),the Pe ittee shall a cleaning solvent that contains no more than 5 percent
organic HAP by weight.For removing cured r or gel coat from application equipment,no organic HAP
content limit applies.
b. The Permittee shall s re organic HA taming solvents used for removing cured resin or gel coat in
containers with coxers.The covers mu have no visible gaps and must be in place at all times,except
when equipmen1t/Co lie cleaned is placed in or removed from the container. On containers with a capacity
greater than 746 litersNhe distance from the top of the container to the solvent surface must be no less than
0.75 time diameter of the container. Containers that store organic HAP-containing solvents used for
removX cured resin or giKoat are exempt from the requirements of 40 CFR Part 63, Subpart T(National
E Sion Standards folValogenated Solvent Cleaning). Cured resin or gel coat means resin or gel coat
t s changed from a liquid to a solid.
11. 40 C .57 7 DEMONSTRATING COMPLIANCE WITH THE RESIN AND GEL COAT
PPLI O tQUIPMENT CLEANING STANDARDS
The Pe 'ttee shall determine and record the organic HAP content of the cleaning solvents subject to the
tandards specified in 40 CFR 63.5734 using the methods specified in 40 CFR 63.5758.
b. he Permittee recycles cleaning solvents on site,he may use documentation from the solvent
manufacturer or supplier or a measurement of the organic HAP content of the cleaning solvent as
originally obtained from the solvent supplier for demonstrating compliance,subject to the conditions in 40
CFR 63.5758 for demonstrating compliance with organic HAP content limits.
c. At least once per month,the Permittee shall visually inspect any containers holding organic HAP-
containing solvents used for removing cured resin and gel coat to ensure that the containers have covers
with no visible gaps. The Permittee shall keep records of the monthly inspections and any repairs made to
the covers.
Permit No. 06848T08
Page 15
12. 40 CFR 63.5740 DEMONSTRATING COMPLIANCE WITH CARPET AND FABRIC ADHESIVE
OPERATIONS
a. The Permittee shall use carpet and fabric adhesives that contain no more than 5 percent organic HAP by
weight.
b. To demonstrate compliance with the emission limit in Section 2.2 A.12.a above,the Permittee shall
determine and record the organic HAP content of the carpet and fabric adhesives using the methods in 40
CFR 63.5758.
13. 40 CFR 63.5758 DETERMINE THE ORGANIC HAP CONTENT OF MATERIALS
a. Determine the organic HAP content for each material used. To determine the orga ' ontent
each material used in the facility's open molding resin and gel coat operations,ca d ric adhe ve
operations,or aluminum recreational boat surface coating operations,the Per ha e one of the
following options:
i. Method 311 (appendix A to 40 CFR part 63). The Permittee may use Method 31 r ermining the
mass fraction of organic HAP. The Permittee shall use the following procedures w n determining
organic HAP content by Method 311: i
A. Include in the organic HAP total each organic HAP that is measured t be present at 0.1 percent
by mass or more for Occupational Safety and Health Administration(CCISHA)-defined
carcinogens as specified in 29 CFR 1910.1200(d)(4)and at 1.0 percent by mass or more for other
compounds. For example,if toluene(not an OSHA carcinogen)is measured to be 0.5 percent of
the material by mass,the Permittee does not need to includ it in the organic HAP total. Express
the mass fraction of each organic HAP ermittee meas s as a value truncated to four places
after the decimal point(for example,0. 234).
B. Calculate the total organic HAP c en the test rhat tal by adding up the individual organic
HAP contents and truncating the re t t ee pla s after the decimal point(for example,
0.123).
ii. Method 24(appendix A to 40 CFR part 63). The Permittee may use Method 24 to determine the mass
fraction of non-aqueous volatile matter, aluminum coatings and use that value as a substitute for
mass fraction of organicAAP.
iii. ASTM D 1259-85 (Standard Test Method for Nonvolatile Content of Resins). The Permittee may use
ASTM D 1259-85 le for purchase from ASTM)to measure the mass fraction of volatile matter
of resins and ge is fc1lopen molding operations and use that value as a substitute for mass fraction
of organic H4*..
iv. Alternative method. ermi ee may use an alternative test method for determining mass fraction
of organic HAP if he obtprior approval from the Administrator,US EPA,Region IV. The
Permittee shalVIlowsuthhe procedure in 40 CFR 63.7(f)to submit an alternative test method for
approval.
v. Informationfr supplier or manufacturer of the material. The Permittee may rely on information
other thatkhat generated by the test methods specified in Sections 2.2 A.13.a.i through a.iv above,
such as manufacturer's formulation data,according to the following:
Include in the organic HAP total each organic HAP that is present at 0.1 percent by mass or more
,44 for OSHA-defined carcinogens as specified in 29 CFR 1910.1200(d)(4)and at 1.0 percent by
mass or more for other compounds.For example,if toluene(not an OSHA carcinogen)is 0.5
percent of the material by mass,the facility does not have to include it in the organic HAP total.
B. If the organic HAP content is provided by the material supplier or manufacturer as a range,then
the Permittee shall use the upper limit of the range for determining compliance. If a separate
measurement of the total organic HAP content using the methods specified in Sections 2.2
A.13.a.i through a.iv above exceeds the upper limit of the range of the total organic HAP content
provided by the material supplier or manufacturer,then the Permittee shall use the measured
organic HAP content to determine compliance.
C. If the organic HAP content is provided as a single value,the Permittee may assume the value is a
manufacturing target value and actual organic HAP content may vary from the target value. If a
separate measurement of the total organic HAP content using the methods specified in Sections
Permit No. 06848T08
Page 16
2.2 A.I3.a.i through a.iv above is less than 2 percentage points higher than the value for total
organic HAP content provided by the material supplier or manufacturer,then the Permittee may
use the provided value to demonstrate compliance. If the measured total organic HAP content
exceeds the provided value by 2 percentage points or more,then the Permittee shall use the
measured organic HAP content to determine compliance.
vi. Solvent blends. Solvent blends may be listed as single components for some regulated materials in
certifications provided by manufacturers or suppliers. Solvent blends may contain organic HAP that
must be counted toward the total organic HAP content of the materials.When detailed organic HAP
content data for solvent blends are not available,the Permittee may use the values for organic HAP
content that are listed in Table 5 or 6 as contained in 40 CFR 63 Subpart VVVV. The Permittee may
use Table 6 as contained in 40 CFR 63 Subpart VVVV,only if the solvent blends in the materials the
Permittee uses do not match any of the solvent blends in Table 5 as contained in 40 CFR 63 St
f rt
VVVV,and the Permittee knows only whether the blend is either aliphatic or,gromatic. However,
oweve
test results indicate higher values than those listed in Table 5 or 6 as contained in 40 CFR 63 Subpart
VVVV,then the test results must be used for determining compliance.
14. 40 CFR 63.5761 NOTIFICATIONS 0-4#41 IV
a. The Permittee shall submit all of the notifications in Table 7 as contained in 40 CFR V3 Subpart VVVV,
that apply to the facility by the dates in the table. The notifications are described more fully in 40 CFR
Part 63,Subpart A,General Provisions,referenced in Tablas contained in 40 CFR 63 subpart VVVV.
b. If the Permittee changes any information submitted in anI not ication,he shall submit the changes in
writing to the Division within 15 calendar days after the chan .
c. The Permittee may switch between the compliance options(Emissio Averaging and Compliant
Materials)in 40CFR63, Subpart VVVV per thewing req ts. In all cases,the Permittee shall
submit notification to change options,in wkg�ohe Division Air Quality, 15 days prior to changing
compliance options. J
i. Changing from Compliant Materials(40 CFR 63.5713)to 12-month Emissions Averaging(40 CFR
63.5710). The Permittee shall begin collecting resin and gel coat usage data on the date the
compliance option is switch he Permittee shall demonstrate compliance using the Emissions
Averaging option for at le 12 annsec�ve months.
ii. Changing from 12-mont Emissions Averaging(40 CFR 63.5710)to Compliant Materials(40 CFR
63.5713). The Pe 'ttee shall begin complying with the Compliant Materials option on the date the
compliance optio s switched. Until the full 12-month compliance period has ended the Permittee
shall continue o c ct resin and gel coat usage data and calculate the 12-month emissions average.
d. This permit co ns ompliance certification,monitoring,reporting,and record keeping requirements
sufficient to assure compliance with the terms and conditions of this permit. All submittals required by
these conditions shall be sent to the North Carolina Division of Air Quality at the following address:
Z
North Carolina Divisiarf Air Quality
Wilmington Regional Office
7 Car inal Drive Extension
gt n, orth Carolina 28405-3845
40 FR 63. WHAT REPORTS MUST BE SUBMITTED AND WHEN?
The ermittee shall submit the applicable reports specified in Section 2.2 A.15.b and c below. To the
ent possible,the Permittee shall organize each report according to the operations covered by this
subpart and the compliance procedure followed for that operation.
b. Under 40 CFR 63.10(a),the Permittee shall submit each report by the following dates:
i. If the source is not controlled by an add-on control device(i.e.,the facility is complying with organic
HAP content limits,application equipment requirements,or MACT model point value averaging
provisions),the first compliance report shall cover the period beginning 12 months after the
compliance date specified for the source in 40 CFR 63.5695 and ending on June 30 or December 31,
whichever date is the first date following the end of the first 12-month period after the compliance
Permit No. 06848T08
Page 17
date that is specified for the source in 40 CFR 63.5695. If the source is controlled by an add-on
control device,the first compliance report must cover the period beginning on the compliance date
specified for the source in 40 CFR 63.5695 and ending on June 30 or December 31,whichever date is
the first date following the end of the first calendar half after the compliance date that is specified for
the source in 40 CFR 63.5695.
ii. The first compliance report shall be postmarked or delivered no later than 60 calendar days after the
end of the compliance reporting period specified in Section 2.2 A.15.b.i above.
iii. Each subsequent compliance report shall cover the applicable semiannual reporting period in
January 1 through June 30 or from July 1 through December 31.
iv. Each subsequent compliance report shall be postmarked or delivered no later than 60 calenda days
after the end of the semiannual reporting period.
v. For each affected source that is subject to permitting regulations pursuant to 40�R Part 70 0
and if the permitting authority has established dates for submitting semiannual reports pursuant t 0
CFR 70.6(a)(3)(iii)(A)or 40 CFR 71.6(a)(3)(iii)(A),the Permittee may submit the first and
subsequent compliance reports according to the dates the permitting auQsign
s established instead
of according to the dates in Section 2.2 A.15.b.i through b.iv above.
c. The compliance report shall include the following information:
i. Company name and address.
ii. A statement by a responsible official with that official's name,(We,an ,certifying the truth,
accuracy,and completeness of the report.
iii. The date of the report and the beginning and ending dates of the reporting period.
iv. A description of any changes in the manufacturing proces since the last compliance report.
v. A statement or table showing,for each regulated operatiore applicable organic HAP content limit,
application equipment requirement,or MAC odel point valu veraging provision with which the
facility is complying. The statement or tabl hall also show the ctual weighted-average organic HAP
content or weighted-average MACT model oint value(if applicable)for each operation during each
of the rolling 12-month averaging periods that end during the reporting period.
vi. If the facility was in compliance with the emission liroland work practice standards during the
reporting period,the Permittee shall include a statement to that effect.
vii. If the Permittee deviated from an emission limit or work practice standard during the reporting period,
the he shall also include t ollowing information in the semiannual compliance report:
A. A description of the operation my lv�7jym the deviation,
B. The quantity,organic HAP conten nd application method(if relevant)of the materials involved
in the deviation,
C. A descrip 'on of any correctiv action the Permittee took to minimize the deviation and actions he
has to to revent it from happening again,and
D. A statement bf whether or not the facility was in compliance for the 12-month averaging period
that ended at the end of the reporting period.
16. 40 CFR ORe
In tionln reco ecifred in individual conditions of this Subpart,the Permittee shall keep the following
recor \
a copy of each notification and report that the Permittee submitted to comply with this subpart.
b. all documentation supporting any notification or report that the Permittee submitted.
cility is not controlled by an add-on control device(i.e.,the facility is complying with organic
AP content limits,application equipment requirements,or MACT model point value averaging
visions),the following records:
i. The total amounts of open molding production resin,pigmented gel coat,clear gel coat,tooling resin,
and tooling gel coat used per month and the weighted-average organic HAP contents for each
operation,expressed as weight-percent.For open molding production resin and tooling resin,the
Permittee shall also record the amounts of each applied by atomized and nonatomized methods.
Permit No. 06848T08
Page 18
ii. The total amount of each aluminum coating used per month(including primers,top coats,clear coats,
thinners,and activators)and the weighted-average organic HAP content as determined in 40 CFR
63.5752.
iii. The total amount of each aluminum wipedown solvent used per month and the weighted-average
organic HAP content as determined in 40 CFR 63.5749.
17. 40 CFR 63.5770 How Long Must Records Be Kept?
The Permittee shall keep each record:
a. readily available and in a form so they can be easily inspected and reviewed.
b. for 5 years following the date that each record is generated.
c. on site for at least 2 years after the date that each record is generated. The Permittee Jp the r d
offsite for the remaining 3 years.
d. on paper or an alternative media,such as microfilm,computer,computer disks a ne pes,or on
microfiche.
SECTION 3 - GENERAL CONDITIONS
This section describes terms and conditions applicable to this Title V facility.
A. General Provisions[NCGS 143-215 and 15A NCAC 2Q.050 6)]
1. Terms not otherwise defined in this permit shall have meaning assigned to such terms as defined in 15A
NCAC 2D and 2Q.
2. The terms,conditions,requirements,limitations,4d re trictions set rth in this permit are binding and
enforceable pursuant to NCGS 143-215.114A and 143-215.114B cluding assessment of civil and/or
criminal penalties.Any unauthorized deviation from the con iti ns of this permit may constitute grounds
for revocation and/or enforcement action by the DAQ.
3. This permit is not a waiver of or appr any other D artment permits that maybe required for other
aspects of the facility which are nol;a- dcNssed A this permit.
4. This permit does not relieve the Permittee from liability for harm or injury to human health or welfare,
animal or plant life,or property caused by the cpAstruction or operation of this permitted facility,or from
penalties therefore,nor does it allow the Permittee to cause pollution in contravention of state laws or rules,
unless specifically auk by an order f16m the North Carolina Environmental Management
Commission.
5. Except as identified as state-only requirements in this permit,all terms and conditions contained herein
shall be enforceable bv the DAQ,the EPA,and citizens of the United States as defined in the Federal Clean
Air Act.
6. Any stationar so c of c air pollution shall not be operated,maintained,or modified without the
appropriate and.valid permits issued by the DAQ,unless the source is exempted by rule. The DAQ may
isye a permit only after it receives reasonable assurance that the installation will not cause air pollution in
violation of Nexded,
the applicable requirements. A permitted installation may only be operated,maintained,
constructed, or modified in a manner that is consistent with the terms of this permit.
B. Permit Availabili [15A NCAC 2Q.0507(k)and.0508(i)(9)(B)]
The Permitt shall have available at the facility a copy of this permit and shall retain for the duration of the permit
term one mplete copy of the application and any information submitted in support of the application package.
The r6rtm t and application shall be made available to an authorized representative of Department of Environment
and Natural Resources upon request.
C. Severability Clause[15ANCAC 2Q.0508(i)(2)]
In the event of an administrative challenge to a final and binding permit in which a condition is held to be invalid,
the provisions in this permit are severable so that all requirements contained in the permit,except those held to be
invalid,shall remain valid and must be complied with.
Permit No. 06848T08
Page 19
D. Submissions[15A NCAC 2Q.0507(e)and 2Q.0508(i)(16)]
Except as otherwise specified herein,two copies of all documents,reports,test data,monitoring data,notifications,
request for renewal,and any other information required by this permit shall be submitted to the appropriate
Regional Office. Refer to the Regional Office address on the cover page of this permit. For continuous emissions
monitoring systems(CEMS)reports,continuous opacity monitoring systems(COMS)reports,quality assurance
(QA)/quality control(QC)reports,acid rain CEM certification reports,and NOx budget CEM certification reports,
one copy shall be sent to the appropriate Regional Office and one copy shall be sent to:
Supervisor,Stationary Source Compliance
North Carolina Division of Air Quality
1641 Mail Service Center
Raleigh,NC 27699-1641
All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit).
r
E. Duty to Comply[15A NCAC 2Q.0508(i)(2)] r
The Permittee shall comply with all terms,conditions,requirements,limitations and%restrictions set forth in this
permit.Noncompliance with any permit condition except conditions identified as state only requirements
constitutes a violation of the Federal Clean Air Act. Noncompliant with any permit dbndition is grounds for
enforcement action,for permit termination,revocation and reissuance,or modification,or for denial of a permit
renewal application.
F. Circumvention-STATE ENFORCEABLE ONLY
The facility shall be properly operated and mainta' e t all times' a anner that will effect an overall reduction
in air pollution. Unless otherwise specified by t e no emis ion source may be operated without the
concurrent operation of its associated air pollution c o and appurtenances.
G. Permit Modifications
1. Administrative Permit Amen is 7onfo
C 2Q.0514]
The Permittee shall submit an ap a dmixiistrative permit amendment in accordance with 15A
NCAC 2Q.0514.
2. Transfer in Ownership or'Op and Application Submittal Content [15A NCAC 2Q.0524 and 2Q.0505]
The Permittee shall submit an application for an ownership change in accordance with 15A NCAC 2Q.0524
and 2Q.0505.
3. Minor Permit Modifications[1-)KNCAC 2Q.0515]
The Pery0tee shall submit application for a minor permit modification in accordance with 15A NCAC 2Q
.0515.
4. Sign ifiNt
Modications[15ANCAC2Q.0516]
P ttell submit an application for a significant permit modification in accordance with 15A NCAC
.0'5
Reopening for Cause[15A NCAC 2Q.0517]
The Permittee shall submit an application for reopening for cause in accordance with 15A NCAC 2Q .0517.
H. n es of Re uirin Permit Modifications
1. orting Requirements
Any of the following that would result in new or increased emissions from the emission source(s) listed in
Section 1 must be reported to the Regional Supervisor,DAQ:
a. changes in the information submitted in the application;
b. changes that modify equipment or processes;or
c. changes in the quantity or quality of materials processed.
Permit No. 06848T08
Page 20
If appropriate,modifications to the permit may then be made by the DAQ to reflect any necessary changes in the
permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the
emission limitations specified herein.
2. Section 502(b)(10)Changes[15A NCAC 2Q.0523(a)]
a. "Section 502(b)(10)changes"means changes that contravene an express permit term or condition. Such
changes do not include changes that would violate applicable requirements or contravene federally
enforceable permit terms and conditions that are monitoring(including test methods),record ping,
reporting,or compliance certification requirements.
b. The Permittee may make Section 502(b)(10)changes without having the permit revise
i. the changes are not a modification under Title I of the Federal Clean Air Act;
ii. the changes do not cause the allowable emissions under the permit to be exc e ,
iii. the Permittee notifies the Director and EPA with written notification at least s s before he
change is made;and
iv. the Permittee shall attach the notice to the relevant permit.
c. The written notification shall include:
i. a description of the change;
ii. the date on which the change will occur;
iii. any change in emissions;and
iv. any permit term or condition that is no longer applicable as a result of the change.
d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or
renewed,whichever comes first.
3. Off Permit Changes[15ANCAC 2Q.0523(b)]
The Permittee may make changes in the operatio or emission t revising the permit if:
a. the change affects only insignificant activities and the actviti remain insignificant after the change;or
b. the change is not covered under any applicable requireme t.
4. Emissions Trading[15A NCAC 2Q.0523(c)]
To the extent that emissions trading is alrot_ed under 15A NCAC 2D,including subsequently adopted
maximum achievable control technology standards,enssions trading shall be allowed without permit
revision pursuant to 15A NCA 2�(0 N
I.A. Reporting Requirements for Excess Emissions and Permit Deviations
[15A NCAC 2D.0535(fl and 2Q.0508(fl(2)]
"Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or standard allowed
by any rule in Sections.0500, .0900, .1200,or.1400 of Subchapter 21);or by a permit condition;or that exceeds
an emission limit established in a pe)Kiit issued under 15A NCAC 2Q.0700. (Note:Definitions of excess
emissions under 2D.1110 and 2#�.1111 shall apply where defined by rule)
"Deviations"-for the purposes of this condition,any action or condition not in accordance with the terms and
conditi ns of this permit including those attributable to upset conditions as well as excess emissions as defined
abo astin less than four hours.
ess missions
1. If a source is required to report excess emissions under NSPS(15A NCAC 2D.0524),NESHAPS(15A
C 2D.1110 or.1111),or the operating permit provides for periodic(e.g.,quarterly)reporting of excess
emiss ons,reporting shall be performed as prescribed therein.
2. e source is not subject to NSPS(15A NCAC 2D.0524),NESHAPS(15A NCAC 2D.I 110 or.I 111),or
hese rules do NOT define"excess emissions,"the Permittee shall report excess emissions in accordance with
15A NCAC 2D.0535 as follows:
a. Pursuant to 15A NCAC 2D.0535,if excess emissions last for more than four hours resulting from a
malfunction,a breakdown of process or control equipment,or any other abnormal condition,the owner or
operator shall:
i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m.Eastern Time of the
Division's next business day of becoming aware of the occurrence and provide:
• name and location of the facility;
Permit No. 06848T08
Page 21
• nature and cause of the malfunction or breakdown;
• time when the malfunction or breakdown is first observed;
• expected duration;and
• estimated rate of emissions;
ii. notify the Regional Supervisor or Director immediately when corrective measures have been
accomplished;and
iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A
NCAC 2D.0535(f)(3).
Permit Deviations
3. Pursuant to 15A NCAC 2Q.0508(f)(2),the Permittee shall report deviations from permi uire terms
and conditions)as follows:
a. Notify the Regional Supervisor or Director of all other deviations from permit requirem is not co ered
under 15A NCAC 2D.0535 quarterly. A written report to the Regional S sor shal include the
probable cause of such deviation and any corrective actions or preventati e actions take e
responsible official shall certify all deviations from permit requirem ts.
I.B. Other Requirements under 15A NCAC 2D.0535
The Permittee shall comply with all other applicable requirements contain in 15A N AC 2D.0535,including
15A NCAC 2D.0535(c)as follows:
1. Any excess emissions that do not occur during start-up and but-down sha onsidered a violation of the
appropriate rule unless the owner or operator of the sources demonstrates to the Director,that the excess
emissions are a result of a malfunction. The Director shall consider,a g with any other pertinent
information,the criteria contained in 15A NCAC 2D.0535(c)(1)thro gh(7).
2. 15A NCAC 2D.0535(g). Excess emissions during start-up a shut-down shall be considered a violation of
the appropriate rule if the owner or operator cannot demonstr that excess emissions are unavoidable.
J. Emergency Provisions[40 CFR 70.6(g)Y'rt
The Permittee shall be subject to the folloSving provisions 'th respect to emergencies:
1. An emergency means any situation arising fro s dden and reasonably unforeseeable events beyond the
control of the facility,including acts of trod, h�lch situation requires immediate corrective action to restore
normal operation,and tVcauses the f cili o exceed a technology-based emission limitation under the
permit,due to unavoidable increases in ssions attributable to the emergency. An emergency shall not
include noncompliance to the extent caused by improperly designed equipment,lack of preventive
maintenance,cc,aarreless or improper operation,or operator error.
2. An emerge�y^constitutes an affirmative defense to an action brought for noncompliance with such
technology-based emission 10nitations if the conditions specified in 3.below are met.
3. The affirmative defense of emergency shall be demonstrated through properly signed contemporaneous
operating logs or other relevant evidence that include information as follows:
a. an emergency occurred and the Permittee can identify the cause(s)of the emergency;
b. the pl rr tted facility was at the time being properly operated;
c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of
emissions that exceeded the standards or other requirements in the permit;and
d_. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when
Mission limitations were exceeded due to the emergency. This notice must contain a description of the
emergency,steps taken to mitigate emissions,and corrective actions taken.
4. any enforcement proceeding,the Permittee seeking to establish the occurrence of an emergency has the
burden of proof.
5. This provision is in addition to any emergency or upset provision contained in any applicable requirement
specified elsewhere herein.
K. Permit Renewal[15A NCAC 2Q.0508(e)and 2Q.0513(b)]
This permit is issued for a fixed term of five years for facilities subject to Title IV requirements and for a term not
to exceed five years in the case of all other facilities. This permit shall expire at the end of its term. Permit
Permit No. 06848T08
Page 22
expiration terminates the facility's right to operate unless a complete renewal application is submitted at least nine
months before the date of permit expiration. If the Permittee or applicant has complied with 15A NCAC 2Q
.0512(b)(1),this permit shall not expire until the renewal permit has been issued or denied. All terms and
conditions of this permit shall remain in effect until the renewal permit has been issued or denied.
L. Need to Halt or Reduce Activity Not a Defense[15A NCAC 2Q.0508(i)(4)]
It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or
reduce the permitted activity in order to maintain compliance with the conditions of this permit.
M. Duty to Provide Information(submittal of information) [15A NCAC 2Q.0508(i)(9)]
1. The Permittee shall furnish to the DAQ,in a timely manner,any reasonable information that the ctor may
request in writing to determine whether cause exists for modifying,revoking and reissuing, terminating the
permit or to determine compliance with the permit.
2. The Permittee shall furnish the DAQ copies of records required to be kept by t t such copies are
requested by the Director.For information claimed to be confidential,the Pe ittee in rnis such records
directly to the EPA upon request along with a claim of confidentiality. .�
N. Duty to Supplement[15A NCAC 2Q.0507(f)]
The Permittee,upon becoming aware that any relevant facts were omitted or incorrect Viformation was submitted
in the permit application,shall promptly submit such supplementary facts or correcte nformation to the DAQ.
The Permittee shall also provide additional information as necessary to address any4equirement that becomes
applicable to the facility after the date a complete permit application ways submitted but prior to the release of the
draft permit.
O. Retention of Records[15A NCAC 2Q.0508(f)and 2Q.0508(1)]
The Permittee shall retain records of all required monitoring data and supporting information for a period of at
least five years from the date of the monitoring sample,measurement,report,or application. Supporting
information includes all calibration and maintenance records and all original strip-chart recordings for continuous
monitoring information,and copies of all reports required by the permit. These records shall be maintained in a
form suitable and readily available
.,ofor expeditious Us section and review. Any records required by the conditions
of this permit shall be kept on site and made availabl6to DAQ personnel for inspection upon request.
P. Compliance Certification 15A AC 2Q 0308(n)]
The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,61
Forsyth Street,Atlanta,GA 30303)postmarked on or before March 1 a compliance certification(for the preceding
calendar year)b a responsible offic�with all federally-enforceable terms and conditions in the permit,including
emissions li -ions,standards, work practices. It shall be the responsibility of the current owner to submit a
compliant ification for t entire year regardless of who owned the facility during the year. The compliance
certific
sha omply with additional requirements as maybe specified under Sections 114(a)(3)or 504(b)of the Federal
Clean Air Act. The compliance certification shall specify:
. the identification of each term or condition of the permit that is the basis of the certification;
2. the compliance status(with the terms and conditions of the permit for the period covered by the certification);
whether compliance was continuous or intermittent;and
th�hod(s)used for determining the compliance status of the source during the certification period.
Q. Cer fication by Responsible Official[I 5A NCAC 2Q.0520]
A responsible official shall certify the truth,accuracy,and completeness of any application form,report,or
compliance certification required by this permit. All certifications shall state that based on information and belief
formed after reasonable inquiry,the statements and information in the document are true,accurate,and complete.
R. Permit Shield for Applicable Requirements[15A NCAC 2Q.0512]
1. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable
requirements,where such applicable requirements are included and specifically identified in the permit as of
Permit No. 06848T08
Page 23
the date of permit issuance.
2. A permit shield shall not alter or affect:
a. the power of the Commission,Secretary of the Department,or Governor under NCGS 143-215.3(a)(12),
or EPA under Section 303 of the Federal Clean Air Act;
b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to the
effective date of the permit or at the time of permit issuance;
c. the applicable requirements under Title IV;or
d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obta'
information to determine compliance of the facility with its permit.
3. A permit shield does not apply to any change made at a facility that does not require a pe e t
revision made under 15A NCAC 2Q.0523.
4. A permit shield does not extend to minor permit modifications made under 15A NC 15.
S. Termination,Modification,and Revocation of the Permit[15A NCAC 2Q.051
The Director may terminate,modify,or revoke and reissue this permit if
1. the information contained in the application or presented in support there is determine be incorrect;
2. the conditions under which the permit or permit renewal was granted e anged;
3. violations of conditions contained in the permit have occurred;
4. the EPA requests that the permit be revoked under 40 CFR 70.7(g)A .8(d);or
5. the Director fords that termination,modification,or revocati and rei ce of e permit is necessary to
carry out the purpose of NCGS Chapter 143,Article 21B.
T. Insignificant Activities[15A NCAC 2Q.0503]
Because an emission source or activity is insignifican oes not me hati emission source or activity is
exempted from any applicable requirement or that he wner or op rator of the source is exempted from
demonstrating compliance with any applicable ement. The op
shall have available at the facility at all
times and made available to an authorized represents' e upon request,documentation,including calculations,if
necessary,to demonstrate that an emiss Wurce or activity is insignificant.
Al J
U. Property Rights[15A NCAC 2Q,00508(i)(8)]
This permit does not convey any property rights in Yer real or personal property or any exclusive privileges.
V. Inspection and Entry[15A NC 2Q.0508(1)and NCGS 143-215.3(a)(2)]
1. Upon presentation of credentials and other documents as may be required by law,the Permittee shall allow the
DAQ,or an authorized representative,to perform the following:
a. enter t ermittee's premi�Kwhere the permitted facility is located or emissions-related activity is
conducted,or where recrds are kept under the conditions of the permit;
b. have access to and fy,at reasonable times,any records that are required to be kept under the conditions
of the permit;
40 c. inspect at regsonable times and using reasonable safety practices any source,equipment(including
monitoring d air pollution control equipment),practices,or operations regulated or required under the
permit;and
d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of assuring
compliance with the permit or applicable requirements at reasonable times.
Not i g in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee
er Section 114 or other provisions of the Federal Clean Air Act.
2. o person shall refuse entry or access to any authorized representative of the DAQ who requests entry for
purposes of inspection,and who presents appropriate credentials,nor shall any person obstruct,hamper,or
interfere with any such authorized representative while in the process of carrying out his official duties.
Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties.
W. Annual Fee Payment[15A NCAC 2Q.0508(i)(10)]
1. The Permittee shall pay all fees in accordance with 15A NCAC 2Q.0200.
2. Payment of fees may be by check or money order made payable to the N.C.Department of Environment and
Permit No. 06848T08
Page 24
Natural Resources. Annual permit fee payments shall refer to the permit number.
3. If,within 30 days after being billed,the Permittee fails to pay an annual fee,the Director may initiate action to
terminate the permit under 15A NCAC 2Q.0519.
X. Annual Emission Inventory Requirements[15A NCAC 2Q.0207]
The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in 15A NCAC
2Q.0207(a)from each emission source within the facility during the previous calendar year. The report shall be in
or on such form as may be established by the Director. The accuracy of the report shall be certified b
responsible official of the facility.
Y. Confidential Information[15A NCAC 2Q.0107 and 2Q.0508(i)(9)]
Whenever the Permittee submits information under a claim of confidentiality pursuant to C 2Q.0
Q.0 ,
the Permittee may also submit a copy of all such information and claim directly to the E A n quest. A
requests for confidentiality must be in accordance with 15A NCAC 2Q.0107.
Z. Construction and Operation Permits[15A NCAC 2Q.0100 and.0300]
A construction and operating permit shall be obtained by the Permittee for y p new o)modified facility
or emission source which is not exempted from having a permit prior to t beginning f construction or
modification,in accordance with all applicable provisions of 15A NCAC .0100 an .0300.
AA.Standard Application Form and Required Information[15A'NC C 2Q.0 d.0507]
The Permittee shall submit applications and required information inirdance with the provisions of 15A NCAC
2Q.0505 and.0507.
BB.Financial Responsibility and Compliance Histo A NCAC Q 07(d)(4)]
The DAQ may require an applicant to submit a m f financ 1 qualifications and/or a statement of
substantial compliance history.
CC.Refrigerant Requirements(Stratosphee�'c Ozone and Climate Protection) [15ANCAC 2Q.0501(e)]
1. If the Permittee has appliances or refrig�er�ation uipment,including air conditioning equipment,which use
Class I or II ozone-depleting substances sucks orofluorocarbons and hydrochlorofluorocarbons listed as
refrigerants in 40 CFR Part 82 Subpart A Appendices A and B,the Permittee shall service,repair,and
maintain such equipment according to the work practices,personnel certification requirements,and certified
recycling and recovery equipment specified in 40 CFR Part 82 Subpart F.
2. The Permittee shall not knowingly vent or otherwise release any Class I or II substance into the environment
during the r air,servicing,maintenance,or disposal of any such device except as provided in 40 CFR Part 82
Subpart
3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR'82.166. Reports
shall be submitted to the EPA or its designee as required.
DD.Prevention of Accidental Releases-Section 112(r)[15A NCAC 2Q.0508(h)]
je rmittee is required to develop and register a Risk Management Plan with EPA pursuant to Section 112(r)
lean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part 68.
EE. ho of Accidental Releases General Duty Clause-Section 112 r 1 -
FEDEKALLY-ENFORCEABLE ONLY
Although a risk management plan may not be required,if the Permittee produces,processes,handles,or stores any
amount of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary to
prevent the accidental release of such substance and to minimize the consequences of any release.
FF. Title IV Allowances[15A NCAC 2Q.0508(i)(1)]
This permit does not limit the number of Title IV allowances held by the Permittee,but the Permittee may not use
allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emissions may
not exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act.
Permit No. 06848T08
Page 25
GG.Air Pollution Emergency Episode[15A NCAC 2D.0300]
Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Permittee will be required to
operate in accordance with the Permittee's previously approved Emission Reduction Plan or,in the absence of an
approved plan,with the appropriate requirements specified in 15A NCAC 21).0300.
HH.Registration of Air Pollution Sources[15A NCAC 2D.0200]
The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permitt is
required to register a source of air pollution,this registration and required information will be in ac orda ce with
15A NCAC 2D.0202(b).
II. Ambient Air Ouality Standards[15A NCAC 2D.0501(c)]
In addition to any control or manner of operation necessary to meet emission standards specified' this pe t,
any source of air pollution shall be operated with such control or in such manner that the source shall not cause the
ambient air quality standards in 15A NCAC 2D.0400 to be exceeded at any point beyond the premises on which
the source is located. When controls more stringent than named in the applic le emission standards in this permit
are required to prevent violation of the ambient air quality standards or are quired to reate a offset,the permit
shall contain a condition requiring these controls.
JJ. General Emissions Testing and Reporting Requirements[15A NCAC 2Q.0508(i)16)]
If emissions testing is required by this permit or the DAQ or if the Permittee submits emissions testing to the DAQ
in support of a permit application or to demonstrate compliance,the Permittee shall perform such testing in
accordance with 15A NCAC 2D.2600 and follow the procedures o tlined low:
1. The Permittee shall submit a completed Protocol Submittal Fo o DAQ Regional Supervisor at least 45
days prior to the scheduled test date. A copypf the Protocol Sb tal Form may be obtained from the
Regional Supervisor. L
2. The Permittee shall notify the Regional Supervisor of the specific test dates at least 15 days prior to testing in
order to afford the DAQ the opportunity to have an observer on-site during the sampling program.
3. During all sampling periods,the Permittee shall operate the emission source(s)under maximum normal
operating conditions or altern operating cgpd*tions as deemed appropriate by the Regional Supervisor or
his delegate.
4. The Permittee shall suby O two copies of th est report to the DAQ. The test report shall contain at a
minimum the following information:
a. a description of the training and air testing experience of the person directing the test;
b. a certifica ion of the test results by sampling team leader and facility representative;
c a su of emissions results and text detailing the objectives of the testing program,the applicable
stat ederal regulapOns,and conclusions about the testing and compliance status of the emission
so e(s);116
d. a detailed description of the tested emission source(s)and sampling location(s)process flow diagrams,
engineering.drawings,and sampling location schematics should be included as necessary;
e. all field,analytical,and calibration data necessary to verify that the testing was performed as specified in
the applicable test methods;
f. example calculations for at least one test run using equations in the applicable test methods and all test
ults including intermediate parameter calculations;and
ocumentation of facility operating conditions during all testing periods and an explanation relating these
operating conditions to maximum normal operation. If necessary,provide historical process data to
verify maximum normal operation.
5. The testing requirement(s)shall be considered satisfied only upon written approval of the test results by the
DAQ.
6. The DAQ will review emission test results with respect exclusively to the specified testing objectives as
proposed by the Permittee and approved by the DAQ.
Permit No. 06848T08
Page 26
KK.Reopening for Cause[I 5A NCAC 2Q.0517]
1. A permit shall be reopened and revised under the following circumstances:
a. additional applicable requirements become applicable to a facility with remaining permit term of three or
more years;
b. additional requirements(including excess emission requirements)become applicable to a source covered
by Title IV;
c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements were
made in establishing the emissions standards or other terms or conditions of the permit;or
d. the Director or EPA determines that the permit must be revised or revoked to assure com hand with the
applicable requirements.
2. Any permit reopening shall be completed or a revised permit issued within 18 months after the ap le
requirement is promulgated. No reopening is required if the effective date of the requirement's after th
expiration of the permit term unless the term of the permit was extended pursuant to 15A NC C 20.0
.OS 3(c).
3. Except for the state-enforceable only portion of the permit,the procedures set out in 15A C 2Q.0507,
.0521,or.0522 shall be followed to reissue the permit. If the State-enforceable only portion o the permit is
reopened,the procedures in 15A NCAC 2Q.0300 shall be followed. Th ceedings shall affect only those
parts of the permit for which cause to reopen exists.
4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be reopened,
except in cases of imminent threat to public health or safety the notification period may be less than 60 days.
5. Within 90 days,or 180 days if the EPA extends the response period,after receiving notification from the EPA
that a permit needs to be terminated,modified,or revoked and reissued,the Director shall send to the EPA a
proposed determination of termination,modification,or revocation and reissuance,as appropriate.
LL. Reporting Requirements for Non-Operating Eguipii►ent�15A`NCAC .0508(i)(16)]
The Permittee shall maintain a record of operatio for permitted e ip ent noting whenever the equipment is
taken from and placed into operation. During otion the monitok'ng recordkeeping and reporting requirements
as prescribed by the permit shall be implemented within the monitoring period.
MM.Fugitive Dust Control Requirement[ISA C 2D . 40] -STATE ENFORCEABLE ONLY
As required by 15A NCAC 2D.0540"Part3�,tilate om Fugitive Dust Emission Sources,"the Permittee shall not
cause or allow fugitive dust emissions to cause o c bute to substantive complaints or excess visible emissions
beyond the property boundary.If substantiv co laints or excessive fugitive dust emissions from the facility are
observed beyond the property boundaries fo minutes in any one hour(using Reference Method 22 in 40 CFR,
Appendix A),the owner or operator may berrequired to submit a fugitive dust plan as described in 2D.0540(f).
"Fugitive dust emissions"means particulate matter from process operations that does not pass through a process
stack or vent an fiat is generated wo in plant property boundaries from activities such as:unloading and loading
areas,proces rea stockpiles,stock pile working,plant parking lots,and plant roads(including access roads and
haul roads .
," r
NN.Specific Permit Modifications[15A NCAC 2Q.0501 and.0523]
1. For modifications made pursuant to 15A NCAC 2Q.0501(c)(2),the Permittee shall file a Title V Air Quality
Permit Application for the air emission source(s)and associated air pollution control device(s)on or before
12 months after commencing operation.
or modifications made pursuant to 15A NCAC 2Q .0501(d)(2),the Permittee shall not begin operation of
the al emission source(s)and associated air pollution control device(s)until a Title V Air Quality Permit
plication is filed and a construction and operation permit following the procedures of Section.0500
except for Rule .0504 of this Section)is obtained.
3. For modifications made pursuant to 502(b)(10),in accordance with 15A NCAC 2Q .0523(a)(1)(C),the
Permittee shall notify the Director and EPA(EPA-Air Planning Branch,61 Forsyth St.,Atlanta,GA
30303)in writing at least seven days before the change is made. The written notification shall include:
a. a description of the change at the facility;
b. the date on which the change will occur;
C. any change in emissions;and
d. any permit term or condition that is no longer applicable as a result of the change.
Permit No. 06848T08
Page 27
In addition to this notification requirement,with the next significant modification or Air Quality Permit
renewal,the Permittee shall submit a page"E5" of the application forms signed by the responsible official
verifying that the application for the 502(b)(10)change/modification,is true,accurate,and complete.
Further note that modifications made pursuant to 502(b)(10)do not relieve the Permittee from satisfying
preconstruction requirements.
00. Mandatory Greenhouse Gas Reporting Requirements[15ANCAC 2Q.0508]
FEDERAL-ENFORCEABLE ONLY
If the Permittee is subject to requirements of 40 CFR 98.2(a),the Permittee shall submit all re kreorts
the EPA Administrator in accordance with 40 CFR 98.
Permit No. 06848T08
Page 28
ATTACHMENT
List of Acronyms
AOS Alternate Operating Scenario
BACT Best Available Control Technology
Btu British thermal unit
CAA Clean Air Act
CAIR Clean Air Interstate Rule
CEM Continuous Emission Monitor
CFR Code of Federal Regulations
CAA Clean Air Act
DAQ Division of Air Quality
DENR Department of Environment and Natural Resources
EMC Environmental Management Commission
EPA Environmental Protection Agency
FR Federal Register
GACT Generally Available Control Technology
HAP Hazardous Air Pollutant
MACT Maximum Achievable Control Tec o
NAA Non-Attainment Area
NCAC North Carolina Administrativ C
NCGS North Carolina General Statute
NESHAPS National Emission Stan r a s Air Pollutants
NOx Nitrogen Oxides
NSPS New Source Perf anc^e Standard
OAH Office of Adminis Hearings
PM Particulate Matter
PMI0 Particulate Matter with N inal Aerodynamic Diameter of 10 Micrometers or Less
POS PrimVOperating Scenario
PSD Prevention of Significant Deterioration
RACT seasonably Available Control Technology
SIC Standard Industrial Classification
SIP State Implementation Plan
SOZ Sulfur Dioxide
tpy ons Per Year
Volatile Organic Compound
-'IV